JVC SERVICE Weber Contents Wi safety Precautions WH specifications »+++++++-+ Bl instructions(Extract) ++ 1.Location of Main Parts --- 2.Removal of Main Parts --- ‘3.Maln Adjustment ~ 4, Wiring Connections. 5.Block Diagram tc) PORTABLE SYSTEM _ ‘Area Sufix Be UK, © Canada E Continental europe EN jorth Europe enrnennnenes USA Usrenenn Other Area Lyx East Europe 6.Standerd SchematiceDlagram **---+++++-"--- 20 7.Location of P.C.Board parts and Parts List --- 2 8.Exploded View of Enclosure Component Parts and Parts List 26 9.Exploded View of Mechanism Component Parts and Parts List:--*" 30 10.Packing llusration and Parts List 33 No.1883 July 1993PC - w2228k BICIE/EN/UNX I Safety Precautios 2 (No.1683) '5. Leakage current check (Electrical shock hazard 1. The design this product contains special hardware and many circuits and compononts specially for saety purposes. For continued protection, no changes should be made tothe orginal design unless euthorizd in wring by the manulacturer. Replacement parts, ‘must be identical to those used in the original circuits, Service should be performed by qualified personnel only. 2, Aeratons of the design oF croulty of the product should not be made. Any design a tions ofthe product should not be made. ‘Any dosign alterations or additions will void the manutacture's warranty and wil futher releve the manufacture of responsibilty for personal injury or property damage resulting theretrom. 3. Many electrical and mechanical parts in the product have special safety — related characteristics. These characteristics are often rot evident trom visual inspection nor ean the protection alforded by them necessariy be obtained by using replacement components rated for higher valtage, wattage, etc, Replacomont parts which have these special safety characteristics are identified in the parts list of service manual. Electrical components having such features are identified by shading and A\ Jon the schematic iagram and by { A\ ) om the parts Ist inthe service manual, The use of a substitute replacement which does not hav safety characteristics as the recommended replacement part shown in the parts ist of service manual may create shock. ie, or the same other hazards. 4. Tho leads inthe products are routed and dressed wilh ie, clamps , tubings, barriers and the lke to be separated from live parts, high temperature parts, moving parts and or sharp edges for the prevention of electric shock and fre hazard. When service is require, the origina lad routing and drese should be obsorved, and it should be confirmed that they have been returned to normal, ator eassembiing ting) [Alter re — assembling the product, alvays perform an isolation check on the exposed metal parts of the product (antenna, fe, ete.) 1 be sure the product is safo to operate without anger of electrical shock. De not use a line isolation transformer during this check, + Plug the AC line cord directly into the AC outlet. using a"Leakage current tester motel pat of the cabinet, particulary any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage currant must net exposed 0.5mA AC(:ms:) terminals, knobs, matal cabinet, screw heads, headphone jack, controls F, measure the leakage current