Uniline Unirail Datasheet - US

Technical Datasheet Pack
Issue No: 7
Issue Date: 01/10/2011
Contents
Click on the links below to access the required technical datasheet.
Click on the Uniline logo to return to this page.
Old Part New Part Datasheet

Number Number Number
Contents - -
(System) Typical C Fix System (Fall Arrest) - 1039
(System) Typical C Fix System (Suspended Access) - 1040
UniRail C Fix End Anchor 182-258-003 7241008 214
UniRail C Fix Anchor 182-258-202 7241011 215
UniRail C Fix Anchor TPD 182-258-201 7241010 216
(System) Typical S Fix System (Fall Arrest) - 1037
(System) Typical S Fix System (Suspended Access) - 1041
UniRail S Fix End Anchor 182-258-010 7241009 1036
UniRail S Fix Anchor 182-258-207 7241012 1035
UniRail S Fix Joint 180-258-208 7241004 1052
UniRail 3m 182-258-205 7241013 1055
UniRail C Fix Joint 180-669-500 7241005 1053
UniRail Moulded Rail End 182-430-000 7241053 200
UniRail Plunger Stop 180-258-002 7241002 202
UniRail Tamper Proof Stop 180-258-000 7241000 1026
UniRail System Stop 180-258-001 7241001 203
UniRail Carriage 180-669-600 7241006 220
UniRail 90° 182-258-600 7241014 1045
UniRail 90° External 182-258-601 7241015 1050
UniRail 90° Internal 182-258-602 7241016 1047
UniRail 45° Internal 182-258-603 7241017 1048
UniRail 45° External 182-258-604 7241018 1049
UniRail 45° 182-258-605 7241019 1046
UniRail Wallmount 90° Ext 180-258-100 7241003 1051
UniRail Bending 182-258-500 7241034 208
UniRail Forming (per m) 255-669-602 7241035 1092
UniRail Drilling Jig 180-669-602 7241007 1093
Rail ID Tag - 7241033 1906
Issue Date: 01/10/2011 Page 2 of 36 Issue No: 7

Technical Datasheet No: 1039
Typical C Fix System (Fall Arrest)
A 3000mm (118.11") Floor Mounted

B
C
3000mm (118.11") Max
2600mm (102.36") Typ
Acceptable
Overhead Wall Mounted
Recommended Recommended
UniRail C Fix Anchor TPD (7241010)

A
UniRail C Fix Anchor (7241011)*
E UniRail 90° (7241014)
UniRail 90° External (7241015)*
200mm (7.87") Max
UniRail 90° Internal (7241016)*

B UniRail 45° Internal (7241017)*
UniRail 45° (7241019)*
UniRail Wallmount 90° Ext (7241003)*
UniRail C Fix Joint (7241005)
C
UniRail S Fix Joint (7241004)*#
D UniRail 3m (7241013)
E UniRail Carriage (7241006)
F UniRail C Fix End Anchor (7241008)
UniRail Tamper Proof Stop (7241000)
F G
UniRail Plunger Stop (7241002)*
H UniRail System Stop (7241001)
G
I UniRail Moulded Rail End (7241053)
*This component is different from the one illustrated.

# One per system length. Specialist application.
I H Fasteners for fixing to the structure are not supplied.

For more detailed component information refer to the individual datasheets.
System Specification
Material 6000 Series Aluminum Alloy / 316 Stainless Steel Components Throughout
Finish Anodized Silver AA25 (1 thou)
Quality ISO 9001:2000
Conformity EN 795 Class D, AS/NZS 1891.2 & OSHA Compliant

Typical C Fix System (Fall Arrest)
Typical Floor Mount

Corner Detail
Typical Wall Mount

Corner Detail
Typical End Detail
Typical Joint Detail

Typical C Fix System (Suspended Access)

B
Acceptable
520mm (19.69") Max
UniRail C Fix Anchor TPD (7241010)

A
UniRail C Fix Anchor (7241011)*
UniRail 90° (7241014)
E UniRail 90° External (7241015)*
200mm (7.87") Max

UniRail 45° (7241019)*
C
F UniRail C Fix End Anchor (7241008)
G
UniRail Plunger Stop (7241002)*
F
G I UniRail Moulded Rail End (7241053)

I H Fasteners for fixing to the structure are not supplied.


