Long Ranger Users Guide - Feb08

Long Ranger
ADCP
User’s Guide
P/N 957-6129-00 (February 2008)

Table of Contents
Long Ranger ADCP User's Guide.............................................................................................................. 1
Introduction...............................................................................................................................................................1
How to Contact Teledyne RD Instruments ...............................................................................................................1
Overview ..................................................................................................................................................................2
Hardware Overview..................................................................................................................................................2
Battery Packs and Power Overview....................................................................................................................4
Serial Communication Overview.........................................................................................................................6
Deployment Overview ..............................................................................................................................................7
Software Overview ...................................................................................................................................................7
Installing the Software ..............................................................................................................................................9
Setup the Long Ranger ADCP ................................................................................................................. 10
Initial Battery Connection........................................................................................................................................10
Long Ranger Setup ................................................................................................................................................11
Connecting to the Long Ranger..............................................................................................................................12
Changing the Baud Rate ........................................................................................................................................14
Bench Test .............................................................................................................................................................15
ADCP Preparation ..................................................................................................................................... 16
Visual Inspection ....................................................................................................................................................18
Seal the ADCP for Deployment ..............................................................................................................................20
End-Cap Removal Procedures .........................................................................................................................20
Battery Pack Module Removal .........................................................................................................................21
Battery Pack Core Replacement.......................................................................................................................21
Battery Pack Module Replacement...................................................................................................................22
End-Cap Replacement .....................................................................................................................................24
Check all Mounting Hardware is Installed.........................................................................................................26
Compass Alignment..........................................................................................................................................27
Preparing for Calibration ...................................................................................................................27
Compass Calibration Verification ......................................................................................................29
Compass Calibration Procedure .......................................................................................................29
Pressure Sensor Preparation .................................................................................................................................33
Where to Find More Information.............................................................................................................. 34
List of Figures
Figure 1. Long Ranger Overview.................................................................................................... 2
Figure 2. Battery Modules .............................................................................................................. 5
Figure 3. I/O Cable Wiring Diagram ............................................................................................... 6
Figure 4. Long Ranger Connections with RS-232 ........................................................................ 11
Figure 5. Visual Inspection Checklist............................................................................................ 17
Figure 6. Compass Calibration ..................................................................................................... 30
NOTES
Long Ranger ADCP User's Guide
Introduction
Thank you for purchasing a Teledyne RD Instruments (TRDI) Long Ranger Acoustic Doppler
Current Profiler (ADCP). This User’s Guide will lead you through the steps required for a suc-
cessful deployment. Please read the entire guide, and then follow the instructions in the order
they are presented. Additional information can be found in the Long Ranger Technical Manual that
is supplied on CD-ROM.
NOTE. To purchase a printed copy of the Long Ranger documentation (includes the Long
Ranger Technical Manual, User’s Guide, Command and Output Data Format Guide, and
software guides), contact our Customer Service department and order the Long Ranger Manual
kit.
How to Contact Teledyne RD Instruments

If you have technical issues or questions involving a specific application or deployment with
your instrument, contact our Field Service group:
Teledyne RD Instruments Teledyne RD Instruments Europe
14020 Stowe Drive 2A Les Nertieres
Poway, California 92064 5 Avenue Hector Pintus
06610 La Gaude, France
Phone +1 (858) 842-2600 Phone +33(0) 492-110-930
FAX +1 (858) 842-2822 FAX +33(0) 492-110-931
Sales – rdisales@teledyne.com Sales – rdie@teledyne.com
Field Service – rdifs@teledyne.com Field Service – rdiefs@teledyne.com
Client Services Administration – rdicsadmin@teledyne.com
Web: http://www.rdinstruments.com
24/7 Technical Support +1 (858) 842-2700
P/N 957-6129-00 (February 2008) page 1

Overview
The first step is to become familiar with the Long Ranger ADCP. Read the short descriptions
of how to care for your ADCP and the hardware and software that comes with the Long
Ranger.
This Section Covers:
• Hardware Overview
• Battery Packs and Power Overview
• Serial Communication Overview
• Deployment Software Overview
• Installing the Software
Hardware Overview
The Long Ranger ADCP system consists of an ADCP, cables, battery pack, flash memory card,
and software. Both battery capacity and memory can be increased with upgrades for longer
deployments. The Long Ranger can also be used for direct-reading current profile operation.
The Long Ranger requires the addition of a Windows® compatible computer to configure the
ADCP and replay collected data.
I/O CABLE CONNECTOR

PRESSURE SENSOR
URETHANE TRANSDUCER FACES
BEAM-3
MARK
END-CAP
HOUSING
ELECTRONICS AND
BATTERY PACKS
TRANSDUCER HEAD
BEAM 3
Figure 1. Long Ranger Overview
page 2 Teledyne RD Instruments

The transducer assembly contains the transducer ceramics and electronics. The standard
acoustic frequency is 75 kHz. See the outline drawing for dimensions and weights.
I/O Cable Connector – Input/Output (I/O) cable connects the Long Ranger to the computer and
external power supply.
Beam-3 Mark – The Beam-3 mark shows the location of Beam-3 (Forward).
Urethane Faces – The urethane faces covers the transducer ceramics. Never set the transducer
on a hard surface. The urethane faces may be damaged.
Housing – The standard Long Ranger housing allows deployment depths to 1500 meters. The
housing is available in 851.0mm (Self-Contained and optional External Battery Case) and
320.2mm (Direct Reading) lengths.
Thermistor – The Thermistor measures the water temperature.
Pressure Sensor – The pressure sensor (standard 200 Bar) measures water pressure (depth).
Transducer Head – The Long Ranger electronics and transducer ceramics are mounted to the
transducer head. The numbers embossed on the edge of the transducer indicate the beam num-
ber. When assembling the unit, match the transducer beam number 3 with the Beam 3 mark on
the end-cap.
End-Cap – The end-cap holds the I/O cable connector. When assembling the unit, match the
Beam 3 mark on the end-cap with beam 3 number on the transducer.
Internal Battery Pack Modules – The internal battery pack modules have 450 watt-hours (Wh)
of usable energy at 0 C. When fresh, the voltage is +42 VDC. When depleted, the voltage
drops to 30 VDC or less.
Flash Memory Card – Long Ranger ADCPs come standard with one memory card. Two
PCMCIA memory cards slots are available, with the total memory capacity not to exceed 2GB.
P/N 957-6129-00 (February 2008) page 3

