Sany Hex Service Training

Four generations

2001～ 2006
2G Sany hex

1998～2001
1G Sany hex 2008 ～today
4G Sany hex
2006~2008
3G Sany hex

1
 NFC & PFC
NFC hydraulic system using following sensors to modulate the pump
 Front pump output oil pressure / Front pump control oil pressure
 Rear pump output oil pressure / Rear pump control oil pressure
 NFC oil pressure: picked up at the outlet port of control valve central passage.
 Control oil pressure is the maximum when all the pilot valves are in the
neutral position.
PFC hydraulic system using following sensors to modulate the pump
 Front pump output oil pressure
 Rear pump output oil pressure
 9 pilot oil pressure sensors
 As the pilot valve control lever is moved farther away from the neutral
position, the pilot oil pressure increased. This increased pilot oil pressure
was sent to the controller, controller then varied the current output to
the pump PRV which modulate the pump output.
 Software of NFC and PFC system is quite different. Do not confuse them.
2
 Bucket capacity
Capacity
Model
（m3）
SY55C 0.18

SY65C 0.25
SY55C SY65C/75C SY135C SY205C/215C/235C
SY75C 0.28

SY135C 0.53

SY205C 0.8

SY215C 0.9

SY235C 1.2

SY335C 1.4 SY335C/365C

SY365C 1.6

SY425C 2.0

SY465C 2.2

SY700C 3.5

SY850C 4.5

SY2000C 12 SY2000C SY700C/850C SY425C/465C

3
 Nameplate

 Located at the right lower

corner, out of the driver cab.

 SY310C; 08SY31250202.

4
 Equipment number
⊙Machine made between 2006 to 2008

07 SY 21 26 0825 SY210C6A
Serial number
Model code
Machine weight (ton)
Sort code, SY is hex
Made in 2007

Code 21 23 25 26 27 29 30 31 32
Model C5A C5B C5E C6A C6B C6M C6E C8M C8B
5
 Serial number
⊙ Machine made after September of 2008

Model code
10 SY 005 0 A318 SY55C
Sequence number

Update code ( 0 is basic)

Machine weight (ton)

Sort code, SY is hex

Made in 2010
6
 Nomenclature
1 - Bucket 30 - Idler wheel
2 - Linkage 31 - Air Cleaner
3 - Rocker Arm 32 - Control Lever
4 - Bucket Cylinder 33 - Side Teeth
5 - Stick 34 - Bucket Teeth
6 - Stick Cylinder 35 - Driving Cab
7 - Boom 36 - Boom Cylinder
8 - Swivel Joint 37 - Working Light
9 - Battery Box
10 - Swing Bearing
11 - Swing Unit
12 - Control Valve
13 - Fuel Tank
14 - Hyd Oil Tank
15 - Pilot Filter
16 - Muffler
17 - Pump
18 - Engine
19 - Counterweight
20 - Radiator, Oil Cooler 25 - Track Roller
21 - Detergent Box 26 – Carrier Roller
22 - Tool Box 27 - Water Tank
23 - Track 28 - Track Frame
24 - Tracking Unit 29 - Track Tensioning Mechanism
7
Hex structure

8
Component location review

9
 Joystick
t Fr
Le on on t
Fr t h
ft R ig

Re
a r Ri ft ar
gh e
Re t L

Left hand lever Right hand lever

Front Stick out Front Boom down
Rear Stick in Rear Boom up
Left Swing left Left Bucket in
Right Swing right Right Bucket out
10
 Adjustment

Bucket in was failed, how to troubleshooting?

11
 Hydraulic oil filters

Maintenance
12
 Major components
Travel mtr
Hyd pump

Bucket cyl

Swing mtr

Holding valve
Swivel joint Ctrl valve

Boom cyl
Engine

Stick cyl
Travel mtr

13
Hydraulic circuit

14
Main oil circuit

15
Pilot oil circuit

16
SY205C/SY215C Hyd schematic

17
Electronic ctrl system

18
Electronic ctrl system

19
 Electronic control system
Hex electrical control system consist of:
 Input components: temperature sensors,
pressure sensors, speed sensors, switches and
so on. Signals were pick up and send to
controller.
 Controller: electronic power system EPS. Accept
and treat the input signal and then send
signals to the output components.
 Output components: injectors, gauges,
solenoids, governor actuator, servo valves, and
so on. All these components are all the actuator
just like the cylinder, motors, hyd pump.

