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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

CLIENT7

ANTILIA SUR SA

Project

ANTILIA YGUAZY 220 KV STATION (AEY)

DOCUMENT TITLE

SUBSTATIONS GENERAL CRITERIA

PRELIMINAR-ROQ

Revision Remarks Paragraph

Document Code
ype

AEY-FD-016-ET-R0X

Rev. Date Reason of issue Drafted by Reviewed by Approved by

0B 12/04/2023 For Feed Design (JAG) (GLF) (GLF)

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Table of Contents

1 PURPOSE .....................................................................................................................................6

2 PROJECT DESCRIPTION ................................................................................................................7

3 DEFINITIONS & ACRONYMS .........................................................................................................8

4 HOLDS .........................................................................................................................................9

5 CODES AND STANDARDS ...........................................................................................................10

6 SCOPE OF SUPPLY ......................................................................................................................13


6.1 General ........................................................................................................................................... 13
6.2 Equipment and components supply ............................................................................................... 14
6.3 Services supply................................................................................................................................ 15
6.4 Items and services supplied by others............................................................................................ 16
6.5 Supplies and services by Client ....................................................................................................... 16
6.6 Inspections, operation and commissioning test ............................................................................. 16
6.7 Electrical erection ........................................................................................................................... 17
6.8 Civil works, architecture and construction ..................................................................................... 17
6.9 Battery limits................................................................................................................................... 17
6.9.1 Electrical......................................................................................................................... 17
6.9.2 I&C ................................................................................................................................. 17

7 SERVICE CONDITIONS ................................................................................................................18


7.1 Voltage level and frequencies......................................................................................................... 18
7.2 Environmental condition ................................................................................................................ 19

8 ELECTRICAL SYSTEM SIZING .......................................................................................................20


8.1 General ........................................................................................................................................... 20
8.2 220 kV Tubular conductors and power cables................................................................................ 20
8.3 Cables.............................................................................................................................................. 20

9 STUDIES AND CALCULATIONS ....................................................................................................23


9.1 Earthing system .............................................................................................................................. 23
9.2 Lighting system ............................................................................................................................... 25
9.2.1 General lighting ............................................................................................................. 25
9.3 Protection philosophy..................................................................................................................... 25
9.3.1 Protection relay coordination ........................................................................................ 25

10 ELECTRICAL EQUIPMENT AND DESIGN BASIS.............................................................................27


10.1 220 kV Tubular conductors and power cables................................................................................ 27
10.1.1 Rated current ................................................................................................................. 28
10.2 Isolation Switch Disconnectors ....................................................................................................... 28
10.2.1 Interlocks........................................................................................................................ 30
10.3 220kV Circuit breakers .................................................................................................................... 30

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10.3.1 Interlocks........................................................................................................................ 31
10.4 Surge arresters................................................................................................................................ 32
10.5 Measurement transformers ........................................................................................................... 32
10.5.1 Current transformers ..................................................................................................... 32
10.5.2 Potential transformers (Inductive type) ......................................................................... 33
10.5.3 Centralization boxes....................................................................................................... 33
10.6 Protection cabinet 220kV ............................................................................................................... 34
10.7 Substation control system .............................................................................................................. 35
10.8 Local communication network ....................................................................................................... 35
10.9 400 V Auxiliary services switchboards ............................................................................................ 36
10.10 Legal Metering cabinet ................................................................................................................... 37
10.11 Remote trip and telemetering systems .......................................................................................... 39
10.12 Cables.............................................................................................................................................. 39
10.13 Electrical Raceways ......................................................................................................................... 42
10.13.1 Underground raceways .................................................................................................. 42
10.13.2 Aerial raceways .............................................................................................................. 43
10.14 DC system ....................................................................................................................................... 43
10.14.1 Deep loading .................................................................................................................. 45
10.14.2 Protections, manoeuvres and measures ........................................................................ 45
10.14.3 Alarms and signalling..................................................................................................... 46
10.14.4 Auxiliary power .............................................................................................................. 46
10.14.5 Earthing.......................................................................................................................... 46
10.14.6 Auxiliary service 110Vdc switchboard............................................................................ 46
10.15 UPS system ..................................................................................................................................... 47
10.16 Earthing system .............................................................................................................................. 48
10.17 Lighting system ............................................................................................................................... 49
10.17.1 General lighting ............................................................................................................. 49
10.18 Atmospheric discharge protection ................................................................................................. 49

11 TAGGING OF EQUIPMENT..........................................................................................................51

12 PAINTING AND COATING ...........................................................................................................52

13 SPARE PARTS .............................................................................................................................53


13.1 Spare Parts ...................................................................................................................................... 53
13.2 Special Tools ................................................................................................................................... 53
13.3 Consumables................................................................................................................................... 53

14 PACKING....................................................................................................................................54
14.1 Cleaning and Coating ...................................................................................................................... 54
14.2 General Packing Conditions ............................................................................................................ 54

15 GENERAL CONDITIONS FOR TESTING AND INSPECTION .............................................................56


15.1 General Tests .................................................................................................................................. 56
15.2 Shop Test ........................................................................................................................................ 57
15.2.1 Routine, Type and Special Tests ..................................................................................... 57
15.2.2 Test Report ..................................................................................................................... 64
15.3 Site Test .......................................................................................................................................... 64
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15.3.1 Deviations and repairs ................................................................................................... 65


15.4 Commissioning................................................................................................................................ 65

16 TRAINING ..................................................................................................................................67

17 MAINTENANCE REQUIREMENTS ................................................................................................68


17.1 Maintenance Program .................................................................................................................... 68
17.2 Precautions and Limitations ........................................................................................................... 68
17.3 Access and Handling Requirements................................................................................................ 68

18 GUARANTEES ............................................................................................................................69
18.1 Guarantee Parameters ................................................................................................................... 69

19 DRAWING AND DOCUMENTATION REQUIREMENTS .................................................................70


19.1 General ........................................................................................................................................... 70
19.2 Start-up and Operation & Maintenance Documentation ............................................................... 73

20 TECHNICAL DEVIATION AND CLARIFICATION .............................................................................74

21 NON-CONFORMITIES .................................................................................................................75

22 CONFIDENCIALITY......................................................................................................................76

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1. PURPOSE
1.1 General
The object of this document is to provide basic scope an minimum technical
requirements for the design, manufacturing, assembly, testing and inspection,
delivery, transport to site, civil, mechanical and electrical erection, commissioning
and guarantee test and the render of services related to the supply of the substations
for the “ANTILIA ESTATION YGUAZU PROJECT” to be developed in Paraguay with the
features, performances and service conditions stated in this document and in the
attached documents.
Points not included in this document, that could be relevant during the design phase,
must be treated with good engineering practices.

1.2 Three components of the Project

The Antilia Estation Yguazu Project comprises three parts:

1.2.1 Expansion of ANDE YGUAZU SUBSTATION 500/220KV, 1 bay for 220 kV transmission
line

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Simplified Single Line Diagram Estacion Yguazu de ANDE

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Patio de 220 kV de la Estacion Yguazú-Posicion Salida de línea a ANTILIA

From north-South view: 220 kV Busbar is at left inferior corner

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1.2.2 Aerial urban type 220 KV transmission line

LT 220 KV Aérea – Tipo Urbano.


 Columnas Octogonales de acero galvanizado para Simple Terna
 Conductor del tipo ACAR 950 MCM 220 kV
 Aisladores del tipo poliméricos de goma de silicona.
 Longitud estimada de 1.300 m

Perfil de linea urbana 220 kV

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LINEA AERA POR CALLE PUBLICA

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1.2.3 Air or Gas insulated substation 220/23 KV, 2x65 MMVA (130 MVA),

Estacion Antilia pegada al lindero sur de Estacion Yguazú de ANDE

La Estacion Yguazu de ANDE tiene equipamientos 220 kV muy especiales. Nada se puede
adelantar antes de recibir la información de ellos.