Typical C Fix System (Suspended Access)
Typical Floor Mount

Corner Detail
Typical Wall Mount

Corner Detail
Typical End Detail

UniRail C Fix End Anchor
Part No: 7241008
M10 CSK CLR
250mm (9.84")
200mm (7.87")
53.5mm (2.11")
10.5 (0.41")
Application
For fixing the rail system to a structure. It can be used as part of a wall/floor/overhead mounted system.
The strength of the structure should be verified by an engineer.
Component Specification
Material 6000 Series Aluminum Alloy
Weight 424g (14.96oz)

UniRail C Fix Anchor
Part No: 7241011
53.5mm (2.11")
57mm (2.24")
M10 CSK CLR
10.5mm (0.41")
Application
Finish Anodized AA25 (1 thou)
Weight 24g (3.32oz)

UniRail C Fix Anchor TPD
Part No: 7241010
53.5mm (2.11")
57mm (2.24")
M10 CSK Tapped
Application
Only used for through fixing the rail system to a structure. It can be used as part of a wall/floor/overhead mounted system.
Finish Anodized AA25 (1 thou)
Weight 24g (3.32oz)

Typical S Fix System (Fall Arrest)

B
C
3000mm (118.11") Max
2600mm (102.36") Typ
Acceptable
D
A UniRail S Fix Anchor (7241012)
UniRail 90° (7241014)
200mm (7.87") Max

E UniRail 45° External (7241018)*
UniRail 45° (7241019)*
C
F UniRail S Fix End Anchor (7241009)
F G
G UniRail Plunger Stop (7241002)*
H *This component is different from the one illustrated

I Fasteners for fixing to the structure are not supplied.

Typical S Fix System (Fall Arrest)
Typical Floor Mount

Corner Detail
Typical Wall Mount

Corner Detail
Typical End Detail

Typical S Fix System (Suspended Access)
A 3000mm (118.11")
Floor Mounted
B
C
520mm (19.69") Max
Acceptable
D
A UniRail S Fix Anchor (7241012)
UniRail 90° (7241014)
200mm (7.87") Max
E B UniRail 45° Internal (7241017)*

UniRail 45° (7241019)*
C
F UniRail S Fix End Anchor (7241009)
F G
G UniRail Plunger Stop (7241002)*
H
I # One per system length. Specialist application.
Fasteners for fixing to the structure are not supplied.
Finish Anodized Silver AA25

Typical S Fix System (Suspended Access)
Typical Floor Mount

Corner Detail
Typical Wall Mount

Corner Detail
Typical End Detail

UniRail S Fix End Anchor
Part No: 7241009
250mm (9.84")
200mm (7.87")
97mm (3.82")
M10 - 12mm (0.47") CLR
20mm (0.79")
135mm (5.31")
M12 Stud & Nut Shown
Application
Note: holes can be drilled out on site Ø14mm (0.55”) to suit M12 fasteners.

UniRail S Fix Anchor
Part No: 7241012
97mm (3.82")
57mm (2.24")
M10 - 12mm (0.47") CLR
20mm (0.79")
135mm (5.31")
Application
Note: holes can be drilled out on site to Ø14mm (0.55”) to suit M12 fasteners.