20
 Electronic system

Key function of the electronic system:

1、Engine speed control

2、Main hydraulic pump power control.
3、Electric energy save control.
4、Auxiliary electric system.

21
 Engine speed ctrl
1、Dial switch located on the right console in the cab.

22
 Engine speed ctrl
2、EPS controller located in the cab behind the seat.

23
 Engine speed ctrl
3, Governor actuator is installed in the main
hydraulic pump compartment.

24
 Engine speed ctrl
Engine speed control system operation:
 Dial switch changed, the electrical potential changed.

 The changed potential was inputted into the

controller EPS.

 EPS controller output a pulse signal to the governor

actuator.

 Governor actuator was driven to change the engine

speed.

Dial
Dialswitch
switch EPS
EPScontroller
controller Governor
Governoractuator
actuator Engine
Engine
25
 Pump power ctrl

1. There are two pressure sensors on the main

hydraulic pump:
A. Front pump delivery pressure sensor

B. Rear pump delivery pressure sensor.

Delivery
Deliverypressure
pressuresensor
sensor

26
 Pump power ctrl

Pressure sensor was used to pick up oil pressure

signal. The picked up oil pressure signal was then
transformed into electric signal and sent to the
controller.
27
 Pump power ctrl
2、EPS controller located in the cab behind the seat.

28
 Pump power ctrl
3. There are two proportional solenoid valves on
the main hyd pump:
 Front pump PRV.
 Rear pump PRV.

Front Rear
Rearpump
pumpPRV
Frontpump
pumpPRV
PRV PRV

29
 Pump power ctrl
System operation – pump power control
 Oil pressure signal picked up by pressure sensor, reflect
the working load and pilot valve’s travel distance from
neutral, was transformed into electric signal and send to
the machine controller.

 Controller calculated out the power that pump should

output and sent proper current to the proportional
solenoid valve of the pump.

 Pump servo valve changed the angle of the pump

swashplate. Pump power changed as requirement.

30
 Electrical energy save ctrl
1、Sany hex has AEC function:
a. Pilot valve return to neutral position for more than 5 seconds.
b. Pressure switch detected the pressure signal and sent an
electric signal to controller EPS.
c. Controller sent a signal to governor actuator and drop engine
speed to 1400 rpm. Energy was saved and noise was reduced.
d. Any of the pilot valves were moved from neutral position.
Engine speed will be restored rapidly.

Pilot valve Pressure sw Controller Governor actuator Engine

31
 Four working modes

Working
B
modes S

32
 Electrical energy save ctrl

2、Sany hex has four kind of working modes:

Working mode
a. Standard mode. 90% rated hp.

b. Light mode. 80% rated hp.

c. Break mode. 90% rated hp.

d. Heavy mode. 100% rated hp.

33
 Working modes
Work mode Engine speed and power Note
2200rpm，max throttle
Heavy mode Productivity: 8% ↑
position, 100% of rated
H
power output fuel rate: 4%↑
Fuel rate 7% ↓ compare
Standard mode 2100rpm，90% of rated
S to competitor with the
power output
same earthwork.
Light mode 2000rpm, 80% of rated
L power output
Break mode 1900rpm，70% of rated
For hydraulic hammer
B power output

For the machine built later, B mode and the S mode have
the same specification.
34
 Working modes

Press F1 key on the monitor to select the work mode.

S mode will be displayed each time engine was started.

35
 Electrical energy save ctrl

3、Engine overheating protection:

a. If coolant temperature up to
warning range, working
mode shifted down one
level automatically.

b. If the coolant temperature

up to second level alarm,
engine speed dropped to
1400 rpm to protect engine.
36
 Auxiliary function

1. Circuit breaker is located in the storage box where

the battery was installed. If it failed, the whole
machine will have no electric power supplied.

