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Environ Sci Pollut Res (2018) 25:1243–1256

https://doi.org/10.1007/s11356-017-0448-6

RESEARCH ARTICLE

Strict anaerobic side-stream reactor: effect of the sludge


interchange ratio on sludge reduction in a biological nutrient
removal process
Roberta Ferrentino 1 & Michela Langone 1 & Roberta Villa 1 & Gianni Andreottola 1

Received: 10 April 2017 / Accepted: 9 October 2017 / Published online: 30 October 2017
# Springer-Verlag GmbH Germany 2017, corrected publication November/2017

Abstract In order to investigate the impact of the sludge inter- in the ASSR were processes of fundamental importance with the
change ratio (IR) on both the sludge reduction process and the increasing mass of sludge cycled to the ASSR. Compared to the
carbon and nutrient removal efficiencies, an anaerobic side- release of ammonia, soluble COD release was detected to a
stream reactor (ASSR) at 20 °C and − 400 mV was operated lesser extent, due to its consumption by microorganisms in the
for 300 days coupled to a sequencing batch reactor (SBR) for ASSR. There was also a simultaneous increase in slow-growing
urban wastewater treatment. It was found that a 100% inter- microorganisms which use organic carbon for metabolic activ-
change rate, corresponding to an anaerobic solid retention time ities, above all sulfate-reducing bacteria and denitrifying
(SRTASSR) of 2.5 days, was the most suitable case in terms of phosphate-accumulating organisms. This increase contributed
sludge reduction and wastewater treatment process, achieving a significantly to sludge reduction in the SBR–ASSR system.
66% sludge reduction compared to a control system simulated
as an SBR. Chemical oxygen demand (COD), ammonium ni- Keywords ASSR . Cell lysis . EPS destruction .
trogen, total nitrogen, and phosphate removal efficiencies of Phosphate-accumulating organisms . Sludge interchange
86.1 ± 7.2, 82.5 ± 11.2, 81.7 ± 12.0, and 62.6 ± 15.0%, respec- ratio . Sludge reduction
tively, were achieved. When the interchange rate was increased,
more ammonium nitrogen and soluble extracellular polymeric
substance concentrations were released in the ASSR. This im- Introduction
plies that cell lysis and hydrolysis of particulate organic matter
Conventional activated sludge (CAS) treatment is the most
commonly used biological process for urban wastewaters.
The correct Fig. 1 is shown in this paper.
However, this technology produces excess sludge accounting
The original version of this article was revised. for about 25–65% of total operational costs in a wastewater
treatment plant (WWTP) (Sid et al. 2017). Consequently, new
Responsible editor: Gerald Thouand
technologies are being investigated to reduce the amount of
sludge in WWTPs.
* Roberta Ferrentino
roberta.ferrentino@unitn.it; ferrentino.roberta@gmail.com There are many techniques for sludge reduction. However,
several are costly (Pérez-Elvira et al. 2006), and others nega-
Michela Langone tively affect the effluent quality of the process due to the forma-
michela.langone@unitn.it tion of by-products, such as the oxidation with strong oxidants
Roberta Villa (Foladori et al. 2010). Biological treatments are a challenging
roberta.villa@unitn.it strategy for sludge reduction in WWTPs (Wei et al. 2003).
Gianni Andreottola
An effective way of reducing sludge is to deploy an anaero-
gianni.andreottola@unitn.it bic side-stream reactor (ASSR) in the sludge return line of a
CAS system, where a portion of, or in some cases, all the acti-
1
Department of Civil, Environmental and Mechanical Engineering, vated sludge can be recycled (Chon et al. 2011b; Semblante
University of Trento, Via Mesiano 77, 38123 Trento, Italy et al. 2014). The process consists of an activated sludge cycling
1244 Environ Sci Pollut Res (2018) 25:1243–1256

