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BGD 865A Bench Xenon Test Chamber 221114修改
BGD 865A Bench Xenon Test Chamber 221114修改
B-SUN
OPERATION
MANUAL
Biuged Precise Instruments (Guangzhou) Co.,Ltd.. has been focusing on developing and
innovating high-quality and high-precision instruments for 50 years. We are the biggest and most
professional manufacturer of testing instruments for paint, coating, ink and printing field in China. All our
products are in according with ISO, ASTM, EN standards etc and get CE Certification.
Originally founded in 1963, Biuged have grown to an internationally recognized company with many
worldwide customers base which includes the worlds leading paint and coatings manufactures.
At the same time, Biuged has a young, motivate and vibrant team. Our R&D department continually
investigates new product design ideas, in conjunction with the major standards committees. In order to
supply up to date instrumentation for the Quality Control of coatings, we always apply the advanced
contemporary techniques and experience to our new products. Our manufacturing department ensures
that all our products are built to the highest quality, every instrument undergoing rigourous calibration
and testing before it leaves our premises.
Moreover, Biuged has own independent Calibrate laboratory and more than 40 agents and offices
all over the world. We are also the major member of Chinese Standardization Technology Committee of
Paint and Pigment.
Produce the highest cost-effective products and offer the most professional service are Biuged
mission. Satisfying our customers’ needs are our ultimate wishes.
Factory
Address:NO.15 Fuzhong Rd.Zhongxin Town.Zengcheng District.Guangzhou City.China.
Tel:(+86)020-32141169
E-mail:carish@biuged.com
Dear User
Thank you for purchasing this BGD 865/A Bench Xenon Test Chamber from Biuged laboratory
instruments (Guangzhou)CO.,LTD. Just as in the past, our staff will adhere to our principle of
"customer first" to provide you with the most enthusiastic and professional service. In order to
operate this machine correctly and expertly, you are advised to read this manual carefully, and pay
attention to all warnings and alerts to ensure safe operation. After reading this manual, please keep
it well for consult at any time.
If you have any questions in the course of using, please feel free to call our technical
engineers to get professional guidance.
The Biuged Company has the final right to interpret this operation manual. If there is any
inevitable irregularity in the operation manual, sincerely seek your kind understanding. All the
relevant images are just for reference; please confirm the shape with the installed product.
According to copyright law, any reproduction of this manual without the written permission from
Biuged laboratory instruments (Guangzhou) CO.,LTD is strictly prohibited, even if it is not involving the
patent restrictions. All information concluded in this manual is under the protection of law.
INDEX
1.0 Introduction
1.1 Professional Term----------------------------------------------------------------------------------------------------------1
1.2 Test Principle----------------------------------------------------------------------------------------------------------------1
5.0 Test
5.1 Install B-SUN--------------------------------------------------------------------------------------------------------------7
5.2 Fixation of test panels and inspection before running B-SUN------------------------------------------------7
5.3 Fixation of test panels and inspection before running B-SUN -----------------------------------------------7
5.4 Set test parameters -----------------------------------------------------------------------------------------------------8
5.5 Run B-SUN----------------------------------------------------------------------------------------------------------------9
5.6 Other operation windows --------------------------------------------------------------------------------------------10
5.7 Finish test ----------------------------------------------------------------------------------------------------------------12
7.0 Calibration
7.1 Calibrate irradiance----------------------------------------------------------------------------------------------------19
7.2 Calibrate black panel temperature---------------------------------------------------------------------------------21
9.0 Troubleshooting--------------------------------------------------------------------------------------------------23
10.0 Warranty ----------------------------------------------------------------------------------------------------------- 23
11.0 Other Accessories Ordering Information----------------------------------------------------------24
12.0 Others----------------------------------------------------------------------------------------------------------------24
13.0 Packing List-------------------------------------------------------------------------------------------------------24
0
1.0 Introduction
Many polymer materials are often damaged by natural environmental factors which from Earth's
surface and atmosphere when it used outdoor. Thus affect their useful life. In order to properly assess
their useful life in the outdoors, using the environmental testing equipment to simulate of each kind of
natural climatic conditions , study weather resistance of each kind of products in the laboratory has
become a wide and effective method.
