i | J [ware PENETRANT EXAMINATION [12X57 —rarerasemocronme ——frenerr ‘TITLE: LIQUIO PENETRANT EXAMINATION 1.0 scope ‘This procedure descives the technique and acceptance criteria for Liquid Penetrant amination with visible de or uoreacent methad cari cut on casings, tralian, rolled or wrought materials, welds, overlay. (Herd fadng & corse’ resistant ‘very, bute weld ends and RT? gasket facings. This mathoe provides 8 mean oF etecing discontinuities that are open tothe Surface in ferrous and on fers hos porous materials 2.0 REFERENCE STANDARD ASME Boller and Pressure Vessel Code Section V ~ Latest Applicable Eaton ~ ASME Boller ang Pressure Vessel Cade Seton Vill DNMt Latest Ropicable Eton ASME 816,34 ~ Latest Applicable Edton = ASTI E165/E165N- Latest Applcabe Eaton + SNTTC 1A~ Latest Appicabie Editon = MSS SP 93- Latest Appicabie Eaton API GD- Latest appicaole Eaton, [ASTM A788 Latest Aapleable Eton 22 Unless omnerwise spectied, the acceptance standard for discontinuities shall be ASME 6 16.34 Aopendaclit for castings, forgings, wrought materials era bars ASME Boler and Pressure vessel Code Secon VII DvisionF Append 8 for welds, 3.0 CHEMICALS USED 3.4 Penetrant shal be solvent removable, visble or Norescent type and shal have contrast colour which can be readily’ seen in day light or vider normal interice Mumnston tor vstle ard under bie ght we ark ackgrun for foreseen Soe 3:2 Developer shali ve suspendile non-aqueous type. When the developer dries it should form a whits coating of ne powder on the pert 3.3. The folowing penetrant chemicals and brend names shall be employed for FOR VISIBLE DYEPENETRANT TESTING PENETRANT. MANUFACTURER [OENTIFICATION MARK] Negrafa KLSPL cueaNeR __ HANUFACTURER IDENTIFICATION MARK hoa FRCL DEVELOPER, fez MANUFACTURER, IDENTIFICATION HARK] nat K-52 Pradeep Metal Treatment Chemeais PUT Ld PEVELOPER-GP——__—~] Ai are)\ Prepared by: JEGANTHAN.G Appr 9! e. UBAIREATIKAR | aa teJEVALVULAS INDIA [Ret TST [7 HrQUID PENETRANT exaMINATION [RENE ENGINEERING PROCEDURE Fas FoF (Chemicas of penetrart and developer chal be of same manufacturer's 3.4 CONTROL OF CONTAMINANTS. Al the penetrant chemica's shall be checked for contaninants (Suiphur, Chlorine, Fourie) a5 per ASHE Sec.V Artcle 6. The ecceptance nots shal e 05 per T’Sal OFASME See Atle 6 3.5 TEMPERATURE During testing the material tempersture shall be between 60° F and 128° F (162 C and 48°C) 4.0 SOLVENT REMOVABLE PENETRANT TESTING 4.1 SURFACE PREPARATION Surface to be inspected shall be free from ett, greass lt, scale oF any other ‘extraneous matter tat would obscure surface openings ointrfre wih Ee tee 4.0 PRE-TEST CLEANING ‘The test area shel be thoroughly Geaned by wiping with cleaner and then wiped with lit free cot. Cleaner shall be allowed to ory fer $= 10 minutes before ‘plying penerrnt. Adequate core shal be taken to ensute proper surface condioon ‘ror to testing No other mechanical cleaning other thst ight wire brishng 1 Permitted. Pre cleaning can aso.be perform by acd pick, 4.3 PENETRANT APPLICATION 4511 The penetrant shall be apps by spraying, brushing or dipping, Penetrant shall be ‘poled so that no air bubbles are present and no uncovered araes ore vale, 43.2 The penetration time shall be minimum cen minutze, Moxinur twenty minutes. The penetrant shall remoin we: through out the Owel time 44 PENETRANT REMOVAL $4. The area withthe perctrant shall be