between aerobic, anoxic, and anaerobic conditions. The rate of In most cases, the systems have been fed with synthetic
solids that pass through the ASSR from the mainstream reactor wastewaters (Ferrentino et al. 2016b), and clear design param-
is usually expressed as a percentage per day of the total mass eters and operational conditions are lacking.
present in the water line, and is known as the interchange rate This study proposes the IR as a design parameter. We stud-
(IR). Many configurations and schemes have been proposed, ied effect of the IR, and the related SRTASSR, on the sludge
different with each other for configurations, operative reduction in a sequencing batch reactor (SBR) for nutrient
conditions, and design parameters, as reviewed by Ferrentino removal coupled with an ASSR under strict anaerobic condi-
et al. (2016b), Semblante et al. (2014) and Ragazzi et al. (2015). tions (− 400 mV). To ensure strict anaerobic conditions in the
Chudoba et al. (1992) were the first to create an oxic settling ASSR, a denitrifying side-stream reactor (DSSR) was intro-
anaerobic (OSA) process that treated organic pollutants from duced. The SBR–ASSR was fed with a real municipal waste-
synthetic wastewater. The OSA is composed of a modified ac- water in order to provide results that can be implemented at a
tivated sludge system with the anaerobic treatment of all the full scale. We also focused on the mechanisms underlying the
returned sludge (CAS–OSA). Chudoba et al. (1992) showed reduction of sludge production.
that the periodic passage of facultative aerobic activated sludge
microorganisms through the anaerobic zone (T = 18–20 °C;
IR = 100%; anaerobic sludge retention time (SRTASSR) = 3 h) Materials and methods
created uncoupled growth, due to the anaerobic starvation, indi-
cated by the adenosine triphosphate (ATP) stock depletion, and Experimental setup and system operation
resulted in a 40% reduction of the activated sludge production.
Chen et al. (2003) argued that the sludge decay mechanism Figure 1 shows the experimental setup of the wastewater treat-
in the ASSR (T = 20 °C; IR = 100%; SRTASSR = 11, 15, ment systems used in this study. During the experiment, the
17 days) could be the major cause of the reduction of the cell influent to the laboratory scale system was a fresh primary
mass, when oxidation-reduction potential (ORP) levels lower wastewater effluent collected from a municipal wastewater
than − 100 mV are achieved. Saby et al. (2003) investigated treatment plant (Trento, Italy). The characteristics of the influ-
the importance of ORP levels in the ASSR (T = 20 °C; ent are reported in Table 1.
IR = 100%; SRTASSR = 11, 15, 17 days). The authors reported The laboratory-scale system consisted of an oxic and an-
that operating at an ORP level of − 250 mV could reduce oxic SBR for nutrient removal from real municipal wastewater
the excess sludge by 51% as compared to a control CAS which included a continuously mixed ASSR at ambient tem-
process. However, there is no clear ORP threshold. In fact, perature for a side-stream treatment of the recycled sludge.
there have been studies with ASSRs conducted both in anoxic Prior to introducing the recycled sludge to the ASSR, a
and anaerobic conditions (Ye et al. 2008; Saby et al. 2003; denitrifying side-stream reactor (DSSR) was introduced in
Torregrossa et al. 2012). order to complete the nitrate removal. This ensured a tightly
Compared with a CAS system with aerobic or anaerobic anaerobic environment in the ASSR (ORP = − 400 mV). The
digesters performed at a 10-day SRT, Chon et al. (2011a) DSSR was also designed to increase the solid concentration of
observed a solid reduction of about 40–50% less in a CAS the sludge, thus reaching a high solid concentration in the
system with an ASSR (T = 19 ± 1.5 °C; IR = 10%; ASSR (in the range of 8–9 g TSS L−1). The sludge from the
SRTASSR = 10 days). Furthermore, Khursheed et al. (2015) ASSR was then cycled back to the SBR during the anoxic
observed that increasing the ratio of sludge exposed to phase. A schematic representation of the system operations
anaerobic and aerobic conditions may lead to higher levels can be found in our previous study (Ferrentino et al. 2016a).
of sludge reduction. The SBR was a circular type reactor with a working vol-
Novak et al. (2007) deployed an ASSR (T n.a.; IR = 4–7%; ume of 10 L (diameter and height were 19.0 and 43.0 cm,
SRTASSR = 10 days) in a CAS system. They found 60% fewer respectively). The hydraulic retention time (HRT) of the
solids than the control CAS system were generated, without SBR was maintained at 0.6 day. Disc diffusers were placed
any negative effect on the effluent quality or the settling char- for the aeration at the bottom of the SBR. A mechanical stirrer
acteristics of the activated sludge. They also observed the was used to mix the activated sludge. The SBR had six cycles
release of protein into the ASSR and the release of calcium, a day, and each cycle (4 h) consisted of anoxic feeding
magnesium, and polysaccharides into the aerobic sequencing (20 min), anoxic phase (30 min), aeration (50 min), anoxic
batch reactor (SBR) in the water line. feeding (20 min), anoxic phase (30 min), aeration (50 min),
Although promising results have been achieved, there settling (30 min), supernatant extraction (5 min), and settled
have been very few full-scale experiments, mainly due sludge extraction (5 min). Concentrations of dissolved oxygen
to knowledge gaps about the mechanisms governing the (DO) during the aeration phases were all maintained at 2.0–
sludge reduction process (Ferrentino et al. 2014, 2016b; 2.5 mgL-1. The settled sludge was fed from the SBR to the
Khursheed et al. 2015). DSSR with a 2-L working volume, designed as a sludge
Environ Sci Pollut Res (2018) 25:1243–1256 1245

Fig. 1 The experimental setup.


QIN wastewater influent flow rate
to the SBR, QEFF wastewater
effluent flow rate to the SBR, QW
excess sludge flow rate, QIN, DSSR
sludge influent flow rate to the
DSSR, QIN, ASSR sludge influent
flow rate to the ASSR, QOUT, ASSR
sludge effluent flow rate from the
ASSR, QSUP supernatant flow
rate from the DSSR

thickening unit (HRTDSSR = 3 h) (Metcalf and Eddy 2013). where QIN,ASSR is the ASSR influent flow rate (L day−1),
Finally, a certain quantity of the thickened sludge was sent fed XIN,ASSR is the TSS concentration in the influent flow of the
six times per day from the DSSR to the ASSR, and an equal ASSR (g TSS L−1), VSBR is the volume of SBR (L), and XSBR
volume of mixed sludge was cycled back from the ASSR to is the TSS concentration in the SBR (g TSS L−1).
the SBR. The ASSR had a 10-L working volume (diameter The ASSR influent flow rates, and thus the sludge cycled
and height were 19.0 and 43.0 cm, respectively). The ASSR back to the SBR, were maintained at 1, 2, and 4 L day−1,
was continuously mixed, whereby the SRTASSR was equal to respectively, in the Periods I, II, and III. The related
the HRT, as there was no sludge wastage from the ASSR. SRTASSR values were 10, 5, and 2.5 days, respectively.
The plant was extensively monitored with chemical analy- The SRT of the whole system was evaluated as the ratio of
ses and using pH, ORP, temperature, and DO on line signals. the total mass of sludge inside the system and the mass rate of
The SBR–ASSR operation was mainly based on timers. The sludge leaving the system (Eq. 2).
pH and the ORP were left free to vary. The DO in the SBR was
controlled and maintained above 1.5–2.0 mg O2L-1 during the X SBR V SBR þ X ASSR V ASSR
SRT ¼ ; ð2Þ
aerobic reaction phases. The whole experimental setup was X SBR QSBR;waste þ X ASSR QASSR;waste þ X eff Qeff
operated under a temperature of 20 ± 2 °C by means of a
thermostatic water bath. where XSBR and XASSR are the TSS concentration in the SBR
The activated sludge (TSS = 3.5 ± 0.5 g L−1) obtained from and in the ASSR (g TSS L−1); VSBR and VASSR are the volumes
a local aeration treatment unit (Trento, Italy) and the anaerobic of SBR and ASSR (L); and QSBR,waste, QASSR,waste, and Qeff are
sludge (TSS = 5.5 ± 0.5 g L−1) obtained from a local anaerobic the flow rates of wastage from SBR, from ASSR, and from
sludge treatment unit (Levico Terme, Italy) were used as in- effluent (L day−1), respectively. In this study, the SBR–ASSR
oculum of the SBR and ASSR, respectively. system was operated with no solid wastage except for sampling.
The entire experimental study consisted of three dif-
ferent periods (Table 1).
During the Period I, the IR was set at 27%. It was increased Chemical analyses
to 50 and 100% in the Periods II and III, respectively, by
increasing the QIN,ASSR. The IR was calculated following Total suspended solid (TSS), chemical oxygen demand
the Eq. (1): (COD), ammonium nitrogen (NH4+-N), nitrate nitrogen
(NO 3 − -N), nitrite nitrogen (NO 2 − -N), and phosphate
QIN;ASSR  X IN;ASSR (PO 4 -P) concentrations were quantified according to
IRð%Þ ¼ ; ð1Þ Standard Methods (APHA 2005). Soluble COD (sCOD),
V SBR  X SBR
NH4+-N, NO3−-N, NO2−-N, and PO4-P were measured
1246 Environ Sci Pollut Res (2018) 25:1243–1256