BGD 865/A Bench Xenon Test Chamber(hereinafter referred to as B-SUN)can reappear the
damage from full spectrum and rain. This cabinet can reappear the damage which is arisen from outdoor
environment several months or years. It’s the simplest, most reliable and easiest use weathering
cabinet.
H=∫ Edt
where:
E is the irradiance, in watts per square meter(W/m2 ).
T is the exposure time, in seconds(s).
NOTE 1: H is therefore expressed in joules per square meter ( J/m2 ).
NOTE 2: If the irradiance E is constant throughout the whole exposure time, the radiant exposure H is given
simple by the product of E and t.
1.1.3 Ageing criterion
Given degree of change in a selected property of the coating under test.
NOTE:The ageing criterion is specified or agreed upon.
1.1.4 Black Panel Temperature/Blackboard Temperature(BPT)
Temperature measured by a thermometer fixed on a black panel which exposed to Xenon lamps.
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B-SUN use Xenon lamps as artificial light source, and can modify the full spectrum sun light.
controlling the temperature .Its inner temperature can be properly controlled to obtain the periodic
precipitation on the sample for fully evaluating the damaged factor caused by sunlight and temperature
(materials aging phenomenon includes fading, disluster, intensity reduction, cracking, flaking, chalking,
and oxidation).
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2.0 B-SUN Parameters and Features
◆ The Xenon light source correspond with international standards; ensure reproducibility and
comparability of testing results.
◆ Special catoptric system ensure the homogeneous distribution of irradiance.
◆ Irradiance energy can be accurately controlled. The "Sun-eye" control system can automatically
compensate the change of light intensity caused by ageing or other factors. The controllable range is
very wide.
◆ With Q-Lab’s xenon lamps, has a high irradiance, the lifetime can reach 2,000 hours.
◆ Optional light-filters can meet the requirements of many international standards.
◆ Real-time data can be collected and recorded. The incidental USB connector allow users to copy the
test data into a USB drive, achieving unattended operation.
◆ Touch screen and user-friendly operation interface allow handlers set the test parameters and
monitor all the test process easily.
◆ With high precision PT 100 temperature sensor, the temperature of the chamber, namely the
Blackboard temperature is auto-controlled during the whole process (RT+30℃-90℃).
◆ Specimen mounting and evaluation is fast and easy with unique slide-out specimen tray.
◆ A product exposed outdoors to direct sunlight experiences maximum light intensity for only a few
hours each day. B-SUN can subject test specimens to the equivalent of noon summer sunlight for 24
hours a day, every day. Consequently, specimen degradation can be highly accelerated.
◆Affordable: B-SUN Tester’s low purchase price, low lamp prices and low operating costs create a
breakthrough in the price/performance equation. Now even the smallest lab can afford xenon arc
testing.
◆ Light Resource:1.8 KW Xenon Lamp imported from Q-Lab(Designed life time is 1,200~1,500
hours)
◆ Filters:Daylight filter, Windows glass filter or UV extended filter (Choose one)
◆ Adjustable Irradiance range:0.3~0.8 W/m2 (@ 340 nm)
◆ The other Irradiance range can be customized:0.50~1.5W/m2(@ 420 nm)
30~100 W/m2(@ 300~400 nm)
◆ Adjustable testing temperature range:RT+30℃~90℃(Depends on environment temperature)
◆ Exposure Area:1000cm2
◆ Standard Specimen:5 standard specimen holders(can hold 9 samples with 150×70mm size)
◆ Overall Size:950×570×540mm(L×W×H)
◆ Net Weight:93 Kg
◆ Total Max. Power:2.5 KW
◆ Power:220V,50/60HZ;12A(Max Electric Current)
① ISO 11341 《Paints and varnishes-Artificial weathering and exposure to artificial radiation--Exposure
to filtered xenon-arc radiation》
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② ASTM G151 《Standard Practice for Exposing Nonmetallic Materials in Accelerated Test Devices
that Use Laboratory Light Sources
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3.0 B-SUN Structure
7 1
6
5 4
1-Touch Screen: Used to set all test parameters and test program, and monitor B-SUN running status
2- Emergency Stop Button: In case of an emergency, operator can press down this button to shut off
xenon lamp power
3-Total Power Switch: Used to control the whole power of B-SUN
4-USB interface: Connect U disk or other external disks prepared by user and exports data of B-SUN
running status.(See 5.7.1)
5-Working room door: when place or inspect the test panel, rotate the knob can open the door.