Battery Packs and Power Overview

Long Ranger ADCPs require +20 to 50 VDC to operate. The standard AC Adapter runs on any
standard AC power and supplies +48 VDC to run the Long Ranger when the batteries are not
connected. The Long Ranger’s internal battery supplies +42 VDC.
NOTE. The AC Adapter input voltage is sufficient to override the internal battery voltage (i.e.
the ADCP will draw all power from the AC adapter even if the batteries are installed and
connected). Always use the AC adapter when testing the ADCP to conserve the battery power.
Keep in mind the following:

• TRDI specifies its battery pack cores to have 450 Watt-hours (Wh) of usable en-
ergy at 0°C.
• A Standard Long Ranger battery pack core holds 28 ‘D-cell’ alkaline batteries
with a voltage, when new, of approximately 42 VDC.
• When the capacity of a battery pack is 50% used, the voltage (measured across
the battery connector under no-load conditions) falls to approximately 32 to 35
volts. However, keep in mind that this voltage is not an accurate predictor of
remaining capacity.
• Transmitted power increases or decreases depending on the input voltage
(within the voltage range of 20 to 50 VDC). A fresh battery provides +42 VDC.
Batteries spend most of their life at a nominal voltage of +33 VDC.
NOTE. The transmitted power is decreased one DB if the input voltage drops from 42 VDC to
33 VDC. For a Long Ranger ADCP, each one DB drop will result in a decrease in range of one
default depth cell.
• Batteries should be replaced when the voltage falls below 30 VDC (measured
across the battery connector while connected to the ADCP).
• Battery packs differ from one to another.
• Store batteries in a cool dry location (0 to 21 degrees C).
• Do not store batteries inside the ADCP for extended periods. The batteries may
leak.
• Use batteries within one year (shelf life).
NOTE. Battery replacement induces both single and double cycle compass errors. The
compass accuracy should be verified after replacing the battery pack. The compass does not
have to be recalibrated if the compass verification passes specification.
These compass effects can be avoided by using an external battery pack. The external battery
housing holds two battery modules, and can easily be replaced on-site. If the external battery is
placed a minimum of 30 cm away from the ADCP, no compass calibration will be required.

Figure 2. Battery Modules
NOTE. The top battery pack module has a thicker and larger diameter top plate as well as a
shorter battery pack power cable. This module will not slide down as far into the housing as the
bottom module.
P/N 957-6129-00 (February 2008) page 5

Serial Communication Overview

The standard communications settings for the Long Ranger is RS-232, 9600-baud, no parity, 8
data bits and 1 stop bit. Self-contained applications receive no benefit from setting a faster
baud rate.
You can set the Long Ranger for baud rates other than 9600 baud using the CB command (see
“Changing the Baud Rate,” page 14). If you make the new baud rates permanent with the CK
command, WinSC and BBTalk will search for the correct settings if you use the Auto Detect
function, which searches for the Long Ranger’s current serial port and baud rate. If you tell the
programs these settings, you will save time required for searching. Both WinSC and BBTalk
will use the last communication setting for future use.
Change Communication Setting – Changing a switch setting on the High Power I/O board will
change the communication setting between RS-232 and RS-422. The switch is in plain view
on the top circuit board, near the cable connectors. Its settings are plainly marked on the
board. If the serial protocol is set for RS-422 and your computer expects RS-232, you will
need an RS-232 to RS-422 adapter between the ADCP cable and your computer. This user’s
guide assumes that you use RS-232. There is no reason to use RS-422 for Self-Contained op-
erations.
NOTE. To gain access to the communication settings switch, the housing must be removed.
See the Long Ranger Technical Manual for details.
P1 P2
BLK
RS-232 IN / CH A RS-485A / RS-422 OUT A 1 3
WHT
RS-232 OUT / CH A RS-485B/ RS-422 OUT B 2 2
BLU
CH B RS-485A / RS-422 IN A 5 BRN
9
CH B RS-485B / RS-422 IN B 6 8
GRN
COMMUNICATION RETURN 4 5
P3
3 RED BLK/WHT
POWER + 4
7 YEL BLK
POWER - 1
PIN 1
PIN 6
2
3 1
4
4 2 3
1
7 5
6
Figure 3. I/O Cable Wiring Diagram

Deployment Overview
Long Ranger deployments are most often Self-Contained but can be Real-Time. Typically, de-
ployments are considered to be Self-Contained when the Long Ranger is remotely deployed
and powered using internal batteries. In this configuration, no external connections to the
Long Ranger are made during the deployment. However, the Long Ranger can be connected to
external power. This power can be provide either by an external battery case or from shore.
This type of deployment is still considered Self-Contained, but this guide may not consider all
of the possibilities of this application.
WinSC is the software package for self-contained Long Ranger setup, data collection, and data
review. PlanADCP (part of WinSC) lets you enter known or “best-guess” values for the vari-
ous Long Ranger profiling parameters and shows predictions of expected results. The Long
Ranger can be used for several-month autonomous current profile deployments from temporary
or permanent mountings in the ocean, near-shore, harbors, and lakes.
Real-Time use refers to the fact you are viewing the data as the Long Ranger collects it via a
personal computer. This data is also stored on the computer to allow for data playback and
processing at a later time. Use PlanADCP to create the command file to set the values for the
various Long Ranger profiling parameters and WinADCP to view the data.
Software Overview
You will need several software programs to test and collect data with the WorkHorse ADCP.
WinSC & PlanADCP

