5 1JCAuE

Operating manual
ARS 200
Deutz
Book ID: 4-P06253DE -EN

ARS 200
Single drum roller
Deutz Tier 3
Operating manual
Edition 07/2016 EN
From Serial No. 2532001
Translation of Original Operating Manual
ES Prohlášení o shodě
(Původní ES prohlášení o shodě / Original EC Declaration of conformity / Ursprüngliche EG-Konformitätserklärung)
EC Declaration of conformity / EG-Konformitätserklärung

(Překlad původního ES prohlášení o shodě /Translation original EC Declaration of conformity / Übersetzung der ursprünglichen EG-Konformitätserklärung)
Originální ES prohlášení o shodě je dodané s dokumenty během expedice stroje. / The original EC Declaration of Conformity is supplied with documents during expedition of
machine. / Das Original der EG-Konformitätserklärung wird mit den Unterlagen während des Versands der Maschine mitgeliefert.
Výrobce / Manufacturer / Hersteller: Ammann Czech Republic a.s.

Adresa / Address / Adresse: Náchodská 145, CZ-549 01 Nové Město nad Metují, Czech Republic
IČ / Identification Number / Ident.-Nr: 000 08 753
Jméno a adresa osoby pověřené sestavením technické Ing. Radek Ostrý
dokumentace podle 2006/42/ES a jméno a adresa osoby, která Ammann Czech Republic a.s.
uchovává technickou dokumentaci podle 2000/14/ES / Name and Náchodská 145, CZ-549 01 Nové Město nad Metují, Czech Republic
address of the person authorised to compile the technical file according to
2006/42/EC and name and address of the person, who keeps the technical
documentation according to 2000/14/EC / Name und Adresse der mit der
Zusammenstellung der technischen Dokumentation beauftragten Person
gemäß 2006/42/EG und Name und Adresse der mit der Aufbewahrung der
technischen Dokumentation beauftragten Person gemäß 2000/14/EG:
Popis strojního zařízení / Description of the machinery / Beschreibung

der Maschineneinrichtung:
Označení / Designation / Bezeichnung: Tahačový válec / Single drum roller / Walzenzug
Typ / Type / Typ: ARS 200

Verze / Version / Version:
Výrobní číslo / Serial number / Maschinennummer:
Motor / Engine / Motor: Deutz TCD6.1 L6, vznětový, jmenovitý výkon (ISO 14396): 160 kW, jmenovité otáčky:
-1
2200 min . / Deutz TCD6.1 L6, Diesel, nominal power (ISO 14396): 160 kW, rated speed:
2200 RPM. / Deutz TCD6.1 L6, Dieselmotor, Nennleistung (ISO 14396): 160 kW,
-1
Nenndrehzahl: 2200 min .
Prohlašujeme, že strojní zařízení splňuje všechna příslušná Strojní zařízení – směrnice 2006/42/ES / Machinery Directive 2006/42/EC /
ustanovení uvedených směrnic / We declare, that the machinery fulfils Maschineneinrichtung – Richtlinie 2006/42/EG
all the relevant provisions mentioned Directives / Wir erklären, dass die Elektromagnetická kompatibilita – směrnice 2014/30/EU / Electromagnetic
Maschineneinrichtung sämtliche entsprechenden Bestimmungen Compatibility Directive 2014/30/EU / Elektromagnetische Kompatibilität – Richtlinie
aufgeführter Richtlinien erfüllt: 2014/30/EU
Emise hluku – směrnice 2000/14/ES / Noise Emission Directive 2000/14/EC /
Lärmemissionen – Richtlinie 2000/14/EG
Harmonizované technické normy a technické normy použité ČSN EN ISO 12100, ČSN EN 500-1+A1, ČSN EN 500-4, ČSN EN ISO 4413,
k posouzení shody / The harmonized technical standards and the ČSN EN 13309
technical standards applied to the conformity assessment / Harmonisierte
technische Normen und für die Beurteilung der Konformität verwendete
Normen:
Osoby zúčastněné na posouzení shody / Bodies engaged in the Notifikovaná osoba č. 1016 / Notified Body No.: 1016 / Notifizierte Stelle Nr.: 1016
conformity assessment / An der Konformitätsbeurteilung beteiligte Státní zkušebna zemědělských, lesnických a potravinářských strojů, a. s.,
Personen: Třanovského 622/11, 163 04 Praha 6–Řepy, ČR. / The Government Testing
Laboratory of Agricultural, Food Industry and Forestry Machines, Joint–stock company,
Třanovského 622/11, 163 04 Praha 6–Řepy, Czech Republic / Staatliche Prüfanstalt für
Land-, Forst- und Lebensmittelmaschinen, AG
Třanovského 622/11, 163 04 Praha 6–Řepy, Tschechische Republik.
Použitý postup posouzení shody / To the conformity assessment Na základě směrnice 2000/14/ES příloha VI / Pursuant to the Noise Emission Directive
applied procedure / Verwendetes Vorgehen der Konformitätsbeurteilung: 2000/14/EC, Annex VI / Aufgrund der Richtlinie 2000/14/EG, Anlage VI
Naměřená hladina akustického výkonu / Measured sound power level LWA = 106 dB
/ Gemessener Schallleistungspegel:
Garantovaná hladina akustického výkonu / Guaranteed sound power LWA = 108 dB
level / Garantierter Schallleistungspegel:
Místo a datum vydání / Place and date of issue / Ort und Datum der Nové Město nad Metují,

Ausgabe:
Osoba zmocněná k podpisu za výrobce / Signed by the person entitled to deal in the name of manufacturer / Zeichnungsberechtigter für den Hersteller:
Jméno / Name / Name: Bc. Martin Čeřovský

Funkce / Grade / Stelle: Quality Control Manager
Podpis / Signature / Unterschrift: CZ / EN / DE
Congratulations on your purchase of the AMMANN compaction machine. This modern compaction machine is characterised by simple
operation and maintenance and is the product of many years of experience of AMMANN in compaction machines, especially road roll-
ers. In order to avoid faults due to improper operation and maintenance, we request you to read this operation manual with great care
and keep it for later reference.
With kind regards,
Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují
% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com
261
This manual consists of:

I. Specification manual II. Operating manual III. Maintenance manual
The purpose of this manual is to familiarize operators with safe operation of the roller and provide them information for maintenance.
Therefore it is necessary to pass this manual to operators and ensure that it will be read by them carefully before the road roller is used.
The company AMMANN assumes no responsibility in cases when the machine is operated incorrectly or is used incorrectly in operating
modes, in which there is a danger of injury or death, machine damage or environmental pollution.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery and reduces repair costs and down time.
In order to ensure smooth operation of the AMMANN compaction machinery, use only original spare parts supplied by
AMMANN for repairs
The operating instructions must always be kept available on the machine in an appropriate place.
ARS 200 1
Preface
Information, specifications, and recommended operation and maintenance instructions contained in this publication are basic and
final information at the time of the printing of this publication. Printing errors, technical modifications and modifications of figures are
reserved. All dimensions and weights are approximate and therefore not binding.
The company Ammann Czech Republic a.s. reserves the right to perform modifications anytime with no obligation to inform the ma-
chine user. If you identify any differences between the machine operated by you and the information contained in this publication,
contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.
2 ARS 200
SAFETY NOTICES AND SIGNS:
The notice warns of a serious risk of personal injury or other personal hazards.
The notice warns of possible damage to the machine or its parts.
The notice warns of the necessity of environmental protection.
! CAUTION !
As used in this operation manual, the terms right, left, front and rear indicate sides of the machine moving forward.
FRONT
LEFT RIGHT
REAR
261ARSen
ARS 200 3
Contents
Contents............................................................................................................................................................4
1 SPECIFICATION MANUAL.......................................................................................................................9
1.1 Basic data...............................................................................................................................................10
1.2 Dimensioned drawing of the machine.................................................................................................12
1.3 Technical data........................................................................................................................................14
4 ARS 200
OPERATING MANUAL
2 OPERATION MANUAL...........................................................................................................................19
2.1 Main safety measures............................................................................................................................21
2.1.1 Safety measures during machine operation.................................................................................................................................................21
2.1.1.1 Before compacting works are started.............................................................................................................................................................21
2.1.1.2 Work in the dangerous area................................................................................................................................................................................21
2.1.1.3 Ensurance of safety measures by the owner................................................................................................................................................22
2.1.1.4 Cab with integrated ROPS...................................................................................................................................................................................22
2.1.2 Requirements for the driver´s qualification..................................................................................................................................................23
2.1.3 Driver’s obligations................................................................................................................................................................................................24
2.1.4 Forbidden activities – safety and guarantee.................................................................................................................................................25
2.1.5 Safety notices and signs applied on the machine......................................................................................................................................27
2.1.6 Hand signals.............................................................................................................................................................................................................31
2.2 Environmental and hygienic principles...............................................................................................34

2.2.1 Hygienic principles.................................................................................................................................................................................................34
2.2.2 Ecological principles..............................................................................................................................................................................................34
2.3 Machine preservation and storage......................................................................................................35

2.3.1 Short-term preservation and storage for 1–2 months..............................................................................................................................35
2.3.2 Preservation and storage for more than 2 months....................................................................................................................................35
2.3.3 Removal of preservation and inspection of the delivered machine....................................................................................................36
2.4 Machine disposal after its service life..................................................................................................37

2.5 Machine description..............................................................................................................................38
2.6 Controls and checking instruments.....................................................................................................40
2.6.1 Display control – operation screen...................................................................................................................................................................58
2.6.2 Display control – Information screen..............................................................................................................................................................62
2.6.3 Display control – service screen........................................................................................................................................................................66
2.7 Machine control and use.......................................................................................................................68

2.7.1 Start-up of the engine...........................................................................................................................................................................................69
2.7.2 Travel and reversing...............................................................................................................................................................................................73
2.7.3 Stopping the machine and engine..................................................................................................................................................................79
2.7.4 Machine emergency stop....................................................................................................................................................................................79
2.7.5 Machine parking.....................................................................................................................................................................................................81
2.7.6 Cab and ROPS lifting and lowering..................................................................................................................................................................82
2.8 Machine transport.................................................................................................................................84

2.8.1 Loading the machine............................................................................................................................................................................................85
2.8.1.1 Loading the machine using a ramp.................................................................................................................................................................85
2.8.1.2 Loading the machine with a crane...................................................................................................................................................................86
2.9 Special conditions to use the machine................................................................................................87

2.9.1 Towing the machine..............................................................................................................................................................................................87
2.9.2 Operating the machine during initial run period.......................................................................................................................................92
2.9.3 Operating the machine at low temperatures...............................................................................................................................................92
2.9.4 Machine operation under high temperatures and humidity.................................................................................................................92
2.9.5 Machine operation at high altitudes...............................................................................................................................................................92
2.9.6 Machine operation in a very dusty environment........................................................................................................................................92
2.9.7 Driving with vibration on compacted and hard materials......................................................................................................................92
ARS 200 5
Content
3 MAINTENANCE MANUAL.....................................................................................................................95
3.1 Safety and other measures during maintenance of the machine.....................................................97
3.1.1 Safety during maintenance of the machine.................................................................................................................................................97
3.1.2 Fire protection when operating fluids are changed..................................................................................................................................97
3.1.3 Environmental and hygienic principles..........................................................................................................................................................98
3.2 Specification of operating fluids..........................................................................................................99

3.2.1 Engine oil...................................................................................................................................................................................................................99
3.2.2 Fuel............................................................................................................................................................................................................................ 100
3.2.3 Coolant.................................................................................................................................................................................................................... 100
3.2.4 Hydraulic oil........................................................................................................................................................................................................... 101
3.2.5 Gear oil..................................................................................................................................................................................................................... 101
3.2.6 Lubricating grease............................................................................................................................................................................................... 102
3.2.7 Drum coolant........................................................................................................................................................................................................ 102
3.2.8 Windscreen washer fluid................................................................................................................................................................................... 102
3.2.9 Air-conditioning fluids....................................................................................................................................................................................... 102
3.2.10 Vibrator oil.............................................................................................................................................................................................................. 102
3.3 Fluids....................................................................................................................................................103
3.4. Lubrication and Maintenance Chart..................................................................................................104
3.5 Lubrication and service plan..............................................................................................................106
3.6 Lubrication and maintenance operations.........................................................................................107
Every 20 hours of operation (daily)....................................................................................................108

3.6.1 Engine oil level check......................................................................................................................................................................................... 108
3.6.2 Engine coolant level check............................................................................................................................................................................... 109
3.6.3 Hydraulic oil level check.................................................................................................................................................................................... 110
3.6.4 Crankcase ventilation......................................................................................................................................................................................... 111
3.6.5 Fan inspection....................................................................................................................................................................................................... 111
3.6.6 Inspection of dust valve of the air filter....................................................................................................................................................... 112
3.6.7 Fuel level check..................................................................................................................................................................................................... 113
3.6.8 Cleaning the water separator of fuel filter.................................................................................................................................................. 114
3.6.9 Check of warning and checking devices..................................................................................................................................................... 115
3.6.10 Engine leakage inspection............................................................................................................................................................................... 118
3.6.11 Exhaust system leakage inspection.............................................................................................................................................................. 118
Every 100 hours of operation (weekly)..............................................................................................119

3.6.12 Checking pressure in tyres............................................................................................................................................................................... 119
Every 250 hours of operation (3 months)..........................................................................................120

3.6.13 Engine cooling circuit inspection.................................................................................................................................................................. 120
3.6.14 Air filter sensor check......................................................................................................................................................................................... 122
3.6.15 Machine lubrication............................................................................................................................................................................................ 124
3.6.16 Vibrator oil check................................................................................................................................................................................................. 128
3.6.17 Travel gearbox oil check.................................................................................................................................................................................... 129
3.6.18 Checking pad-foot segments.......................................................................................................................................................................... 130
6 ARS 200
OPERATING MANUAL
Every 500 hours of operation (6 months)..........................................................................................131
3.6.19 Engine oil change................................................................................................................................................................................................ 131
3.6.20 Engine coolant level check............................................................................................................................................................................... 134
3.6.21 (Air-conditioning) belt check........................................................................................................................................................................... 135
3.6.22 Fuel filter replacement....................................................................................................................................................................................... 136
3.6.23 Air filter element replacement........................................................................................................................................................................ 138
3.6.24 Checking wheel screws for tightening........................................................................................................................................................ 141
3.6.25 Cleaning the cab ventilation filter................................................................................................................................................................. 141
3.6.26 Wiring inspection................................................................................................................................................................................................. 141
Every 1000 hours of operation (1 year).............................................................................................142

3.6.27 Intake manifold inspection.............................................................................................................................................................................. 142
3.6.28 Battery inspection............................................................................................................................................................................................... 143
3.6.29 Engine belt inspection....................................................................................................................................................................................... 145
3.6.30 Engine belt tensioner check............................................................................................................................................................................ 146
3.6.31 Travel gearbox oil change................................................................................................................................................................................. 146
3.6.32 Shock-absorbing system inspection............................................................................................................................................................. 148
3.6.33 Cleaning the fuel tank........................................................................................................................................................................................ 150
3.6.34 Engine inspection................................................................................................................................................................................................ 151
3.6.35 Engine and machine diagnostics................................................................................................................................................................... 151
Every 2000 hours of operation (2 years)............................................................................................152

3.6.36 Vibrator oil change.............................................................................................................................................................................................. 152
3.6.37 Cleaning and checking the air conditioning system.............................................................................................................................. 153
3.6.38 Hydraulic oil change and filter replacement.............................................................................................................................................. 154
3.6.39 Changing the suction filter of the cab and bonnet lifting and lowering unit............................................................................... 160
3.6.40 Engine coolant change...................................................................................................................................................................................... 161
3.6.41 Valve clearance check, adjustment............................................................................................................................................................... 163
Maintenance - As Needed...................................................................................................................164
3.6.42 Cooler cleaning..................................................................................................................................................................................................... 164
3.6.43 Fuel system venting............................................................................................................................................................................................ 165
3.6.44 Machine cleaning................................................................................................................................................................................................ 166
3.6.45 Scraper adjustment............................................................................................................................................................................................. 167
3.6.46 Checking screw connections for tightening.............................................................................................................................................. 168
3.7 Defects..................................................................................................................................................171
3.8 Annexes................................................................................................................................................172
Wiring diagram...................................................................................................................................................................................................................... 172
Hydraulic system diagram – RTM................................................................................................................................................................................... 180
Table of spare parts.............................................................................................................................................................................................................. 182
ARS 200 7
8 ARS 200
SPECIFICATION MANUAL
1 SPECIFICATION MANUAL
ARS 200
(Deutz Tier 3)
ARS 200 9
1.1 Basic data
Machine description
Please fill in the following data:
Single drum roller with an articulated frame with a front smo- (see nameplate and Deutz engine nameplate)
oth drum or a pad-foot steel driven vibratory drum and a rear
driven axle with two tyres with tread pattern. Steering using the
articulated frame.
Type of machine
Specification of the expected use of the machine

................................................................................................................
The ARS 200 roller is the most suitable to be used for large-
ICV/PIN (Serial number of the machine)
sized compaction works in highway construction (motorways,
railways, airfields), in waterworks engineering (soil dams) and in
building construction (industrial sites, ports), etc. ................................................................................................................
The ARS 200 D vibratory roller with a smooth drum is suitable Production year
for compacting all soil types. It is suitable especially for com-
pacting rock materials (blasted ungraded rockfill). It can be used
for compacting clay soils up to the (compacted) layer thickness ................................................................................................................
of 35 cm (13.8 in), loam soils up to the layer thickness of 70 cm Type of engine
(27.6 in), mixed soils up to the layer thickness of 90 cm (35.4 in),
sandy and gritty materials up to layer thickness of 110 cm
(43.3 in) and rockfill up to the layer thickness of 180 cm (70.9 in). ................................................................................................................
The maximum allowable grain size in the filled layer is 2/3 of the
Serial number of the engine
layer thickness.
The ARS 200 PD vibration drum with a pad-foot drum (with
simultaneous kneading and vibrating effect) is suitable for com- ................................................................................................................
pacting clay soils up to the (compacted) layer thickness of 40 cm
(15.7 in), loam soils up to the layer thickness of 70 cm (27.6 in)
and mixed soils up to the layer thickness of 90 cm (35.4 in). It
is also suitable for crushing and compacting plate materials
(shales). Please refer to the data in the table below always when ap-
proaching the dealer or the manufacturer.
ARS 200 HT vibratory roller with increased tractive force –
smooth drum
ARS 200 HTPD vibratory roller with increased tractive force –
pad-foot drum
ARS 200 PDB vibratory roller with a pad-foot drum and a
blade for spreading brought in materials. The blade is an attach-
ment to order.
The rollers are designed for operation under conditions accord-

ing to types of ČSN IEC 721-2-1 (038900): WT, WDr, MWDr (warm
temperate, warm dry, mild warm dry with limited temperature
range from -15 °C (5 °F) to 45 °C (113 °F).
The standard version of the machine is not designed for opera-
tion on roads. For more information, please contact your dealer.
10 ARS 200
The machine that complies with the requirements as to health
protection and safety is identified with a name plate with CE
marking.
1. Name – always mentioned only in the English version 1