Table 1 Characteristics of the


influent wastewater and Influent characteristics
operational parameters during Parameter Period I Period II Period III
each experimental period Total COD (mg TCOD L−1) 200 ± 63 247 ± 51 285 ± 86
Soluble COD (mg sCOD L−1) 82 ± 34 107 ± 2 9 116 ± 43
Ammonium nitrogen (mg NH4+-N L−1) 38 ± 14 53 ± 5 47 ± 13
Nitrate (mg NO3--N L−1) 1.6 ± 1.2 1.5 ± 1.2 0.5 ± 0.5
Nitrite (mg NO2--N L−1) 0.26 ± 0.7 0.39 ± 0.1 0.30 ± 0.5
TN (mg TN L−1) 43 ± 19 54 ± 5 47 ± 15
Soluble phosphorous (mg PO4-P L−1) 2.9 ± 1.1 4.0 ± 0.6 3.5 ± 1.1
Sulfate (mg SO42−-S L−1) 40.0 ± 6 46 ± 3 47 ± 15
Total suspended solids (TSS) (g TSS L−1) 0.16 ± 0.1 0.15 ± 0.1 0.20 ± 0.05
pH 7.4 ± 0.5
sCOD/NH4+ 2.1 ± 0.5 2.0 ± 0.5 2.5 ± 1.1
COD/NH4+ 5.7 ± 2.2 4.7 ± 0.8 6.3 ± 2.1
Operational parameters
Parameters Period I Period II Period III
Experimental days 110 90 100
Temperature (°C) 20 20 20
SBR
Influent flow rate (L day−1) 18 18 18
TCOD loading rate (g TCOD L−1 day−1) 0.36 ± 0.11 0.44 ± 0.09 0.51 ± 0.15
sCOD loading rate (g sCOD L−1 day−1) 0.15 ± 0.06 0.19 ± 0.05 0.21 ± 0.08
TN loading rate (g N L−1 day−1) 0.077 ± 0.035 0.979 ± 0.093 0.084 ± 0.027
HRTSBR (day) 0.6 0.6 0.6
SRTSBR (day) 22 31 42
TSS (g L−1) 2.8 3.2 3.0
DSSR
Influent flow rate (L day−1) 2 4 8
HRTDSSR (h) 3 3 3
ASSR
Influent sludge flow rate (L day−1) 1 2 4
IR (%) 27 50 100
SRTASSR = HRTASSR (day) 10 5 2.5
TSS (g L−1) 8.5 8.5 8.8

after filtration of the sample on a 0.45-mm membrane. Sludge reduction was evaluated by comparing the observed
DO, pH, temperature, and ORP were measured with sludge yield of the SBR–ASSR system (Yobs, SBR − ASSR) with
probes connected to a multimeter (Multimeter 44, the observed sludge yield of the control system (Yobs, SBR),
Crison). Sulfates (SO42--S) were analyzed by an ion chro- following the Eq. (4):
matograph (DIONEX ICS-100) equipped with an AS9-
Y obs;CAS −Y obs;SBR−ASSR
HC column. Sludge reduction ð%Þ ¼  100: ð4Þ
Y obs;CAS

Evaluation of the observed sludge yield and sludge The control system consisted of an SBR with the same
reduction characteristics, in terms of geometry and operational setup,
as the SBR used in the laboratory application. The system
The sludge production of the SBR–ASSR system was evalu- simulated with WEST® using the ASM1 model. In order to
ated following Chon et al. (2011b) (Eq. 3). calculate the sludge production in each period, a fractionation
of influent COD performed in each period was used as input
Y obs ¼ CumulativeGeneratedSludge=CumulativeConsumedSubstrate ; ð3Þ
data for the simulation. The reported value is an average of the
where Yobs is the overall observed sludge yield (g TSS/g sCOD). three experimental periods. The COD fractionation was
Environ Sci Pollut Res (2018) 25:1243–1256 1247