WinSC and PlanADCP are designed to
set up a Sentinel WorkHorse ADCP for
collecting data. Specifically, PlanADCP
will set the WorkHorse commands cor-
rectly.
The PlanADCP screen shows you an
overview of your setup and the resulting
consequences of your deployment.
For more information see the WinSC
and PlanADCP User’s Guide.
P/N 957-6129-00 (February 2008) page 7

BBTalk
BBTalk is a terminal emulator that al-
lows your computer to communicate
with the WorkHorse via RS422 or
RS232.
This guide does not go into detail about
the operation of BBTalk. For more in-
formation see the RDI Tools User’s
Guide.
WinADCP Main Screen

WinADCP gives users a visual display
of the entire set of data. You can zoom
in on a portion of the data for closer
analysis and export data to text or Mat-
Lab files.
Use WinADCP to view color contour and
time-series plots of data collected with
an WorkHorse Monitor in real-time or
playback data collected with an Work-
Horse Sentinel.
For detailed information on how to use
WinADCP, see the WinADCP User's
Guide.

Installing the Software

You will be installing several software packages. These will be required for testing and de-
ployments.
The WorkHorse software requires the following:
• Windows XP®, Windows 2000®, or Windows 98®
• Pentium class PC 233 MHz (350 MHz or higher recommended)
• 32 megabytes of RAM (64 MB RAM recommended)
• 6 MB Free Disk Space (20 MB recommended)
• One Serial Port (two High Speed UART Serial Ports recommended)
• Minimum display resolution of 800 x 600, 256 color (1024 x 768 recommended)
Software Installation
a. Insert the compact disc into your CD-
ROM drive and then follow the
browser instructions on your screen.
If the browser does not appear, com-
plete Steps "b" through "d."
b. On the Windows task bar, click the
Start button, and then click Run.
c. Type <drive>:launch. For example, if
your CD-ROM drive is drive D, type
d:launch.
d. Follow the browser instructions on
your screen
P/N 957-6129-00 (February 2008) page 9

Setup the Long Ranger ADCP

You will now connect the Long Ranger to a power source and a computer with the TRDI soft-
ware installed.
This Section Covers:
• Initial Battery Connection
• Long Ranger Setup
• Connecting to the Long Ranger
• Changing the Baud Rate
• Bench Tests
Initial Battery Connection

When you first receive your Long Ranger, the batteries are installed, but the battery power ca-
bles are not connected. Connect the batteries and seal the ADCP before deployment.
Remove the end-cap (see “End-Cap

Removal Procedures,” page 20).
The battery pack power cable connec-
tors are tucked around the battery mod-
ule. Carefully pull them free.
Connect the battery pack power cables

to the internal I/O cable.
Install the end-cap (“End-Cap Replace-
ment,” page 24).
Verify the compass calibration
(“Compass Calibration Verification,”
page 29).

Long Ranger Setup

100 to 240 VAC
50/60Hz POWER SUPPLY
COMPUTER
BBTalk
MEMORY CARD 48 VDC
(INSTALLED ON DSP BOARD)
! 20-60V
I/O CABLE
400 Wh BATTERY MODULES (2) to Serial Port
(NOT CONNECTED WHEN SHIPPED) (COM1 or COM2)
ADCP
Figure 4. Long Ranger Connections with RS-232
CAUTION. Long Ranger battery modules are shipped inside the ADCP but not connected.
Connect the battery and seal the ADCP before deployment.
RETAINING STRAP Connect I/O Cable to Long Ranger

If you have not done so, connect the I/O
cable to the Long Ranger. Do so by
pushing straight in against the connec-
tor. Remember, don't bend the connec-
tor up at all, push straight in. Roll the
retaining strap over the connector.
STRAIGHT Note: Place a light amount of DC-111
OUT
MOTION lubricant on the connector pins (rubber
portion only). This will make it easier to
connect or remove the I/O cable and
dummy plug.
Connect I/O Cable and Power Supply

Attach the I/O cable to your computer's
communication port. The standard
communications settings are RS-232,
9600-baud, no parity, 8 data bits and 1
stop bit. Self-contained applications
receive no benefit from setting a faster
baud rate.
Connect the power supply to the power
cable.
P/N 957-6129-00 (February 2008) page 11

Connecting to the Long Ranger

Use these next steps to “talk” to the ADCP.
Start BBTalk
Start the BBTalk program (for help on
using BBTalk, see the TRDI Tools
User's Guide).
On the Connect To screen, select
WorkHorse.
Select the COM port the Long Ranger
cable is connected to.
Click Next.
Enter the Baud Rate, Parity, Stop Bits,

and Flow Control. If you are unsure of
the settings, leave them at the default
settings.
Click Next.
Click Finish.