UniRail S Fix Joint
Part No: 7241004
A
154mm (6.06")
104mm (4.09")
B
97mm (3.82")

M10 - 12mm (0.47") CLR
20mm (0.79")
M10 x 40 SS A470 Countersunk

A
Sockethead Screw
135mm (5.31") B Slotted Aluminum Spigot
Application
For fixing the rail system to a structure and joining two rails together. It can be used as part of a wall/floor/overhead mounted system.
The strength of the structure should be verified by an engineer. Max one component per system.
Note: holes can be drilled out on site to Ø14mm (0.55”) for M12 Fixings
Body Spigot Fixings
Material 6000 Series Aluminum Alloy 6000 Series Aluminum Alloy 316 Stainless Steel
Finish Anodized Silver AA25 (1 thou) Natural Natural

UniRail 3m
Part No: 7241013
31.75mm (1.25")
12.7 (0.5")
31.75mm (1.25")
M10 CSK CLR 3000mm (118.11")
Application
Rail forms the basis of the anchorage system and allows the UniRail Carriage to run unhindered along its path.
It can be used as part of a wall/floor/overhead mounted system.
Weight 1.35kg per metre (0.91lbs per foot)

UniRail C Fix Joint
Part No: 7241005
154mm (6.06")
53.5mm (2.11")
A Slotted Aluminum Spigot
M10 x 40 SS A470 Countersunk

B
Sockethead Screw
Application
Used in a UniRail system to join two rails together. Joint must be supported within 200mm (7.87”) by fixing back to the structure.
Body Spigot Fixings

UniRail Moulded Rail End
Part No: 7241053
B
A A
43mm (1.69")
12.8mm (0.5")
32mm (1.25") 30mm (1.18")

32mm (1.25")
A UniRail Moulded Rail End
B UniRail 3m
Application
Use the Moulded Rail End when finishing the rail system, thus preventing water ingress inside the extrusion.
The component also protects the user from collision with the ends of the rail system.
Material Injection Moulded Polypropylene
Finish Spark Eroded Texture
Weight 9g (0.3oz)

UniRail Plunger Stop
Part No: 7241002
53.5mm (2.11")
60mm (2.36")
25.4mm (1")
10mm (0.39")
33mm (1.30")
A Carriage Buffer
Application
To be used where the carriage is required to be removed from the system.
Body Carriage Buffer Fixings
Material 6000 Series Aluminum Alloy Rubber 316 Stainless Steel

UniRail Tamper Proof Stop
Part No: 7241000
53.5mm (2.11")
42mm (1.65")
10mm (0.39")
D C A
A Carriage Buffer
M10 SS A470 Button Socket

B
Head Machine Screw
C M10 SS A470 Flat Washer
D M10 Nylon Washer
Application
To prevent the carriage from coming off the rail.
Body Carriage Buffer Fixings
Material 6000 Series Aluminum Alloy Rubber 316 Stainless Steel/Nylon
Weight 89g (3.14oz)

UniRail System Stop
Part No: 7241001
53.5mm (2.11")
72mm (2.83")
32mm (1.25")
10mm (0.39")
M10 SS A470 Countersunk

A
Sockethead Screw
Application
To prevent the rail from sliding out of an end anchorage as a result of the forces generated by a fall.
Body Fixings
Material 6000 Series Aluminum Alloy 316 Stainless Steel
Finish Anodized Silver AA25 (1 thou) Natural

UniRail Carriage
Part No: 7241006
76mm (2.99")
98mm (3.86")
A Parking Brake
Application
The carriage is part of the UniRail and RoofSafe Rail system. It provides a mobile attachment point for a user to connect to. One user per carriage.
Carriage Body Wheels Connector
Finish Anodized Silver AA25 (1 thou) Nylon Coated Black Polished

UniRail 90°
Part No: 7241014
350mm (11.81")
150mm (5.91")
R200mm (7.87")
350mm (11.81")
M10 CSK CLR*
* Fixings supplied with rail joint.
Application
Used as part of a floor mounted or overhead UniRail system to create a 90° corner.

UniRail 90° External
Part No: 7241015
350mm (11.81")
150mm (5.91")
R200mm (7.87")
350mm (11.81")
M10 CSK CLR*
Application
Used as part of a wall mounted UniRail system to create an external 90° corner.
If the wall mounting surface will not allow a 200mm (7.87”) radius rail bend, refer to 7241003.

UniRail 90° Internal
Part No: 7241016
350mm (11.81")
150mm (5.91")
R200mm (7.87")
350mm (11.81")
M10 CSK CLR*
Application
Used as part of a wall mounted UniRail system to create an internal 90° corner.

