Professional Documents
Culture Documents
Design of Fixed Steel Platforms
Design of Fixed Steel Platforms
23001.ENG.MET.PRG
Rev. 01 – December 2020
December A. Moggia
01 General revision A. Fisogni A. Di Zillo
2020 (EniProgetti)
00 May 2005 Issue TEOF TEOF TEOF
REV. DATE Reason for issue Prepared Verified Approved
ENGINEERING COMPANY STANDARD
Documento riservato di proprietà di Eni spa. Esso non sarà mostrato a terzi né utilizzato per scopi diversi da quelli per i quali è stato inviato.
This document is property of Eni spa. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.
23001.ENG.MET.PRG
Rev. 01 – December 2020
Pag. 2 of 45
REVISION TRACKING
INFORMATION REQUEST
For information about the content of this standard, please refer to persons mentioned on first
page or to Company Standard Team (mbxc&st@eni.com).
INDEX
1 SCOPE AND GENERAL INFORMATION 5
1.1 PURPOSE AND SCOPE 5
1.2 DISTRIBUTION AND INTENDED AUDIENCE 5
1.3 REFERENCES DOCUMENTS AND NORMATIVES 5
1.3.1 ISO International standards 5
1.3.2 API International standards 6
1.3.3 Other International standards 6
1.3.4 IOGP supplementary specifications 6
1.3.5 Company specifications 6
1.4 TERMS AND DEFINITIONS 7
1.4.1 General Definitions 7
1.4.2 Specific Terms, Definitions, Acronyms and Abbreviations (Ref. [47]) 7
1.5 ORDER OF PRECEDENCE 7
2 DESIGN OF FIXED STEEL STRUCTURES 9
2.1 GENERAL 9
2.2 ISO AND API SERIES 9
2.2.1 ISO 19900 series 9
2.2.2 API series 10
2.3 LIMIT STATES AND ALLOWABLE STRESS DESIGN PHILOSOPHY 11
2.3.1 ISO 19900 series 12
2.3.2 API series 12
2.4 IOGP SUPPLEMENTARY SPECIFICATIONS 12
2.5 COMPANY SPECIFICATIONS 13
3 ISO STANDARDS FOR OFFSHORE STRUCTURES 14
3.1 ISO 19900 - GENERAL REQUIREMENTS + IOGP SUPPLEMENTARY SPECIFICATIONS 14
3.2 ISO 19902 – FIXED STEEL OFFSHORE STRUCTURES + IOGP SUPPLEMENTARY SPECIFICATIONS 16
3.3 ISO 19901-2 - SEISMIC DESIGN PROCEDURE AND CRITERIA + IOGP SUPPLEMENTARY
SPECIFICATIONS 26
3.4 ISO 19901-3 – TOPSIDES STRUCTURE + IOGP SUPPLEMENTARY SPECIFICATIONS 28
4 API STANDARDS FOR OFFSHORE STRUCTURES 34
4.1 API RP 2A-LRFD – FIXED STEEL OFFSHORE STRUCTURES 34
4.2 API RP 2A-WSD – FIXED STEEL OFFSHORE STRUCTURES 34
4.3 API RP 2TOP – TOPSIDES STRUCTURE 34
5 FURTHER GUIDANCE – GENERAL REQUIREMENTS 35
ENGINEERING COMPANY STANDARD
Documento riservato di proprietà di Eni spa. Esso non sarà mostrato a terzi né utilizzato per scopi diversi da quelli per i quali è stato inviato.
This document is property of Eni spa. It shall neither be shown to third parties nor used for purposes other than those for which it has been sent.
23001.ENG.MET.PRG
Rev. 01 – December 2020
Pag. 4 of 45
The document is based on the main international standards for offshore structures, such as ISO
19900 series and API series and includes amendment, supplementary and deletion to them and,
integration or guidance according to company specifications.
International Standards are at the lower level of hierarchy, their contents, assumed as reference,
is developed and detailed within the Company Specifications considering the specific application
and the area of business in which Eni SpA is operating. On top of those there are the Local
Regulations, the Project Specifications than the Company Specifications. Any applicable local
mandatory rule prevails on this specification. Should there be a perceived conflict between this
standard and other referenced standards, or lack of clear definition as to the applicability of any
specification or standard, the Facilities Technical Units owner of the Standard, shall seek
guidance to the Standard Team.
