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Lincoln LEAP-Consumable-Catalog (2015)
Lincoln LEAP-Consumable-Catalog (2015)
Innovation
Lincoln Electric provides cutting-edge products and solutions, and has a long history of
innovation in new technology and processes for arc welding equipment and consumables.
The Company operates the industry’s most comprehensive research and product development
program, supported by its R&D centers around the world, including the advanced David C.
Lincoln Technology Center in Cleveland, Ohio.
Stick Electrodes............................ 11
Flux-Cored.................................... 167
Nickel........................................... 285
Copper.......................................... 315
Packaging.................................... 325
Appendix...................................... 339
Detailed Table of Contents Detailed Table of Contents
Flux-Cored
Gas-Shielded (FCAW-G) Wire Self-Shielded (FCAW-S) Wire Stainless Steel High Performance / Alloy Flux
Mild Steel PRIMALLOY® JW™-308..................................252 Lincolnweld® MIL800-HPNi™.........................281
Innershield
PRIMACORE® P-71X......................................168 PRIMALLOY® JW™-308L................................253
Innershield® NR®-311...................................219 Stainless Steel
PRIMACORE® LW-71......................................170 PRIMALLOY® JW™-309..................................254
Innershield® NR®-211-MP.............................220 Lincolnweld® ST-100™..................................282
PRIMACORE® LW-71H...................................172 PRIMALLOY® JW™-309L................................255
Innershield® NR®-212...................................222 Lincolnweld® P2000™...................................283
PRIMACORE® MW-71....................................174 PRIMALLOY® JW™-310..................................256
Innershield® NR®-203MP..............................224 Lincolnweld® P2007™...................................284
PRIMACORE® LW-71 Plus..............................176 PRIMALLOY® JW™-316..................................257
Innershield® NR®-232...................................226
PRIMACORE® LW-71H Plus............................178 PRIMALLOY® JW™-316L................................258
Innershield® NR®-233...................................228
Outershield® 71M-H......................................180 PRIMALLOY® JW™-321..................................259
Outershield® 71E-H.......................................181
Innershield® NR®-440Ni2..............................230
Pipeliner® NR®-207+....................................231
PRIMALLOY® JW™-347..................................260 Nickel
PRIMACORE® LW-75......................................182 Pipeliner® NR®-208-XP.................................232 MIG (GMAW) Wire
PRIMACORE® LW-70......................................184 Cored Wire
PRIMACORE® LW-70S....................................186 Low Alloy Techalloy® 55................................................286
Techalloy® 99................................................287
PRIMACORE® LW-70MC.................................188
PRIMACORE® MW-70MC...............................189
Submerged Arc Lincolnweld® LAC-690..................................251
Techalloy® 208..............................................288
Flux Techalloy® 276..............................................289
Low Alloy Solid Wire Techalloy® 413..............................................290
PRIMACORE® LW-81K2..................................190 Mild Steel Active Techalloy® 418..............................................291
PRIMACORE® LW-81K2H...............................192 PREMIERWELD L8.......................................234
® PREMIERWELD® AF-5....................................261 Techalloy® 606..............................................292
PRIMACORE® LW-81Ni1................................194 PREMIERWELD® L12.....................................235 PREMIERWELD® 761.....................................262 Techalloy® 617..............................................293
PRIMACORE® LW-81Ni1H..............................196 Lincolnweld® L-60........................................236 PREMIERWELD® 780.....................................263 Techalloy® 622..............................................294
PRIMACORE® LW-91K2H...............................198 PREMIERWELD® M12K..................................237 Techalloy® 625..............................................295
Lincolnweld® L-61®.......................................238
Neutral
Outershield® 91Ni1-HSR................................200 PREMIERWELD® BF-1....................................264 Techalloy® 718..............................................296
Outershield® 91K2-HSR.................................201 Lincolnweld® L-56®.......................................239 Techalloy® 825..............................................297
PREMIERWELD® NF-3...................................265
Outershield® 500CT-H...................................202 L-S3 (L-50M)................................................240 LNM NiCu 70/30............................................298
PREMIERWELD® 860.....................................266
Outershield® 555CT-H...................................203 PREMIERWELD® H12K...................................241 LNM NiFe......................................................299
Lincolnweld® 880M®.....................................267
Outershield® 690-H.......................................204 PREMIERWELD® H14.....................................241 LNM NiTi.......................................................300
Lincolnweld® 882™.......................................268
Outershield® 690-HSR...................................205 Lincolnweld® LA-71......................................243
Lincolnweld® 842-H™....................................269
Outershield® 12-H.........................................206
Low Alloy Lincolnweld® 8500™.....................................270 Flux-Cored Wire (FCAW-G)
Outershield® 19-H.........................................207 Lincolnweld® 888™.......................................271
Lincolnweld L-70........................................242
® SuperCore® 625P..........................................301
Outershield® 20-H.........................................208 Lincolnweld® 812-SRC™................................272
LNS 140A......................................................243
Stainless Steel PREMIERWELD® Ni1K....................................244 Lincolnweld® MIL800-H™..............................273 Stick (SMAW) Electrode
Cor-A-Rosta 304L........................................209
® LNS 140TB....................................................246 Tech-Rod® 55................................................302
Lincolnweld® LA-82......................................246
Special Neutral Flux
Cor-A-Rosta® P304L......................................210 PREMIERWELD® 960.....................................274 Tech-Rod® 112..............................................303
Cor-A-Rosta® 309L........................................211 Lincolnweld® LA-84......................................247 Tech-Rod® 112LFe........................................304
Lincolnweld® WTX™......................................275
Cor-A-Rosta® P309L......................................212 Lincolnweld® LA-85......................................247 Tech-Rod® 117..............................................305
Lincolnweld® WTX™-TR.................................276
Cor-A-Rosta® 316L........................................213 Lincolnweld® LA-90......................................248 Tech-Rod® 141..............................................306
Cor-A-Rosta® P316L......................................214 Lincolnweld® LA-92......................................248 Flux for Seam Welding of Pipe Tech-Rod® 182..............................................307
Cor-A-Rosta® 4462.......................................215 Lincolnweld® LA-93......................................249 Lincolnweld® P223™.....................................277 Tech-Rod® 187..............................................308
Cor-A-Rosta® P4462.....................................216 Lincolnweld® LA-100....................................249 Lincolnweld® SPX80™...................................278 Tech-Rod® 190..............................................309
PRIMALLOY® T-409Ti....................................217 Lincolnweld® AK-10™....................................250 Lincolnweld® 995N™.....................................279 Tech-Rod® 276..............................................310
PRIMALLOY® T-439Ti....................................218 Lincolnweld® 998N™.....................................280 Tech-Rod® Weld A.........................................311
Packaging
TIG (GTAW) Wire Options
Techalloy 55................................................286
® Tubes, Cans & Cartons..................................326
Techalloy® 99................................................287 Spools...........................................................328
Techalloy® 208..............................................288 Coils, Boxes & Bags.......................................330
Techalloy® 276..............................................289 Drums & Pails...............................................332
Techalloy® 413..............................................290 Reels & Stems...............................................333
Techalloy® 418..............................................291 Storage and Handling
Techalloy® 606..............................................292 Stick Electrode..............................................334
Techalloy® 617..............................................293 Metal-Cored & Flux-Cored Wire.....................336
Techalloy® 622..............................................294 Submerged Arc Flux & Wire...........................337
Techalloy® 625..............................................295
Techalloy® 718..............................................296
Techalloy® 825..............................................297
LNT NiCu 70/30.............................................312 Appendix
LNT NiTi........................................................313 AWS Classification System
Submerged Arc (SAW) Wire Stick.............................................................340
MIG, TIG & Metal-Cored.................................341
Techalloy® 276..............................................289 Flux-Cored....................................................342
Techalloy® 418..............................................291 Submerged Arc.............................................344
Techalloy® 606..............................................292
Techalloy® 617..............................................293 General Information
Techalloy® 622..............................................294 Stick Electrode
Techalloy® 625..............................................295 Types of Coating & Current............................347
ASME Boiler & Pressure Vessel Code.............348
4 AWS E7018 H8 • Mild Steel, Low Hydrogen 3. Product Category within Section – Each consumable section of the catalog has
3 subcategories to further define each product.
Conformances Key Features
7 AWS A5.1/A5.1M: 2004 E7018 H8 AC polarity welding 5
ASME SFA-A5.1: E7018 H8
4. Classification – AWS or EN classification.
Low open circuit voltage operation
CWB/CSA W48-06: E4918-H8
Minimal spatter 5. Key Features – Top features of each product.
8 Welding Positions Capable of cold re-strikes
All, except vertical down
Typical Applications 6 6. Typical Applications – List of where customers typically use product.
9 Shielding Gas General fabrication Thin sections
7. Conformances – Every specification and conformance to which the product is tested.
Tack and skip welds
8. Welding Positions – Flat and Horizontal or All Position capability.
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube 5 lb (2.3 kg) Plastic Tube 50 lb (22.7 kg)
9. Shielding Gas – Recommended shielding gas in order of performance and
10
in (mm) in (mm) 6 lb (2.7 kg) Master Carton 20 lb (9.1 kg) Master Carton Easy Open Can (where applicable).
3/32 (2.4) 14 (350) ED033512 ED033514 ED031732
1/8 (3.2) 14 (350) ED033513 ED033515 ED031734
5/32 (4.0) 14 (350) ED033516 ED031738 10. Diameters & Packaging Chart – Diameters and packaging available for each product
(manufactured to the unit of measurement listed first).
MECHANICAL PROPERTIES (1) – As Required per AWS A5.1/A5.1M: 2004
W E L D I N G C O N S U M A B L E S C ATA L O G ı 31
Disclaimers
TEST RESULTS
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were
obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be
the expected results in a particular application or weldment. Actual results will vary depending on many factors,
including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication
methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any
welding consumable and procedure before use in the intended application.
STICK
General Purpose Stainless Steel
EASYARC® 4301.............................................. 12 JUNGO® 304L................................................. 42
EASYARC® 6012.............................................. 13 JUNGO® 309L................................................. 43
EASYARC® ID 6013......................................... 14 JUNGO® 316L................................................. 44
EASYARC® 6013D........................................... 15 JUNGO® 318................................................... 45
EASYARC® GP-6013........................................ 16 JUNGO® 4455................................................. 46
EASYARC® ID 7024......................................... 17 JUNGO® 4465................................................. 47
PRIMALLOY® JS-308....................................... 48
Low Hydrogen PRIMALLOY® JS-308L..................................... 49
EASYARC® ID 7016-1...................................... 18 PRIMALLOY® JS-309....................................... 50
EASYARC® ID 7016P....................................... 19 PRIMALLOY® JS-309L..................................... 51
EASYARC® ID 7018......................................... 20 PRIMALLOY® JS-309Mo.................................. 52
EASYARC® ID 7018-1...................................... 21 PRIMALLOY® JS-309LMo................................ 53
Jetweld® LH-70.............................................. 22 PRIMALLOY® JS-310....................................... 54
Jetweld® LH-75 MR........................................ 23 PRIMALLOY® JS-312....................................... 55
Excalibur® 7018-1 MR®.................................. 24 PRIMALLOY® JS-316....................................... 56
PRIMALLOY® JS-316L..................................... 57
Low Alloy PRIMALLOY® JS-317L..................................... 58
Excalibur® 7018-A1 MR®................................ 25
PRIMALLOY® JS-347....................................... 59
Excalibur® 8018-B2 MR®................................ 26
Arosta® 304H.................................................. 60
Jetweld® LH 8018-C1 MR............................... 27
Arosta® 309H.................................................. 61
Excalibur® 8018-C3 MR® ................................ 28
Arosta® 4462.................................................. 62
Excalibur® 9018-B3 MR® ................................ 29
EASYARC® 308................................................ 63
Excalibur® 9018M MR® .................................. 30
EASYARC® 308L.............................................. 64
Excalibur® 10018-D2 MR®.............................. 31
EASYARC® 309................................................ 65
Excalibur® 11018M MR®................................. 32
EASYARC® 309L.............................................. 66
Cellulosic EASYARC® 309Mo........................................... 67
Fleetweld® 5P................................................. 33 EASYARC® 309LMo......................................... 68
Fleetweld® 5P+............................................... 34 EASYARC® 312................................................ 69
Shield-Arc® HYP+........................................... 35 EASYARC® 316................................................ 70
Shield-Arc® 70+............................................. 36 EASYARC® 316L.............................................. 71
Shield-Arc® 85................................................ 37 EASYARC® 347................................................ 72
Pipeliner® 6P+................................................ 38
Pipeliner® 16P................................................. 39
Pipeliner® 7P+................................................ 40
Pipeliner® 8P+................................................ 41
W E L D I N G C O N S U M A B L E S C ATA L O G ı 11
STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE
Typical Applications
Typical Applications
Suitable for general welding applications in
heavy structural fabrications, boiler, vehicle, General Purpose, Repair, Maintenance
construction industries Fabrication
AWS E6019 Requirements 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified AWS E6012 Requirements 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Values 0.056 0.42 0.15 0.02 max. 0.03 max. Typical Values 0.07 0.39 0.22 0.016 0.028
Typical Applications
Mild Steel, Sheet Metal Vertical Down Welding,
Typical Applications Tack Welding, other types of welding which
Irregular or short welds that change direction or require a smooth and clean bead appearance
position and downhill fillets and laps
Sheet metal lap and fillet welds DIAMETERS / PACKAGING
General purpose welding in all positions Diameter Length
(mm) (mm) 20 kg Carton
DIAMETERS / PACKAGING
Diameter Length
(mm) (mm) 20 kg Carton
3.2 IE70240C34
MECHANICAL PROPERTIES 4.0 IE70240C44
Yield Strength Tensile Strength Elongation 5.0 IE70240C54
(MPa) (MPa) (%)
AWS E6013 Requirements MECHANICAL PROPERTIES
As-Welded 330 min. 430 min. 17 min.
Impact ISO-V
Typical Values Yield Strength Tensile Strength Elongation (J)
As-Welded 410 510 31
(MPa) (MPa) (%) 0°C
Requirements - AWS A5.1 E7024 400 490 17 min. Not Required
DEPOSIT COMPOSITION Typical Values - As-Welded 460 510 24 55
%C %Mn %Si %S %P
DEPOSIT COMPOSITION
AWS E6013 Requirements 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified %C %Mn %Si
Typical Values 0.081 0.4 0.19 0.015 0.030 Requirements - AWS A5.1 E7024 0.06 0.6 0.3
DIAMETERS / PACKAGING
Diameter
(mm) 20 kg Master Carton
DIAMETERS / PACKAGING
2.5 IE70161C23
3.2 IE70161C33 Diameter
(mm) 20 kg Master Carton
4.0 IE70161C43
5.0 IE70161C54 2.5 IE7016C23
3.2 IE7016C33
4.0 IE7016C43
MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation Impact ISO-V (J)
(MPa) (MPa) (%) -20°C -29°C -46°C Impact ISO-V
Yield Strength Tensile Strength Elongation (J)
Requirements - AWS A5.1 E7016-1 400 490 22 min. - - 27 (MPa) (MPa) (%) @ -30°C
Typical Values - As-Welded 430 620 28 140 80 50 Requirements - AWS A5.1 E7016P 400 490 22 min. 27
Typical Values - As-Welded 450 550 28 70
DEPOSIT COMPOSITION
%C %Mn %Si %P %S DEPOSIT COMPOSITION
Requirements - AWS A5.1 E7016-1 0.07 1.10 0.30 0.015 0.010 %C %Mn %Si %P %S
Requirements - AWS A5.1 E7016P 0.07 1.10 0.30 0.01 0.01
Smooth bead appearance and low spatter Multiple pass, vertical and overhead welds in
carbon steel plate
Typical Applications
Typical Applications
Shipbuilding
Pipe welding, except for root pass
Offshore
Structural steel
Shipbuilding and Offshore
Power Generation Welding Positions
All except vertical down
2.5 350 IE70180H23B IE70180H23A IE70180S23 IE70180C23 2.5 350 IE70181H23B IE70181H23A IE70181S23 IE70181C23
3.2 350 IE70180H33B IE70180H33A IE70180S33 IE70180C33 3.2 350 IE70181H33B IE70181H33A IE70181S33 IE70181C33
4.0 350 IE70180H43B IE70180H43A IE70180S43 IE70180C43 4.0 350 IE70181H43B IE70181H43A IE70181S43 IE70181C43
5.0 350 IE70180H53B IE70180H53A IE70180S53 5.0 350 IE70181H53B IE70181H53A
3.2 400 IE70180C3N 3.2 400 IE70181C3N
4.0 400 IE70180C4N 4.0 400 IE70181C4N
3.2 450 IE70180C34 3.2 450 IE70181C34
4.0 450 IE70180C44 4.0 450 IE70181C44
5.0 450 IE70180C54 5.0 450 IE70181C54
Low Hydrogen • AWS E7018 H4R AWS E7018-1 H4R • Low Hydrogen
2.5 350 IELH700H23B IELH700H23A IELH700S23 IELH700C23 2.5 350 IELH751H23B IELH751H23A IELH751S23
3.2 350 IELH700H33B IELH700H33A IELH700S33 IELH700C33 3.2 350 IELH751H33B IELH751H33A IELH751S33
4.0 350 IELH700H43B IELH700H43A IELH700S43 IELH700C43 4.0 350 IELH751H43B IELH751H43A IELH751S43
5.0 350 IELH700H53B IELH700H53A IELH700S53 5.0 350 IELH751H53B IELH751H53A IELH751S54
Typical Values 0.051 1.010 0.341 0.013 0.012 0.040 Typical Values 0.052 1.470 0.330 0.05 0.05 0.003
Typical Values 0.005 max. 0.003 0.002 3 Typical Values 0.014 0.018 0.007 3
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2F, 2G 80-120 110-170 135-225 200-300 1G, 2F, 2G 80-110 110-160 140-200 200-300
Current (A) Current (A)
3G up, 4G, 5G up 90-150 90-150 120-190 180-280 3G up, 4G, 5G up 70-100 90-150 120-150 180-280
Low Hydrogen • AWS E7018-1 H4R AWS E7018-A1 H4R • Low Alloy
Charpy V-Notch Stress-Relieved 1 hr @ 620°C 470-500 (68-72) 565-585 (82-85) 25-32 60-130
Yield Strength(2) Tensile Strength Elongation J Stress-Relieved 8 hrs @ 620°C(4) 450-485 (65-70) 545-570 (79-83) 27-32 50-107
MPa (ksi) MPa (ksi) % @ -46°C
Requirements - AWS E7018-1 H4R 400 (58) min. 490 (70) min. 22 min. 27 min.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
Typical Results(3) - As-Welded 405-515 (59-75) 530-605 (77-88) 24-36 56-178
%C %Mn %Si %P
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004 Requirements - AWS E7018-A1 H4R 0.12 max. 0.90 max. 0.80 max. 0.03 max.