2. Type 7
3. Serial number 2
4. Operating weight 8
5. Maximum weight 3
6. Rated power 9
4
7. Version
10
8. Shipping weight 5
9. Front axle load 11
10. Rear axle load 6
11. Year of manufacture 3487
Nameplate position
261015
Machine frame number
261178 261179
Engine nameplate position
261014
ARS 200 11
1.2 Dimensioned drawing of the machine
Dimensioned drawing of the ARS 200 machine (with cab and protective structure and blade)
D1
H1
D
T
A
L1
261008
mm
A D D1 G G1 H H1 L L1 T W W1 W2
(in)
3460 1600 - 500 460 2985 2565 6688 - 45 2130 2258 -
ARS 200 D
(136,2) (63,0) - (19,7) (18,1) (117,5) (101,0) (263,3) - (1,8) (83,9) (88,9) -
3460 1555 1795 500 460 2985 2565 6688 - 30 2130 2258 -
ARS 200 PD
(136,2) (61,2) (70,7) (19,7) (18,1) (117,5) (101,0) (263,3) - (1,2) (83,9) (88,9) -
3460 1555 1795 500 460 2985 2565 6688 7496 30 2130 2258 2441
ARS 200 PDB
(136,2) (61,2) (70,7) (19,7) (18,1) (117,5) (101,0) (263,3) (295,1) (1,2) (83,9) (88,9) (96,1)
12 ARS 200
Dimensioned drawing of the ARS 200 machine (with cab and protective structure and blade)
H
G1
W
W1
W2
261009
mm
A D D1 G G1 H H1 L L1 T W W1 W2
(in)
3460 1600 - 500 460 2985 2565 6688 - 45 2130 2258 -
ARS 200 D
(136,2) (63,0) - (19,7) (18,1) (117,5) (101,0) (263,3) - (1,8) (83,9) (88,9) -
3460 1555 1795 500 460 2985 2565 6688 - 30 2130 2258 -
ARS 200 PD
(136,2) (61,2) (70,7) (19,7) (18,1) (117,5) (101,0) (263,3) - (1,2) (83,9) (88,9) -
3460 1555 1795 500 460 2985 2565 6688 7496 30 2130 2258 2441
ARS 200 PDB
(136,2) (61,2) (70,7) (19,7) (18,1) (117,5) (101,0) (263,3) (295,1) (1,2) (83,9) (88,9) (96,1)
ARS 200 13
1.3 Technical data
ARS 200
D HT PD HTPD
Weight
Operating weight of EN 500-1+A1
kg (lb) 19750 (43540) 19750 (43540) 19875 (43820) 19875 (43820)
(CECE) with cab, ROPS
Operating load of EN 500-1+A1
(CECE) with cab, ROPS on front kg (lb) 12430 (27400) 12430 (27400) 12555 (27680) 12555 (27680)
axis
Operating load of EN 500-1+A1
kg (lb) 7320 (16140) 7320 (16140) 7320 (16140) 7320 (16140)
(CECE) with cab, ROPS on rear axis
Weight of half fluid capacities kg (lb) 150 (330) 150 (330) 150 (330) 150 (330)
Operating weight of ISO 6016 with
kg (lb) 19900 (43870) 19900 (43870) 20030 (44160) 20030 (44160)
cab, ROPS
Maximum weight with the cab,
kg (lb) 23170 (51080) 23170 (51080) 20980 (46250) 20980 (46250)
ROPS, accessories, weighing
Maximum permitted weight
kg (lb) 26000 (57320) 26000 (57320) 26000 (57320) 26000 (57320)
according to ROPS
Static linear load of front drum kg/cm (lb/in) 58,6 (328,2) 58,6 (328,2) - -
Cab weight kg (lb) 1040 (2290) 1040 (2290) 1040 (2290) 1040 (2290)
Weight of blade kg (lb) 950 (2090) 950 (2090) 950 (2090) 950 (2090)
Weight of 2 padfoot segments kg (lb) 2320 (5110) 2320 (5110) - -
Weight of tyre filling -25°C kg (lb) 1000 (2200) 1000 (2200) 1000 (2200) 1000 (2200)
Driving characteristics
Number of speeds - 5+1 5+1 5+1 5+1
Maximum transport speed km/h (MPH) 12 (7,46) 11 (6,84) 12 (7,46) 11 (6,84)
Working speed 0 km/h (MPH) 3 (1,86) 3 (1,86) 3 (1,86) 3 (1,86)
Working speed 1 km/h (MPH) 2,5 (1,55) 2,5 (1,55) 2,5 (1,55) 2,5 (1,55)
Working speed 4 km/h (MPH) 7 (4,35) 7 (4,35) 7 (4,35) 7 (4,35)
Climbing ability % 55 60 55 60
Climbing ability with vibration % 35 40 35 40
Lateral static stability % 72,5 72,5 72,5 72,5
Lateral stability during driving
% 25 25 25 25
without vibration
Lateral stability during driving
% 15 15 15 15
with vibration
Maximum gradient when towing
% 60 60 60 60
machine on slope
Turning radius inner (edge) mm (in) 4370 (172) 4370 (172) 4370 (172) 4370 (172)
Turning radius outer (contour) mm (in) 6710 (264,2) 6710 (264,2) 6710 (264,2) 6710 (264,2)
Front approach slope % 58 58 58 58
Rear approach slope % 48 48 48 48
Type of drive - Hydrostatic Hydrostatic Hydrostatic Hydrostatic
Number of driving axles - 2 2 2 2
Oscillation angle ° ±10 ±10 ±10 ±10
Angle of steering ° ±36 ±36 ±36 ±36
14 ARS 200
ARS 200
D HT PD HTPD
Steering
Type of steering - Joint Joint Joint Joint
Steering control - Hydraulic Hydraulic Hydraulic Hydraulic
Linear hydraulic motors - 2 2 2 2
Engine
Manufacturer - Deutz Deutz Deutz Deutz
Type - TCD6.1 L6 TCD6.1 L6 TCD6.1 L6 TCD6.1 L6
Power according to ISO 14396 kW (HP) 160 (215) 160 (215) 160 (215) 160 (215)
Number of cylinders - 6 6 6 6
Cylinder capacity cm (cu in)
3
6100 (372) 6100 (372) 6100 (372) 6100 (372)
Nominal speed min-1 (RPM) 2300 2300 2300 2300
Maximum torque Nm/rpm 694/1600 694/1600 694/1600 694/1600
l/h
Average fuel consumption 16,8 (4,4) 16,8 (4,4) 16,8 (4,4) 16,8 (4,4)
(gal US/h)
Engines complies with emission EU Stage IIIA, U.S. EU Stage IIIA, U.S. EU Stage IIIA, U.S. EU Stage IIIA, U.S.
-
regulations EPA Tier 3 EPA Tier 3 EPA Tier 3 EPA Tier 3
Cooling system of engine - Liquid Liquid Liquid Liquid
Axle
Maximum tyre pressure MPa (PSI) 0,16 (23,2) 0,16 (23,2) 0,16 (23,2) 0,16 (23,2)
Pattern of tyres - UK-5 UK-5 TD-01 TD-01
Size of tyres - 23,1x26´´ 23,1x26´´ 23,1x26´´ 23,1x26´´
Type of tyres - Tubeless Tubeless Tubeless Tubeless
Number of pads (only PD version) - - - 140 140
Pad contact surface (only PD
cm2 (sq in) - - 143 (22,2) 143 (22,2)
version)
Pad height (only PD version) mm (in) - - 120 (4,7) 120 (4,7)
Brakes
Operating - Hydrostatic Hydrostatic Hydrostatic Hydrostatic
Multiple-disc Multiple-disc Multiple-disc Multiple-disc
Parking -
spring brake spring brake spring brake spring brake
Multiple-disc Multiple-disc Multiple-disc Multiple-disc
Emergency -
spring brake spring brake spring brake spring brake
Vibration
Frequency I Hz (VPM) 27 (1620) 27 (1620) 27 (1620) 27 (1620)
Frequency II Hz (VPM) 34 (2040) 34 (2040) 34 (2040) 34 (2040)
Amplitude I mm (in) 2 (0,079) 2 (0,079) 2 (0,079) 2 (0,079)
Amplitude II mm (in) 1 (0,039) 1 (0,039) 1 (0,039) 1 (0,039)
Centrifugal force I kN 375 375 375 375
Centrifugal force II kN 300 300 300 300
Type of drive - Hydrostatic Hydrostatic Hydrostatic Hydrostatic
ARS 200 15
1.3 Technical data
ARS 200
D HT PD HTPD
Fluid capacities
Fuel l (gal US) 350 (92,46) 350 (92,46) 350 (92,46) 350 (92,46)
Engine (oil filling) l (gal US) 16 (4,23) 16 (4,23) 16 (4,23) 16 (4,23)
Cooling system l (gal US) 48 (12,68) 48 (12,68) 48 (12,68) 48 (12,68)
Hydraulic system l (gal US) 115 (30,38) 115 (30,38) 115 (30,38) 115 (30,38)
Drum vibrator l (gal US) 7,5 (1,98) 7,5 (1,98) 7,5 (1,98) 7,5 (1,98)
Drum cooling liquid (up to -25°C) l (gal US) 150 (39,63) 150 (39,63) 150 (39,63) 150 (39,63)
Wheel gearbox l (gal US) 2x2,5 (2x0,66) 2x2,5 (2x0,66) 2x2,5 (2x0,66) 2x2,5 (2x0,66)
Drum gearbox l (gal US) 5 (1,32) 5 (1,32) 5 (1,32) 5 (1,32)
Washer tank l (gal US) 4 (1,06) 4 (1,06) 4 (1,06) 4 (1,06)
Wiring
Voltage V 24 24 24 24
Battery capacity Ah 2x100 2x100 2x100 2x100
Noise and vibration emissions
Measured sound power level A, LpA
dB 79 79 79 79
at the operator's position (cab) *
Uncertainty KpA * dB 2 2 2 2
Guaranteed sound power level A,
dB 108 108 108 108
LWA **
Declared highest weighted effecti-
ve value of vibration acceleration
m/s2 (ft/s2) <0,5 (<1,6) <0,5 (<1,6) <0,5 (<1,6) <0,5 (<1,6)
transmitted to the whole body
(cab) ***
Declared total value of vibration
acceleration transmitted to hands m/s2 (ft/s2) <2,5 (<8,2) <2,5 (<8,2) <2,5 (<8,2) <2,5 (<8,2)
(cab) ***
* measured according the EN 500-4
** measured according the DIRECTIVE 2000/14/EC
*** measured according the EN 1032+A1 on the gravel base under the vibration travel
16 ARS 200
Notes
ARS 200 17
Notes
18 ARS 200
OPERATION MANUAL
2 OPERATION MANUAL
ARS 200
(Deutz Tier 3)
ARS 200 19
20 ARS 200

2.1 Main safety measures OPERATION MANUAL
2.1.1 Safety measures during machine 2.1.1.2 Work in the dangerous area
operation
Any damage to the utility lines must be immediately reported
Safety measures given in the individual chapters of the techni- to their provider, and at the same time measures must be taken
cal documentation supplied with the machine must be supple- to prevent unauthorized persons from entering the endangered
mented with safety precautions in force within the respective area.
country where the machine is used, at the workplace with re- The worker is not allowed to work alone at a workplace where
spect to organization of work, working process and personnel another worker is not in sight and within an ear shot who in
involved. case of accident will help or call for help unless another effective
form of supervision or communication is ensured.
2.1.1.1 Before compacting works are started
•• The building contractor (machine user) is liable to issue in-

structions for drivers and maintenance workers that include
requirements for safety of operation when the machine is
used.
•• Before the compacting works are started, he must verify:
-- utility lines,
-- underground areas (direction, depth),
-- seepage or sudden escape of harmful substances,
-- ground-bearing capacity, travel plane slope, other ob-
stacles and specify work safety measures.
The contractor must acquaint the machine driver carrying out
the earth works with the above items.
•• He must specify a technological procedure including a wor-
king process for the given job performance that specifies
among others:
-- measures for works under extraordinary conditions
(works within protection zones, extreme slopes, etc.),
-- precautions for any natural disaster hazards,
-- work performance requirements and observance of
principles of health and safety at work,
-- technical and organizational measures to provide for
safety of employees, working places and surroundings.
He must make the machine drivers provably familiar with
the technological procedures.
ARS 200 21
2.1 Main safety measures
2.1.1.3 Ensurance of safety measures 2.1.1.4 Cab with integrated ROPS
by the owner
•• The ROPS cab must not be deformed and must not show
•• The owner must ensure that the machine is operated only signs of corrosion, cracks or breaks. It must be fixedly conne-
in such conditions and only for such purposes, for which the cted to the machine frame. No additional modifications of
machine is technically capable according to conditions spe- the cab may be performed without approval of the manu-
cified by the manufacturer and in relevant standards. facturer because such modifications can reduce its strength.
The screwed connections must comply with the specificati-
•• He must ensure that the roller is used only in such manner on and must be tightened to the specified torque, must be
and on such workplaces where there is no danger of da- neither damaged nor deformed, and must not show signs
mage to close facilities, etc. of corrosion.
•• He must ensure a regular inspection of operation and tech-
nical conditions, regular maintenance of the machine in in-
tervals specified in the lubrication and maintenance manu-
als. If the technical condition of the machine does not meet
requirements to such an extent that it endangers safety of
operation, persons and property, or damages and impairs
the environment, the machine must be put out of service
until the defects are removed.
•• He must specify who is allowed to carry out operation, main-
tenance and repairs of the machine as well as what activities
can be carried out during the operation, maintenance and
repair of the machine.
•• The person (driver) who drives the machine and each per-
son carrying out maintenance works and repairs of the ma-
chine must be familiarized with instructions specified in the
Operation manual.
•• He must ensure that the “Operation manual” and the opera-
tion book are kept on a specified place to be at disposal for
the driver all the time.
•• The operator must ensure continuous supervision by an
appointed person during machine operation on public
roads, and he is especially liable for releasing instructions to
ensure health protection and work safety.
•• He must ensure that dangerous substances (such as fuel,
oils, coolant, brake fluid, etc.) must be removed from places
of leakage according to their nature to avoid their adverse
impact on the environment, safety of operation and health
of people.
22 ARS 200
OPERATION MANUAL
2.1.2 Requirements for the driver´s
qualification
•• Only a driver having been trained according to ISO 7130

and other local and national instructions and standards
specified for drivers of this group of machines, is allowed to
operate the roller.
•• Only the one who learns to drive the machine with the
approval of the user for the purpose of getting preliminary
practice may drive the machine with no licence, and such a
person has to be under direct and continuous surveillance
of a professional teacher or trainer.
•• The licence holder is obliged to take due care of the licence
and when requested to submit it to the control authorities.
•• The licence holder must not make any records, changes or
corrections in the licence card.
•• He is obliged to immediately report the loss of the licence to
the authority that issued the licence.
•• The roller may be driven without a respective licence inde-
pendently and for a short term only by a worker who is men-
tally and physically fit, over 18 years old and is:
a) charged by the machine manufacturer with the assem-
bly, testing and presentation of the machine, or with
training of the drivers, whereas he must be made famil-
iar with safety work regulations in force at the workplace
or
b) assigned by the building works contractor to operate
(maintain), provably introduced into and trained and/or
is professionally qualified to operate and drive the roller
in compliance with special provisions (machine opera-
tor licence, etc.).
•• The machine driver must undergo training and examination
concerning the work safety regulations at least once every
2 years.
ARS 200 23
2.1.3 Driver’s obligations •• Before putting the machine into operation, the driver must
check the brakes and steering for functioning.
•• Before starting operation of the machine, the driver is obli- •• After a warning alarm, the operator may put the machine
ged to get familiar with instructions stated in the documen- into operation only when all workers have left the endan-
tation supplied together with the machine, especially with gered area. At not clearly arranged workplaces, the machine
safety precautions, and strictly observe the instructions. The can be put into operation not earlier than after expiration
same is valid also for personnel assigned to maintain, adjust of the period of time needed for people to leave the endan-
and repair the machine. (If you do not understand some gered area.
parts of the manuals, contact the nearest dealer or the ma-
nufacturer.) •• During operation of the machine it is necessary to follow sa-
fety instructions and not to carry out any activity that might
•• The driver must not drive a roller unless he is fully familiari- endanger the work safety; the driver must be fully engaged
zed with all functions of the machine, working and opera- in driving the machine. Always sit on the seat while driving
ting elements and unless he knows exactly how to operate the machine.
the machine.
•• The driver must comply with technological procedures of
•• The driver is obliged to follow the safety symbols placed on works or instructions of a responsible worker.
the machine and keep them legible.
•• When rolling (traversing) the machine within the workpla-
•• Before starting the work, the driver must get familiar with ce adapt the driving speed to terrain conditions, the work
the workplace environment, i.e. with obstructions, slopes, performed and weather conditions. It is necessary to follow
utility line system, with necessary types of workplace pro- the passing clearance all the time to avoid collision with any
tections with respect to the surroundings (noise, vibration, obstacle.
etc.).
•• If the driver finishes or interrupts the machine operation
•• The driver while working with the machine must be faste- and leaves the machine, he must carry out safety measures
ned with the safety belt. against an unauthorized use of the machine and undesired
•• The safety belt and its brackets must not be damaged. start up. Remove the key from the ignition box, lock the cab,
and disconnect the wiring using the disconnector.
•• When the driver finds out any hazard to health or life of per-
sons, property hazard, failure, accident of the technological •• When the operation is completed, park the machine at a sui-
equipment, or when he finds out any symptoms of such table parking place (flat, bearing surface) so as not to endan-
hazards during operation, then the driver, unless is able to ger stability of the machine; the machine must not interfere
eliminate such hazards by himself, must stop the work and with traffic roads, must not be exposed to falling objects
secure the machine against undesirable starting and attach (rocks), and must be protected against any natural disaster
the warning sign “MACHINE REPAIR” on the steering wheel of another kind (floods, landslides, etc.).
as shown in the chapter “Safety notices and signs used on •• When parking the machine on roads, the measures accor-
the machine”, report this to the person in charge, and if po- ding to road traffic regulations shall be taken. The machine
ssible, notify all persons exposed to such a danger. must be marked properly.
•• Before starting operation of the machine, the driver is obli- •• After finishing the work with the machine, all of the de-
ged to get familiar with records and operational deviations fects, damages to the machine and any repairs made must
found during the previous work shift. be recorded in operation book. When drivers take turns,
•• Before starting the work, the driver is obliged to inspect the driver is obliged to report any identified facts to the fo-
the machine and accessories and to check control elements llowing driver.
and communication and safety equipment for functioning •• The driver must use personal protective equipment (PPE) –
according to the manual. After he finds a defect that might work clothing, safety shoes, The clothing must not be too
endanger the safety of work and is not able to repair it, then loose, impaired, hair must be protected with a suitable cap.
he must not put the machine into operation and must re- During maintenance (lubrication, refilling and replacement
port the failure to the responsible worker. of working media) the hands must be protected with suita-
•• If the driver finds a defect during operation, he must imme- ble gloves.
diately stop the machine and secure it safely against unde- •• The driver must use suitable ear protection when using the
sirable starting. machine without cab or with open windows.
•• During operation the driver must watch operation of the •• He must equip the machine with accessories and equip-
machine and record any detected defects into the operati- ment as prescribed.
on book.
•• Keep the driver’s stand, foot rests and walkway surfaces cle-
•• The driver must maintain an operation book, which is in- an.
tended for records of the acceptance and handover of the
machine carried out between drivers, for defects and re- •• Before lifting off the cab and the bonnet, check that there
pairs done during operation and for keeping files of serious is a sufficient space needed for lifting and that there are no
events during the work shift. electrical circuits there. Before lowering the cab and the bo-
nnet, check that nobody is endangered by this activity.
•• Before the engine is put into operation, the controls must be
in zero positions and no persons are allowed to stay in the •• If the machine could come into contact with high voltage,
danger zone of the machine. observe the following principles:
-- Try to leave the hazardous zone with the machine.
•• The driver must indicate each machine start-up with an -- Do not leave the driver’s stand.
acoustic or light signal and also always before starting the -- Warn the others to keep off and not touch the machine.
engine of the machine.
•• Keep the machine free of oil contaminants and inflammable
materials.
24 ARS 200
OPERATION MANUAL
2.1.4 Forbidden activities – safety •• Working with the machine if the driver´s stand is not proper-
and guarantee ly attached.
•• Working with the machine when the bonnet is lifted off.
The following is forbidden •• Working with the machine if there are other machines or
means of transport in its danger zone, except those that
•• Vibrating on the spot. When it is vibrated on the spot, bea-
operate in mutual cooperation with the machine.
rings of the vibrator are not lubricated.
•• Working with the machine at a place that is not seen from
•• Filling the hydraulic circuit during the guarantee period in a
the driver’s stand and where hazard to people or property
different way than using the hydraulic unit.
could occur unless the work safety is ensured through some
•• Changing the vibration amplitude when driving – it is alwa- other way, e.g. with mediate signalling by a duly instructed
ys necessary to stop and only then set a different amplitude. person.
•• Using the machine in case of an evident defect of the ma- •• Working with the machine in a protected zone of electric
chine. lines or substations.
•• Using the machine when any of the operating fluid levels •• Crossing electric cables if they are not properly protected
is low. against mechanical damage.
•• Repairing the engine without authorization – Except com- •• Working with the machine in reduced visibility or at night
mon changes of operating fluids and filters, only the Deutz unless the machine’s working area and the workplace are
service department is allowed to intervene in the engine, illuminated sufficiently.
including the peripheral components of the engine – the
•• Leaving the seat of the machine driver when the machine
alternator, starter, thermostat, electrical installation of the
is running.
engine.
•• Leaving the machine unattended – moving away from the
•• Handling the heating valve rod while driving.
machine without having prevented its misuse.
•• Rapid increasing and decreasing the engine speed; it can
•• Disabling safety, protective or locking systems or altering
damage the engine.
their parameters.
•• Using the emergency brake for turning off the engine du-
•• Using a machine, from which the oil, fuel, coolant or other
ring normal operation of the machine.
operating fluid is leaking.
•• Operating the machine in the explosive environment and
•• Starting the engine in a different way than it is given in the
underground.
operation manual.
•• Using the machine after ingestion of alcoholic beverages or
•• Placing other items (tools, accessories) than items for perso-
drugs.
nal use in the driver’s stand.
•• Using the machine if its operation might endanger its tech-
•• Placing materials or other items on the machine.
nical condition, safety (life, health) of persons, facilities or
objects, or road traffic and its continuity. •• Removing dirt while the machine is running.
•• Putting the machine into operation and using the machine •• Performing maintenance, cleaning or repairs with the ma-
when other persons are within its danger zone – the excep- chine not secured against spontaneous movement or acci-
tion is training of a driver by an instructor. dental start, and if a person can come in contact with mo-
ving parts of the machine.
•• Putting the machine into operation and using the machine
when a safety device (emergency brake, hydraulic locks, •• Touching moving parts of the machine with the human
etc.) has been removed or damaged. body or items and tools held in hands.
•• Travelling and compacting in such slopes where the ma- •• Smoking or handling an open flame when checking or pum-
chine stability would be broken (overturning). The stated ping fuels, replacing and refilling oils, lubricating the machi-
machine static stability is reduced by dynamic effects of the ne, or inspecting the battery or refilling the battery.
drive. •• Carrying rags soaked with flammable materials or flamma-
•• Travelling and compacting in such gradients of slopes whe- ble liquids in free vessels on the machine (in the engine
re there is a risk of soil breaking off (dropping) under the compartment, cab).
machine or of loss of adhesion and of uncontrolled slip. •• Running the engine inside a closed area. Exhaust fumes are
•• Controlling the machine in some other way than stated in dangerous to life.
the operation manual. •• Travelling with open doors.
•• Travelling and compacting with vibration according to the •• Performing modifications on the machine without the prior
bearing capacity of the subsoil in such a distance from the consent of the manufacturer.
slope edge or trenches where there is a risk of landslide or •• Travelling with the seat belt not fastened.
shoulder breaking off (dropping) together with the machi- •• Moving electrical conductors.
ne.
•• Using other than original spare parts.
•• Travelling and compacting with vibration in such a distance
•• Intervening in electrical and electronic units in any manner.
from walls, cuts and slopes where there is a risk of landslide
and the machine could be covered up with soil.
•• Travelling with vibration on a hard (frozen, concrete, over-
compacted) surface or on a bedrock. There is a risk of dama-
ging the machine.
•• Compacting with vibration in such a distance from buildings
or facilities and equipment, within which there is a risk of Non-observance of the above provisions can impact on
damage due to transmission of vibration. the assessment of a complaint and effectiveness of the
•• Moving and transporting persons on the machine. engine guarantee period.
ARS 200 25
A
29
25
14
D
24
14
10 1
13 8
21 18 18
29
14
16 E
B
12
C
14
1 19
8 22
18 18
18 8 18
6 9
A C 3 17
28 28
23 E
4
5 26
15 20
11
D 7
B
2
27
261010
26 ARS 200
OPERATION MANUAL
2.1.5 Safety notices and signs applied on the machine
1. Pinch points Maintain a safe distance from the machine; there is a dan-
ger of squeezing by the machine between the front and
rear frames.
2939
2941bz
2586
2. Risk of burns There is a risk of burns. Do not touch hot parts of the ma-
chine unless you make sure that they are sufficiently cold.
2586bz
3. Risk of injury There is a risk of injury. Do not touch rotating parts while
the engine is running.
2939
2409bz
4. Risk of scalding There is a risk of scalding. Do not open the cap until the
fluid cools down below 50 °C (122 °F).
2939
3227bz
5. Keep calm and adjust Turn off the engine and remove the key from the ignition
box before maintenance or repairs are performed.
2939
2584bz
2939
6. Read the operation manual Familiarize yourself with the operation and maintenance
of the machine according to the operation manual!
2702bz
ARS 200 27
7. Risk of injury There is a risk of injury. Do not touch rotating parts while
the engine is running.
2601bz
8. Danger area Keep a safe distance from the machine.
2939
2942bz
9. Safety belt Fasten the safety belt before the machine starts moving.
2939
2687bz
10. Risk of explosion There is a risk of explosion when the battery is handled.
Read the operation manual!
3698bz
11. Coolant The coolant is harmful to health. Read the operation man-
ual!
2152bz
12. Maximum machine height Pay attention when going through passages with a limit-
3,0m 9,8ft ed height.
3789
3789bz
13. Suspension diagram To lift the machine, use slings with a sufficient lifting ca-
pacity according to chapter Loading the machine. Before
hanging, lock the articulation of the machine.
3822bz
28 ARS 200
OPERATION MANUAL
14. Suspension hole When lifting, suspend the machine only in these holes.
2153bz
15. Welding on the machine Before welding on the machine, it is necessary to discon-
nect the battery, alternator, control units and other elec-
tronics of the machine. Read the operation manual!
2668bz
3192
16. Guaranteed sound power level. L WA
108dB
3192bz
17. Washing the machine with water Dangerous situation. Prevent the water from entering
electrical and electronical parts of the machine; the
equipment could get damaged and persons injured.
Read the operation manual!
2225bz
18. Fastening hole When transporting, fasten the machine only in these
holes.
3048bz
19. Hydraulic oil level
2158
3881
20. Battery disconnector Switch off the battery disconnector no sooner than 120
seconds after switching off the engine. Keeping the time
limit is necessary for storing the data in the control unit of
120 sec the engine.
3881
21. Engine oil drain plug
3692
3692bz
ARS 200 29
22. Coolant drain plug
3189
3189bz
23. Expansion tank filling
3691
3691
3686
24. Fuelling
D < 15 ppm S
< 15 mg/kg S
3686
25. Operating the Gessman level Before using the machine, familiarize yourself with the
operation; see Chap. Controls and checking instruments
3825bz
26. Battery disconnector I