2.1 GENERAL
The international standards to be used for the design of fixed steel offshore structures shall be:
➢ the ISO 19900 series (prepared by the committee ISO/ TC 67/ SC 7) and the associated
IOGP supplementary specifications;
➢ or the API series (prepared by the committee API/ CSOEM/ SC 2) for offshore structures.
The ISO 19000 series and the API series are mutually exclusive. Once the specification has been
selected, it is not interchangeable at any stage with the other.
Further guidance is also provided for specific themes starting from chapter 5 of this specification.
This guidance is applicable both to ISO and API standards if not otherwise reported.
All the company specifications applicable to the specific project shall be applied to the design of
the fixed steel offshore structures, keeping their prevalence on the international standards,
according to the order of preference defined in the clause 1.5.
As a minimum, but not limited to, a list of the main company specifications to be used in the
design of offshore structures, within the scope of work of this specification (see clause 1.1) is
reported in clause 2.5 and Figure 2.7 and cross referenced throughout the whole of this
specification.
The main API standards applicable to the design of offshore structures are reported in the
following Figure 2.2 and Figure 2.3.
https://mycommittees.api.org/standards/ecs/sc2/default.aspx
In the following Figure 2.4 and Figure 2.5 the correspondence between the ISO series and the
API series for offshore structures is shown.
ASD is the allowable stress design method also known as working stress design method – WSD.
LRFD is the load and resistance factor method also known as limit states design method.
When the supporting structure of a floating structures is designed using ASD methods, ASD
methods may also be used for the topsides structure using a current ASD code compatible with
that used for the supporting structure (see ISO 19901-3).
However, the two methodology, as reported above in clause 2.1, are mutually exclusive and
once the method has been selected it is not interchangeable at any stage with the other.
https://www.iogp.org/bookstore/product-category/jip35/
The comprehensive list of the company specifications is reported at the following link:
http://wwweandp.eni.it/TSServices/TAE/STD/Documents.asp
In the following Table 3-1 the IOGP supplementary specifications, the company specifications
associated to each topic and any further guidance are reported.
For ease of reference, the clause numbering of ISO 19900 has been reported in the Table 3-1.
Clauses in ISO 19900, which are not mentioned in this specification, shall remain valid as written
in ISO 19900.
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
5 Fundamental requirements
5.1 General S-631-01 - - -
6 Basis for design/assessment
6.2 Platform location and orientation S-631-01 - 06982.ENG.MET.PRG -
7.3 Exposure level
7.3.1 General - Chapter 5 28690.ENG.INT.PRG ISO 19902
11 Model and analysis S-631-01 - - -
12 Quality management
Records and documentation of
12.4 design and construction S-631-01 - - -
Annex Additional information and
A guidance
A.10 Design values and partial factors S-631-01 - - -
Table 3-1 – ISO 19900 – Supplementary specifications, company specifications, guidance and references
In the following Table 3-2 the IOGP supplementary specification and the company specifications
associated to each topic and any further guidance are reported.
For ease of reference, the clause numbering of ISO 19902:2020 has been used throughout the
Table 3-2.
Clauses in ISO 19902:2020, which are not mentioned in this specification, shall remain valid as
written.
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
6 Overall considerations
ISO 19905
6.1.4 Jack-ups - Chapter 6 -
series
6.2 Planning
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
20186.ENG.MET.REL
8.2.1 Weight control S-631-11 Chapter 8 ISO 19901-5
20187.ENG.MET.REL
8.7 Installation
ISO 19901-4,
8.7.6.1 General S-631-11 - -
DNVGL-ST-N001
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
Ref. A.11.6-
A.11.6.4 Time-history analysis S-631-11 - -
2/A.11.6-3
12.3 Modelling
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
Ref. A.14.7-1 to
A.14.7 Other joints types S-631-11 - -
A.14.7-5
16 Fatigue
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
ISO 19901-
17 Foundation design
4/ISO 19905-1
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
19 Materials
ISO 19901-3
new-19.8.2 Bolt corrosion protection S-631-11 - - and IOGP S-
631-04
21.4 Documentation
IOGP
Company Other
Clause Title Supplementary Guidance
specification references
specification
22.5.6 Drilled and grouted piles S-631-11 Chapter 6 20411.COS.CNS.STD ISO 19901-4
Table 3-2 – ISO 19902 - Supplementary specifications, company specifications, guidance and references
In the following Table 3-3 the IOGP supplementary specifications and the company specifications
associated to each topic and any further guidance are reported.