developed according to the ASM definition, based on biode- was about 5.5 mg O2L-1. The anaerobic phase was maintained
gradability and using respirometric tests (data not shown). in the reactor for about 100 min. The aerobic phase lasted at
least 240 min and was carried out until no further changes in
EPS extraction concentration of PO4-P were observed.
The specific phosphorous uptake rate of DPAOs
Extracellular polymeric substances (EPS) are complex high- (SPURDPAO) was determined in a 2-stage batch assay, initially
molecular-weight extracellular polymers which are produced under strictly anaerobic conditions (first stage) and then under
by microbial aggregates, including polysaccharides, proteins, anoxic conditions (second stage). Anaerobic conditions were
and nucleic acids (Sheng et al. 2010). Two kinds of EPS were ensured as reported for the TPAO activity assays. Again, no
analyzed in this study, namely the soluble and attached frac- carbon sources were added at the beginning of the anaerobic
tions. The soluble fraction, also referred to as soluble micro- stage. Anoxic conditions were achieved by dosing a nitrate-
bial products (SMPs), was obtained following Guglielmi et al. rich solution. The resulting nitrate concentration was 30.0 mg
(2007). For the extraction of the attached EPS, the cation NO3−-NL-1. The anaerobic phase was maintained in the reac-
exchange resin (CER) and the base extraction methods were tor for about 120 min. The anoxic phase lasted at least 220 min
adopted following Chon et al. (2011a). In order to determine and was carried out until no further changes in concentration
the polysaccharide and protein content, both the soluble and of PO4-P were observed.
the attached fractions of EPS were analyzed in a spectropho- Both the specific TPAO and DPAO activities were calcu-
tometer. The polysaccharide concentration was measured ac- lated from the slope of the initial section of PO4-P curves in
cording to DuBois et al. (1956), using glucose as a standard. the first and second stages, divided by the concentration of
Proteins were measured according to Frolund et al. (1995), TSS in the test. The results of the batch tests were used to
using bovine serum albumin as the reference protein. determine the fraction of DPAO over TPAO, according to
Hu et al. (2003). The nitrate consumption rate in the anoxic
Batch test procedure phase of the batch test was determined from the slope of the
regression line in order to calculate the activity of DPAO in
As a high phosphorus removal efficiency was observed in the terms of nitrate consumption.
SBR–ASSR system, phosphorus uptake batch tests were used
to facilitate the monitoring of the two different families of Statistical analysis
phosphorus-accumulating organisms (PAOs): total (TPAOs)
and denitrifying (DPAOs) phosphorus-accumulating organ- Each sample was measured in duplicate. One-way ANOVA
isms, which are able to release phosphorus in anaerobic con- and Tukey’s HSD multiple comparison test were performed to
ditions and uptake phosphorus in oxic and anoxic conditions. verify statistical significance in the datasets at a 95% confi-
The batch tests were performed according to Cyganecka et al. dence interval. Statistical analysis was performed with
(2011). Reactors were used with a total volume of 2.0 L and a Minitab version 18. The results are presented as means ±
volume of sludge of 1.2 L, mixed with a magnetic stirrer. The standard deviation.
reactors were inoculated with the anaerobic sludge from the
ASSR. The concentration of the total suspended solid was
approximately 8.0 ± 1.0 g TSSL-1. The temperature was main- Results and discussion
tained at 20 °C by means of a thermostatic jacket. The batch
tests were sampled every 30 min. The samples were immedi- Wastewater treatment performance
ately vacuum filtered on 0.45-μm membrane filters and the
concentration of PO4-P was evaluated. The SBR–ASSR system performance was monitored for
The specific phosphorous uptake rate of TPAOs (SPURtot) 300 days, during which the operational parameters were var-
was determined in a 2-stage batch assay, initially under strictly ied in the Periods I, II, and III as shown in Table 1.
anaerobic conditions (first stage) and then under aerobic con- When treating real wastewater, the organic carbon and nu-
ditions (second stage). The sludge was flushed with nitrogen trient components in the stream fluctuated throughout the
gas for 10 min before using, in order to maintain anaerobic study period. The statistical evaluation of the characteristics
conditions in the reactors. The DO was continuously verified of the influent stream showed that there was a statistically
to be zero. Analyses were performed to ensure that there was significant difference between the influent characteristics of
no nitrate in the ASSR sludge. No carbon sources were added the Period I as compared to the Periods II and III. However,
at the beginning of the anaerobic stage, because they were the one-way ANOVA results showed that the differences be-
already present in the ASSR due to cell lysis. Aerobic condi- tween the three periods in terms of the carbon to nitrogen ratio
tions were ensured by sparging air through the bulk liquid were not statistically significant. During the whole experimen-
using an aquarium air stone. The resulting DO concentration tal period, the organic carbon and total nitrogen loading rates
1248 Environ Sci Pollut Res (2018) 25:1243–1256

were 0.43 ± 0.13, 0.18 ± 0.07, and 0.09 ± 0.03 approximately Periods II and III, indicating that an IR higher than 50% pro-
kg TCOD m−3 day−1, kg sCOD m−3 day−1, and kg TN moted a higher denitrification contribution in the SBR–ASSR.
m −3 day −1 , respectively. A reasonable sludge age was Other studies have shown that by inserting an ASSR, denitri-
established in the SBR (SRTSBR) to allow both carbon and fication is enhanced (Cheng et al. 2017; Zhou et al. 2015b).
nitrogen removal (Li and Wu 2014). An SRTSBR equal to Finally, Fig. 2(d)) shows variations in the orthosphate con-
22, 31, and 42 days was calculated in the Periods I, II, and centrations in the influent and effluent of the three periods.
III, respectively, which increased overall due to a slight rise in Orthosphate removal increased from 46.6 ± 14.8% in the
the total solid concentration in the SBR. Period I to 56.0 ± 16.0% in the Period II, and finally to
Figure 2 shows the characteristics of influent and effluent 62.6 ± 15.0% in the Period III, while the orthosphate removal
of the SBR–ASSR system during each experimental period. rates were 0.0023 ± 0.0014, 0.0040 ± 0.0013, and
As shown in Fig. 2(a)), the three periods were almost effective 0.0039 ± 0.0014 kg PO4-P day−1 m−3, respectively. As obtain-
in COD removal, with a consistent average total COD remov- ed for ammonia and total nitrogen removal rates, the one-way
al efficiency of 81.9 ± 10.5, 80.4 ± 7.1, and 86.1 ± 7.2% in the ANOVA results showed that there was a significant difference
Periods I, II, and III, respectively. The organic carbon removal in the orthophosphate removal rates between the Periods I and
rates were 0.30 ± 0.11, 0.36 ± 0.9, and 0.45 ± 0.16 kg COD II, while there was no significant difference between the
day−1 m−3. The effect of increasing IR was statistically signif- Periods II and III, indicating that phosphorous removal can
icant on both the COD removal efficiency and organic carbon be improved in an SBR–ASSR system by applying an IR
removal rate in the Period III (IR = 100%), when the whole higher than 50%.
sludge in the SBR was subjected to the anaerobic conditions The best results in terms of carbon and nutrient removal
in the ASSR and then, to the aerobic/anoxic alternate condi- were obtained in the Period III, when the IR was the maximum
tions in the SBR. The anaerobic conditions in the ASSR im- (100%), and the related SRTASSR was the minimum (2.5 days),
proved the organic matter hydrolysis processes and the sludge i.e., the whole sludge in the SBR was anaerobically treated for
decay, thus releasing soluble organic matter that could be a short period.
more easily degraded in the SBR, by means of both aerobic The TSS effluent concentration (average values 42 ± 0.1,
heterotrophs and denitrifies. 31 ± 0.1, and 16 ± 0.1 mg TSS/L) and the sludge settling
With the NH 4 + -N concentration in the influent of properties (average values 200 ± 1.7, 145 ± 1.0, and
38 ± 14 mg L−1, the Period I with an IR of 27% was charac- 130 ± 1.0 mL/g) improved switching from the Period I to
terized by a poor ammonia removal efficiency (60.8 ± 19.5%). Period III (data not show).
Later, in the Periods II (IR = 50%) and III (IR = 100%), with During each experimental period, the influent and ef-
the NH4+-N concentration in the influent of 53 ± 5 and fluent of the DSSR were also observed. The nitrate influ-
47 ± 13 mg L-1, the ammonia removal increased up to ent concentrations of the DSSR were 1.4 ± 0.8 in the
71.4 ± 15.3 and 82.5 ± 11.2%, respectively (Fig. 2(b)). The Period I, 1.5 ± 0.5 in the Period II, and 0.8 ± 0.5 mg
ammonia removal rates were 0.041 ± 0.019, 0.069 ± 0.019, NO3−-N L−1 in the Period III. The nitrate effluent concen-
and 0.070 ± 0.020 kg NH4+-N day−1 m−3, in the Periods I, II, tration of the DSSR fluctuated in a narrow range and was
and III, respectively. The one-way ANOVA results showed always less than 0.1 mg NO3--N L−1, except for a few
that there was a significant difference in the ammonia removal samples during the Period I. The DSSR certainly appears
rate between the Periods I and II. On the other hand, there was to have contributed to the completion of the nitrate deg-
no significant difference between the Periods II and III, thus radation and to ensuring a strict anaerobic environment in
indicating that an IR higher than 50% has a positive impact on the ASSR. In fact, throughout experimental period, the
the nitrification of the SBR. This could be linked to the lower ORP in the ASSR ranged between – 400 ± 25 mV, with-
decay rate of nitrifying biomass under anaerobic conditions as out showing significant variations. The pH in the ASSR
compared to the values under aerobic and anoxic conditions was in the range of 7.0 ± 0.5.
(Zhou et al. 2015a).
Figure 2(c) depicts the variations in TN concentrations in Reduction of excess sludge production
the influent and effluent of the three periods. The nitrogen
removal efficiency of the three periods with IR of 27, 50, The observed growth rate (Yobs) in the SBR–ASSR system in
and 100% increased from 67.7 ± 15.9 to 72.5 ± 15.3% and the Periods I, II, and III were 0.2092 g TSS g −1 COD
to 81.7 ± 12.0%. The total nitrogen removal rates were (R2 = 0.9935), 0.1432 g TSS g−1 COD (R2 = 0.9926), and
0.051 ± 0.025, 0.071 ± 0.019, and 0.069 ± 0.022 kg TN 0.117 g TSS g−1 COD (R2 = 0.9955), respectively, as com-
day−1 m−3 in the Periods I, II, and III, respectively. pared to the 0.36 g TSS g−1 COD of the control system. Thus,
Again, ANOVA showed that there was significant differ- the SBR–ASSR system used in this study with an IR of 27, 50,
ence in total nitrogen removal rate between the Periods I and and 100% reduced sludge production by 42, 61, and 66%
II, while there was no significant difference between the compared to the control system. The SRTs of the whole
Environ Sci Pollut Res (2018) 25:1243–1256 1249