%C %Mn %Si %P %S %Ni
Typical Results (3)
0.04-0.06 0.55-0.80 0.35-0.55 0.01 max.
Requirements - AWS E7018-1 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Results(3) 0.04-0.07 0.80-1.44 0.28-0.51 0.006-0.019 0.003-0.013 0.01-0.07 %S %Mo Diffusible Hydrogen (mL/100g weld metal)
%Mn + Ni + Cr Diffusible Hydrogen Requirements - AWS E7018-A1 H4R 0.03 max. 0.40-0.65 4.0 max.
%Cr %Mo %V + Mo + V (mL/100g weld metal)
Typical Results (3)
0.01 max. 0.45-0.65 2-4
Requirements - AWS E7018-1 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Results(3) 0.01-0.07 0.11-0.28 0.01 max. 0.93-1.65 2-3
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Current (Amps)
Current (Amps) Polarity (5)
2.4 mm 3.2 mm 4.0 mm
Polarity(4) 2.4 mm 3.2 mm 4.0 mm 4.8 mm 5.6 mm 6.4 mm
DC+ 60-110 85-160 110-210
DC+ 70-110 90-160 130-210 180-300 250-330 300-400
AC 80-120 100-160 140-210 200-300 270-370 325-420 AC 65-120 90-170 115-220
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Preferred polarity is listed first. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Industry Specific Data (Not AWS Requirement). (5)Preferred polarity is listed first.
(1)
Low Alloy • AWS E8018-B2 H4R AWS E8018-C1 H4R • Low Alloy
Low Alloy • AWS E8018-C3 H4R AWS E9018-B3 H4R • Low Alloy
Square coating burn-off storage tanks pipe repair Power generation Process piping Premium arc performance
Easy strike and re-strike Square coating burn-off
Conformances Easy strike, re-strike and slag removal
Effortless slag removal
Conformances AWS A5.5/A5.5M: 2006 E9018-B3 H4R Capable of exceeding AWS minimum
Welding Positions ASME SFA-A5.5: E9018-B3 H4R requirements of 620 MPa (90 ksi) tensile
AWS A5.5/A5.5M: 2006 E8018-C3 H4R
strength after 8 hours of stress-relieving
All, except vertical down ASME SFA-A5.5: E8018-C3 H4R at 690°C
Welding Positions
All, except vertical down
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter Length 4.5 kg Easy Open Can 22.7 kg
(mm) (mm) 13.6 kg Master Carton Easy Open Can Diameter Length 3.6 kg Easy Open Can 4.5 kg Easy Open Can 11.3 kg 22.7 kg
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Carton Easy Open Can Easy Open Can
2.4 350 ED032599 ED030892
3.2 350 ED032600 ED030893 2.4 300 ED032884 ED032887
4.0 350 ED030894 3.2 350 ED032885 ED032888
4.8 350 ED030895 4.0 350 ED032889
5.6 450 ED030897
6.4 450 ED030896 MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006
Charpy V-Notch
MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 Yield Strength(2) Tensile Strength Elongation J
Charpy V-Notch MPa (ksi) MPa (ksi) % @ -40°C
Yield Strength(2) Tensile Strength Elongation J Requirements - AWS E9018-B3 H4R 530 (77) min. 620 (90) min. 17 min. Not Specified
MPa (ksi) MPa (ksi) % @ -40°C
Typical Results (3)
Requirements - AWS E8018-C3 H4R 470-550 (68-80) 550 (80) min. 24 min. 27 min.
Stress-Relieved 1 hr @ 690°C 595-605 (86-88) 705-715 (102-104) 20-23 57-72
Typical Results(3) - As-Welded 505-590 (73-86) 550-675 (80-98) 24-32 81-163 Stress-Relieved 8 hrs @ 690°C(4) 530-580 (77-84) 650-685 (94-99) 20-24 43-107
Requirements - AWS E8018-C3 H4R 0.80-1.10 0.15 max. 0.35 max. 0.05 max. 4.0 max. Requirements - AWS E9018-B3 H4R 0.03 max. 2.00-2.50 0.90-1.20 4.0 max.
Typical Results (3)
0.81-1.09 0.04-0.06 0.07-0.27 0.01 max. 1-2 Typical Results (3)
0.01 max. 2.21-2.46 1.03-1.13 2-4
Low Alloy • AWS E9018M H4R AWS E10018-D2 H4R • Low Alloy
DIAMETERS / PACKAGING
Diameter Length 4.5 kg Easy Open Can 22.7 kg DIAMETERS / PACKAGING
(mm) (mm) 13.6 kg Master Carton Easy Open Can Diameter Length 11.3 kg 22.7 kg
2.4 350 ED032602 ED030868 (mm) (mm) Easy Open Can Easy Open Can
3.2 350 ED032603 ED030869 2.4 300 ED033162
4.0 350 ED030870 3.2 350 ED033163
4.8 350 ED030871 4.0 350 ED033164
DIAMETERS / PACKAGING
Diameter Length 2.3 kg Plastic Tube 4.5 kg Easy Open Can 22.7kg
DIAMETERS / PACKAGING (mm) (mm) 9.1 kg Master Carton* 13.6 kg Master Carton Easy Open Can
Diameter Length 4.5 kg Easy Open Can 22.7 kg 2.4 300 ED033509 ED032561 ED010211
(mm) (mm) 13.6 kg Master Carton Easy Open Can 3.2 350 ED033510 ED032562 ED010203
2.4 350 ED031975 4.0 350 ED033511 ED032563 ED010216
3.2 350 ED032607 ED031976 4.8 350 ED010207
4.0 350 ED032608 ED031977 5.6 350 ED010219
4.8 350 ED031978 6.4 350 ED010200
NOTE: Retail Small Packaging (RSP). All RSP products carry AWS compliance. Unlike the standard products, RSP products have no other agencies approvals.
Typical Results(3) - As-Welded 690-758 (100-110) 765-807 (111-117) 20-26 76-103 Requirements - AWS E6010 330 (48) min. 430 (60) min. 22 min. 27 min.
Typical Results - As-Welded (3)
420-475 (61-69) 515-570 (75-83) 25-31 41-68
DEPOSIT COMPOSITION – As Required per AWS A5.5/A5.5M: 2006 (1)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
%C %Mn %Si %P %S
Requirements - AWS E11018M H4R 0.10 max. 1.30-1.80 0.60 max. 0.03 max. 0.03 max.
Requirements - AWS E6010 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Results(3) 0.04-0.05 1.55-1.80 0.40-0.55 0.02 max. 0.01-0.03 Typical Results(3) - As-Welded 0.09-0.17 0.40-0.63 0.09-0.43 0.005-0.017 0.005-0.014
Diffusible Hydrogen %Ni %Cr %Mo %V
%Ni %Cr %Mo (mL/100g weld deposit)
Requirements - AWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Requirements - AWS E11018M H4R 1.25-2.50 0.40 max. 0.25-0.50 4.0 max.
Typical Results(3) - As-Welded 0.01-0.05 0.01-0.05 0.03 max. 0.01 max.
Typical Results(3) 2.0-2.5 0.02-0.20 0.40-0.50 1-4
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Current (Amps)
Current (Amps) Polarity(4) 2.4 mm 3.2 mm 4.0 mm 4.8 mm 5.6 mm 6.4 mm
Polarity 2.4 mm 3.2 mm 4.0 mm 4.8 mm DC+ 40-80 70-130 90-165 140-225 200-275 220-325
DC+ 70-110 90-160 130-210 180-300 DC- 50-85 75-135 100-175 – – –
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Preferred polarity is listed first.
(1)
DIAMETERS / PACKAGING
Diameter Length 4.5 kg Easy Open Can 22.7kg DIAMETERS / PACKAGING
(mm) (mm) 13.6 kg Master Carton Easy Open Can Diameter Length 22.7 kg
(mm) (mm) Easy Open Can
2.4 300 ED032564 ED010283
3.2 350 ED032565 ED010278 3.2 350 ED029511
4.0 350 ED032566 ED010285 4.0 350 ED029513
4.8 350 ED010281 4.8 350 ED029509
Clean, visible weld puddle Deep penetration and superior puddle control
Superior puddle control Clean, visible weld puddle
Capable of 480 MPa (70 ksi) tensile strength
Typical Applications Welding Positions Welding Positions weld deposits
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter Length 4.5 kg Easy Open Can 5.4 kg Easy Open Can
(mm) (mm) 13.6 kg Master Carton 16.3 kg Master Carton
Diameter Length 4.5 kg Easy Open Can 22.7 kg
(mm) (mm) 13.6 kg Master Carton Easy Open Can 2.5 350 ED033835
3.2 350 ED033836
2.5 300 ED032609 4.0 450 ED033837
3.2 350 ED032610 ED030848
4.0 350 ED032611 ED030849
Requirements - AWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max. Requirements - AWS E7016 H4 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Results(3) - As-Welded 0.01-0.04 0.01-0.04 0.01-0.02 0.01 max. Typical Results - As-Welded (3)
0.01-0.07 0.01-0.03 0.01-0.02 1.14-1.71 1-4
MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006
Charpy V-Notch Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J Yield Strength(2) Tensile Strength Elongation J
MPa (ksi) MPa (ksi) % @ -29°C @ -40°C MPa (ksi) MPa (ksi) % @ -29°C @ -40°C
Requirements - AWS E7010-P1 415 (60) min. 490 (70) min. 22 min. 27 min. Not Specified Requirements - AWS E8010-P1 460 (67) min. 550 (80) min. 19 min. 27 min. Not Specified
Typical Results - As-Welded
(3)
455-515 (66-75) 525-635 (76-92) 23-29 49-92 31-85 Typical Results - As-Welded
(3)
475-545 (69-79) 560-670 (81-97) 20-32 49-149 41-119
NOTE: This product contains micro-alloying elements. Additional information available upon request. NOTE: This product contains micro-alloying elements. Additional information available on request.
Cryogenic nickel steels and their joining Especially developed for urea and nitric acid
Conformances plants
Non magnetic stainless steels AWS A5.4: E310Mo-15 High resistance to intergranular corrosion
ISO 3581-A: E 25 22 2 N L B 22
Excellent performance in the Huey-test
Welding Positions Weldable on DC+ polarity
All, except vertical down
Welding Positions
All, except vertical down
DIAMETERS / PACKAGING DIAMETERS / PACKAGING
Diameter Length 2.7 kg 4.7 kg 4.8 kg 6.5 kg
Diameter Length 2.8 kg 4.8 kg 4.9 kg
(mm) (mm) Carton Box Carton box Carton Box Carton Box
(mm) (mm) Cardboard box Cardboard box Cardboard box
2.5 350 538410
2.5 350 538588
3.2 350 538427
3.2 350 538595
4.0 350 538434
4.0 350 538601
5.0 450 538441
DIAMETERS / PACKAGING
Diameter Length
DIAMETERS / PACKAGING (mm) (mm) 16 kg Carton 20 kg Carton
Diameter Length
16 kg Carton 20 kg Carton 2.5 300 CC014235
(mm) (mm)
3.2 350 CC014236
2.5 300 CC014254 4.0 350 CC014237
3.2 350 CC014255 5.0 350 CC014238
Food and Beverage Food and Beverage Low carbon level weld metal increase the
resistance to intergranular corrosion
Welding Positions
All, except vertical down Conformances Conformances
Welding Positions
AWS A5.4/A5.4M: E316-16 AWS A5.4/A5.4M: E316L-16
All, except vertical down
Welding Positions
All, except vertical down
DIAMETERS / PACKAGING
Diameter Length 2.8 kg 4.8 kg 4.9 kg
DIAMETERS / PACKAGING
(mm) (mm) Cardboard box Cardboard box Cardboard box Diameter Length
(mm) (mm) 2.6 kg Cardboard box 4.8 kg Cardboard box
2.5 350 528251
3.2 350 528268 2.5 350 528312
4.0 350 528275 3.2 350 528329
DIAMETERS / PACKAGING
Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton DIAMETERS / PACKAGING
2.5 300 CC010859 Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
3.2 350 CC010852
4.0 350 CC010853 2.5 300 CC010709
5.0 350 CC010854 3.2 350 CC010702
4.0 350 CC010703
MECHANICAL PROPERTIES 5.0 350 CC010704
Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
AWS E308L-17 Requirements As-Welded 520 min. 35 min. Not Specified (MPa) (%) (FN)
Typical Values As-Welded 635 49.5 8 AWS E309-17 Requirements As-Welded 550 min. 30 min. Not Specified
Typical Values As-Welded 585 40 14
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo
AWS E308L-17 Requirements 0.04 max. 18.0-21.0 9.0-11.0 0.75 max.
AWS E309-17 Requirements 0.15 max. 22.0-25.0 12.0-14.0 0.75 max.
Typical Values 0.02 20.14 9.21 0.061
Typical Values 0.041 24.74 12.29 0.148
%Mn %Si %P %S
%Mn %Si %P %S
AWS E308L-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max.
AWS E309-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max.
Typical Values 0.71 0.86 0.023 0.009
Typical Values 0.74 0.84 0.020 0.006
DIAMETERS / PACKAGING
Diameter Length
DIAMETERS / PACKAGING
(mm) (mm) 16 kg Carton 20 kg Carton Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
2.5 300 CC010909
3.2 350 CC010902 2.5 300 CC014752
4.0 350 CC010903 3.2 350 CC014753
5.0 350 CC010904 4.0 350 CC014754
5.0 350 CC014755
MECHANICAL PROPERTIES MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
(MPa) (%) (FN)
AWS E309L-17 Requirements As-Welded 520 min. 30 min. Not Specified AWS E309Mo-17 Requirements As-Welded 550 min. 30 min. Not Specified
Typical Values As-Welded 600 41 16 Typical Values As-Welded 610 40 18
Slow freezing slag system brings flat to Designed for overlay welding on mild and low alloy Also applied in dissimilar welding joints such as high Weld on AC or DC+ polarity
concave welds and nipple bead appearance steels Ni stainless steel to carbon steel
Flux coating provides excellent weldability and
Designed with low carbon levels to help Petro Chemical Industry Welding on cast alloys with similar composition easy slag removal
eliminate carbide precipitation in high Power Generation Construction Capable of producing duplex weld metal with
temperature service Shipbuilding and Offshore high crack resistance
Conformances
Food and Beverage
AWS A5.4/A5.4M: E312-17
Welding Positions
Conformances
Welding Positions All, except vertical down
AWS A5.4/ASME SFA5.4: E309LMo-17
All, except vertical down
DIAMETERS / PACKAGING
Diameter Length
DIAMETERS / PACKAGING
(mm) (mm) 16 kg Carton 20 kg Carton Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
2.5 300 CC014757
3.2 350 CC014758 2.5 300 CC014226
4.0 350 CC014759 3.2 350 CC014227
5.0 350 CC014760 4.0 350 CC014228
5.0 350 CC014229
MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
MECHANICAL PROPERTIES
(MPa) (%) (FN) Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
AWS E309LMo-17 Requirements As-Welded 520 min. 30 min. Not Specified
AWS E312-17 Requirements As-Welded 660 min. 22 min. Not Specified
Typical Values As-Welded 610 40 18
Typical Values As-Welded 735 28 40
DEPOSIT COMPOSITION DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn %C %Cr %Ni %Mo %Mn
AWS E309LMo-17 Requirements 0.04 max. 22.0-25.0 12.0-14.0 2.0-3.0 0.5-2.5 AWS E312-17 Requirements 0.15 max. 28.0-32.0 8.0-10.5 0.75 max. 0.5-2.5
Typical Values 0.022 23.35 12.61 2.46 0.87 Typical Values 0.12 28.86 10.15 0.085 0.86
%Si %P %S %Cu %Si %P %S %Cu
AWS E309LMo-17 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max. AWS E312-17 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Values 0.67 0.02 0.015 0.003 Typical Values 0.85 0.021 0.015 0.005
DIAMETERS / PACKAGING
Diameter Length
DIAMETERS / PACKAGING
(mm) (mm) 16 kg Carton 20 kg Carton Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
2.5 300 CC010809
3.2 350 CC010802 2.5 300 CC010959
4.0 350 CC010803 3.2 350 CC010952
5.0 350 CC010804 4.0 350 CC010953
5.0 350 CC010954
MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
MECHANICAL PROPERTIES
(MPa) (%) (FN) Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
AWS E316-17 Requirements As-Welded 520 min. 30 min. Not Specified
AWS E316L-17 Requirements As-Welded 490 min. 30 min. Not Specified
Typical Values As-Welded 610 41 9
Typical Values As-Welded 600 41.5 9
DEPOSIT COMPOSITION DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %C %Cr %Ni %Mo
AWS E316-17 Requirements 0.08 max. 17.0-20.0 11.0-14.0 2.0-3.0 AWS E316L-17 Requirements 0.04 max. 17.0-20.0 11.0-14.0 2.0-3.0
Typical Values 0.042 19.34 12.01 2.59 Typical Values 0.022 19.34 12.01 2.59
%Mn %Si %P %S %Mn %Si %P %S
AWS E316-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max. AWS E316L-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max.