Wakeup
On the File menu, click Break (you can
also press the End key to send a break
or press the B button on the Toolbar).
You should see the wakeup message
appear on the log file window.
If the wakeup message is not readable,

do the following.
On the File menu, click Properties.
Click the Auto Detect ADCP button.
Click OK when the WorkHorse is de-
tected. Try to wakeup the WorkHorse
again.
What if the Long Ranger Does Not Respond

If your Long Ranger does not respond, check the serial port, cables, AC power, and battery
connection. If necessary, refer to the Troubleshooting section in the Long Ranger Technical
Manual.
CAUTION. Long Ranger batteries are shipped inside the ADCP but not connected. Connect
the battery and seal the ADCP before deployment.
P/N 957-6129-00 (February 2008) page 13

Changing the Baud Rate

The Long Ranger can be set to communicate at baud rates from 300 to 115200. The factory
default baud rate is always 9600 baud. The baud rate is controlled via the CB-command. The
following procedure explains how to set the baud rate and save it in the Long Ranger. This
procedure assumes that you will be using the program BBTalk that is supplied by Teledyne RD
Instruments.
[BREAK Wakeup A]
WorkHorse Broadband ADCP Version 16.xx Connect the ADCP to the computer and
Teledyne RD Instruments (c) 1996-2007 apply power.
All Rights Reserved.
> Start the BBTalk program and establish
>cr1 communications with the ADCP.
[Parameters set to FACTORY defaults] Wakeup the ADCP by sending a break
signal with the End key.
At the ">" prompt in the communication
window, type CR1 then press the Enter
key. This will set the ADCP to the fac-
tory default settings.
BAUD RATE CB-command Send the CB-command that selects the

300 CB011 baud rate you wish. The table on the
1200 CB111 left shows the CB-command settings for
2400 CB211
different baud rates with no parity and 1
stop bit.
4800 CB311
9600 CB411 (Default) For example, to change the baud rate to
19200 CB511 115200, at the ">" prompt in the com-
munication window, type cb811 then
38400 CB611
press the Enter key.
57600 CB711
115200 CB811
The CB? command will identify the
communication setting.
>cb?
CB = 411 ----------------- Serial Port Control (Baud BBTalk will send the command CK to
[4=9600]; Par; Stop) save the new baud rate setting.
>cb811
>CK Exit BBTalk.
[Parameters saved as USER defaults]
>cb? The ADCP is now set for the new baud
CB = 811 ----------------- Serial Port Control (Baud rate. The baud rate will stay at this set-
[8=115200]; Par; Stop) ting until you change it back with the
>
CB-command.
Exit BBTalk so the communication

port is available for use with other pro-
grams.

Bench Test
The bench-testing process ensures that the Long Ranger is working properly before you put it
in the water. The bench-test procedure will involve powered tests that will verify that the Long
Ranger’s electronics and transducers are functioning.
Testing the Long Ranger

Click File, Send a Break to send the
wakeup command (BREAK) to the
ADCP
On the File menu, click Send Script
File. Click the Browse button “...”.
On the Files of Type box select TRDI
Script (*.rds).
Select the TestWH.rds script file and
click Open.
Follow the prompts on the screen.

To review the test results, open
theWH_Test.txt results log file (*.txt)
with any text editor (i.e. NotePad).
P/N 957-6129-00 (February 2008) page 15

ADCP Preparation
Proper Long Ranger preparation is critical for a successful deployment. In this section we will
prepare the Long Ranger ADCP for deployment.
Deployment Checklist
Visually inspect the ADCP
Check the I/O Cable and connector pins for damage
Check the housing condition for damage
Check the transducer faces are clean and free from defects
Check the zinc anodes condition
Check the housing paint condition
Seal the ADCP for deployment
Install and connect the battery
Check Recorder PC card is installed
Use fresh desiccant inside ADCP
Install new o-rings; use silicone lubricant
Check all mounting hardware is installed
Bench Tests
Test the ADCP using BBTalk or WinSC
Verify the compass alignment using BBTalk or WinSC; if necessary, re-calibrate
Check the recorder status using BBTalk or WinSC
Final Preparation for Deployment
Are biofouling precautions needed?
Clean the pressure sensor port
Zero the pressure sensor (optional) at deployment site with AZ-command

VISUALLY INSPECT THE ADCP
ZINC ANODES
CHECK FOR CORROSION
I/O CABLE CONNECTOR
INSTALL DUMMY PLUG END-CAP
CHECK O-RINGS AND
MOUNTING HARDWARE
ARE INSTALLED
ELECTRONICS AND
HOUSING BATTERY PACKS
CHECK FOR CHECK PC CARD AND
SCRATCHES BATTERIES ARE
AND CHIPPED INSTALLED
PAINT
TRANSDUCER HEAD
CHECK O-RINGS
AND MOUNTING
HARDWARE ARE
INSTALLED
URETHANE TRANSDUCER FACES
REMOVE BARNACLES AND CHECK
FOR CRACKS
PRESSURE SENSOR
ZERO BEFORE DEPLOY
CHECK PORT HOLE
IS CLEAR
Figure 5. Visual Inspection Checklist
P/N 957-6129-00 (February 2008) page 17

Visual Inspection
Before connecting the Long Ranger, make a quick visual inspection of the components to make
sure nothing is damaged.
Check the I/O Cable and connector

pins for damage
Roll the I/O cable rubber retaining strap
up so that it does not hinder plug re-
moval.
Remove the dummy plug or cable by
pulling with a straight-out motion. Do not
wiggle the connector up; this can dam-
age the connector pins. A slight side-to-
side wiggle as you are pulling on the
cable is OK.
Inspect the pins for damage. Make sure
that they are straight and that there is no
corrosion on the metal surfaces. If the
connector is damaged, contact TRDI.
Check the transducer faces are clean

and free from defects
Inspect the Long Ranger transducer for
damage. There should be no cracks or
peeling surfaces. If damage is present,
return the ADCP to TRDI for repair.