UniRail 45° Internal
Part No: 7241017
1 ")
.9
(5
m
0m
15
R200mm (7.87")
M10 CSK CLR*
Application
Used as part of a wall mounted UniRail system to create an internal 45° corner.

UniRail 45° External
Part No: 7241018
)
1"
.9
(5
m
0m
15
R200mm (7.87")
M10 CSK CLR*
Application
Used as part of a wall mounted UniRail system to create an external 45° corner.

UniRail 45°
Part No: 7241019
)
1"
.9
(5
m
0m
15
R200mm (7.87")
M10 CSK CLR*
Application
Used as part of a floor mounted or overhead UniRail system to create a 45° corner.

UniRail Wallmount 90° Ext
Part No: 7241003
745mm (29.33")
184mm (7.24")
R200mm (7.87")
90mm (3.54")
R200mm (7.87")
Wall Mounted
Recommended
91.75mm (3.61")
UniRail C Fix Anchor TPD (7241010)*

A UniRail C Fix Anchor (7241011)*
UniRail S Fix Anchor (7241012)*
B UniRail C Fix Joint (7241005)*
*Component sold separately
Fasteners for fixing to the structure are not supplied.
For more detailed component information refer to the individual
datasheets.
Application
Used to create an external 90° corner in a wall mounted UniRail System.
UniRail Spacer Fixings
Material 6000 Series Aluminum Alloy Steel 316 Stainless Steel
Finish Anodized Silver AA25 (1 thou) Galvanized Natural
Weight 5.36kg (11.8lbs)

UniRail Wallmount 90° Ext
Part No: 7241003
60mm (2.36")
5.0mm (0.20")
100mm (3.94")
M12 Slotted
160mm (6.30")

UniRail Bending
Part No: 7241034
A Floor Mount / Overhead
B Wall Mount
Application
Minimum Radii 200mm (7.87”)
Maximum Support Distance From Bend 200mm (7.87”)
Maximum Developed Length of Rail 3m (118.11”)
In any floor mounted/overhead or horizontal fall arrest system, when the UniRail is required to follow a curved path or structure and standard bends cannot
be used. Drawings of the bends to be supplied by the customer.

UniRail Forming (per m)
Part No: 7241035
NOTE: A full size template is required for Rail forming.

Where this is not provided by the customer technical support and CAD charges will be added to the A Vertically Mounted
order to cover the cost of Uniline producing system layouts and manufacturing templates.
B Wheelhouse / Stanchion Mounted
Application
Minimum Radii 300mm (11.81”)
Maximum Support Distance From Bend 200mm (7.87”)
Maximum Developed Length of Rail 3m (118.11”)
In any Vertically or horizontally mounted commercial marine system, when the UniRail is required to follow a curved path and a radius larger than 300mm
(11.81”) is required. Drawings of the bends to be supplied by the customer.

UniRail Drilling Jig
Part No: 7241007
20mm (0.79")
52mm (2.05")
84mm (3.31")
A Holding screw
B M10 Drill Bush
C M11 Drill Bush
D Datum Dowel
Application
This jig is required for drilling the Tamper Proof Stop / Plunger Stop holes. It also allows system rail stop holes to be drilled when the length of rail has
been reduced.
Screw Drill Bush Dowel
Material Nylon Case Hardened Steel Stainless Steel 316
Finish Natural Black Natural
Weight 112g (4oz)

Rail ID Tag
Part No: 7241033
200mm (7.87")
Installation Date / Installatiedatum / Fecha de instalación / Montagedatum /