Typical Values 0.71 0.75 0.025 0.006 Typical Values 0.71 0.75 0.025 0.006
EASYARC 347
®
Conformances
Welding Positions AWS A5.4/A5.4M: E347-17
All, except vertical down
DIAMETERS / PACKAGING
Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
AWS E347-17 Requirements As-Welded 520 min. 30 min. Not Specified
Typical Values As-Welded 630 44 9
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn
AWS E347-17 Requirements 0.08 max. 18.0-21.0 9.0-11.0 0.75 max. 0.5-2.5
Typical Values 0.037 20.48 9.01 0.022 0.77
%Si %P %S %Nb
AWS E347-17 Requirements 1.00 max. 0.04 max. 0.03 max. 8*C-1.0
Typical Values 0.747 0.021 0.015 0.34
WELDING CONSUMABLES ı 73
MIG (GMAW) WIRE MIG (GMAW) WIRE
(AWS ER70S-3)
Mild Steel • AWS ER70S-3
Heavy Machinery, Automotive, Structural Steel, Shielding Gas AWS ER70S-3 Requirements As-welded - 400 min. 480 min. 22 min. 27 min.
Pipeline, Container, Boiler and Pressure Vessel, MERIT® S-3 As-welded 80%Ar+20%CO2 450 540 30 123
Robotic Welding System 100% CO2
Argon / CO2
CHEMICAL COMPOSITION
AWS ER70S-3 Requirements 0.06~0.15 0.90~1.40 0.45~0.75 0.035 max. 0.025 max.
DIAMETERS / PACKAGING MERIT® S-3 0.083 1.37 0.59 0.012 0.012
Diameter
15 kg Spool 20 kg Spool 100 kg Drum 125 kg Drum
mm
0.8 CAJMERS3080S015W00 CAJMERS3080P125W00
0.9 CAJMERS3090S015W00 CAJMERS3090S020W00 CAJMERS3090P100W00 CAJMERS3090P125W00
1.0 CAJMERS3100S015W00 CAJMERS3100S020W00 CAJMERS3100P100W00 CAJMERS3100P125W00
1.2 CAJMERS3120S015W00 CAJMERS3120S020W00 CAJMERS3120P125W00
1.32
1.4 CAJMERS3140S015W00 CAJMERS3140S020W00
1.6 CAJMERS3160S015W00 CAJMERS3160S020W00
Diameter
TYPICAL OPERATING PROCEDURES
200 kg Drum 250 kg Drum 300 kg Drum 400 kg Drum Diameter Approx. Current
mm Wire
(mm) (amps)
0.8 CAJMERS3080P200W00
0.9 CAJMERS3090P250W00 CAJMERS3090P300W00 0.8 50-180
1.0 CAJMERS3100P250W00 CAJMERS3100P300W00 0.9 60-200
1.2 CAJMERS3120P250W00 CAJMERS3120P300W00 CAJMERS3120P400W00 1.0 70-220
MERIT® S-3
1.32 CAJMERS3132P250W00 1.2 80-350
1.4 CAJMERS3140P400W00 1.4 120-420
1.6 1.6 180-550
DIAMETERS / PACKAGING
Diameter
(mm)
15 kg Spool DIAMETERS / PACKAGING
Diameter 15 kg 250 kg
0.8 CAJMERS4080S015W00
(mm) Plastic Spool Drum
0.9 CAJMERS4090S015W00
1.0 CAJMERS4100S015W00 0.8 CALMG4S1080S015W00
1.2 CAJMERS4120S015W00 1.0 CALMG4S1100S015W00 CALMG4S1100P250W00
1.4 CAJMERS4140S015W00 1.2 CALMG4S1120S015W00 CALMG4S1120P250W00
1.6 CAJMERS4160S015W00 1.6 CALMG4S1160S015W00
MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas Yield Strength Tensile Strength Elongation CVN Impact
(MPa) (MPa) (%) (J) @ -20°C Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -30°C
AWS ER70S-4 Requirements As-welded - 400 min. 480 min. 22 min. -
ISO:G 42 3 M21 4Si1 Requirements As-welded 80%Ar+20%CO2 420 min. 500~640 20 min. 47 min.
MERIT S-4
®
As-welded 80%Ar+20%CO2 460 565 28 120
MERIT G4Si1
®
As-welded 80%Ar+20%CO2 485 590 30 98
CHEMICAL COMPOSITION
CHEMICAL COMPOSITION
Wire %C %Mn %Si %S %P
Wire %C %Mn %Si %S %P
AWS ER70S-4 Requirements 0.06~0.15 1.00~1.50 0.65~0.85 0.035 max. 0.025 max.
MERIT® S-4 0.083 1.48 0.82 0.019 0.01 ISO:G 42 3 M21 4Si1 Requirements 0.06~0.14 1.60~1.90 0.80~1.20 0.025 max. 0.025 max.
MERIT G4Si1
®
0.088 1.69 0.86 0.017 0.014
TYPICAL OPERATING PROCEDURES
Diameter Approx. Current
Wire
(mm) (amps) TYPICAL OPERATING PROCEDURES
Approx. Current (Amps)
0.8 50-180
0.9 60-200 Diameter: 0.8mm Diameter: 1.0mm Diameter: 1.2mm Diameter: 1.6mm
1.0 70-220 1G 50-180 50-220 80-350 170-550
MERIT S-4
®
1.2 80-350 2G 50-100 50-120 50-150 -
1.4 120-420 3G 50-100 50-140 50-160 -
1.6 180-550 3G 50-100 50-200 50-250 -
(AWS ER70S-6)
Mild Steel • AWS ER70S-6
Welding Positions
Typical Applications
All positions
Heavy Machinery, Automotive, Structural Steel, CHEMICAL COMPOSITION
Pipeline, Container, Robotic Welding System
Wire %C %Mn %Si %S %P
AWS ER70S-6 Requirements 0.06~0.15 1.40~1.85 0.80~1.15 0.035 max. 0.025 max.
MERIT S-6
®
0.086 1.57 0.86 0.012 0.014
(AWS ER70S-G)
Mild Steel • AWS ER70S-G
Welding Positions
Typical Applications All positions MECHANICAL PROPERTIES
Heavy Machinery, Automotive, Structural Steel, Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas
Pipeline, Boiler and Pressure Vessel, Robotic (MPa) (MPa) (%) (J) @ -30°C
Welding System AWS ER70S-G Requirements As-welded - 400 min. 480 min. 22 min. -
MERIT® S-G As-welded 100%CO2 480 570 29 73
CHEMICAL COMPOSITION
DIAMETERS / PACKAGING
Diameter 15 kg 20 kg 250 kg
mm Plastic Spool Plastic Spool Drum
0.8 CAJMERSG080S015W00
0.9 CAJMERSG090S015W00 CAJMERSG090P250W00
1.0 CAJMERSG100S015W00 CAJMERSG100P250W00 TYPICAL OPERATING PROCEDURES
1.2 CAJMERSG120S015W00 CAJMERSG120S020W00 CAJMERSG120P250W00
1.4 CAJMERSG140S015W00 CAJMERSG140S020W00 Diameter Approx. Current
Wire
1.6 CAJMERSG160S015W00 (mm) (amps)
(AWS ER80S-G)
Low Alloy • AWS ER80S-G
CHEMICAL COMPOSITION
Wire %C %Mn %Si %S %P
AWS ER80S-G Requirements - - - - -
MERIT® JM™-80 0.081 1.56 0.67 0.008 0.018
Wire %Cu %Ni %Cr %Mo
AWS ER80S-G Requirements - - 0.30 min. -
MERIT JM -80
® ™
0.11 0.011 0.33 0.008
(AWS ER80S-Ni1)
Low Alloy • AWS ER80S-Ni1
Typical Applications All positions MERIT® JM™-Ni1 As-welded 80%Ar+20%CO2 500 580 30 110
CHEMICAL COMPOSITION
AWS ER80S-Ni1 Requirements 0.12 max. 1.25 max. 0.40~0.80 0.025 max. 0.025 max. 0.80~1.10
MERIT® JM™-Ni1 0.1 1.15 0.59 0.003 0.009 1.08
All positions AWS ER90S-D2 Requirements As-welded - 540 min. 620 min. 17 min. 27 min. -30
MERIT® JM™-90 (JM™-80D2) As-welded 80%Ar+20%CO2 560 650 24 96 -30
Typical Applications
Heavy Fabrication, Pressure Vessel, Power
Generation Applications
CHEMICAL COMPOSITION
Wire %C %Mn %Si %S %P
AWS ER90S-D2 Requirements 0.07~0.12 1.60~2.10 0.50~0.80 0.025 max. 0.025 max.
MERIT® JM™-90 (JM™-80D2) 0.1 1.72 0.6 0.012 0.014
Wire %Cu %Ni %Cr %Mo
AWS ER90S-D2 Requirements 0.50 max. 0.15 max. - 0.40~0.60
MERIT JM -90 (JM -80D2)
® ™ ™
0.1 0.015 0.079 0.43
(AWS ER100S-G)
Low Alloy • AWS ER100S-G
All positions MERIT® JM™-100 As-welded 80%Ar+20%CO2 645 725 23 115 -20
Typical Applications
Special Vehicles Manufacturing, Heavy
Fabrication, Offshore Applications
CHEMICAL COMPOSITION
Wire %C %Mn %Si %S
AWS ER100S-G Requirement - - - -
MERIT JM -100
® ™
0.072 1.62 0.65 0.004
Wire %P %Ni %Cr %Mo
AWS ER100S-G Requirement - 0.50 min. - 0.20 min.
MERIT® JM™-100 0.013 0.87 0.036 0.43
(AWS ER110S-G)
Low Alloy • AWS ER110S-G
CHEMICAL COMPOSITION
Wire %C %Mn %Si %S %P
AWS ER110S-G Requirements - - - - -
MERIT JM -110
® ™
0.094 1.62 0.53 0.01 0.013
Wire %Cu %Ni %Cr %Mo
AWS ER110S-G Requirements - 0.50 min. - 0.20 min.
MERIT® JM™-110 0.1 1.57 0.29 0.34
(AWS ER120S-G)
Low Alloy • AWS ER120S-G
CHEMICAL COMPOSITION
Wire %C %Mn %Si %S
AWS ER120S-G Requirement - - - -
MERIT® JM™-120 0.086 1.67 0.6 0.01
Wire %P %Ni %Cr %Mo
AWS ER120S-G Requirement - 0.50 min. 0.30 min. 0.20 min.
MERIT JM -120
® ™
0.018 1.63 0.58 0.34
LNM 12
Low Alloy • AWS ER70S-A1
LNM 19
AWS ER80S-B2 • Low Alloy
DIAMETERS / PACKAGING
Diameter
15 kg Steel Spool 227 kg Accu-Trak Drum
(mm)
0.9 ED034894 ED034896
DIAMETERS / PACKAGING 1.1 ED034895 ED034897
Diameter
(mm)
15 kg Spool B300 MECHANICAL PROPERTIES
1.0 581164 Yield Strength(1) Tensile Strength Elongation Charpy V-Notch (J) Charpy V-Notch (J)
1.2 581157 MPa (ksi) MPa (ksi) (%) -40°C -51°C
Requirements
AWS A5.28: ER100S-G Not Specified 690 (100) min. Not Specified Not Specified Not Specified
MECHANICAL PROPERTIES As-Welded with 90%Ar/10%CO2
Yield Strength Tensile Strength Elongation Impact ISO-V (J) Typical Results
Condition Shielding Gas 709 (103) 802 (116) 21 86 (64) 85 (63)
As-Welded with 90%Ar/10%CO2
(N/mm ) 2
(N/mm )2
(%) +20°C
Stress Relieved 1 hr. @ 621°C
Typical Values PWHT 690°C/hr M21 560 680 20 100 627 (91) 723 (105) 25 113 (83) 100 (73)
with 90%Ar/10%CO2
Measured with a 0.2% offset.
(1)
(AWS ER308)
Stainless Steel • AWS ER308
Typical Applications
Petrochemical Equipment, Automobile Exhaust CHEMICAL COMPOSITION
System, Power Generation Construction, Food
Wire %C %Mn %Si %P %S
and Beverage Equipment, Shipping Offshore
AWS ER308 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY JMS -308
® ™
0.027 1.85 0.49 0.012 0.005
Wire %Cr %Mo %Ni %Cu
AWS ER308 Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
PRIMALLOY® JMS™-308 19.9 0.014 10.3 0.007
(AWS ER308L)
Stainless Steel • AWS ER308L
Typical Applications
Petrochemical Equipment, Automobile Exhaust
System, Power Generation Construction,
CHEMICAL COMPOSITION
Food and Beverage Equipment, Shipping and
Offshore Wire %C %Mn %Si %P %S
AWS ER308L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY® JMS™-308L 0.02 1.85 0.48 0.011 0.005
Wire %Cr %Ni %Mo %Cu
AWS ER308L Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
PRIMALLOY JMS -308L
® ™
19.94 0.015 10.1 0.008
(AWS ER308LSi)
Stainless Steel • AWS ER308LSi
Typical Applications
Petrochemical Equipment, Automobile Exhaust CHEMICAL COMPOSITION
System, Power Generation Construction,
Food and Beverage Equipment, Shipping and Wire %C %Mn %Si %P %S
Offshore AWS ER308LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. 0.03 max.
PRIMALLOY® JMS™-308LSi 0.024 1.81 0.78 0.012 0.008
Wire %Cr %Mo %Ni %Cu
AWS ER308LSi Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
PRIMALLOY JMS -308LSi
® ™
19.8 0.016 10.22 0.008
(AWS ER309)
Stainless Steel • AWS ER309
CHEMICAL COMPOSITION
Typical Applications Wire %C %Mn %Si %P %S
Petrochemical Equipment, Pressure Vessel, AWS ER309 Requirements 0.12 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
Power Generation Construction, Food and PRIMALLOY JMS -309
® ™
0.027 2.28 0.53 0.013 0.007
Beverage Equipment
Wire %Cr %Mo %Ni %Cu
AWS ER309 Requirements 23.0~25.0 0.75 max. 12.0~14.0 0.75 max.
PRIMALLOY® JMS™-309 23.62 0.026 13.75 0.007
(AWS ER309L)
Stainless Steel • AWS ER309L
CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
Typical Applications AWS ER309L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
Petrochemical Equipment, Pressure Vessel, PRIMALLOY JMS -309L
® ™
0.011 2.31 0.59 0.014 0.008
Power Generation Construction, Food and Wire %Cr %Mo %Ni %Cu
Beverage Equipment
AWS ER309L Requirements 23.0~25.0 0.75 max. 12.0~14.0 0.75 max.
PRIMALLOY® JMS™-309L 23.32 0.026 13.96 0.008
(AWS ER309LSi)
Stainless Steel • AWS ER309LSi
CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
Typical Applications AWS ER309LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. 0.03 max.
Petrochemical Equipment, Pressure Vessel, PRIMALLOY JMS -309LSi
® ™
0.011 1.75 0.86 0.014 0.008
Power Generation Construction, Food and Wire %Cr %Mo %Ni %Cu
Beverage Equipment
AWS ER309LSi Requirements 23.0~25.0 0.75 max. 12.0~14.0 0.75 max.
PRIMALLOY® JMS™-309LSi 23.07 0.017 13.5 0.009
(AWS ER310)
Stainless Steel • AWS ER310
Pulse Mode
Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
MECHANICAL PROPERTIES Shielding Gas (m/min) (volts) (amps) (kg/hr)
1.2 mm
Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%) 2.5 18.5 100 1.4
6.4 21 220 3.4
AWS ER310 Requirements - Not Specified 550 min. 30 min. 98% Ar/2% CO2
8.9 26 280 4.9
PRIMALLOY® JMS™-310 95%Ar+5%CO2 400 580 35.5 11.4 28 310-340 6.1
(AWS ER316)
Stainless Steel • AWS ER316
CHEMICAL COMPOSITION
Typical Applications Wire %C %Mn %Si %P
AWS ER316 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max.