Switch off the battery disconnector no sooner than 120
seconds after switching off the engine. Keeping the time
O
limit is necessary for storing the data in the control unit of
the engine.
2493bz
27. Measuring points When measuring pressures, use the table. The table
shows pressures in the defined measuring points and
recommended ranges of measuring instruments.
3824bz
28. Maximum load

max 5t The maximum permissible load of the rear lifting eyes is 5
tons.
3505
29. Tyre pressure

23,2 PSI
160 kPa
2443xbz
30 ARS 200
OPERATION MANUAL
2.1.6 Hand signals
•• Signals given by an assistant operator if the operator can-

not see the travelling or working area or work devices of the
machine.
•• The following principles must be observed:
-- For communication purposes, only a limited number of
signals must be used.
-- The signals must be clearly distinguishable to prevent
any misunderstanding.
-- Hand signals can be used only when ambient conditions
allow clear communication between persons.
-- Hand signals must be as similar as possible to intuitive
movements.
-- Single-handed signals can be done with any hand.
EXAMPLES OF COMMUNICATION SIGNALS:

Engine start
Sig. 10
Engine shutdown
Sig. 11
Stop
STOP
Sig. 1
ARS 200 31
Watch out
! Sig. 2
Watch out, danger
! Sig. 3
Travel
Sig. 4
Slow driving forward – towards me
Sig. 5
32 ARS 200
OPERATION MANUAL
Slow driving backward – away from me
Sig. 6
Driving to the right
Sig. 7
Driving to the left
Sig. 8
Short distance travel
Sig. 9
ARS 200 33
2.2 Environmental and hygienic principles
2.2.2 Ecological principles
•• Discarded operating fluids of the individual systems of the

machine and also some of its parts become hazardous was-
When operating and storing the machines, the user is tes with dangerous properties for the environment.
obliged to observe general principles of health and envi- This category of waste products includes in particular the
ronmental protection, and laws and regulations relating following:
to the given points at issue and being in force within the -- Organic and synthetic lubricating materials, oils and fu-
territory where the machine is used. els;
-- Coolants;
-- Battery cartridges and batteries;
-- Cleaning and preservative agents;
2.2.1 Hygienic principles
-- All removed filters and filtration elements;
•• Petroleum products, refrigerants, battery cartridges and -- All used and discarded hydraulic or fuel hoses, rubber-
paints including thinners are harmful to health. Workers -metals and other parts of the machine contaminated
coming into contact with the above products during ope- by the above mentioned products.
ration or maintenance of the machine are obliged to follow
general principles of their own health protection and com-
ply with safety and hygienic manuals by manufacturers of Producer and contractual service organizations accredited by
the products. him, or dealers take back the following materials or parts free
of charge:
In particular we draw your attention to the following:
-- Oils,
-- Protect your eyes and skin while handling batteries.
-- Batteries,
-- Protect your skin while handling petroleum products,
paints and coolants. -- Tyres.
-- Wash your hands properly after finishing the work and
before eating; treat your hands with a suitable repara-
tion cream.
-- When handling cooling systems, follow instructions gi-
ven in the manuals supplied with the machine.
•• Always store petroleum products, refrigerants, battery car- It is necessary to treat the above mentioned materials
tridges and paints including organic thinners, and also clea- and parts after they have been discarded in accordance
ners and preserving agents in original and properly labelled with relevant national regulations valid for protection of
containers. These materials are not allowed to be stored in individual parts of the environment and in compliance
unlabelled bottles or in any other containers considering with regulations of the health protection.
the likelihood of confusion. Possible confusion with food-
stuffs or beverages is very dangerous.
•• If by accident the skin, eyes or mucous membrane is stained
or if you breathe in vapours, apply immediately the princi-
ples of the first aid. In case of accidental ingestion of these
products, seek immediately medical help.
•• When working with a machine that is not provided with a
cab or when the cab windows are open, always use ear pro-
tectors of suitable type and version.
34 ARS 200

2.3 Machine preservation and storage OPERATION MANUAL
2.3.1 Short-term preservation and storage for 2.3.2 Preservation and storage for more than
1–2 months 2 months
Wash and clean the entire machine very carefully. Before park- The same principles are valid for the machine standstill as for
ing the machine for preservation and storage, run the engine to the short-term preservation.
warm it up to its operating temperature. Park the machine on a Besides, it is recommended to:
solid and flat surface at a safe place with no risk of natural disas-
ter (floods, landslides, fire, etc.) for the machine. •• Remove the batteries, check for condition and store them
in a cool and dry room (charge the batteries once a month).
In addition:
•• Support the drum frame so that the shock-absorbing sys-
•• Repair paints where damaged. tem shows a minimum sag.
•• Lubricate all lubricating points, cable hoses, joints of the •• Protect the rubber elements by coating with special pre-
controls, etc. servative agent.
•• Check that water fluids are drained. •• Inflate the tyres to the prescribed pressure and protect them
•• Check that the coolant has the required antifreeze proper- before sunlight.
ties. •• Support the machine or mark the tyre where it is in contact
•• Check that the batteries are charged and/or recharge them with the ground and drive on with the machine so that the
if necessary. marked point is not in the lowest point; drive on with the
•• Lubricate chromed surfaces of piston rods with preservative machine once a month.
grease. •• Lubricate chromed surfaces of piston rods with preservative
•• We recommend you to protect the machine against corrosi- grease.
on with a preservative coating (applied by spraying), especi- •• Preserve the machine by spraying a special agent, in parti-
ally where corrosion can occur. cular where corrosion could occur (piston rods, hose ends,
If you treat the machine as above described, it is not necessary tyre valves, cab locks, disconnectors, etc.).
to prepare the machine in a special manner before it is put into •• Cover the suction and exhaust pipes of the engine with dou-
operation again. ble PE foil and attach it carefully with adhesive tape.
•• Spray a special liquid on the headlights, external rear-view
mirrors and other elements of the external electrical installa-
tion and wrap them into PE foil to protect them.
•• If you do not use winter diesel fuel, add additives to the fuel.
•• Preserve the engine according to the manufacturer’s manu-
al – place a visible mark that the engine is preserved.
After 6 months, we recommend you to inspect the condi-

tion of preservation and renew if required.
Never start the engine in storage!
When the machine is stored under field conditions,
check that the parking place is not exposed to danger of
flooding due to floods and that there is no other type of
danger in this area (landslip, etc.)!
Before restoring operation of the machine, wash off the

preservation agents using high pressure stream of hot
water with common degreasers while observing the ope-
ration manual and the ecological principles.
Remove the preservation and wash the machine in pla-
ces with intercepting sumps to catch the rinsing water
and de-preservation agents.
ARS 200 35
2.3 Machine preservation and storage
2.3.3 Removal of preservation and inspection
of the delivered machine
•• Check the machine according to transport documents.

•• Check all parts of the machine for damage during transport
and for missing parts. Inform the shipper of any discrepan-
cies.
Before putting the machine into operation, wash the

preservation agents away using high pressure stream of
hot water with common degreasers while observing eco-
logical principles.
Remove the preservation and wash the machine in pla-
ces with intercepting sumps to catch the rinsing water
and de-preservation agents.
36 ARS 200

2.4 Machine disposal after its service life OPERATION MANUAL
When disposing the machine following its service life, the user
is obliged to follow national waste and environmental regula-
tions and acts. In the above cases, we recommend you to always
contact:
•• Specialized companies with a respective authorization for
these operations.
•• The machine manufacturer or accredited contracting servi-
ce organizations authorized by the manufacturer.
The manufacturer shall not be responsible for damage to

the health of users or environmental damage caused by
the non-compliance with the above mentioned rules.
ARS 200 37
2.5 Machine description
20
9
18
3
14
13
1
15 17 16 6
10
11
12
19
4
8
5
7
253001
38 ARS 200
OPERATION MANUAL
1. Drum frame
2. Tractor frame
3. Vibratory drum
4. Articulation joint
5. Scrapers
6. Axle
7. Fuel tank
8. Batteries
9. Cab with integrated ROPS
10. Hydraulic tank
11. Bonnet
12. Engine
13. Combined cooler
14. Driver’s stand
15. Steering hydraulic generator
16. Travel hydraulic generator
17. Vibration hydraulic generator
18. Air filter
19. Hydraulic oil pressure filter
20. Air-conditioning
ARS 200 39
2.6 Controls and checking instruments
29
30
27
28
20 21 22 23 24 25 26
31
32
2
5
4
7
6
3
8
11
12 9
14 10
15
13 16
17
18
19
39
35 36 38
34
37
39
33
40
253035
40 ARS 200
OPERATION MANUAL
Dashboard and control panels
1. Steering wheel
2. Display
3. Travel control
4. Not assigned
5. Blade floating position button
6. Vibration button
7. Blade button – up
8. Blade button – down
9. Vibration amplitude switch
10. MAN / AUT vibration mode selector switch
11. Emergency brake button
12. Warning horn button
13. Turn signal switch
14. Warning lights switch
15. Lights switch (marker/dim)
16. Rear lights switch
17. Additional lights switch (optional equipment)
18. Ignition box
19. Operator’s seat
20. Rear window heating switch
21. Windscreen washer switch
22. Front windscreen wiper switch
23. Rear windscreen wiper switch
24. Not assigned
25. Heater fan switch
26. Warning beacon switch
27. Air-conditioning fan speed selector (optional equipment)
28. Air-conditioning thermostat (optional equipment)
29. Cab light
30. Air-conditioning outlets
31. Radio
32. Rear view mirror
33. Fuse box
34. Connector CAN 3 (ACE)
35. Connector ACU – Diagnostics
36. Connector CAN 1 – Diagnostics
37. Connector CAN 2
38. Engine diagnostics
39. Mounting socket
40. Service switch
ARS 200 41
1
2
A B
5
7
6
3
8
11
12 9
10
F 3
0 P
253036
42 ARS 200
OPERATION MANUAL
Steering wheel (1)
Lever A – Column tilting forward/rearward Blade button – up (7)
Lever B – Steering wheel adjustment up/down AMN403
Use the button to adjust the blade to the transport position.
Display (2)
Multifunction instrument to display parameters of the engine
and machine functions. Blade button – down (8)
AMN402
Use the button to adjust the blade to the working position.
Travel control (3) Vibration amplitude switch (9)

3726F
Left – amplitude II ON
Right – amplitude I ON
3825bz
The travel control is used for braking the machine and setting
the direction and speed of travel.
0 MAN / AUT vibration mode selector switch (10)
3726N
Travel control positions: It is used to switch ON vibrations in MAN or AUT mode.
P Parking brake – parking brake of the machine enabled.
MAN - manual mode, vibrations can be switched ON even with
N neutral – the machine is not braked; idle engine speed ad- stationary Machine.
justed.
AUT - automatic mode to switch OFF/ON vibrations
0 zero position – working speed of the engine adjusted
F Forward travel
R Reverse travel
Emergency brake button (11)
The machine braking is indicated by lighting up the brake indi-
2582
cator lamp on the display (2).
Press the button to enable the machine emergency brake,
The travel speed corresponds to the deflection of the travel con- which is indicated by lighting up the brake and charging indica-
trol from the zero position (0). tor lamps on the display (2).
The machine stops moving and the engine stalls!
Blade floating position button (5)

AMN404
Warning horn button (12)
3726H
Vibration button (6)

2612
Press the button to turn on/off the function.

The function is displayed on the display (2).
ARS 200 43
14
15
13 16
17
18
253037
44 ARS 200
OPERATION MANUAL
Ignition box (18)
Turn signal switch (13) The ignition box has three positions of “0–I–II”. The key can be
3726CH inserted and removed in position “0” only.
Turn a bit the key to the right side to enable the position ”I” first
and then the position ”II”.
The position ”II” is used for starting the engine.
Warning lights switch (14)
3726I
It is used for turning on/off the warning lights – the function

is indicated by flashing the indicator lamp in the warning light
switch. Protect the ignition box with the protective cover after
the key is removed.
0 Lights switch (marker/dim) (15)

3726J
It is used for turning on/off the marker and dim lights.

Left – OFF
Centre – marker lights
Right – dim lights
0 Rear lights switch (16)

3726K
It is used for turning on/off the rear lights.

Left – OFF
Right – ON
Additional lights switch (17)

0 (optional equipment)
3726L
It is used for turning on/off the additional lights.

Left – OFF
Right – additional lights of the cab
ARS 200 45
19
253038
46 ARS 200
OPERATION MANUAL
Operator seat (19)
Seat adjustment: 1
1. Head rest
2. Backrest position
2
3. Seat shifting
4. Seat angle
5. Seat springing stiffness according to the weight indicator
4
3 5
Adjust the seat before driving the machine! The driver
must be fastened with the seat belt while driving! 261007
Seat switch:
The seat switch is located in the seat cushion.
It is used for locking the engine starting and for stopping

the engine if the operator does not sit on the seat.
If the driver stands up from the seat while driving, the
engine stalls after 10 seconds.
For the next start of the engine, the drive must sit down
again, move the travel control to the right position – bra-
ked, change over the key to the position “0” and then he
can start the engine.
If the driver sits down again within 10 seconds, the ma-
chine keeps moving at the selected speed.
Do not place any items on the seat switch!
Document box
The document box is located on the left side of the seat.
261019
ARS 200 47
29
30
27
28
20 21 22 23 25 26
31
32
253034
48 ARS 200
OPERATION MANUAL
Hazard beacon switch (26)

Rear window heating switch (20) (optional equipment)
3708 592348
It is used for turning on the rear window heating; It is used for turning on/off the hazard beacon; the function is
indicated by the indicator lamp in the switch.
the function is indicated by the indicator lamp in the switch.
The heating runs for 5 minutes after the switch is switched on.
-- OFF Air-conditioning fan speed selector (27)
-- ON (optional equipment)
594701
Air volume control.

OFF
Windscreen washer switch (21)
1 – minimum
2260
2 – medium
-- Front windscreen washing ON
3 – maximum
-- OFF
-- Rear windscreen washing ON
Air-conditioning thermostat (28)

(optional equipment)
2441
Front wiper selector switch (22)
Output air temperature control.
596625
OFF
-- OFF
MIN
-- Low speed ON
MAX
-- High speed ON
Cab lighting (29)

Rear wiper selector switch (23)
592305
596307
-- OFF
-- Low speed ON
-- High speed ON Air-conditioning outlets (30)
The adjustment and angle of the flaps allows you to change the
quantity and direction of the air flow.
Heater fan switch (25)

2487
Radio (31) (optional equipment)
It is used for turning on the cab heater fan; the function is indi-
cated by the indicator lamp in the switch.
-- OFF
-- Low output ON Rear-view mirror (32)
-- High output ON
Keep the mirrors clean and properly adjusted!
ARS 200 49
33
253039
50 ARS 200
OPERATION MANUAL
Fuse box (33)
Fuse (F1) 15 A mounting socket 24 V
Fuse (F2) 15 A front marker lights, rear lights, number plate
lighting, road headlamps, bonnet lifting/lo-
wering
Fuse (F3) 7,5 A front headlamps, rear headlamps
Fuse (F4) 7,5 A orientation lighting
Fuse (F5) 7,5 A lighting control, ignition box, power supply
of computer electronics
Fuse (F6) 7,5 A turn signal lights, beacon, horn, cab lighting,
brake lights
Fuse (F7) 30 A power supply of power computer outputs
Fuse (F8) 20 A 24 V / 12 V converter 261017
Fuse (F11) 15 A power supply of engine harness
Fuse (F12) 5 A power supply of engine harness
F1 F11 F21
Fuse (F13) 5 A reverse horn, charging F2 F12 F22
Fuse (F14) 10 A cooling fan, small vibration, big vibration, vib- F3 F13 F23
rator frequency sensor (electromagnets) F4 F14 F24
F5 F15 F25
Fuse (F15) 5 A emergency brake, service button F6 F16 F26
Fuse (F16) 1 A memory of Rexroth RC20-10/30 computer F7 F17 F27
F8 F18 F28
Fuse (F17) 7,5 A Gessman lever, display
Fuse (F18) 15 A diagnostic socket of engine
Fuse (F21) 5 A ACE Force
Fuse (F22) 10 A air-conditioning, heating control, rear win-
dow heating control
Fuse (F23) 10 A wipers, screen washers 261173
Fuse (F24) 10 A heating fans
Fuse (F25) 20 A rear window heating
Fuse (F26) 5 A Telematic
Fuse (F27) 10 A autoradio 12 V
Fuse (F28) 7,5 A mounting socket 12 V
Fuse (F30) 80 A main fuse
Fuse (F31) 20 A air-conditioning fuse
Fuse (F32) 15 A engine fuse
Fuse (F33) 30 A reserve
Fuse (F34) 15 A reserve
Fuse (F35) reserve
Fuse (F36) 15 A memory power supply fuse
261013
Fuse (F40) 50 A cab lifting fuse
F30
Always replace the fuses with the fuses of the same value!
F40
F31 F32 F33 F34 F35 F36
261174
ARS 200 51
39
35 36 38
34
37
39
40
253040
52 ARS 200
OPERATION MANUAL
CAN BUS Connector CAN 2 (34)

2679D
It is used for connecting an external computing unit (notebook)

to ensure correct communication between the engine, comput-
er, RC display and travel control.
37
CAN BUS Connector CAN 1 (diagnostics) (35) 38 34

2679D

to ensure correct communication between the travel control 36 35
and RC computer. After connecting to this bus using Bodas soft- 261156
ware, you can update PC, parametrize, troubleshoot, etc.
CAN BUS Connector ACU (diagnostics) (36)

2679D

Using ACE Parameter Manager software you can modify param-
eters in ACU or download them to PC.
ACE Connector CAN 3 (diagnostics) (37)

AMN109
It is used for connecting an external-computing unit (notebook)

to ensure correct communication between ACU, ACE display
and RC computer.
Engine diagnostics (38)

3003
It is used for connecting to ECM (Electronic Control Module) –

engine control unit and troubleshooting.
Note
ECM processes engine function data and controls the engine.
Sensors pick up information about the engine function and its
malfunctions and transfer them to ECM. The control unit anal-
yses inputs and sends back commands for the engine to func-
tion properly. Failures and other engine data are identified and
stored in ECM memory. The engine function and failure data are
transferred after the service equipment (notebook) is connect-
ed to the socket.
ARS 200 53
Mounting socket (39)
It is used for connecting a lamp or other equipment (24 V).
253041
Service switch (40)

AMN408
It is used for disabling the seat sensor function. The engine will
keep running when the operator leaves the seat.
Brake the machine by changing the travel control (3) to the
brake position (P).
Use the switch only for service operations.
253042
Heating control
It is used for turning on the cab heating.
The liquid volume flowing to the heater can be continuously
regulated from the MIN position (valve closed) to the MAX posi-
tion (valve fully open).
Adjust the heating valve and recirculation valve before

driving!
261030
54 ARS 200
OPERATION MANUAL
Air filter of cab ventilation
It includes a replaceable filter element, on which impurities
from the sucked air are caught.
261038
Heating outlet
Open
Closed
261039
Recirculation valve
Open
Closed
261159
ARS 200 55
Fire extinguisher (optional equipment)
Place to install a fire extinguisher.
The manufacturer recommends that the machine be

equipped with a fire extinguisher.
253043
Windscreen washer tank

Fill with standard available media.
Fill with antifreeze or drain before the winter season

starts!
261020
56 ARS 200
OPERATION MANUAL
Control lever
It is used for controlling the hand pump for releasing the ma-
chine brakes.
261021
Battery disconnector
It is used for disconnecting the battery from the machine frame.
Position “0” – Machine wiring disconnected.
Position “I” – Machine wiring connected.
261031
ARS 200 57
1
2
3
MAX
00,0
km/hod
0h
0 Hz chybové hlašení
+
253009
2.6.1 Display control – operation screen
It is used for controlling the machine and getting information

during operation of the machine.
MAX
Maximum engine speed button
AMN112
It is used for adjusting the maximum engine speed of 2200 min-1
(RPM).
1
2
Buttons to browse values MAX

3
AMN409 00,0
km/hod
The buttons serve for changing over the display among eight 0h
parameters (coolant temperature, hydraulic oil temperature, 0 hz +
engine lubrication pressure, battery voltage, current fuel con-
sumption, engine speed, engine load, vibration frequency). 0 °C
Each of the buttons displays parameters in a separate field.
0 Hz chybové hlašení
+
253011
58 ARS 200
OPERATION MANUAL
Vibration frequency buttons Differential lock button

+
AMN42 AMN43 AMN45
The buttons serve for adjusting the vibration frequency. It is used for turning on the differential lock.
Frequency I – 27 Hz (1,620 VPM) The differential lock prevents the drum from slipping when
Frequency II – 34 Hz (2,040 VPM) crossing a difficult terrain.
Travel speed buttons After crossing a difficult terrain, turn off the differential
lock!
AMN44
The buttons serve for adjusting the speed gears.
Engine speed
Speed gear km/h (mph)
rev/min (rpm)
Engine failure indicator lamp
0 3 (1,9) 1600
AMN47
1 2,5 (1,6) 1300 The indicator lamp indicates an engine failure.
2 3,5 (2,2) 1600 The lighting indicator lamp during operation of the engine in-
3 4,7 (2,9) 1600-2200 dicates a failure.
4 7 (4,4) 1600-2200 The engine stalls – the machine stops and the parking brake is
5 12 (7,5) 1600-2200 enabled.
The engine can be started only after the defect is

repaired!
Do not exceed the 30-minute time limit while driving at
the transport speed (speed gear 5). Risk of overheating
of machine parts!
The speed gear 0 is adjusted as starting after 15 minutes
after the switch box is turned off.
Coolant level indicator lamp
AMN48
Loading mode (speed gear 0) The indicator lamp indicates low coolant level.
The differential lock and the working (vibration) functions of the The lighting indicator lamp during operation of the engine in-
machine are locked in the speed gear 0. dicates a failure.
The engine stalls – the machine stops and the parking brake is
enabled.
The engine can be started only after the failure is re-

paired and the coolant is refilled to the specified limit!
ARS 200 59
Engine lubrication indicator lamp Air filter clogging indicator lamp

AMN49 AMN51
The indicator lamp indicates an engine lubrication failure. The lighting indicator lamp indicates that the filter element is
clogged above the allowed limit.

repaired! Stop the machine and replace the filter element
immediately!
Engine overheating indicator lamp 1

2 Indicator lamp of hydraulic oil filter clogging
AMN50 3
The indicator lamp indicates a high temperature of the engine. 595427
The lighting indicator lamp during operation of the engine in- The lighting indicator lamp indicates that the filter element is
dicates a failure. clogged.
The engine stalls – the machine stops and the parking brake is
enabled.
Immediately replace the element!

repaired!
Indicator lamp of hydraulic oil level

591507
The indicator lamp indicates low hydraulic oil level.

Battery charging indicator lamp The lighting indicator lamp during operation of the engine in-
2777
dicates a failure.
It indicates that the battery charging function is correct. After The engine stalls – the machine stops and the parking brake is
the key in the ignition box (18) is switched over to the position enabled.
“I”, the indicator lamp must light up and it must go off after the
start-up.
The engine can be started only after the failure is re-

paired and the oil is refilled to the specified limit!
If the indicator lamp does not go out, look for a failu-
re! The engine can be started only after the defect is
repaired!
Parking brake indicator lamp

2703
The lighting indicator lamp indicates that the parking brake was
enabled.
60 ARS 200
OPERATION MANUAL
Danger warning Fuel filter indicator lamp

AMN58 AMN56
The indicator lamp and an audible signal indicate a diagnostic The lighting indicator lamp indicates that the filter element is
error of the machine electronics. clogged.
In case of a serious failure, the machine changes to the emer-
gency mode (travel gear 0, working functions disabled).
An error message will be displayed. After the machine is turned
off with the key, the error will be reset. After the next start-up,
the machine can be operated in a usual way. Immediately replace the element!
If the error occurs repeatedly, shut down the machine and call
the service. For easier communication with the service team,
check error messages on the service screen (3rd screen) and
copy down codes of all diagnosed errors of the engine control
unit and machine control unit.
Fuel filter indicator lamp
AMN57
The lighting indicator lamp indicates water in the fuel filter.