Fig. 2 Profile of sCOD, NH4+-N, a)


TN, and PO4 -P removal Period I Period II Period III
700 100
efficiency
600
80
500

Removal efficiency [%]


TCOD [mg/L]
60
400

300
40

200
20
100

0 0
0 50 100 150 200 250 300
Time [d]
Influent Effluent Removal efficiency

b)
Period I Period II Period III
200 100
180
160 80
140

Removal efficiency [%]


NH+4 -N [mg/L]

120 60
100
80 40
60
40 20
20
0 0
0 50 100 150 200 250 300
Time [d]
Influent Effluent Removal efficiency
c)
200
Period I Period II Period III 100

Removal efficiency [%]


80
150
TN [mg/L]

60
100
40

50
20

0 0
0 50 100 150 200 250 300
Time [d]
Influent Effluent Removal efficiency

d)
IPeriod I Period II Period III 100
20
18
16 80
Removal efficiency [%]

14
12 60
PO4-P [mg/L]

10
8 40
6
4 20
2
0 0
0 50 100 150 200 250 300
Time [d]
Influent Effluent Removal efficiency
1250 Environ Sci Pollut Res (2018) 25:1243–1256

Table 2 Literature review of sludge reduction in biological nitrogen removal systems (adapted from Ferrentino et al. 2016b)

References Type of HRT in the ASSR ORP (mV) T (°C) IR (%) Yobs TSS/COD Sludge
wastewater CAS + ASSR reduction (%)

Ferrentino et al. 2016a Urban 10 days − 400 20±2 27 0.209 42


5 days 50 0.143 61
2.5 days 100 0.117 66
Coma et al. 2013 Urban 34.5 h − 150 20 10 0.55 a, b 0.2
11.8 h 50 0.51 a, b 8.8
a, b
5.9 h 100 0.45 18.3
Zhou et al. 2015c Urban 6h − 150 n.a. 100 0.212 32
− 100
Torregrossa et al. 2012 Urban 9h − 180 n.a. 30 0.36 a,b 35
Chon and Park 2012 Urban 10 days n.a. 21 10 0.35 43
2.5 days 21 0.25 59
2.5 days 37 0.23 61
2.5 days 55 0.26 57
Chon et al. 2011c Urban + synthetic 10 days n.a. 19±1.5 10 0.15 49 - 39
Chudoba et al. 1992 Synthetic 3h − 250 18±5 100 0.21 50
Saby et al. 2003 Synthetic 11 days + 100 20 100 0.29 28
15 days − 100 0.21 48
17 days − 250 0.17 58
Ye et al. 2008 Synthetic 5.5 h n.a.c 25±1 100 n.a. 33
7.6 h 23
11.5 h 14
Novak et al. 2007 Synthetic 10 days n.a. n.a. 7 0.15 a, b 60
4 0.21 a, b 46
Sun et al. 2010 Synthetic 10 days n.a. n.a. 10 (IT = 4) 0.12 77.4
10 (IT = 1) 0.25 52.8
Goel and Noguera 2006 Synthetic 10 days n.a. n.a. 10 0.19 62 - 63
Datta et al. 2009 Synthetic 10 days n.a.d n.a. 10 0.17 63

n.a. not applicable


a
Calculated
b
1 g VSS = 1.42 g COD; VSS/TSS = 0.72 (Novak et al. 2003); 1 g TSS = 1.02 g COD
c
Nitrate reduction did not take place in the study; thus, ORP values were presumed to be positive
d
Low ORP values were ensured as the nitrate concentration in the effluent of the SBR–ASSR was lower than 5 mg/L