37
 Auxiliary function

2. Four solenoids are installed on the pilot manifold:

a. hyd lock solenoid.

b. pilot boost solenoid.

c. travel solenoid.

d. backup solenoid.

38
 Auxiliary function

3. Battery is located in the storage box. Refer to below

photos. Two batteries are series connected.

39
 Auxiliary function
4. Hydraulic lock switch is operated by the hydraulic
activation control level. When this switch was closed,
electric power was sent to the hydraulic lock solenoid
located on the pilot manifold.

40
 Auxiliary function

• Pre-heat: preheat the inlet air before starting in cold days.

• Off: power off.
• On: machine was powered on. Engine can be started or not.
• Start: starting engine.
41
Auto engine speed control

42
 Auto engine speed control
Function:
 When all the operating levers are in the neutral position, decrease the engine
speed to reduce the fuel consumption and noise.

Operation:
 After the operating lever returns to the neutral position for 3 seconds, the
diesel engine runs with low speed automatically.
 Hydraulic oil neutral flow loss can be lessened and the diesel engine wear is
reduced.
 The functions of energy-saving and noise reduction are achieved.
 When the operating lever is pulled to work again, the diesel engine
automatically resumes the former speed condition.

Exit the automatic idle status:

 Operate the operating lever.
 Press the idle cancel switch
43
 Electric sys operation
Electronic system has following functions:

 Carry out dyno modulation to hydraulic pump

automatically as per the working load.
 Pump and engine co-operated properly. Engine had
suited power output for hydraulic pump.
 Travel speed can be selected.
 Four kind of working modes can be selected.
 AEC function: automatic engine speed control.

 Fuel was saved with the same productivity compare

with the competitor.

44
Sany excavators

45
 Engines of Sany hex
Engines installed in the Sany excavators can be
divided into two types:
 Mechanical engines
 Electronic controlled engines.

Three brands of engine used:

 Mitsubishi, Japan.
 Isuzu, Japan.
 Cummins, USA.

Emission standard is one of the factors to select

different type of engine.
46
 Electronic & mechanical engine
Engine has five systems: air inlet & exhaust system,
electric system, lubrication system, cooling system,
and the fuel system.
Electronic controlled engines have almost the same
structure with the mechanic engines:
 Air inlet and exhaust system --- similar.
 Cooling system --- similar.
 Lubrication system --- similar.
 Electric system --- similar.
 Fuel system --- quite a different!
47
 Overview

Cooling Fuel

Electrical Inlet & exh

Lubrication Basic engine

 Engine introduction
Basic components – cylinder block, cylinder head, flywheel,
crankshaft, con-rod, piston, damper, pulley, front housing,
flywheel housing, and so on.
Fuel system – fuel tank, water-fuel separator, fuel filter,
transfer pump, priming pump, injection pump, injector,
governor (actuator), ECM, sensors, and so on.
In & exh system – timing gear, camshaft, lifter, pushrod,
rocker arm, inlet and exh valves, air filter, turbo, aftercooler,
muffler, and so on.
Lube system – oil pan, oil pump, oil cooler, oil filter, oil jet,
relief valve, by-pass valve, and so on.
Electric system – battery, alternator, starting motor, start
switch, circuit breaker, fuse, lamps, horn, wiper, etc.
Cooling system – radiator, water pump, fan regulator, etc.
49
 Contents

1. Basic knowledge of the excavator

2. Background information of excavator industry

3. SANY excavator standard components &

technique features

4. Brands comparison, SANY vs. competitors

50
 Chapter 1
Basic knowledge of the excavator

51
 Application

Major usage of the excavator:

 Digging and loading the material such as soil and rock.
 Leveling the ground
 Shaping slope and hoisting.
Applications:
 Road & railway building.
 Bridge and urban construction.
 Mining, forestry, quarry, port, air port, power plant, etc.