ROPS 2D (Roll Over Preventative System)
3400
The flashing indicator lamp and the audible alarm inform about
a dangerous inclination of the machine when the machine
moves crosswise in a slope, at the same time the vibration is in- If this indicator lamp is lighting, clean the coarse fuel
terrupted – there is a danger of slide-slipping. filter!
The vibration cannot be turned on until the machine re-

turns to a safe tilt. Turn signal indicator lamps
2489
Fuel gauge indicator

Engine heating indicator lamp 595425
AMN55 The indicator shows the fuel level in the tank.

It indicates the engine warming up before the cold start.
00 Hz Vibration indicator
AMN64
Start the engine after the indicator lamp goes out! The indicator shows the selected amplitude and frequency.
Screen changing-over
AMN66
Press the button to view the following screen for 15 seconds.

To set the following screen as the home screen, hold the button
for 5 seconds.
ARS 200 61
0h TEST
0000 h0 h 00,0 Hz
00/00/0000
00:00
0 °C 0 rpm
0V
0 °C 0%
0l/h SI
0 kPa 0h US
253010
2.6.2 Display control – Information screen
It is used for controlling the machine and getting information

during operation of the machine. 1 0
2 9
Ignition lock button 5 OK 6
3 8
AMN400
4 Esc
7
It is used for enabling and disabling the ignition lock.
The ignition lock prevents the engine from starting until PIN is
entered.
Procedure:
-- Press the ignition lock button (the screen will be displa- 261004
yed to enter PIN).
-- Enter PIN.
-- Confirm by pressing the OK button for 4 seconds (audi-
ble signal will be heard).
After the key is off for more than 15 minutes, entering PIN will be
required at the next engine start.
62 ARS 200
OPERATION MANUAL
Transport mode button

AMN401
It is used for enabling and disabling the transport mode. The ac-
tivation and deactivation is done by entering PIN.
The transport mode of the machine is set by the manufacturer
and is used for the shipment and transportation of the machine
to a customer.
Only the following functions are enabled in the transport mode:
-- Differential lock ON
-- Speed gear 0 ON – speed 0–3 km/h (0–1.9 MPH)
The following functions are disabled in the transport mode:
-- Working functions of the machine (vibration)
253008
-- Speed gear changing-over
Procedure:
-- Press the transport mode button (the screen will be dis-
played to enter PIN).
-- Enter PIN.
-- Confirm by pressing the OK button for 4 seconds (audi-
ble signal will be heard).
To enable and disable the ignition lock or transport

mode, use the same PIN code.
For the PIN code, see the PIN card in the documentation
set. There are two PIN cards supplied with the machine.
If you lose the PIN card, you can contact your dealer and
get your correct PIN code for your machine.
ARS 200 63
0h TEST
0000 h0 h 00,0 Hz
00/00/0000
00:00
0 °C 0 rpm
0V
0 °C 0%
0l/h SI
0 kPa 0h US
253010
00/ 00/ 00
TEST Brake test button 00:00 Date and time indicator
AMN69 AMN74
It is used for checking the machine brakes for correct operation Setting:
(the operator is prompted to check the brakes every 24 hours).
Hold the OK button pressed for 5 seconds.
SI
OK Set the date and time using the arrows.
Button to switch over SI/US units
US AMN114
AMN244
00 Hz Vibration frequency indicator

0000 h Worked hours indicator – amplitude II
AMN65
AMN70
Coolant temperature indicator

0000 h Worked hours indicator – amplitude I
AMN76
AMN71
64 ARS 200
OPERATION MANUAL
Hydraulic oil temperature indicator Screen changing-over

2635 AMN66
It shows the current hydraulic oil temperature. Press the button to view the following screen for 15 seconds.
To set the following screen as the home screen, hold the button
for 5 seconds.
Stop the machine and check the oil level, or look for a
defect! Display backlight
AMN105
The display backlight intensity can be adjusted using the but-

tons.
Engine lubrication pressure

ASH Ash clogging indicator
AMN113
It shows the engine lubrication pressure in kPa. AMN406
It shows the ash clogging level.
Current battery voltage indicator

SOOT Sooting indicator
2777
AMN407
It shows the sooting level.
Current fuel consumption indicator

595425
Motor speed indicator

AMN77
Engine load indicator

AMN75
It shows the current engine load in %.
Counter of worked engine hours

AMN73
ARS 200 65
1 AUT
P 2 P MAN
3
1 0 0 mA
2 0 0 mV 0 mA
STOP
SPN FMI OC
0/ 0 0 0 0
0/ 0 0 0 0
123456A 123456B
261005
2.6.3 Display control – service screen
The screen is used for basic diagnostics of inputs of the machine control unit and for displaying error messages.
Start up conditions met Neutral sensor

AMN132 AMN82
Blade floating position Brake sensor

AMN404 2703
Switch of indication of hydraulic oil filter

Blade button – down
clogging
AMN402 3349
Vibration button Hydraulic oil level switch

2612 591507
Blade button – up
AMN403
66 ARS 200
OPERATION MANUAL
Amplitude II sensor
FMI FMI (Failure Mode Identifier)
Amplitude I sensor
AMN129 AMN102
(Failure cause information)
AUT Automatic vibration sensor

MAN
Manual vibration sensor
AMN130 OC OC – Occurrence counter
AMN103
Emergency brake switch

AMN90 Engine error message
AMN106
Seat switch
AMN92 Machine error message
AMN107
Service switch
3701
OK Error list browsing
AMN243
The OK button is used for changing over between error lists of

the control unit of the engine and of the machine. The arrows
1 2 Travel lever sensor – forward, rearward are used for moving in the error lists.
AMN93 AMN94
Screen changing-over
Fuel level sensor
AMN66
AMN98
Press the arrow to view the following screen for 15 seconds.
Hold the arrow for 5 seconds to set the following screen as the
home screen.
ROPS switch
3400
Fan speed
594701
SPN SPN (Suspect Parameter Number)

AMN101
(Failure source information)
ARS 200 67
2.7 Machine control and use
11
12
18
F 3
0 P
253044
68 ARS 200
OPERATION MANUAL
2.7.1 Start-up of the engine
Before starting the engine, daily check the oil level in the engine and hydraulic tanks, coolant level in the cooling circuit and fuel level
in the fuel tank. Check that there are no loosened, worn or missing parts on the machine.
Start the engine only from the driver’s control stand! Use the alarm horn to signal the engine starting and check that
nobody is endangered by starting the engine!
Daily the machine operator must perform the brake test according to chapter 3.6.9.
Start-up procedure:
•• Turn on the battery disconnector.
•• Sit down on the seat.
•• Change the travel control (3) to the brake position (P).
•• Check that the emergency brake (11) is not enabled.
•• Insert the key into the ignition box (18) in the position “0” and switch over to the position “I”.
•• The unlock code prompt appears on the display (2) if the ignition lock function was enabled.
•• Enter the unlock code and confirm by holding the OK button until the operation screen is displayed.
•• The brake, charging, lubrication and heating indicator lamps will light up on the display.
•• Wait until the heating indicator lamp goes out.
•• Use the alarm horn (12) to indicate the engine starting.
•• Turn the key to position “II” to start the engine.
•• The charging indicator lamp must go out after the starting is completed.
•• After the machine moving-off is completed, the brake indicator lamp goes out.
Note
If the start-up fails, turn the key back to the position ”I“. If the engine is not started up even after 3 attempts – check the fuel system.
Do not start the engine for more than 30 seconds. Wait 2 minutes before starting again.
Following the engine start let the engine idle at increased speed for 3÷5 min.
Do not let the engine idle for more than 10 minutes – longer idling can result in clogging of injectors, sticking of piston
rings or seizure of valves!
If the coolant temperature does not reach at least 40 °C (104 °F), do not load the engine at full power!
ARS 200 69
3 2
4
+ 1
-
24
- +
V 12
0
0 V
12
0 V
261012
70 ARS 200
OPERATION MANUAL
Start-up procedure using leads from an external power supply:
The starting supply voltage from the external power supply must be 24 V.
Always follow the undermentioned operation sequence.
1/ Connect one end of the (+) pole of the cable to the (+) pole of the discharged battery.
2/ Connect the second end of the (+) pole of the cable to the (+) pole.
3/ Connect one end of the (-) pole of the cable to the (-) pole of the external battery.
4/ Connect the second end of the (-) pole of the cable to any part of the started machine, which is attached to the engine (or with
the engine block itself ).
After starting, disconnect the jump leads in reverse order.
Do not connect the (-) pole of the cable to the (-) pole of the discharged battery of the machine being started! During the
starting, heavy sparking may occur and gases of the charged battery may explode.
Uninsulated parts of clamps of the jump leads must not touch each other!
The jump lead connected to the (+) pole of the batteries must not come into contact with electrically conductive parts
of the machine – danger of a short circuit!
Do not lean over the batteries – possibility of electrolyte burns!
Avoid the presence of ignition sources – open flame, cigarettes, etc.
Do not check that the wire is live by sparking to the machine frame!
ARS 200 71
F 3
0 P
261022A
72 ARS 200
OPERATION MANUAL
2.7.2 Travel and reversing
Before moving off, check that the area in front of and behind the machine is free and that there are no persons or ob-
structions there!
Use the warning horn to signal that the engine is starting and wait long enough so that all persons could leave the area
around the machine or under the machine in time!
The operator must sit on the seat before the machine starts moving! If the operator stands up from the seat during the
machine travel, the machine will stop and the brake will be engaged.
Machine travel and reversing:
Selection of travel direction:

•• Start the engine.
•• Move the travel control (3) from the parking brake (P) to the neutral position (N) – the brake will be released and the indicator lamp
of the parking brake will go out. The engine idle speed is adjusted.
•• Move the travel control (3) to the position (0) and select a travel direction (F/R). The engine working speed adjusted according to
the pre-set speed gear.
Travel speed selection:

•• The travel speed corresponds to the deflection of the travel control (3) from the zero position (0).
•• The travel speed can be changed using the speed buttons from MIN (turtle) do MAX (rabbit) on the display (2).
Speed gear km/h (mph) Engine speed rev/min (rpm)

0 3 (1,9) 1600
1 2,5 (1,6) 1300
2 3,5 (2,2) 1600
3 4,7 (2,9) 1600-2200
4 7 (4,4) 1600-2200
5 12 (7,5) 1600-2200
Note
The speed gear 0 is set as starting gear after 15 minutes after the ignition box is turned off. Working functions of the machine are
locked in the speed gear 0.
The immediate stop of the machine using the travel control (3) applies to all of the travel modes of the machine. When the travel con-
trol (3) is changed to the opposite position through (0) within 1 second, the machine will stop – the parking brake will be enabled, the
engine will keep running. The machine can start moving again after the travel control (3) is changed to the neutral position (N) and the
travel direction (F/R) is selected.
When driving at the transport speed on long distances, stop every 30 minutes for an hour to let the machine cool down.
By failing to do so you take the risk of damaging the machine, for which the manufacturer bears no responsibility.
ARS 200 73
6
3
261154
74 ARS 200
OPERATION MANUAL
Travel and reversing with vibration
•• Use the switch (9) to select a vibration amplitude.

•• Adjust a travel speed on the display (2).
•• Use the travel control (3) to select a direction.
Turning on:
•• Press the button (6) on the travel control (3) to turn on the vibration.
Turning off:
•• Turn off the vibration by pressing the button (6) on the travel control (3).
•• You can turn off the vibration by changing the travel control (3) to the brake position (P).
Automatic vibration switching ON/OFF mode (AUT):

Turning on:
•• Use the switch (10) to turn on/off this function.
•• Press the button (6) on the travel control (3) to turn on the vibration.
•• The vibration is switched on automatically at a speed higher than 1 km x hour–1 (0.6 MPH).
•• The vibration is switched off automatically at a speed less than 1 km x hour–1 (0.6 MPH).
•• The automatic vibration function remains enabled even after the travel control (3) has been changed through the position (0).
Turning off:
•• Turn off the vibration by pressing the button (6) on the travel control (3).
•• You can turn off the vibration by changing the travel control (3) to the brake position (P).
••
ARS 200 75
For the maximum allowed slope gradient when driving

uphill and across the slope gradient, see figures.
The stated values will be lower depending on adhesive
conditions and the instantaneous weight of the machine!
MA
25%X
MAX
15%
261027
D MAX 35 %
HT MAX 40 %
D MAX 55 %
HT MAX 60 %
261181
76 ARS 200
OPERATION MANUAL
When machines with ROPS 2D move across a slope with

an inclination higher than 12 %, the indicator lights up
and the audible signal is heard. If the inclination inc-
reases to 15 %, the vibration will be switched off.
The vibration cannot be switched on until the machine
inclination decreases.
261029
ARS 200 77
11
18
F 3
0 P
261155
78 ARS 200
OPERATION MANUAL
2.7.3 Stopping the machine and engine
•• Press the button (6) on the travel control (3) to switch off the vibration.
•• Stop the machine by changing the travel control (3) to the neutral position (N).
•• Brake the machine by changing the travel control (3) to the brake position (P).
•• Switch over the key in the ignition box (18) to the position “0“ and close the cap of the ignition box.
Switch off the battery disconnector no sooner than 120 seconds after removing the key from the ignition switch.
The time limit must be observed to store the ECM engine data.
Do not stop the hot engine instantly but let it idle for 3 minutes. The engine and the turbocharger will cool down slowly
and evenly!
The travel control (3) must be always in the brake position (P)!
Turn off the battery disconnector while parking the machine!
2.7.4 Machine emergency stop
Use in case of a failure when it is impossible to stop the engine with the key in the ignition box or by changing the travel
control (3) to the brake position (P)!
Turning on:
•• After pressing the emergency brake button (11), the machine is braked and the engine stops.
•• The parking brake indicator lamp lights up on the display (2).
Turning off:
•• Turn the emergency brake button (11) in the direction of arrows.
•• The parking brake indicator lamp keeps lighting on the display.
•• Move the travel control (3) to the position (P); you can restart the engine in this position.
It is forbidden to use the emergency brake for turning off the engine during normal operation of the machine!
ARS 200 79
F 3
0 P
261164
80 ARS 200
OPERATION MANUAL
2.7.5 Machine parking
•• Park the machine on a flat and solid surface where there is no potential natural hazard (landslides, flooding, etc.).
•• Change the travel control (3) to the brake position (P).
•• After stopping the engine, turn off the battery disconnector before leaving the machine.
•• Clean the machine (scrapers and drums).
•• Check the whole machine and repair defects occurred during the operation.
•• Lock the covers and cab of the machine.
Do not stop the hot engine instantly but let it idle for 3 minutes. The engine and the turbocharger will cool down slowly
and evenly!
ARS 200 81
2.7.6 Cab and ROPS lifting and lowering
It is forbidden to lift the cab on a slope (in the downhill

direction) with the inclination higher than 20 %. There is
a risk of serious injury or death!
Lifting, lowering and holding the cab in the lifted positi-
on must be done only when the cab is empty.
•• Before lifting off, unlock the cab on both sides.
261160
•• Connect the electrical installation by turning the battery dis-

connector (1). Press the button (2) to the position “A” to lift
off the cab or the button (3) to lift off the bonnet. To start, 1
press the buttons to the position “B”.
4
B
2 3
261036
•• Take out the strut (5) and protect the cab from falling.
Note
When the aggregate is broken down or the batteries are dead,
lift off or lower the cab or the bonnet by pumping on the hand 5
hydraulic generator (4) when the switchboards are set as fol-
lows. The switchboards are located under the cab in the frame
on the left side.
261177
82 ARS 200
OPERATION MANUAL
Cab
•• To lift off manually, screw in the slide valve (1) on the swit-
chboard A.
268087A
•• To lower, screw in the slide valve (2) on the other side of the
switchboard A.
A 2
268086A
Bonnet
•• To lift off manually, screw in the slide valve (1) on the swit-
chboard B. B
268085A
•• To lower, screw in the slide valve (2) on the other side of the
switchboard B. B
2
Screw on the lowered cab.
268084A
ARS 200 83
2.8 Machine transport
•• The machine can move on its own between working sites.
When driving, observe the safety measures applicable to

the working site.
When driving at the transport speed on long distances,
stop every 30 minutes for an hour to let the machine
cool down. By failing to do so you take the risk of dama-
ging the machine, for which the manufacturer bears no
responsibility.
•• The machine should be transported on a vehicle on public

roads.
When transporting the machine on a vehicle, observe re-

gulations applicable to the given territory.
When loading and unloading, the vehicle transporting

the machine must be braked and mechanically protected
against accidental movement using scotch blocks (3).
While driving onto a vehicle, switch on the drum slip con- 1 1
2
trol function. We recommend you to support the drum
with rubber belts at the same time. 2
The machine on the vehicle must be properly tied and

mechanically secured against longitudinal and lateral 3 3
displacement as well as against tilting (1). The wheels
and the drums must be wedged with scotch blocks (2).
261023
The maximum allowable force to fasten the machine to
the vehicle using the rear lifting eyes is 5 tons.
84 ARS 200
OPERATION MANUAL
2.8.1 Loading the machine
•• Use a loading ramp or crane to load the machine onto the

transport vehicle.
2.8.1.1 Loading the machine using a ramp
•• Adjust the scrapers to the working position.

•• When loading the machine using a ramp, all safety regula-
tions related to loading of the machine valid in the place of
loading must be adhered to. The ramp must have appropri-
ate loading capacity, anti-slip surface and must be put on a
flat surface. We recommend you to adhere to the BGR 233
regulation.
To load the machine using the ramp, we recommend you

to select the Loading mode (speed gear 0).
The differential lock and the working (vibration) func-
tions of the machine are locked in the speed gear 0.
The maximum permissible inclination of the ramp is
30 %.
MAX 30 %
261024
When loading the machine, a second person must be

present to signal the driving on the ramp. See the list of
hand signals in chapter 2.1.6.
Pay increased attention when loading the machine.
Improper handling can cause serious injury or death.
Non-adherence to the prescribed parameters of the

ramp may result in damage to the machine.
ARS 200 85
2.8 Machine transport
2.8.1.2 Loading the machine with a crane
•• For loading with a crane, the machine is provided with lif-

ting lugs.
•• Use a crane with a sufficient load capacity.
When loading and unloading the machine or its parts, it

is necessary to observe provisions of ČSN ISO 12480-1
and to use slings according to ČSN EN 1492-4+A1.
261025
Before lifting, the articulation joint of the machine must

be locked against turning.
Locking the articulation joint:

•• Lower the arm (1), secure with the safety pin (2).
Observe safety regulations while loading and unloading!

Use a crane with a sufficient load capacity!
1
Use corresponding and unbroken hoisting slings with a
sufficient load capacity!
Only a trained person (slinger) may carry out the tying of
the machine!
261180
Do not enter under the suspended load.
86 ARS 200

2.9 Special conditions to use the machine OPERATION MANUAL
2.9.1 Towing the machine
•• The machine is provided with two towing lugs on the front

frame and with two towing lugs on the rear frame. A stuck
machine can be towed for a short distance if the engine is
running and the travel drive and steering are working. The
operator on the towed machine must steer the machine in
the towing direction.
The towed machine must be attached to both towing

lugs. 261162
For towing, use undamaged tow ropes or tow bars of a
sufficient capacity 1.5 x higher than the weight of the to-
wed vehicle. Do not use a chain for towing!
It is necessary to maintain the minimal deviation from
the direct towing angle. The maximum deviation is po-
ssible within 30°.
The towing movement must be smooth. Do not exceed
the towing speed by more than 2 km/hour (1.2 mph).
Tow the machine at the shortest distance possible – to
rescue it when it gets stuck or to remove it when it is bro-
ken and obstructing. Do not tow at the longer distance
than 300 m (0.19 mile).
The towing machine should correspond by its size to the
damaged machine. It must have a sufficient traction for-
ce (power), weight, and brake effect.
While towing downhill using a rope, another towing ma-
chine must be connected to the rear part of the damaged
machine. In this way you can prevent an uncontrolled
movement of the damaged machine.
•• If the engine does not work, or there is a defect in the hyd-

raulic system, then you must short-circuit the hydraulic cir-
cuit and release the brake of the machine.
•• Then the machine can be towed.
No person may be on the towed machine!