from each exposed ‘AC VOLTMETER, + Altomate check method L7} | tHaving 1000 ohmeivote, Plug the AC line cord directly Into the AC outlet. Use an AC or more sensitivity.) volimeter having 1,000 ohms per vol or more sensitvty in the following manner. Connect a 1,500 ohms 10W rosistor paralleled by 120.15 12 F AC type capacitor between an exposed metal part and 0.15 uF AC TYPE Place this probe 1a known good earth ground. Measure the AC vollage across the 16009 10W resistor wit the AG voltmeter. Move the resistor connection to each ‘oxposad metal part, particularly any exposed metal part having a return path tothe chassis, and measure the AC votage across the resistor. Now, reverse the plug in the AC ouiot and r AC{tm.).This corresponds 0 0.5mA AC{em-s.). teach measurement, Any voltage measured must not exceed 0.75 @ Warning 1. This equipment has been designed ané manulactured to mest international safely standards, 2. tis the logal responsibilty of the repairer to ensure that these safely standards are meitaintained 28, Repairs must be made ln accordance withthe rlevant saely standards, 4. tis essential that safety citcal components are replaced by approved parts 5. It maine votage solectris provided, check seting for local voltage.Important Management Points Regading Safety (Items Demanding Special Safety Precautions) 1.Securely fix the power transformer while confirming its ‘marking specified in the following PC ~ W2228K B/C/E/ENIJUNX 5. Confirm ©, §,ODand GSB) mark on F999, Foe and 997 and they are tightoly retained by fuse holder. 2.Pomer cord : Make sure of the following markings and inspect exterior scratch and damage. [ Powe Cod | Ath Pg Comet Pug v [or Co) ¥S— 1887 c | sti B | eASE0BSeE00 E/ENNx| WED | se U_ | sep T= aw z-10 3. Confirm the AC socket marking: Version Marking J HSC1504 BIEIENNX | HSC1466 U HSC1008 Suffix] Marking |Discriotion Version | Ret. No. | Indication | Specified T_[aerastoT [UL approved Wo, EVeNx | Foor | T1.6A 1.64 250 C_|Fwrpat EIENVX | Foos | T2A 2A 250V Brn 7 Foss | T2A 2A 250V erewunx [FuTPaah2 ~ 128 ui esa | sooma, 300mA 250V 98, Wires and so forth must be securely clamped or fixed as illustrated on the six points to keep them from power active parts, mobil parts, heating units and sharp-edged parts 9. Since the following parts are hea generating ones, yhey must not contact with electrolytic capacitors, wires, etc. ‘0996, 0997, D998, D999, 1C801, A931, R335, and Cea, (No.1883) 3PC — W222BK B/C/E/ENMJUNX Safety Caution essa sees MAIN P.C.BOARD MJ Version only Full Fusereplasement Marking Graphic symbol mark Should be read as follows : FUSE CAUTION F999 : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE 300mA, 250V FUSE. Fo98 : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE 2A, 250V FUSE. 4 (No.1883)i Instructions extruction) @ Specifications PC ~ W2228K BIC/E/EN/JUNVX Radio section fi 4 TUB MHc(@.CrERENIRN) Power sources 2AC 240, SOEDH (PC-W2228) remency anges ae AC 110-127 VIAC 220 - 240, SW 8—18MH2(acuw) S060 (POW222U) LW 150 ~ 280MHz (BIE/EN/VX ) Retae raoinoaae aaov, 1 50 enn sree om 540 ~ 1700KH2 (6) eae svect Po ~ WiazE.ENW Antennas + Telescopic antenna for FM 06 12V (6 "RAD" batteries) Ferrite core antenna for AM & Ext. DO 12 car battory via sw optional CA-R120E car adapter Tape deck section Power consumption _:20W (with Power ON) Track system ack 2-channel stereo 28W (with Power STANDBY) Frequency response: 63 Hz ~ 12500H2 Dimensions 2682 (W) x 225 (H) x 195 (0) mm (wit normal tape) including knobs Wow & tuter 02% (WAMS) Weight Approx 599 witn batteries Fast wins imo Approx. 