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Accepted Manuscript: 10.1016/j.actamat.2018.04.006
Accepted Manuscript: 10.1016/j.actamat.2018.04.006
Formation of nanocrystalline tobermorite in calcium silicate binders with low C/S ratio
P. Paradiso, R.L. Santos, R.B. Horta, J.N.C. Lopes, P.J. Ferreira, R. Colaço
PII: S1359-6454(18)30279-9
DOI: 10.1016/j.actamat.2018.04.006
Reference: AM 14493
Please cite this article as: P. Paradiso, R.L. Santos, R.B. Horta, J.N.C. Lopes, P.J. Ferreira, R. Colaço,
Formation of nanocrystalline tobermorite in calcium silicate binders with low C/S ratio, Acta Materialia
(2018), doi: 10.1016/j.actamat.2018.04.006.
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Formation of nanocrystalline tobermorite in calcium silicate
binders with low C/S ratio
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Instituto Superior Técnico, University of Lisbon, Av. Rovisco Pais, 1049-001 Lisboa, Portugal
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IDMEC - Instituto de Engenharia Mecânica, University of Lisbon, Av. Rovisco Pais, 1049-001
Lisboa, Portugal
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CIMPOR - Cimentos de Portugal, SGPS S.A., Rua Alexandre Herculano, 35, 1250-009 Lisboa,
Portugal.
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Centro de Química Estrutural, Av. Rovisco Pais, 1049-001 Lisboa, Portugal.
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International Iberian Nanotechnology Laboratory, Av. da. Mestre José Veiga s/n, 4715 Braga,
Portugal
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Abstract
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Pastes of calcium silicate binders with low C/S ratio with an overall CaO/SiO2
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(C/S) molar ratio of 1.1 were produced by mixing these materials with water or
with a aqueous solution of Na2SiO3. Both types of pastes (non-activated and
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Na2SiO3 activated) were analysed using X-ray diffraction (XRD) and high-
resolution transmission electron microscopy (HR-TEM). The observations show
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that the hydration process of this novel type of cements results in the formation
of tobermorite nanocrystals embedded in the amorphous calcium-silicate-
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supporting the experimental results. To the best of the authors’ knowledge, this
report is the first to describe the spontaneous formation of crystalline
tobermorite in the form of nanodomains dispersed in the C-S-H phase upon the
hydration of calcium-silicate binders.
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1 Introduction
Concrete is the most widely used material in the world, and cement is its major
use, strong and durable material. Therefore, since the work of Louis Vicat [2]
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two centuries ago, the production of cement has been continuously increasing,
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and currently counts over 4 billion tons per year [3]. Nevertheless, with the
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production also grows: presently, the cement industry is responsible for
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ton of cement produced, approximately one ton of CO2 is emitted to the
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atmosphere [4]. Consequently, the reduction of the environmental impact of
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This need to reduce carbon dioxide emissions in the cement industry has led to
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eco-friendly solutions, such as energy recovery from waste valorisation and the
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(namely, limestone) are needed for its production. Examples are the
the cement mix, by decreasing the amount of alite-based clinker used and
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romising approaches that are currently being explored. Other approaches
All of these solutions present shortcomings, which is the reason why they have
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not been addressed yet by the cement industry. The solutions focusing on the
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substitution of Portland clinker by other SCMs have as major drawbacks the fact
that these materials (e.g., calcinated clays, fly ashes, slag, and recycled
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concrete) are not extensively available in a suitable quality for the production
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needs of the cement industry. Meanwhile the solutions involving the
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development of new alternative binders present several drawbacks, namely, i)
the need of specific raw-materials which, due to their lack of abundance, are
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much more expensive than traditional limestone; ii) their technical practicality
due to the very specific and necessary conditions of hydration, which require a
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production paradigm with large, even unaffordable, financial impacts for cement
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companies, and iv) the time needed for the acceptance of these binders as
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these issues, the search for alternative solutions to common ordinary Portland
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structural defects [13]. This organized layered structure of tobermorite would be
progressively lost as the C/S ratio increases until it becomes amorphous for C/S
ratios larger than 1.5 [13]. The molecular dynamics (MD) simulations of Pellenq
and colleagues also showed that this low C/S tobermorite-like structure should
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hardness and stiffness. Unfortunately, the C-S-H that forms upon hydration of
