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The production of sludge in biological wastewater treat- rather than post-treatment of the sludge which is produced,
ments is a growing problem worldwide as it entails eco- is the preferable way to address the problem [2]. Different
nomic, environmental, and health problems. The oxic- techniques, known as side-stream techniques, have been
settling-anaerobic (OSA) process is one of the techniques developed for this purpose. These can be classified in four
that have been developed to reduce the sludge produced in groups according to the predominant mechanism causing
the activated sludge process (ASP). This article reports the sludge reduction: cell lysis-cryptic growth, endogenous
feasibility of the application of the OSA process in a nutrient metabolism, uncoupled metabolism, and microbial predation
removal system, specifically, in an anoxic–oxic (A) process. [3]. One of the most promising side-stream techniques is the
The results reveal TN removal in the A 1 OSA system of oxic-settling-anaerobic (OSA) process, which consists in the
68.84% and 69.91% (for 7 and 11 h of sludge anaerobic addition of an anaerobic tank to the recirculation line, in
exposure time, SAET, respectively) versus 38.02% and 32.47% which sludge is maintained under low oxidation reduction
in the OSA system with similar SAET. The percentage sludge potential (ORP) values [1]. The reduction in sludge produced
reductions obtained were, respectively, 22.41% and 31.93% using the oxic-settling-anaerobic (OSA) process reported in
in the OSA system and 23.53% and 32.49% in the A 1 OSA the literature varies between 15% and 65% [4,5]. In contrast
system compared to the sludge produced in the conventional to other techniques, this reduction is not adduced to one sin-
ASP. The study confirms the suitability of the application of gle mechanism [2,4,6]. Phenomena of uncoupled metabolism,
the OSA process in a nutrient removal system, as nutrient sludge decay, reactions occurring in an anaerobic environ-
removal performances are not affected, while at the same ment, release of extracellular polymeric substances, and
time achieving higher sludge reduction. V C 2017 American Insti-
domination of slow-growing organisms have been identified
tute of Chemical Engineers Environ Prog, 37: 1068–1074, 2018 as the causes of sludge reduction employing the OSA pro-
Keywords: sewage sludge reduction, OSA process, biologi- cess [3,7,8]. To date, most OSA studies have been conducted
cal nutrient removal employing a single aerobic tank as bioreactor, there being
few studies in which the OSA process is employed in more
complex systems [2], specifically in those aimed at enhancing
INTRODUCTION nutrient removal [4]. In this study, two identical lab-scale
Efficient wastewater treatment is a key aspect in establish- plants were operated in parallel. The first plant operated as a
ing the effective development of a country, as it results in conventional activated sludge process (ASP), in which the
progress in environmental, health, and economic terms for OSA process was applied. The second consisted of a Lud-
the entire population. Although biological treatment is the zack–Ettinger system (anoxic/oxic biological reactor, hence-
most widely-used core process in wastewater treatment, it forth A) to which the OSA process was also applied. This
entails an important drawback, namely the production of a setup, referred to as the A 1 OSA system, was developed by
large amount of sludge which needs to be managed prior to Zhou et al. [9]. It has also been recently studied by
disposal, constituting up to 65% of the total operating costs Khursheed et al. [3], obtaining better results in terms of
of a conventional wastewater treatment plant (WWTP) [1]. As sludge reduction compared to an A system. This study
a result, the development and study of strategies and techni-
reports further details regarding nutrient removal throughout
ques for reducing sludge production is a field of growing
the four operating schemes (conventional ASP, conventional
interest [1]. Moreover, minimization of excess sludge produc-
OSA, A system, and A 1 OSA). This article also presents a
tion in the water line of the wastewater treatment process,
detailed discussion of nutrient concentration profiles in the
different units of the A and A 1 OSA process aimed at deter-
C 2017 American Institute of Chemical Engineers
V mining the mechanism of nutrient removal.
1068 May/June 2018 Environmental Progress & Sustainable Energy (Vol.37, No.3) DOI 10.1002/ep
Figure 1. Scheme of both plants: (a) fully aerated biological reactor 1 OSA, conventional OSA system; (b) Ludzack–Ettin-
ger 1 OSA, A 1 OSA system. [Color figure can be viewed at wileyonlinelibrary.com]
Table 1. Operative parameters and conditions of the plants during the study.