Zinc Anodes and Housing Paint

Check the zinc anode condition. If they
are corroded, replace before deploying
the Long Ranger.
Check the housing paint condition for
any cracks, chips, peeling, etc. If any
damage is present, repair before de-
ploying the Long Ranger.
P/N 957-6129-00 (February 2008) page 19

Seal the ADCP for Deployment

Before you put the Long Ranger into the water, you must prepare it for deployment.
• Remove the End-Cap and install and connect the battery module(s)
• Replace the desiccant inside the ADCP
• Install new o-rings; use silicone lubricant
• Check all mounting hardware is installed
• Compass Alignment
NOTE. Only the End-Cap removal/replacement and battery replacement instructions are
included in this User’s Guide. If you need access to the Long Ranger’s electronics, the housing
must be removed. Please refer to the Long Ranger Technical Manual Maintenance section
for detailed instructions.
End-Cap Removal Procedures

To remove the end-cap, do the following steps.
Dry the outside of the Long Ranger.

Stand the Long Ranger on its trans-
ducer faces on a soft pad.
Disconnect the I/O cable and install the
dummy plug.
Loosen (do not remove) the four end-
cap bolts to vent the system.
Once all four end-cap bolts (6-mm) have
been loosened, remove the bolts from
the end-cap.
Carefully pull the end-cap away from the

housing. Do not damage the mating
surfaces.
A lanyard prevents the end-cap from
being pulled too far away from the hous-
ing to prevent damage to the internal I/O
cable. Place a cloth between the end-
cap and housing to protect the paint; the
lanyard will hold the end-cap.
Disconnect the two battery power cables
from the internal I/O cable.

Battery Pack Module Removal
Remove the wing nuts, lock washers,

and washers holding the battery pack
modules onto the posts.
Slide out the battery pack modules.
Battery Pack Core Replacement
Remove the battery pack module’s re-

taining plate by unscrewing the six
thumbscrews.
Disconnect each battery pack’s wiring
harness.
Slide out the used battery cores.
P/N 957-6129-00 (February 2008) page 21

Test the new battery pack voltage by

measuring across the battery connector
under no-load conditions. The voltage
should be +42 VDC for a new battery
pack.
Slide the new battery pack cores into
the battery module. Make sure the bat-
tery power cable is not pinched by the
battery pack. Use rubber bands to hold
the wiring in place.
Replace the battery pack module’s re-
taining plate. Use the pins to align the
retaining plate.
Tighten the thumbscrews “hand” tight
only.
CAUTION. Although each thumbscrew has a screwdriver slot, do NOT use any tools to tighten
the screws. Over-tightening can cause the threads to strip.
Battery Pack Module Replacement
Place the battery pack installation

guides onto the threaded rods. Tighten
the guides onto the threaded rod “finger
tight” so they will not fall off.

Slide the battery pack module(s) onto

the rods. Use the battery pack installa-
tion guides to help align the battery pack
modules onto the threaded rods. As the
battery module slides into the housing,
make sure the battery module does not
pinch any cables.
Once the battery pack module(s) have

been installed, remove the battery pack
installation guides from the threaded
rods. Place the guides in your spare
parts kit for safekeeping.
NOTE. The top battery pack module has a thicker and larger diameter top plate as well as a
shorter battery pack power cable. This module will not slide down as far into the housing as the
bottom module.
NOTE. If you are installing less than four battery cores, install both battery modules to maintain
the proper spacing. Install the battery pack cores closest to the end-cap.
Place a flat washer, lock washer and

wing nut on each of the posts. Tighten
the nuts to hold the batteries in place.
Connect the battery pack power cables
to the internal I/O cable.
P/N 957-6129-00 (February 2008) page 23

End-Cap Replacement
Stand the Long Ranger on its trans-

ducer face on a soft pad.
Inspect, clean, and lubricate the O-ring
on the end-cap. Apply a very thin coat
of silicone lube on the O-rings.
Connect the lanyard to the end-cap.
Never use Q-tips to clean the O-ring

groove; loose fibers or lint can provide a
leakage path.
NOTE. We recommend you use new O-rings if you are preparing for a deployment.
NOTE. TRDI uses Dow Corning’s silicone lube model number 111 but any equivalent type of
silicone O-ring lube can be used.
CAUTION. Apply a very thin coat of silicone lube on the O-ring. Using too much silicone lube
on the O-ring can be more harmful than using no O-ring lube at all.
Remove a new desiccant bag from the

airtight aluminum bag and place the
desiccant bag on top of the battery
modules.
Connect the internal I/O connector to
the plug coming from the electronics
chassis and batteries.

END-CAP SOCKET HEAD BOLTS (6mm; 4 EACH) Place the end-cap on the housing, align-
LOCK WASHER ing the mating holes and the beam 3
FLAT WASHER notch facing the beam 3 number em-
bossed on the transducer head. When
ISOLATATION BUSHING
mating the end-cap with the housing
flange, try to apply equal pressure to all
END-CAP ASSEMBLY
parts of the O-rings. Make sure the
HOUSING FLANGE (END-CAP SIDE)
O-rings remain in their retaining
grooves.
FLAT NYLON WASHER
Examine the end-cap assembly nuts,
FLAT WASHER
bolts, and washers (6 mm) for corrosion;
replace if necessary. All the hardware
HEX NUT items are needed to seal the Long
Ranger properly.
Install all four sets of hardware until “fin-
ger-tight.”
Tighten the bolts in small increments in
a “cross” pattern until the split washer
flattens out, and then tighten each bolt
¼ turn more to compress the face seal
O-ring evenly. Tighten the bolts to the
recommended torque value of 5.6 New-
ton-meters (50 pound-inches).
CAUTION. Check that no wires or any other object is pinched between the end-cap and the
housing. Use rubber bands to hold the wiring in place as necessary. If the O-ring is not in the
groove or if a wire or other object is pinched, the ADCP will flood.
CAUTION. Apply equal pressure to the O-rings as you tighten the bolts. If one bolt is tightened
more then the others, the O-rings can become pinched or torn. Damaged O-rings will cause
the system to flood.
CAUTION. Do not over tighten the bolts that hold the transducer, housing and end cap
together. If you tighten too far, you can crack or break the plastic bushing. On the other hand,
leaving the bolts too loose can cause the system to flood. Tighten the hardware to the
recommended torque value.
NOTE. The recommended torque value for the end-cap 6mm bolts is 5.6 Newton-meters (50
pound-inches).
P/N 957-6129-00 (February 2008) page 25