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ordinary Portland cement (the C/S ratio of which is typically above 3) presents a
C/S ratio of approximately 1.7; thus, its mechanical properties are expected to
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be lower than those of the layered C-S-H with C/S<1.5. Moreover, upon
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significant amount of portlandite-type calcium hydroxide (Ca(OH)2) occurs,
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which represents a misuse of the excess of calcium present in the OPC. In the
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last several decades, since the first evidence of a similarity between the
the analysis of low C/S C-S-H and its related naturally occurring mineral,
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reaction of C2S in a solution containing a SiO2 source [16, 17], the reaction of
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quartz or silicic acid with pure CaO or C2S at temperatures between 333 K [18,
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19] and 503 K [20], the reaction of silica-gel with Ca(OH)2 [21] or even by
To date, the reason that it is impossible to directly obtain C-S-H with a C/S of
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the confirmation of the structural and mechanical properties of the low C/S C-S-
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Recently, Santos et al. [23], proposed a method for the production of a new type
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of hydraulically active calcium-silicate (CS) binder, which contains 33% less
CaO in the raw mix than the typical ordinary Portland cement formulations. This
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binder is hydraulically active in the CaO/SiO2 range of 1.1 to 1.25. Upon
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hydration, XRD analysis shows that a semi-crystalline form of C-S-H appears,
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whereas no portlandite could be detected [23]. In this paper, we focus on
corresponding selected area electron diffraction (SAED) patterns show that the
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tobermorite allotropic form that appears upon hydration of this C/S=1.1 binder is
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simulations. To the best of the authors’ knowledge, this report present the first
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2 Experimental Details
materials (limestone, sand, fly ash and electric furnace slag) with an overall C/S
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molar ratio of 1.1. After melting, a rapid cooling of the mixture was performed.
Once the material solidified in a glassy state, the clinker was ground in a ring
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mill for 180 s with propanol and was dried at 323 K in a stove for approximately
1 h. This powder was then used to produce two types of pastes: (1) a mixture
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with the addition of water and (2) a mixture with the addition of an alkaline
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activator (Na2SiO3) in such a way that the water/binder weight ratio was kept
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constant at the value of 0.375. In the case of the alkali-activated samples, the
weight and a Si/Na molar ratio of 1.2 in the activator. The produced pastes were
(XRD) with Rietveld analysis and using HR-TEM. The XRD analysis was
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optics configuration was a fixed divergence slit (1/2°), a fixed incident antiscatter
slit (1°), a fixed diffracted anti-scatter slit (1/2°) and a X'Celerator RTMS (Real
Time Multiple Strip) detector working in the scanning mode with the maximum
active length. Data for each sample were collected from 5° to 60° (2θ). The
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samples were rotated during data collection at 16 rpm to enhance the particle
statistics. The X-ray tube worked at 45 kV and 40 mA. The amorphous content
of the samples, both anhydrous and hydrated, was determined by adding 20%
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analysis using the Panalytical software Highscore Plus following the same
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procedure previously adopted by the authors [23].
All of the samples observed using HR-TEM have hydration ages superior to 90
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days. The samples were first pulverized using an agate mortar; next, the
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particles were dispersed in pure ethanol and ultrasonically agitated at low power
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for ten minutes; finally, a drop of the suspension was transferred to lacey
carbon TEM grids. HR-TEM images of the samples were taken on a JEM-2100
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VESTA software was used to model the crystalline structure, while the CaRIne
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Crystallography 3.1 software was used to simulate the diffraction patterns and
VESTA enabled the identification of the zone axis and interplanar spacings.
Molecular Dynamics (MD) simulations of C/S ratio of 1.1 were run employing
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atoms. These parameters were taken from Freitas et al. [24] and fit the
= +4 − (1)
where and are the partial charges of atoms of type i and j respectively,
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is the permittivity of vacuum, is the interatomic distance, and and are
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the Lennard-Jones pair interaction parameters. More details on this procedure
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Jones parameters are given in Table 1.