MATERIALS AND METHODS The operating parameters of the plants were controlled
by means of a PLC (Mod. SR2B202B, Schneider Electric,
Pilot Plant Setup Rueil-Malmaison, France) programmed from a PC. Phase II
Two similar lab-scale plants were employed in this study. (sludge anaerobic exposure time, SAET: 11h) lasted 10 days
Both units were made of methacrylate. The biological reac- less in Plant B than in Plant A, as there was a leakage caused
tors, settling units, and anaerobic tanks (OSA process) used by breakage of a valve in the anaerobic tank on day 38 that
in both setups had a volume of 13.2, 6, and 14 L, respec- led to a major mass loss and resulted in the study being
tively. All volumes were equipped with agitators to avoid interrupted.
scumming and biofouling. The entire volume of the biologi-
cal reactor was aerated throughout the study in the reference Experimental Wastewater
unit (Plant A). In the second plant (Plant B), this volume was The influent to the plants comprised 90% synthetic water
divided by means of a methacrylate sheet to provide two dis- (SW) and 10% actual wastewater taken from an urban
tinct areas (one anoxic and the other oxic) with the anoxic– WWTP near to the research center (Jerez de la Frontera
aerobic process system being developed to enhance nitrogen WWTP). The SW was made up according to Ye et al. [8],
removal. though diluting to double volume and maintaining a final
concentration of KH2PO4 and urea of 30 and 25 mg/L,
Experimental Operation respectively, so as to obtain an influent with appreciable
Both lab-scale plants first operated following the scheme phosphorous and ammonia concentrations and thus highlight
of a conventional ASP (Phase 0). Subsequently, anaerobic the performance of the nutrient removal processes, as was
tanks were added to the recirculation lines of both plants to done in similar studies [5]. The room temperature ranged
operate in OSA mode. Figure 1 shows the setup of both between 18 and 258C throughout the study.
plants. The average values of the characteristics of the influent
The OSA process was successively run in both plants. The are summarized in Table 2.
set values for the operating parameters and the duration of
the stages are shown in Table 1, together with values for Analysis and Calculation
other operating parameter. Values of total suspended solids (TSS), VSS, MLSS, mixed
Purging of the sludge was carried out to maintain a stable liquor suspended (volatile) solids (MLVSS), sludge volume
solids concentration, this waste being considered as excess index (SVI), and COD were measured 4 days a week accord-
sludge produced (ESP). Moreover, the values of accumulative ing to the Standard Methods [10]. MLSS and MLVSS were
sludge produced led to a solids retention time of 11.5 days, determined in the sludge from the biological reactors of both
21.7 days, and 46.1 days in pilot plant A for Phases 0, I, and plants, the anaerobic tanks of both plants (only during OSA
II, respectively, and of 12.2 days, 23.6 days, and 40.3 days in stages), and waste sludge. TSS, VSS, and COD values were
Plant B for Phases 0, I, and II, respectively. determined in the influent and effluents of both plants. SVI
Environmental Progress & Sustainable Energy (Vol.37, No.3) DOI 10.1002/ep May/June 2018 1069
Table 2. Average influent characteristics. RESULTS AND DISCUSSION
1070 May/June 2018 Environmental Progress & Sustainable Energy (Vol.37, No.3) DOI 10.1002/ep
Table 3. Main performance parameters and ORP in anaerobic tank of both plants during the study.
Phase ORP, avg. TSS effluent, avg. COD removal, avg. SVI, avg.
Plant of study value (mV) value 6 SD (mgTSS/L) value 6 SD (%) value 6 SD (mL/mgTSS)
A 0 – 13.74 6 2.84 89.70 6 4.84 160.15 6 12.10
I 2232.80 8.15 6 4.17 92.74 6 5.17 95.54 6 16.87
II 2257.99 12.62 6 1.62 91.15 6 3.62 111.04 6 5.12
B 0 – 15.88 6 1.98 90.47 6 2.88 227.20 6 23.21
I 2322.90 10.61 6 2.26 88.61 6 5.26 143.36 6 29.79
II 2311.87 9.13 6 0.79 87.66 6 3.79 152.06 6 9.12
Nutrient Removal
Environmental Progress & Sustainable Energy (Vol.37, No.3) DOI 10.1002/ep May/June 2018 1071
32
Table 4. Average NO2 1
3 , NH4 , and PO4 concentrations and standard deviations in the effluent from both plants throughout
the study.
Phase NO3- conc. effluent, NH14 conc. effluent, avg. PO34 - conc. effluent, avg.