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ESTACION AIS 220 KV PLANTA GENERAL

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ESTACION AIS – POSICION LINEA

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ESTACION AIS- POSCION TRANSFORMADOR

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ESTACION GIS – PLANTA Y VISTA

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2 DOCUMENTS
2.1 This document, AEY-FD-016-ET 220 kV Substation General Criteria must be read with
the complemental documents annexed, most of them at “preliminary”stage:

AEY-FD 1 LP R0A Lista de Planos y Documentos


AEY-FD 2 PL R0A Diagrama alcance del proyecto
AEY-FD 3 PL R0A Agrimensura Ubicacion Propiedad
AEY-FD 4 MC R0A Informe Procurement Terreno Estacion Antilia
AEY-FD 5 PL R0A Relevamiento topografico
AEY-FD 6 PL R0A Diagrama Ubicación y Salida Linea Alt. A
AEY-FD 7 PL R0A Diagrama Ubicación y Salida Linea Alt. B
AEY-FD 8 PL R0A Diagrama Electrico Unifilar GIS 220 kV
AEY-FD 9 PL R0A Diagrama Electrico Unifilar AIS 23 kV
AEY-FD 10 PL R0A Diagrama Unifilar alternativas selección transformadores
AEY-FD 11 MC R0A Estudio Comparacion Esquema de Transformadores
AEY-FD 12 PL R0A AEY AIS Planta General
AEY-FD 13 PL R0A AEY AIS Pos, Trafo Planta y Corte
AEY-FD 14 PL R0A AEY AIS pos. Linea Planta y Corte
AEY-FD 15 PL R0A AEY GIS Planta y Corte
AEY-FD 16 ET R0A Criterio de Proyecto Subestación y Línea 220 kV-Preliminar
AEY-FD 17 MC R0A Estudios Electricos del SIN

2.2 Main Equipment Specifications and Data Sheet.


These technical specification and data sheets are available for procurement:
• 220/23 kV 65 MVA Power Transformer
• 220 Kv GIS Substation.
• Isolation switch disconnectors.
• Circuit breakers data sheet.
• Surge arrester’s data sheet.
• Measurement transformers.
• 380 V Auxiliary services switchboards
• DC & UPS system.
• 23 KV Metalclad switchgear

3. DEFINITIONS & ACRONYMS


The definitions for key words used in this document are defined below:

DESCRIPTION

THE PROJECTS ANTILIA ESTATION YGUAZU (AEY) 220/23 KV, 125 MVA

EMPLOYER/OWNER ANTILIA SUR SA

EPCM/CONTRACTOR ISC SRL or third party. To be defined later

CONTRACTOR / Entity responsible for providing the supplies and or services in


ENGINEERING accordance with this technical specification. To be define later
COMPANY
CONTRACT Documents that Contractor and Contractor have agreed and
DOCUMENTS that are used as basis for the relationship of the two parts.

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Materials and the services to be furnished by the


WORKS
CONTRACTOR in accordance with this technical
specification.

Front-end loading (FEL), also referred to as pre-project


FEL planning (PPP), front-end engineering design (FEED),
FEED feasibility analysis, conceptual planning,
PPP programming/schematic design and early project
planning, is the process for conceptual development of
projects. . Is project manager
DETAIL ENGINEERING
DESING Shop drawings for construction and erection. By Project
Manager or by Contractor

The acronyms used in this document are defined below:

ACRONYM DESCRIPTION

IEC International Electrotechnical Commission

EN European Standard

ANDE Administración Nacional de Electricidad - Paraguay.

IEEE Institute of Electrical and Electronics Engineers

DIN Deutsches Institute fur Normung

ISO International Organization for Standardization

LV Low voltage

HV High voltage

UPS Uninterruptible Power Supply

DCS Distributed Control System

4. CODES AND STANDARDS


Antilia Yguazu Substation Project shall comply with the applicable Paraguay
regulations, European regulations and recognized international standards. IEC
standards will preferably be followed.
All codes and standards referenced here shall be the latest edition with applicable
amendments, addenda and codes in effect on the Effective Date, unless specially
stated otherwise.
The following main electrical codes and standards will be applicable in the project:
• ANDE Administración Nacional de Electricidad - Paraguay.
• IEC International Electrotechnical Commission.
• EN European Standard.

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• IEEE Institute of Electrical and Electronics Engineers


• DIN Deutsches Institute fur Normung.
• ISO International Organization for Standardization.
Any conflict between the referenced documents shall be submitted to Client for clarification. The
most stringent requirements shall govern until a resolution has been provided by Client. In
general, the following order of precedence shall apply:
1. Paraguay National, regional and local legislation in force
2. Technical Requisition and Data Sheets
3. Project Design Criteria & Quality Plans
4. A N D E / I S C Design Criteria.
5. Norms, Standards and Design Codes.
Electrical Equipment shall be designed, manufactured, inspected and installed in accordance with
the latest editions of the applicable codes and standards followings:
• Reglamento para Instalaciones Eléctricas de Baja Tensión-Paraguay.
• Norma Paraguaya NP 2 028 96 Instalaciones Eléctricas de Baja Tensión.
• Norma Paraguaya NP 2 007 88 Cables de energía con aislamiento extruido y sus accesorios
para tensiones nominales desde 1 kV (Um = 1,2 kV) hasta 30 kV (Um = 36 kV). Cables de
tensión nominal de 1 kV (Um = 1,2 kV) y 3 kV (Um = 3,6 kV).
• PNA-NM 247-1:2000 – Cables aislados de policloruro de vinilo (PVC) para tensiones
nominales hasta 450/750 V, inclusive – Parte 1 – Requisitos generales (IEC 60227-1, MOD).
• PNA-NM 247-2:2000 – Cables aislados con policloruro de vinilo (PVC) para tensiones
nominales hasta 450/750 V, inclusive – Parte 2 – Métodos de ensayos (IEC 60227-2, MOD).
• PNA-NM 247-3:2002 – Cables aislados con policloruro de vinilo (PVC) para tensiones
nominales hasta 450/750V, inclusive – Parte 3 – Cables unipolares (sin envoltura) para
instalaciones fijas (IEC 60227-3, MOD).

• IEC 60038 - IEC Standard voltages.


• IEC 60044 - Instrument current transformers and voltage transformers.
• IEC 60050 - International Electrotechnical Vocabulary.
• IEC 60059 - IEC Standard current ratings.
• IEC 60060 - High-voltage test techniques.
• IEC 60071 - Insulation co-ordination.
• IEC 60076-10 - Power transformers: Determination of sound levels
• IEC 60076-11 - Power transformers: Dry-type transformers.
• IEC 60076-3 - Power transformers: Insulation levels, dielectric tests and external
clearances in air.
• IEC 60099 - Surge arresters.
• IEC 60137 - Insulated bushings for alternating voltages above 1000 V.

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• IEC 60183 - Guidance for the selection of high-voltage A.C. cable systems.
• IEC 60228 - Conductors of insulated cables.
• IEC 60229 - Tests on extruded oversheaths with a special protective function.
• IEC 60255 – Electrical Relays.
• IEC 60265 - High-voltage switches.
• IEC 60282 – Electric cables.
• IEC 60287 - Current capacity cables.
• IEC 60331 - Tests for electric cables under fire conditions.
• IEC 60332 - Tests on electric and optical fibre cables under fire conditions.
• IEC 60364 - Low-voltage electrical installations.
• IEC 60376 – Specification of technical grade sulfur hexafluoride (SF6) for use in electrical
equipment.
• IEC 60502 - Power cables with extruded insulation and their accessories for rated voltages.
• IEC 60529 - Degree of protection provided by enclosures.
• IEC 60622 - Secondary cells and batteries containing alkaline or other non-acid electrolytes
- Sealed nickel-cadmium prismatic rechargeable single cells.
• IEC 60623 - Secondary cells and batteries containing alkaline or other non-acid electrolytes
- Vented nickel-cadmium prismatic rechargeable single cells.
• IEC 60664-1 - Insulation coordination for equipment within low-voltage systems. Part 1:
Principles, requirements and tests.
• IEC 60694 – Common specifications for high-voltage switchgear and controlgear standards.

• IEC 60754 - Test on gases evolved during combustion of materials from cables.
• IEC 60811 - Common test methods for insulating and sheathing materials of electric cables.
• IEC 60840 - Power cables with extruded insulation and their accessories for rated
voltages above 30 kV (Um = 36 kV) up to 150 kV (Um = 170 kV) - Test methods and
requirements.
• IEC 60870 – Telecontrol equipments and systems.
• IEC 60885 - Electrical test methods for electric cables.
• IEC 60909 - Short-circuit currents in three-phase a.c. systems.
• IEC 60947 - Low-voltage switchgear and controlgear.
• IEC 61000-5-2 - Electromagnetic compatibility (EMC) - Part 5: Installation and mitigation
guidelines - Section 2: Earthing and cabling.
• IEC 61439 - Low-voltage switchgear and controlgear assemblies.
• IEC 61462 – Insulator.
• IEC 61537 - Cable tray systems.
• IEC 61641 - Enclosed low-voltage switchgear and controlgear assemblies.

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• IEC 62271-200 - High-voltage switchgear and controlgear - Part 200: AC metal-enclosed


switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV.
• IEC 62305 - Protection against lightning.
• IEC 62475 – High current test techniques.
• IEEE 693-2018 - Recommended Practice for Seismic Design of Substations.
• IEEE-837-2002 – Standard for qualifying permanent connections used in substation
grounding.
• IEEE 80 - Guide for safety in AC substation grounding.

As well as all the norms not included in the list above that could be necessary for the
proper design of the installation.

5 SCOPE OF SUPPLY

6. SERVICE CONDITIONS
All data were obtained from different databases selecting the most restrictive
conditions in case there were slight differences between databases. All basis design
information for the Front-End design are described in document OGP-00-PE-DC-IDO-
0001 Design Basic, in chapter 7.