After the hydraulic circuit of the travel is short-circuited
and the machine brakes are released, all of the brakes
are disabled!
Before releasing the brake, secure the machine with
wooden scotch blocks against movement!
Do not touch hot parts of the machine, there is a burn
hazard!
ARS 200 87
2.9 Special conditions to use the machine
•• Place a pan under the machine to catch leaking fluids.
Stop the oil soaking into the ground.
280156
•• Short-circuit the hydraulic circuit of the travel by releasing

the middle parts of both multiple function valves by 3 revo-
lutions counterclockwise.
261035
88 ARS 200
OPERATION MANUAL
Release the brakes:
1
Before releasing the brake, secure the machine with
wooden scotch blocks against movement!
•• Remove the lever (1).
261169
•• Adjust the washer to the position B.
A B
261170
•• Remount the lever (1).

•• Adjust the lever to the position 2.
261171
•• Insert the control lever into the pump and pressurize the cir-
cuit by 9 full strokes (one stroke = movement of the lever to
the left and right).
•• Now the machine brake is released, and the machine can
be towed.
261161
ARS 200 89
Due to leakages, the pressure in the brakes can drop du-

ring the towing.
Check the drum of the towed machine for the occurren-
ce of braking or skidding. In such a case interrupt the
towing and pump again using the lever in the manual
hydraulic generator.
When the towing is completed, chock the drums and res-
tore the machine.
Return the machine to the initial state.

How to brake the machine 1
•• Set the lever (1) to the position 1.
261172
•• Remove the lever (1).

•• Adjust the washer to the position A.
•• Remount the lever.
•• Take out the control lever and store. A B
261170
90 ARS 200
OPERATION MANUAL
•• Place a pan under the machine to catch leaking fluids.
280156
•• Screw in the multiple function valves on the hydraulic gene-

rator of the travel.
261035
•• Take the catch pan from under the machine.
280156
ARS 200 91
2.9.2 Operating the machine during initial run 2.9.5 Machine operation at high altitudes
period
•• With the increasing altitude, the engine power output dec-
When putting a new machine into operation or during reases as a result of the lower atmospheric pressure and spe-
the first 50 hours after a complete overhaul, do not run cific density of the incoming air.
the machine at full power!
2.9.3 Operating the machine at low The engine power depends on the environment, in which
temperatures the machine works.
The machine may be used up to the maximum altitude of
•• Compacting in the winter season depends on the content 3,658 m (12,000 ft).
of fine particles and water in the soil being compacted. With
the temperature dropping below freezing point, the soil be-
comes more solid and harder to compact.
•• At temperatures below 0 °C (32 °F), it is possible to compact
only dry soils (and loose stony materials), or carry out rapid
compaction of non-frozen materials (before the soil gets 2.9.6 Machine operation in a very dusty
frozen).
environment
Preparation for work under low temperatures:

-- Check concentration of the engine coolant.
-- Replace the oil in the engine with the recommended
one for given range of low ambient temperatures. While operating in a very dusty environment, shorten
cleaning and replacement intervals of air filter elements
-- Use hydraulic oil of the corresponding cinematic visco-
and replacement intervals of cabin dust filters, and shor-
sity.
ten cleaning intervals of coolers.
-- Replace the oil in the gearbox with the oil recommen-
The recommended interval of cleaning is once a week.
ded for the given range of gearbox temperatures.
-- Use winter fuel.
-- Check that the batteries are recharged.
•• The good condition of the battery is a precondition for good

2.9.7 Driving with vibration on compacted
starting under low temperatures. The machine can be used
at full power only after the operating fluids have been hea- and hard materials
ted to their operating temperatures.
•• When the machine travels with vibration, the drums can loo-
se their contact with the materials being compacted due to
the high compaction of the background material or the vi-
bration travelling on hard materials (so called vibro-stroke).
2.9.4 Machine operation under high Due to this condition, the vibration transfer increases to the
temperatures and humidity machine frame and to the operator’s stand. The vibro-stroke
can be partly eliminated by increasing the travel speed.
•• The engine power output decreases with the increasing
temperature and air humidity. Considering that both of the
factors reducing the engine power are independent on each
other, it is possible to describe their impact as follows:
-- Every 10 °C (18 °F) of the temperature rise means a po- It is forbidden to work in the vibro-stroke mode in the
wer drop by up to 4 % (at a constant humidity). long term!
-- Every 10 % of the relative humidity rise means a power In extreme cases there is a danger of damage for the ma-
drop by up to 2 % (at a constant temperature). chine or operator’s health!
•• At external temperatures when the hydraulic oil temperatu-
re is constantly about 90 °C (194 °F), we recommend you to
replace the oil with the oil having the cinematic viscosity of
100 mm2/s.
92 ARS 200
Notes
ARS 200 93
Notes
94 ARS 200
MAINTENANCE MANUAL
3 MAINTENANCE MANUAL
ARS 200
(Deutz Tier 3)
ARS 200 95
96 ARS 200
3.1 Safety and other measures during maintenance of the machine
3.1.1 Safety during maintenance 3.1.2 Fire protection when operating fluids are
of the machine changed
Lubrication, maintenance and adjustment process: • Considering the fire danger, the flammable liquids used on
the machine are divided into the following hazard classes:
• Charge only professionally trained personnel,
Hazard class II – diesel fuel
• according to safety instructions given in the operation man-
ual for the vibratory roller, Hazard class IV – mineral oils, lubricating greases.
• in intervals stated in the lubrication chart according to • The oil change point must be located so that it cannot inter-
worked hours, fere in the explosion or fire hazard area.
• on the machine standing on a flat and solid surface and se- • It must be identified with “No smoking” and “No open flame”
cured against movement (with scotch blocks), always with signs.
the engine off, the key removed from the ignition box and • The handling area must be dimensioned so that it can catch
the wiring disconnected, a volume of the flammable liquid equal to the capacity of
• only after the tag Machine repair is attached on the steer- the biggest, transport container.
ing wheel (the tag is delivered together with the machine • It must be equipped with portable fire extinguishers.
accessories).
• For handling the oil and diesel fuel, use containers such as
• on cold machine parts, steel barrels, canisters, sheet metal cans.
• after the machine, lubrication and maintenance and repair • The transport containers must be properly closed during
points have been cleaned, storage.
• using suitable, undamaged tools, • The containers must be provided with one hole, always
• by replacing parts with new original parts according to the stored with the hole up and secured so that their content
spare parts catalogue, cannot flow out and drip off.
• under proper illumination of the machine while working at • The containers must be marked by non-removable writings
reduced visibility or at night, stating the contents and flammability classes.
• if the work involves removing covers and safety elements,
reassemble them after completing the work,
• retighten bolted connections to the specified tightening
torque and check the connections for leakage,
• after the operating fluids are heated – beware of burns – use
only recommended media.
After the adjustment or maintenance is completed,

check all safety devices for proper operation!
ARS 200 97
3.1 Safety and other measures during maintenance of the machine
3.1.3 Environmental and hygienic principles Ecological principles
When operating or maintaining the machines, the user is

obliged to follow general principles of health and environment
protection according to laws, ordinances and regulations in in-
dividual territories when the machine is used.
The discarded (dismounted, replaced) operating fluids
of the individual machine systems and also some of its
Hygienic principles parts become hazardous wastes with dangerous proper-
ties for the environment.
• Petroleum products, refrigerants, battery cartridges and
paints including thinners are harmful to health. Workers
coming into contact with the above products during opera-
tion or maintenance of the machine are obliged to follow This category of waste products includes in particular:
general principles of their own health protection and com- -- organic and synthetic lubricating materials, oil or fuels,
ply with safety and hygienic manuals by manufacturers of
-- brake fluids,
the products.
-- coolants,
In particular we draw your attention to the following:
-- battery cartridges and batteries,
-- Protect your eyes and skin while working with the bat-
teries. -- air-conditioning fluids,
-- Protect your skin while handling petroleum products, -- cleaning and preservative agents,
paints and coolants. -- all dismounted filters and filter elements,
-- Wash your hands properly after finishing the work and -- any used and discarded hydraulic and fuel hoses, rub-
before eating, treat your hands with a suitable repara- ber-metals and other elements of the machine contami-
tion cream. nated with the above mentioned products.
-- Follow the operation manual of the machine while
working with the cooling systems.
• Always store petroleum products, refrigerants, battery
cartridges and paints including organic thinners, and also
cleaners and preserving agents in original and properly
labelled containers. These materials are not allowed to be S uvedenými látkami a díly musí být po vyřazení na-
stored in unlabelled bottles or in any other containers con- kládáno v souladu s příslušnými národními předpisy
sidering the likelihood of confusion. Possible confusion with na ochranu životního prostředí a v souladu s předpisy
foodstuffs or beverages is very dangerous.
o ochraně zdraví.
• If by accident the skin, eyes or mucous membrane is stained
or if you breathe in vapours, apply immediately the princi-
ples of the first aid. In case of accidental ingestion of these
products, seek immediately medical help.
• While working with the machine when it is provided with a
platform or the cab windows are open, always use ear pro-
tectors of suitable type and version.
98 ARS 200
3.2 Specification of operating fluids MAINTENANCE MANUAL
3.2.1 Engine oil °F °C

2412 104 40
The engine oil is specified according to the performance and
viscosity classification.
86 30
Performance classification
Due to the emission requirements Tier 3, the engine manufac-
turer requires so that only such oils are used that are certified by
Deutz company.
68 20
10W-30
10W-40
15W-40
20W-50
0W-30
0W-40
5W-30
5W-40
Permissible oils according to DEUTZ QUALITY CONTROL (DQC):
DQC III LA
DQC IV LA 50 10
For a current list of oils corresponding the classification see the
webpage of the engine manufacturer Deutz (www.deutz.com).
32 0
14 -10
If a failure occurs due to the use of an incorrect oil, the
guarantee shall be cancelled.
-4 -20
Viscosity classification
To determine the viscosity class SAE (Society of Automotive En- -22 -30
gineers), the ambient temperature and type of operation where
the machine is used are decisive.
Note -40 -40

264029A
Exceeding the lower temperature limit does not result in dam-
age to the engine; it can only cause some starting difficulties.
It is convenient to use universal multi-range oils to avoid oil
changes due to the ambient temperature.
Exceeding the upper temperature limit can result in de-

creasing lubricating abilities of the oil and cause a high
oil degradation.
Reduce the oil change interval by half if there is at least
one of the following:
- ambient temperature is permanently below -10 °C;
- oil temperature during operation of the machine is
below 60 °C.
ARS 200 99
3.2 Specification of operating fluids
3686
3.2.2 Fuel D < 15 ppm S

< 15 mg/kg S
3.2.3 Coolant
3686 2152
Diesel oil is used as fuel for the engine: Fill the cooling circuit with Deutz Cooling System Conditioner
• EN 590 DQC CA-14 in the water ratio according to the following table.
• ASTM D 975 Grade 1-D S15 Deutz agent Water For temperatures up to
• ASTM D 975 Grade 2-D S15 35 % 65 % -22 °C
40 % 60 % -28 °C
45 % 55 % -35 °C
50 % 50 % -41 °C
The engine manufacturer allows the use of a fuel with a The agent protects the cooling system before freezing, corro-
sulphur content not exceeding 0.0015 percent by weight sion and overheating.
(0.0010 percent by weight for the use of the machine in
EU).
The use of a fuel with a higher sulphur content means
that the engine warranty will be lost.
At ambient temperatures below 0 °C (32 °F), use the win-
ter diesel fuel. It is forbidden to operate the machine without coolant.
Mixing diesel with special additives is forbidden. It is forbidden to use a different coolant; the engine
could be damaged and the warranty lost.
Water quality
Use only water whose properties correspond to values in the
table:
min . max .
pH value 6,5 8,5
Chlorine content in mg/l 100
Sulphate content in mg/l 100
Water hardness in mmol/l 3,56
If the water properties do not correspond to values in the table,

the water must be treated.
• Too low pH value:
-- Add dilute sodium hydroxide or caustic potash.
• Too high total hardness:
-- Mix with softened water (pH neutralizing condensate or
water softened by an ion exchanger).
• Too high chloride and/or sulphate value:
Mix with softened water (pH neutralizing condensate or water
softened by an ion exchanger).
100 ARS 200

MAINTENANCE MANUAL
3.2.4 Hydraulic oil 3.2.5 Gear oil

2158 2186
For the hydraulic system of the machine, it is necessary to use Use high-quality oils corresponding to API GL-5, or EP or MIL-
only high-quality hydraulic oils of class according to ISO 6743/ L-2105 C to lubricate the drum gearbox and the wheel axle drive
HV (equal to DIN 51524 part 3 HVLP; CETOP RP 91 H). gearboxes.
Fill the machines standardly with a hydraulic oil that has cin- SAE 80W/90 viscosity for the ambient temperature
ematic viscosity of 68 mm2/s at 40 °C (104 °F) ISO VG 68. This oil -10 °C ÷ +30 °C (14 °F ÷ 86 °F).
is the most suitable to be used in the widest range of ambient
temperatures. SAE 80W/140 viscosity for the ambient temperature
+20 °C ÷ +45 °C (68 °F ÷ +113 °F)
At high external temperatures when the oil tempera-

ture is constantly 90 °C (194 °F), we recommend you to The operating temperature of the oil must not exceed
replace the oil with an oil with the kinematic viscosity 85 °C ÷ 90 °C (185 °F ÷ 194 °F).
100 mm2/s – HV 100.
If it is necessary to start the machine at temperatures
below -8 °C (18 °F) for one month or longer, replace the
oil in the hydraulic system with an oil with the kinematic
viscosity 46 mm2/s – viscosity class HV 46.
At temperatures below -13 °C (9 °F), replace it with an oil
with the kinematic viscosity of 32 mm2/s – class of viscos-
ity HV 32; see Operating manual, chapter 2.9.3.
Synthetic hydraulic oil

The hydraulic system can be filled with a synthetic oil, which if
leakages occur will be degraded completely by microorganisms
present in water and soil.
Always consult with the oil manufacturer or dealer any

switching from mineral oil to synthetic one or mixing oils
of various brands!
ARS 200 101

3.2 Specification of operating fluids
3.2.6 Lubricating grease 3.2.9 Air-conditioning fluids

0787 2441
To lubricate the machine you must use plastic grease containing Mixture:
lithium according to:
1.2 kg of coolant Halocarbon 134a
ISO 6743/9 CCEB 2
0.04 l of oil PAG 150
DIN 51 502 KP2K-30
0.005 l of contrast medium
3.2.7 Drum coolant

3.2.10 Vibrator oil
2152
2412
Mixture: For lubricating the vibrator, use oils according to:

56 l (14.8 gal US) water SAE 15W-40, API CF-4/SG
126 kg (277.8 lb) 34 % calcium chloride – CaCl2
3.2.8 Windscreen washer

fluid
2260
The windscreen washer is filled with water (up to 0 °C) and with
a windscreen washer fluid for motor vehicles.
Replace the water with an antifreeze agent at tempera-

tures below 0 °C (32 °F).
102 ARS 200

3.3 Fluids
Medium volume
Part Fluid type Brand
l (gal US)
Engine Engine oil according to chapter 3.2.1 16 (4.2)

2412
Fuel tank Diesel oil according to chapter 3.2.2 350 (92.5)
Hydraulic system Hydraulic oil according to chapter 3.2.4 115 (30.4)

2158
Drum gearbox Gear oil according to chapter 3.2.5 5 (1.3)

2186
Axle gearboxes Gear oil according to chapter 3.2.5 2x2.5 (2x0.7)

2186
Articulation joint
bearings – steering joint Plastic grease according to chapter 3.2.6 As required
& steering cylinders 0787
Year-round anti-freeze according to chapter 3.2.3 –

Engine cooling system 48 (12.7)
for temperature up to -25 °C (-13 °F)
2152
Vibratory drum Engine oil according to chapter 3.2.10 7.5 (2)

2412
Air-conditioning Mixture according to chapter 3.2.9 -

2441
Water and anti-freeze agent – ratio according to

Windscreen washers 4 (1.1)
outdoor temperature
2260
Drum coolant Mixture according to chapter 3.2.7 150 (39.6)

2152
ARS 200 103

3.4. Lubrication and Maintenance Chart
Every 20 hours of operation (daily)

3.6.1 Engine oil level check
3.6.2 Engine coolant level check
3.6.3 Hydraulic oil level check
3.6.4 Crankcase ventilation
3.6.5 Fan inspection
3.6.6 Inspection of dust valve of the air filter
3.6.7 Fuel level check
3.6.8 Cleaning the water separator of fuel filter
3.6.9 Check of warning and checking devices
3.6.10 Engine leakage inspection
3.6.11 Exhaust system leakage inspection
Every 100 hours of operation (weekly)

3.6.12 Checking pressure in tyres
After 100 hours of operation

3.6.24 Checking wheel screws for tightening *
3.6.31 Travel gearbox oil change *
Every 250 hours of operation (3 months)

3.6.13 Engine cooling circuit inspection
3.6.14 Air filter sensor check
3.6.15 Machine lubrication
3.6.16 Vibrator oil check
3.6.17 Travel gearbox oil check
3.6.18 Checking pad-foot segments

3.6.19 Engine oil change
3.6.21 (Air-conditioning) belt check
3.6.22 Fuel filter replacement
3.6.23 Air filter element replacement
3.6.24 Checking wheel screws for tightening
3.6.25 Cleaning the cab ventilation filter
3.6.26 Wiring inspection
104 ARS 200

MAINTENANCE MANUAL
After 500 hours of operation

3.6.36 Vibrator oil change **
Every 1000 hours of operation (1 year)

3.6.27 Intake manifold inspection
3.6.28 Battery inspection
3.6.29 Engine belt inspection
3.6.30 Engine belt tensioner check
3.6.31 Travel gearbox oil change
3.6.32 Shock-absorbing system inspection
3.6.33 Cleaning the fuel tank
3.6.34 Engine inspection
3.6.35 Engine and machine diagnostics
Every 2000 hours of operation (2 years)

3.6.36 Vibrator oil change
3.6.37 Cleaning and checking the air conditioning system
3.6.38 Hydraulic oil change and filter replacement
3.6.39 Replacement of the suction basket of the cab and bonnet lifting and lowering unit
3.6.40 Engine coolant change
3.6.41 Valve clearance check, adjustment
Maintenance - As Needed
3.6.42 Cooler cleaning
3.6.43 Fuel system venting
3.6.44 Machine cleaning
3.6.45 Scraper adjustment
3.6.46 Checking screw connections for tightening
* First after 100 hours

** First after 500 hours
ARS 200 105

3.5 Lubrication and service plan
LUBRICATION AND SERVICE PLAN

CONTROL
LUBRICATE
EXCHANGE
2000
1000
500
250
20
Filter set 2000 h / 4-760191
Filter set 500 h / 4-760190
Engine oil: DQC III LA, DQC IV LA
Hydraulic oil: ISO VG 68 ISO 6743/HV
Grease: ISO 6743/9 CCEB 2
Transmission oil: SAE 80W/90 API GL-5

SAE 80W/140 API GL-5
253049en
106 ARS 200

3.6 Lubrication and maintenance operations MAINTENANCE MANUAL
0h TEST
0000 h0 h 00,0 Hz
00/00/0000
00:00
0 °C 0 rpm
0V
0 °C 0%
0l/h SI
0 kPa 0h US
253048
Carry out lubrication and maintenance in regular intervals according to daily values on the counter of worked hours.
This manual includes only basic information about the engine, the other data are given in the operation and maintenance manual,
which is a part of documentation supplied together with the machine.
Observe all the instructions specified in the operation and maintenance manual!
Retighten removed or loosened bolts, plugs, threaded joints in the hydraulic system, etc. with the tightening torque specified in tables
in the chapter 3.6.46 unless a different value is given for the respective operation.
Inspect the machine when placed on a flat and solid surface and secured against movement (with scotch blocks), always
with the engine off, the key removed from the ignition box and the wiring disconnected (unless otherwise required).
After the first 100 hours of operation of the new machine (or after a general overhaul), carry out the following operations ac-
cording to chapter:
After the first 500 hours of operation of the new machine (or after a general overhaul), carry out the following operations ac-
cording to chapter:
ARS 200 107

3.6 Lubrication and maintenance operations
3.6.1 Engine oil level check
• Wait about 5 minutes until the oil runs down to the engine
sump. 2
• Take out the oil dipstick (1), wipe it, insert fully back and take
it out again to read out the oil level.
1
253012
• Keep the level within the range of gauge marks imprinted in

the dipstick. The lower mark MIN shows the lowest possible
oil level, the upper mark MAX the highest one..
• After removing the filler plug (2), refill the oil through the
oil filler. Wait about 1 min. until the level is stable and check
again. MAX
• Refill the identical type of oil. Use oils according to chapter
3.2.1.
MIN
• Check the engine for leakage, repair possible causes.
• Check the engine for damaged and missing parts and for
changes in appearance.
261042
Do not use the engine if the oil level in the engine is not
correct.
108 ARS 200

MAINTENANCE MANUAL
MAX
• Before starting the engine, visually check the level.

• Refill through the filler neck (1). MIN
1
• Keep the level between the marks ”MIN” and ”MAX”.
253046
Remove the filler plug when the engine coolant temper-

ature drops below 50 °C (120 °F). If you remove the plug
at a higher temperature, there is a risk of scalding caused
by steam or coolant due to internal overpressure.
The level must not fall below the sight hole of the level
indicator.
Refill only with an antifreeze coolant on the same basis
according to chapter 3.2.3.
Do not add any additives to the engine coolant to repair
the cooling system leakage!
Do not refill a cold coolant into a hot engine. There is a
danger of damage to the engine castings.
In case of large losses, find out where the cooling system
leaks and repair the cause.
ARS 200 109

3.6.3 Hydraulic oil level check
MAX
• Check the oil level in the oil gauge.

MIN
STOP
261044A
• Refill the oil using the filling device through the quick cou-
pling (1), proceed according to chapter 3.6.38.
261128
When the level is below the bottom edge of the oil gauge
“MIN”, the indicator lamp lights up and the engine stops.
The tank filler neck cap (2) is sealed. If this seal is dam-
aged during the guarantee period of the machine, the
guarantee will be cancelled.
Carry out this refilling method as emergency one – not
recommended by the manufacturer!
The oil level must be always visible in the oil gauge!
Fill with the specified oil according to chapter 3.2.4.
In case of large oil leaks, find out the cause of leakage of
261045
the hydraulic system (leakage of screwed connections of
hoses, hydraulic generators, hydraulic motors, etc.) and
remedy the defects.
261044B
110 ARS 200

MAINTENANCE MANUAL
3.6.4 Crankcase ventilation
• Check the crankcase venting pipe for any deposits, frag-

ments, chips, or ice in the winter season.
261046
3.6.5 Fan inspection
• Check the fan visually. Replace the fan if damaged (e.g. miss-
ing parts of materials, cracks, shape changes, etc.).
261048
ARS 200 111

3.6.6 Inspection of dust valve of the air filter
• Clean the exit slit, press to remove any dust trapped.
Note
Any dust trapped in the dust valve is automatically emptied dur-
ing operation of the machine.
Do not operate the machine when the dust valve is

253013
damaged.
If the dust valve of the air filter is damaged, replace it
with a new valve of the same type!
Dust valve
Order number: 1201845
• After unscrewing the nut (2) and removing the cover (3),
check and clean the pre-filter bowl (1) if the sediment 2
reached to the mark. 3
Note: 1
The pre-filter is mounted on special order.
261050
112 ARS 200

MAINTENANCE MANUAL
3.6.7 Fuel level check
• Check the fuel volume on the display and refill if necessary.
409044A
• Clean the tank filler cap (1) and the filler neck (2).
• Unlock the lock and remove the cap.
1
• Refill the tank up to the bottom line of the filler neck through
the strainer.
261051
Note
The fuel tank volume is 350 l (92.5 gal US).
Do not smoke and do not use an open flame while

working.
Do not refill the fuel when the engine is running.
261052
Do not pump out the tank completely. After the tank is

completely pumped out, the whole fuel system must be
vented, which is demanding.
Use only the recommended clean fuel according to chap-
ter 3.2.2.
Do not refill the fuel in closed rooms.
Do not spill the fuel.
ARS 200 113

3.6.8 Cleaning the water separator of fuel
filter
• Turn off the engine.

2
• Prepare a sediment catch pan.
• Disconnect the electrical installation.
• Release the separator valve (1) by hand by turning to the left
by about 3 1/2 revolutions until the valve drops by 25 mm (1
in) down and drain the fuel until clean fuel starts to run off.
• Remount the valve.
• Connect the electrical installation. 1
253014
If you drained off more than 6 cl (2 ozs) of fuel, refill the

fuel into the pre-filter using the manual pump (2).
Do not smoke when working and do not use naked flame.