For ease of reference, the clause numbering of ISO 19901-2:2014 has been used throughout
the Table 3-3.
Clauses in ISO 19901-2:2017, which are not mentioned in this specification, shall remain valid
as written.
IOGP
Clause Title Supplementary Guidance Company specification Other references
specification
Table 3-3 – ISO 19901-2 - Supplementary specifications, company specifications, guidance and references
In the following Table 3-4 the IOGP supplementary specifications and the company specifications
associated to each topic and any further guidance are reported.
For ease of reference, the clause numbering of ISO 19901-3:2014 has been reported in the
Table 3-4.
Clauses in ISO 19901-3:2014, which are not mentioned in this specification, shall remain valid
as written in ISO 19901-3:2014.
IOGP
Clause Title Supplementary Guidance Company specification Other references
specification
6 Design requirements
7 Actions
Evaluation of accidental
7.10.2 situations
IOGP
Clause Title Supplementary Guidance Company specification Other references
specification
A.7.10.4 Explosion
API RP 2FB
API RP 2TOP
7.10.6 Explosion and fire interaction S-631-04 Chapter 6 23043.NEG.GEN.PRG ISO 23693
IOGP
Clause Title Supplementary Guidance Company specification Other references
specification
8 Structural systems
IOGP
Clause Title Supplementary Guidance Company specification Other references
specification
10 Materials - - -
IOGP
Clause Title Supplementary Guidance Company specification Other references
specification
27589.ENG.COR.STD,
29000.ENG.CPI.STD,
11.5 Corrosion protection - - 29003.ENG.CPI.STD ISO 19902
27589.ENG.COR.STD,
29000.ENG.CPI.STD,
12 Corrosion control - - 29003.ENG.CPI.STD ISO 19902
Table 3-4 – ISO 19901-3 - Supplementary specifications, company specifications, guidance and references
The other main API applicable standards and the correspondence with ISO standards are
reported in Figure 2.2, Figure 2.3, Figure 2.4 and Figure 2.5.
API RP 2A LRFD is not a formal modified adoption of ISO 19902 but very similar, for this reason
the company specifications and the further guidance references reported in the Table 3-2, for
each relevant topic, are still applicable to API RP 2A-LRFD, if not otherwise reported.
The company specifications and the further guidance references reported in the Table 3-2, for
each relevant topic, are still applicable to API RP 2A-WSD, if not otherwise reported.
API RP 2TOP complements API 2A-WSD, API 2A-LRFD, ISO 19903, API 2FPS, API 2T, ISO 19905-
1, and API 2N, which give requirements for various forms of substructures.
The modifications to ISO 19901-3 that have been made for API 2TOP are based on industry
practices applicable to US waters.
API RP 2TOP allows (see clause 2.2) ASD/WSD and LRFD methods that are two separate and
distinct design methodologies, which shall not be mixed when designing a given facility, including
the topsides and substructure.
Where the substructure is designed using ASD, the ASD method shall also be used for the
topsides structural design utilizing API 2A-WSD.
The company specifications and the further guidance references reported in the Table 3-4, for
each relevant topic, are still applicable to API RP 2A-WSD, if not otherwise reported.
The definitions of the exposure levels are referred to the previous edition of ISO 19902:2007
and shall be updated according to ISO 19900:2019 (Ref. [1]).
6.1 JACK-UPS
In addition to the requirements reported in the clause 6.1.4 of ISO 19902 (Ref. [14]), when a
jacket is to be used in combination with a jack-up drill rig, then future jack-up drill rig assessment
associated issues, including the following, should be evaluated:
- Jack-up drill rig location/orientation next to jacket (e.g., jacket flat face to avoid
interference);
- potential geotechnical concerns.