wiped with clean dry nt fee cloth, Cleaning is continued ti all races of visible penetrant Is remved. Fal cleaning shall be done en line free cath mastered with cleaner. Care shal be taken to avoid the use of ‘excessive cleaner and the deposition of ary centaminating meter, which may eed fe. misinterretaton of test results or may couse a decade nthe Serv of she test, Flushing the surface win the selvent Is prohibted for removal cf exceas peretrant 44.2. Aner removal of excess ponetrant, the surface shall be dred by natural evaporation Minimum ten minuces, Maxomurn twenty minutes 2 isp Prepared by: JEGANTHAN.G corded J! BN UDATRSANKAR |'ENGINEERING PROCEDURE PgeN ot JC ui ‘JC VALVULAS INDIA. Pros No 7 PS05 719 a ———— 4.5 DEVELOPER APPLICATION Developer shall be appied by spraying to gWve a tin unform coat, Developer welt time shell be Ten minutes minimum. Veunng of te Iu penetrant tex shall be done within thirty minuses ater the application of developer 4.6 INTERPRETATION 4.6.1 Interpretation shall be carried out in @ welt area. A minionum light intensity of 1076 Lox ts ecommended ane Lux meter shal be eaibraed et test once n'a year, Discontinuties at the surface wil be Indated by Dlesing out of the penetra However localized surface wregdanties such aa trem machiing marks Of Ser surface condone may preaucefo's inaication, 46.2 Any indication which i beloved to be non~relevant sha be regarded as a sefect Unt the incication i ether eliminated by surace conaicning or it's evluated by other non-destrucive metiods and proved to be nonrelevant, 5.0 FLORESCENT PENETRANT TESTING it forescent penetrants, the process essential the same 35 in 4.1 t0 4.6 with {he exception thatthe examination i= performed wen an uve the eaee ack ight. Te examination shall be performed as folows using foreseen chemicals 35 mentioned in (te shall be performed ino darkened aca, (2) Examiners shal be in 2 darkened ara for atleast in pror to performing ‘examinations to enable their eyes to sdaptto dark viewing. Glesses or erses worn by exeminere shall nat be photosentve (Black ght shal achieve minimum of 1000\NV/em® on the surfece ofthe art being examined tough aut the exatnaion (@ Refectors and fters should be checked and, if necessary cleaned prior to tse, Cracked or broken ftere sna be replaced mmeclatly (© The black igh intanity shal be meszured with 9 back ight meter prior to ‘use, whenever the bah's power source is interrupted or changed, she the “competion ofthe examination or tele of examination. Black ight meter calbration shal be dane atleast ance ina year or in Case ooh Feb 6.0 ACCEPTANCE CRITERIA((As per ASME B16.24 Appendix ~ IIT, MSS SP 93 & ‘S19 OF ASTM A788-15 FOR FONGINGS) ‘The maximum acceptable indications are as follows: Prepared by: JEGANTHAN.G -Approld by: P.NLUDAYASAN6a 61a JEVALVULASINDIA =| Pra T5577 TEQUIO PENETRANT EXAMINATION | Roc XP "ENGINEERING PROCEDURE castines Lneartncietions 2 0.3 n. (mm) long for materi usta 0.5. (43mm) thick B. 05 in. 3mm) long for materia rom 0.5 Into I, (43rhm to 25mm) thick ©. 0.7m, (48mm) long for meters over 1 in. (25mm) ck. For linear indeatiors, te indications must be separated by & distance greater than the length of an acceptable inaleton. A linear ndcaion oe with naan excess ef times the with 6.1.2 Rounded inaieations 3, 0.3m, (mm) ais for materia upto 0.5 in, (13mm) tek; ©. 