6-Test panel holders Tray: Used to put test panel holders, equipped with sliding rail and can be pulled
out easily from working room. Including 5 pcs test panel holders totally, a standard specimen holder can
accommodate two panels whose size is 150×70 mm or one panel whose size is 300×70 mm. There is a
black panel is already installed.
7-Black panel thermometer: Consists of a PT100 sensor and a metal panel painted by black coating,
and be exposed to the same condition as test panels. It’s used to monitor black panel temperature,
and is installed in the middle of second row test panel holders working room.
8-Limit Switch for working room door: B-SUN can not be run when the working room door isn’t
close well, or B-SUN will stop working automatically when the door is opened temporarily.
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3.2 B-SUN Cutaway View
4.1 Safety
Biuged won’t be responsible for any action and damage if the user operate the BUV without the
guidance of manual. Biuged promise to replace all parts which are damaged during the transporting.
User are required to use Biuged’s original parts for repair and replacement, otherwise we won’t be
responsible for any potential troubles and problems of machine.
4.1.1 Electric Shock dangerous
The impulse electrode voltage of Xenon Lamp keeps more than 10,000V. It’s forbidden to check or
repair B-SUN when the machine power on.
5.0 Test
5.1.1 Unpacking
Cut off the metal strips on the package and remove all nails, and move B-SUN out from the
package to the position complied with Rule 4.2.1. Then tear up all packing materials on B-SUN, and
check whether the surface of the instrument is damaged or whether all the parts are included.
If the temperature is around zero degree during delivery, the B-SUN should be preheated for 24
hours before being examined.
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5.2 Prepare test panels
5.2.1 Substrate
The substrate used for the preparation of the test panels shall be that usually used in practice(e.g.
plaster, wood, metal or plastics material).
Unless otherwise agreed or specified, standard test panels prepared in accordance with ISO 1514
shall be used. The test panels shall be flat and their dimension should be 150mm×(70~75)mm×
(0.8~1.5)mm.
5.2.2 Preparation and coating
Unless otherwise specified, prepare each test panel in accordance with ISO 1514 and then coat it
by the specified method with the product or system under test.
Unless otherwise agreed, coat only the front of each test panel with the coating material or coating
system to be tested, if necessary, coat the backs and edges of the test panels with a protective paint.
5.2.3 Drying and conditioning
Dry (or stove)and age (if applicable)each coated test panel for the specified time and under the
specified conditions.
Mark all the test panels indelibly.
5.2.4 Thickness of coating
Determine the thickness, in micrometers, of the dried coating by one of the non-destructive
procedures specified in ISO 2808.
5.2.5 Number of test panels
Generally, for each coating material, an appropriate number of test panels is tested in one
apparatus. In the case of graduated testing, the number of test panels for each coating material will have
to be increased.
If required, at least on additional test panel for each coating material shall be prepared as a
reference specimen. It shall be stored at room temperature, avoiding humidity and direct radiation.
Note: The properties of some reference coatings can change during storage
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5.4 Set test parameters
Touch “English” button to select language, Click at any position and B-SUN will enter the main
window as below:
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1
2 5 7
3 6 8
9 10 11
5.5.1 Click “Start” button,then B-SUN begin to work. Now the main window will show as below picture:
Note: During B-SUN running, Irradiance (set value), BPT(set value), Test time(set value), lamp time and Test
time(Actual value) can’t be modified or zero, if have to do it, please stop B-SUN first.
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5.6 Other operation windows
5.6.1 Storage Window
The operator can check or download some main test parameters of B-SUN working status.
Click the second button“Storage”on the left side of main window, then system enter the below
window:
Just input “Start Time” and “Finish Time” then can download all data in this time range.
As above Picture 7:The start time is “2016/03/01 12:00:00”and finish time is “2016/03/2
12:00:00”, so all data from March 1 st to March 2nd would be downloaded.
Note:Please connect movable disk to the USB interface of B-SUN, wait for 5 seconds then can download
data.
The “ Count ” can show all items which have been downloaded. It has been increasing when
downloading. If this number don’t increase any more, then means data storage is finished.