SBR–ASSR system were found to be 47, 60, and 83 days in − 150 mV and SRTASSR in the range of 6–24 h using real
the Periods I, II, and III, respectively. wastewater. Their results highlight that a high IR and strict
The results obtained with this configuration were compared anaerobic conditions (ORP < − 150 mV) in the ASSR are
to those reported in the literature (Table 2), where sludge re- fundamental in order to improve the sludge reduction in a
duction had been achieved in biological nitrogen removal full-scale plant. However, the minimum SRTASSR needs fur-
processes. ther optimization, thus reducing the volume of the ASSR.
In line with Coma et al. (2013), our findings showed that On the other hand, in studies that are carried out treating
when treating urban wastewater, the higher the IR was, the synthetic wastewater, where there were no inert solids, it
more sludge was reduced. Our results with an IR of only seems that the IR is not a key factor in reducing sludge.
27% are comparable with those obtained in other studies with Applications with an IR of 100% with negative ORP values
an IR in the range of 10–30% and when urban wastewater was only produced a 50–58% sludge reduction (Chudoba et al.
treated (Chon and Park 2012; Chon et al. 2011b; Torregrossa 1992; Saby et al. 2003). A higher sludge reduction efficiency,
et al. 2012). With an IR of 100%, a significant reduction in in the range of 58–77%, was achieved also working with an IR
sludge production was achieved both by Coma et al. (2013) of only 10% and SRTASSR of 10 days (Datta et al. 2009; Goel
and Zhou et al. (2015c) who worked at ORP values of − 100/ and Noguera 2006; Novak et al. 2007; Sun et al. 2010).
Environ Sci Pollut Res (2018) 25:1243–1256 1251

Fig. 3 Profile of NH4+-N (a) and


soluble COD (b) during the
a) Period I Period II Period III
100
experimental study. The open and 90
solid symbols represent the
80
influent and effluent values of the
ASSR, respectively 70

NH4 -N[mg/L]
60
50
40
30
20
10
0
0 50 100 150 200 250 300
Time [d]

b) Period I Period III


180 Period II
160

140

120
sCOD [mg/L]

100

80

60

40

20

0
0 50 100 150 200 250 300
Time [d]

Hydrolysis and sludge decay decreased thereafter. Figure 2(b) highlights that there was no net
increase in COD solubilization because this substrate is likely
The hydrolysis and sludge decay were studied by mon- used by microorganisms for their maintenance function.
itoring the concentrations of NH4+-N and soluble COD The sCOD and NH4+-N profiles confirmed that under an-
(Fig. 3) of the influent and the effluent of the ASSR, as aerobic conditions in the ASSR, organic matter hydrolysis and
these are the result of the non-biotic organic matter cell lysis occurred, thus enhancing the solubilization of the
hydrolysis and the disruption of bacterial cells. organic matter and nutrients that are substrates available for
Starting from the NH4+-N concentration in the influent degradation, both in the ASSR and in the water line. The
of about 9.4 mg NH4+-NL-1, a value of 42.7 mg NH4+- mechanisms observed were also related to the higher COD
NL-1 had been reached at the end of the Period I. During and TN removal efficiency obtained in the Period III in the
the Period II, the effluent concentration of NH4+-N in- SBR–ASSR system. Organic matter hydrolysis and cell lysis
creased again up to 70.0 mg NH4+-NL-1. The same in- contributed to the sludge reduction process and have been
creasing trend was repeated in the Period III, reaching reported by Wang et al. (2008), Chon et al. (2011b), and
the value of 90.0 mg NH4+-NL-1. Figure 3(a) shows an Novak et al. (2003).
increasing solubilization of organic nitrogen to NH4+-N
by increasing the IR from 27 to 100%. EPS destructuration
An increase of the sCOD in the ASSR was also found. The
average influent concentrations of sCOD during the Periods I, Figure 4 shows the concentrations of proteins and polysaccha-
II, and III were 24.3 ± 11, 31.6 ± 9, and 27.8 ± 10 mg sCODL-1, rides in both soluble (SMP) and attached EPS.
respectively, which reached the average effluent value of Concerning the concentration of SMP, our results showed a
63.3 ± 30, 80.5 ± 27, and 71.2 ± 15 mg sCODL-1 (Fig. 3(b)). strong increase in the concentrations of both proteins
The COD solubilization measured in the ASSR was at its max- (Fig. 4(a)) and polysaccharides (Fig. 4(b)), passing from the
imum at the beginning of each experimental period, while it Period I to Period III, possibly because of the higher amount
1252 Environ Sci Pollut Res (2018) 25:1243–1256

Fig. 4 Proteins (a) and


polysaccharides (b) extracted by
a) b)
80 12 SMP

Polysaccharide [mg/ gVS]


CER and base methods for each SMP EPS - BASE
EPS - BASE
experimental period EPS - CER

Protein [mg/ g VS]