Petrochemical Equipment, Pressure Vessel,
Power Generation Construction, Food and PRIMALLOY® JMS™-316 0.05 1.78 0.36 0.015
Beverage Equipment, Shipping and Offshore Wire %S %Cr %Mo %Ni
AWS ER316 Requirements 0.03 max. 18.0~20.0 2.0~3.0 11.0~14.0
PRIMALLOY® JMS™-316 0.01 19.6 2.25 12.5
Pulse Mode
Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
MECHANICAL PROPERTIES Shielding Gas (m/min) (volts) (amps) (kg/hr)
1.2 mm
Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%) 2.5 18.5 100 1.4
6.4 21 220 3.4
AWS ER316 Requirements - Not Specified 520 min. 30 min. 98% Ar/2% CO2
8.9 26 280 4.9
PRIMALLOY® JMS™-316 95%Ar+5%CO2 - 580 38 11.4 28 310-340 6.1
(AWS ER316L)
Stainless Steel • AWS ER316L
CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
Typical Applications AWS ER316L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
Petrochemical Equipment, Pressure Vessel, PRIMALLOY® JMS™-316L 0.028 2.12 0.54 0.019 0.009
Power Generation Construction, Food and Wire %Cr %Mo %Ni %Cu
Beverage Equipment, Shipbuilding and Offshore
AWS ER316L Requirements 18.0~20.0 2.0~3.0 11.0~14.0 0.75 max.
PRIMALLOY® JMS™-316L 18.9 2.16 12.0 0.025
(AWS ER316LSi)
Stainless Steel • AWS ER316LSi
CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
Typical Applications AWS ER316LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. 0.03 max.
Petrochemical Equipment, Thermal Pipe, PRIMALLOY JMS -316LSi
® ™
0.028 2.05 0.83 0.018 0.007
Pressure Vessel, Power Generation Construction Wire %Cr %Mo %Ni %Cu
AWS ER316LSi Requirements 18.0~20.0 2.0~3.0 11.0~14.0 0.75 max.
PRIMALLOY® JMS™-316LSi 18.6 2.17 12.9 0.018
(AWS ER347)
Stainless Steel • AWS ER347
CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
AWS ER347 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
Typical Applications
PRIMALLOY® JMS™-347 0.04 1.61 0.41 0.018 0.009
Designed to weld on AISI 347, 321, 304L
Wire %Ni %Cr %Mo %Nb
stainless steels
AWS ER347 Requirements 9.0~11.0 19.0~21.5 0.75 max. 10*C~1.0
PRIMALLOY JMS -347
® ™
9.9 20.4 0.065 0.55
(AWS ER430)
Stainless Steel • AWS ER430
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter 12.5 kg Plastic Spool 15 kg Plastic Spool
(mm) + Carton Box + Carton Box Diameter 15 kg Plastic Spool
(mm) + Carton Box
0.8 EMLM37SI080S125W00 EMLM37SI080S015W00
0.9 EMLM37SI090S125W00 EMLM37SI090S015W00 1.0 EMLMI321100S015000
1.0 EMLM37SI100S125W00 EMLM37SI100S015W00 1.2 EMLMI321120S015000
1.2 EMLM37SI120S125W00 EMLM37SI120S015W00
1.6 EMLM37SI160S125W00 EMLM37SI160S015W00 MECHANICAL PROPERTIES
MECHANICAL PROPERTIES Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%)
Tensile Strength Elongation
Wire Shielding Gas AWS ER321 Requirements - Not Specified - -
(MPa) (%)
ISO:G 18 8 Mn Requirements - 500 min. 25 min. PRIMALLOY® JMS™-321 95%Ar+5%CO2 - 610 40
LNM 4462
Stainless Steel • AWS ER2209
LNM Zeron 100X AWS ER2594 • Stainless Steel
DIAMETERS / PACKAGING
Diameter DIAMETERS / PACKAGING
15 kg Spool BS300
(mm) Diameter
12.5 kg Spool S300
0.8 582345 (mm)
0.9 582346 1.0 21501160
1.0 581980 1.2 595604
1.2 581997
Typical Values As-welded M12 621 803 29 103 Typical Values As-welded M12 645 860 23 60
Aluminum MIG wire • AWS ER4043 AWS ER4047 • Aluminum MIG wire
DIAMETERS / PACKAGING
Diameter 0.5 kg Plastic Spool 7.3 kg 9.1 kg 125 kg 125 kg
(mm) 9.1 kg Master Carton Plastic Spool Plastic Spool Accu-Pak® Box Gem-Pak™ Box DIAMETERS / PACKAGING
0.8 ED030307 Diameter 7.3 kg
0.9 ED030308 ED028395 ED033117 ED034721 (mm) Plastic Spool
1.2 ED030310 ED029234 ED030982(a) ED034548 1.2 EDS28417
1.6 ED030281 ED030983(b) ED034549 1.6 EDS28418
(a)
Wire payoff kit K2858-1 sold separately. (b)Wire payoff kit K2859-1 sold separately.
WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999 WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn %Al %Si %Fe %Cu %Mn
Requirements - AWS ER4043 Remainder 4.50-6.00 0.80 max. 0.30 max. 0.05 max. Requirements - AWS ER4047 Remainder 11.00-13.00 0.80 max. 0.30 max. 0.15 max.
Typical Performance(2) Remainder 5.26 0.15 0.01 0.01 Typical Performance(2) As Reported per AWS Requirements
%Mg %Cr %Zn %Ti %Be %Mg %Cr %Zn %Ti %Be
Requirements - AWS ER4043 0.05 max. — 0.10 max. 0.20 max. 0.0008 max. Requirements - AWS ER4047 0.10 max. — 0.20 max. — 0.0008 max.
Typical Performance (2)
0.03 — 0.001 0.01 0.0002 max. Typical Performance (2)
As Reported per AWS Requirements
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Aluminum MIG wire • AWS ER5183 AWS ER5356 • Aluminum MIG wire
Note Note
Typical Operating Procedures on pg. 352-353 Typical Operating Procedures on pg. 352-353
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter 0.4 kg Plastic Spool 7.3 kg 9.1 kg 136 kg 136 kg
Diameter 7.3 kg (mm) 9.1 kg Master Carton Platic Spool Plastic Spool Accu-Pak® Box Gem-Pak™ Box
(mm) Plastic Spool 0.9 ED030312 ED028385 ED033178(a) ED034722
1.2 ED030314 ED030282 ED031826(b) ED034550
1.2 EDS28437
1.6 ED030283 ED030985(b) ED034551
1.6 EDS28438
(a)
This part number is Made-To-Order. Wire payoff kit K2860-1 sold separately.
(b)
WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999 WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn %Al %Si %Fe %Cu %Mn
Requirements - AWS ER5183 Remainder 0.40 max. 0.40 max. 0.10 max. 0.50 - 1.00 Requirements - AWS ER5356 Remainder 0.25 max. 0.40 max. 0.10 max. 0.05 - 0.20
Typical Performance(2) Remainder 0.03 0.13 0.001 0.65 Typical Performance(2) Remainder 0.05 0.09 0.03 0.12
%Mg %Cr %Zn %Ti %Be %Mg %Cr %Zn %Ti %Be
Requirements - AWS ER5183 4.30 - 5.20 0.05 - 0.25 0.25 max. 0.15 max. 0.0008 max. Requirements - AWS ER5356 4.50 - 5.50 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max.
Typical Performance (2)
4.99 0.10 0.02 0.07 0.0006 Typical Performance (2)
4.56 0.08 0.01 max. 0.15 0.0007
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Aluminum MIG wire • AWS ER5356 AWS ER5554 • Aluminum MIG wire
DIAMETERS / PACKAGING
Diameter 7.3 kg
(mm) Plastic Spool
DIAMETERS / PACKAGING 1.2 ED029573
Diameter 0.4 kg Plastic Spool 7.3 kg 9.1 kg 125 kg
(mm) 9.1 kg Master Carton Steel Spool Plastic Spool Gem-Pak™
0.9 ED034064 ED034067 — ED034723
1.2 ED034065 ED034068 ED034070 ED034724
1.6 ED034066 ED034069 ED034071 ED034729
WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5554 Remainder 0.25 max. 0.40 max. 0.10 max. 0.50 - 1.00
WIRE COMPOSITION – As required per AWS A5.10/A5.10M: 1999
Typical Performance(2) Remainder 0.06 0.13 0.03 0.51
%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5356 Remainder 0.25 max. 0.40 max. 0.10 max. 0.05 - 0.20 %Mg %Cr %Zn %Ti %Be
%Mg %Cr %Zn %Ti %Be Requirements - AWS ER5554 2.40 - 3.00 0.05 - 0.20 0.25 max. 0.06 - 0.20 0.0008 max.
Requirements - AWS ER5356 4.50 - 5.50 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max. Typical Performance (2)
2.41 0.06 0.01 max. 0.09 0.0006
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
DIAMETERS / PACKAGING
Note Diameter
(mm) 5 kg Plastic Tube
Typical Operating Procedures on pg. 352-353 1.6 CEJ70SG016055F2W01
2.0 CEJ70SG020055F2W01
2.4 CEJ70SG024055F2W01
3.2 CEJ70SG032055F2W01
4.0 CEJ70SG040055F2W01
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas
DIAMETERS / PACKAGING (MPa) (MPa) (%) (J) @ -30°C
Diameter 7.3 kg 136 kg AWS ER70S-G Requirements As-welded 100%Ar 400 min. 480 min. 22 min. -
(mm) Plastic Spool Gem-Pak™ Box
MERIT® JG™-50 As-welded 100%Ar 460 550 30 160
1.2 EDS29581
1.6 EDS29582 ED034731
CHEMICAL COMPOSITION
WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999 AWS ER70S-G Requirements - - - - -
%Al %Si %Fe %Cu %Mn MERIT JG -50
® ™
0.07 1.48 0.83 0.015 0.015
Requirements - AWS ER5556 Remainder 0.25 max. 0.40 max. 0.10 max. 0.50 - 1.00
Typical Performance(2) Remainder 0.03 0.13 0.001 0.65
TYPICAL OPERATING PROCEDURES
%Mg %Cr %Zn %Ti %Be
Requirements - AWS ER5556 4.70 - 5.50 0.05 - 0.20 0.25 max. 0.05 - 0.20 0.0008 max. Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Typical Performance (2)
5.00 0.10 0.02 0.07 0.0006 Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical Applications
Typical Applications General Construction, Pressure Vessels and
Sheet Metal Application, Root Pass Pipe Tubes, Sheet Metal Application, Root Pass Pipe
Welding, Pressure Vessel and Tubes, General Welding
Construction
AWS ER70S-2 Requirements 0.07 max. 0.90~1.40 0.40~0.70 0.035 max. 0.025 max. 0.50 max. AWS ER70S-3 Requirements 0.06~0.15 0.90~1.40 0.45~0.75 0.035 max. 0.025 max.
MERIT JG -52
® ™
0.06 1.11 0.49 0.008 0.015 0.11 MERIT® JG™-51 0.081 1.32 0.61 0.012 0.015
DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube
1.6 CEJ70S6016055F2W06
DIAMETERS / PACKAGING 2.0 CEJ70S6020055F2W06
2.4 CEJ70S6024055F2W06
Diameter 3.2 CEJ70S6032055F2W06
2 kg PE tube 5 kg PE tube
(mm) 4.0 CEJ70S6040055F2W06
1.6 604108 580334
2.0 604122 582789
2.4 604146 580358 MECHANICAL PROPERTIES
3.0 604177 580341
Yield Strength Tensile Strength Elongation CVN Impact
3.2 580345 Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -30°C
AWS ER70S-6 Requirements As-welded 100%Ar 400 min. 480 min. 22 min. 27 min.
MECHANICAL PROPERTIES
MERIT® JG™-56 As-welded 100%Ar 460 550 30 160
Yield Tensile
Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) -20°C -50°C
CHEMICAL COMPOSITION
Typical Values As-welded I1 450 560 26 170 100
Wire %C %Mn %Si %S %P %Cu
CHEMICAL COMPOSITION
%C %Mn %Si %P %S AWS ER70S-6 Requirements 0.06~0.15 1.40~1.85 0.80~1.15 0.035 max. 0.025 max. 0.50 max.
Requirements MERIT JG -56
® ™
0.07 1.48 0.83 0.015 0.015 0.12
AWS ER70S-3 0.06-0.15 0.90-1.40 0.45-0.75 0.025 0.035
Typical Results 0.08 1.1 0.6 - -
%Cr %Ni %Mo %Cu %V TYPICAL OPERATING PROCEDURES
Requirements
AWS ER70S-3 0.15 0.15 0.15 0.50 0.03 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Typical Results - - - - - Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300
Typical Applications
Steel Structure, Heavy Fabrication, Pressure
Vessel, Pipeline
DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube
1.6 CEJJG80G1601100W01
2.0 CEJJG80G2001100W01
DIAMETERS / PACKAGING 2.4 CEJJG80G2401100W01
3.2 CEJJG80G3201100W01
Diameter
2 kg PE tube 5 kg PE tube 4.0 CEJJG80G4001100W01
(mm)
1.6 604184
2.0 604191 604207
MECHANICAL PROPERTIES
2.4 604214 604221
3.0 604115 Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -20°C
DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube
1.6 CEJGNI101605500W01
2.0 CEJGNI102005500W01
2.4 CEJGNI102405500W01
3.2 CEJGNI103205500W01 DIAMETERS / PACKAGING
4.0 CEJGNI104005500W01 Diameter
2 kg PE tube 5 kg PE tube
(mm)
1.6 604245
MECHANICAL PROPERTIES
2.0 604252 604269
Yield Strength Tensile Strength Elongation CVN Impact 2.4 604276 604283
Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -45°C 3.0 604306
AWS ER80S-Ni1 Requirements As-welded 100%Ar 470 min. 550 min. 24 min. 27 min.
MERIT® JG™-Ni1 As-welded 100%Ar 480 580 29 252
MECHANICAL PROPERTIES
Yield Tensile
Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) +20°C -20°C
CHEMICAL COMPOSITION
Typical Values As-welded I1 635 670 22 170 110
Wire %C %Mn %Si %S %P %Ni
CHEMICAL COMPOSITION
AWS ER80S-Ni1 Requirements 0.12 max. 1.25 max. 0.40~0.80 0.025 max. 0.025 max. 0.80~1.10 %C %Mn %Si %P
MERIT JG -Ni1
® ™
0.089 1.14 0.58 0.004 0.008 1.04 Requirements
AWS ER70S-A1 0.12 1.30 0.30-0.70 0.025
Typical Results 0.1 1.2 0.6 -
TYPICAL OPERATING PROCEDURES %S %Ni %Mo %Cu
Requirements
Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 AWS ER70S-A1 0.025 0.20 0.40-0.65 0.35
Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300 Typical Results - - 0.5 -
LNT 19
Low Alloy • AWS ER80S-B2
LNT 20
AWS ER90S-B3 • Low Alloy
Typical Applications
Typical Applications
Steam Generating Powerplant
Steam Generating Powerplant
Hydrocrackers
Hydrocrackers
Coal Liquefication Plant
Coal Liquefication Plant
Typical Values PWHT 700°C/1h I1 540 640 22 250 Typical Values PWHT 700°C/1h I1 560 640 22 140
LNT 502
Low Alloy • AWS ER80S-B6
LNT 9Cr -P91
AWS ER90S-B9 • Low Alloy
LNT Ni2.5
Low Alloy • AWS ER80S-Ni2
LNT Ni1
AWS ER80S-Ni 1 • Low Alloy
MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
Yield Tensile
Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J) Tensile
Condition Shielding Gas Yield Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) -62°C -90°C
(N/mm2) (N/mm2) (%) -60°C
Typical Values As-welded I1 525 605 28 280 133
Typical Values As-welded I1 480 580 30 60
DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube
1.2 ETYJGS308120550W01
1.6 ETYJGS308160550W01
2.4 ETYJGS308240550W01
3.2 ETYJGS308320550W01
4.0 ETYJGS308400550W01
MECHANICAL PROPERTIES
Tensile Strength Elongation
Wire Shielding Gas
(MPa) (%)
AWS ER308 Requirements 100%Ar 550 min. 35 min.
DIAMETERS / PACKAGING PRIMALLOY® JGS-308 100%Ar 620 40
Diameter 4.5 kg Plastic Tube
(mm) 13.6 kg Master Carton
CHEMICAL COMPOSITION
1.6 ED034898
Wire %C %Mn %Si %P %S
2.4 ED034899
3.2 ED034900 AWS ER308 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY® JGS-308 0.034 1.85 0.49 0.017 0.006
WIRE COMPOSITION Wire %Cr %Mo %Ni %Cu
%C %Mn %Si %Ni %Mo %Cr AWS ER308 Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
AWS ER100S-G Requirements - - - (A) (A) (A) PRIMALLOY JGS-308
®
19.9 0.016 10.3 0.032
Typical Values 0.10 1.55 0.57 0.88 0.48 0.27
%S %P %V %Al %Cu
TYPICAL OPERATING PROCEDURES
AWS ER100S-G Requirements - - - - - Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Typical Values 0.005 max. 0.01 0.003 max. 0.004 0.09 Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280
(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo.