The original name of the file downloaded from U disk is “data . csv”,open this file, and the display
format is as below:
From this above EXCEL, user can see clearly every data at any year, any month and any date. It is
very convenient for user to monitor and check the BUV working status, thus achieving the real “Guard
free”
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Note:Please contact Biuged if need to adjust B-SUN system time.
If the user want to check B-SUN alarm events, please click the last button “Event”, then BUV
enter this picture as below:
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Picture 10:B-SUN Alarm Events Window
When B-SUN run time reach the set value, it will stop automatically.
If the operator want to check test panels temporarily , just click “Stop”, if want to continue this test,
Click “Running” again. If want to finish test, click “Stop” directly.
B-SUN has been installed a xenon lamp according to the customer’s requirement before leaving
factory.
The actual working life of the lamp vary from the working irradiance. The high irradiance will reduce
the expected life of lamp significantly. If the actual irradiance can reach set value, and still can’t
overcome it even after calibration, then the lamps should be replaced.
NOTE:
1 The power must be cut off before replacing the lamp.
2 The B-SUN irradiance must be calibrated again after replacing the lamps.
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1. Lift up the top cover:
Irradiance sensor
Dust-proof cotton
2. Loosen and pull out the left fast joint and irradiance sensor connector:
3. Loosen both ends screws of lamp cover and put them down to outside:
4. Take out the lamp holder and place it on the stable table, then loosen both ends screws which
used to fix the lamp wire :
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5. Turn over the lamp cover, press down the back end of high voltage electrode which near the
lamp, hold the rubber on the right side of lamp and push towards the left so as to take out the
lamp:
6.2 Filter
Most filters are made of special glass, long time exposure to strong lights or using unclean spraying
water (begrime on the lamp surface) will effect spectrum and energy coming from xenon lamp. So, it’s
necessary to replace filter periodically. We recommend to do replacement every 5,000 hours .
Please follow up these steps when replacing the filter:
Please follow up all steps from 6.1, after remove lamp cover, loosen 4 pcs screws which fix the filter.
Put one hand into the working room, push up the filter gently, then take it out carefully.
When install the new filter, please make sure that it is put in the groove, in case any damage to it
when install the lamp cover.
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6.3 Dust-proof cotton
1. Open the top cover, loosen 4 pcs screws which fix metal mesh.
3. After cleaning or replacing the dust-proof cotton, install it with metal mesh in the original
position and fix the screws.
Picture 13:Replace the dust-proof cotton
There is an irradiance sensor which monitors the working room irradiance emitted from xenon lamp.
Due to a long exposure to strong light, this sensor also will be aged, therefore can’t give a correct
irradiance reading. When the calibration coefficient is more than “10”, it means the irradiance sensor
should be replaced.
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“
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Picture 15:Replace the black panel
7.0 Calibration
B-SUN calibration includes irradiance calibration and black panel temperature calibration
Xenon lamps can be used for a long time till its irradiance energy can’t reach the set value.
Because the control system lengthen the life of lamps with maximum degree during the whole test,
B-SUN should be calibrated termly(Recommended calibration period is 500 hours, otherwise irradiance
difference will occur because of irradiance sensor self aging)
As any other lamps, xenon lamps energy of B-SUN also decrease as time increase. The control
system would compensate it automatically through strengthening the voltage of lamps. But as the using
time become longer and longer, the energy of lamps decrease continuously. For some high set point of
irradiance, B-SUN couldn’t keep this irradiance any longer, and now the system of B-SUN would
reminder failure “the error of irradiance is too large” and shut off the machine. Now, the operator should
calibrate the B-SUN by standard calibration radiometer. If machine still can’t get the set point after
calibrating, the user should replace xenon lamp and calibrate irradiance again.
On the other side, after a long use , the temperature value read by B-SUN will drift a little because
of the temperature sensor self performance. So it’s necessary to calibrate temperature periodically
(Recommended calibration period is half a year.)
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7.1 Calibrate irradiance
To calibrate irradiance, a radiometer which has been calibrated is necessary. Now, we recommend
these radiometers produced by Biuged.
BGD 8140----- Xenon Calibration Radiometer(340nm)
Calibration radiometer is consist of a senor and a meter which can show irradiance value(See
its operation manual for more detailed information)
Radiometer is a high precise meter, the operator should keep the sensor glass be clean when using
it. And it should be kept in a dry and ventilated environment and far away high temperature, cool and
moisture.