Plant of study avg. value 6 SD (mg NO3-N/L) value 6 SD (mg NH4-N/L) value 6 SD (mg PO4-P/L)
A 0 19.46 6 4.83 9.91 6 1.12 5.12 6 0.12
I 10.05 6 2.77 7.80 6 1.54 6.27 6 0.78
II 17.00 6 3.87 7.15 6 0.96 6.97 6 0.55
B 0 9.56 6 2.54 6.04 6 1.70 4.72 6 0.14
I 7.14 6 1.41 3.15 6 0.86 4.72 6 0.31
II 5.13 6 0.76 2.86 6 0.83 4.07 6 0.33
1072 May/June 2018 Environmental Progress & Sustainable Energy (Vol.37, No.3) DOI 10.1002/ep
bioreactor as a consequence of the smaller r imposed, to the
proliferation of denitrifying PAO [15], and to the presence of
additional carbonaceous substrate in the sludge recycled
from the anaerobic tank, thereby increasing the C/P ratio.
As expected, minimum ammonia concentrations were
determined for all phases in the aerobic section: 5.98 mg
NH4-N/L (61.22), 2.98 mg NH4-N/L (60.94), and 2.54 mg
NH4-N/L (6 0.48) for Phases 0, I, and II, respectively. The
ammonium concentration in sludge from the anoxic section
during the conventional stage (Phase 0) was found to be
11.15 mg NH4-N/L (61.23). As can be observed, the maxi-
mum average ammonia concentrations during the two
A 1 OSA sub-stages were found in sludge taken from differ-
ent tanks. For Phase II, the maximum ammonia concentra-
tion (5.14 mg NH4-N/L 6 0.39) was measured in sludge from
the anaerobic tank versus 3.49 mg NH4-N/L (60.76) in
sludge taken from the anoxic section. In contrast, the maxi-
mum ammonia concentration for Phase I was found in
sludge from the anoxic section of the biological reactor
(7.81 mg NH4-N/L 6 1.46), higher than the value of 6.78 mg
NH4-N/L (60.54) obtained in sludge from the anaerobic
tank. High ammonia concentrations in the anaerobic tank
were the result of sludge decay and ammonification, which
occurred under low ORP values and starvation conditions
[13,17] and constitutes a reason for the enhancement of nitro-
gen removal in the A 1 OSA system, as nitrogenous com-
pounds should be assimilated by the biomass in further
stages of the process. Specifically, the overall ammonia
release rates for Phases I and II in anaerobic tank were,
respectively, of 0.12 and 0.05 mg NH4-N/(g MLVSSh)
According to Novak et al. [7], the increase in ammonia con-
centration is mainly caused by degradation of protein under
anaerobic conditions, which is enhanced by the solubiliztion
of iron-bound organic matter. The above finding regarding
the section with the maximum ammonium concentration for
Phase I and Phase II may point to acute enhancement of the
nitrification process in the system during Phase II. The rea-
soning is that, even though the ammonium concentrations in
the anaerobic tank were similar for both OSA phases, i.e.
6.78 mg NH4-N/L and 5.14 mg NH4-N/L for Phases I and II,
respectively, the recorded ammonium concentration in the
anoxic stage, where the influent loaded the system, is lower
for Phase II. Consequently, the denitrification and nitrifica-
tion rate in this system seems to be especially high, in line
with Paul and Liu [1], leading to the more extended TN
Figure 4. Phosphate (a), nitrate (b), and ammonia (c) con-
removal rate obtained in this study.
centrations in solution in sludge from the anaerobic tank,
The nitrate concentration in the anaerobic tank (A 1 OSA
anoxic section, and aerobic section in plant B (conventional
phases) was nearly zero, as reported by Wang et al. [5]. Spe-
A and A 1 OSA systems).