Check all Mounting Hardware is Installed

If the housing is not properly sealed prior to deployment, the Long Ranger will be destroyed.
Transducer Head to Housing Seal

Visually inspect the mating surfaces of
the housing to transducer head to en-
sure that there are no obstructions. The
faces should be parallel to one another
and there should be no gaps. Check to
ensure that the fasteners holding the
housing together are tight.
The recommended torque value for

the transducer head 8-mm bolts is 9.6
Newton-meters (85 pound-inches).
End-Cap to Housing Seal

Visually inspect the mating surfaces of
the end-cap to housing to ensure that
there are no obstructions. The faces
should be parallel to one another and
there should be no gaps. Check to en-
sure that the fasteners holding the hous-
ing together are tight.
The recommended torque value for

the end-cap 6-mm bolts is 5.6 Newton-
meters (50 pound-inches).
CAUTION. If the Long Ranger was opened, read the Long Ranger Technical Manual
Maintenance section for details on Long Ranger re-assembly.

Compass Alignment
The main reason for compass calibration is battery replacement. Each new battery carries a
different magnetic signature. The compass calibration algorithm corrects for the distortions
caused by the battery to give you an accurate measurement. You should be aware of the fol-
lowing items:
• We recommend against calibrating the Long Ranger while on a ship. The ship’s
motion and magnetic fields from the hull and engine will likely prevent success-
ful calibration.
• If you think your mounting fixture or frame has some magnetic field or mag-
netic permeability, calibrate the Long Ranger inside the fixture. Depending on
the strength and complexity of the fixture’s field, the calibration procedure may
be able to correct it.
NOTE. If the battery module was removed and replaced back in the same orientation, the
compass does not require calibration. If the battery core is replaced, you must verify the
compass.
Battery replacement induces both single and double cycle compass errors. The compass
accuracy should be verified after replacing the battery pack. The compass does not have to be
recalibrated if the compass verification passes specification.
These compass effects can be avoided by using an external battery pack. The external battery
housing holds two batteries, and can easily be replaced on-site. If the external battery is placed
a minimum of 30 cm away from the ADCP, no compass calibration will be required.
Preparing for Calibration
NOTE. Use the shipping case to rotate the Long Ranger during calibration—this way you will
not scratch or drop the Long Ranger ADCP.
Position the shipping case on the floor

as far away from metal objects as pos-
sible.
Remove the vent on the side of the
shipping case and use the hole to feed
through the power and I/O cable.
Connect the Long Ranger as shown in
“Long Ranger Setup,” page 11.
P/N 957-6129-00 (February 2008) page 27

Place the Long Ranger ADCP inside the

shipping case. Place all the foam in-
serts around the ADCP to keep the in-
strument from shifting inside the case.
If you are doing a compass verification,
the Long Ranger can be straight or tilted
inside the case. For the compass cali-
bration, the Long Ranger must be
tilted inside the case.
Close and securely latch the shipping
case cover.
To tilt the Direct-Reading Long Ranger, move the side

foam insert from the right side to the left.
Tip the shipping case on its end so

that the Long Ranger ADCP is in the
same orientation as it will be when
deployed. The Long Ranger can rest
on its end cap (deployed looking up), or
it can rest on the transducer face (de-
ployed looking down) inside the shipping
case.
CAUTION. Do not tip the shipping case on its end without the cover in place and securely
latched. The Long Ranger ADCP may fall out of the case causing damage to the instrument or
personal injury.
NOTE. If you will deploy your Long Ranger looking up, calibrate it looking up. If you will deploy
it looking down, calibrate it looking down.
CAUTION. If you calibrate the compass in one direction (up or down) and deploy the ADCP in
the opposite direction (i.e. calibrate it in a downward position and deploy it in a upward position)
the compass calibration will be invalid. Compass errors in excess of 5 degrees may occur.

Compass Calibration Verification

Compass calibration verification is an automated built-in test that measures how well the com-
pass is calibrated. The procedure measures compass parameters at every 5º of rotation for a
full 360º rotation. When it has collected data for all required directions, the Long Ranger com-
putes and displays the results.
[BREAK Wakeup A]
WorkHorse Broadband ADCP Version 16.30 Start BBTalk. See the TRDI Tools
Teledyne RD Instruments (c) 1996-2007
All Rights Reserved. User’s Guide for assistance on using
> BBTalk.
Using BBTalk, send a Break to wake up
the Long Ranger.
>AX At the > prompt, type AX and press the