Do not drain the separator when the engine is running.
Use a suitable pan to catch the drained fuel with the

sediment.
114 ARS 200

MAINTENANCE MANUAL
3.6.9 Check of warning and checking devices
F
Brake test
3 0 P
Always after the machine start-up (every 24 hours), the driver is
asked for the brake testing.
R
The machine can continue in operating even when the brake
test is not performed (the test record is stored in the memory of
the machine control unit); the brake test can be carried out later.
Procedure:
• Set the travel control (3) to the position P (parking brake
enabled).
• Display the information screen.
• Turn on the BRAKE TEST – yellow backlight of the symbol, 409112
engine speed increased.
• Change the travel control (3) through the neutral position
(N) to the forward position (F).
• Successful test result = message TEST OK
• Unsuccessful test result = message TEST NOT OK Operation 0000,0 h TEST
possible only in the emergency mode of the machine. Call 0 0 0 0 ,0 h 0 0 ,0 Hz
the service. 00/00/0000
00:00
0 0 0 °C 0 0 0 0 r pm
00,0 V
0 0 0 °C 000 %
00 l / h SI
0 0 0 bar 00000,0 h US
253015
Check of switches and indicator lamps

• Turn the key in the ignition box to the position “I”.
0 I II
380K0022
• The brake, charging, lubrication and heating indicator lamps

will light up on the display.
409044C
ARS 200 115

• Then test functions of the switches (9–17, 26).
11
12 9
14 10
15
13 16
17
261054
26
253045
• Turn the key to position “II” to start the engine.

• The charging indicator lamp must go out after the starting
is completed.
409044D
Start moving the machine:

• After the machine moving-off is completed, the brake indi-
cator lamp goes out.
409044
116 ARS 200

MAINTENANCE MANUAL
Emergency brake button function:
• Move off the machine at a low speed.
• Press the emergency brake button (11).
11
• The machine stops moving, the parking brake is enabled
and the engine stalls.
261055
• The brake indicator lamps lights up on the display.
409044
• Change the travel control (3) to the brake position (P). Switch
over the key in the ignition box to the position “0“. F
• Now you can start the engine again.
3 0 P
Use sound signal to indicate the engine start!

Before starting the engine, check that the engine start
does not endanger anyone!
Give the audible alarm before the machine starts mov-
ing and wait long enough so that all present persons can
leave the area around the machine (space under the ma- 409112
chine) in time!
Make sure that the area in front of and behind the ma-
chine is free and no persons are present there!
During operation, check the instruments and indicator

lamps continuously.
Promptly repair any failures!
ARS 200 117

3.6.10 Engine leakage inspection
• Visually check the engine and the engine compartment for

oil leakage.
• Repair identified defects.
253016
3.6.11 Exhaust system leakage inspection
• Check the clips and pipes of the exhaust system.

• Repair identified defects.
If the exhaust piping with the flexible piece between the

engine and the catalytic converter leaks or is damaged,
the machine must not be operated until the defect is
repaired.
253017
253018
118 ARS 200

MAINTENANCE MANUAL
Every 100 hours of operation (weekly)
3.6.12 Checking pressure in tyres
Turn the tyres so that the valve bodies are in the highest
position.
• Check the pressure with a pressure gauge when the tyre is

cold. 261061
DIAMOND tyres
Maintain the tyre pressure at 160 kPa (23.2 PSI).
261142
TRAKTOR tyres
261143
LOADER tyres
261144
ARS 200 119

3.6.13 Engine cooling circuit inspection
• Check the cooling circuit for leakage. Check the hoses for
damage and missing hose clips.
253019
253020
253021
253022
120 ARS 200

MAINTENANCE MANUAL
• Check fins of the oil coolers and the engine cooler for clog-
ging. If fins are fouled, then clean them, e.g., by purging the
coolers with pressure air (steam or hot water) according to
chapter 3.6.42.
261138
261139
• Check the cooler for cracks and punctures.
ARS 200 121

3.6.14 Air filter sensor check
• Remove the engine intake cover.
261066
• Cover the air filter suction hole on the engine bonnet.
Do not use thin paper for covering – risk of intake hole

clogging!
• Turn the key to position “II” to start the engine.
0 I II
380K0022
• Set the travel control to the neutral position (N) – engine idle
speed. F
3 0 P
409112
122 ARS 200

MAINTENANCE MANUAL
• After it is covered, the indicator lamp for the air filter clog-
ging must light up.
409044E
• Unless indicator lamp goes ON, check the vacuum switch,

contacts and feeder cables.
Sensor
Order number: 4-5358520063
261068
ARS 200 123

3.6.15 Machine lubrication
• Remove the caps on the oil nipples.

• Put on the oil nipple of the high-pressure press gradually
and lubricate until the old grease starts flowing out.
• Replace the oil nipple caps.
Use recommended lubricating greases, see chapter 3.2.6.
Steering joint
upper bearing
261069
lower bearing
261070
bearing 4x
261071
261060
124 ARS 200

MAINTENANCE MANUAL
Linear hydraulic motors of steering
front pins 2x
261072
261060
261073
261060
rear pins 2x
261074
Linear hydraulic motors of bonnet lifting

upper pins 2x
261075
ARS 200 125

lower pins 2x
253023
Linear hydraulic motor of lifting off the driver’s stand

lower pin
261077
Door hinges pins

pins 8x
261078
261079
126 ARS 200

MAINTENANCE MANUAL
Bonnet hinges pins
pins 2 x
261080
261060
Front pins of the cab mounting

pins 2 x
261081
ARS 200 127

3.6.16 Vibrator oil check
• Stop the machine so that the plugs of the drum on the left 2
side are in the position according to Fig.
• Clean the area around the checking plug (1).

• Unscrew the plug (1) and check the oil level. The level must
reach to the inspection hole or flow out slightly.
• Unscrew the filler plug (2) and refill the oil.
• Clean the plugs and remount.
1
261082
261060
Refill the same type of oil.

Check the oil when it is cooled down.
128 ARS 200

MAINTENANCE MANUAL
3.6.17 Travel gearbox oil check
Wheel gearbox
• Stop the machine on a flat and solid surface so that the
plugs of the gearboxes of both wheels are in the position
according to the picture. The checking plug (1) in the hori- 1
zontal axis.
reach to the inspection hole or flow out slightly.
• Refill oil through the checking plug (1) if necessary.
• Clean the plug and remount.
261083
261060
Drum gearbox
reach to the hole or the oil must flow out slightly.
261084
• Remove the cover.
261085
261060
• Refill oil through the filling plug (2) if necessary.

• Clean the plugs and remount.
2
• Check tightness of the gearboxes.
261086
ARS 200 129

Do not touch the gearbox and adjacent parts if they are

hot.
Check the oil when it is cooled down.
3.6.18 Checking pad-foot segments
• Before checking, clean the surface of the segments especial-

ly around screw connections. Check the segments for gen-
eral condition (cracks, deformations) and the screws M24 8G
for tightening to the torque of 675 Nm (497.8 lb ft).
261087
130 ARS 200

MAINTENANCE MANUAL
The set of filters (500 h) can be ordered under the order

number 4-760190. For the list of all spare parts, see the
table in the end of this publication.
3.6.19 Engine oil change
Drain the oil after the operation is finished immediately

after the coolant has been cold down to 60 °C (140 °F), or
warm up the engine during operation until the coolant
temperature reaches 60 °C (140 °F).
• Prepare a suitable vessel.

• The drained volume is 16 l (4.23 gal US).
• Remove the drain plug and let the oil drain out.
• Remount the plug.
• Tightening torque 55 Nm (40.6 lb ft).
261088
261060
• Clean the surface around the head of the oil filter.

• Remove the filter.
• Clean the seating surface for the filter gasket.
261089
ARS 200 131

• Take the new filter.
• Fill the filter with clean engine oil.
Engine oil filter

396248
• Lubricate the gasket with oil.
396247
• Tighten the filter by 3/4 to 1 revolution after the filter makes

contact with the filter head.
• Tightening torque 15–17 Nm (11–12.5 lb ft).
Do NOT overtighten the filter, its thread and gasket may

get damaged.
396250A
132 ARS 200

MAINTENANCE MANUAL
• Fill the engine through the filler.
253024
• Refill the oil to the upper oil level mark (MAX).

• The oil volume is 16 l (4.23 gal US) including the oil filter vol-
ume.
Note MAX
• After refilling, start the engine for 2–3 min. Check regularly
the drain plug and filter for leakage.
MIN
• Stop the engine, wait for 5 minutes until the oil runs down to
the engine sump. Then check the level with the oil dipstick.
261042
Beware of the risk of scalding when draining hot oil. Let

the oil cool down to less than 50 °C (122 °F).
Follow the fire fighting measures!
Change the oil after 6 months at the latest even if 500

hours have not been worked. Change the oil at the inter-
val that comes first.
Use recommended filters only, refer to the spare parts
catalogue. Use recommended oil – see chap. 3.2.1.
Catch the drained oil and do not let it soak into the
ground.
Used oil and filters are environmentally hazardous waste
– hand it over for disposal.
ARS 200 133

• Check the antifreeze concentration in the coolant using a

refractometer.
Always check the coolant before the winter season. If the

measured concentration is not for the temperature of
-32 °C (-25 °F), adjust it by adding the antifreeze into the
coolant or change the coolant.
• Add anti-freeze agent according to chapter 3.2.3.
134 ARS 200

MAINTENANCE MANUAL
3.6.21 (Air-conditioning) belt check
Checking the air-conditioning belt for tension:

• Press with your thumb at the spot where the belt length
between the pulleys is the longest, using the 110 N (25 lb)
force.
• The max. slack is 10 mm (0.39 in).
261105
Checking the air-conditioning belt for wear:

• Visually inspect the belt.
• If longitudinal cracks appear on the belt, or the belt edges
are ragged, or some material parts are pulled off, then the
belt must be replaced.
Tensioning the air-conditioning belt:

• Loosen the screws and move the compressor.
• Tighten the screws.
Replacing the air-conditioning belt:

• Take out the belt.
• Insert the new belt.
• Tighten the screws.
• Check the belt for correct tension.
261106
ARS 200 135

3.6.22 Fuel filter replacement
Fuel filter
• Clean the fuel filter heads.
• Remove the filters.
253025
• Lubricate the seal rings of the new filters with oil.
Filter element
• Retighten the filters by 3/4 revolution after the filters are in

position.
• Tightening torque 10–12 Nm (7.4–8.9 lb ft).
396250A
Fuel pre-filter
• Disconnect the connector of the water separator sensor.
253026
136 ARS 200

MAINTENANCE MANUAL
• Clean the fuel filter head and dismantle the filter.
• Lubricate the seal ring of the new filter with oil.
Filter element
• Tighten the filter by 3/4 revolutions after the filter makes

contact with the filter head and connect the connector of
the water separator sensor.
• Tightening torque 17–18 Nm (12.5–13.3 lb ft).
396250
• Release the vent screw on the fuel filter.
• Refill the fuel into the fuel pre-filter using the manual pump.
• Tighten the vent screw on the fuel filter. 1
Use original specified filters.
253027
Do not bleed when the engine is hot, the leaking fuel can
cause a fire.
Follow safety regulations!
Do not smoke and do not use an open flame while work-
ing on the fuel system!
Catch the drained fuel.

Store used filters in a separate container and hand over
for disposal.
ARS 200 137

3.6.23 Air filter element replacement
The proper maintenance of the air filter and of the whole inlet manifold, the rubber parts in particular, will protect the engine against
dust effects significantly and extend the element lifetime and efficiency.
The side effect of the filter clogging is the smoking exhaust pipe, higher fuel consumption, power loss and increased temperature of
the engine.
Correct replacement of the filter element:

Slowly pull out the clogged element as carefully as possible.
Always clean the inner bodies of the cleaner to prevent dust from entering the interior of the inlet manifold to the engine.
Clean the seating surfaces for the gasket in the cleaner body.
Examine dust marks in the removed element that show its leakage in the filter body.
Push the gasket on the new element to check it for flexibility.
Check that the gasket sits correctly.
Never use damaged elements!

Do not use different elements than required!
Do not remove the elements only for checking purposes!
The filter must not be open longer than necessary!
Never operate the machine with the damaged filter body!
Air filter element replacement:

• The air filter contains a main element and a safety element.
• Always replace the main and safety elements when the indi-
cator lamp indicates that the air filter is clogged.
• Check the air cleaner and inlet manifold for fastening and
integrity.
409044E
138 ARS 200

MAINTENANCE MANUAL
• Lift off the bonnet to the end position; see the operating
manual, chapter 2.7.6.
• Remove the filter cap.
253028
• Take out the main element.
Filter set element

253029
• Take out the safety element.
253051
ARS 200 139

• Clean the internal area of the filter and of the contact sur-
face so that no dust is taken into the supply piping towards
the engine. Check connections and the piping for leakage
and the engine inlet opening on the bonnet for clogging
(e.g. by leaves).
Never use compressed air to clean the filter interior.
253050
• Insert the new safety element.
• Insert the new main element. Check that both elements are
mounted correctly and are sealing.
• Remove the dust valve, clean it and remount.
Dust valve
253047
140 ARS 200

MAINTENANCE MANUAL
First carry out after 100 hours.
• Using a torque spanner, check wheel disk screws for tighten-

ing.
• Tightening torque 314 Nm (232 lb ft).
261092
3.6.25 Cleaning the cab ventilation filter
• Remove the ACE Force display holder (1).

1
• Take out the filter element (2).
• Knock out the element carefully.
• If the element is damaged or cannot be cleaned properly,
replace it with the new one.
• Remount the ACE Force display holder (1).
261093
Clean regularly once a month. When working in a very
dusty environment, shorten the cleaning intervals.
Filter
3.6.26 Wiring inspection
• Check cables, connectors, protective hoses and their attach-

ments for damage, in particular if they are near hot surfaces
and moving parts of the machine including the engine. Re-
place damaged parts. Use only original spare parts.
ARS 200 141

3.6.27 Intake manifold inspection
• Check the engine inlet piping for leakage.

• Check the rubber air suction hose from the filter for damage
and for missing clamping clips.
253030
253031
• Check the connection between the bonnet and air filter for
leakage.
• Replace damaged gasket with new one.
Do not work with the machine if the seal between the

bonnet and the air filter is damaged or the connection
is leaky.
253032
142 ARS 200

MAINTENANCE MANUAL
3.6.28 Battery inspection
• Stop the engine and use the disconnector to disconnect the

wiring.
261031
• Clean the battery surface.

• Check the poles and terminals for condition. Clean the poles
and terminals. Apply a thin layer of grease on terminals.
• If a maintenance-free battery is installed in the machine, it
is not necessary to check the electrolyte level and refill the
electrolyte for the entire service life of the battery. Consult
the condition of battery discharge – the lowest permissible
voltage level (measured on the battery terminals), under
which the battery could be damaged, and the charging pro-
cedure with the battery manufacturer.
Note
If the machine is not used during the winter season for several
weeks, remove the battery and store it where it is protected 261097
from frost. Before storing and during the storage period, check
the battery and the recharging.
ARS 200 143

Use rubber gloves and eye protection devices when handling the battery.
Use suitable clothing to protect your skin against contact with the electrolyte.
After eye contact with the battery electrolyte, immediately flush the affected eye thoroughly with running water for
several minutes. Then seek medical advice.
After ingestion of the electrolyte drink large quantities of milk, water or suspension of magnesium hydroxide in water.
In case of skin contact with electrolyte, remove your clothing and shoes, wash the affected skin immediately with soap
and water or with solution of water and soda. Then seek medical advice.
Do not eat, drink, smoke at work!
After completing the work, wash your hands and face thoroughly with water and soap!
Do not check that the wire is live by touching the machine frame.
Keep the battery dry and clean.

Charge the battery if it is low.
Remove the battery from the machine to charge.
Do not disconnect the battery when the engine is running.
When working with the battery, always follow instructions of the battery manufacturer.
Disconnect the battery for repair or while handling wires and electrical components in the wiring circuit to prevent
short-circuit.
Disconnect the minus pole cable first when disconnecting the battery. Connect the plus pole cable first when connect-
ing the battery.
Never make direct conductive connection between both poles of the battery to avoid a short circuit and a hazard of
explosion of the battery.
Do not turn the battery upside down, the electrolyte can flow out.
In case of electrolyte spillage, wash the affected area with water and neutralize with lime.
Hand over the old inoperative battery for disposal.
144 ARS 200

MAINTENANCE MANUAL
3.6.29 Engine belt inspection
Checking the engine belt for wear:

• Visually inspect the belt.
261047
• Cracks perpendicular to the belt width are not considered

to be a fault. If longitudinal cracks appear on the belt, or the
belt edges are ragged, or some material parts are pulled off,
then the belt must be replaced.
Replacing the engine belt:

• Take out the air-conditioning belt.
261106
• Lift off the tension pulley of the belt using a square lever.
• Take out the engine belt.
• Insert the new belt.
Belt
Change and tension the belt when the engine is not

running!
261091
ARS 200 145

3.6.30 Engine belt tensioner check
• Check the tension pulley for correct function.

• Check the tension pulley and the arm for cracks.
Contact the Deutz service team for troubleshooting.
261091

2
(Wheel) axle gearboxes

• Place the machine horizontally on a flat and solid surface so
that the plugs of the gearboxes of the axle are in the posi-
tion according to the picture.
• Clean surfaces around the plugs.
1 261111
261060
• Place a suitable pan under the drain plug (1).
• Remove both plugs and clean them, and let the oil drain out.
• After draining the oil, remount the drain plug (1) and replace
the damaged seal.
• Refill the oil through the upper plug (2) until the level reach-
es to the hole or starts flowing out.
• Remount the plug (2), replace the damaged seal.

hot.
146 ARS 200

MAINTENANCE MANUAL
Drum gearbox – right side

• Remove the cover.
261085
261060
• Clean surfaces around the plugs.

• Place a suitable pan under the drain plug (3).
• Unscrew all plugs (1), (2), (3) and let the oil drain out. 2
• Remount the drain plug (3) after the draining is completed.
• Fill the recommended oil through the filler plug (2).
• Check the oil level in the inspection hole (1). The oil level
must reach to the lower edge of the opening or slightly flow 1
out.
• Mount the plugs (1) and (2), replace damaged plug seals.
261112

hot.
3
261176
ARS 200 147

3.6.32 Shock-absorbing system inspection
• Check rubber-metals for condition, and for rubber-to-metal

bond strength.
Replace if damaged.
Check screws and nuts for tightening.
Shock-absorbing system of the drum, left side, 6x.
Rubber mount
261114
Shock-absorbing system of the drum, right side, 10x.
Rubber mount
261115
Rubber-metals of the driver’s stand 4x.
Rubber mount
261116
148 ARS 200

MAINTENANCE MANUAL
Rubber-metals of the engine 6x.
Rubber mount
261117
ARS 200 149

3.6.33 Cleaning the fuel tank
• Unscrew the drain plug and let the oil flow out into the pre-
pared pan.
• Wash out the tank with clean fuel.
• Remount the plug.
261175
• If the contamination is heavy, remount the tank cap.

• Check and clean the interior of the tank.
261119
• Insert new sealing strips between the cap and the tank.
• Remount the caps.
Sealing tape
Note
• Clean the tank when there is a minimum fuel volume there.
• After the tank is run out, there is about 20 l [5.3 US gal] in
the tank.
261141
No smoking at work!!!
When cleaning, follow the environment protection

regulations.
Stop the fuel leakage.
150 ARS 200

MAINTENANCE MANUAL
3.6.34 Engine inspection
• Check the engine for mounting in the machine frame.

• Check rubber-metals for condition, and for rubber-to-metal
bond strength.
• Replace if damaged.
• Check screws and nuts for tightening.
• Check the engine. Replace damaged parts.
• Check the clamps and the hose connections.
253016
3.6.35 Engine and machine diagnostics
Contact the authorized Deutz service centre for diagnos-

tics of the engine.
Contact your dealer for diagnostics of the machine.
ARS 200 151

The set of filters after 2000 operating hours can be or-

dered under the order number 4-760191. For the list of
all spare parts, see the table in the end of this publication.
• Place the machine horizontally on a solid and flat surface so

that the drain plug on the left side of the drum (3) is in the 2
lowest position and the filler plug (1) in the highest position.
• Place a suitable pan under the drain hole. 3 261120
261060
• Unscrew all the plugs and let the oil flow out.
• Remount the drain plug (3) after the draining is completed.
• Through the filler (1), refill the recommended oil up to the
edge of the inspection hole (2).
• Mount the other plugs.
Let the drained oil cool down below 50 °C (122 °F).
Change the oil when it is warm.