6.1 Voltage level and frequencies

Voltage levels and range for alternated current (AC) and direct current (DC)
system are as follow:
HV System

• Rated Voltage [kV] ...................................................................... 220


• Operating Voltage [kV .................................................................. 220
• Maximum insulation Voltage material [kV] ..................................... 245
• Minimum Operating Voltage [kV] .................................................. 209
• Maximum Operating Voltage [kV] ................................................. 242
• Minimum Contingency Voltage [kV] ........................................................ 198
• Maximum Contingency Voltage [kV] ........................................................ 242
• Rated short-duration power frequency withstand voltage [kV] .................... 460
• Rated lightning impulse withstand voltage (1.2/ 50µs) [Vpeak] ................. 1050
• Rated Frequency [Hz] ........................................................................... 50
• Maximum Frequency (exceptional disturbances) [Hz] ............................... 56

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• Minimum Frequency (exceptional disturbances) [Hz] ................................ 48.5


• Symmetrical Maximum Short-Circuit Current (3-phase) [kA] .................... 6.4
• Symmetrical Minimum Short-Circuit Current (3-phase) [kA] ..................... 6.1
• X/R (maximum 3-phase short-circuit) ................................................... 4.7
• X/R (minimum 3-phase short-circuit) .................................................... 4.7
• Maximum Short-Circuit Current (1-phase) [kA] ...................................... 6.3
• Minimum Short-Circuit Current (1-phase) [kA] ......................................... 6
• X/R (maximum 1-phase short-circuit) .................................................. 5.05
• X/R (minimum 1-phase short-circuit) ................................................... 5.08
• Symmetrical Maximum Short-Circuit Current (3-phase) for design[kA]… … 31.5

6.2 En 23 kV
 Tensión nominal: 
23 kV
 Tensión máxima:  24,8 kV
 Corriente nominal:  1250 Hz
 Tensión soportable nominal 
 impulso atmosférico, onda 1,2x50 us:  125 kV cresta
 a frecuencia industrial durante 1 minuto  50 kV eficaz
seco:
 Tensión nominal de medicion: 
110 V
 Corriente nominal de medición:  5,0/1,0 A
 Corriente de Cortocircuito:  12,5 kA
 Configuracion del sistema:  fases neutro
 rígicamente a
tierra
 Coeficiente de puesta a tierra:  0,8
 Coordinación de Aislación:  IEC 71-1

6.3 Servicios Auxiliares

6.3.1 Corriente Alterna

 Tensión nominal (V): 380-220


 Variación admisible: +- 5%
 Configuración del sistema: 3 fases, 4 hilos, neutro a tierra
 Tensión de prueba: 2,5 kV

6.3.2 Corriente Continua

 Control y comando (Vcc):  110


 Comunicaciones (Vcc):  48

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6.4 Environmental condition

Requisition of material and equipment shall be suitable for operation under the
following environmental conditions:

 Temperatura ambiental
 Máxima absoluta: 40 ºC
 Mínima absoluta : 3 ºC
 Máxima media: 30 ºC
 mayor ocurrencia : 25 ºC
 Temperatura máxima diseño conductores: 70 ºC
 Ocurrencia del viento máximo: 10 ºC
 Humedad relativa del aire: 80 %
 Presión atmosférica: 740 mmHg
 Densidad relativa del aire: 0,99
 Precipitación pluviométrica Anual: 1600 mm
 Nivel isoceráunico: 30 días/año
 Radiación solar máxima: 500 W/m2
 Presión del viento
 sobre conductor y cabo: 0,70 kN/m2
 sobre poste o estructura de H°Aº: 0,85 kN/m2
 Factor sísmico: No se considera
 Grado de contaminación: No se considera

8. STUDIES AND CALCULATIONS


All electrical studies and calculations shall be performed with computer software
which allow analyse power systems in permanent regime and transient conditions.
The results shall be analysed to know the various system conditions in contingencies
N-1.

8.1 FEL System studies

The studies already performed at FEL phase by The Owner are.


Electrical System Studies: short circuit, load flow, load rejection, insulation
coordination are performed as document A1Y-FD-017-MC-R0A ESTACION
ANTILIA Yguazu- INF.ESTUDIO ELECTRICO ANDE
These FEL phase studies are in order to design, define and approve the project. For
the detail engineering, the studies must be checked in order to become definitive for
the execution of the project.
8.2 Detail engineering studies
The following points are a description of such needed calculations and studies.
• Earthing system.
• Lighting system.
• Protection philosophy.

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10. ELECTRICAL EQUIPMENT AND DESIGN BASIS


Electrical system shall be designed and installed using best industry standards. All
requirements included in this specification must be considered as a minimum to fulfil.

Electrical system shall be designed for continuous and reliable service, safety to
personnel and equipment, ease of maintenance and operation, mechanical protection
of equipment, minimum power losses and possibility of future ampliation.
All electrical equipment shall be new and supplied by vendor list-approved
manufacturers. All equipment and materials shall be adequately protected from
damage or deterioration during transportation, storage and construction.

A complete operating electrical system shall be designed and installed. The system
shall be fully functional without the need of any additional equipment or wiring.
System protective devices (relays, fuses, breaker trip units, etc.) shall be
selected and coordinated to ensure that the interrupter closest to the point of short
circuit (or high overload) will open first and minimize disturbances to the rest of the
system and to prevent the mechanical/electrical ratings of any of the equipment from
being exceeded.
Access around all equipment shall be provided to allow effective inspection,
maintenance and removal. Equipment requiring regular routine maintenance that
does not have mobile crane of forklift access shall be provided with monorail hoists.

All equipment shall be provided with a title label. Where appropriate circuit
designation is needed, labels shall be fixed to the front and rear cover of each circuit
compartment.
Danger or warning/cautionary notices shall be attached directly to the equipment.
All labels shall be engraved (white/black/white) and fixed to the equipment by means
of screws or rivets of nylon or non-corrodible material. Labels fixed with adhesive
will not be accepted unless agreed otherwise.
Spare parts for two (2) years of operation shall be included in the scope of supply.
It shall provide a list of spare parts and accessories for the equipment and auxiliaries
supplied. The list shall include the frequency of replacement, the delivery time and
quantities.
The spare parts or materials to be used during erection, tests and commissioning up
to the final acceptance test will not be considered as spare parts and shall be supplied
as part of the contract with the main equipment.

10.1 220 kV Tubular conductors and power cables.

Main substation SE 220 kV has a single bus bar configuration. The data which defines the
main busbars is described in the following subsections.

10.1.1Rated current
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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

Tubular conductor and power cable rated current must be selected according to one
power transformers sizing. Under normal operation conditions, it is considered as the
worst operation case that all plant will be powered from only one (1) power
transformer. Therefore, considering one (1) power transformer at its maximum
consumption (36 MVA in ONAF), the current is calculated:

As a normalized value to define the tubular conductors it is preliminary considered a


minimum outer diameter of 50mm.These values are preliminary and different for
each manufacturer. It must be checked during the detail engineering phase and
comply with the regulations defined by ANDE electrical company.

Regarding to the breaking capacity of the circuit breakers and disconnectors, it is


considered a rated current of 4000 A and 1250 A, respectively.

10.2 Isolation Switch Disconnectors


The disconnectors shall comply with the requirements of IEC 62271-200
standard.

Rated voltage 220 kV

Maximum system voltage 245 kV

Rated current 2000 A

Operating mode 3-pole (tripolar)

Short-circuit current withstand 40kA

Installation Outdoor

Minimum phase to phase clearance 2100 mm

Minimum phase to earth clearance 2100 mm

IP protection level of manoeuvre panel IP-55

Insulation Oil-paper with ceramic casing

Insulation level

Short duration withstand voltage 460 kV

Basic impulse level 1050 kV

Disconnectors shall withstand, without damage, any short-circuit or overload,


keeping in mind the operation time of protection devices. At any case, at least,
asymmetric breaking current shall be supported during one second.
Considering a high pollution level according to the IEC 60815 all material used for
disconnectors must support a high pollution environment.

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

Disconnectors shall be horizontal double break type. According to the single line
diagram [OGP-
00-EE-SL-IDO-0002 Main substation single line diagram], some of these shall be
equipped with an earthing switch unit which will ensure absolute safety by grounding
and discharging all high voltage components in a circuit or switchgear.
All parts that carrying current shall be electrolytic copper made and have the suitable
surface treatment according to their different currents. Contacts are punctual and
sliding, with great pressure of connection and self-cleaning with operations.
Insulators shall be glazed porcelain made according to IEC 60273 standards and their
creepage distance is in accordance with IEC 60815 levels.
Rotatory ends shall be adjustable, but they will be delivered previously adjusted at
factory. All bearings will be life lubricated and manufacturer shall indicate possible
relubrication possibility, in case of be required.

Disconnectors are supplied with earthing blades mechanically interlocked with the
main ones and blades will withstand a short-circuit ratio for 31.5kA.
All basis and parts such as screws, rods, etc. shall be stainless steel made or hot dip
galvanized.
All disconnectors must have the possibility of being commanded both manually and
electrically, in local by through pushbuttons installed inside the manoeuvre panel
and in remote mode by electrical motor. For this, a manoeuvre control cabinet
integrated in the isolation switch support structure, that include all the elements for
manoeuvre, protection and signalling of the switch.
They will include following:
• Selector “Local-Lock-Remote”.
• Open pushbutton order.
• Close pushbutton order.
• Auxiliary contacts for main blades motors (12NO/NC).
• Status signalling auxiliary circuit breakers in the control cabinet.
All data will be included in annex 5 [OGP-00-EE-DH-IDO-0001 Main Substation.