120 sec (C60 cassette) ‘Approx 5.1kg without batteries Power output 16W (BW + 8W) at 30 (Max) 45W @25W +225) at3a. (Peak music power) Output terminals + Speaker x2 Speaker Section (each unt) (fnaichng impedance 32-80) Speakers "10cm (15/169 x 1 :PHONES x 1 Impedance 23a (Output teveto- r2mw20, Dimensions £170 (W) x 219 (H) x 168 (D) mm Matching impedance: 162- Weight ApBIOX. 1.1 kg (25 los) “a Design and specications are subiectto change without notice MConnections ‘© Do not switch the power on unt all the connections are completed. ‘Air ole 1 Masked wth tne tse + Aner connecting be speaker cords, bundle ‘ry sick rio he ape ore epeakar corse nthe sposier rer cabinet ‘Gatl Do nat bund ary ck ro ho ‘Ar hole ator eannocing We Speke? cose, (Wo.1883) 5Name of parts and their functions 6 (No.1883) ‘VOLUME control BASS control ‘TREBLE contol Dial scale FINE TUNING knob ‘TUNING knob BAND switch (FMISW/AM) ‘TAPE (FOR PLAYBACKVFM MODE/BEAT CUT switch TAPE (FOR PLAYBACK) switch: Sat his ewich according tothe type of tape to be used. NORM: ‘Salto this positon to listen to a normal (ype I) ape, METALICrOx (playback only) ‘Sotto this positon to listen to a metal (ype IV) or chrome, (typeI) tape. FM MODE switch: STEREO: Set to this position when receiving FM stereo broadoasts MONO: Se to this position when FM stereo reception is obscured by noise, BEAT CUT switch: When recording an AM or SW broadcast, beats may be produced which are not heard when listening to the broad {ast in guch case, set this so thatthe beats are eliminated. Nocrally set this Switch o "1 NORM”. FUNCTION switch TUNER ‘Seto ths position when listening to or recording from the radio, ‘TAPEIDUBBING SPEED waHiGh NORMAL Set to HIGH when dubbing at high-speed. Set to NORMAL when listening to a cassette or when dubbing at normal speed. POWER STANDBY Seto tis position when turing off the power. ® Cassette operation buttons (Deck B) > PLY: ross to pay the tape. “4 REW: Press to rewind the tape rapidly. ber Press to wind the tape forward rapidly. (w /2 STOPIEJECT: Press to stop the tape, Pressing tis bution when the tape is stopped opens the cassette holder. ® Cassotio holder (Deck B) © casote operation buon (Dek A) Press this button with the PLAY button to start record: Ina. > PLY: Press to play the tape. “aatREW: ress to rewind the tape rapidly. ber: Press to wind the tape forward reply (w/a STOPIEJECT: Press to slp the tape. Pressing this buton when the tape Is stopped opens the casseta holder. 