52
 Excavator can be sorted by

Bucket:
 Single bucket
 Multi-bucket which can excavate, transport, and load simultaneously.
Application:
 Construction (general application)
 Mining, etc. (special application)
Power:
 Electric power,
 Hybrid power
 Diesel engine.
Final drive:
 Wheel-type excavator
 Track type excavator.

53
Multi-bucket

54
Multi-bucket

55
Bucket teeth backward Bucket teeth forward

56
 History of the excavator

Mechanical excavator Mechanical swing excavator

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theexcavator
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57
 History of the excavator
In 1837，the first excavator was invented in America,
which was powered by the steam engine.

In 1900,the first diesel engine-excavator was invented.

In 1954,the first total-hydraulic excavator was invented in

Germany.

In 1961, hydraulic excavator was introduced to Japan from

Europe and America

In 1985，the first computer-controlled hydraulic excavator

was invented.

58
 Excavator in China
In 1954, the first mechanical excavator was manufactured.

In 1960, the R&D job of hydraulic excavator started.

In 1970, the copied hydraulic excavator was manufactured.

In 1982, the technologies and parts of hydraulic excavator were imported

from Germany.

In 1990, the technology of Komatsu hydraulic excavator was imported from

Japan.

In 1990, Yuchai company launched 1.3 ton mini-excavator in China.

In 1993, second-hand foreign excavators began to prevail in Chinese market.

From 1995 to 1998, 10 foreign excavator brands started to launch joint

ventures and also the foreign invested companies in China.

59
 Sany excavator

2001～ 2006
2G Sany hex

1998～2001
1G Sany hex 2008 ～today
2006~2008 4G Sany hex
3G Sany hex

60
 Chapter 2

Background information of the

excavator industry

61
 Domestic excavator market

• Medium-sized:
High-end brands： Hitachi 、Komatsu、Caterpillar、 Kobelco

Low -end brands： Doosan、 Hyundai

• Small-sized:
High-end brands： Komatsu 、 Volvo、Case

Low -end brands： Doosan 、 Hyundai 、Yuchai

• Target markets: mining, road building, urban construction, rental.

• Working conditions：excavating, loading ,leveling off , slope

shaping, silt cleaning, breaking and so on.

62
 Major competitor

Manufacturer:
1. Established in 1921, with a history more than 80 years.
2. It is the second largest construction machinery manufacturer in the world.
3. Product lines cover construction machinery, excavators, bulldozers, loaders,
dump trucks, articulated trucks, shield machines

General agent:
Komatsu (China) Investment Co., Ltd, a foreign invest company, was established in
Shanghai in 2001.

Star regional agents:

Beijing Hengri Co., Ltd, Jiangsu Gangjia Co., Ltd

63
 Komatsu plants in China

Komatsu Engineering Machinery Co., Ltd. is a joint venture company

of Komatsu manufactory Co., Ltd .and Shantui Construction Machinery Co.,
Ltd, which located in Jining city ,Shandong province. The main product is
medium-sized excavator.
Komatsu Almighty (Shandong) Machinery Co., Ltd. is established
by Komatsu Almighty Machinery Co., Ltd. and Shantui Engineering
Machinery Co ., Ltd in Jining, Shandong province. The main products are
small-excavators.
Komatsu (Changzhou) Construction Machinery Co., Ltd. is a joint
venture of Komatsu(75%) Komatsu (China) Investment Co., Ltd. (10%),
Changlin Company Limited(8% ) and Sumitomo(7% ) in Changzhou City,
Jiangsu Province. The main products are loaders, 30 ton excavators, dump
trucks and so on.

64
 Komatsu characteristics

Main structure like stick, boom, X-Frame, cab, and travel motor are
manufactured in China.
PC-8 price jumps despite showing little technique improvement
(especially the hydraulic system).
Komatsu Produces hydraulic components in its own plant. Cost per
piece is high.
Comparing with competitors, end user has to pay 12,000-14,000
PC360-
RMB for hammer auxiliary valve as it is not
7 standard on PC-8.
The new EFI engine has a high fuel consumption rate, and poor
performance.