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The Freitas et al. force field (FFF), used in the present work, is a simple,
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versatile and non-reactive potential that has been previously applied to the
moduli [24]. Comparisons between the FFF and others widely used force fields,
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namely ClayFF, are given in [24]. Since the extension of the scope of the FFF to
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previously demonstrated [24], in this work, the FFF has been extended to the
structures. Related additional parameters, taken from Hassanali et al. [25], are
also given in Table 1. The different functional forms are also given in the same
All molecular dynamics (MD) simulations were performed with DL_POLY 2.20
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described in detail by Freitas et al. [24], by quenching a 5-nm-size cubic box to
300 K from 4000 K/2500 K. In the case of the tobermorite 9 Å crystal, the initial
obtain a triclinic simulation box with sides of at least 5.0 nm. The obtained box
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was then equilibrated at 300 K, 500 K and 800 K to study the stability of the
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crystalline structure. All following simulation runs are characterized by periodic
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step of 1 fs. All glass and crystal MD simulations were pre-equilibrated under
NVT (i.e. constant number of particles, volume and temperature) conditions; the
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subsequent trajectories were run under NPT (i.e. constant number of particles,
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pressure and temperature) and NσT (i.e. constant number of particles, tensor
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2.4 Low-
Low-temperature differential scanning calorimetry (LT-
(LT-DSC)
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mm, capacity 25 µL, from NETZSCH). A DSC 200F3 Maia model from
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NETZSCH was used and the data were elaborated with the Proteus software.
Each measurement was carried out with the following temperature program:
equilibrate at -80 °C for 10 minutes and heating ramp from -80 °C to +120 at 10
°C/min. Three independent LT-DSC tests have been performed and the
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3 Results and Discussion
Figure 1 shows the XRD patterns of the anhydrous samples and those of the
pastes at the ages of 7 days and 90 days for the samples that were hydrated
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with water and with water + Na2SiO3. The initial anhydrous binder structure is
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pseudowollastonite, which resulted from the quenching process used to
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produce the binder as described in the experimental section. After hydration,
the total amount of the amorphous phase decreases with time, as well as the
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proportion of pseudo-wollastonite, and 9 Å crystalline tobermorite peaks appear
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both in the activated and non-activated pastes after the 7th day of hydration
after 7 days of hydration and to 28.3% after 90 days. This may be explained by
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the fact that the presence of the alkali activator increases the pH of the paste
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and, thus, the presence of OH- groups in solution, which accelerates the
Kλ
t= (2)
B cos θ B
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subtracting the instrumental line broadening, and θ is the Bragg angle (in
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degrees). When applied to the tobermorite peaks, the Scherrer equation
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produces the results shown in Table 3. From these data, it is clear that
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These nanocrystals tend to be slightly smaller in the case of the alkaline
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activated samples than in the case of the non-activated ones.
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The nanostructural nature of C-S-H with C/S ratios in the range of 1.1 to 1.8 has
simulations. These researchers concluded that with the increase of the C/S
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structure, and the lamellae-like structure, typical for the tobermorite and present
until approximately C/S=1.5, tends to disappear, which agrees with the present
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types of tobermorite, the 11 Å type has been extensively used as model phase
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for the amorphous C-S-H [32-34]. However, as far as the authors know, its
direct formation of this or of any other type of tobermorite upon hydration has
never been reported. The C-S-H models, such as the one proposed by
Jennings et al. [35] and recently revisited by Gartner [36], are based on the
structure and would explain the C-S-H bulk properties found in hydrated cement
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pastes. Therefore, it is somewhat surprising that, in the present work, the best
fitting of the tobermorite peak at 30°, obtained by adjusting the scale factor,
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of the non-activated and the alkali activated samples can be observed. Neither
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tobermorite 11 Å nor tobermorite 14 Å present adequate profiles for fitting the
acquired XRD data. Nevertheless, HR-TEM analysis was performed for a full
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characterization of the 9 Å tobermorite nanocrystals that were detected by XRD.