152 ARS 200

MAINTENANCE MANUAL
3.6.37 Cleaning and checking the air
conditioning system
• Replace the filter dehydrator.
Water separator
• Have the individual components and wiring checked and

the air-conditioning system cleaned (moulds and bacteria
removed) by an authorized company.
• When working in a very dusty environment, the check must
be carried out in shorter intervals. 261121
ARS 200 153

3.6.38 Hydraulic oil change and filter
replacement
Drain the oil when cooled down below 50 °C (122 °F).

Follow the fire fighting measures!
Change the oil before the season starts, or after a long

shutdown of the machine. At the same time, clean the
suction filter, see chap. 3.6.39.
When disconnecting the hydraulic circuits, cover all

holes with plugs.
Catch the drained oil and do not let it soak into the
ground.
The used oil is ecologically hazardous waste – hand it
over for disposal.
• Remove the plug. Let the hydraulic oil drain out into the pre-
pared pan. The drained volume is 115 l (30.4 gal US).
261122
261060
• Remove the connector of the level gauge.
261123
154 ARS 200

MAINTENANCE MANUAL
• Remove the cap.
261124
• Remove the suction baskets.

• Clean the suction baskets.
• Remount the suction baskets.
• Inspect the interior of the tank.
• If the bottom is dirty, clean and rinse the tank carefully with
the new oil.
• Remount the cap.
• Use the new sealing tape.
Sealing tape
261125
• Remount the connector of the level gauge.

• Remove the vent filter. Mount the new vent filter.
Vent filter
261131
ARS 200 155

Replacing the pressure filter element
Carry out the replacement:

- When changing the oil
- When the indicator lamp of the pressure filter lights
up, the operating temperature of the oil ranges
50–60 °C (122–140 °F).
261126
261127
• Clean the seating surface underneath.
400173
156 ARS 200

MAINTENANCE MANUAL
• Check the seal ring for condition.
• Lubricate the ring with clean oil.
• Mount the new filter.
Filter element
400174
Always change the oil and replace the filter element

when inner parts of the units (hydraulic motors, hydrau-
lic generators) were destroyed, or after a major repair of
the hydraulic system. Clean and rinse out the hydraulic
tank before mounting the new unit and refill with oil.
When the engine is running at a higher speed, test func-
tions of the machine. Check for leakage.
Use only original filter elements according to the spare
parts catalogue.
Used filter elements are ecologically hazardous waste –

hand them over for disposal.
ARS 200 157

Filling the hydraulic circuit:
• Fill using the hydraulic unit.

• You can order the hydraulic unit from the machine manu-
facturer.
Hydraulic unit 230 V

Hydraulic unit 110 V

1251998
Note:
• The hydraulic unit 230 V is intended for operation in 230 Volt
networks (Europe), the hydraulic unit 110 V is intended for
operation in 110 Volt networks (North America).
• Put on the quick coupling of the hydraulic unit on the quick

coupling. Fill the hydraulic circuit until the clean oil starts
flowing out from the tank. Catch the oil in a clean pan.
261128A
• Let drain about 15 l (4 gal US) and mount the plug.
261122
261060
• Refill the tank with the oil to the maximum level and discon-
nect the filling device. MAX
MIN
STOP
261044A
158 ARS 200

MAINTENANCE MANUAL
Checking the oil thermometer sensor:
• Remove the sensor and clean the contact.

• Immerse the sensor in warm oil of a known temperature and
read the temperature on the hydraulic oil thermometer. If
the sensor works incorrectly, replace it with the new one.
Temperature sensor
261129
Alternative filling through the filler neck of the

MAX
tank
MIN
STOP
Fill the hydraulic circuit through the filler neck only in

emergency!
When this filling method is used, it is necessary to reduce
the next change interval to half, i.e. 1000 hours or 1 year.
Maintain cleanliness at work. Avoid contaminating the
system with materials that may damage important units!
261130
Do not open uselessly the hydraulic tank!
For cleaning the tank, use agents, which do not release
fibres, and do not use chemical detergents.
Fill with oil according to chapter 3.2.4.
• Fill the tank with the specified oil type through the filler
neck.
Note
When the tank is refilled through the neck, a large portion of
the old dirty oil remains in the circuit and the life cycle of the
hydraulic units will be shorter.
ARS 200 159

3.6.39 Changing the suction filter of the cab
and bonnet lifting and lowering unit
Clean while changing the hydraulic oil.
• Remove the connector of the level gauge.
261123
• Remove the cap of the hydraulic tank.
261124

• Clean the filter.
• Remount the filter.
Stop the oil soaking into the ground!
261132
160 ARS 200

MAINTENANCE MANUAL
3.6.40 Engine coolant change
Draining the cooling circuit:
Before draining the coolant from the cooling circuit let

the engine run for 5 minutes so that the liquid tempera-
ture can reach 50 °C (122 °F).
Do not open the pressure plug before the coolant tem-
perature drops below 50 °C (122 °F). Beware of gushing
of the coolant and scalding when opening the pressure
plug.
• Open the cooling system by removing the overpressure

plug on the expansion tank.
261133
• Stop the engine.

• Remove the drain plug.
• Let the fluid drain into the prepared pans.
• The drained volume is about 48 l (12.7 gal US).
261134
Note
• Check the cooling system for defective hoses and missing
hose clips. Check the cooler for damage and leakage and
the cooling fins for clogging. Clean and repair it, if necessary.
ARS 200 161

Fill the cooling circuit
• Mount the drain plug and fill the cooling system with the
new coolant with the minimum ratio of 50 % water + 50 %
antifreeze agent.
Wear gloves to protect your hands!

Protect your eyes with safety glasses or face shield!
Fill with the coolant according to chapter 3.2.3!
When changing, follow instructions of the antifreeze
manufacturer!
• Refill the coolant to the maximum level. After filling, wait

for about 2–3 minutes until the air escapes and the circuit is MAX
filled. The appropriate filling rate is 19 l/min [5 gal US/min].
Close the expansion tank with the overpressure plug.
Start the engine and wait until the temperature reaches

82 °C (180 °F). While waiting, check the coolant for leak-
age and the level on the water gauge.
261135
• Stop the engine.

• Check the level on the water gauge. If the level is low, refill
the coolant to maximum.
162 ARS 200

MAINTENANCE MANUAL
Do not open the pressure plug before the coolant tem-

perature drops below 50 °C (122 °F). Beware of gushing
of the coolant and scalding when opening the pressure
plug.
Catch the used liquid and have it safely disposed accord-

ing to valid regulations!
3.6.41 Valve clearance check, adjustment EX IN

• Contact the Deutz service for adjusting the engine valves.
261136
ARS 200 163

Maintenance - As Needed
3.6.42 Cooler cleaning
• Considering various working conditions, no regular clean-

ing interval can be specified.
• When working in a very dusty environment, carry out the
cleaning daily. The cooler fouling results in reduced cooling
effect and increased temperatures of the engine coolant
and hydraulic oil.
• Clean with compressed air or pressure water (steam). Clean
in the direction from the fan side.
261138
Take care not to damage the cooling fins by using clean-

ers with too high pressure.
When the cooler is contaminated by petroleum prod-
ucts, use a cleaning agent and proceed according to
the manufacturer’s instructions! Find out a cause of
contamination!
261139
Follow environmental standards and regulations when
cleaning the machine!
Clean the machine in a workplace equipped with a catch-
ing system of cleaning agents to avoid contamination of
the soil and water!
Do not use forbidden cleaning agents!
164 ARS 200

MAINTENANCE MANUAL
3.6.43 Fuel system venting
• Vent the fuel system before the first start in the following
cases:
-- replacement of the fine filter,
-- replacement of the fuel pump,
-- long-term shut-down of the machine,
-- when the tank is empty.
• Release the bleed screw on the fuel filter.

• Using a hand pump, add fuel into the fuel pre-cleaner until
clean fuel starts to flow out of the fuel filter. 1
• Tighten the bleed screw on the fuel filter.
No smoking at work!
Do not perform bleeding when the engine is hot as esca-
ping fuel can cause fire.
253027
Collect the escaping fuel!
ARS 200 165

3.6.44 Machine cleaning
• Clean the machine from big impurities after finishing your

work.
• Clean the whole machine completely on regular basis, at
least once a week. When working on cohesive soils, cement
and lime stabilizations, clean the machine completely every
day.
Disconnect the battery disconnector.

Clean with the engine stopped.
Do not use aggressive or easily ignitable cleaning agents
(e.g. petrol and/or easily flammable substances).
Before cleaning with pressure water, cover all holes, into

which the cleaning agent could penetrate (e.g. suction
inlet of the engine). After completing the cleaning, re-
move the covers.
Do not direct the running water or steam at the electric
parts or insulation materials. Always cover such materi-
als (interior of the alternator, etc.).
Follow environmental standards and regulations when

cleaning the machine!
Clean the machine in a workplace equipped with a catch-
ing system of cleaning agents to avoid contamination of
the soil and water!
Do not use forbidden cleaning agents!
166 ARS 200

MAINTENANCE MANUAL
3.6.45 Scraper adjustment
Scrapers for smooth drum

• Loosen the screws (1) and move the holders (2) to the drum
at the distance of 25 mm (0.98 in) between the scraper and
the drum.
1
2
Scraper 3
Order number: 4-12038A
282219
If it is possible to shift the scrapers in oval holes of the

holders (2) after the scraper (3) is used up, remove the
scraper (3) and shift it by one hole towards the drum.
Scrapers for pad-foot drum

• Loosen the screws (1) and move the individual scrapers (2)
to the drum at the distance of 35 mm (1.38 in).
1
Scraper
1
2
If a small gap is adjusted between the scraper and the
drum, the scraper can get in contact with the drum when
the machine turns.
Polytan contact scrapers (optional equipment)

• Loosen the screws (1) and move the scraper (2) to the drum.
Scraper
1
2
282221
ARS 200 167

3.6.46 Checking screw connections for tightening
• Check regularly whether the screwed joints are not loosened.

• Use the torque spanner for tightening.
TORQUE TORQUE
For 8,8 (8G) bolts For 10,9 (10K) bolts For 8,8 (8G) bolts For 10,9 (10K) bolts
Thread Nm lb ft Nm lb ft Thread Nm lb ft Nm lb ft
M6 10 7,4 14 10,3 M18x1,5 220 162,2 312 230,1
M8 24 25,0 34 25,0 M20 390 287,6 550 405,6
M8x1 19 14,0 27 19,9 M20x1,5 312 230,1 440 324,5
M10 48 35,4 67 49,4 M22 530 390,9 745 549,4
M10x1,25 38 28,0 54 39,8 M22x1,5 425 313,4 590 435,1
M12 83 61,2 117 86,2 M24 675 497,8 950 700,6
M12x1,25 66 48,7 94 69,3 M24x2 540 398,2 760 560,5
M14 132 97,3 185 136,4 M27 995 733,8 1400 1032,5
M14x1,5 106 78,2 148 109,1 M27x2 795 586,3 1120 826,0
M16 200 147,5 285 210,2 M30 1350 995,7 1900 1401,3
M16x1,5 160 118,0 228 168,1 M30x2 1080 796,5 1520 1121,0
M18 275 202,8 390 287,6
The values given in the Table are torques at dry thread (at coefficient of friction = 0,14). These values DO NOT apply to greased thread.
Chart for torques of cap nuts with “O” sealing ring - hoses
Torques of cap nuts with “O“ ring - hoses

Nm lb ft
Spanner
Thread Pipe Nominal Min Max Nominal Min Max
size
14 12x1,5 6 20 15 25 15 11 18
17 14x1,5 8 38 30 45 28 22 33
8
19 16x1,5 45 38 52 33 28 38
10
10
22 18x1,5 51 43 58 38 32 43
12
24 20x1,5 12 58 50 65 43 37 48
14
27 22x1,5 74 60 88 55 44 65
15
30 24x1,5 16 74 60 88 55 44 65
32 26x1,5 18 105 85 125 77 63 92
20
36 30x2 135 115 155 100 85 114
22
41 25
36x2 166 140 192 122 103 142
46 28
50 42x2 30 240 210 270 177 155 199
45x2 35 290 255 325 214 188 240
50 38
52x2 330 280 380 243 207 280
42
168 ARS 200
MAINTENANCE MANUAL
Chart for torques of necks with sealing edge or with flat Chart for torques of plugs with flat gasket
gasket
Neck Torques Plug Torques

G -M Nm lb ft G -M Nm lb ft
G 1/8 25 18 G 1/8 15 11
G 1/4 40 30 G 1/4 33 24
G 3/8 95 70 G 3/8 70 52
G 1/2 130 96 G 1/2 90 66
G 3/4 250 184 G 3/4 150 111
G1 400 295 G1 220 162
G 11/4 600 443 G 11/4 600 443
G 11/2 800 590 G 11/2 800 590
10 x 1 25 18 10 x 1 13 10
12 x 1,5 30 22 12 x 1,5 30 22
14 x 1,5 50 37 14 x 1,5 40 30
16 x 1,5 60 44 16 x 1,5 60 44
18 x 1,5 60 44 18 x 1,5 70 52
20 x 1,5 140 103 20 x 1,5 90 66
22 x 1,5 140 103 22 x 1,5 100 74
26 x1,5 220 162 26 x1,5 120 89
27 x 1,5 250 184 27 x 1,5 150 111
33 x 1,5 400 295 33 x 1,5 250 184
42 x 1,5 600 443 42 x 1,5 400 295
48 x 1,5 800 590 48 x 1,5 500 369
M-G
M-G M-G
282N221T 282N222T
ARS 200 169

170 ARS 200
3.7 Defects MAINTENANCE MANUAL
The defects are usually caused by incorrect operation of the machine. Therefore in case of any defect read carefully in-
structions given in the operation and maintenance manual for your machine and engine. If you cannot identify a cause
of the defect, contact the service department of the authorised dealer or the manufacturer.
The troubleshooting in hydraulic and electric systems requires knowledge of hydraulic and electrical systems; there-
fore contact the service department of an authorised dealer or the manufacturer for troubleshooting.
ARS 200 171

3.8 Annexes
Wiring diagram
Legend:
A1 - Turn signal flasher unit (optio- K

1-14,16 - Relay S41 - Windscreen wiper switch
nal equipment) M1 - Engine starter S42 - Rear wiper switch
A2 - Computer Rexroth RC20-10/30 M2 - Cab, bonnet lifting S43 - Double windscreen washer
A4 - Lever Gessmann M6 - Front wiper button
A5 - Display AMMA M7 - Rear wiper S44 - Heating switch
A5 - Computer of Bosch-Rexroth M8 - Front windscreen washer S45 - Rear window heating switch
engine (optional equipment)
M9 - Rear windscreen washer
A7 - Air-conditioning (optional S47 - Air-conditioning thermostat
M10 - Heating fan
equipment) (optional equipment)
Q1 - Battery disconnector
A8 - Time relay of window heating S48 - Air-condition overpressure
R1.1–1.4 - Engine heating safety element
A9 - Voltage transformer 24 V / 12 V
(optional equipment) R2 - Resistor R75 X1-61 - Interconnecting connectors
A10 - Autoradio 12 V (optional equi- R3–5 - Resistor R120 X34 - Mounting socket 24 V
pment) R6 - Glass heating X35 - Mounting socket 12 V
B1 - Vibrator frequency sensor S1 - Ignition box X36 - Engine diagnostics connector
B2 - Left rear wheel speed sensor S2 - Cab lifting switch X62-63 - WAGO terminals – arm rest
B5 - Inclinometer (optional equip- S3 - Bonnet lifting switch X64 - CAN diagnostics socket
ment) S4 - Front lighting switch (optional X65 - Diagnostics socket
B6 - Fuel level indicator equipment)
X68 - Display diagnostic socket
E1, 2 - Front marker lights (optional S5 - Rear lighting switch (optional
X70-75 - WAGO terminals – cab
equipment) equipment)
E3, 4 - Rear lights (optional equip- S6 - Orientation lighting switch
ment) (optional equipment) X80 - Interconnecting bridge
E5 - Number plate lighting (optio- S7 - Beacon switch (optional X81-88 - Interconnecting bridge to DIN
nal equipment) switch) Y1 - Cab lifting electromagnet
E6, 7 - Front headlights (optional S8 - Horn button Y2 - Cab lowering electromagnet
equipment) S9 - Warning lights switch (optio- Y3 - Bonnet lifting electromagnet
E8, 9 - Rear headlights (optional nal equipment) Y4 - Bonnet lowering electromag-
equipment) S10 - Turn signal switch (optional net
E10-13 - Orientation lighting – 360° equipment) Y5 - Cooling fan electromagnet
(optional equipment) S11 - Emergency brake button Y6 - RTM differential lock valve
E14 - Lighting in cab S12 - Service switch electromagnets
E15 - Beacon (optional equipment) S13 - Hydraulic tank float switch Y8 - Small vibration electromagnet
E16, 17 - Left turn signal lights (optional S14 - Parking brake switch Y9 - Big vibration electromagnet
equipment)
S15 - Hydraulic oil temperature Y10 - Fast travel – drum
E18, 19 - Right turn signal lights (optio- switch Y11 - Fast travel – left wheel
nal equipment)
S16 - Hydraulic oil filter pressure Y12 - Fast travel – right wheel
E20, 21 - Brake lights (optional equip- switch
ment) Y13 - Reverse travel valve electro-
S17 - Seat switch magnet
E22, 23 - Road headlights – Italokit
S18 - Vibration switch Small/Big Y14 - Forward travel valve electro-
S31 - Vibration switch On/Off magnet
F1–8 - Flat safety fuses
S32 - Blade up switch (optional Y15 - Brake valve electromagnet
equipment) Y16 - Blade electromagnet – up
S33 - Blade down switch (optional (optional equipment)
F31 - Main fuse equipment) Y17 - Blade electromagnet – down
F32 - Cab lifting fuse S34 - Blade floating position (optio- (optional equipment)
F33 - Heating fuse nal equipment) Y18 - Blade electromagnet – floating
F34–38 - Flat safety fuses S35 - Engine air temperature switch position (optional equipment)
G1 - Battery S36 - Coolant level Y23 - Electromagnetic air-condi-
G2 - Battery S37 - Pressure switch of engine air tioning compressor clutch
filter (optional equipment)
G3 - Alternator
H1 - Horn S38 - Water in fuel switch
H2 - Reversing horn (optional equi- S39 - Road lighting switch (optional
pment) equipment)
172 ARS 200

MAINTENANCE MANUAL
31 M1
X46.1:2
SCR
50
ECU
M
30
K
R1.1 K F
ECU
R1.2
F33 F31
SCR
R1.3
25A 20A
G3 S/B+
R1.4 G1 G2 Q1 IG/+15
G
Engine harness
12V 100Ah 12V 100Ah B+ A/L
connector X23
W
F32
F40
F36
F30
15A
50A
15A
80A
11 13 14
X81
ACE Force memory
X1:8
ECU
ECU
ECU
Telematic memory
M2
30 X23:35
35 36 38
31 R3 X23:36
50 S2
3 R120
2 X23:38
Y
1
Y1 R4 X23:39
Cab raising 6
39
5
Y2 4 R120 X23:1
Cab lowering
A6
S3 X23:2
3
2
2
1 X23:3
Y3
Bonnet raising
3
6 X23:6
Y4 5
6
4
Bonnet lowering X23:31
31 29
X1:48 X80
X1:49
X1:12
X23:29
30
28
13
11
34
33
32
E1 X1:14
X23:28
X23:30
X23:34
X23:32
X23:13
X23:11
X23:33
F1 SCR
Front sidelights X11:1
E2 X1:15 X34 X46.1:1
15A
F34
15A
X11:2
E3 X23:1 X18:1 X1:16
Taillight K3 F2
E4 X22:1 X18:2 X1:17
X1:4
X1:3
X1:11
X1:10
X1:9
X1:2
X1:1
87 30
X82
85 86 15A
Registration plate lighting E5 S39
X10:7
15A
F11
F12
B2.2
5A
B1.2
X1:41 K16
E22 X10:22
85 86 A4.1 A3.1
Road lights X1:42
E23 87 30
K4 S4 K1
R2
R75
E6 X10:8
30 87
Front headlights 85 86 A4 A3
X74
85 86
E7 87 30 X9:19
X75
V1
K5 F3 K2
E8 87 30 X9:11 30 87
Rear headlights 85 86 7.5A 85 86
E9 S5
X9:12 X10:9 A4 A3
X10:2
S1
X79
X73
K6 F4 30 15/54
E10 X9:17 87 30
85 86 7.5A 50a
E11 S6 X10:3
X10:10
Auxiliary lamps A4 A3
E12
E13
E14
Cab light - LED
S7
7 8
X10:21
Beacon X18:7 E15 X41:1 3 2 X9:13

10 9 S8
Horn X18:8
H1 X1:18 X10:12 A4 A3 X10:11
7.5A
X1:19
F5
E16 X23:2 X18:3 X10:14

Left indicator lights S9
E17 X25:3 A1
S10
X1:20 F6
A4.2 A3.2 X10:13 49a 49
X83
A4.2 A3.2 B2.1 B1.1

-31
7.5A
E18 X24:3 X1:21 A4.1 A3.1
A4.5 A3.5
Right indicator lights
E19 X22:2 X18:4 X1:22 X10:15 A4.4 A3.4
X84
X2 X1
K7
E20 X1:23 X85 30 87
Brake light
X22:3 X18:5 87a
X1:24 85 86
E21
Brake light
X23:3 X18:6
X1:25 V2
X1:26 K8 F13
X19:2 H2 X19:1 87 30
Reversing alarm
85 86 5A
F14
10A
S11
X10:17 A4.3 A3.3 X10:16 F15
X10:18 B2.2 B1.2 5A

STOP button (S11)
1 2 X10:20 B2.1 B1.1 X10:19
Service switch (S12)
3
S12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
107808_1en
ARS 200 173