1 PAUSE: ress to stop the tape momentary. Press again o release the pause mode. asset holder (Deck A) ‘SPEAKER terminals ‘Connect the provided speakers to these terminals. GIN t2Vladk( oe } EAU Vrain ont VOLTAGE SELECTOR/AC IN (AC Input je ACI (AC inp Jack ‘Telescopic anlenna altry compartment cover Hoadphones Jack (PHONES) (35 mm dia. stereo mini) Connect headphones (impedance 16 {2~ 1 kf) to tis jack. ‘The speakers are automaticaly switched off when head- phones are connected. Po-w222 eee ee eeRadio reception pera n order shown. Osco TUNER © Seect 6 bare @Tweine desires ston ‘A. FNE TUNING tac for SW aoa, B.FU MODE ew Orci W Cassette playback shows deck A) Suara 9 @ oe 00 Note: PC — W2228K BIC/E/ENNIUNX stow (CU Verse WMWaLWy (EEN vesen) Cam ‘The builtin ferte core antenna can pick up intertornce tones ‘om ‘elevsion reoeWvers in the neighbourhood and thereby disturb AN and SW reception. (From deck B to deck A) Operate In order shown, Wi Relay playback © Oteada cast @setto THE (@ Sette TAPE owt a aquired (0 Press to start playback O Aaust (© Playback in duck B ‘The previous procedures @ through @ also apply to deck ‘when a cassettis loaded in deck B. When docks A anc 8 are simultaneously set to the play mode, only the playback sound ofthe deck Bis heard Notes: ‘When the power is tumed of! while the tape is running, cassetio operation butions which are depressed do. not ‘tum to tho original positions. Press the w/a STOP/EJECT button to stop the tape rune ‘ing botoe turning of the power. ‘Avoid operating the FF or REW button on the deck during playback of te other cock (© Load a cascene © Load a caste serio Te. © Sette TAPE swmen as oqures, (© Proc tho PLAY buton of dock. Set dock A tothe psy pase mado Orcjat ‘When deck B stops, eck A's pause mode wil be released and itil start playback. When deck A stops automatically, relay playback wil be released Note: Use tho same ype of tapes in decks A and B. (No.1883) 7Recording © In recording, the ALC crcut automaticaly optimizes the fl and adjustment of the recording level is i Dubbing(Synchro start dub! 9) Normal and high-speed dubbing can be dove fromm dock 8 to deck A (© Soi tne recoding source Hien recording tam to taco TUNER ‘@ When dubbing the tape at high? Loa osa5 BIAS Frequency Ad FRONT SIDE vrari “Tape speed Aa 1P1 vagat LRS reve ain vA RECIPS Fresponse BASS VA Oo ‘a tas) co L oo Fig. 3 (No.1883) 13PC ~ W222BK B/C/EIENJUNX & Mechanism/Amplifier Section Meme Conditions ‘Adjustment and Confirmation Standard Value] Adjusting Head azimuth |Testtape:VTT703 |For both of mechanism Aand 6, adjust ® [PB level Mechanism A adjustment ‘Setscrews to maximize output level and to Maximum out | (RECIPB) minize phase difference between R and L Phase diffrence: | Left setscrew channels. fter adjustments, apply screw sealant | minimum out to lock setscrews. Mechanism B if fine adjustment is needed after reassembly, do itby inserting a screwdriver through the lagjusting hole between the door and button. (PB): Left setscrew Tape speed | Testtape: VIT712 _| Play the test tape VTT712 on the mechanism A] Normal speed: [VR371 adjustment and adjust VR 371 so that frequency counter. | 3010+ t0hz | Mechanism reads 3010 + 10Hz, High speed: | Aadiust nearly| ‘Set the DUBBING switch to HIGH speed, and | 5200 to 5800Hz|| with tape end.