10.2.1Interlocks
Disconnectors shall be interlocked in such a way that the main blades of the
disconnector cannot be opened when the circuit-breaker is closed.
In addition, the earthing disconnectors must be interlocked with their corresponding
line disconnectors so that the earthing blades cannot be manoeuvred unless the line
disconnector is open. Similarly, line disconnectors cannot be operated unless the
corresponding earthing disconnectors are open.

10.3 220kV Circuit breakers


The circuit breakers shall comply with the standards according to IEC 61439 standard
and project single line diagrams [OGP-00-EE-SL-IDO-0002 Main substation single line
diagram].
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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

Rated voltage 220 kV

Maximum system voltage 245 kV

Rated current 2000


A
Short-circuit current 40 kA

Insulation SF6

Circuit breaker type Live tank

Installation Outdoo
r
Minimum phase to phase clearance 2100
mm
Minimum phase to earth clearance 2100
mm
IP protection level of manoeuvre panel IP-55

Insulation material Oil-paper with ceramic casing

Insulation level

Short duration withstand voltage 460 kV

Basic impulse level 1050 kV

Circuit breakers shall withstand, without damage, any short-circuit or overload,


keeping in mind the operation time of protection devices. At any case, at least,
asymmetric breaking current shall be supported during one second.

All circuit breakers must have the possibility of being commanded both
manually and automatically, in local and remote modes.
Considering a high pollution level according to the IEC 60815 all material used for
circuit breakers must support a high pollution environment.

Live tank circuit breaker will have three independent poles managed by a common
connecting rod that simultaneously moves the three poles in case of circuit breaker
opening / closing.

This connecting rod will be commanded by a manoeuvre control cabinet integrated in


the circuit breaker support structure, that include all the elements for manoeuvre,
protection and signalling of the circuit breaker.
Drive mechanism will use a spring force to open or close the circuit breaker as the
main power source. Local commands (open/close) shall be executed through
pushbuttons installed inside the manoeuvre panel.
Circuit breaker will include following equipment:
• Two trip coils.
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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

• One close coil.


• Spring charge motor.
• Mechanical anti-trip device
• Electrical anti-pump device.
• SF6 monitoring device.
As for the signalling, the circuit breaker will have:
• Auxiliary contacts (12 x NO / NC contacts).
• SF6 gas pressure signalling (2x alarm and trip).
• Status signalling auxiliary circuit breakers in the control cabinet.
All data will be included in annex 5 [OGP-00-EE-DH-IDO-0001 Main Substation

10.3.1Interlocks
Circuit-breaker closing order will be interlocked until the maximum/minimum
voltage and maximum/minimum frequency protections have detected normal
voltage and frequency conditions for three consecutive minutes.
In addition, the interlock must be such that it prevents the circuit-breaker from
closing when the line disconnectors are open.
10.4 Surge arresters
Surge arresters shall comply with the requirements of IEC standard 60099-4.
Surge arrester selection shall be made according to the criteria of IEC standard
60099-5.

Nominal system voltage 220 kV

Maximum system voltage 245 kV

Nominal surge arrester voltage 180 kV

Surge arrester type Gapless Zinc Oxide

Short-circuit current 40 kA

Discharge class according to IEC 3


Maximum residual voltage for 10 kA
423 kV
discharge current with 8/20 µs impulse
Maximum residual voltage manoeuvring 357 kV

Insulation material Porcelain

Test voltage at industrial frequency 460 kV

Test voltage at impulse 1050 kV

All data will be included in annex 5 [OGP-00-EE-DH-IDO-0001 Main Substation

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

10.5 Measurement transformers


Current and potential transformers shall comply with the requirements of IEC 61869-2
standard.

10.5.1Current transformers

Nominal voltage 220 kV

Maximum system voltage 245 kV

Test voltage at industrial frequency 460 kV

Test voltage at impulse 1050


kV
Short-circuit current 40 kA
(1s)
According to single line diagram 0GP-
Transform ratio
00-EE- SL-IDO-0002
According to single line diagram EE- SL-
Power and precision class
IDO-0002
Insulation Mineral oil / Porcelain

Minimum creepage distance 31.5 mm/kV


Outdoor (all material must support a
Installation
high pollution environment)

10.5.2Potential transformers (Inductive type)

Nominal voltage 220 kV

Maximum system voltage 245 kV

Test voltage at industrial frequency 460 kV

Test voltage at impulse 1050 kV

Short-circuit current 40 kA (1s)

Transform ratio According to single line diagram EE-SL-


IDO-0002
According to single line diagram EE- SL-
Power and precision class
IDO-0002
Insulation Mineral oil / Porcelain

Minimum creepage distance 31.5 mm/kV

Outdoor (all material must support a


Installation
high pollution environment)

10.5.3 Centralization boxes

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

In order to reduce the number of LV cables between the 220kV switchyard and the
substation building and to guarantee the grouping of circuits, centralization boxes
will be installed for:
• Potential measurement transformers.
• Current measurement transformers.
Centralization boxes will be designed for external mounting, with high resistance to
atmospheric agents and manufactured in pressed polyester, in self-supported metallic
structures or installed in metallic structures associated to the respective equipment.
Centralization boxes shall be mounted on metallic structures and fully connected.
Centralization boxes will be in accordance with ANDE's specifications, and will also
meet the following characteristics:
• Enough size to allow good access to the equipment installed inside and to
facilitate connection works.

• Suitable for outdoor installation. Minimum degree protection level will be IP 55.
• Made of pressed polyester.
• Cabinet will have a sealable methacrylate panel or a grid to prevent
interior access.
• Cabinet will have a door with hinges and a lock without key and non-
removable handle.
• Cable incomings and outgoings will be bottom side, executed by means of
cable glands.
• Centralization boxes shall have a cooper bar inside for earthing all metallic
parts and cable shields.

• Anti-ferro-resonant resistors shall be installed and connected to the open delta


side of the potential measurement transformers. Contractor shall be
responsible for the sizing of these resistors according to ANDE’s requirements.
Shields of secondary measurement transformer cables will be earthed in the
centralization boxes, which will be connected to the ground through the earthing
system of the 220kV substation.

Secondary wirings of measurement transformers for metering purposes shall be


wired to separate and sealable centralization boxes, according to the requirements
of the Electrical Company.

10.6 Protection cabinet 220kV


220 kV protection cabinet shall be considered for the installation of the protection
devices and other accessories required for protection and monitoring of the 220kV
switchyard. This protection cabinet shall consist of different compartments.
One of the compartments of this protection cabinet will be exclusively considered
for the installation of the protection relays required for the electrical company. A
metallic 19” rack with an exterior glass door and another interior pivoting door shall
be included in the scope of supply for this purpose.

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

For each incoming line, it will be considered two (2) multifunction protection relays
(main and back-up) with all required accessories. The relays to be installed must be
approved by ANDE for use in this type of installation.
The protection functions available included in these protection relay shall be:
• Incomings: 50, 50N, 51, 51N, 59, 87L, 21, 21N, 27, 64, 67, 67N, 50BF, 79,
81O/U, 86, 94.

In addition to these functions, an 86-relay protection for tripping and locking shall
be installed in the front of the switchboard.
These or other additional requirements are pending to be confirmed by the electrical
company.
The cabinet shall be composed of other modules annexed but independent from the
previous one, in which the protection relays of the 220/6.9 kV power transformers
shall be located. The protection functions included in these relays shall be:
• Incomings: 50, 50N, 51, 51N, 87L, 21, 27, 67, 50BF, 86, 87TP, 94.
It shall be installed test blocks for current secondary injection in protection relays in
their corresponding mounting plates.
Protocol IEC 61850 shall be used for exchanging information among protection relays
and I/O remote DCS plant system, these trip functions. In addition, and for monitoring
the status of the circuit breakers it shall also be considered the installation of coil
check relays.
Protection cabinet will be located inside the control room of the building associated
to the main substation.
Incomings will be by means of cables which will enter through the bottom of the
switchboards.
Enclosure shall have a copper grounding strip connected to the grounding grid of the
main substation by a cable with a minimum cross-section of 35 mm2.
Final dimensions and compartment numbers must be confirmed by Contractor .

10.7 Substation control system


The Substation Control system will integrate the intelligent protection relays
necessary for the control, monitoring and protection of the substation, in accordance
with the previous section.
ANDE typical interlocks will be implemented for each of the elements which requires
it. This control system will perform the functions related to substation control and
manoeuvring, in local mode:
• Supervision and local maneuvering of the substation.
• Collection and processing of information generated in the 220kV substation.
• Management of chronological files of substation incident.
• Configuration, parameter setting and maintenance of all functional modules
of the system through a Local Control Station (PLC).
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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

The control station will be based on an industrial PC type equipment or equivalent,


with the appropriate technical characteristics and equipped with a graphic monitor,
a keyboard and a mouse.

10.8 Local communication network


The network that ensures communication between the protection and control units is
not within the scope of this technical specification.