Typical values used in the local structural design of the topsides structure are the following
(Table 6-1):
Distributed Load
Load type
[kN/m2]
Main deck free areas 20
Laydown areas 20
Lifeboat platforms 9
Process and Utility areas 9
Workshop 9
Control and switch gear room 9
Compression module 9
ENGINEERING COMPANY STANDARD
Documento riservato di proprietà di Eni spa. Esso non sarà mostrato a terzi né utilizzato per scopi diversi da quelli per i quali è stato inviato.
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23001.ENG.MET.PRG
Rev. 01 – December 2020
Pag. 36 of 45
Distributed Load
Load type
[kN/m2]
Deck under floating floor of switchgear, control
4.5
rooms
Areas between equipment 5
Technical rooms 4
Walkways, staircases and platforms 4,0
Walkways, staircases for inspection only 3,0
Roof of switchgear, control rooms 2.5
Areas not exposed to other functional loads 2.5
Table 6-1 – Typical live loads for topsides structure
In this last case (global analysis of the platform), for each deck plan, the free area live load
(area between equipment - 5 kN/m2) is applied but reduced proportionally to:
The reduction factor should be evaluated properly according to the characteristics of the specific
topsides design.
- 10 kN/m2 on each deck plan, apart from laydown and storage areas;
- 20 kN/m2 on laydown and storage areas.
Future modifications or activities (e.g. rig less equipment, as CTU, wire line or slick line, etc.)
should be taken into account in the definition of the live loads and of their reduction. Therefore,
it is recommended in the design phase to consult the Drilling department to define the live loads
to be applied on the main deck.
The assessment procedure of Vortex induced vibrations (VIV) shall be based on DNVGL-RP-C205
(Ref. [23]) for wave, current and wind.
In case of VIV, fatigue damage should be evaluated taking into account sensitivity of the
damping factors as reported in DNVGL-RP-C205 (Ref. [23]).
Casing risers and all slender components should be checked for vortex shedding effects due to
environmental loads in pre-services and in-place conditions.
For non tubular elements and complex shape (beam shape, boat landing section, etc.) C d and
Cm coefficients should be evaluated according to DNVGL-RP-C205 (Ref. [23].
When this is not practically possible a protection should be designed. This riser protection should
be rigid enough to dissipate the impact energy, but not too rigid to avoid damaging the jacket
in case of light boat impact.
Conductors should be installed internally to the jacket structure; when this is not practically
possible the external conductors should be protected by a well protection guard.
However, when practically possible, at least the oil and gas conductors should be installed
internally.
Guidance on other materials than steel is reported in ISO 19901-3 (Ref. [4]) or API RP 2TOP
(Ref. [17]) and in the supplementary specifications S-631-04 (Ref. [31]) and S-631-11 (Ref.
[38]).
1) water depth (e.g. above 100 m a jack-up solution should be not should be not feasible).
2) number of wells to be performed (e.g. 16 wells is the typical limitation for jack-ups
depending by well grid interaxis and specific jack up skidding capabilities.).
3) fluid typology and future management scenario (gas injection, water injection, gas lift,
etc.).
4) typologies of the drilling rig available in the geographical area of interest to take
advantage of technical and commercial synergies.
5) check of existing agreement in the area of interest.
6) new or existing platform (in case of an existing structure a bearing check of the topsides
structure can be critical).
6.11.2.1 Jack-up
The following points and limitations shall be considered about the use of a jack-up as drilling
mean:
1) work area depends on the cantilever skidding longitudinal x transverse capabilities (from
40’x20’ to 75’x30’).
2) no loads are transferred to the topsides structure.
3) a wells bay with variable grid (3x3, 4x4, 3x4, 3x5) is allowed but increasing the number
of slots the interaxis shall be reduced accordingly and considering the constrain of
cantilever skidding system lay out/features (e.g.: interference between BOP stack and
ENGINEERING COMPANY STANDARD
Documento riservato di proprietà di Eni spa. Esso non sarà mostrato a terzi né utilizzato per scopi diversi da quelli per i quali è stato inviato.
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23001.ENG.MET.PRG
Rev. 01 – December 2020
Pag. 39 of 45
skidding beams).The clearance among the wellheads (and production lines) shall be
verified with drilling, production & maintenance and HSE departments, according to the
operative conditions foreseen (e.g. Rated Working Pressure, size, H2S etc.).