65
 Major competitor

Manufacturer:
1. Established in 1910 with headquarter in Tokyo, Japan.
2. Hitachi Construction Machinery came to China in 1985.
3. In 1995, Hefei Hitachi Excavators Co., Ltd. established (Hitachi JV in China.) .
4. In 1998, sales and service departments were separated from Hefei Hitachi
and formed Hitachi Construction Machinery Shanghai.

General agent：
Hitachi Construction Machinery (China) Co., Ltd: Imported HITACHI Excavator.
Hitachi Construction Machinery (SH) Co., Ltd: Excavator assembled in China.

66
 Hitachi characteristic
Although Hitachi announced to use 100% genuine Hitachi-Made parts, but
many of it’s key parts coming form global sourcing, such as Chinese
suppliers, and so on.

The speed of ZX-3 series excavators is good, but some models have the
high fuel consumption complaint.

The EFI engine fuel injection nozzle counts on the high quality fuel, which is
not available in many places. Hitachi offers no warranty to injector failure.
Although the high-efficiency filter but problem was failed to solved .

Most of the users have turned to other brands due to Hitachi’s strict and
tedious warranty claim.

Hitachi excavators have oil leakage problem which is the worst among all
the brands.

67
 Major competitor

Manufacturer :
1. Caterpillar, established in 1925, is the largest earthmoving machine and
construction machine manufacturer in the world,
2. The major supplier of diesel engine, gas engines, and industrial gas turbines

Domestic institutions ：
1. Caterpillar (China) Investment Co., Ltd. established in Beijing in 1996.
2. Caterpillar (Xuzhou plant) Co., Ltd. was established in October 1994, which
is the second largest production base for Caterpillar hydraulic excavators since
the first excavator was launched in May 1995.

General dealers for Great China market:

Westrac (Australia ACE Group), Lei Shing hong Machinery,
China Engineering Limited. ECI-Metro (Hong Kong enterprises)

68
 Caterpillar characteristics
1. Caterpillar excavator’ performance is good, but price is excessively
high which comes from it’s brand rather than it’s quality.

2. Working noise of the main hydraulic pump is the biggest among all
the brands, which reduced the service life of the pump. Customer
frequently complain about the working noise and the pump failure.

3. Key components like undercarriage, stick, boom, bucket, cylinders,

cab, counterweight, hydraulic pipe are from domestic suppliers.

4. The service response speed is slow and complicated .Customer has

to wait a long time before problem reached through sales rep,
supervisor to service engineers.

69
 Caterpillar characteristics

5. Workshop repair interval is long and costly. Customer had to take

the long down time loss and expensive repair cost.
6. Caterpillar co-operates with Mitsubishi in Asia using Mitsubishi
excavator product-line. Mitsubishi logo can be found at connecting
rod of Caterpillar engine.
7. 320D phase2 excavator use EFI engine. The fuel injector has to be
replaced each1,500 hours with a costs of 30,000 RMB.
8. Fuel injection pump service life is short, and it’s repair work is
expensive.
9. Using the triple-core filter which brings high maintenance costs.

70
 Major competitor

Manufacturer:
Kobelco Construction Machinery Co., Ltd. On October 1, 1999 ，it was separated out from
Kobe Steel Co., Ltd.

General agent: Chengdu Kobelco Construction Machinery Co., Ltd, a JV by Chengdu

Engineering Machine Co., Ltd. and Kobelco Construction Machinery Co., Ltd. Main
products include KOBELCO hydraulic excavators, Chenggong wheel loader and other
construction machineries. The JV also sells imported Kobelco hydraulic excavator.

Plants in China:
Chengdu Kobelco Construction Machinery Co., Ltd, established in September 1994,
produces medium-sized excavators.
Chengdu Kobelco mini excavator ,established in June 2007 ,produces small sized
KOBELCO excavators
Hangzhou Kobelco Construction Machinery Co., Ltd, established in April 2005, produces
20-25 ton excavators
71
 Kobelco characteristics

The quality is acceptable but poor than Komatsu and Hitachi.

Market share drop from original 10% to current 4%.

Poor performance stability : engine, pump, and main valve have

problems occurred frequently.