10.9 3 8 0-220 V Auxiliary services switchboards


The LV switchboards shall comply with the standards according to IEC 61439
standard.

1x busbar (2 incomings)
Feeder configuration
1x busbar (emergency)

Automatic transfer Yes

Service voltage 380-220 V AC, ±5%

Frequency 50 Hz,
±2%
Insulation voltage 1.000 V

Nominal current (busbar) 100 A

Short-circuit current 15 kA

Structure ≥ 2 mm
Plate thickness
Doors ≥ 1,5 mm

Segregation by compartments 2b

Protection class IP42

Power busbar:

High conductivity electrolytic


Material // Section
copper // To be defined during
detail engineering
Unions Silver-
plated
Self-extinguishing; Flame
Insulation type
retardant; Halogen
free
Incomings:
125 ≤ I< 400 A, fixed
Circuit breaker
MCCB I<125 A, fixed

Rated current 100 A

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

Open-close control Manual

Outgoings:

125 ≤ I< 400 A, fixed


Circuit breaker
MCCB I<125 A, fixed
MCB

Rated current According to auxiliary electrical load


list

Open-close control Manual


Magneto-thermal and
Protection function
differential
protection
Grounding:

Closet grounding: type / section Copper busbar / 200 mm2

Doors grounding: type / section Flexible


wire
Power and control cables (for internal wiring):

Non-flame/fire-spreading and no
Type emission of halogenous gases

Insulation voltage: power / control 750/500 V

All data will be included in annex 5 [EE-DH-IDO-0001 Main Substation

10.10 Legal Metering cabinet


The HV metering installation shall comply with the standards defined by ANDE and IEC
standards 870-5-102.

Cabinet type Metallic

Protection class IP 42

Energy meters (Quantity per line) 2

Modem Yes, GPRS/GSM type.

It will be considered two (2) complete multifunction energy meters, suitable for
unbalanced networks, with all the required accessories and updated software or
communication protocols. This measurement redundancy must be confirmed by ANDE
and other competent entities during detail engineering phase.

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

These energy meters shall be capable of measuring the active energy exchanged in
both directions with an accuracy corresponding to class 0.2S and the reactive energy
in the four possible quadrants of operation with an accuracy class of 0.5. The
equipment must use the IEC 870.5.102 protocol communications.

The energy meters shall receive voltage inputs at 110/√3 Vac and 5 A input currents.
The energy meters shall be supplied configured with the primary voltages and
currents in accordance with the single line diagram.
Energy meters shall be able to be programmed to differentiate the energy register
at off-peak hours and between holidays. Two potential-free contacts will be provided
to inform of the current time period (off-peak or peak).
In the same way, auxiliary contacts will be available for the transmission of the
active and reactive energy by means of pulses.
It shall be provided an additional power supply to ensure an uninterrupted operation of
the meter and the communication even if the measuring voltage fails. Energy meters
shall be supplied with 110 Vdc from the DC auxiliary service panel located in the
substation building.

Energy meters shall be able to be read remotely from the distribution company. For
this purpose, it will be needed the installation of a GPRS/GSM modem which allows
data transmission, approved by ANDE and including all inspections required.
Energy meters shall have incorporated registers, always complying with the
requirements of the ANDE electrical company.
Metering equipment must be removable and shall be equipped with testing blocks
(for each energy meter) with at least ten (10) poles for current and voltage circuits,
which allow the verification and manipulation on the energy meters without
interrupting the supply and avoiding ,in any case, risks to personnel during the
opening of current circuits or the isolating of potential signals.
Testing blocks shall allow the following operations to be carried out:
• Be sealable.
• Parts under voltage must be inaccessible unless removing the sealable cover.
• Open/Close any voltage circuit.
• Short circuiting of any current circuit.
• Carrying out measurements, in series for currents circuits and in parallel for
voltage circuits.
• Replace energy meters and modify the connections without having to cut off
the supply to the customer.
• Checking the energy meters.

• Leaving testing equipment connected temporarily without disconnecting


of the main equipment.

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

Cables between measurement transformers centralization boxes and the terminals


of the inspection boxes shall be shielded. Shields must be connected to earth at one
end of the centralization boxes and isolated in the end of the metering cabinet.
All connection shall be executed by means of pre-insulated ferrules. It is must not
be grouped several conductors in the same terminal.
A metallic 19” rack with an exterior glass fibre door and another interior pivoting
door shall be included in the scope of supply for the installation of the energy meters,
mounting plates, test blocks or terminal strips.

Enclosure shall have a copper grounding strip connected to the grounding grid of the
main substation by a cable with a minimum cross-section of 35 mm2.

Metering cabinet will be preliminary located inside the control room of the building
associated to the main substation. Compartmentalization of the control room to
create an independent room for the metering equipment shall be confirmed by ANDE
during the detail engineering phase.

Preliminary minimum dimensions for the metering cabinets shall be at least


800x600x2000 mm according to the type of installation.
Compensation resistors for adjusting the load to the power accuracy of the potential
measurement transformers shall be also included in the scope of supply and their
installation must be considered in an independent junction box.
All energy meters (model and type) must be certificated for legal metering and
approved by ANDE and other competent entities during detail engineering phase. The
energy meters shall be supplied after verification at the manufacturer’s site, duly
sealed and with the certificates of its verifications.
All data will be included in annex 5 [OGP-00-EE-DH-IDO-0001 Main Substation

10.11 Remote trip and telemetering systems


Contractor shall include within its scope the supply, erection and commissioning of
the remote trip and telemetering systems required by ANDE, according to the
electrical company regulations.

10.12 Cables
LV power cables shall comply with the requirements of NP 2 007 88 and section
17 from
Reglamento para Instalaciones Eléctricas de Baja Tensión (ANDE).
Low voltage and control wiring will be carried out with flexible cooper cable with
0.6/1kV insulation, shielded, with a thermostable or thermoplastic material sheath
which does not propagate flame or fire, low smoke emission and reduced emission of
halogen.
LV power cables shall be single core (power) or multicore (power and control).
Multicore cable shall have the following configurations:

• Phase + Neutral + PE.


• 3 Phases + PE.
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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

• 3 Phases + Neutral + PE.


LV power cables shall have stranded copper conductors with XLPE insulation, non-
armoured cable and PVC overseath.

Rated voltage 380-220


V
Insulation level 0.6 / 1
kV
Type Single-core or multicore

Conductor Copper

Insulation XLPE

Shield No

Only in direct buried


Armour
installations or
Cover PVC

Generally, power cables will be multi-core for sections below or equal to 150 mm2
and single core for bigger sections. Cables with 4 conductors, 2 conductors, or single
core can be installed.
No splices or derivations of any cable are allowed in the whole internal connection,
except for those made at the points intended for this purpose (terminal strips,
instrument terminals, etc.). In general, the wiring, including its sections, screens and
assembly will comply with the requirements demanded by the regulations of the
ANDE electrical company.

Shields of secondary measurement transformer cables will be earthed in the


centralization boxes, which will be connected to the ground through the earthing
system of the 220kV substation.
For the communications and electric control system between the SE 220kV and other
areas in the Ômega complex, buried fibre optic (F.O.) will be used:
• For earth leakage protection between SE 220 kV and external
electrical company.
• For integration of the main substation equipment with the distributed control
system of the plant.

Internal building substation cable will not be considered armoured. Identification and

colour codes
The conductor’s identification (insulation colour) shall be:
o LV power cables: ......................................... black.
o LV control cables: ........................................ grey.
In case of multi-core power cables, the conductor’s identification (insulation colour)
shall be:

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• LV three-phase circuits:
o Phase R: ..................................................... Red.
o Phase S: .................................................... White.
o Phase T: ..................................................... Blue.
o Neutral: ..................................................... Black.
o Protection:................................................... Yellow- .
• LV single-phase circuits:
o Phase: ....................................................... Light blue.
o Neutral: ...................................................... Black.
o Protection:................................................... Yellow- .
• DC circuits:
o Positive: ...................................................... Yellow.
o Negative: ................................................... .
Connections will be made with pre-insulated terminals suitable for the corresponding
terminals:
rings for stud type terminals and hollow points for screw or clamp type
terminals.

The use of non-insulated terminals is allowed for connection to terminals in the load
resistor cabinet if considered necessary. Terminals shall be non-flammable or ceramic.
The use of flat or fork terminals are not allowed.
Terminals must be provided with identification ferrules with indelible inscriptions.
Cables must not lose their identification when disconnected. Identification by means
of tapes, adhesives or similar will not be accepted.

All internal wiring shall end in terminal strips according to the diagrams or wiring lists,
based on typical diagrams.

The unused contacts of the relays and the auxiliary contacts of the circuit breakers shall
be wired to terminal strips.
Power, control, measurement and protection cables shall be connected to
independent terminal strips. No more than two conductors shall be connected per
terminal. If it is necessary to connect three wires to one terminal, two of them shall
be connected through a double pre-insulated terminal, with two points being
connected to that terminal.
Cross-sections will be those resulting from the sizing calculation. The minimum
section values are defined in section 7.3, considering the following:
• Between the measurement transformers and the HV centralization boxes, the
conductor cross-section must be at least 6 mm² for both voltage and current
circuits.

