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Product: TRACK FELLER BUNCHER
Model: 541 2 TRACK FELLER BUNCHER F7D
Configuration: 541 Series 2 Track Feller Buncher F7D00001-UP (MACHINE)
POWERED BY C9 Engine

Disassembly and Assembly

541 Series 2 and 552 Series 2 Track Feller Bunchers Engine Supplement
Media Number -UENR0342-00 Publication Date -01/05/2011 Date Updated -25/06/2019

i04324111

Reversible Fan - Assemble

SMCS - 1356-016-RVF

Assembly Procedure
Table 1
Required Tools

Tool Part Number Description Qty

A 5P-4756 Spanner Wrench 1

C 1P-1857 Retaining Ring Pliers 1

D - Loctite 620 1

E 1P-0520 Driver Gp 1

F 8S-2328 Dial Indicator Gp 1

Illustration 1 g01023039

1. Install bearing cups (46) by using Tooling (E).

 Illustration 2 g01023036

2. Install bearing cone (45).

Illustration 3 g01023033

3. Install seal (44).

Illustration 4 g01023027

4. Install bolts (43) into shaft assembly (42) before the shaft is installed into the bearing
carrier.
 Illustration 5 g01022809

5. Position the square portion of shaft assembly (42) into a vise, as shown. Install bearing
carrier (9) onto shaft assembly (42).

Illustration 6 g01023025

6. Install spacer (41) and shim (40) into the bearing carrier.

Illustration 7 g01023006

7. Install bearing cone (39).

 Illustration 8 g01023004

8. Apply clean oil to the threads of nut (38). Install lock (37) and install nut (38). Tighten nut
(38) to a torque of 272 N·m (200 lb ft).

Illustration 9 g01023118

9. Check the bearing end play by using Tooling (F), as shown. Rotate the bearing carrier for
several turns in order to seat the bearing. Rotate the bearing carrier and pull upward on the
bearing carrier in order to check the end play of the bearing. The bearing end play should be
0.0254 mm (.00100 inch) to 0.08 mm (.003 inch). Add or subtract shims, if necessary.

10. Check the torque of nut (38) once the proper bearing end play is achieved. Bend the tab of
lock (37) into slot of nut (38) after the proper torque is applied to nut (38).
 Illustration 10 g01023121

11. Apply Tooling (D) to the threads of hexagonal through shaft (35). Install hexagonal through
shaft (35) into the main shaft assembly, as shown.

Illustration 11 g01023000

12. Install hexagonal rod shaft (27) into the hexagonal through shaft (35), as shown. Tighten the
hexagonal rod shaft (27) to 34 N·m (25 lb ft). Install O-ring seal (36).

Illustration 12 g01022995

13. Install flange (33) onto bearing carrier (9) by using bolts (34).

Illustration 13 g01016265

14. Install seal (31) into shaft guide (32).

 Illustration 14 g01132261

15. Remove the bearing carrier and shaft assembly from the vise. Place the bearing carrier on a
flat surface. Install one O-ring seal (28) and two backup rings (29) onto piston (30). Install
the seal (not shown) into the inside of piston (30).

Illustration 15 g01016257

16. Apply Tooling (D) to the threads of nut (26). Install nut (26) onto hexagonal rod shaft (27).
Tighten nut (26) to a torque of 34 N·m (25 lb ft).

Illustration 16 g01016254

17. Install O-ring seal (24) and backup ring (25) onto the plug.
 Illustration 17 g01016252

18. Install plug (23). Use Tooling (C) in order to install retaining ring (22).

Illustration 18 g01016199

19. Install through bearing (20). Install any shims (21). Install bolt (19). Tighten bolt (19) to a
torque of 68 N·m (50 lb ft).

Illustration 19 g01016197

20. Install O-ring seals (18) into the flange assembly.

 Illustration 20 g01016194

21. Install race (16) and bearing (17) onto shaft (15).

Illustration 21 g01016192

22. Install shafts (15). Install pivot blocks (14).

Illustration 22 g01016188

23. Install bearing (13), spacers (12), and plates (11).

 Illustration 23 g01016185

24. Install bolts (10).

Illustration 24 g01016183

25. Assemble flange assembly (8) to bearing carrier (9).

Illustration 25 g01016179

26. Install bolts (7).

 Illustration 26 g01016174

27. Install locking tab (5) and install nut (6) by using Tooling (A). Tighten the nut to a torque of
34 N·m (25 lb ft). Bend up a tab in the lock into the slot in nut (6) after the proper torque is
achieved.

Illustration 27 g01016173

28. Install cover (4) and bolts (3).

Illustration 28 g01016170

29. Install drain plug (2).

 Illustration 29 g01132248

30. Install fan blades and install bolts (1) .

31. Fill the fan with clean oil. Refer to Operation and Maintenance Manual, "Refill Capacities
(Flexxaire Fan)".

End By:

a. Install the reversible fan.

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