3.8 Annexes
Wiring diagram
Legend:
A1 - Turn signal flasher unit (optio- pment) S39 - Road lighting switch (optional
nal equipment) K
1-14,16 - Relay equipment)
A2 - Computer Rexroth RC20-10/30 M1 - Engine starter S41 - Windscreen wiper switch
A4 - Lever Gessmann M2 - Cab, bonnet lifting S42 - Rear wiper switch
A5 - Display AMMA M6 - Front wiper S43 - Double windscreen washer
A5 - Computer of Bosch-Rexroth button
M7 - Rear wiper
engine S44 - Heating switch
M8 - Front windscreen washer
A7 - Air-conditioning (optional S45 - Rear window heating switch
M10 - Heating fan
A8 - Time relay of window heating S47 - Air-conditioning thermostat
Q1 - Battery disconnector (optional equipment)
(optional equipment) R1.1–1.4 - Engine heating S48 - Air-condition overpressure
A10 - Autoradio 12 V (optional equi- R2 - Resistor R75 safety element
pment) R3–5 - Resistor R120 X1-61 - Interconnecting connectors
B1 - Vibrator frequency sensor R6 - Glass heating X34 - Mounting socket 24 V
B2 - Left rear wheel speed sensor S1 - Ignition box X35 - Mounting socket 12 V
B5 - Inclinometer (optional equip- S2 - Cab lifting switch X36 - Engine diagnostics connector
ment) S3 - Bonnet lifting switch X62-63 - WAGO terminals – arm rest
B6 - Fuel level indicator S4 - Front lighting switch (optional X64 - CAN diagnostics socket
E1, 2 - Front marker lights (optional equipment) X65 - Diagnostics socket
equipment) S5 - Rear lighting switch (optional X68 - Display diagnostic socket
E3, 4 - Rear lights (optional equip- equipment)
ment) S6 - Orientation lighting switch
E5 - Number plate lighting (optio- (optional equipment)
nal equipment) X80 - Interconnecting bridge
S7 - Beacon switch (optional
E6, 7 - Front headlights (optional switch) X81-88 - Interconnecting bridge to DIN
equipment) S8 - Horn button Y1 - Cab lifting electromagnet
E8, 9 - Rear headlights (optional S9 - Warning lights switch (optio- Y2 - Cab lowering electromagnet
equipment) nal equipment) Y3 - Bonnet lifting electromagnet
E10-13 - Orientation lighting – 360° S10 - Turn signal switch (optional Y4 - Bonnet lowering electromag-
(optional equipment) equipment) net
E14 - Lighting in cab S11 - Emergency brake button Y5 - Cooling fan electromagnet
E15 - Beacon (optional equipment) S12 - Service switch Y6 - RTM differential lock valve
E16, 17 - Left turn signal lights (optional S13 - Hydraulic tank float switch electromagnets
equipment) Y8 - Small vibration electromagnet
S14 - Parking brake switch
E18, 19 - Right turn signal lights (optio- Y9 - Big vibration electromagnet
S15 - Hydraulic oil temperature
nal equipment)
switch Y10 - Fast travel – drum
E20, 21 - Brake lights (optional equip-
S16 - Hydraulic oil filter pressure Y11 - Fast travel – left wheel
ment)
switch Y12 - Fast travel – right wheel
S17 - Seat switch Y13 - Reverse travel valve electro-
S18 - Vibration switch Small/Big magnet
S31 - Vibration switch On/Off Y14 - Forward travel valve electro-
S32 - Blade up switch (optional magnet
equipment) Y15 - Brake valve electromagnet
F31 - Main fuse
S33 - Blade down switch (optional Y16 - Blade electromagnet – up
F32 - Cab lifting fuse equipment) (optional equipment)
F33 - Heating fuse S34 - Blade floating position (optio- Y17 - Blade electromagnet – down
F34–38 - Flat safety fuses nal equipment) (optional equipment)
G1 - Battery S35 - Engine air temperature switch Y18 - Blade electromagnet – floating
G2 - Battery S36 - Coolant level position (optional equipment)
G3 - Alternator S37 - Pressure switch of engine air Y23 - Electromagnetic air-condi-
filter tioning compressor clutch
H1 - Horn
H2 - Reversing horn (optional equi- S38 - Water in fuel switch
174 ARS 200

MAINTENANCE MANUAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
X1:28
X86
(M) 3
1 (H) X1:29
159
148
103
194
114
158
228
Vibrator frequency sensor B1
X1:30 108 Signal 201 F7
(C) 4
X1:31 203
X88
1 35A
Speed signal 2
204
2 X1:32 236 Direction
205
247
C
Speed signal 1 206
Left wheel rotations sensor B2 3 X1:33 208 Speed signal 1
4 X1:34 219 5V 202
X1:35 207
5 146
GND (5V) 220
Y5 X1:61 179 233
Cooling fan
X1:62 246
122
Y6 X1:63 128
Differential lock RTM 123
Y8 X1:64 187 124
Vibration small
X1:65
X1:66 245
Y9 188
Vibration big 258
X1:67
X1:68 181 240 F16
Y10 X1:69 152 1A
Fast travel - drum -
X1:70 184
229 B5
Y11 X1:71 149 +
X1:72 185
Y12 X1:73 151

Fast travel - right wheel
X1:74
X1:75 180
Y13 X1:76 X87 154

Travel backward
A2 Rexroth RC20-10/30
Y14 X1:77 153

Travel forward 120 Air condition
Y15 X1:78 190
Parking brake 107
X1:79
215
X1:80 116 CAN1 (H)
Fuel level gauge B6 216
CAN1 (L)
S13 X1:81 147 120
Hydraulic oil level
B
A
B
A
S14 X1:82 223
Parking brake
X78
X1:83 145 X76

S15 X1:84 121
Hydraulic oil temperature
X1:85
X77
S16 209
Hydraulic oil filter
X65
Y16 X1:86
B
A
243
Blade - up
Y17 X1:87 2 7
DIAG
Blade - down 241 253

CAN2 (H)
Y18 X1:88 193 254
Blade - floating position CAN2 (L)
X47
X48
X46
B
A
B
A
X64
X1:52
2 7
CAN
X1:53
B
A
B
A
X58
X56
B
A
X55
B
A
X53
B
A
X51
B
A
X49
X57
CAN modul
B
A
120
X52
X54
X50
B telematic
A reserve
B
A
B
A
19 20 21 22 23 24 25 26 11 27 28 9 13 14 15 16 17 18
107808_2en
ARS 200 175

3.8 Annexes
Wiring diagram
Legend:
A1 - Turn signal flasher unit (optio- K

nal equipment) M1 - Engine starter S42 - Rear wiper switch
A2 - Computer Rexroth RC20-10/30 M2 - Cab, bonnet lifting S43 - Double windscreen washer
A4 - Lever Gessmann M6 - Front wiper button
A5 - Display AMMA M7 - Rear wiper S44 - Heating switch
A5 - Computer of Bosch-Rexroth M8 - Front windscreen washer S45 - Rear window heating switch
engine (optional equipment)
A7 - Air-conditioning (optional S47 - Air-conditioning thermostat
M10 - Heating fan
A8 - Time relay of window heating S48 - Air-condition overpressure
(optional equipment) R2 - Resistor R75 X1-61 - Interconnecting connectors
A10 - Autoradio 12 V (optional equi- R3–5 - Resistor R120 X34 - Mounting socket 24 V
pment) R6 - Glass heating X35 - Mounting socket 12 V
B1 - Vibrator frequency sensor S1 - Ignition box X36 - Engine diagnostics connector
B2 - Left rear wheel speed sensor S2 - Cab lifting switch X62-63 - WAGO terminals – arm rest
B5 - Inclinometer (optional equip- S3 - Bonnet lifting switch X64 - CAN diagnostics socket
ment) S4 - Front lighting switch (optional X65 - Diagnostics socket
B6 - Fuel level indicator equipment)
E1, 2 - Front marker lights (optional S5 - Rear lighting switch (optional
equipment) equipment)
E3, 4 - Rear lights (optional equip- S6 - Orientation lighting switch
ment) (optional equipment) X80 - Interconnecting bridge
E5 - Number plate lighting (optio- S7 - Beacon switch (optional X81-88 - Interconnecting bridge to DIN
nal equipment) switch) Y1 - Cab lifting electromagnet
E6, 7 - Front headlights (optional S8 - Horn button Y2 - Cab lowering electromagnet
equipment) S9 - Warning lights switch (optio- Y3 - Bonnet lifting electromagnet
E8, 9 - Rear headlights (optional nal equipment) Y4 - Bonnet lowering electromag-
equipment) S10 - Turn signal switch (optional net
E10-13 - Orientation lighting – 360° equipment) Y5 - Cooling fan electromagnet
(optional equipment) S11 - Emergency brake button Y6 - RTM differential lock valve
E14 - Lighting in cab S12 - Service switch electromagnets
E15 - Beacon (optional equipment) S13 - Hydraulic tank float switch Y8 - Small vibration electromagnet
E16, 17 - Left turn signal lights (optional S14 - Parking brake switch Y9 - Big vibration electromagnet
equipment)
S15 - Hydraulic oil temperature Y10 - Fast travel – drum
E18, 19 - Right turn signal lights (optio- switch Y11 - Fast travel – left wheel
nal equipment)
S16 - Hydraulic oil filter pressure Y12 - Fast travel – right wheel
E20, 21 - Brake lights (optional equip- switch
ment) Y13 - Reverse travel valve electro-
S17 - Seat switch magnet
equipment) Y16 - Blade electromagnet – up
S33 - Blade down switch (optional (optional equipment)
F31 - Main fuse equipment) Y17 - Blade electromagnet – down
F32 - Cab lifting fuse S34 - Blade floating position (optio- (optional equipment)
F33 - Heating fuse nal equipment) Y18 - Blade electromagnet – floating
F34–38 - Flat safety fuses S35 - Engine air temperature switch position (optional equipment)
G2 - Battery S37 - Pressure switch of engine air tioning compressor clutch
G3 - Alternator
H1 - Horn S38 - Water in fuel switch
H2 - Reversing horn (optional equi- S39 - Road lighting switch (optional
pment) equipment)
176 ARS 200

MAINTENANCE MANUAL
19 20 21 22 23 24 25 26 11 27 28 9 13 14 15 16 17 18
R5
X10:35
X10:36
X10:38
X10:39
R120
X7:6
X7:5
X8:1
X8:2
X7:1
X7:2
S17
CAN2 (H) Brake + Neutral ; FNR

CAN2 (L)
CAN1 (L)
CAN1 (H)
CAN2 (L)
CAN2 (H)
X3:1 X2:2 X2:1 X10:6 F17
Seat switch
7.5A
Gessmann lever head

50a
A4
Gessmann lever
S18
X3:5 A4 A3
S34
S33
S32
S31
Vibration small/big
floating position
Blade
Blade down
Blade up
Vibration On/Off
Reserve
CAN2 (H)
CAN2 (L)
GND
24V
X8:3
X8:6
X7:4
X7:3
X8:5
X8:4
X10:5
X62
X63 120
X5:2
X5:4
X5:3
X5:1
B
A
DISP
X61
F18
3 4 2 5
GND
24V
M
F X36 diagnostic socket
Display
X68
A B
A5
15A
X6:86
X60
X59
Engine
K86 K85 K10 K50 K57
X6:85
B
A
B
A
S35 X6:10 X6:83 X1:51 B A
K83 K82 K91 K43
Engine air temperature
H G
X6:82 B
X6:50 X1:50 A
X6:57 X6:91 X1:91

K9
1(+)
S36 X6:43 X1:90 30 87

X6:62
Coolant level 85 86
K62 K81 K15 K12 K26 K70
X6 (D2.2)
2(-)
3(S)
X6:81
X6:67 X1:92
K67 K64 K18 K31 K13 K01 K03 K05
S37 X6:15
Engine air filter X6:64 X1:93
X6:12
X6:18
S38 X6:26
Water in fuel switch X6:31
X6:70
X6:13
Connector EMR4
X6:02 X6:01
K02 K04 K06
Y
X6:04 X6:03
X6:06 X6:05
F21
X21:2 X20:4 reserve
ACE
Y23 X21:1 X20:3 X1:94
Air condition compressor clutch
A7
X20:2 0 X9:14
M
1 S1
X9:15
S47 X20:1 X1:95 X9:16 X45:3
2
X45:1 K10
Air condition pressure switch 3 C 87 30
X9:5 F22
M
F 85 86
X45:2 7.5A
S2 10A
X9:1
X1:54 X9:2
X1:55 X9:3
29 17
107808_3en
ARS 200 177

3.8 Annexes
Wiring diagram
Legend: H2 - Reversing horn (optional equi- S39 - Road lighting switch (optional
A1 - Turn signal flasher unit (optio- pment) equipment)
nal equipment) K
A2 - Computer Rexroth RC20-10/30 M1 - Engine starter S42 - Rear wiper switch
A4 - Lever Gessmann M2 - Cab, bonnet lifting S43 - Double windscreen washer
A5 - Display AMMA M6 - Front wiper button
A5 - Computer of Bosch-Rexroth M7 - Rear wiper S44 - Heating switch
engine M8 - Front windscreen washer S45 - Rear window heating switch
A7 - Air-conditioning (optional (optional equipment)
equipment) S47 - Air-conditioning thermostat
M10 - Heating fan
A8 - Time relay of window heating (optional equipment)
A9 - Voltage transformer 24 V / 12 V S48 - Air-condition overpressure
R2 - Resistor R75 X1-61 - Interconnecting connectors
A10 - Autoradio 12 V (optional equi-
pment) R3–5 - Resistor R120 X34 - Mounting socket 24 V
B1 - Vibrator frequency sensor R6 - Glass heating X35 - Mounting socket 12 V
B2 - Left rear wheel speed sensor S1 - Ignition box X36 - Engine diagnostics connector
B5 - Inclinometer (optional equip- S2 - Cab lifting switch X62-63 - WAGO terminals – arm rest
ment) S3 - Bonnet lifting switch X64 - CAN diagnostics socket
B6 - Fuel level indicator S4 - Front lighting switch (optional X65 - Diagnostics socket
E1, 2 - Front marker lights (optional equipment)
equipment) S5 - Rear lighting switch (optional
E3, 4 - Rear lights (optional equip- equipment)
ment) S6 - Orientation lighting switch
(optional equipment) X80 - Interconnecting bridge
E5 - Number plate lighting (optio-
nal equipment) S7 - Beacon switch (optional X81-88 - Interconnecting bridge to DIN
E6, 7 - Front headlights (optional switch) Y1 - Cab lifting electromagnet
equipment) S8 - Horn button Y2 - Cab lowering electromagnet
E8, 9 - Rear headlights (optional S9 - Warning lights switch (optio- Y3 - Bonnet lifting electromagnet
equipment) nal equipment) Y4 - Bonnet lowering electromag-
E10-13 - Orientation lighting – 360° S10 - Turn signal switch (optional net
(optional equipment) equipment) Y5 - Cooling fan electromagnet
E14 - Lighting in cab S11 - Emergency brake button Y6 - RTM differential lock valve
E15 - Beacon (optional equipment) S12 - Service switch electromagnets
E16, 17 - Left turn signal lights (optional S13 - Hydraulic tank float switch Y8 - Small vibration electromagnet
equipment) S14 - Parking brake switch Y9 - Big vibration electromagnet
E18, 19 - Right turn signal lights (optio- S15 - Hydraulic oil temperature Y10 - Fast travel – drum
nal equipment) switch Y11 - Fast travel – left wheel
E20, 21 - Brake lights (optional equip- S16 - Hydraulic oil filter pressure Y12 - Fast travel – right wheel
ment) switch
Y13 - Reverse travel valve electro-
E22, 23 - Road headlights – Italokit S17 - Seat switch magnet
F21–28 - Flat safety fuses equipment) Y16 - Blade electromagnet – up
F31 - Main fuse S33 - Blade down switch (optional (optional equipment)
F32 - Cab lifting fuse equipment) Y17 - Blade electromagnet – down
F33 - Heating fuse S34 - Blade floating position (optio- (optional equipment)
F34–38 - Flat safety fuses nal equipment) Y18 - Blade electromagnet – floating
G1 - Battery S35 - Engine air temperature switch position (optional equipment)
S37 - Pressure switch of engine air tioning compressor clutch
G3 - Alternator
H1 - Horn
S38 - Water in fuel switch
178 ARS 200

MAINTENANCE MANUAL
29 17
X42:3 X70 X9:9 F23

S41 10A
7 8
X42:1 3
X42:6 M6 X42:2 14
Front wiper 13
X42:4 11
X43:3
S42
7 8
X43:1 3
X43:6 M7 X43:2
Rear wiper 14 13
X43:4 11
S43
7 8
Front windscreen washer M8 3
M M
2
M9 1
Rear windscreen washer 9 10
K11
87 30 X9:10 F24
85 86 S44 10A
7 8
1
X44:2 2
3
X44:1 M10
Heating
M
X44:3 4
5
6
9 10
K12
85 86
87 30
A8
87a 30
87 S45
31 15 7 8
Rear windscreen heating K13

3 2
10 9
85 86
R6 87 30 X9:4 F25 C
Windscreen 20A
heating
24V max.16A F26
reserve
K14
Telematic
85 86
X40:1 87 30 X9:6 F27 F8
Car radio
+12V 12V 24V

A10
12V
X40:2 X9:7 10A A9 20A

GND GND GND
X12:1 F28
X35
X12:2 7.5A
107808_4en
ARS 200 179

3.8 Annexes
Hydraulic system diagram – RTM
Legend:
1 - Travel pump
2 - Vibration pump
3 - Steering and cooling pump
4 - Drum travel hydraulic motor
5 - Wheel travel hydraulic motor
7 - Vibration hydraulic motor
8 - Cooling hydraulic motor
9 - Steering hydraulic cylinder
10 - Cab lifting cylinder
11 - Bonnet lifting cylinder
12 - RTM module
13 - Flushing block and RTM control
14 - Brake block
15 - Lifting block
16 - Valve block
17 - Hydraulic lock
18 - Hydraulic tank
19 - Leak cube
20 - Servosteering
21 - Priority valve
22 - Hydraulic filter
23 - Hydraulic cooler
24 - Aggregate
25 - Measuring quick coupler
26 - Measuring quick coupler
27 - Filling quick coupler
28 - Ball valve
29 - Suction basket
30 - Suction basket
180 ARS 200

13
C
ARS 200
2
800 1 3 TN
C
B A
20 MB MA
175 4
DRUM MA
B A A
P LS T L R
27 80
33
T L1
28 l/min L2
max
min
B
P L R T 16
M4 M5 MB
240 240
PP
P1 X B S
P L L R R T
5
LEFT WHEEL MA
A
60
B1 B2 B3 B4 T 22
L1
B5 P
16 bar L2
max
min
B
100/50-400 9 M4 M5 MB
M P1
14
100/50-400
A C S
5
50/28-320
25/18-320
25/18-320
12 RIGHT WHEEL MA
A
LEFT HYDROMOTOR
CF EF
PRAVÝ HYDROMOTOR
A2 A2 A2
60
11 11 10
LS 22
7 L1
3,5 bar 2,7 bar 25 25 26 25 L2
max
min
B
P 17 17 17
M4 M5 MB X3 X3 X3
21 X2 X2 X2
X1 A11 X1 X1
A11 A11
22 M14 M14 190 8 A1 A1 A1
C2 C1 C2 C1 15
FM3 E
MA A
F M3 E MA 22
A
B2
400 420 L1 M3 M1 A A2
A B
Dn16
Dn
24 28 P T
2200 75
115 45 22
rpm
B1
A1
A B
400 420 L2 M2 B
50
23
B P T
L4 MB B L2 L4 MB 28
L2 M4 M5 S M4 M5 S T
100
P1
T M P
24 P
°C 0,5 kW 7
0,63 M
100 24 V
30 29 1 bar 60
1 25 2 3 25 7
19
100 100
18
25451en
MAINTENANCE MANUAL
181
3.8 Annexes
Table of spare parts
Chapter Spare part Order number
3.6.6 Dust valve 1201845
Every 250 hours of operation (every 3 months)
3.6.14 Sensor 4-5358520063
3.6.19 Engine oil filter 1320509
3.6.22 Filter element 1301837
3.6.22 Filter element 1399158
3.6.23 Filter set element 1400953
3.6.23 Dust valve 1201845
3.6.25 Filter 1263263
3.6.29 Belt 1320522
3.6.32 Rubber mount 4-9200000032
3.6.32 Rubber mount 1160054
3.6.33 Sealing tape 4-5422250007
3.6.38 Sealing tape 4-26380
3.6.38 Vent filter 1280287
3.6.38 Filter element 4-5358520121
3.6.38 Temperature sensor 1234999
3.6.45 Scraper 4-12038A
3.6.45 Scraper 4-21342
3.6.45 Scraper 4-28168
182 ARS 200

MAINTENANCE MANUAL
Content of the set of filters after 500 operating hours (4-760190)
Chapter Spare part Number of parts Order No.
3.6.19 Oil filter 1 1320509
3.6.22 Filter element 1 1399158
3.6.22 Fuel filter element 2 1301837
3.6.25 Air filter element 1 1263263
Content of the set of filters after 2000 operating hours (4-760191)
Chapter Spare part Number of parts Order No.
3.6.19 Oil filter 1 1320509
3.6.22 Fuel filter element 2 1301837
3.6.25 Air filter element 1 1263263
3.6.38 Filter 1 1280287
3.6.38 Filter element 1 4-5358520121
ARS 200 183

3.8 Annexes
Notes
184 ARS 200

MAINTENANCE MANUAL
Notes
ARS 200 185

3.8 Annexes
Notes
186 ARS 200

Ammann Unternehmungen
Eisenbahnstrasse 25
CH-4901 Langenthal
Phone +41 62 916 61 61
www.ammann-group.com

5 1JCAuE

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Operating manual

Book ID: 4-P06253DE -EN

EC Declaration of conformity / EG-Konformitätserklärung

Výrobce / Manufacturer / Hersteller: Ammann Czech Republic a.s.

Popis strojního zařízení / Description of the machinery / Beschreibung

Typ / Type / Typ: ARS 200

Místo a datum vydání / Place and date of issue / Ort und Datum der Nové Město nad Metují,

Jméno / Name / Name: Bc. Martin Čeřovský

With kind regards,

Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují

% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com

This manual consists of:

The notice warns of possible damage to the machine or its parts.

The notice warns of the necessity of environmental protection.

2.2 Environmental and hygienic principles...............................................................................................34

2.3 Machine preservation and storage......................................................................................................35

2.4 Machine disposal after its service life..................................................................................................37

2.7 Machine control and use.......................................................................................................................68

2.8 Machine transport.................................................................................................................................84

2.9 Special conditions to use the machine................................................................................................87

3.2 Specification of operating fluids..........................................................................................................99

Every 20 hours of operation (daily)....................................................................................................108

Every 100 hours of operation (weekly)..............................................................................................119

Every 250 hours of operation (3 months)..........................................................................................120

Every 1000 hours of operation (1 year).............................................................................................142

Every 2000 hours of operation (2 years)............................................................................................152

Specification of the expected use of the machine

The rollers are designed for operation under conditions accord-

1. Name – always mentioned only in the English version 1

Engine nameplate position

2.1.1.1 Before compacting works are started

•• The building contractor (machine user) is liable to issue in-

•• Only a driver having been trained according to ISO 7130

8. Danger area Keep a safe distance from the machine.

16. Guaranteed sound power level. L WA

19. Hydraulic oil level

21. Engine oil drain plug

22. Coolant drain plug

23. Expansion tank filling

26. Battery disconnector I

28. Maximum load

29. Tyre pressure

•• Signals given by an assistant operator if the operator can-

EXAMPLES OF COMMUNICATION SIGNALS:

Watch out, danger

Slow driving forward – towards me

Driving to the right

Driving to the left

Short distance travel

•• Discarded operating fluids of the individual systems of the

After 6 months, we recommend you to inspect the condi-

Before restoring operation of the machine, wash off the

•• Check the machine according to transport documents.

Before putting the machine into operation, wash the

The manufacturer shall not be responsible for damage to

Use the button to adjust the blade to the transport position.

Use the button to adjust the blade to the working position.

Travel control (3) Vibration amplitude switch (9)

Blade floating position button (5)

Vibration button (6)

Press the button to turn on/off the function.

It is used for turning on/off the warning lights – the function

0 Lights switch (marker/dim) (15)

Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují

% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com