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• Between the HV centralization boxes and the energy meter test blocks, the
section of the conductors' cables must be at least 6 mm² in both the voltage and
current circuits.

• The voltage drop shall be less than 1% from measurement potential transformers
to energy meter terminals.
• The star and earthing of the secondary current and voltage circuits shall be at
least 6 mm².
• The minimum section to be used for load resistors (if necessary) shall be
6 mm².
LV cables shall fulfil all requirements included in OGP-00-EE-DC-IDO-0001
Electrical Design Criteria (section 11.13) and LV Cables Technical Specification.

10.13 Electrical Raceways


Contractor will design all electrical raceways required for the installation of all cables
in the 220kV
substation. Contractor shall always comply with regulations of the
electrical company.
Interconnection cables between equipment and/or switchboards shall run, in general,
through hot-dip galvanized steel trays (wire or perforated types), buried PVC
conduits, conduits or accessible trenches.
Two independent cable networks will be established depending on the voltage level
and service type, as follows:
• LV cables (380Vac, 220Vac, 110Vdc) and control cables for rated voltage
above 60V.
• Instrumentation and control cables for rated voltages up to 60V and
analogue signals.
To prevent electromagnetic interference, a 600 mm spacing between low voltage
power cables and instrumentation and control cables shall be considered.
Cable crossings between different rooms or areas shall have a passive protection
system, by means of sealing gaps and cables, as fire protection.

10.13.1 Underground raceways


Underground raceways will be made of duct banks of PVC pipes, corrugated on the
outside and smooth on the inside, in sufficient number and size to accommodate the
cables that run through them. The fill factor shall not exceed 50%. To facilitate the
installation of cables, pits will be placed every 30 meters and at each derivation or
direction change.
Underground raceways shall be made at a minimum depth of 600 mm and their layout
shall not interfere with other conduits or foundations. In the passages under roads and
operational areas, the duct banks of tubes will be embedded in concrete blocks.

All pipes that leave the field (with their corresponding cables installed and tested)
will be conveniently sealed to prevent the entry of water or vapours inside the pipes.

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

Spare ducts that do not have cables will be conveniently capped at


both ends.

10.13.2 Aerial raceways


Aerial raceways types to be used are the following:
• Wire trays.
• Steel conduits.
• Flexible conduits.
Cables of the secondary wires of the measurement transformers will run through steel
conduits, from terminal boxes to the legal metering cabinet, including the ways to the
centralization boxes.

10.14 DC system
For the auxiliary services which require to be supplied in 110Vdc such as motor of
switches, command, control and protections, a rectifier-battery equipment will be
considered. DC system will be composed of the following:
• Rectifier-Battery charger.
• Batteries for at least one (1) hour of autonomy.
All equipment of DC system shall comply with the requirements of IEC 60529, 60478
and 60896-21/22.

Incoming voltage 380 Vac ± 10%

Rated frequency 50 Hz ± 2%

Output rated voltage 110 Vdc

Range operating voltage 100 / 131 Vdc

Auxiliary service 110Vcc panel:

Equipment number 1

Rated current 50 A**

Short-circuit current 15 kA
(1s)
Rectifiers:

Equipment number 1

Nominal power 10 kVA**

Batteries:

Type Lead acid

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ISC SRL PROYECTO ESTACION ANTILIA YGUAZU 220 KV AEY-FD-016-R0X

Capacity (25º +- 5ºC) 165 Ah**

Discharge time 1h

**These values are preliminary, pending to be confirmed by Contractor according to final


consumptions.

10.16 Earthing system


All the equipment and materials of the earthing system shall be defined,
manufactured and tested according to the applicable IEC standards, especially IEC
61000-5-2 and IEEE standards IEEE 80.
Mainly the earthing system shall consist of a buried bare copper conductor grid that
will be connected to all electrical equipment, structures, and in general all conductor
material which could present dangerous voltage.

Earth resistance of the main earth network of the factory shall be less than five (5)
Ohms and as far as possible it should be less than one (1) Ohms.
Connection of the substation SE 220kV block earthing grid with the general earthing
grid of the complex will be carried out by means of four (4) earthing inspection
boxes, considering this number as a minimum for any corner of the substation area.

Earth connection will be done directly to the equipment or structures, not to their
anchor bolts or foundations. Armour of foundations and the structural mesh shall be
connected to the earthing grid by earthing clamps. This connection will achieve two
purposes: the earthing resistance will decrease and the risk of step and touch voltage
into the building will be reduced significantly due to the realization of the equipotential
connections.
In all neutral points of transformers for protection/measure, it will be considered their
connection to the earthing system.
In the electrical rooms or buildings, it will be installed earthing plates to create an above
earthing ring. It is expected multiple connection to the earthing grid due to the
abundance of switchboards and electrical equipment.

As standard, the joints to compose the buried earthing system shall be welded
aluminothermically (CADWELD type). It will be specifically indicated, where clamps
are allowed. All the connection that could not be easily revised shall be
aluminothermically welded. For measurement purposes the connections between the
buried and the aerial earthing grids will be disconnectable type.

Clamps will be used for aerial joints between the earthing cables and equipment or
structures instead of aluminothermic welding. Aluminothermic welding for aerial
joints will be used if required.
Section of the connection cable will never less than:

• Cableways, structures, supports, metallic stairs, platforms, etc ….. 35 mm 2

10.17 Lighting system


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10.17.1 General lighting


Built in low luminance lighting fixtures shall be used, with a symmetric reflector and
a reflection angle of 50º or 60º.
Outdoor lighting will be considered by means of floodlights metal halide type with an
IP 65 protection degree and lamps from 150 to 1000 W.
Distribution and connection to each device will be made with multicore conductors
Ph+N+PE.
Lighting control could be manual from switches placed on a switchboard or automatic
by means of photoelectric cells.
It shall be included the scope of supply the auxiliary switchboard required as well as all
miniature circuit breakers to feed the circuits required. Circuit breakers for the
distribution board shall be modular type.

10.18 Atmospheric discharge protection


All the equipment of the lightning protection system shall be defined, manufactured
and tested according to the applicable IEC standards, especially IEC 62305.
As standard, the lightning protection system shall consist of the following elements:

• Collector device to intercept the lightning before it crashes the


building/structure or equipment to protect (lightning rods, collecting lines or
collecting grid).

• Down conductors to channel the energy of the lightning in a controlled way.


• A buried earthing grid to dissipate this energy in the ground avoiding the
generation of dangerous step, touch and overvoltage.
Collector devices shall be located in the upper part of the buildings or structures to
protect. These collector devices will be connected in the most possible direct way to
the earthing grid in order to dissipate the power of the lightning in the fastest and
most safety way.
Lightning protection system can be:
• Passive type: Collecting meshes or Franklyn type lightning rods, defined
according to the standard IEC 62305.
Risk assessments for building and structures due to the lightning flashes to earth
shall be evaluated according to the standard IEC 62305-2.
The installation of lightning rods, the top of the roof shall be at least 2 meters higher
than any other devices or structure in the zone to protect. When those lightning rods
were defined for protecting an open zone or when it is necessary to gain additional
height they will be installed on a pole.

The lightning rods shall be connected to the earthing grid with at least one down
conductor per rod. It will be necessary to employ two down conductors when the
horizontal projection of the down conductor is bigger than its vertical projection and
for structures higher than 28 m. When possible, the down conductors should be
located in different facades.
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According to the standards and regulations, parts of the structures or building can
be used as total or partial devices collectors and down conductors “natural
components”.

Buried earthing grid for the lightning protection system will be located always (unless
total impossibility) outside the buildings or structures. The resistance shall less than
5 Ω and shall be formed by several elements interconnected. The lightning protection
earthing grid will be also connected to the general earthing grid.

13.1 Spare Parts


The Contractor shall provide all spare parts and consumables required during the
construction, Commissioning and Start-up period.
The list of recommended spare parts and consumables shall be accompanied by the
Contractor ’s expected lifetime of wearing parts and descriptions sufficiently detailed
to identify the spare parts and the specific item or items for which it applies. The
Contractor shall indicate the minimum recommended inventory for routine
maintenance during start-up, commissioning, start-up and continuous operation.
All spare parts shall be interchangeable with the corresponding original parts. The
material should be same and shall present the same properties as the corresponding
parts of the main equipment. The conditions concerning the tests and treatment of
surfaces and painting etc. of the main equipment according to the scope documents
shall also be valid for spare parts.

Spare parts shall be system-tested spares to the maximum practical extent such that
spares can be installed without the need for additional adjustment or calibration.
The Contractor shall quote itemized prices for the spare parts for two years
operation and shall provide an informative list for five years operation spare parts.

13.2 Special Tools


The list of special tools shall be accompanied by descriptions sufficiently detailed to
identify the function of the tool and the specific item or items for which it applies.
The Contractor shall indicate whether the tool is required for installation, adjustment
or routine maintenance.