0.5in. (13mm) ela for materi ever 0.51 (2.3mm) Wek, Four or more rounded incations ina line separated by 05 in, (1.5mm) oF ess edge to edge are unacceptable. Rourded indications ae tose Wks ave not defined 35 linear Inaeatone FORGINGS AND ROLLED or WROUGHT MATERIALS 66.2.1 Linear Indications Prepared by: ©. 0.2 In. (Sm) ong for materi 0.5 in. (13mm er less) thick: . 0.81, (10mm) tong for materials over 0:5. to 4 In. Usmm to 25mm) thick; 046 in, (15mm) ong for materiale over 1 in, (25mm) tack For linear inleatons, the incatoné must be seperated ty a distance greater than {the length of en acceptable indication. Alinenr inccatonIstne wth lengeh I excess of tives tines te wath, Reurded Indietions 2. 0.2 In. (Sm) aia for materats upto 0.5 in, (13mm) thick: . 0.3 in, (@mm) aia for matanals over 0.3 in: (231mm) the, Four o° mere rounded nciations inline separated by 0.05 in. (1.5mm) or less le2ge to edge are unacceptable. Rounded indeacons are these Which ore vok defined ‘The folowing conditions are subject to rejection or removal (ASTM A78S-15, 519) 4. Indication with major cimension exceeding 3/26 intSmn 2. Four or more indication exceed ng 1/16 In (1.5mm) In major dimension that are ‘lgned and separated by 1/16 in Sm) or less end to cod 3: Ten or more indlcation exceeding 1/16 in (1.5mm) in major dimension contained a DEcaxTHan.G ‘Approwll by: P..UDAYASANIAR|P jc | 3C VALVULAS INDIA pea | )Wrquro PENETRANT EXAMINATION [REIT | cE —— “TNGINEERING PROCEDURE] geo Fats In any 8 i? (40cm?) of surtace with the major dimension of tis area not to exceed 6 Inc436mm te ares shal be taken in the most unfaverole satan rete ve the Indication being evaluate, 6.3 WELDS (As per ASME SEC. VIII Div. Appendix 8) A suraces examined shel be free of 2. Relevant near indications B. Relevant rounded inetions greater than 3/36 neh Four or more relevent rounded Inaleatons inline separated by 1/16 inch or less (edge to edge) 4, An indication of an imperfection maybe lesser than the imperfection that eases [However te sze ofthe indication fs the ais for asconeance evalsvon ‘> tingarinceation is one having a length greater than thre times the width ‘A rounded indication is one of ercular or elles shape wth the length equal to or less than thee tines the with ‘Any questionable or coubtul indications shall be re-examined to find out whether or not they are relevant 64 oveRLAr ‘The allowable maximum sige of the rounded indications s 1/16" (1.5 mm). 65 BUTT WELD ENDS/RT. FLANGE GROOVE SEALING FACE The stlowable maximum size ofthe roundedinccstion is 1/18" (5 mm. 7.0 ACCEPTANCE CRITERIA (As per ASME SEC.VIIE DIV.1 Appendix - 7) 7A castines: Surface icications determined by quid penetrant examination are unacceptable it they exceed the folowing hts (2) Al cracks ana hot tears; (©) any group of more than sx near indications ater than those in (a) above In ny rectangular area of 1-1/2 in. x 6 mn. (38mm ¥ 150mm) Or less or Sty Ctreular area having a ameter of 3.1/2 in. (G8mrm) oF less, these, sreae being taken inthe most unfavorable locston relative to the indicators being evaluated, (©) other nest incieatons more than 1/4 in. (6mm) lng for thicknesses up to 3/4 in. (19 mm) inclusive, more than one -third ot the thickness In length fo ‘ckvesses trom 3/4 In. to 21/4 in, (19mm to S7em), ard mare than 3d wee eee eee eel Anan"SC VALWULAS INDIA [Pe Na esis ——— | TIQUID PENETRANT EXAMINATION | RecNS 7 NEERING PROCEDURE