----------------------------------------------------------------------
TRDI Compass Error Estimating Algorithm Return key.
Press any key to start taking data after the instrument is setup.
Rotate the unit in a plane until all data samples are acquired...
rotate less than 5°/sec. Press Q to quit.
N NE E SE S SW W NW N
^ ^ ^ ^ ^
HEADING ERROR ESTIMATE FOR THE CURRENT COMPASS CALIBRATION: Rotate the Long Ranger slowly 360 de-
OVERALL ERROR:
Peak Double + Single Cycle Error (should be < 5(): ( 1.55(
grees (approximately 5 degrees per
DETAILED ERROR SUMMARY: second). Pay particular attention to the
Single Cycle Error: ( 1.54(
Double Cycle Error: ( 0.07( Overall Error.
Largest Double plus Single Cycle Error: ( 1.61(
RMS of 3rd Order and Higher + Random Error: ( 0.31( If the overall error is less than 2°, the
compass does not require alignment.
You can align the compass to reduce
the overall error even more (if desired).
Compass Calibration Procedure

The built-in automated compass calibration procedure is similar to the alignment verification,
but requires three rotations instead of one. The Long Ranger uses the first two rotations to
compute a new calibration matrix and the third to verify the calibration. It will not accept the
new matrix unless the calibration was carried out properly, and it asks you to verify that you
want to use the new calibration if it is not as good as the previous calibration. While you are
turning the Long Ranger for the two calibration rotations, the Long Ranger checks the quality
of the previous calibration and displays the results. It compares these results with the results of
the third calibration rotation.
There are three compass calibrations to choose from; one only corrects for hard iron while the
other corrects for both hard and soft iron characteristics for materials rotating with the ADCP.
The third method provides the easiest way to calibrate the compass for one-cycle errors but is
only accurate for a single plane. Hard iron effects are related to residual magnetic fields and
cause single cycle errors while soft iron effects are related to magnetic permeability that dis-
torts the earth’s magnetic field and causes double cycle errors. In general, the hard iron cali-
P/N 957-6129-00 (February 2008) page 29

bration is recommended because the effect of hard iron dominates soft iron. If a large double
cycle error exists, then use the combined hard and soft iron calibration.
SHIPPING CASE
1, 2 or 4
3
First Rotation Second and Third Rotations

DOWNWARD DEPLOYMENT
SHIPPING CASE
3 1, 2 or 4
First Rotation Second and Third Rotations

UPWARD DEPLOYMENT
Figure 6. Compass Calibration

[BREAK Wakeup A]
WorkHorse Broadband ADCP Version 16.30 Using BBTalk, send a Break to wake up
Teledyne RD Instruments (c) 1996-2007
All Rights Reserved. the Long Ranger (press the END key).
>
>AR
Do you really want to write over the active fluxgate calibration At the > prompt, type AR and press the
data [y or n]?Y
Return key. Type Y to return the Flux-
Fluxgate Calibration Matrices Updated with Factory Original Values. gate Calibration Matrices with the fac-
> tory original values.

>AF
--------------------------------------------------------------------- At the > prompt, type AF and press the
Choose calibration method:
a. Remove hard iron error (single cycle) only. Return key.
b. Remove hard and soft iron error (single + double cycle).
c. Calibration for a single tilt orientation (single + double cycle).
d. Help.
e. Quit.
Choose option “b” – Remove hard and
soft iron error (single + double cycle).
----------------------------------------------------------------------
Field Calibration Procedure
Calibration for Constant Tilt Applications (e.g., Rivers)
Choose option “a” to start the calibration
Select one:
procedure
a. Start calibration procedure.
b. Zero calibration coefficients (only constant tilt coefs).
c. Display correction coefficients.
When prompted, press any key to start
d. Instructions.
e. Quit.
taking data.
Tilt the unit any direction so that the combined tilt magnitude is
within the 10°-20° range indicated below. Tilt the Long Ranger using the cutout in
0° 10° 20° 30°
the foam inside the shipping case.
^ ^***** ok tilt *****^ ^ Place all the foam inserts around the
♦
0.4° Pitch and 19.1° Roll are acceptable. Ok to continue [y, n]? Long Ranger to keep the instrument
from shifting inside the shipping case.
case.
Tip the shipping case on its end keeping
the same ADCP orientation as it will be
deployed in.
Check the on-screen instructions to see
if the orientation is OK. Adjust as nec-
essary.
When prompted, press “y” to continue
and rotate the ADCP slowly 360 de-
grees (approximately 5 degrees per
second).
P/N 957-6129-00 (February 2008) page 31

Now tilt the unit at least 10° in a different direction.

The second rotation requires the ADCP
SUGGESTIONS:
Facing up: place the block under the end cap to either side of where to be tilted 15 degrees in another direc-
the block was for the first rotation - not on the opposite side
of the end cap!.
tion than from the first rotation. Follow
the on-screen instructions to orient the
Facing down: place the ADCP facing down on either of the two beams
that are closest to the one you just used. Do not place the ADCP ADCP correctly.
on the opposite beam.
Open the shipping case.
-19.3° Pitch and -0.5° Roll. Tilt is OK. Press any key to continue...
Rotate the Long Ranger so that another
beam is in the center of the rotation.
Place all the foam inserts around the
Long Ranger to keep the instrument
from shifting inside the shipping case.
case.
Tip the shipping case on its end keeping
the same ADCP orientation as it was
before (i.e. if the previous rotation had
the ADCP on its end-cap, make sure the
ADCP is still on its end-cap).
When prompted, press any key to con-
tinue and rotate the ADCP slowly 360
degrees (approximately 5 degrees per
second).
CAUTION. Do not open the shipping case when the case is tipped on its end. The Long
Ranger ADCP may fall out of the case causing damage to the instrument or personal injury.
Successfully evaluated compass performance after the field calibration

update. The third rotation requires the ADCP to
Press any key to continue...
Making new calibration parameters permanent. be tilted 15 degrees in another direction
Calibration parameters have been updated in RAM and Flash. than from the first and second rotations.
---------------------------------------------------------------------- Follow the on-screen instructions to ori-
Field Calibration Procedure
Hard and Soft Iron Calibration ent the ADCP correctly.
Compass field calibration procedure is complete. If the calibration procedure is success-
>>> Total error before calibration: 2.3° <<< ful, it records the new calibration matrix
>>> Total error after calibration: 0.2° <<<
to nonvolatile memory. The ADCP will
not change its matrix unless the calibra-
tion is properly carried out.
NOTE. If the calibration procedure is not successful, move to a different location and try again.
Always return your Long Ranger to the original factory calibration by using the AR-command
before using the AF command. In some circumstances, a defective compass calibration matrix
can prevent proper calibration.