cifically, the average nitrate concentrations for Phases I and
II were 0.80 mg NO3-N/L (60.13) and 0.28 mg NO3-N/L
(60.09), respectively. A very low nitrate concentration is the
The average phosphate concentrations in this study were cause of the anaerobic conditions achieved in the plant with
16.34 and 20.44 mg PO4-P/L in the filtrate sludge in the an ORP level below 2200 mV [6]. Moreover, as expected,
anaerobic tank for the system operating the A 1 OSA process the highest nitrate concentrations were found in the aerobic
employing a 7 h and 11 h SAET (Phases I and II), respec- section during all three phases. During conventional running
tively. From these data an overall phosphate release rates in (Phase 0) of the A process, average values of measured
anaerobic tank were obtained of 0.40 and 0.37 mg PO4-P/(g nitrate concentration were 15.42 mg NO3-N/L (62.49) and
MLVSSh) for Phases I and II, respectively. The increase in 7.28 mg NO3-N/L (61.46) in solution from the aerobic sec-
anaerobic exposure time had a direct influence on the tion and anoxic section, respectively. This difference eviden-
release of phosphate [1,5,15]. No significant difference was ces the achievement of the denitrification process in the
found in phosphate concentration for sludge from the anoxic anoxic area of the A system, leading to the TN removal
and aerobic sections during Phases 0 and I, being, respec- obtained in the system. Similarly, the average nitrate concen-
tively, 7.64 and 7.35 mg PO4-P/L in the anoxic section, and trations for Phases I and II were, respectively, 7.49 mg NO3-
4.51 and 4.06 mg PO4-P/L in the aerobic section. Phosphate N/L (61.04) in the aerobic section and 3.22 mg NO3-N/L
concentration during Phase II was found to be 5.87 and (60.57) in the anoxic section and 6.49 mg NO3-N/L (60.69)
2.94 mg PO4-P/L in solution in the sludge from the anoxic in the aerobic section and 3.78 mg NO3-N/L (61.15) in the
and aerobic section, respectively. This decrease in phosphate anoxic section. An important finding worth highlighting here
concentration in the anoxic section, a consequence of a is that, although the lowest ammonium concentrations in
more intense phosphate uptake, might be due, firstly, to the solution were always found in the sludge sampled from
more extended internal recirculation between sections of the Phase II, the nitrate concentration in both the anoxic and
Environmental Progress & Sustainable Energy (Vol.37, No.3) DOI 10.1002/ep May/June 2018 1073
aerobic sections during this sub-stage was of the same order production in the oxic-settling-anoxic (OSA) activated
as that obtained during Phase I. This finding could point to a sludge process, Journal of Chemical Technology and Bio-
confirmation of the enhancement of the nitrification and technology, 83, 109–114.
denitrification process in this phase. Furthermore, Huang 9. Zhou, Z., Qiao, W., Xing, C., Jiang, L.M., Gu, Y., & Wang,
et al. [21] reported that insertion of an extra anaerobic stage L. (2015). Characterization of dissolved organic matter in
giving rise to an A2O process might promote denitrifying the anoxic–oxic-settling-anaerobic sludge reduction pro-
PAO, which could in turn enhance the denitrification process cess, Chemical Engineering Journal, 259, 357–363.
by using internal energy storage (PHA) as a carbon source 10. American Public Health Association (APHA), American
instead of exogenous carbon. Coma et al. [15] argued like- Water Works Association (AWWA) and Water Environ-
wise to explain the improvement in the phosphorous and ment Federation (WEF). (2005). Standard methods for the
nitrogen removal rates obtained in a modified UCT setup. examination of water and wastewater (21st Edition),
Washington, DC: APHA.
CONCLUSIONS 11. Chon, D.H., McNamara, R., Mo Kim, Y., Young Park, K.,
The A 1 OSA process resulted in a reduction in sludge pro- & Park, C. (2011). Investigation on the sludge reduction
duction compared to a conventional system (23.53% and mechanism in the anaerobic side-stream reactor process
32.49%) and to a Ludzack–Ettinger process (16.77% and 26.52%). using several control biological wastewater treatment
The sludge reduction rates achieved in the A 1 OSA sys- processes, Water Research, 45, 6021–6029.
tem were higher than in the OSA system. 12. Saby, S., Djafer, M., & Chen, G.H. (2003). Effect of low
The overall performances of the systems are not impaired ORP in anoxic sludge zone on excess sludge production
by the inclusion of anaerobic tanks in any system. in oxic-settling-anoxic activated sludge process, Water
Nutrient removal is improved in both systems when Research, 37, 11–20.
applying the OSA process, achieving enhanced removal per- 13. Foladori, P., Velho, V.F., Costa, R.H.R., Bruni, L.,
formances in the A 1 OSA system. Quaranta, A., & Andreottola, G. (2015). Concerning the
ACKNOWLEDGMENTS
role of cell lysis-cryptic growth in anaerobic side-stream
The authors acknowledge the financial support provided reactors: The single-cell analysis of viable, dead and
by the Agencia de Innovaci on y Desarrollo de la Junta de lysed bacteria, Water Research, 74, 132–142.
Andalucıa, Spain (Proyecto Excelencia No. P09-TEP-4539 14. Velho, V.F., Foladori, P., Andreottola, G., & Costa, R.H.R.
financed by ERDF). The authors wish to thank the profes- (2016). Anaerobic side-stream reactor for excess sludge
sionalism of Mr. Paul Barnes (English revision). reduction: 5-year management of a full-scale plant, Jour-
nal of Environmental Management, 177, 223–230.
15. Coma, M., Rovira, S., Canals, J., & Colprim, J. (2015).
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