4) the maximum number of slots covered by one jack up single positioning can be up to 16.
This limit can be increased only in particular cases. Multiple jack up positionings can be
also evaluated taking charge of relevant positioning risk, time and costs.
5) when the water depth is greater than forty meters (> 40 m) and when the number of
slots is above sixth (> 6), the platform is required a vertical surface for the jack-up
approach in order to guarantee an adequate clearance between the hull of the jack-up
and the substructure (and /or the jack up spud cans and the platform’s foundations).
6) a minimum clearance shall be guaranteed between the substructure, the topsides
structure (typically the edge of the main deck) and the hull of the jack-up. The required
clearance should be evaluated consulting the drilling department. Typically, a minimum
clearance of three meters (3 m) is required. The clearance can be better defined taking
into account the actual necessity of the skidding (in order to operate on the planned
slots), the accuracy level of the jack-up positioning, especially with high water depth
and/or the main deck elevation of the platform.
7) a minimum vertical clearance shall be guaranteed between the topsides structure and
the cantilever bottom. This clearance can be defined also considering the obstacles
actually located on the topsides of the platform (e.g. production facilities, modules,
platform crane).
8) an adequate clearance between the hull of the jack-up and the subsea structures
(including also the foundation system) shall be also guaranteed.
9) hoisting system capacity can be reduced increasing the distance from selected slot and
transom line of not modern jack up units.
10) maximum water depth of one hundred meters (100 m) with spud penetrations within
fifteen meters (15 m) can be considered as general reference. Other these values the use
of the jack-up shall be evaluated case by case consulting the drilling department
considering as actual reference, the leg length available below the hull of a specific jack
up (covering: leg penetration + water depth + jack up air gap corresponding to the
requested cantilever elevation)
11) it allows approaches from different directions to the platform (such operational versatility
could be valuable for subsequent jack up positionings).
12) it allows to create new wells out of the well bay.
13) it allows to perform the pre-drilling of the wells and to install pre-drilling and docking
piles templates.
14) see clause 6.1 for further recommendations and warnings.
capping beams interaxis (typically 12 m on Eni platforms) and rig lay out/features (e.g.:
interference between BOP stack/wellhead and main frame on capping beams). The
clearance among the wellheads (and production lines) shall be verified with drilling,
production & maintenance and HSE departments, according to the operative conditions
foreseen (e.g. Rated Working Pressure, size, H2S etc.).
4) equal hoisting system capacity can be considered on all slots.
5) water depth should not affect use of FMWR.
6) accommodation for the drilling & completion people shall be arranged accordingly with
the planned operation.
7) basically self contained platform rig is usually composed by modules rigged up and
positioned on production platform. Rigging up operations can be done by rig
crane/platform crane (Self erecting Rig) or crane barge, depending by the heaviest
module of drilling package (Modular Platform Rig). The rig platform could be used for
rig crane rigging up before drilling rig installation.
Sometimes the rigs are moved off after drilling phase is finished and sometimes, they
stay on site future work-over.
8) it doesn’t allow to carry out the wells pre-drilling.
The main references are ISO 19901-4 (Ref. [5]) and ISO 19902 (Ref. [14]).
The main references are 08833.ENG.MME.SDS (Ref. [57]) and 20411.COS.CNS.STD (Ref. [67]).
The following recommendations should be applied in case platform foundations are made of
drilled and grouted pile instead of driven piles. These recommendations are based on a typical
configuration of main pile platform with outer (casing) piles driven up to a certain depth and
inner (insert) piles drilled and grouted inside the outer (casing) piles and the open holes. Care
and engineering judgement shall be placed when applying these recommendations for different
configurations.
1) Outer pile target penetration, which is mainly defined based on expected depth of hard
soil, shall be also verified with respect to: a) outer pile axial capacity required for
sustaining loads expected during drilling and inner pile installation; b) insurance of
adequate sealing of top of drilled hole based on soil type and strength, weathering and
cementation c) possible variabilities of the depths of the top of hard soil (potentially
deeper or shallower than the levels identified by the site investigation carried out) and
consequent possible adjustments at site during installation in accordance with the local
geotechnical conditions identified during driving.