Date d'installation / Data da instalação / Data installazione / Installationsdatum
Installed By / Geïnstalleerd door / Instalado Por / Montiert durch / Installateur / Instalado por / Installato da / Installerad av
Contact Number / Contactnr. / Tel. de contacto / Kontakttelefon / Téléphone / Nº de Contacto / Numero contatto / Kontaktnummer
Min Ground Clearance (m) / Min. vrije valruimte (m) / Distancia minima hasta el suelo (m) / Mindestabstand zum Boden (m) /
55mm (2.17")
Hauteur libre minimale (m) / Altura mínima livre (mt) / Distanza libera minima da terra (m) / Min. höjd ovanför marken
rail Max Users Per Span / Max. aantal gebruikers per overspanning / Máximo de usuarios por vano / Höchstzahl der Benutzer pro
Spannweite / Nombre maximal d’utilisateurs par portée / Nº máximo de utilizadores por vão / N. utenti max. per sezione / Max. användare per skena
Max Users Per System / Max. aantal gebruikers per systeem / Máximo de usuarios por sistema / Maximale Benutzer pro
System / Nombre maximal d’utilisateurs par système / Nº máximo de utilizadores por linha / N. utenti max. per sistema / Max. användare per system
rail Next Service Date / Datum volgende keuring / Próxima fecha de revisión /
Termin der nächsten Wartung / Prochaine date d’entretien / Data da
próxima Inspecção / Data prossima manutenzione / Nästa servicedatum
EN795:1996 Class D
OSHA COMPLIANT System Serial No / Serienummer / Número de serie del sistema / Seriennummer des Systems /
AS/NZS 1891.2 Numéro de série / Nº de série do sistema / N. di serie sistema / Systemets serienr.
Use Energy Absorbing Lanyards / Gebruik energie-absorberende verbindingslijnen / Utilice acolladores de absorción de energía / Verwenden Sie falldämpfende
Sicherheits-/Anschlagseile / Utilisez des longes à absorption d’énergie / Usar cordas com amortecedor de energia / Utilizzare funi ad assorbimento d’energia /
www.capitalsafety.com Använd energiupptagande taljerep
Application
For use on all UniRail and RoofSafe Rail Systems (Languages: English, Spanish, Dutch, German, French, Portuguese, Italian and Swedish).
Must be attached in a visible location near the start of the system. It is completed by the installer with essential information for the user.
Material Aluminum Grade 5005
Finish Anodized. Screen printed & low temperature baked
Weight 9g (0.32oz)

Capital Safety Group, through our Uniline brand is the global market leader in the design and
manufacture of engineered fall protection systems. Through a combination of expert knowledge and
practical experience, we can help our customers reduce risk and increase safety when working at height.
Our comprehensive Uniline range of products offers fully compliant, practical solutions for structures of all
types, in all industries. Our ethos of delivering quality, service, training and support for our customers has
earned Uniline a deserved reputation for excellence around the world.
Operating through specialist safety companies globally, Uniline provides local support and installation
services to meet the specific safety objectives of all our customers.
If you need a safety solution for roof The products in our Horizontal systems range are
access during maintenance and some of the best know brands in fall protection
inspection tasks, then look no further safety. The versatility of these products combined
than Uniline’s Roofing product range. with Uniline’s expertise in fall protection ensures we
Our products, including roof anchors, can solve even the most complex of height safety
horizontal lifelines & horizontal rail problems in industry, construction, façade access
systems offer comprehensive protection and for all manner of building maintenance and
for workers on all types of roofs. inspection tasks.
The best vertical fall protection systems in A unique range of custom access
the world won’t let you down. The extensive products for challenging fall protection
development of this range of products for situations in transport and industry.
vertical structures including masts, towers, These solutions are structurally analyzed
pylons, wind turbines, silos, bridges and and designed to our customers exact
chimney stacks ensures customers will needs and specifications.
enjoy the safest and most functional climbing
experience possible.
local distributor/systems integrator
Worldwide Locations
UK USA AUSTRALIA & NEW ZEALAND
5a Merse Road 3833 SALA Way 95 Derby Street
North Moons Moat Red Wing Silverwater
Redditch, Worcestershire MN 55066 NSW 2128
B98 9HL USA AUSTRALIA
UK freephone: 800 328 6146 freephone: 1800 245 002 (AUS)
t: +44 (0) 1527 548 000 t: +1 (651) 388 8282 freephone: 0800 212 505 (NZ)
f: +44 (0) 1527 591 000 f: +1 (651) 388 5065 t: +61 2 8753 7600
f: +61 2 8753 7603
EUROPE, MIDDLE EAST & AFRICA CANADA
Le Broc Center 260 Export Boulevard ASIA
Z.I. 1re Avenue – BP15 Mississauga No 6 Tuas Avenue 18
06511 Carros Le Broc Cedex Ontario L5S 1Y9 638892
FRANCE CANADA SINGAPORE
t: +33 (0)4 97 10 00 10 freephone: 800 387 7484 t: +(65) 65587758
f: +33 (0)4 93 08 79 70 t: +1 (905) 795 9333 f: +(65) 65587058
f: 888 387 7484
www.capitalsafety.com
www.unilinesafety.com