13.3 Consumables
Contractor must include a list of items which can be used during commissioning.

15 GENERAL CONDITIONS FOR TESTING AND INSPECTION


Particular inspection requirements applicable to equipment during manufacture,
fabrication and performance testing are the stated bellow.
Inspection and tests to be witnessed by the Contractor or the Contractor ´s
Representative during manufacture, fabrication and performance testing shall be as

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stated herein. To this effect, the Contractor must inform the Client of the date of
the tests for each of the equipment at least two (2) weeks in advance.

Manufacturer shall allow the inspector free access to their installations, giving all the
information required and providing with all the copies of internal orders to other sub-
suppliers. Even when Contractor relinquishes the right to be present at the tests, the
manufacturer shall draft a certificate for the tests performed, containing a full report
with results and measurements.

The conclusion of a favourable inspection, final or otherwise, does not exempt the
manufacturer from supplying equipment that complies satisfactorily with standards,
codes and the applicable specifications.

Tests shall be performed in accordance with the regulatory and international


standards requirements (IEC basically).

Vendor shall conduct his standard factory tests and inspections for the all the
equipment to be supplied including switches, devices, motors, cabling, controls and
other components supplied.

Vendor shall furnish to the Contractor a fabrication schedule and an Inspection &
Test Plan after receipt of order. Contractor may establish witness inspection and
testing hold points based on this ITP.
All routine tests, including logic, control standard tests will be performed according
to IEC standards.
The manufacturer must have implemented a quality management system in
accordance with the purchase conditions. Three phases will be distinguished in the
test of the installation:
• Factory acceptance tests (FAT).
• Site acceptance tests (SAT).
• Testing and start-up of the installation.
As a part of the engineering documentation, the type tests, routine tests and factory
acceptance tests to be performed in the original manufacturer factory before the
final package and transportation of the equipment shall be included as well as the
site acceptance tests to be performed after the final installation on site.

15.1 General Tests


Vendor shall perform the following general tests:
• General inspection. Verification of dimensions, connections situation and dimension
• Availability of all accessories.
• Testing of the auxiliary circuits, alarms, ventilation circuits, measuring and
temperature protection, etc.
All equipment included in scope (switches, measurement transformers, etc.) will
comply with test included in application normative. If the electrical equipment to be
tested does not pass the routine tests satisfactorily, it will be rejected.

15.2 Shop Test

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All equipment shall be subjected to type (it will only be required certificates of the
equipment), sample and routine tests at the manufacturer’s factory in accordance
with these clauses and conditions of the Contract.

Type, sample and routine tests shall be the relevant ISO and IEC Standards or other
approved standards for equipment where the test requirements are not specified in
these clauses.
Vendor shall submit evidence to the Client’s Engineer through the Contractor that
the instruments used for the testing shall have been calibrated at an approved testing
laboratory within a period of up to twelve months for a portable instrument and twelve
months for a fixed instrument.
Contractor will provide the corresponding certificates and protocols for all the tests,
and equipment will not be authorized to leave its workshops until it has been approved
by the Owner.
Likewise, the corresponding certificates and individual test protocols shall be
provided for that equipment supplied by others. This equipment must be inspected
to detect possible damages suffered during transport, before their installation.

The tolerances admitted for the equipment shall be those established in the
corresponding regulations.

15.2.1Routine, Type and Special Tests

15.2.1.1 Circuit breakers


Routine tests
The circuit breakers to be supplied shall be subject to the routine tests established
by the IEC 62271-100 standard:
• Tests for dielectric strength of main, auxiliary and control circuits.
• Measurement of the resistance of the main circuits
• Sealing tests.
• Visual and dimensional verification.
• Mechanical operation tests.
Type tests
Type test certificates in accordance with IEC 62271-100 shall be provided for
circuit breakers identical to those in supply, including the following:
Dielectric tests.
• Measurement of the main circuit resistance.
• Heating tests.
• Sealing tests.
• Admissible short duration and peak value current withstand tests.
• Closing and breaking capacity tests.
• Mechanical operation tests at room temperature.

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• Tests for electromagnetic compatibility of secondary systems.


Vendor shall provide a copy of the "type" test certificates according to Standard IEC
62271-100.
15.2.1.2 Isolation switch disconnectors
Routine tests
The disconnectors shall be subjected to the appropriate routine tests in accordance
with IEC 62271-102.
• Main circuit dielectric tests.
• Dielectric tests of the auxiliary and control circuits
• Measurement of the resistance of the main circuit
• Sealing tests.
• Visual design verification.
• Tests of mechanical operation.
Type tests
Vendor shall provide a copy of the “type” tests certificates according to Standard
IEC 62271-102.
15.2.1.3 Potential transformers
Routine tests
Voltage transformers shall be subjected to appropriate routine tests in accordance
with IEC 61869-1 and IEC 61869-3 Standards.
• Terminal tagging verification.
• Dielectric tests.
• Tests at the industrial frequency on the primary windings.
• Measurement of partial discharges.
• Tests at the industrial frequency between winding sections.
• Tests at the industrial frequency on the secondary windings
• Tests related to the accuracy (to be carried out after dielectric tests).

• Testing of the enclosure's sealing at room temperature.


• Test of pressure of the enclosure.

Type tests
The manufacturer shall provide copies of the type test certificates according to
the above standards.
The secondary for legal energy metering must be provided with verification
protocols approved by the electrical company.
15.2.1.4 Current transformers
Routine tests

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Current transformers shall be subjected to the relevant routine tests according to


IEC 61869-1 and IEC 61869-2 standards.
• Terminal tagging verification.
• Dielectric tests.
• Accuracy tests (to be carried out after dielectric tests).
• Testing of the enclosure's sealing at room temperature.
• Environmental pressure test of the enclosure.

Type tests

The manufacturer shall provide copies of the type test certificates according to
the above standards.
The secondary for legal energy metering must be provided with verification
protocols approved by the electrical company.
15.2.1.5 Surge arresters
Routine tests
Surge arresters shall be subject to appropriate routine tests in accordance with
IEC 60099-4 standard.
The performance of the tests shall consider the general procedures set out in Section
6 of IEC 60099-4. The routine tests to be performed on surge arresters by the
manufacturer are as follows, in accordance with section 9.1 of the IEC standard
60099-4:
• Reference voltage measurement.
• Residual voltage verification test.
• Verification test of internal partial discharges.
• Sealing verification.
Type tests

Type tests must consider the general procedures defined in section 10.8.1 of IEC
60099-4. The following tests shall be performed on equipment equal to that supplied:
• Dielectric strength tests of the surge arrester enclosures:
o Atmospheric discharge voltage surges.
o Manoeuvring voltage impulses.
o Industrial frequency voltage.
• Residual voltage verification test:
o Steep-face current surges.

o Atmospheric surges.
o Manoeuvring impulses.
• Long-term current impulse resistance test.
• Operation tests:

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o Accelerated ageing test.


o Heat dissipation capacity.
o High amplitude over-voltages tests.
o Manoeuvring over-voltages test.
o Thermal stability evaluation.
• Fault indicator activation test.
• Short-circuit test.
• Internal partial discharge test.
• Bending moment test.

Acceptance tests
The acceptance tests to be performed on surge arresters by the manufacturer are as
follows, in accordance with section 9.2.1 of IEC 60099-4:
Reference voltage measurement.
 Residual voltage test.
 Internal partial discharge test.
15.2.1.6 DC & UPS system
Routine tests
Routine tests shall be carried out on each piece of all the equipment in the scope of
supply and shall include:
• Visual and dimensional checking in accordance with the drawings and
documents approved by Client.

• Verification of components matching the specifications in the list of


materials, their accessibility.

• Identification of components. Cables and terminals shall be verified against


the wiring diagram and it shall be checked that the connections fully match the
approved drawings.

• This shall be carried out on the chargers, the batteries, inverters and the
distribution panels.

• In the case that a battery would not be available in the charger factory,
the visual inspection could be performed in the installations of the battery
manufacturer with the authorization of Client.
• Measurement of insulation resistance.
• Dielectric test (a voltage of 2500V shall be applied to power circuits, and a
voltage of 2000V to the Control and auxiliary circuits, except for electronic
circuits).
• Measurement of insulation resistance, after the above test.
• Operation of the mechanical elements and effectiveness of interlocks.
• Measurement of output voltage tolerance.

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• Electrical test to verify output values under different load conditions, and
the correct operation of all control, interlock, signalling and protection circuits.

• Checking that different charge voltages match the provisions established in


the project data sheets.

• Checking that the voltage at the output of the charger or battery does not
vary for the specified supply voltage limits.
• Checking the same, for load variance from 0 to 100%.
• Checking of the battery charge. When battery will not be available this test
could be performed as a functional test using other battery with the
authorization of Client.
• Battery discharge test at the contractual values.
• Measurement of the current harmonics content at the input.
• Full load test (until the stabilization of the temperature, for at least 8 hours).
• Performance test
• Battery cells capacity tests at the battery manufacturer workshops.
• In the event that it is not possible to carry out the discharge and autonomy
time battery tests at the charger manufacturer's workshops, with authorization
from Client these shall be done on site, with all expenses incurred to be met by
the supplier.

Type Tests
The equipment manufacturer shall deliver a copy of the certificates for type tests
carried out on prototypes of systems similar to or resembling those of the order.