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Figure 2 shows bright field HR-TEM images of the non-activated pastes (Figure
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2.A) and alkaline activated pastes (Figure 2.B). In both cases, the presence of
in the yellow area in Figure 2.A and Figure 2.B) that are randomly oriented and
which are observed in SAED (inset on the upper right corner), can be observed.
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diffraction rings presented by the two types of hydrated samples (Figure 2.C),
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which confirms that the alkali activation does not affect the phase formation
Figure 3.A shows the bright field image of the alkali activated sample, whereas
Figure 3.B shows the corresponding experimental SAED pattern (B). In Figure
3.B, the red circles represent the simulated diffraction pattern, which is
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superimposed on the experimental SAED pattern. The simulated diffraction
pattern was obtained through Vesta, which produced the best match for a
tobermorite crystallite along the [123] zone axis. The matching stereographic
tobermorite described by Merlino et al. [31] as space group P-1; cell parameters
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a=6.93 Å, b=6.91 Å c=9.52 Å, and lattice angles α=100.63o, β=96.13° and
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γ=114.76°. A validation of the structure was obtained by performing an inverse
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identify the (0 1 3), (2 0 1) and (2 1 2) planes of tobermorite 9 Å and to obtain
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The highly ordered structure of tobermorite observed in the present work using
HR-TEM agrees with the predictions made by Pellenq and colleagues [13],
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strongly indicating that as the C/S ratio decreases, the calcium silicate layers
tend to become more ordered and less defective, i.e., with the formation of
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crystalline tobermoritic regions in the C-S-H. These authors predicted that for
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using the reaction of a lime solution with amorphous silica with a C/S ratio of 0.9
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[37]. In the simulations made by Pellenq et al., the layered structure of low
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the 9 Å allotropic form with no bonded water molecules in its structure in the C-
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According to the Jennings colloidal model-II [38] the layered C-S-H
nanostructures are organized in packed clusters presenting zeolite-like cavities
which accommodate physiosorbed water molecules. The presence of these
type of water was evidenced by the LT-DSC analysis shown in
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characteristic peak centred at -45 ºC, which corresponds to the water frozen in
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small gel pores (SGP) [38], with entryways 1-3 nm. No other exothermic peak
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intermediate gel pores, and no free water, are present in the fully hydrated aged
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sample, as we would expect. No other endothermic peaks were evidenced
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during the heating scan. These results are consistent with previous studies of
along the (100) and (010) projections of Figure 5.A and Figure 5.B. In Figure
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5.C, single Si-O chains oriented along the [110] direction can be seen. The
connected to each other through the interlayer calcium ions and form a layer in
the (001) plane. Along the [001] direction these layers of Q2 single chains are
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structure whose basal distance is shorter than that of two Q2 layers in
the unit cell of tobermorite 11 Å are lost; the two remaining water molecules are
present as hydroxyl groups SiOH at the positions (0.34 0.14 0.39) and (0.66
0.86 0.61).
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Simulations equilibrating the tobermorite 9 Å box at 300 K, 500 K and at 800 K
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were performed. The tobermorite’s coefficient of thermal expansion that was
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previously calculated for C1.7SH1.9 using microthermoporomechanics
backanalysis (4.2 × 10−5 K−1) [41] and MD (4.5 × 10−5 K−1) [41]. The smaller
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value obtained for the tobermorite 9 Å may be attributed to the fact that the
C1.7SH1.9 has a higher C/S ratio and consequently has a higher content of the
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chemically bound water, which leads to a greater thermal expansion [43]. The
the unit cell of tobermorite, agree. The deviation of the volumes, which is
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smaller than 2%, may indicate some heating of the sample under the electron
bridging oxygen and 1.6% is the oxygen present in the hydroxyl groups. For
amorphous C/S 1.1, of the crystalline wollastonite (C/S=1) that was obtained
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using MD simulations [24] and the silicon Qn of the amorphous C/S 1.1 [23] and
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of the respective C-S-H [45] measured by deconvolution of the Si MAS NMR
spectra. The comparison of the connectivity of these phases shows that there
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difference being the absence of hydroxyl groups in the case of the crystalline
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wollastonite), the same cannot be said about the Si connectivity.