4 Connect B-SUN to radiometer with the USB line come with radiometer.
5 Click the “Mask door switch” (see Picture 5)in the B-SUN main window, make it become red,
means now B-SUN can work normally even the door isn’t closed well.
6 After the black panel temperature become stable(need 10 minutes), read the value shown on the
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radiometer.
7 Enter B-SUN calibration windows (see Picture 17) and login.
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3
8 Choose the correct controlling irradiance point (340nm)which is same as radiometer used, click its
back blue frame, then a keyboard will appear, input the reading value from radiometer and click the
back “Confirm”button, now, the showing value will be same as Calibrate value, then the showing
value will be same as the radiometer’s value and keep the same change, till reach the set irradiance
and become stable.
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④ See Picture 18, input the reading value from mercury thermometer into the blue“Calibrate Value”
and press“Confirm”.
The maintenance of B-SUN should be undertaken by the special technician who has received the
professional training. Daily maintenance can ensure a correct test results and extend B-SUN lifetime.
We recommend the operator to clean, check and replace parts B-SUN periodically according to
Table.2. This time is B-SUN work time, not lamps work time.
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9.0 Troubleshooting
1.Set program is 1. Check all parameters of every segment and total running time is
unreasonable correct or not.
2. The working room door is 2. Close the door and lock it, or turn off “MASK door switch” in the main
B-SUN
open or don’t be closed well window to check if B-SUN can run or not.
Can’t run
3. Emergency stop button has 3. Rotate clockwise button and it will get bumped
been pressed 4. Zero the total running time
4. Total running time is over.
1. Irradiance is set as “0” 1. Return the preview window to check if the irradiance is set as”0”
2. Bad contact for lamp 2. Dismantle the lamp cover, and check if electrode has contacted well
Lamp can’t
electrode with xenon.
light on
3. Lamp terminals are aging 4. 3. Turn around the two ends of lamp and use it again.
Ballast is wrong 4. Contact Biuged to change a new ballast.
Big difference 1.Irradiance hasn’t been 1. Calibrate irradiance, if can’t solve , continue the next step.;
between fact calibrated for a long time 2. Replace it with a new irradiance sensor
irradiance with 2.Irradiance sensor is wrong 3. Replace it with a new lamp.
set value 3. Lamps has aged
1. If the lamp is twinkling obviously, please check the high-voltage
1. Bad contact for lamp electrode and make it has a good contact with xenon.
Showing
electrode 2. If the lamp is twinkling obviously, turn around the two ends of lamp
irradiance
2. Lamp terminals are aging and use it again.
value has a big
3. Irradiance measurement 3. Check if the amplifier circuit board has gotten damp or too much dirt
swings
system is fault. on it
(more than
4. Bad grounding 4. External power supply should be grounded well, otherwise B-SUN will
0.06W/m 2 )
5. Ballast is wrong be unstable because of interferences.
5. Contact Biuged
1.Unreasonable setting 1. Check all setting parameters, please refer to the 5.5.2 : “The
parameters relationship between irradiance with BPT ”
Big difference
2. Air outlet is blocked 2. Check air outlet and keep it unobstructed.
between BPT
3. Big irradiance error 3. Recalibrate irradiance
fact value and
4. Environment temperature is 4. Check environment temperature and control it within this range required
set value
too low or too high. by 4.2.1
5. BPT thermometer is wrong 5. Calibrate BPT, if can't solve it, please contact Biuged.
10.0 Warranty
10.1 The machine is warranted in respect of materials and workmanship for 12 months from the date of
purchase. Any defective parts within the machine arising during the warranty period, shall be
replaced free of charge subject to our inspection.
10.2 Any defective parts within the machine arising out of the warranty period: shall be replaced at
client’s expense.
10.3 Under the following conditions, we will not be responsible for the replacement during the warranty
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period:
Without invoice or receipt.
Damaged by wrong assembling or disassembling.
Damaged by wrong or careless operation.
Damaged by wrong operating under improper condition.
Damaged by broken packing during transportation.
12.0 Others
For further information, please contact Biuged, your local supplier, or visit our website at
www.biuged.com
Instruction manual 1 pc
Certificate Verification 1 pc
Calibration certificate 1 pc
Note : When there are differences between the actual products and the pictures of the
instruments, the actual products shall prevail.Please download the latest instructions on the
official website.
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