It has to be noted that, in presence of superficial sediments, outer pile installed by driving
has also the scope to guarantee the shallow hole stability and preserve jacket on bottom
stability (guaranteed by mudmats temporary foundations) during installation phases.
2) When drilling rig is mounted on top of outer piles, considerations relevant to hammer and
associated checks stated in ISO 19902 - par. 17.3.4 “Check for design situation due to
weight of hammer during hammer placement” and par. 17.4 “Length of pile sections”,
should be verified also with respect to drilling system items, where applicable.
Furthermore, when drilling of isolated hard soil layers encountered during driving is
expected, pile section elevations in correspondence of drilling operations should be
checked with respect to drilling contractor recommendations related to drilling rig
accessibility and operability.
3) It is recommended to define a project specific criteria for outer pile end of driving / refusal
criteria, taking into account that: a) outer pile shall be able to sustain the loads expected
during drilling and the weight of the inner pile during installation; b) possible local
variability of the level of the hard layer could be found and sealing of the pile within hard
layer shall be guaranteed; c) outer pile shall not be damaged in case rock stronger than
the one assumed in axial pile capacity is encountered.
According to the above, the criteria should give indications during installation to stop
driving since the top of the hard layer is reached and the requirements in terms of needed
axial casing pile capacity are reached. The aim is both to avoid overdriving and pile
damages and to give a guidance during installation if target depth is not reached (due to
the presence of the rock above the expected depth) or it should be exceeded since low
blow counts are measured. This could be evaluated for example predisposing the so called
“hammer performance curves” (blow rate versus SRD) evaluated for the pile at target
depth and with the pile tip at top of rock. Increase of the base resistances in order to
simulate the presence of rock stronger than expected should be also considered. Checks
of pile buckling could also be required in particular if battered piles are adopted, even if
the use of vertical piles is in general preferable.
4) Outer pile ID (internal diameter) should be kept constant and free from any obstacle in
order to avoid any interference with the BHA (Bottom Hole Assembly): Spacers/shim
plates and weld beads, when needed at interface between outer and inner pile, shall be
installed on inner pile side.
5) During outer pile installation, driving conditions shall be accurately monitored. All driving
data (number of blows with depth, hammer energy setting, self-penetrations, etc.) shall
be accurately recorded. Any deviation from the expected pile behavior shall be promptly
communicated and installation procedure adapted to the encountered conditions (i.e. ad
example outer pile target depth deeper than planned if the rock is not encountered).
6) When hard driving conditions are foreseen (for example in case of isolated layers of rocky
soil to be driven before reaching outer pile target penetration) installation of pile
monitoring system should be considered.
7) When high risk of outer pile tip damage is foreseen (for example in case of inclined piles
with hard driving conditions) mobilization of milling tool to be used as remedial action to
mill the damaged pile tip should be considered. Pile tip ovalization during driving should
be adequately prevented by selecting suitable pile tip thickness, D/t values, strength
characteristics. Local buckling/ovalization of piles shall be checked and prevented.
8) Connection of outer pile top to jacket leg with temporary or permanent means before or
after drilling completion should be evaluated considering: a) risk of outer pile lowering
during drilling; b) potential additional loads transferred to temporary foundations; c) risk
that levelling operation could be required.
9) Diameter of BHA used for drilling through the outer pile should be selected with sufficient
gap based also on fabrication tolerances, in order to avoid the BHA to stuck while passing
through.
10) For areas where cemented soil layers are present, as soil characteristics (thickness and
depth of cemented layers) may vary through the site, adequate soil characterization
should be ensured by a specific soil investigation program and soil testing conducted in
correspondence to the actual position where the platform is to be installed. This also to
enable to provide an adequate driving procedure calibrated to the expected soil condition.
1) Since the bottom of the drilling hole cannot be easily cleaned, drilling shall be carried out
down to a depth suitable for the inner pile installation taking into account that drilling
cuttings and rock pieces not removed by the air lifting system shall not prevent inner pile
installation. In general, an extra drilling depth below the inner pile base of 1.5-2m is
considered, to be evaluated by drilling contractor taking into account also the dimensions
of the borehole assembly and the under-reaming tools.