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around the Q2 (40%), but with the presence of Q1(27%) and Q3 (22%), in
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agreement with 29Si NMR analysis [23], in the tobermorite 9 Å, Si atoms are
structure, as described in a previous study [24]. The NMR analysis of the C-S-H
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previously published studies showing that the tobermorite crystals (the Hamid
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tobermorite 11Å, tobermorite 14Å and tobermorite 9Å) are essentially formed by
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separated Si-O chains, giving a predominant Q2 signal [46, 47], while in the
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Merlino tobermorite 11A, 2/3 of the connectivities are of the Q2 type [48].
In the case of glassy C/S 1.1, the amorphization process causes a large
work is the product of a randomization resulting from the fact that a portion of
the single bonded O atoms either become detached from Si and become
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oxygen atoms. These shifts of the O atoms, despite corresponding to only 1% in
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Si bonds. Figure 7, shows the MD boxes of the amorphous C/S 1.1, where the
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distribution of the Qn is observed as being homogeneous, suggesting that the
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Q0 represent favourable sites for the water molecules to enter the structure, and
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In this way, the present results strongly indicate that, in the presence of water,
rearranges to form the more stable Q2 type structure similar to that of the
structure, i.e., a double layer formed of Q2 long silicate chains that are gathered
experimental results [45] show that, at least until 90 days of hydration, the
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At this point, it is worth mentioning the existing models for the C-S-H that results
from the hydration of ordinary Portland cement (OPC), i.e., from the reaction of
C3S (alite) and C2S (belite) with water. Although these models cannot be
hydrated, they certainly must be compared to the results obtained in this study.
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Although the mechanisms of formation and the nano-to-micro structure of C-S-
H have been extensively studied and modelled [46, 49, 50], C-S-H remains a
poorly understood phase. The main cause for this fact is that C-S-H formed in
using diffraction techniques. The O and H atoms, which play a key role, are
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difficult to quantify due to their light weight. Currently the most widely accepted
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model for the structure of C-S-H is the one proposed by Jennings [49].
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namely, in what concerns the kinetics of growth of C-S-H during hydration,
which should be the rate limiting step in the hydration of C3S [36]. Recently,
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Gartner, Maruyama and Chen [3] presented a new model for the formation and
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structure of high C/S (1.7) C-S-H. This last model relies on two main
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structures; (2) the basal tobermorite sheets of this C-S-H are essentially
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continually escaped detailed and direct experimental analysis for two main
reasons: i) difficulty in separating it from other phases and ii) its broad diffraction
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signal caused by its amorphous nature, which is why, although the neutron
remain [48]. The present results, despite the fact that the hydration occurs in a
much lower C/S ratio structure than that of C3S, seem to be in accordance with
both the predictions of the MD simulations of Pellenq et al. [13] and with the
empirical models for the formation of high C/S C-S-H [3], thereby contributing to
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4. Conclusions
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After hydration, both Rietveld XRD and HR-TEM results show the presence of
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show that the nanocrystals are of tobermorite 9 Å with dimensions (10-20 nm).
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Molecular dynamic simulations enabled a full characterization and validation of
the crystalline structure of the crystalline phase. To the best of the authors’
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knowledge, this report is the first to describe the spontaneous formation of
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tobermorite in early-age C-S-H cement pastes.
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Acknowledgements
Nanocement 2016/2020).
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[43] N.M.A. Krishnan, B. Wang, G. Falzone, Y. Le Pape, N. Neithalath, L. Pilon,
M. Bauchy, G. Sant, Confined Water in Layered Silicates: The Origin of
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Alkali activation of a novel calcium-silicate hydraulic binder with CaO/SiO2
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[48] C.S. Skinner LB, Benmore CJ, Wenk HR, Monteiro PJM, Nanostructure of
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[49] H.M. Jennings, A model for the microstructure of calcium silicate hydrate in
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Figure Captions
Figure 1. XRD results showing the phase development with hydration. (A) anhydrous sample;
(B) hydrated non-activated sample, (C) hydrated sample activated with Na2SiO3. Legends are
as follows: P – Pseudowollastonite; T - Tobermorite; * - internal standard Al2O3. In the inset, a
higher magnification of the tobermorite peak after 7 days of hydration in the non-activated and
Na2SiO3 activated samples is shown.