Started from March 2008, Kobelco SK330-8 and SK350LC-8 series

began to use Hino Engine which has the high fuel consumption.

Poor traction force and digging capacity, low working efficiency.

Dumping the market with low price. profit margin for agents is low,
many dealer select to terminate the agent contract.

72
 Major competitor

Manufacturer:
Daewoo Heavy Machinery Co., Ltd renamed Doosan Infracore Co., Ltd On Apr 29, 2005, .
Daewoo Heavy Industry (Yantai) Co., Ltd.“ renamed ”Doosan Infracore (China) Co., Ltd.

Plants in China :
Doosan Infracore (China) Co., Ltd is founded on October 1, 1994 .
1. Started to manufacture excavator In June 28, 1996.
2. Produces and sells excavator, forklift, machine tools, loader and engine.
3. Plant is located in Yantai, Shandong Province.

73
 Doosan characteristics

The quality is poor, service life is short.

Poor engine performance and digging capacity, low

operation efficiency.

Only mini excavator market share is good.

The service is getting better, still customers are bothered

by the frequent parts failures.

Adopt DOOSAN engine, low cost but poor quality.

74
 Major competitor

Manufacturer: Hyundai Heavy Industries Co., Ltd

Plants in China :
Beijing Hyundai Heavy Industries Co., Ltd is a JV by Hyundai Heavy IndustryCo.,
Ltd. and Beijing mechanical & Electrical Co., Ltd, established on September 1, 2002.
Main products are forklifts and mini excavators.
Hyundai (Jiangsu) Construction Machinery Co., Ltd is a JV by Hyundai Heavy
Industries Co., Ltd and Changlin Co., Ltd, established in November 2003. Main
products are middle-sized and large excavators.

Market share declined from 22% (2004) to 11.8% (2008) due to

unstable product quality.

75
 Major competitor

Manufacturer:
Volvo group is one of the largest manufacturer of trucks, buses and construction
equipments .The Volvo Group's excavator business was established in 1927 after
the acquisition of Samsung excavator branch。

General agent: Volvo Construction Equipment (China) Co., Ltd. was established in
March 2002 and headquartered in Shanghai.

Plants in China:
The factory locates in Shanghai Pudong Jinqiao Export Processing Zone. Started to
produce in March 2003 。

76
 Volvo characteristics

Samsung technology; all excavators are domestically produced.

DEUTZ engine; good fuel-efficiency; high maintenance cost.
Hydraulic system is as the same as that of Hyundai; pumps, valves
and other accessories also from Hyundai suppliers.
Caterpillar price; Korean brands quality
End users feedback: low fuel consumption but low work efficiency .

77
 Chapter 3

The basic configuration and

highlights of SANY excavator

78
 Comparison data
Bucket capacity is larger than other brands

Capacity m3
1.2
1 0.93
0.8 0.8 0.8
0.8
0.6
0.4
0.2
0
SY215C-8 PC200-8 ZX200-3 SK200-8

79
 Comparison data
Lower fuel consumption, lower cost.

80
 Comparison data

Better performance, high efficiency.

Volume of Earth Moved Per Hour: m3/h
300
251.39
250
196.31 190
200 167.73
150
100
50
0
SY215C‐8 PC200‐8 DH220LC‐7 ZX200‐3

81
 Reliability and durability

A. High end configuration of key components

B. Solid and reinforced components

C. Reinforced C-shaped frame capable of absorbing external impacts

D. Wear-resistant and high-frequency-quenched housing adopted

82
High End Configuration

Kawasaki main
hydraulic pump

Kawasaki main
control valve

Mitsubishi diesel
engine

Parker fuel filter

Mitsubishi oil filter

and radiator

KYB or TEJIN
SEIKI Motor

83
 Advanced R&D and Testing Methods

Enhanced Working Devices

Solid
Components
Reinforced X-frame

Enhanced track frame and swing platform

84
Advanced R&D and Testing Method

Modern R&D and testing methods applied in developing and

testing of 5 main structural parts

Stress test using CAE

Digital Design 2-axle fatigue test
Analysis

85
Enhanced bucket High-strength, anti-wear bucket

High strength and anti-wear

side plate, greatly enhancing
its service life

High-strength and
anti-wear steel High-strength and
plate anti-wear bucket
teeth and side
cutter

86
Enhanced boom Enhanced durable boom

Large cross section and

internal baffle plate
provides long life duration.