Typical Applications
Typical Applications
Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and Petrochemical Equipment Manufacturing,
Beverage Equipment, Shipping and Offshore Power Generation Construction, Food and
Beverage Equipment, Shipping and Offshore
DIAMETERS / PACKAGING
Diameter DIAMETERS / PACKAGING
(mm) 5 kg Plastic Tube
Diameter
(mm) 5 kg Plastic Tube
1.2 ETYJG308L120550W01
1.6 ETYJG308L160550W01 1.2 ETYJGS308120550W00
2.0 ETYJG308L200550W01 1.6 ETYJGS308160550W00
2.4 ETYJG308L240550W01 2.0 ETYJGS308200550W00
3.2 ETYJG308L320550W01 2.4 ETYJGS308240550W00
4.0 ETYJG308L400550W01 3.2 ETYJGS308320550W00
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter
(mm) 5 kg Plastic Tube
Diameter
(mm) 5 kg Plastic Tube 1.2 ETYJGS310120550W00
1.6 ETYJGS310160550W00
1.2 ETYJGS309120550W00 2.0 ETYJGS310200550W00
1.6 ETYJGS309160550W00 2.4 ETYJGS310240550W00
2.4 ETYJGS309240550W00 3.2 ETYJGS310320550W00
3.2 ETYJGS309320550W00 4.0 ETYJGS310400550W00
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter
(mm) 5 kg Plastic Tube
Diameter
(mm) 5 kg Plastic Tube
1.2 ETYJG316L120550W01
1.2 ETYJGS316120550W01 1.6 ETYJG316L160550W01
1.6 ETYJGS316160550W01 2.0 ETYJG316L200550W01
2.4 ETYJGS316240550W01 2.4 ETYJG316L240550W01
3.2 ETYJGS316320550W01 3.2 ETYJG316L320550W01
4.0 ETYJGS316400550W01 4.0 ETYJG316L400550W01
Typical Applications
Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and Typical Applications
Beverage Equipment, Shipping and Offshore Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and
Beverage Equipment, Shipping and Offshore
DIAMETERS / PACKAGING
Diameter
5 kg Plastic Tube
DIAMETERS / PACKAGING
(mm)
Diameter
(mm) 5 kg Plastic Tube
1.2 ETYJGS316120550W00
1.6 ETYJGS316160550W00 1.6 ETLJG32116055F1A00
2.0 ETYJGS316200550W00 2.0 ETLJG32120055F1A00
2.4 ETYJGS316240550W00 2.4 ETLJG32124055F1A00
3.2 ETYJGS316320550W00 3.2 ETLJG32132055F1A00
Typical Applications
Typical Applications
Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and Petrochemical Equipment Manufacturing,
Beverage Equipment, Shipping and Offshore Power Generation Construction, Food and
Beverage Equipment, Shipping and Offshore
DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube
LNT 4462
Stainless Steel • AWS ER2209
LNT Zeron 100X
AWS ER2594 • Stainless Steel
Typical Applications
Bicycle frames Typical Applications
Pressure vessels Architectural structures
Electrical bus bars Armored vehicles
Gun mount bases
Aluminum ships
DEPOSIT COMPOSITION(1) - As Required per AWS A5.10/A5.10M: 1999 DEPOSIT COMPOSITION(1) - As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn %Al %Si %Fe %Cu %Mn
Requirements - AWS ER4043 Remainder 4.50-6.00 0.80 max. 0.30 max. 0.05 max. Requirements - AWS ER5356 Remainder 0.25 max. 0.40 max. 0.10 max. 0.05 - 0.20
Typical Performance(2) Remainder 5.01 0.13 0.008 0.009 Typical Performance(2) Remainder 0.06 0.09 0.02 0.12
%Mg %Cr %Zn %Ti %Be %Mg %Cr %Zn %Ti %Be
Requirements - AWS ER4043 0.05 max. Not Specified 0.10 max. 0.20 max. 0.0008 max. Requirements - AWS ER5356 4.05 - 5.5 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max.
Typical Performance (2)
0.03 — 0.002 0.007 0.0002 Typical Performance (2)
4.84 0.12 0.001 0.09 0.0002
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
FLUX-CORED
Gas-Shielded (FCAW-G) Wire
Gas-Shielded, Mild Steel Gas-Shielded, Stainless Steel
PRIMACORE® P-71X..............................168 Cor-A-Rosta® 304L................................209
PRIMACORE® LW-71..............................170 Cor-A-Rosta® P304L..............................210
PRIMACORE® LW-71H...........................172 Cor-A-Rosta® 309L................................211
PRIMACORE® MW-71............................174 Cor-A-Rosta® P309L..............................212
PRIMACORE® LW-71 Plus......................176 Cor-A-Rosta® 316L................................213
PRIMACORE® LW-71H Plus....................178 Cor-A-Rosta® P316L..............................214
Outershield® 71M-H..............................180 Cor-A-Rosta® 4462...............................215
Outershield® 71E-H...............................181 Cor-A-Rosta® P4462.............................216
PRIMACORE® LW-75..............................182 PRIMALLOY® T-409Ti.............................217
PRIMACORE® LW-70..............................184 PRIMALLOY® T-439Ti.............................218
PRIMACORE® LW-70S............................186
PRIMACORE® LW-70MC.........................188 Self-Shielded (FCAW-S) Wire
PRIMACORE® MW-70MC.......................189 Innershield
Innershield® NR®-311...........................219
Gas-Shielded, Low Alloy Innershield® NR®-211-MP.....................220
PRIMACORE® LW-81K2..........................190 Innershield® NR®-212...........................222
PRIMACORE® LW-81K2H.......................192 Innershield® NR®-203MP......................224
PRIMACORE® LW-81Ni1........................194 Innershield® NR®-232...........................226
PRIMACORE® LW-81Ni1H......................196 Innershield® NR®-233...........................228
PRIMACORE® LW-91K2H.......................198 Innershield® NR®-440Ni2......................230
Outershield® 91Ni1-HSR........................200 Pipeliner® NR®-207+............................231
Outershield® 91K2-HSR.........................201 Pipeliner® NR®-208-XP.........................232
Outershield® 500CT-H...........................202
Outershield® 555CT-H...........................203
Outershield® 690-H...............................204
Outershield® 690-HSR...........................205
Outershield® 12-H.................................206
Outershield® 19-H.................................207
Outershield® 20-H.................................208
(AWS E71T-1C/-9C)
Gas-Shielded, Mild Steel • AWS E71T-1C/-9C
(AWS E71T-1C/9C)
Gas-Shielded, Mild Steel • AWS E71T-1C/9C
AWS E71T-1C/9C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.06 1.33 0.39 0.01 0.02
(AWS E71T-1C/9C)
Gas-Shielded, Mild Steel • AWS E71T-1C/9C
Typical Applications Typical Values (with 100% CO2) 490 570 24.5 112 98 4.2
DEPOSIT COMPOSITION
%C %Mn %Si %S %P
AWS E71T-1C/9C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.06 1.30 0.38 0.01 0.02
%C %Mn %Si %S %P
AWS E71T-1M/9M Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Typical Values
0.06 1.45 0.45 0.010 0.015
(with 75-80% Ar / Balance CO2)
(AWS E71T-1C/-9C/-12C-JH8)
Gas-Shielded, Mild Steel • AWS E71T-1C/-9C/-12C-JH8
Welding Positions AWS E71T-12C Requirements 390 min. 490-670 22 min. 27 min.
All positions Typical Values (with 100% CO2) 490 560 29 120
Typical Applications
Designed for welding on 490Mpa tensile steels
Tanks, Offshore, Shipbuilding, Bridge DEPOSIT COMPOSITION
Fabrication Industries
%C %Mn %Si %Ni %S %P
AWS E71T-12C Requirements 0.12 max. 1.6 max. 0.90 max. 0.50 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.04 1.30 0.45 0.41 0.005 0.015
(AWS E71T-1C/-9C/-12C-J)
Gas-Shielded, Mild Steel • AWS E71T-1C/-9C/-12C-J
All positions
Typical Applications
Designed for welding on 490Mpa tensile steels
Applications includes Tank ,Manufacturing, DEPOSIT COMPOSITION
Offshore, Shipbuilding, Bridge Fabrication
%C %Mn %Si %Ni %S %P
AWS E71T-12C-J Requirements 0.12 max. 1.60 max. 0.90 max. 0.50 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.04 1.30 0.45 0.41 0.005 0.015
Gas-Shielded, Mild Steel • AWS E71T-1-JH4 AWS E71T-1M-JH4 / E71T-1C-H4 • Gas-Shielded, Mild Steel
(AWS E71T-5M-J)
Gas-Shielded, Mild Steel • AWS E71T-5M-J
Typical Values
430 550 27 95 3.1
(with 75-80%Ar / Balance CO2, DC-)
Typical Applications
Pressure Vessels, Offshore Oil and Gas Platform
Structures and Construction Machinery Industries
DEPOSIT COMPOSITION
%C %Mn %Si %S %P
AWS E71T-5M-J Requirements 0.12 max. 1.75 max. 0.09 max. 0.03 max. 0.03 max.
Typical Values
0.05 1.30 0.65 0.01 0.013
(with 75-80%Ar / Balance CO2, DC-)
21-22 220-270
23-24 230-290
1.2 mm, 25-26 250-320
20
DC- 27-28 260-330
29-30 280-350
DIAMETERS / PACKAGING 31-32 290-360
Diameter 22-23 230-280
15 kg Spool
(mm) 24-25 240-280
1.6 mm, 26-27 240-320
1.2 COPLW75E21 25
DC- 28-29 260-340
1.4 COPLW75E41 30-31 280-350
1.6 COPLW75E61 32-33 300-370
(AWS E70T-1C)
Gas-Shielded, Mild Steel • AWS E70T-1C
Flat & Horizontal Typical Values (with 100% CO2) 520 585 30.5 136
Typical Applications
Bridge Construction, Shipbuilding, Machinery
Fabrication, General Fabrication, Structural
Steel
DEPOSIT COMPOSITION
%C %Mn %Si %S %P
AWS E70T-1C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.05 1.47 0.40 0.01 0.02
(AWS E70T-1C)
Gas-Shielded, Mild Steel • AWS E70T-1C
1.9 21 150
2.1 22 165
2.6 23 185
2.9 24 200
3.3 25 220
3.5 26 230
3.7 27 240
1.2 mm, 4.1 28 250
100%CO2 4.4 29 265
DIAMETERS / PACKAGING 4.8 30 275
5.3 31 285
Diameter 5.7 32 295
15 kg Spool 300 kg Drum 350 kg Drum 225 kg Drum 200 kg Drum
(mm) 6.1 33 305
1.2 COPR70SE21 COPR70SX22 COPR70SX27 6.6 34 335
7.4 36 355
1.4 COPR70SE41 COPR70SX48 COPR70SX46
1.6 COPR70SE61 COPR70SX68 COPR70SX66 1.2 22 170
1.4 23 190
1.5 24 210
1.7 25 225
1.9 26 245
2.0 27 260
MECHANICAL PROPERTIES 1.6 mm, 2.3 28 275
100%CO2 2.5 29 300
Yield Strength Tensile Strength Elongation Impact Value (J)
(0.2% Offset) (MPa) (MPa) (%) @ -20°C 2.6 30 310
2.8 31 325
AWS E70T-1C Requirements 390 min. 490-670 22 min. 27 min. 3.0 32 345
3.5 33 360
Typical Values (with 100% CO2) 510 610 27 48 3.8 34 370
Gas-Shielded, Mild Steel • AWS E70C-6C AWS E70C-6M • Gas-Shielded, Mild Steel
(AWS E81T1-K2C-JH8)
Gas-Shielded, Low Alloy • AWS E81T1-K2C-JH8
(AWS E81T1-K2C-J)
Gas-Shielded, Low Alloy • AWS E81T1-K2C-J
DEPOSIT COMPOSITION
%C %Mn %Si %Ni %S
AWS E81T1-K2C-J Requirements 0.15 max. 0.50-1.75 0.80 max. 1.00-2.00 0.030 max.
Typical Values (with 100% CO2) 0.05 1.30 0.40 1.55 0.01 max.
%P %Cr %Mo %V
AWS E81T1-K2C-J Requirements 0.030 max. - - -
Typical Values (with 100% CO2) 0.02 max. 0.01-0.04 0.01 max. 0.01 max.
(AWS E81T1-Ni1C-JH8)
Gas-Shielded, Low Alloy • AWS E81T1-Ni1C-JH8
(AWS E81T1-Ni1C-J)
Gas-Shielded, Low Alloy • AWS E81T1-Ni1C-J
(AWS E91T1-K2C-H8)
Gas-Shielded, Low Alloy • AWS E91T1-K2C-H8
Typical Applications
Offshore
DEPOSIT COMPOSITION
Port machinery
%C %Mn %Si %S %P
Heavy fabrication AWS E91T1-K2C-H8 Requirements 0.15 0.50-1.75 0.80 0.030 0.030
Shipbuilding Typical Values (*with 100% CO2) 0.05 1.17 0.30 0.010 0.007
%Ni %Cr %Mo %V
AWS E91T1-K2C-H8 Requirements 1.00-2.00 0.15 0.35 0.05
Typical Values (*with 100% CO2) 1.70 0.02 0.18 0.01
Gas-Shielded, Low Alloy • AWS E91T1-G H4 AWS E91TG H4 • Gas-Shielded, Low Alloy
Gas-Shielded, Low Alloy • AWS E81T1-GM-H4 AWS E81T1-W2M-JH4 • Gas-Shielded, Low Alloy
Gas-Shielded, Low Alloy • AWS E111T1-K3M-JH4 AWS E111T1-K3M-JH4 • Gas-Shielded, Low Alloy
Gas-Shielded, Low Alloy • AWS E81T1-A1M-H4 AWS E81T1-B2M-H4 • Gas-Shielded, Low Alloy
Gas-Shielded, Low Alloy • AWS E91T1-B3M-H4 AWS E308LT0-1/-4 • Gas-Shielded, Stainless Steel
DIAMETERS / PACKAGING
Diameter (mm) 15 kg Spool B300
Diameter
TYPICAL OPERATING PROCEDURES
Welding Position 1.2
(mm) Diameter
Welding Position 1.2 1.6
1G, 2F 230-280 (mm)
Current (A)
2G, 3G up, 4G 160-240 Current (A) 1G, 2G, 2F 100-250 140-300
Gas-Shielded, Stainless Steel • AWS E308LT1-1/-4 AWS E309LT0-1/-4 • Gas-Shielded, Stainless Steel
DIAMETERS / PACKAGING
Diameter (mm) 15 kg Spool S300 DIAMETERS / PACKAGING
Diameter (mm) 5 kg Spool S200 15 kg Spool S300
1.2 585179
1.2 585292 585209
MECHANICAL PROPERTIES
Impact ISO-V (J) MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation
Shielding gas Condition
(N/mm2) (N/mm2) (%) Yield Strength Tensile Strength Elongation Impact ISO-V (J)
+20°C -110°C Shielding gas Condition
(N/mm2) (N/mm2) (%) +20°C -20°C
Requirements
AWS A5.22 Not Required 520 min. 35 min. Requirements
ISO 17633-A 320 min. 510 min. 30 min. AWS A5.22 Not Required 520 min. 30 min.
Typical Values M21/C1 As-welded 400 560 42 80 40 ISO 17633-A 320 min. 510 min. 25 min.
Typical Values M21/C1 As-welded 445 560 36 45 40
DEPOSIT COMPOSITION
%C %Mn %Si %P %S DEPOSIT COMPOSITION
Requirements %C %Mn %Si %P %S
AWS E308LT1-1/-4 0.04 0.5-2.5 1.0 0.04 0.03 Requirements
Typical Results AWS E309LT0-1/-4 0.04 0.5-2.5 1.0 0.04 0.03
As-welded with M21/C1 0.03 1.3 0.7 - - Typical Results
%Cr %Ni %Mo %Cu FN (acc. WRC 192) As-welded with M21/C1 0.03 1.4 0.6 - -
Requirements %Cr %Ni %Mo %Cu FN (acc. WRC 192)
AWS E308LT1-1/-4 18.0-21.0 9.0-11.0 0.5 0.5 - Requirements
Typical Results AWS E309LT0-1/-4 22.0-25.0 12.0-14.0 0.5 0.5 -
As-welded with M21/C1 19.5 10 - - 8 Typical Results
As-welded with M21/C1 24 12.5 - - 15
TYPICAL OPERATING PROCEDURES
Diameter (mm) Welding Position 1.2 TYPICAL OPERATING PROCEDURES
1G, 2G, 2F 100-250 Diameter (mm) Welding Position 1.2 1.6
Current (A)
3G up 100-180 Current (A) 1G, 2F, G 100-250 140-300
Gas-Shielded, Stainless Steel • AWS E309LT1-1/-4 AWS E316LT0-1/ -4 • Gas-Shielded, Stainless Steel
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter (mm) 15 kg Spool S300
Diameter (mm) 5 kg Spool S200 15 kg Spool S300 1.2 585308
1.2 585285 585223 MECHANICAL PROPERTIES
MECHANICAL PROPERTIES Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Condition
Impact ISO-V (J) (N/mm2) (N/mm2) (%) +20°C -110°C
Yield Strength Tensile Strength Elongation
Shielding gas Condition
(N/mm2) (N/mm2) (%) +20°C -20°C Requirements
AWS A5.22 Not Required 485 min. 30 min.
Requirements ISO 17663-A 320 min. 510 min. 25 min.
AWS A5.22 Not Required 520 min. 30 min.