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Figure 2. Morphology of the hydrated sample, non-activated (A) and alkali-activated (B) C/S 1.1
samples were observed using HR-TEM. The insets show the electron diffraction data taken from
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the same areas and compared in (C). Nanocrystals are highlighted by the areas circled in
yellow.
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Figure 3. A) HR-TEM image of alkali activated paste and B) experimental SAED pattern along
the [123] zone axis. The diffraction spots were indexed using a computer simulation of the 9 Å
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tobermorite structure, using the CaRIne software. The deviation between the plane spacing and
angles of the experimental SAED and the computer simulation are reported in Table A in the
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additional data.
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Figure 4. A) HR-TEM image of tobermorite nanocrystals in the alkali activated paste. The inset
shows the corresponding FFT of the crystallite within the purple square. B) Inverse Fourier
transform of the FFT in A) showing the interplanar spacing of planes (013), (2 12) and (201).
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Figure 1. DSC thermograms of a cement paste. In red the heating scan and in blue the cooling
scan.
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observed in the present work, as seen down [010] (A) and along [100] (B) and [001] (C),
represented by VESTA software. The unit cell of tobermorite 9 Å is enclosed by black lines. The
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red and yellow spheres represent, respectively, Si and O, which form the silicate chains, the
green spheres represent the hydrogens of the hydroxyl groups SiOH. The blue and the grey
spheres represent, respectively, the interlayer and intralayer calcium.
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Figure 7. Distribution of the silicon connectivities Q in the amorphous wollastonite obtained
using an MD simulation. The red dots in each image indicate the silicon tetrahedra linked
through Q0, Q1, Q2, Q3 or Q4.
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Table Captions
Table 1. Interatomic potential parameters employed in the MD simulation of the amorphous C/S
1.1 and crystalline tobermorite.
Table 2. Quantitative results obtained by XRD-Rietveld analysis for the weight percentages of
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the phases present in the hydraulic binder produced and in the pastes prepared from it, with
and without alkaline activation (note: the amorphous phase is accounted as the sum of both the
contributions from the amorphous component of the hydration products and the anhydrous
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amorphous phase).
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Table 3. Application of the Scherrer equation to the tobermorite peaks at 2Θ= 30° and 50°.
Table 4. Analysis of the silicate and oxygens connectivities of the tobermorite 9 Å, the
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amorphous C/S 1.1 structure and of the crystalline wollastonite [24] using MD simulations, and
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Si connectivities of the amorphous C/S 1.1 [23] and of the respective C-S-H [45] obtained by
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deconvolution of the Si MAS NMR spectra.
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Tables
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Table 1
Coulomb term Lennard-Jones parameters (eqn (1)) Three-Body Potential Parameters [23]
/#$ /Å
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Atomi qi/e ij pair Atom triplet K (eV) Ɵ0 (deg) a ρ (Å) D(eV)
Ca 1.2 Ca-Ca 0.00011 4.1978 Si-O-H 0.16482 64.2835 -0.42372 1.85 1.24-1.5
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Si 2.4 O-Si 1.16692 1.4988 O-H-O 13.0000 0.00 0.00 1.4 0
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O-H 0.63524 0.9518 AN
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Table 2
Weight %
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Amorphous Pseudo-
(anhydrous and Tobermorite
hydrated)
wollastonite
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7 days 78.6 10.4 11.1
Non-activated
90 days 70.9 8.5 20.5
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7 days 70.4 6.2 23.5
Na2SiO3
90 days 64.9 6.7 28.3
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Table 3
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Sample 2Ɵ cos(Ɵ) B(Ɵ) B (rad) λ CuKa (nm) t (nm)
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50 0.907 0.450 0.008 0.154 19.5
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Table 4.
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0 1 2 3 4
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OI OS OB Q Q Q Q Q
Oxygen Oxygen
Oxygen
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single- bridging
isolated
bonded
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W Cryst [24] 0% 67% 33% 0% 0% 100% 0% 0%
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C/S 1.1 amorph 1% 64% 35% 6% 27% 40% 22% 4%
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