Thickened and enhanced

arch plate makes boom Thickened rear bearing
more resistant to impacts seat enhances strength
and hardness.

87
Enhanced working equipments Enhanced durable stick

Large box section with

interior baffle provides the
high tensile strength

The anti-collision butt strap

improve the durability. The thickened bottom plate
enhances strength and the
service life of the stick.

88
Reinforced X-frame More stable, long service life.

Durable undercarriage, better suit

for heavy -duty operation and tough Better anti-contortion.
working conditions

89
Reinforced carrier roller frame Service life increase by 30%

8 track rollers 2 carrier rollers at each side allows

Idler with solid steel castings
smooth drive. Service life increased by 30%

90
High-strength swing platform More solid, more stable

91
Better anti-wear shims Enhance the wearability

92
 Comfortable ,safety cab

A. High-end configuration of the cab

B. Standard configuration, high-power automatic air-conditioner

C. Quiet, safe, comfortable cab

93
Skylight enlarged by 72% Better visibility and ventilation

Wider upper-front view

94
Comfortable cab

Wider visibility

Multi-adjustment
of the seat

95
High power and automatic air-conditioner

Latest Denso air-conditioner

for better air-conditioning.

Independent air passage

ensures sufficient air flow
from front air outlet and
defrost air outlet.

Big beverage storage

compartment.

96
Convenient monitor and console

Optimized full-color monitor Console is just

beside the armrest
97
Ergonomic design Operator: long time working, no fatigue

Newly added
headlights for night
work

Sunshade reduces
ultraviolet radiation,
and the sun glare.
Working efficiency
Air-conditioner and radio increased.

98
 Easy and convenient maintenance

A. Convenient routine maintenance

B. Easy-to-clean undercarriage system

C. Easy to access the radiator

99
Convenient routine maintenance
Pilot filter
Primary
fuel filter

Throttle
Shut down motor
motor

Fuel Water
Eng oil filter
separator

100
 Easier oil drain

Drain valve of the Drain valve of the Drain valve of fuel

swing drive engine oil pan tank

101
Rain-proof shut down motor

The shut down motor was far away

from ground mud, and also the rain
water. Service life increased.

Service life 50%

102
Maintenance information display

Information of maintenance
intervals is displayed on the
on the monitor timely.

（50H、250H、500H、1000H、2000H）

103
Easy to access the radiator

Radiator, hydraulic oil cooler, aftercooler, and the condenser can be

separated and removed. Screen was used to keep the foreign debris
away.

104
 Safe and environment-friendly

A. Safety cab

B. Much more safety devices

C. Environment-friendly performance

105
Enhanced new cab Better protection to Rollover and falling object

Steel structure

106
 More safety devices

Fan guard Large armrest Rearview mirror

Life saving device Fireproofing plate Anti-skid plate

107
Environment -friendly performance

108
 Chapter 4

SANY excavators VS other brands

109
Doosan DH220 & Sany SY215C

1、Comparison of configuration

Main Swing Travel Working

Engine Pumps Structure
valve motor motor cylinder
SY215C Mitsubishi Kawasaki Kawasaki Kawasaki KYB KYB Sany
irresolute Tongmyu Tongmyu Tongmyu Tongmyu
DH220 Korea DH
Isuzu ng ng ng ng

2、Comparisons of parameter

Fuel Fuel tank Pump

Power Weight Digging force
consumption capacity flow
2*210
SY215C 114KW 15-18L/h 340L 20.6T 138/100KN
L/m
2*212
DH220 108KW 18-21L/h 350L 21.4T 129/108KN
L/m