ISO 17633-A 320 min. 510 min. 25 min. Typical Values M21/C1 As-welded 440 580 38 70 40
Typical Values M21/C1 As-welded 445 560 36 45 40 DEPOSIT COMPOSITION
DEPOSIT COMPOSITION %C %Mn %Si %P %S
%C %Mn %Si %P %S Requirements
AWS E316LT0-1/-4 0.04 0.5-2.5 1.0 0.04 0.03
Requirements
AWS E309LT1-1/-4 0.04 0.5-2.5 1.0 0.04 0.03 Typical Results
As-welded with M21/C1 0.03 1.3 0.5 - -
Typical Results
As-welded with M21/C1 0.04 1.3 0.6 - - %Cr %Ni %Mo %Cu FN (acc. WRC 192)
%Cr %Ni %Mo %Cu FN (acc. WRC 192) Requirements
AWS E316LT0-1/-4 17.0-20.0 11.0-14.0 2.0-3.0 0.5 -
Requirements
AWS E309LT1-1/-4 22-25 12-14 0.5 0.5 - Typical Results
As-welded with M21/C1 19 12 2.7 - 8
Typical Results
As-welded with M21/C1 24 12.5 - - 15 TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Diameter
Welding Position 1.2 1.6
Diameter (mm) Welding Position 1.2 (mm)
Current (A) 1G, 2F, G 100-250 Current (A) 1G, 2F 100-250 140-300
Gas-Shielded, Stainless Steel • AWS E316LT1-1/-4 AWS E2209T1-1 • Gas-Shielded, Stainless Steel
Gas-Shielded, Stainless Steel • AWS E2209T1-1 AWS EC409 • Gas-Shielded, Stainless Steel
DIAMETERS / PACKAGING
Diameter (mm) 15 kg Spool S300
1.2 585506
DIAMETERS / PACKAGING
MECHANICAL PROPERTIES Diameter
Yield Strength Tensile Strength Elongation Impact ISO-V (J) 15 kg Spool 225 kg Drum
Shielding gas Condition (mm)
(N/mm2) (N/mm2) (%) -20°C -50°C 1.1 ED034208(LB) ED034209(LB)
Requirements 1.2 COPT409E21 COPT409X27
AWS A5.22 Not Required 690 min. 25 min.
ISO 17633-A 450 min. 550 min. 25 min.
Typical Values M21 As-welded 630 800 29 65 55
DEPOSIT COMPOSITION
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn
%C %Mn %Si %P %S %Cr
Requirements AWS EC409 Requirements 0.08 max. 10.5-13.5 0.6 max. 0.50 max. 0.8 max.
AWS E2209T1-1 0.04 0.5-2.0 1.0 0.04 0.03 21.0-24.0 Typical Values (98%Ar/2%O2) 0.025 11.1 0.02 0.027 0.46
Typical Results
As-welded with M21 0.03 1.2 0.7 - - 23 %Si %P %S %Ti
%Ni %Mo %Cu %N FN (acc. WRC 192) AWS EC409 Requirements 0.8 max. 0.03 max. 0.03 max. 10*C-1.5%
Requirements Typical Values (98%Ar/2%O2) 0.60 0.007 0.008 1.02
AWS E2209T1-1 7.5-10.0 2.5-4.0 0.5 0.08-0.20 -
Typical Results
As-welded with M21 9.2 3.1 - 0.12 40
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES
Diameter, CTWD Arc Voltage Approx. Current
Diameter (mm) Welding Position 1.2 Polarity (mm) (volts) (amps)
1G, 2F, G 100-250 1.2 mm,
Current (A) 15 22-28 200-260
3G up 130-180 DC+
Diameter Requirements - AWS E70T-7 400 (58) min. 480-655 (70-95) 22 min. –
15 kg Spool 225 kg Drum Typical Results(3) - As-Welded 420-475 (61-69) 600-645 (87-93) 23-26 88-92
(mm)
1.1 ED034293(LB) ED034294(LB) DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M
1.2 COPT439E21 COPT439X27 %C %Mn %Si %S %P %Al
Requirements - AWS E70T-7 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Results(3) 0.25-0.29 0.44-0.51 0.09-0.12 0.01 max. 0.01 max. 1.4-1.7
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn
TYPICAL OPERATING PROCEDURES
Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
AWS EC439 Requirements 0.04 max. 17.0-19.0 0.6 max. 0.50 max. 0.80 max. Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%)
Typical Values (98%Ar/2%O2) 0.027 17.43 0.017 0.015 0.47
2.5 20-23 190 2.9 2.3 78
%Si %P %S %Ti 2.0 mm, 4.1 24-28 275 4.7 3.6 78
38
DC- 6.1 25-29 355 7.0 5.6 80
AWS EC439 Requirements 0.80 max. 0.03 max. 0.03 max. 10*C-1.1% 7.6 27-31 410 8.8 7.2 82
Typical Values (98%Ar/2%O2) 0.38 0.007 0.011 0.284 1.9 20-23 200 3.2 2.5 77
3.4 23-26 300 5.9 4.6 78
2.4 mm,
45 3.8 24-27 325 6.6 5.2 78
DC-
5.3 26-28 400 9.3 7.5 81
TYPICAL OPERATING PROCEDURES 6.9 28-30 450 11.9 10.0 84
Diameter, CTWD Arc Voltage Approx. Current 2.5 23-26 325 5.4 4.5 83
Polarity (mm) (volts) (amps) 3.7 25-27 400 8.1 6.6 82
2.8 mm,
45 4.4 26-28 450 9.8 8.2 83
1.2 mm, DC-
15 22-28 200-260 6.1 30-32 550 13.4 11.6 86
DC+ 7.6 32-34 625 16.7 15.0 89
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)
(AWS E71T-11)
Innershield • AWS E71T-11
(AWS E71TG-G)
Innershield • AWS E71TG-G
(AWS E71T-8-J)
Innershield • AWS E71T-8-J
Typical Applications
General plate fabrication, including bridge MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/A5.20M
fabrication, hull plate and stiffener welding
on ships and barges Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation Hardness J
Storage tanks MPa (ksi) MPa (ksi) % Rockwell B @ -29°C @-40°C
Requirements - AWS E71T-8-J 400 (58) min. 480-655 (70-95) 22 min. – Not Specified 27 min.
Structural welding
Typical Results(3) 415-440 (60-64) 510-545 (74-79) 29-33 82-87 75-203 68-224
Offshore welding in TKY joints
(AWS E71T-8)
Innershield • AWS E71T-8
Typical Applications
Structural fabrication, including those subject to
seismic requirements
General plate fabrication DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M
Hull plate and stiffener welding on ships and %C %Mn %Si %S %P %Al
barges Requirements - AWS E71T-8 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Machinery parts, tanks, hoppers, racks and Typical Results (3)
0.16-0.18 0.61-0.72 0.26-0.33 0.01 max. 0.01 max. 0.5-0.8
scaffolding
NOTE: FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
(AWS E71T-8)
Innershield • AWS E71T-8
Welding Positions
All MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/A5.20M
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation Hardness J
Typical Applications MPa (ksi) MPa (ksi) % Rockwell B @ -29°C
Structural fabrication, including those subject Requirements - AWS E71T-8 400 (58) min. 480-655 (70-95) 22 min. – 27 min.
to seismic requirements Typical Results - As-Welded(3)
435-455 (63-66) 575-595 (83-86) 26-29 87-89 34-54
General plate fabrication Notes
Ship and barge fabrication Innershield® K126 Gun Assembly requires one of
Vertical up and overhead fillets and groove the following gun tube assemblies for better wire
welds feeding - KP2454-1 (62°, 7.5 in), KP2455-1 DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M
(45°, 6 in), KP2456-1 (30°, 12 in) %C %Mn %Si %S %P %Al
Requirements - AWS E71T-8 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Results (3)
0.15-0.20 0.61-0.65 0.17-0.21 0.03 max. 0.01 max. 0.5-0.6
NOTE: For horizontal welding, subtract 1 volt. NOTE: FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com/d1.8.
A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-05, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical NOTE: This product contains micro-alloying elements. Additional information available upon request.
structure of the weld deposit and other factors.
Pipeliner NR -208-XP
® ®
DIAMETERS / PACKAGING
Diameter 6.4 kg Coil
(mm) 25.4 kg Hermetically Sealed Pail
2.0 ED031968
than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm from contact tip to work distance (CTWD).
Mild Steel Solid Electrode • AWS EL8 AWS EL12 • Mild Steel Solid Electrode
AWS EL8 Requirements 0.10 max. 0.25~0.60 0.07 max. 0.030 max. 0.030 max. 0.35 max. AWS EL12 Requirements 0.04~0.14 0.25~0.60 0.10 max. 0.030 max. 0.030 max. 0.35 max.
Typical Values 0.06 0.43 0.03 0.012 0.007 0.08 Typical Values 0.07 0.44 0.02 0.012 0.008 0.06
Mild Steel Solid Electrode • AWS EL12 AWS EM12K • Mild Steel Solid Electrode
AWS EM12K Requirements 0.05~0.15 0.80~1.25 0.10~0.35 0.030 max. 0.030 max. 0.35 max.
Typical Values 0.09 1.02 0.28 0.01 0.01 0.08
WIRE COMPOSITION - As Required per AWS A5.17/A5.17M:1997
(1)
TYPICAL OPERATING PROCEDURES
%C %Mn %Si %S %P %Cu
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0
Lincolnweld® L-60 0.04-0.14 0.25-0.60 0.10 0.030 0.030 0.35
Current Range (A) 300~400 350~450 425~525 475~575 525~625 550~650
Mild Steel Solid Electrode • AWS EM12K AWS EH11K • Mild Steel Solid Electrode
DIAMETERS / PACKAGING
Diameter 27.2 kg 113 kg 136 kg 136 kg
(mm) Coil Speed Feed® SlimReel™ Speed Feed® Reel Speed Feed® Drum
1.6 ED011803
2.0 ED011825
2.4 ED011815 ED033074
3.2 ED011807 ED033075
4.0 ED011821 ED033076 ED030412 ED030628
4.8 ED011812
Mild Steel Solid Electrode • AWS EH12K EH12K • Mild Steel Solid Electrode
PREMIERWELD H14
®
DIAMETERS / PACKAGING
Diameter 27.2 kg 25 kg Stein Basket 100 kg Stein Basket 300 kg AWS EH14 • Mild Steel Solid Electrode
(mm) Coil (B415 type) with VCI bag (B785 type) Wooden reel
1.6 FL50M-16-25VCI
Conformances Key Features
2.0 AWS A5.17/A5.23: EH14 Low carbon, high manganese, low silicon
2.4 FL50M-24-25VCI FL50M-24-300 general purpose electrode
3.2 ED016767 FL50M-32-25VCI FL50M-32-300
4.0 ED016248 FL50M-4-25VCI FL50M-4-100 FL50M-4-300 Typical Applications Weld with PREMIERWELD® BF-1 basic flux
4.8 FL50M-48-25VCI Well suited for a wide range of single or
Shipbuilding, container, wind tower, vehicle, steel
Diameter 350 kg Speed feed 400 kg Speed feed 600 kg Accutrak 1T structure, machinery fabrication multiple wire welding applications
(mm) Drum Drum Drum Accutrak drum
Welding Positions
1.6
2.0 FL50M-2-350 FL50M-2-1000 Horizontal & Flat welding
DIAMETERS / PACKAGING
2.4 FL50M-24-400 FL50M-24-600AC
3.2 FL50M-32-400 Diameter (mm) 25 kg Carton 500 kg Coil
4.0 FL50M-4-350 FL50M-4-400 2.0 CBJPRH14240D025W00
4.8 2.4 CBJPRH14200D025W00
3.2 CBJPRH14320D025W00
4.0 CBJPRH14400D025W00 CBJEH140400E500W00
CHEMICAL COMPOSITION 4.8 CBJPRH14480D025W00 CBJEH140480E500W00
%C %Mn %Si %P %S %Cu
Requirements
CHEMICAL COMPOSITION
AWS EH12K 0.06-0.15 1.50-2.00 0.25-0.65 0.025 0.025 0.35 %C %Mn %Si %S %P %Cu
Typical Results 0.1 1.6 0.25 - - - Typical Values 0.15 2.04 0.03 0.01 0.016 0.04
Low Alloy Solid Electrode • AWS EA1 AWS EM14K • Mild Steel Solid Electrode
LNS 140A
AWS EA2 • Low Alloy Solid Electrode
(AWS F8A8-ENi1K-Ni1)
Low Alloy Solid Electrode • AWS ENi1K-Ni1
CHEMICAL COMPOSITION
AWS ENi1K Requirements 0.12 max. 0.80~1.40 0.40~0.80 0.020 max. 0.020 max. 0.35 max. 0.75~1.25
Typical Values 0.085 1.13 0.51 0.011 0.01 0.11 1.08
AWS Ni1 Requirements 0.12 max. 1.60 max. 0.80 max. 0.030 max. 0.025 max. 0.35 max. 0.75~1.10
PREMIERWELD Ni1K/ PREMIERWELD BF-1
® ®
0.07 1.08 0.57 0.015 0.012 0.09 1.01
PREMIERWELD® Ni1K / JF-B 0.051 1.28 0.65 0.012 0.005 0.12 0.96
PREMIERWELD Ni1K/ PREMIERWELD BF-40H
® ®
0.077 1.13 0.48 0.019 0.006 0.12 0.99
PREMIERWELD Ni1K/ Lincolnweld 8500
® ® ™
0.054 1.05 0.38 0.012 0.006 0.14 0.94
DIAMETERS / PACKAGING
Diameter
(mm) 25 kg Carton
2.0 CTLPNI1K200D025W00
2.4 CTLPNI1K240D025W00
TYPICAL OPERATING PROCEDURES
3.2 CTLPNI1K320D025W00
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0
4.0 CTLPNI1K400D025W00
4.8 CTLPNI1K480D025W00 Current Range (A) 300~400 350~450 425~525 475~575 525~625 550~650
Low Alloy Solid Electrode • AWS EA2TIB AWS EF3 • Low Alloy Solid Electrode
Low Alloy Solid Electrode • AWS EF2 AWS ENi5 • Low Alloy Solid Electrode
WIRE COMPOSITION(2) - As Required per AWS A5.23/A5.23M:2007 WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Ni %Mo %S %P %Cu %C %Mn %Si %Ni %Mo %S %P %Cu
Lincolnweld LA-82 ®
0.10-0.18 1.70-2.40 0.2 0.40-0.80 0.40-0.65 0.025 0.025 0.35 Lincolnweld LA-85 ®
0.12 1.20 - 1.60 0.05 - 0.30 0.75 - 1.25 0.10 - 0.30 0.025 0.020 0.35
No AWS limits. Values are typical. (2)Single values are maximums.
(1)
Single values are maximums.
(1)
Low Alloy Solid Electrode • AWS EA3K AWS EB3R • Low Alloy Solid Electrode
Lincolnweld LA-100 ®
Lincolnweld LA-92
®
AWS EM2 & ER100S-G & ER110S-G • Low Alloy Solid Electrode
Low Alloy Solid Electrode • AWS EB2R
Conformances Key Features
Key Features Conformances AWS A5.23/A5.23M: 2007 EM2 A low carbon, high manganese wire with nickel
Designed for welding 1 1/4% chromium, 1/2% AWS A5.23/A5.23M: 2007 EB2R MIL-E-23765/2D & /2E:* MIL-100S-1 or MIL-100S-2 and molybdenum designed to weld high
molybdenum steels in high temperature service (with MIL800-H) strength steels such as HY-80 and HSLA-80
EN ISO 24598-A: S CrMo1
applications such as pressure vessels or piping EN ISO 26304-A: SZ Delivers yield strength greater than 690 MPa
*NAVSEA Technical Publication T9074-BC-GIB-010/0200 (100 ksi)
The AWS R designator denotes ultra low residuals Low H2 hydrogen levels can be achieved when
which will result in a low Bruscato factor (X-factor) Recommended Fluxes Recommended Fluxes used with MIL800-H™ flux
Actual (Type 3.1) certificates for each lot of wire Lincolnweld 880M , 882 , MIL800-H , 960
® ® ™ ™ ®
Lincolnweld® 880™, 880M®, 888™, MIL800-H™, Actual (Type 3.1) certificates for each lot of wire
showing chemical composition are available in the MIL800-HPNi™, 960® showing chemical composition are available in
certificate center of lincolnelectric.com the certificate center of lincolnelectric.com
DIAMETERS / PACKAGING
Diameter 27.2 kg
DIAMETERS / PACKAGING (mm) Coil
Diameter 27.2 kg 1.6 ED010996
(mm) Coil 2.0 ED011002
2.4 EDS30783 2.4 ED010999
3.2 EDS26960 3.2 ED010998
4.0 EDS26961 4.0 EDS11001
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007 WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Cr %Mo %S %P %Cu %C %Mn %Si %Cr %Ni %Mo %Ti %Zr %Al %V %S %P %Cu
Lincolnweld LA-92 ®
0.07-0.15 0.45-1.00 0.05-0.30 1.00-1.75 0.45-0.65 0.025 0.025 0.35 Lincolnweld LA-100®
0.10 1.25-1.80 0.20-0.60 0.30 1.40-2.10 0.25-0.55 0.10 0.10 0.10 0.05 0.015 0.010 0.25
Single values are maximums.
(1)
Single values are maximums.
(1)
Low Alloy Solid Electrode • AWS EG AWS ECG • Low Alloy Cored Electrode
DIAMETERS / PACKAGING
Diameter 23 kg
(mm) Coil
2.4 ED032958
3.2 ED032959
DIAMETERS / PACKAGING 4.0 ED033302
Diameter 27.2 kg
(mm) Coil
2.0 ED034904
2.4 ED034905
3.2 ED034906
4.0 ED034907
DEPOSIT COMPOSITION(1)
WIRE COMPOSITION %C %Mn %Si %S %P
%C %Mn %Si %Ni %Mo %Cr Lincolnweld® LAC-690(2) 0.08 1.51 0.36 0.007 0.011
Lincolnweld AK-10
® ®
0.10 1.55 0.57 0.88 0.48 0.27 Diffusible Hydrogen
%S %P %V %Al %Cu %Cr %Ni %Mo %Cu (mL/100g weld deposit)
Lincolnweld® AK-10® 0.005 max. 0.01 0.003 max. 0.004 0.09 Lincolnweld® LAC-690(2) 0.36 2.59 0.44 0.04 3.6
See test results disclaimer on pg. 10. (2)Limits are for weld metal deposited with a particular flux (Lincolnweld® 888™ flux).