2) Drilled hole should be grouted as soon as possible, in order to avoid any detrimental
effect on open hole stability and on friction at grout-soil interface (especially when drilling
mud is used). It is therefore recommended to installed and grout each pile as soon as
drilling and cleaning operations are completed. In order to avoid negative effects
(reduction) on the grout-soil shaft capacity, in general the use of drilling mud is to be
avoided and in any case it shall be accurately evaluated and used only if mandatorily
needed to guarantee the hole stability.
3) During curing of each grouted pile, it should be avoided to perform drilling activities on
other piles. Minimum curing time without disturbance induced by drilling vibrations should
be evaluated based on piles distances, soil type, drilling tools and drilling speed.
Limitations on the transfer of items during the curing process should be documented and
included in the marine operation manual.
4) Simultaneous drilling of two piles should be generally avoided unless, based on points 2)
and 3) above, proposed drilling operation and schedule match with both the avoidance
of disturbance during curing and the minimization of interruptions during pile installation
sequence.
5) Inner pile uplift due to buoyancy induced by grouting operations shall be checked and,
when found to potentially occur, installation of retaining system and/or weighting of the
inner pile shall be considered.
6) Inner pile supports on top of outer pile shall leave enough free space for water / grout
spilling during grouting operations.
7) Number, elevations, positions and layout of grouting lines should be defined taking into
account: a) recommendations of grouting contractor, especially for what concern
maximum grouting pressure; b) recommendations of geotechnical consultant, especially
for what concern hole stability and potential collapses; In any case highest grouting line
exit should be positioned above outer pile bottom elevation; c) recommendations of
construction yard, especially for what concern accessibility inside inner piles and
construction constraints; grouting line position shall be oriented to have seam weld on
inner pile sections at 90° minimum; other potential recommendations are related to
support system and line fittings; d) recommendations of installation contractor, especially
for what concern possible interferences with installation aids, centering/alignment
system, lifting/upending system and for grouting lines offshore completion when inner
piles are made of more than one section.
8) Grouting lines end terminations on top of inner piles should be defined based on grouting
contractor requirements in terms of proposed hose connectors and accessibility
requirements; each grouting lines termination shall be clearly marked for easy
identification.
contribution and therefore underreaming below casing pile tip could produce vertical
displacement of the pile. In this situation, the use of stoppers at top of casing pile should
considered; b) underreaming could produce detrimental effects on soil skin friction. This
potential effect should be evaluated with geotechnical consultant based on soil type and
pile and underreamers characteristics.
In addition, the company specification 28879.ENG.ING.PRG (Ref. [54]) reports a first guideline
for the application of the Risk-based approach, semi-quantitative and quantitative to the
Structural Integrity Management of the topsides structure for the definition of the inspections
and maintenance plan.
Description of the procedures and typologies of inspections and maintenance activities applied
to substructures are reported in the company specification 20181.ENG.INT.STD (Ref. [51]).
Criteria and procedure of execution of the cathodic protection inspection of the submerged
structures are reported in 20311.ENG.COR.STD (Ref. [53]).
Description of the procedures and typologies of inspections and maintenance activities related
to the topsides structure are reported in the company specification 20414.ENG.INT.STD (Ref.
[52]).
Information and data management of facilities throughout the project’s full life cycle shall be in
accordance with the company specification 20203.VAR.LCI.STD (Ref. [49]).
In addition to the ISO 19901-3 requirements, further requirements and guidelines for the design,
the layout and the marking of the helidecks are reported in the aviation manual (SELT-DG-237-
08) and in CAA paper 2008/03 (Ref. [21]).
Special attention shall be given to the layout of the escape routes and of the firefighting
platforms. This layout shall be in accordance with the regulating authority and shall be defined
and verified starting from the first phases of the design.
Lessons learned by the previous projects should be consulted prior the landing facilities layout
definition.
Crane support structure, as part of the topsides structure, shall be verified according to ISO
19901-3 or API RP 2TOP. These standards include strength and fatigue requirements of the
crane support structure.
ISO 19901-3 and API RP 2TOP include also recommendations to minimize excessive crane
motion for operational purposes, to preclude dynamic response of the crane/support structure
system and to avoid resonance problems minimize the dynamic behavior of the pedestal crane.