60 EPS - CER 9

40 6

20 3

0 0
Period 1 Period 2 Period 3 Period 1 Period 2 Period 3

of sludge sent to the ASSR. This evidence is consistent with the variation in the microbial community structure of the sys-
the increase in NH4+-N and sCOD concentrations detected in tem, as previously reported in (Ferrentino et al. 2016a).
the ASSR effluent. Throughout the experiments, the SMP of However, further studies are needed in order to better under-
ASSR sludge contained more proteins than polysaccharides, stand these mechanisms.
similarly to previous research on ASSR (Chon et al. 2011a).
As expected, at the same time, the bound EPS in the ASSR Selection of slow-growing bacteria
(both CER and base extracted) decreased from the Period I to
III. The increasing percentage of sludge cycled to the ASSR During the SBR–ASSR operation, two biological processes
led to the destruction of the attached EPS. CER and base were detected in the ASSR, i.e., phosphorous release and sul-
extraction were employed to target and extract two different fate removal, both of which were facilitated by bacteria char-
extracellular biopolymer fractions (Novak et al. 2003). acterized by a low growth yield, 0.10 and 0.13 g VSSg-1
Base extraction hydrolyzes a large amount of aluminum COD, respectively for SRB (van den Bosch et al. 2007) and
and iron, releasing aluminum- and iron-bound floc materials, DPAO (Hu et al. 2002).
while CER mainly removes divalent cation (Ca2+ and Mg2+) Figure 5 shows the PO4-P concentrations in the influent
from sludge and extracts divalent cation-associated EPS and effluent of the ASSR. The average influent concentrations
(Chon et al. 2011a). During the Period I, proteins and poly- during the Periods I, II, and III were 2.7 ± 0.9, 3.3 ± 1.9, and
saccharides were closely linked within the sludge floc, as can 2.0 ± 1.8 mg PO4-P L−1, respectively. The effluent concentra-
be seen from the high values of both base- and CER- tions reached values of 4.2 ± 1.9, 15.4 ± 8.7, and 32.8 ± 7.1 mg
extractable EPS, named EPS–base and EPS–CER, respective- PO4-P L−1.
ly, in Fig. 4. A gradual accumulation of the phosphorus in the ASSR
In the Period II, the concentration of protein EPS–base effluent was thus detected. This suggests that the increasing
extracted was slightly lower than that in the Period I, while mass of sludge cycled through the ASSR influenced the mi-
the EPS–CER decreased significantly. Likewise, the decrease crobial activity, thus causing the selection of those bacteria
in the polysaccharide EPS–CER concentration was still higher that are able to accumulate polyphosphates (poly-P) under
than that in the EPS–base, confirming that the release of diva- aerobic and anoxic conditions and subsequently release them
lent cations was the main EPS destruction mechanism in the under anaerobic condition, such as phosphate-accumulating
Period II (SRTASSR = 5 days), as compared to the release of organisms (PAO). The selection of phosphate-accumulating
Fe- and Al-associated EPS. organisms (PAOs) was confirmed by molecular microbial
In the Period III, when the maximum IR was applied, the analyses (Ferrentino et al. 2016a) and activity tests
EPS–CER was almost similar to that in the Period II; however, (Ferrentino et al. 2017) conducted in our previous studies.
the EPS–base decreased, achieving the lowest protein and The presence of poly-P bacteria in configurations that in-
polysaccharide concentration in the flocs. Thus, in the volved an ASSR has been noted in previous studies
Period III, the iron- and aluminum-associated materials main- (Chudoba et al. 1992; Goel and Noguera 2006). Due to the
ly accounted for the increase in SMP, and the degradation of cycling between aerobic, anoxic, and anaerobic conditions in
iron- and/or aluminum-associated materials was greater than the SBR–ASSR carried out in our study, both the presence of
the release of divalent cations. Similar results were achieved aerobic PAO and denitrifying phosphate-accumulating organ-
by Chon et al. (2011a), who showed that the degradation of ism (DPAO) was hypothesized, and batch experiments were
base-extractable EPS accounts for the lower sludge yield in performed to evaluate their contribution to the phosphorous
AS + ASSR. removal process.
The different composition of the EPS destructuration de- The results of batch tests on the total PAO (TPAO) showed
tected in the Periods II and III may be explained considering that the specific phosphorous uptake rate (SPURtot) in aerobic
Environ Sci Pollut Res (2018) 25:1243–1256 1253

Fig. 5 Profile of PO4-P


concentration. The open and solid 50 Period I Period II Period III
symbols represent the influent 45
and effluent values of the ASSR, 40
respectively
35

PO4 -P [mg/L]
30
25
20
15
10
5
0
0 50 100 150 200 250 300
Time [d]

conditions increased from an initial value of 0.77 mg PO4-P (g phosphate concentration at the beginning and the end of each
TSS h)−1 in the Period I to 1.41 mg PO4-P (g TSS h)−1 in the experimental period was determined and was used for the
Period II and up to 1.75 mg PO4-P (g TSS h)−1 in the Period III estimation of the phosphate release.
(Fig. 6(a–c)). These results confirmed the growing activity However, the batch test conducted on DPAO showed their
and the selection of TPAO in the ASSR process. Correlating selection over the aerobic PAO. The specific phosphorous
the release of orthophosphate in the ASSR (y) and the SPURtot uptake rate of DPAO (SPURDPAO) in anoxic conditions in-
(x) measured in the three experimental periods reveals a linear creased as well from 0.11 mg PO4-P (g TSS h)−1 in the
correlation (y = 28.174x − 22.109, R2 of 0.89), indicating the Period I to 0.89 mg PO4-P (g TSS h)−1 in the Period II and
correctness of the reported data. The difference of the to 1.64 mg PO4-P (g TSS h)−1 in the Period III (Fig. 6(d–f)).

a) Anaerobic Aerobic b)60 Anaerobic Aerobic c)60 Anaerobic Aerobic


60
y = -0.1083x + 21.367 50 y = -0.2x + 50.962 50
50 y = -0.2579x + 74.258
PO 4 - P [mg/l]

R² = 0.9694 R² = 0.9762 R² = 0.9353


PO 4 - P [mg/l]

40
PO4 - P [mg/l]

40
40
30 30
30
20 20
20

10 10 10

0 0 0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Time [min] Time [min] Time [min]

d) 60 Anaerobic Anoxic e) 60 Anaerobic Anoxic f) 60 Anaerobic Anoxic


PO4 - P; NO3 - N [mg/l]

PO 4 - P ; NO3 - N [mg/l]

y = -0.0153x + 9.4948 y = -0.1232x + 45.499 50 y = -0,2207x + 71,279


50 50
PO 4 - P, NO3 - N [mg/l]

R² = 0.9838 R² = 0.9331 R² = 0,9801

40 40 40

30 30 30

20 20 20

10 10 10

0 0
0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
0 50 100 150 200 250 300 350
Time [min] Time [min] Time [min]

PO4-P concentrations during anaerobic ( ), and aerobic/anoxic ( ) phases, NO3-N concentration during anoxic phase ( )
Fig. 6 Batch test under anaerobic-aerobic condition: Period I (a), Period anaerobic (black circle) and aerobic/anoxic (white circle) phases; NO3--N
II (b), and Period III (c). Batch test under anaerobic-anoxic condition: concentration during anoxic phase (black triangle)
Period I (d), Period II (e), and Period III (f). PO4-P concentrations during
1254 Environ Sci Pollut Res (2018) 25:1243–1256

Fig. 7 Profile of SO42--S


concentration. The open and solid 90 Period I Period II Period III
symbols represent the influent
and effluent values of the ASSR, 80
respectively 70