(1)
Stainless Steel Solid Electrode • AWS ER308 AWS ER308L • Stainless Steel Solid Electrode
Stainless Steel Solid Electrode • AWS ER309 AWS ER309L • Stainless Steel Solid Electrode
AWS ER309 Requirements 0.12 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 12.0~14.0 23.0~25.0 AWS ER309L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 12.0~14.0 23.0~25.0
Typical Values 0.028 1.96 0.46 0.015 0.006 13.72 23.68 Typical Values 0.018 2.28 0.35 0.012 0.006 13.77 23.43
CHEMICAL COMPOSITION OF WELD DEPOSIT CHEMICAL COMPOSITION OF WELD DEPOSIT
Wire / Flux %C %Mn %Si %P %S %Ni %Cr Wire / Flux %C %Mn %Si %P %S %Ni %Cr
Stainless Steel Solid Electrode • AWS ER310 AWS ER316 • Stainless Steel Solid Electrode
AWS ER310 Requirements 0.08~0.15 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 20.0~22.5 25.0~28.0 AWS ER316 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 2.0~3.0 11.0~14.0 18.0~20.0
Typical Values 0.11 1.79 0.33 0.019 0.014 20.53 25.38 Typical Values 0.038 2.06 0.34 0.012 0.005 2.33 11.59 18.66
CHEMICAL COMPOSITION OF WELD DEPOSIT CHEMICAL COMPOSITION OF WELD DEPOSIT
Wire / Flux %C %Mn %Si %P %S %Ni %Cr Wire / Flux %C %Mn %Si %P %S %Mo %Ni %Cr
Stainless Steel Solid Electrode • AWS ER316L AWS ER321 • Stainless Steel Solid Electrode
%C %Mn %Si %P %S %Mo %Ni %Cr %C %Mn %Si %P %S %Ni %Cr %Ti
AWS ER316L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 2.0~3.0 11.0~14.0 18.0~20.0 AWS ER321 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 9.0~10.5 18.5~20.5 9*C~1.0
Typical Values 0.022 2.12 0.49 0.012 0.008 2.2 12.63 18.4 Typical Values 0.044 1.9 0.43 0.02 0.003 9.4 19.34 0.77
PRIMALLOY® JW™-316L/ Lincolnweld® P2007™ 0.029 1.67 0.54 0.015 0.013 2.08 12.13 18.24 PRIMALLOY® JW™-321/ Lincolnweld® P2007™ 0.046 1.82 0.6 0.024 0.008 9.2 19.1 0.49
Stainless Steel Solid Electrode • AWS ER347 AWS F7AZ-EL8, F7AZ-EM12K, F48A0-EL8, F48A0-EM12K • Active
MECHANICAL PROPERTIES
Yield Tensile Elongation Charpy V-Notch AWS
MECHANICAL PROPERTIES Wire / Flux Condition Classification
Strength Strength
Yield Tensile Elongation CVN Impact MPa (ksi) MPa (ksi) (%) J @ °C (A5.17)
Wire / Flux Condition Classification
Strength Strength
MPa (ksi) MPa (ksi) (%) J @ °C PREMIERWELD 780/
®
As-welded 455 (66) 550 (80) 32 74 -18 AWS: F7A0-EL12
Lincolnweld® L-60
PREMIERWELD 761/
®
As-welded 425 (62) 515 (75) 24 62 -29 AWS: F7A2-EL12
Lincolnweld® L-60 PREMIERWELD® 780/ AWS: F7A2-
As-welded 515 (75) 625 (91) 26 72 -29
Lincolnweld® L-61® EM12K
PREMIERWELD® 761/ AWS: F7A2-
As-welded 430 (62) 555 (81) 30 44 -29
Lincolnweld® L-61® EM12K
FLUX COMPOSITION
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2
PREMIERWELD® 780 15.6 17.6 2.4 11 2.2 40 1 8.2
FLUX COMPOSITION
%SiO2 %CaO+MgO %MnO %CaF2 %Na2O %Al2O3
TYPICAL OPERATING PROCEDURES
PREMIERWELD 761
®
43.9 21.28 20.70 5.20 2.60 1.8
Wire Size (mm) 2.0 2.4 3.2 4.0 4.8
Neutral • AWS F7A4-EM12K, F7A4-EH14, F48A4-EH14, F48A4-EM12K AWS F7A2-EM12K, F7A2-EH14, F6AZ-EL8 • Neutral
FLUX COMPOSITION
%CaO+MgO %Al2O3+MnO %SiO2+TiO2 %CaF2 %S %P CHEMICAL COMPOSITION
PREMIERWELD® BF-1 29.8 22.1 26.7 17.63 0.018 0.026 Al2O3+CaO+MgO Al2O3 CaF2 S P
FLUX COMPOSITION(1)
MECHANICAL PROPERTIES
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys
Yield Strength Tensile Elongation CVN Impact
Wire / Flux Condition Classification Lincolnweld® 880M® 12 1 29 29 1 18 8 1 1 max.
Strength
MPa (ksi) MPa (ksi) (%) J @ °C
PREMIERWELD® 860/
As-welded 520 (75) 625 (91) 29 86 -29 AWS: F7A2-EH11K
Lincolnweld® L-56® AWS TEST RESULTS(1)
PREMIERWELD® 860/ Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
As-welded 345 (50) 440 (64) 36 138 -29 AWS: F6A2-EL12 Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
Lincolnweld® L-60
PREMIERWELD® 860/ L-50® As-welded 410 (59) 510 (74) 32 263 -62 F7A8-EM13K-H8
As-welded 420 (61) 515 (75) 26 121 -40 AWS: F7A4-EM12K L-56® As-welded 480 (69) 580 (85) 31 121 -51 F7A6-EH11K-H8
Lincolnweld® L-61®
L-56® Stress-relieved(3) 400 (58) 540 (78) 32 158 -51 F7P6-EH11K-H8
PREMIERWELD® 860/ L-S3 As-welded 400 (58) 510 (74) 32 264 -51 F7A6-EH12K-H8
As-welded 455 (66) 540 (79) 32 124 -29 AWS: F7A2-EH12K
Lincolnweld® L-S3 LA-71 As-welded 480 (70) 570 (82) 29 143 -62 F7A8-EM14K-H8
LA-71 Stress-relieved(3) 430 (63) 550 (80) 31 164 -62 F7P8-EM14K-H8
LA-75 As-welded 440 (64) 550 (80) 31 167 -62 F7A8-ENi1K-Ni1-H8
LA-85 As-welded 520 (76) 610 (88) 24 57 -51 F7A6-ENi5-Ni5-H8
FLUX COMPOSITION LA-85 Stress-relieved(3) 490 (71) 590 (85) 27 145 -62 F7P8-ENi5-Ni5-H8
%SiO2 %CaO+MgO %MnO %CaF2 %Na2O %Al2O3 LA-90 As-welded 580 (84) 680 (99) 26 68 -51 F9A6-EA3K-A3-H8
LA-90 Stress-relieved(3) 520 (75) 630 (91) 28 145 -62 F8P8-EA3K-A3-H8
PREMIERWELD 860
®
19.00 20.30 18.70 12.20 2.20 29.30 LA-92 Stress-relieved(4) 460 (66) 570 (82) 28 178 -29 F7P2-EB2R-B2-H8
LA-93 Stress-relieved(4) 510 (74) 610 (88) 26 214 -18 F7P0-EB3R-B3-H8
LA-100 As-welded 680 (98) 730 (106) 25 129 -51 F9A6-EM2-M2-H8
TYPICAL OPERATING PROCEDURES LAC-B2 Stress-relieved(4) 500 (72) 600 (87) 25 144 -29 F8P2-ECB2-B2-H8
LAC-M2 As-welded 760 (110) 820 (119) 23 83 -51 F11A6-ECM2-M2-H8
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0 LAC-Ni2 As-welded 510 (73) 600 (87) 22 77 -73 F7A10-ECNi2-Ni2-H8
LAC-Ni2 Stress-relieved(3) 480 (69) 570 (83) 28 103 -73 F7P10-ECNi2-Ni2-H8
Current Range (A) 300-400 350-450 425-525 475-575 525-625 550-650
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C. (4)Stress-relieved for 1 hour at 691°C
(1)
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
FLUX COMPOSITION(1)
AWS TEST RESULTS (1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO % Metal Alloys
Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23) Lincolnweld 842-H ® ™
15 2 32 21 2 21 4 1 max.
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE: For the most up-to-date AWS certificates of conformance please visit www.lincolnelectric.com
800 Series Neutral Flux • EN 760 – S A FB 1 EN 760 – S A Z • 800 Series Neutral Flux
NOTE 1: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE 2: This product contains micro-alloying elements. Additional information available upon request. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
800 Series Neutral Flux • EN 760 - S A FB 1 EN 760 – S A CS 1; EN 760 – S A FB 1 • 800 Series Neutral Flux
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Fillet and butt welds with unlimited plate Capable of producing weld deposits with
Packaging impact properties exceeding 27 J at -62°C
thickness
25 kg Bag HLF960025 Product Information Smooth bead profile to achieve excellent toe
Basicity Index: 1.4 angles, tie-in, and bead appearance on interior
Density: 1.2 g/cm3 and exterior applications
Product Information Actual (Type 3.1) certificates for each lot of
Typical Applications
Basicity Index: 1.1 flux showing chemical composition, particle
Single and multiple pass welding Density: 1.4g/cm3 size and moisture level are available in the
Fillet and butt weld with unlimited thickness certificate center of lincolnelectric.com
Can weld steel with heavy scale or rust when Packaging
used with Lincolnweld L-50 wire 22.7 kg Plastic Bag ED032990
Weathering steels when used with Lincolnweld Typical Applications
LA-75
Wind tower base
Wind tower door frame
MECHANICAL PROPERTIES
Yield Strength Tensile Elongation CVN Impact
Wire / Flux Condition Classification
Strength
MPa (ksi) MPa (ksi) (%) J @ °C
PREMIERWELD® 960/ FLUX COMPOSITION(1)
As-welded 460 (67) 570 (83) 27 58 -29 AWS: F7A2-EM13K
Lincolnweld® L-50®
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3
PREMIERWELD® 960/
As-welded 440 (64) 550 (80) 26 64 -29 AWS: F7A2-EM12K Lincolnweld WTX ® ™
21 9 23 13 2 25
Lincolnweld® L-61®
%CaO %ZrO2 %FeO %K2O %TiO2
Lincolnweld® WTX™ 5 1 2 1 1
FLUX COMPOSITION
%SiO2 %CaO+MgO %MnO %CaF2 %Na2O %Al2O3
PREMIERWELD 960
®
21.50 22.99 9.80 10.20 2.10 28.6
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Special Neutral Flux • EN ISO 14174 - S A AB 1 EN 760 – S A AB 1 • Flux for Seam Welding of Pipe
FLUX COMPOSITION(1)
FLUX COMPOSITION(1) %SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3
Lincolnweld® P223™ 23 4 21 21 2 20 4 2 1 1 3 max.
Lincolnweld® WTX™-TR 17 18 22 13 2 25
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Flux for Seam Welding of Pipe • EN 760 – S A AB 1 EN 760 – S A AB 1 • Flux for Seam Welding of Pipe
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Flux for Seam Welding of Pipe • AWS F9TA6-G-EA2TiB, F9TA6-G-EG EN 760 - S A FB 1 • High Performance / Alloy Flux
CHEMICAL COMPOSITION
Base material Wire grade %C %Mn %Si %P %S
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
NOTE: There are no AWS requirements for submerged arc stainless steel deposits.
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %Mo
Lincolnweld ST-100 ® (3, 4)
NOTE: There are no AWS requirements for submerged arc stainless steel deposits.
Lincolnweld P2007
® ™
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %Mo %P %S
Lincolnweld® P2007(3)
With Lincolnweld® 308/308L 0.02 1.52 0.63 18.83 9.67 0.13 0.02 0.01
With Lincolnweld® 309/309L 0.03 1.71 0.59 23.58 13.35 0.09 0.02 0.01 max.
With Lincolnweld® 316/316L 0.02 1.36 0.58 18.04 11.50 2.14 0.02 0.01
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)
NOTE: There are no AWS requirements for submerged arc stainless steel deposits.
NICKEL
MIG Wire TIG Wire
Techalloy® 55 ............................................... 286 Techalloy® 55 ............................................... 286
Techalloy® 99................................................ 287 Techalloy® 99................................................ 287
Techalloy® 208.............................................. 288 Techalloy® 208.............................................. 288
Techalloy® 276.............................................. 289 Techalloy® 276.............................................. 289
Techalloy® 413.............................................. 290 Techalloy® 413.............................................. 290
Techalloy® 418.............................................. 291 Techalloy® 418.............................................. 291
Techalloy® 606.............................................. 292 Techalloy® 606.............................................. 292
Techalloy® 617.............................................. 293 Techalloy® 617.............................................. 293
Techalloy® 622.............................................. 294 Techalloy® 622.............................................. 294
Techalloy® 625.............................................. 295 Techalloy® 625.............................................. 295
Techalloy® 718.............................................. 296 Techalloy® 718.............................................. 296
Techalloy® 825.............................................. 297 Techalloy® 825.............................................. 297
LNM NiCu 70/30........................................... 298 LNT NiCu 70/30............................................ 312
LNM NiFe...................................................... 299 LNT NiTi........................................................ 313
LNM NiTi....................................................... 300
Submerged Arc Wire
Flux-Cored Wire (FCAW-G) Techalloy® 276.............................................. 289
SuperCore 625P.......................................... 301
®
Techalloy® 418.............................................. 291
Techalloy® 606.............................................. 292
Stick Electrode Techalloy® 617.............................................. 293
Tech-Rod® 55............................................... 302 Techalloy® 622.............................................. 294
Tech-Rod® 112............................................. 303 Techalloy® 625.............................................. 295
Tech-Rod® 112LFe........................................ 304
Tech-Rod® 117............................................. 305
Tech-Rod® 141............................................. 306
Tech-Rod® 182............................................. 307
Tech-Rod® 187............................................. 308
Tech-Rod® 190............................................. 309
Tech-Rod® 276............................................. 310
Tech-Rod® Weld A......................................... 311
W E L D I N G C O N S U M A B L E S C ATA L O G ı 285
MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS
Techalloy 55 Techalloy 99
® ®
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING MIG TIG
MIG TIG Diameter 14.9 kg 4.5 kg Tube
Diameter 14.9 kg 4.5 kg Tube (mm) Wire Basket 13.6 kg Master Carton
(mm) Wire Basket 13.6 kg Master Carton
0.9 MG99035667
0.9 MG55035667 1.1 MG99045667
1.1 MG55045667 2.4 TG99093638
3.2 TG55125638
TIG 3.2 – 150-220 100% Argon TIG 2.4 – 120-175 100% Argon
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
DIAMETERS / PACKAGING
MIG TIG SAW
Diameter 14.9 kg 4.5 kg Tube 25 kg
DIAMETERS / PACKAGING (mm) Wire Basket 13.6 kg Master Carton Coil
MIG TIG
Diameter 14.9 kg 4.5 kg Tube 0.9 MG418035667
(mm) Wire Basket 13.6 kg Master Carton 1.1 MG418045667
1.6 MG418062667 TG418062638
0.9 MG413035667
2.4 TG418093638 SA418093726
1.1 MG413045667
3.2 TG418125638 SA418125726
1.6 MG413062667 TG413062638
2.4 TG413093638
DEPOSIT COMPOSITION(1) - As Required per AWS A5.14
3.2 TG4131252638
%C %Mn %Fe %P %S %Si
DEPOSIT COMPOSITION - As Required per AWS A5.7
(1) Requirements
AWS ERNiCu-7 0.15 max. 4.0 max. 2.5 max. 0.02 max. 0.015 max. 1.25 max.
%Cu %Mn %Fe %Si %Ni
Typical Performance(2)
Requirements Techalloy® 418 0.07 3.5 0.08 0.002 0.001 0.33
AWS ERCuNi Remainder 1.0 max. 0.40 - 0.75 0.25 max. 29 - 32
%Cu %Ni %Al %Ti %Others
Typcial Performance(2)
Techalloy® 413 67.5 0.8 0.59 0.07 30 Requirements
AWS ERNiCu-7 Remainder 62.0 - 69.0 1.25 max. 1.5 - 3.0 0.50 max.
%P %Pb %Ti %Other
Typical Performance(2)
Requirements Techalloy® 418 27.5 65.9 0.07 2.3 –
AWS ERCuNi 0.02 max. 0.02 max. 0.20 - 0.50 0.50 max.