Figen T Impertections separated from one anotier by @ dstance equal to the lensth ‘ofthe longer imperfection are seceptable), (2) Allocations of nonlinear impertectioné which nave any dimension exceeding 3/16 in. (Sm. (©) Except above, near ineications greater than 3mm, shell not be permitted 7.2 Other Components (Forgings, Bolting, Welds, Bevel weld Ends) Al sutacos tobe examined shal be fre from 2) Relevant incor inccations ©) Relevent rounded indications greater than 3/36" (5 mmm) ©) Four or more relevant rounces iclestions inline separated by 1/8" (5mm or les, eage to cage 8.0 ACCEPTANCE CRITERIA (As per API 60) These acceptance standards shall apply uniee other more restrictive standards are spectie for specie materials or appleations within ths dwt. ACCEPTANCE CRITERIA CASTINGS: All surfaces to be examined shall be fee from 2) Relevant near intications ) Relevant rounded indications greater than 3/16" (Srvm) ©) Four or mere relevant rounded inalcatins ina ine separated by 1/26" (15mm) or tes, edge to edge, 18.2 FORGINGS, BOLTINGS, WELDS, BEVEL WELD ENDS: 20 10.0 [i sutaces to be examined shal be fee from 2) Relevant linear indications 3) Relevant rounded indleatons creater than 3/16" (5 mm) ) Four or more relevant rounded iediesions In 2) ine separated by 1/16" (.smmy er ess, edge to edge POST EXAMINATION CLEANING ‘after the inspection ‘3 concluded, the penetrant f any and developer shall be remove ag soon a8 posse y using leaner PERSONNEL, Personnel performing inspection in_accordance wth this speciation shall be ‘qualified to_at least Level It as per FICPL writen practice FHRM = "2m accordance ‘th SNT-TC-iA requtements i) aNTHAN ‘Appr by: P.A.UDRYASANKAKI j "JC VALVULAS INDIA Fe Na 5719 ‘LIQUID PENETRANT EXAMINATION | ReN =? {ENGINEERING PROCEDURE FageRa 7 of | 11.0 RECORDS ‘A recor of results along with procedure parameters shallbe maintained by Level It Inspector. 12.0 RETENTION OF LPE REPORTS. {PE reports sna be retained for 8 minimum period of 3 years from date of testing For APISD monogrammed products the retention period Iv 10 years 12.0 Disposal criteria for Non-confirming items. 13,1 Welds or repair by welding i not permitted on vales in forged or cast body, unless notes otherwise or authorized by CONTRACTOR, if size of repalTe oreater than the acceptance creer, then may be elected. 13.2 For any easing repairs, a repair WPS/ POR shall 3¢ prepared snd qualified followed by testing a fr casting. Allreair shell be per approves TTP and rept procedure 410.0 RE VALIDATION ‘The NDE Procedure have boon reviewed and with latest epslicable code no chonges in” Essential and non-essential vargble noticed and hce no re= Semonstration i aquired, Praga ty TEGAN fants Anna: #.N-UDAYASANKARTy "[ SEWALVULAS INDIA [ree ITH | EIQUID PENETRANT EXAMINATION [TENG [revere roca —— nora Sample Report, Vetntonindy | UOUO FENETRANT maaamATIONraronT | roare Jc as enor = ee ma = Eh ae | meee rem Procedure StaRet PERSIE ba Aeneptance sts ASME nis 34 [EXAMINATION DETAILS: aa Se a SurfoceConstion | Mecha Allosterir & Accessible ever ee oni Menon Spa euewiecs | Sages ma oat ani tet Ovty TET raRawerens: oR z tee [deren |, eae fates | eee fee rere, | ann OF 1 | RAE | este uenmment | cctsa | sacinoe | tem etter | tem ITEMS EXAMINED: a ae - ‘SINo. ‘tam Deseription Materat | ty ‘Heat No! LP-No ! Seriat No SESSION TC] RBIECTED CO AccerTED - eco pegprin =o e ne