Pressure Sensor Preparation

In order to read the water pressure, water must be able to flow through the transducer anode
and cover disk over the pressure sensor. The holes in the anode and cover disk may at times be
blocked. Use the following procedure to clean the holes.
CAUTION. The pressure sensor is filled with silicone oil. Never poke a needle or other object
through the anode while the anode is installed over the pressure sensor. You will perforate the
sensor, causing it to fail.
Do not attempt to clean the surface of the pressure sensor. The diaphragm is very thin and
easy to damage.
Do not remove the pressure sensor. It is not field replaceable.
Place the Long Ranger on its’ side. Use

a soft pad to protect the ADCP.
Use a straight-slot screwdriver to re-
move the transducer anode.
ANODE Remove the two plastic screws holding
the cover disk on.
Gently clean out the hole in the anode
COVER DISK and cover disk with a needle. If the hole
becomes enlarged or the anode is cor-
roded, replace the anode.
PRESSURE Install the cover disk. Tighten the
SENSOR screws “finger tight” (0.226 N-m,
2 lbf-in). Do not over tighten the screws
or you may strip the threads on the plas-
tic screws or cover disc.
Install the transducer anode.
Zero the Pressure Sensor

[BREAK Wakeup A]
WorkHorse Broadband ADCP Version 16.30
Use the AZ-command to zero out the
Teledyne RD Instruments (c) 1996-2007 pressure sensor at the deployment site,
All Rights Reserved. before putting the Long Ranger into the
> water.
>AZ
> Connect and apply power to the system.
Start BBTalk and wakeup the Long
Ranger (press the END key).
Type AZ and press the Return key.
Exit BBTalk.
P/N 957-6129-00 (February 2008) page 33

Where to Find More Information

Congratulations! You have completed the Long Ranger User’s Guide. For more detailed in-
formation, the Long Ranger Technical Manual includes the following sections:
• Introduction. This section is an overview of the Long Ranger system.
• Installation. Use this section to plan your installation requirements. This sec-
tion includes specifications and dimensions for the Long Ranger (including out-
line installation drawings).
• Maintenance. This section covers Long Ranger maintenance. Use this section
to make sure the Long Ranger is ready for a deployment.
• Test. Use this section to test the Long Ranger.
• Troubleshooting. This section includes a system overview and how to trouble-
shoot the Long Ranger. If the Long Ranger fails a built-in test or you cannot
communicate with the system, use this section to help locate the problem.
Commands and Output Data Format Guide. This guide contains a reference for all com-
mands and output data formats used by the Long Ranger.

NOTES
P/N 957-6129-00 (February 2008) page 35

NOTES

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Long Ranger

P/N 957-6129-00 (February 2008)

Long Ranger ADCP User's Guide

How to Contact Teledyne RD Instruments

P/N 957-6129-00 (February 2008) page 1

I/O CABLE CONNECTOR

Figure 1. Long Ranger Overview

page 2 Teledyne RD Instruments

P/N 957-6129-00 (February 2008) page 3

Battery Packs and Power Overview

Keep in mind the following:

page 4 Teledyne RD Instruments

Figure 2. Battery Modules

P/N 957-6129-00 (February 2008) page 5

Serial Communication Overview

Figure 3. I/O Cable Wiring Diagram

page 6 Teledyne RD Instruments

WinSC & PlanADCP

P/N 957-6129-00 (February 2008) page 7

WinADCP Main Screen

page 8 Teledyne RD Instruments

Installing the Software

P/N 957-6129-00 (February 2008) page 9

Setup the Long Ranger ADCP

Initial Battery Connection

Remove the end-cap (see “End-Cap

Connect the battery pack power cables

page 10 Teledyne RD Instruments

Long Ranger Setup

RETAINING STRAP Connect I/O Cable to Long Ranger

Connect I/O Cable and Power Supply

P/N 957-6129-00 (February 2008) page 11

Connecting to the Long Ranger

Enter the Baud Rate, Parity, Stop Bits,

page 12 Teledyne RD Instruments

If the wakeup message is not readable,

What if the Long Ranger Does Not Respond

P/N 957-6129-00 (February 2008) page 13

Changing the Baud Rate

BAUD RATE CB-command Send the CB-command that selects the

Exit BBTalk so the communication

page 14 Teledyne RD Instruments

Testing the Long Ranger

Follow the prompts on the screen.

P/N 957-6129-00 (February 2008) page 15

page 16 Teledyne RD Instruments

VISUALLY INSPECT THE ADCP

Figure 5. Visual Inspection Checklist

P/N 957-6129-00 (February 2008) page 17

Check the I/O Cable and connector

Check the transducer faces are clean

page 18 Teledyne RD Instruments

Zinc Anodes and Housing Paint

P/N 957-6129-00 (February 2008) page 19

Seal the ADCP for Deployment

End-Cap Removal Procedures

Dry the outside of the Long Ranger.

Carefully pull the end-cap away from the

page 20 Teledyne RD Instruments

Battery Pack Module Removal

Remove the wing nuts, lock washers,

Battery Pack Core Replacement

Remove the battery pack module’s re-