SO4-S [mg/L]
60
50
40
30
20
10
0
0 50 100 150 200 250 300
Time [d]

In terms of nitrate, the specific denitrification rate (SDNR) in reducing bacteria (SRB), which are able to incompletely de-
anoxic conditions increased from 0.34 mg NO3−-N (g TSS h)−1 grade organic matter and volatile fatty acids (VFAs), such as
in the Period I to 0.62 mg NO3−-N (g TSS h)−1 in the Period III propionic acid, to acetate and to improve the sludge disinte-
with the increasing selection of DPAO. Moreover, when the gration thanks to the sulfide production (Lens et al. 1998). The
influent and effluent SO2−4 −S concentrations of the ASSR are
phosphate had almost completely been removed, the nitrate
concentration did not decrease further. Thus, in anoxic con- reported in Fig. 7. The average sulfate influents during the
ditions, the decrease in phosphate concentration would Periods I, II, and III were 40.9 ± 7.3, 45.8 ± 2.7, and
seem to be closely related to the presence of nitrate in
4 −S L , respectively. The effluent concen-
-1
48.2 ± 4.0 mg SO2−
the solution. During each test on DPAO activity, sCOD trations progressively decreased, achieving values of
was evaluated in anoxic conditions, and no differences
4 −S L . Thus,
-1
28.3 ± 10, 8.6 ± 2.5, and 9.8 ± 2.3 mg SO2−
between the beginning and the end of each test were the reduction of the sulfate concentration in the ASSR in-
found (data not shown), confirming that nitrate reduction creased during the experiment from 65 ± 0.25% in the
could be due to DPAO activity. Period I to 81 ± 0.07% in the Period II and then remained
Data collected by aerobic and anoxic batch tests enabled us constant during the Period III.
to calculate the percentage of DPAO over the TPAO. At the These results revealed that by increasing the IR, the
beginning of the study, the DPAO accounted for only 15% of selection of DPAO and SRB, which are both slow-
the TPAO; thus, the 27% IR did not affect their selection growing microorganisms, was enhanced in the SBR–
significantly. In the Period II, the percentage of DPAO in- ASSR system. This evidence is consistent with the micro-
creased to 63%. In the Period III, when all the sludge of the bial results reported in our previous study (Ferrentino et al.
SBR had been anaerobically treated in the ASSR (IR = 100%) 2016a). The higher selection of DPAO and SRB is related
and the related SRTASSR was 2.5 days, the fraction of DPAO to maximum sludge reduction together with the high car-
present in the sludge was approximately 94% of the TPAO bon and nutrient removal efficiencies achieved in the
population. Period III.
The increasing phosphorous and total nitrogen removal
efficiencies in the SBR–ASSR system with the increasing IR
were in line with the increasing selection of DPAOs, which are
able to simultaneously remove phosphate and nitrate in the Conclusions
anoxic conditions in the water line, using the organic matter
internally stored during anaerobic conditions in the ASSR. The interchange ratio in an SBR–ASSR is an important
DPAOs tend to take up acetate, store it internally, and then operative parameter. In this study, three different IRs were
release phosphate in anaerobic conditions. The internally tested: 27, 50, and 100% corresponding to SRTASSR of 10,
stored acetate can then form long-chain carbon molecules of 5, and 2.5 days, respectively. Results revealed that an in-
PHA that could be used for DPAO energy generation and for crease in the IR improves the performances of the SBR–
the growth of new cells in anoxic conditions, together with ASSR system in terms of carbon and nutrient removal ef-
nitrate reduction in the water line (Seviour et al. 2003). ficiency. Treating the whole mass of the sludge of the SBR
In this study, in order to assess the sulfate removal efficien- with an SRTASSR of 2.5 days allowed us to achieve a sig-
cy in the ASSR, we investigated the importance of sulfate- nificant percentage (66%) of sludge reduction. The main
Environ Sci Pollut Res (2018) 25:1243–1256 1255

effects of the IR variations in an SBR–ASSR, where bio- Cyganecka A, Podedworna J, Żubrowska-sudoł M (2011) Analysis of
methods for determining DPAO fraction in phosphorus accumulat-
logical nitrogen process is carried out, are as follows:
ing organisms. Polish J Environ Stud 20:303–309
Datta T, Liu Y, Goel R (2009) Evaluation of simultaneous nutrient re-
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chemosphere.2009.02.040
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DuBois M, Gilles KA, Hamilton JK, Rebers PA, Smith F (1956)
– the destructuration of the EPS, and Colorimetric method for determination of sugars and related sub-
– the selection of slow-growing bacteria involved in organ- stances. Anal Chem 28:350–356. https://doi.org/10.1021/
ic matter degradation and phosphorous and nitrate remov- ac60111a017
Ferrentino R, Langone M, Andreottola G, Rada EC, (2014) An anaerobic
al processes, such as SRBs and DPAOs.
side-stream reactor in wastewater treatment: a review. 1435–1446.
https://doi.org/10.2495/SC141212
Slow-growing microorganisms play a key role in sludge Ferrentino R, Langone M, Gandolfi I, Bertolini V, Franzetti A,
reduction mechanisms. Their selection is higher when the Andreottola G (2016a) Shift in microbial community structure of
anaerobic side-stream reactor in response to changes to anaerobic
whole mass of the sludge of the SBR is sent to the ASSR. In
solid retention time and sludge interchange ratio. Bioresour Technol.
this study, an SRT ASSR of 2.5 days was applied with an IR of https://doi.org/10.1016/j.biortech.2016.09.07
100%. However, further research is needed to decrease the Ferrentino R, Langone M, Merzari F, Tramonte L, Andreottola G (2016b)
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1096879
Acknowledgments The first author is grateful for the financial support Ferrentino R, Langone M, Ancdreottola G (2017) Temperature effects on
of the Fondazione Caritro, Trento (Research Project and Economic the activity of denitrifying phosphate accumulating microorganisms
Development, Grant 2016). The second author was funded by a grant and sulphate reducing bacteria in anaerobic side-stream reactor. J
from the Fondazione Caritro, Trento (Young Researcher, Grant 2015). Environ Bio Res 1 (1)
Foladori P, Andreottola G, Ziglio G (2010) Sludge reduction technologies
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