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Technical Datasheet Pack

Old Part New Part Datasheet

(System) Typical C Fix System (Fall Arrest) - 1039

(System) Typical C Fix System (Suspended Access) - 1040

UniRail C Fix End Anchor 182-258-003 7241008 214

UniRail C Fix Anchor 182-258-202 7241011 215

UniRail C Fix Anchor TPD 182-258-201 7241010 216

(System) Typical S Fix System (Fall Arrest) - 1037

(System) Typical S Fix System (Suspended Access) - 1041

UniRail S Fix End Anchor 182-258-010 7241009 1036

UniRail S Fix Anchor 182-258-207 7241012 1035

UniRail S Fix Joint 180-258-208 7241004 1052

UniRail 3m 182-258-205 7241013 1055

UniRail C Fix Joint 180-669-500 7241005 1053

UniRail Moulded Rail End 182-430-000 7241053 200

UniRail Plunger Stop 180-258-002 7241002 202

UniRail Tamper Proof Stop 180-258-000 7241000 1026

UniRail System Stop 180-258-001 7241001 203

UniRail Carriage 180-669-600 7241006 220

UniRail 90° 182-258-600 7241014 1045

UniRail 90° External 182-258-601 7241015 1050

UniRail 90° Internal 182-258-602 7241016 1047

UniRail 45° Internal 182-258-603 7241017 1048

UniRail 45° External 182-258-604 7241018 1049

UniRail 45° 182-258-605 7241019 1046

UniRail Wallmount 90° Ext 180-258-100 7241003 1051

UniRail Bending 182-258-500 7241034 208

UniRail Forming (per m) 255-669-602 7241035 1092

UniRail Drilling Jig 180-669-602 7241007 1093

Rail ID Tag - 7241033 1906

Issue Date: 01/10/2011 Page 2 of 36 Issue No: 7

A 3000mm (118.11") Floor Mounted

Overhead Wall Mounted

UniRail C Fix Anchor TPD (7241010)

UniRail 90° Internal (7241016)*

*This component is different from the one illustrated.

I H Fasteners for fixing to the structure are not supplied.

Issue Date: 01/10/2011 Page 3 of 36 Issue No: 7

Typical Floor Mount

Typical Wall Mount

Typical End Detail

Typical Joint Detail

Issue Date: 01/10/2011 Page 4 of 36 Issue No: 7

A 3000mm (118.11") Floor Mounted

Overhead Wall Mounted

UniRail C Fix Anchor TPD (7241010)

B UniRail 45° Internal (7241017)*

G I UniRail Moulded Rail End (7241053)

*This component is different from the one illustrated.

I H Fasteners for fixing to the structure are not supplied.

Issue Date: 01/10/2011 Page 5 of 36 Issue No: 7

Typical Floor Mount

Typical Wall Mount

Typical End Detail

Typical Joint Detail

Issue Date: 01/10/2011 Page 6 of 36 Issue No: 7

M10 CSK CLR

Issue Date: 01/10/2011 Page 7 of 36 Issue No: 7

M10 CSK CLR

Issue Date: 01/10/2011 Page 8 of 36 Issue No: 7

M10 CSK Tapped

Issue Date: 01/10/2011 Page 9 of 36 Issue No: 7

A 3000mm (118.11") Floor Mounted