110
Hyundai R205-7 & Sany SY215C8

1、Comparison of configuration

Main Swing Travel Working

Engine Pumps Structure
valve motor motor cylinder
SY215C8 Mitsubishi Kawasaki Kawasaki Kawasaki KYB KYB Sany
English
R205 Kawasaki Kawasaki Kawasaki Korea Korea Hyundai
Cummins

2、Comparisons of parameter

Fuel Pump
Power Fuel tank Weight Digging force
consumption flow
2*210L/
SY215C8 114KW 14-17L/h 340L 19.6T 138/100KN
m
2*220L/
R205 110KW 17-21L/h 320L 20.3T 110/93KN
m

111
Hyundai R335-7 & Sany SY335C

1、Comparison of configuration

Main Swing Travel Working

Engine Pumps Structure
valve motor motor cylinder
SY335C ISUZU Kawasaki Kawasaki Kawasaki KYB KYB Sany

R335 Kawasaki Kawasaki Kawasaki Korea Korea Hyundai

Cummins

2、Comparisons of parameter

Fuel Fuel
Power Weight Digging force Pump flow
consumption tank
SY335C 184KW 26-32L/h 540L 33T 210/161KN 2*265L/m

R335 193KW 32-35L/h 480L 32T 177/132KN 2*260L/m

112
Komatsu PC300-7 & Sany SY335C

1、Comparison of configuration

Main Swing Travel Working

Engine Pumps Structure
valve motor motor cylinder
SY335C ISUZU Kawasaki Kawasaki Kawasaki KYB KYB Sany
Komatsu-
PC300 Komatsu Komatsu Komatsu Komatsu Komatsu Komatsu
Cummins

2、Comparisons of parameter

Fuel Fuel tank

Power Weight Digging force Pump flow
consumption capacity
SY335C 184KW 29-33 L/h 540 L 31.6T 210/161KN 2*265 L/m
PC300 180KW 33-36 L/h 535 L 30.8T 227/171KN 2*267.5 L/m

113
Hitachi ZAXIS330-3 & Sany SY335C

1、Comparison of configuration

Main Swing Travel Working

Engine Pumps Structure
valve motor motor cylinder
SY335C ISUZU Kawasaki Kawasaki Kawasaki KYB KYB Sany

ZAXIS330 ISUZU Hitachi Kawasaki Kawasaki KYB KYB Made in

China

2、Comparisons of parameter

Fuel Fuel tank

Power Weight Digging force Pump flow
consumption capacity
SY335C 184KW 29-33 L/h 540 L 32T 210/161KN 2*265 L/m

ZAXIS330 202KW 32-38 L/h 630 L 32T 234/204KN 2*276 L/m

114
 SY335C-8
DH300LC-7 PC300-7 ZX330-3 R335LC-7
Item Model
Doosan Komatsu Hitachi Hyundai SY335
Engine Doosan Komatsu Isuzu Cummins Isuzu
Configuration
Hydraulic system Korea Komatsu Kawasaki Korea Kawasaki

Operating weight 29600 kg 31200 kg 32000 kg 32200 kg 33500 kg

Rated power
147/1900 184/2100 202/1900 232/1750 184/2000
（kW/rpm）
Bucket capacity 1.4 m3 1.4 m3 1.38 m3 1.44 m3 1.5 m3

Fuel consumption 27 L/H 29 L/H 31 L/H 33 L/H 28 L/H

Swing speed (rpm) 9.5 10.7 9.1 9.5

Travel speed (km/h) 5.5/3.2 5.0/3.2 5.4/3.2 5.8/3.4

Parameter
Bucket digging force 188 KN 231 KN 234 KN 198 KN 220 KN

Stick digging force 127.4 KN 174 KN 176 KN 174 KN 165 KN

Max reach at ground
10735 mm 11100 mm 11,100 mm 10550 mm 10550 mm
level
Max digging depth 7330 mm 7380 mm 7380 mm 6670 mm 7055 mm

Max cutting height 10345 mm 10210 mm 10,360 mm 10170 mm 9765 mm

Max loading height 7286 mm 7110 mm 7240 mm 7050 mm 6915 mm

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