Copies of the certificates corresponding to the standard or routine tests required by


regulations, and performed on the main equipment components, shall be submitted.
These may include:
• Short-circuit tests in circuit breakers.
• Temperature-increase tests in electronic components.
• Voltage-drop tests in power thyristors/diodes.
• Blocking voltage and reverse voltage in power thyristors/diodes.
• Battery cells tests as per applicable standards.
15.2.1.7 Control, protection and manoeuvring system
The cabinets must be subjected to the following checks at the factory, without
limitation:
• Dimensions and surface treatments verification in accordance with the drawings.
• Verification of appliances’ location according to the approved physical layout
drawings.
• General inspection of all equipment and components verifying that all have
been included according to the approved list of materials.

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• Verification of all internal wiring, by means of continuity tests, point by point,


following the electrical diagrams.

• Operation verification of all devices.


• Measurement of the insulation resistance of internal wiring.
• Tests of dielectric strength of main, auxiliary and control circuits.
• Earthing system verification.
Routine and type test certificates shall be provided for internal elements of
switchboards supplied by third parties. In addition, all elements of the protection,
control, protection and manoeuvring system shall pass the tests and inspections
required by ANDE for this type of systems, both in the factory and in the installation,
which shall include, at least, tests of the structured cabling, tests of communications
between elements at the substation level and remote tests against the Electrical
Company's control centre.
Contractor shall be responsible for carrying out and coordinating with ANDE such
tests and shall be responsible, if applicable, for contracting the services of the
payment of the fees of the Authorized Certification Entities that may be required
during the execution of such tests.

15.2.1.8 Metering system


The cabinet with the energy metering equipment and its respective inspection and
commissioning must be tested by a certified entity. The energy meters shall have
its type approval and conformity certificate and the manufacturer's verification and
epartmentalization protocols.

It shall also comply with "EN 62053-21", "EN 62053-22", "EN 62053-23".
15.2.1.9 Protection relays
The tests will be carried out in accordance with an Inspection Point Programme (IPP)
sent with the offer as an integral part of the Quality Control Plan and approved by
Client beforehand. The protections must be subjected to the following tests and checks
in the factory, without limitation:
 General operation (verification of compliance with functional characteristics).
 Insulation measurement between circuits and ground and between independent
circuits (according to IEC 60255-27).
 Voltage impulses according to IEC 60255-27.
 Common mode and differential mode disturbances of 1 MHz according to IEC
60255-26, Class III.
 Quick transient disturbances according to IEC 60255-26, Class IV.
 Electrostatic discharges according to IEC 60255-26, Class III.
 Interference and ripple in the power supply according to IEC 60255-26.
 Radiated and conducted electromagnetic emissions according to EN 55011 (IEC
61000-4-6).
 Radiated fields immunity according to IEC 60255-151.
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 Vibrations according to IEC 60255-21-1 (Class I).


 Shocks and vibrations according to IEC 60255-21-2 (Class I)
15.2.1.10 Low voltage cables
Routine tests
Routine tests shall be performed according to NP 2 007 88 standard. The
following individual routine tests shall be carried out on the entire length of the
cable:
 Insulation resistance measurement using a Megger (or similar) according to
manufacturer standard.
 Measurement of the conductor’s electrical resistance.
 Voltage test at industrial frequency. No perforation should be produced.
The following individual routine tests shall be carried out on a sample of 10% of
the supplied cable:
 Visual verification of the conductor construction.
 Visual verification of cable labelling, identification of conductors and
consistency of colours.

 Thickness measurement of the insulation in the inner and outer sheaths.


 Hot set test of the insulation.

Type tests
The manufacturer should certify that they have performed the relevant type tests;
those stipulated as such in the NP 2 007 88 standard as well as the non-flame
propagation, the fire- resistance and reduced emission of halogen tests.

15.2.1.11 Auxiliary systems


Equipment supplied must be provided with their respective routine test
certificates, in accordance with the applicable regulations.

15.2.2Test Report
Vendor shall submit, at least two weeks prior to the test, the detailed procedure for
the conductance of the performance and acceptance tests for approval, in accordance
with the correspondent IEC or ISO standards applicable.
The procedure shall include the following for such test or group of tests:
 The time duration of each test.
 The number of test runs.
 The sequence of tests to be conducted.
 A list of instruments that will be used for each test. The list shall designate which
instruments are:

o Special test instruments.

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o Certified.
o To be calibrated before each test.
o Check instruments.
o Station supply instruments.
Schematic diagrams showing all test points and cross references to the instrument
list shall also be included.
 All formulas, calculations, conversion factors, curves, correction curves, etc., to
be used in the conductance of the tests and the calculations of the test results.

 Sample test reports or data sheets and all specific result sheet forms that will
be used for the test.

 Written procedure and description of conducting the test.


 All test data to be recorded by the Contractor and the
Client.
 It will be reported the final values of the test to be accepted.

15.3 Site Test


For each piece of equipment included in the scope, Contractor will submit to the
Client, for approval, a procedure for SAT testing to be carried out prior to installation
commissioning tests.

The Contractor shall have qualified and trained personnel to receive, inspect
and verify, in accordance with the suppliers' packing lists, the quantities and
condition of all materials and equipment supplied. If the equipment supplied is
damaged or defective, the Contractor must take the necessary steps to replace the
damaged element, material or equipment or to repair it, if applicable.
If required, it will be included all visit of their sub suppliers that Contractor has
considered in their equipment and would be required.
Exports, re-imports, international or national transport or any other type of procedure
or expense that may be necessary due to problems detected in the verification
stipulated for deliveries, will be at the expense of the Contractor and will be under
Contractor ’s responsibility.

15.3.1Deviations and repairs


Contractor shall be responsible for notifying the Client as soon as possible of any
replacement, deviation or defect in the design of materials, elements, assemblies,
complete units, certificates, etc., which are outside the applicable standards.

If the results of inspections of any tests, modifications or repairs to the equipment


are not acceptable, Contractor will need to obtain written permission from the Client
before making any decision.

If in the opinion of the Client the repairs or modifications could affect the results of
any previous test or inspection, the necessary re-tests or inspections will be at the
expense of the Contractor . The cost of any repairs, modifications or replacements
resulting from the tests will be at the expense of the Contractor .
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15.4 C o m m i s s i o n i n g
Contractor shall have within its scope and be responsible for inspections,
operational tests and operation of the substation in accordance with the requirements
of the Electrical Company and current legislation. Prior to the performance of the
installation acceptance tests, the Contractor shall send for approval the
corresponding test procedures for all equipment and systems affected by the tests.
The following documents shall be issued on a mandatory basis and without limitation:
 Type test protocol, supplied by ANDE, duly completed, indicating the tests
performed, the date of the tests and the results obtained.

 Substation commissioning protocols.


 Protocol for verification of interconnection protections, prepared by a Certified
Entity, prior to inspection and commissioning.

 Digital file containing all the parameters defined in the interconnection


protection to ANDE on the day of the tests and after their execution, as well as
all the possible alterations made.
 Substation operation verification tests.

Contractor shall be responsible for carrying out and coordinating all tests with ANDE
and shall be responsible, where applicable, for contracting the services of Authorised
Certification Entities and payment of the fees that may be required.

16 TRAINING
Supplier shall quote necessary training courses to Owner personnel based on the
scope of work described in this chapter. These training courses will be done in the
Spanish language.

Supplier shall provide formal comprehensive training for the Owner´s project,
operation and maintenance personnel. The training shall include the operation,
configuration and maintenance of all Equipment and systems designed and supplied
by the Supplier.
For this purpose, will prepare specific documentation, including a description of the
installation and a set of instructions for Operation and Maintenance manual in a safety
and efficient way.
In principle, the training course will take place during start-up at site. It shall consist
of both classroom training and on the job training.
Experienced instructors on equipment identical to that installed shall conduct training
course, using materials (including video presentation) prepared by the Vendor that
have been specifically prepared for this Contract.

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18 GUARANTEES
 Contractor will guarantee compliance of the requirements defined in this
specification relative to the following concepts:
 Equipment is adequate for the purpose of the process as defined in this
specification.
 The materials supplied are new and appropriate for the service and
comply with the requirements indicated in this specification.
 Utilities consumption. All utilities consumption figures will be guaranteed.
 Safety and functional operation in the range of conditions stabilized in this
specification, without limitation.

 Contractual schedule and milestones compliance.


 Engineering and good construction of all elements of the installation and the
equipment as a whole, including start up spare parts, for a period to be fixed
in the Purchase Order.
 Contractor must guarantee the mechanical, electrical, instrumentation, control
and operational performances of all equipment integrated into the group and
its auxiliaries, and for a period of not less than two years of continuous
operation.

18.1 Guarantee Parameters


Contractor shall guarantee the below listed parameters. Values to be
guaranteed for these parameters are those specified in the Data Sheet and/or as
mentioned below. These values shall be guaranteed for the equipment in continuous
operation and for the design conditions as specified in the Data Sheets.

• Performance data as per Annex “Data Sheet”:


• Design life: 25 years.

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