| playback the tes tape on the mechanism 8 and record it on the mechanism A while comfirming tape spood of 5200 to S800Hz. Wow &futter [Testtape: VTT712 _| Must be within 0.98%6(LIS Unweighted) (0.38% less than check Playback out- | Test tape: VIT724 _ | Playback VTT724 test tape while confirming that| Speaker out put level check speaker output is 2.7V or more as the volume is] 2.7V more than set to maximum, Playback re. | Test tape: VTT796 | Gomfirm respective frequencies as compared quency re- |Bassfre: center | eth 1kHiz, kHz : 0 + a8. sponse check 125H2 signal: +2 + 308. Recording bias | BEAT GUT switch | First confirm nothing wrong, then adjust as | 67.SkHz = 2xHZ| L301 frequency ad- | position :1 olows. justment | Output point: 345 | Set the BEAT CUTswitch ($301) tothe position 1 and adjust L34160 that oscillation frequency | 67.5kHz + 2kHz atthe terminal of C345, (For this adjustment, connect 1M @ resistor in series.) Recording input: TP1 “1 ‘Supply 1kHz-dBs signal to TP1 input while [0+ adB Iplayback out comfirming that REC/PB output level is 0 3B ut level check compared with monitor level. Recording fre- | Input: TPT deck A ‘8kHz:0=3d8 [VASE quency re- Inout referrence signals to TP1 and adjust ‘sponse \VRg41 so that REC/PB output level is as follows} adjustment compared with 1kHz level. (Reference input level : 50d8) ‘kHz signal : 0+ 348, 125Hz signal : +1 348. “1 NOTE: When input at TP! B Mechanism playback mode for reference Input level make sure with voltmeter at test polnts. 14 (No.1883)PC ~ W2228K BIC/E/ENIUNX Alignment Posi (Tuner section) @C/J/U Version Le(sW RF) Law RED 9 @ ANT TC1O(MW RF) ene ) res cat Laem RAO) Hro11em ose) YY rer rea Tel L(FM OSC) ica Kes g&. 1P4 ‘SW RF (MW OSC) ‘O.GND Tet °° Swi FM ANT LaGW OSC) T5(MW OSC) tersswosc) |Q) |@) Fig. 3-2 @ B/E/EN/VX Version LS(MW RF) LACLW RF) 7 tee ANT TCLO(LW RF) a (Sn ch fe) a 1 se—TPs c31 TP & Ps. eM FAIS] age me (®] ter 11M osc) 9 ier Tez tet MW RF (G]uem ose lea cas 14 “SI Be rxunese | SI ©.GND | Tet O° Swi FM ANT L7(MW OSC) LS(LW_OSC) IS] terse ose [e) (No.1883) 15PC.W2228K BIC/E/ENISUNX © AM Tracking Connecting of sweeper and the receiver, ‘Standard loop antenna Speaker out terminal ‘Tuner input Tuner output sop) BAND TUNER $86 VARIABLE ALIGNING seuect INPUT | _ FREQUENCY CAPACITOR POSITION 1 145 kHz MAX, CAPACITY ts 2 290 kHz 7 MIN. CAPACITY To 3 lw ‘Standard Repeat the step 1 and 2. ~ 4 (EB. Vx) Loop ANT 145 kHz. Receive 145 kHz L4 5 290 KH Receive 290 KHz Te 10 6 Repeat the step 4 and, adjust no further inprovement. 7 520 kHz MAX, CAPACITY 7 le | 1650 kHz MIN. CAPACITY TC 13 le | ww Standard Repeat the step 7 and 8. bao} © BN) Loop ANT 600 KHz Receive 600 kHz ts n 1400 kz Receive 1400 KH Toa 2 Fopeat the step 10 and 17, odjustno further improvement 520 kHz MAX. CAPACITY T Ls 1750 kHz | _ MIN. CAPACITY ws | 5 ww Standard Repeat the step 19 and 14, 16 “0 Loop ANT 800 kHz Receive 800 kHz La 7 1500 Kz Receive 1500 KHz Te 10 18 opeat the step 18 and 17, adjust no further improvement 19 520 KH MAX, CAPAGITY Ls [29 1650 KH MIN. CAPACITY 163 a mw Standard Repeat the step 19 and 20. 22 om Loop ANT 600 kHz Receive 800 kHz La 23 | 1400 kHz Receive 1400 kHz TC 10 “| 2 Repeat the step 22 and 23, adjust no further improvement. 25 5.8 Mie MAX. CAPACITY 7 26 18.8 MHz MIN. CAPACITY Te 13 27 sw Standard Repeat the step 25 and 26 28 Our Loop ANT 6.0 MHz Receive 6.0 MHz Lé 29 18.0 MHz ~~ Receive 18,0 MHz 4 30 Repeat the stop 28 and 29, adjust no futher improvement. | 16 (No. 1883)© FM Tracking Connecting of sweeper and the receiver /222BK BICIEIENISUNX Tune inputs Poste de to PO Negative side to TP7 ceo) BAND Tune sc wana Arche | setter inrur__| _ereauenoy caraciron postion TI] 7st | MAX. CAPACITY 1 a vos0wke | MN. CaPacrty | T6019 ee epost th sap 1 ad 2 2) ea 90.0MNz | Receive 90.0 Me re 5 106.0 MHz | Receive 106.0 MHz C2 8 Unstnced | Pape te sop 4a, ast no furs inproveret 7 = a7 SMe | ae, capacity a rer 8 postive [4088 ay. canacrry | Tea. eo] om wee, [Repent 7 ew reno} c0O wie | fecewe 80.0MKe [ta 1" T060MHe | Aecewe 108.0¥He [Yea 2 Repent the tap TO od 11, eto fer mpreent 8 sore | MAX. CAPACITY a 4 io0.0ne | MW.caPacry | 764.99 mM Repeat the step 1nd 14 ) eeomre | Recene 660NKe a 7 060s) -Receve 108.0MRe | Yea 73 Repeat he sep 16 and 17, est 0 fuer proven (No. 1883) 17PC ~ W2228K BIC/EIENIIUIVX 4] Wiring Connections 1 2 | 3 4 | Color cords are shown below. 1 Brown Red orange Yolow Green Blue ~ Viet ~ Gray White ~ Black ~ Pink - $f 2a ee Telescopic Ant To mecha assy FMDMoo3P ~ 0208 Lug | é g 7? Weed ech — REC Ww ‘Sw Pla ow a Mecha FMDM7001 — 0018, Motor Main Amp Board Motor SW Play sw 18 Mecha— @ @ 2 ‘Battery Board Fig. 4-1 18 (No.1883)5] Block diagram 1 C/J/U Version Fra1 | 2 AI! Version (Amplifire section) Fig. 5-9 (No. 1883) 19Pow222 PC-W2228K BIC/EFENJUNX Circuit C1J/U Version 4 [ LPM Signal dine FFM Signal 2ine MM Signal ine ‘5H Signal ine wine Fig. 6-1 6] Standard Schematic Diagram © Tuner (No. 1883) 20-W2228K BICIEENIJUX BIE/EN Version @— — ——----------4 [PC-W2228K B/C/EJENMIUNX @ Tuner Circuit VX Version INo. 1883) 20-8@ Amplifier Circuit 1 l 2 3 4 5PC.W222BK BIC/E/ENISIUVX «pe. Siat ire 5 Geo A Paps sig) tine — ratio sim pe 8 payer shat ie “pai sie Wo. 1883) 21PC-W222BK BIC/E/ENIIUIVX — PC-W222 Location of Main Board Fig. 7. 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SCREW AC BRTFREAR CAB |] 47 | spsT30062 TAP.SCREW AC BKT + ANP PH | 1 419 |vKs3593-001 | MECHA HOLDER - - | 4 20 | sesF30i2z TAP SCREW N HOLOER+R caBI | 1 21__| cesr30z02 SCREW P.TRANSHREAR CA | 2 iL 22 [18213130177 [BUTTON FRANE AS [DECK A 7 23 |1821313072T | BUTTON FRAME AS DECK B y 26 | 999914027 MINI. SCREW B.FRANE ASS*Y 4 25 | sssr3oizz TAP SCREW MECHAREAR caBl | 6 26 __|vvwize1-oo1 _| tuneR_cHassrs 4] [a7] vKs3592-001 [DIAL DRUM 7 28 | LpsP26o67 SCREW DIAL paumev.caP | 1 29 |vunet42-o01 | POINTER 1 30 | sBsr3o127 TAP.SCREW Techassis + Pus | 4 31__|vucttos-o1tur_| FRONT CABINET alae VsG1106-008 | FRONT CABINET iu ] vuG1103-002 | REAR CABINET a] BrereNevX | 32 | VJk3590-001 DIAL LENS 1) 82E/EN | V5K3590-002 | DIAL LENS 4} vak3590-003 | 1AL_LENS alu Vsk3590-006 | DIAL LENS ~ a}Vx 33 |vso3940-001 | conTROLE PLATE 1 34 | vute302-003 | cASS D00R alempc7oo3-00z | carTON y| | 2) emPH2002-001 | CUSHTONCUP-LeRD expansron ratro | 4 | [|p S| vpesoos-o07 | Pory pac. _ FOR instaucrion | 4) | 6] €300196-082 | POLY” BAG FOR PGwER CORD 3] SoEEWU-VR P | €300196-0318 | POLY BAG FOR ser 1 P 8|vPesoz0-018 | POLY BAG FOR SPEAKER 2 Pp 3|cL0oz0-002 COMPUTER LABEL 2 sec cL0020-003, COMPUTER LABEL a] Bre -enevx Topaz. aooi-o1i [GREEN WARK LABE ip esew (Nn tana) 98PC ~ W222BK BICIE/ENN/UNX JVC VICTOR COMPANY OF JAPAN, LIMITED XupIo PRODUCTS ONSION "70", 1-ehome, Ohwatarimach, Mae Ones