Typcial Performance(2) TYPICAL OPERATING PROCEDURES
Techalloy® 413 0.006 0.003 0.27 – Diameter Voltage
Process (mm) (volts) Amperage Gas
TYPICAL OPERATING PROCEDURES
Diameter Voltage 0.9 25-28 160-200
Process (mm) (volts) Amperage Gas MIG 1.1 26-30 190-230 75% Argon / 25% Helium
1.6 29-33 200-250
0.9 25-29 150-190
MIG 1.1 25-28 180-240 75% Argon / 25% Helium 1.6 – 90-130
1.6 29-33 200-250 TIG 2.4 – 120-175 100% Argon
3.2 – 150-220
1.6 – 90-130
TIG 2.4 – 120-175 100% Argon 2.4 28-30 275-350
SAW Lincolnweld® P2007
3.2 – 150-220 3.2 29-32 350-450
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1) (1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
MIG TIG SAW
MIG TIG SAW
Diameter 14.9 kg 4.5 kg Tube 25 kg
Diameter 14.9 kg 4.5 kg Tube 27.2 kg (mm) Wire Basket 13.6 kg Master Carton Coil
(mm) Wire Basket 13.6 kg Master Carton Coil
0.9 MG617035667
0.9 MG606035667
1.1 MG617045667
1.1 MG606045667
1.6 MG617062667 TG617062638
1.6 MG606062667 TG606062638
2.4 TG617093638
2.4 TG606093638 SA606093726
3.2 TG617125638 SA617125726
3.2 TG606125638 SA606125726
4.0 TG617156638
DEPOSIT COMPOSITION(1) - As Required per AWS A5.14 DEPOSIT COMPOSITION(1) - As Required per AWS A5.14
%C %Mn %Fe %P %S %Si %C %Mn %Fe %P %S %Si %Cu
Requirements Requirements
AWS ERNiCr-3 0.10 max. 2.5 - 3.5 3.0 max. 0.03 max. 0.015 0.50 max. AWS ERNiCrCoMo-1 0.05 - 0.15 1.0 max. 3.0 max. 0.03 max. 0.015 max. 1.0 max. 0.50 max.
Typical Performance(2) Typical Performance(2)
Techalloy® 606 0.04 3.1 0.9 0.003 0.002 0.03 Techalloy® 617 0.07 0.2 0.3 0.004 0.002 0.2 0.09
%Cu %Ni %Ti %Cr %Nb + Ta %Others %Ni %Co %Al %Ti %Cr %Mo %Other
Requirements Requirements
AWS ERNiCr-3 0.50 max. 67.0 min 0.75 max. 18.0 - 22.0 2.0 - 3.0 0.50 max. AWS ERNiCrCoMo-1 Remainder 10.0 - 15.0 0.8 - 1.5 0.60 max. 20.0 - 24.0 8.0 - 10.0 0.50 max.
Typical Performance(2) Typical Performance(2)
Techalloy® 606 0.01 71.7 0.42 21.0 2.4 – Techalloy® 617 53.7 12.0 1.0 0.35 22.8 8.7 –
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
DIAMETERS / PACKAGING
MIG TIG
Diameter 14.9 kg 4.5 kg Tube
(mm) Wire Basket 13.6 kg Master Carton DIAMETERS / PACKAGING
0.9 MIG TIG
1.1 MG718035667 Diameter 14.9 kg 4.5 kg Tube
1.6 MG718045667 (mm) Wire Basket 13.6 kg Master Carton
2.4 MG718062667 TG718093638
0.9 MG825035667
3.2 TG718125638
1.1 MG825045667
DEPOSIT COMPOSITION(1) - As Required per AWS A5.14 1.6 MG825062667 TG825062638
%C %Mn %Fe %P %S 2.4 TG825093638
Requirements 3.2 TG825125638
AWS ERNiFeCr-2 0.08 max. 0.35 max. Remainder 0.015 max. 0.015 max.
Typcial Performance(2) DEPOSIT COMPOSITION(1) - As Required per AWS A5.14
Techalloy® 718 0.05 0.03 20.2 0.005 0.001
%C %Mn %Fe %P %S %Si %Cu
%Si %Cu %Ni %Al %Ti Requirements
Requirements AWS ERNiFeCr-1 0.05 max. 1.0 max. 22.0 min 0.03 max. 0.03 max. 0.50 max. 1.5 - 3.0
AWS ERNiFeCr-2 0.35 max. 0.30 max. 50.0 - 55.0 0.20 - 0.80 0.65 - 1.15 Typcial Performance(2)
Typcial Performance(2) Techalloy® 825 0.007 0.5 28.8 0.01 0.002 0.19 2.1
Techalloy® 718 0.12 0.002 51.8 0.40 1.11
%Ni %Al %Ti %Cr %Mo %Other
%Cr %Nb + Ta %Mo %Other Requirements
Requirements AWS ERNiFeCr-1 38.0 - 46.0 0.20 max. 0.6 - 1.2 19.5 - 23.5 2.5 - 3.5 0.50 max.
AWS ERNiFeCr-2 17.0 - 21.0 4.75 - 5.50 2.80 - 3.30 0.50 max. Typcial Performance(2)
Typcial Performance(2) Techalloy® 825 41.8 0.13 0.8 22.1 3.0 –
Techalloy® 718 17.8 5.33 2.95 –
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Diameter Voltage
Diameter Voltage Process (mm) (volts) Amperage Gas
Process (mm) (volts) Amperage Gas
0.9 26-29 150-190
0.9 26-29 150-190 MIG 1.1 28-32 180-220 75% Argon / 25% Helium
MIG 1.1 28-32 180-220 75% Argon / 25% Helium 1.6 29-33 200-250
1.6 29-33 200-250
1.6 – 90-130
2.4 – 120-175 TIG 2.4 – 120-175 100% Argon
TIG 100% Argon
3.2 – 150-220 3.2 – 150-220
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
Shielding gas Yield Strength Tensile Strength Elongation Impact ISO-V (J) Shielding gas Yield Strength Tensile Strength Elongation (A5) Hardness
(N/mm2) (N/mm2) (%) + 20°C - 196°C (Rp0.2) (N/mm2) (N/mm2) (%) (Brinell)
DIAMETERS / PACKAGING
Diameter 15 kg
mm Spool
1.2 ED034130
DIAMETERS / PACKAGING
Diameter Length 3.6 kg Can 4.5 kg Can
DIAMETERS / PACKAGING (mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can
Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can 2.4 305 EL112093632
3.2 355 EL112125634
2.4 305 EL55093632
4.0 355 EL112156634
3.2 355 EL55125634
4.8 355 EL112187634
4.0 355 EL55156634
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
DIAMETERS / PACKAGING
Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can
2.4 305 EL117093632
3.2 355 EL117125634
4.0 355 EL117156634
DIAMETERS / PACKAGING 4.8 355 EL117187634
Diameter Length 4.5 kg Can
(mm) (mm) 13.6 kg Master Can DEPOSIT COMPOSITION(1) - As Required per AWS A5.11: 2010
3.2 355 EL112LFE125634 %C %Mn %Fe %P %S
4.0 355 EL112LFE156634 Requirements(2)
4.8 355 EL112LFE187634 AWS ENiCrCoMo-1 0.05 - 0.15 0.3 - 2.5 5.0 max. 0.03 max. 0.015 max.
Typical Performance
Tech-Rod® 117 0.08 0.9 1.6 0.01 0.004
DEPOSIT COMPOSITION(1) - As Required per AWS A5.11: 2010
%Si %Cu %Ni %Co %Cr
%C %Mn %Fe %P %S %Si
Requirements
Requirements AWS ENiCrCoMo-1 0.75 max. 0.50 max. Remainder 9.0 - 15.0 21.0 - 26.0
AWS ENiCrMo-3 0.10 max. 1.0 max. 7.0 max. 0.03 0.02 max. 0.75 max. Typical Performance(2)
Typcial Performance(2) Tech-Rod® 117 0.31 0.03 53.00 11.3 23.4
Tech-Rod® 112LFe 0.02 0.2 0.8 0.01 0.003 0.27
%Nb+Ta %Mo %W %Other
%Cu %Ni %Cr %Nb+Ta %Mo %Other
Requirements
Requirements AWS ENiCrCoMo-1 1.0 max. 8.0 - 10.0 Not Specified 0.50 max.
AWS ENiCrMo-3 0.50 max. 55.00 min. 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max. Typical Performance(2)
Typcial Performance(2) Tech-Rod® 117 0.4 8.4 0.03 –
Tech-Rod® 112LFe 0.02 63.8 22.5 3.6 8.7 –
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Diameter Length Amperage
(mm) mm) Flat Vertical & Overhead
Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead 2.4 305 70-85 65-75
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
DEPOSIT COMPOSITION(1) - As Required per AWS A5.11/A5.11M: 2010 DEPOSIT COMPOSITION(1) - As Required per AWS A5.11: 2010
%C %Mn %Fe %P %S %Si %C %Mn %Fe %P %S %Si
Requirements Requirements
AWS ENi-1 0.10 max. 0.75 max. 0.75 max. 0.03 max. 0.02 max. 1.25 max. AWS ENiCrFe-3 0.10 max. 5.0 - 9.5 10.0 max. 0.03 max. 0.015 max. 1.0 max.
Typical Performance(2) Typical Performance(2)
Tech-Rod® 141 0.02 0.43 0.52 0.01 0.01 0.93 Tech-Rod® 182 0.05 5.6 8.4 0.01 0.004 0.3
%Cu %Ni %Ti %Al %Other %Cu %Ni %Ti %Cr %Nb+Ta %Other
Requirements Requirements
AWS ENi-1 0.25 max. 92.0 min. 1.0 - 4.0 1.0 max. 0.50 max. AWS ENiCrFe-3 0.50 max. 59.0 min. 1.0 max. 13.0 - 17.0 1.0 - 2.5 0.50 max.
Typical Performance(2) Typical Performance(2)
Tech-Rod® 141 0.04 96.7 1.2 0.03 – Tech-Rod® 182 0.03 68.5 0.05 15.4 1.2 –
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
DIAMETERS / PACKAGING
Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can
2.4 305 EL190093632
DIAMETERS / PACKAGING 3.2 355 EL190125634
Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can 4.0 355 EL190156634
4.8 355 EL190187634
2.4 305 EL187093632
3.2 355 EL187125634 DEPOSIT COMPOSITION(1) - As Required per AWS A5.11/A5.11M: 2010
%C %Mn %Fe %P %S %Si
DEPOSIT COMPOSITION - As Required per AWS A5.6: 2008
(1)
Requirements
%Mn %Fe %P %Si %Cu AWS ENiCu-7 0.15 4.0 max. 2.5 max. 0.02 max. 0.015 max. 1.5 max.
Typcial Performance(2)
Requirements
Tech-Rod® 190 0.03 3.1 0.9 0.01 0.004 0.61
AWS ECuNi 1.00 - 2.50 0.40 - 0.75 0.020 max. 0.50 max. Remainder
Typical Performance(2) %Cu %Ni %Al %Ti %Other
Tech-Rod® 187 1.19 0.50 0.005 0.01 67.0 Requirements
%Ni %Ti %Pb %Other AWS ENiCu-7 Remainder 62 - 69 0.75 max. 1.0 max. 1.0 max.
Typcial Performance(2)
Requirements
Tech-Rod® 190 27 65 0.05 0.21 –
AWS ECuNi 29.0 - 33.0 0.50 max. 0.02 max. 0.50 max.
Typical Performance(2) TYPICAL OPERATING PROCEDURES
Tech-Rod® 187 31.0 0.24 0.003 –
Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead
TYPICAL OPERATING PROCEDURES
2.4 305 70-85 65-75
Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead 3.2 355 85-110 80-90
2.4 305 70-85 65-75 4.0 355 110-140 100-120
3.2 355 85-110 80-90 4.8 355 120-160 110-130
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
DEPOSIT COMPOSITION(1) - As Required per AWS A5.11/A5.11M: 2010 DEPOSIT COMPOSITION(1) - As Required per AWS A5.11/A5.11M: 2010
%C %Mn %Fe %P %S %Si %Cu %C %Mn %Fe %P %S %Si
Requirements Requirements
AWS ENiCrMo-4 0.02 max. 1.0 max. 4.0 - 7.0 0.04 max. 0.03 max. 0.2 max. 0.50 max. AWS ENiCrFe-2 0.10 max. 1.0 - 3.5 12.0 max. 0.03 max. 0.02 max. 0.75 max.
Typcial Performance(2) Typical Performance(2)
Tech-Rod® 276 0.01 0.7 6.0 0.01 0.003 0.1 0.04 Tech-Rod® Weld A 0.02 2.6 9.9 0.012 0.004 0.36
%Ni %Co %Cr %Mo %V %W %Other %Cu %Ni %Cr %Nb+Ta %Mo %Other
Requirements Requirements
AWS ENiCrMo-4 Remainder 2.5 max. 14.5 - 16.5 15.0 - 17.0 0.35 max. 3.0 - 4.5 0.50 max. AWS ENiCrFe-2 0.50 max. 62.0 min. 13.0 - 17.0 0.5 -3.0 0.5 - 2.5 0.50 max.
Typcial Performance(2) Typical Performance(2)
Tech-Rod® 276 57.3 0.02 15.8 15.7 0.03 3.9 – Tech-Rod® Weld A 0.05 65.4 15.9 2.1 0.96 –
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com
Shielding gas Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Yield Strength Tensile Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) +20°C
(N/mm2) (N/mm2) (%) + 20°C - 196°C
Typical Results
Typical Results I1 250 460 30 120
I1 350 560 40 160 140 As-Welded
As-Welded
COPPER
MIG Wire
LNM CuNi30................................................. 316
LNM CuAl8.................................................... 317
LNM CuAl8Ni6............................................... 318
LNM CuSn..................................................... 319
LNM CuSi3.................................................... 320
TIG Wire
LNT CuNi30.................................................. 321
LNT CuSn6.................................................... 322
LNT CuSi3..................................................... 323
W E L D I N G C O N S U M A B L E S C ATA L O G ı 315
MIG (GMAW) WIRE MIG (GMAW) WIRE
LNM CuNi30
Copper • AWS ERCuNi
LNM CuAl8
AWS ERCuAl-A1 • Copper
Key Features Conformances Conformances Key Features
Solid wire for welding copper-nickel alloys AWS 5.7: ERCuNi AWS 5.7: ERCuAl-A1 Solid wire for welding copper-aluminium
containing 10-30%Ni EN ISO 24373 - S Cu 7158 (CuNi30) EN ISO 24373 : S Cu 6100 (CuAl8) alloys, as aluminium bronze
High resistance to corrosion and wear
DIAMETERS / PACKAGING
Diameter
(mm) 12 kg spool B300
DIAMETERS / PACKAGING
Diameter 0.8 582949
(mm) 15 kg spool BS300
1.0 582871
1.2 581478
1.2 582932
1.6 581317
LNM CuAl8Ni6
Copper • AWS ERCuNiAl
LNM CuSn
AWS ERCu • Copper
Key Features Conformances Conformances Key Features
Solid wire for welding of cast and wrought, AWS 5.7: ERCuNiAl AWS 5.7: ERCu Solid wire for GMA-welding of copper
nickel-aluminium-bronze EN ISO 24373 : S Cu 6328 (CuAl9Ni5) EN ISO 24373 - S Cu 1898 (CuSn1)
High resistance to corrosion and wear
(cavitation)
Welding Positions Welding Positions
All All
Typical Applications
Ship fittings and propellers Shielding Gas Shielding Gas
Power plant valves I1: Inert gas Ar (100%) I1: Inert gas Ar (100%)
Oil recovery pumps I3: Inert gas Ar+ 0.5-95% He I3: Inert gas Ar+ 0.5-95% He
LNM CuSi3
Copper • AWS ERCuSi-A
LNT CuNi 30 AWS ERCuNi • Copper
Key Features Conformances Conformances Key Features
Solid wire for GMA-welding of low-alloyed AWS 5.7: ERCuSi-A AWS A5.7: ERCuNi Solid rod for welding copper-nickel alloys
copper grades EN ISO 24373 : S Cu 6560 (CuSi3Mn1) EN ISO 24373: S Cu 7158 (CuNi30) containing 10-30%Ni
High temperature and corrosion resistant
Welding Positions
All
Typical Applications Shielding Gas
Shielding Gas I1: Inert gas Ar (100%)
Copper, low alloy copper and copper-zinc
alloys I3: Inert gas Ar+ 0.5-95% He
I1: Inert gas Ar (100%)
I3: Inert gas Ar+ 0.5-95% He
DIAMETERS / PACKAGING
Diameter
DIAMETERS / PACKAGING (mm) 2 kg PE tube 10 kg PE tube
Diameter
5 kg spool S200 12 kg spool BS300 1.6 605457
(mm)
2.0 605464
0.8 587012 587029 2.4 605471
1.0 587036 3.2 606447
1.2 587039
Shielding gas Yield Strength Tensile Strength Elongation Hardness Impact ISO-V(J) Shielding gas Yield Strength Tensile Strength Elongation Hardness Impact ISO-V (J)
(N/mm2) (N/mm2) (%) (N/mm2) (N/mm2) (%) HB +20°C
HB +20°C
LNT CuSn6
Copper • AWS ERCuSn-A
LNT CuSi3
AWS ERCuSi-A • Copper
Key Features Conformances Conformances Key Features
Solid rod for welding of copper-tin alloys AWS A5.7: ERCuSn-A AWS A5.7: ERCuSi-A Solid rod for GTA-welding of low-alloyed
EN ISO 24373: S Cu 5180 (CuSn6P) EN ISO 24373: S Cu 6560 (CuSi3Mn1) copper grades
High temperature and corrosion resistant
DIAMETERS / PACKAGING
Diameter
(mm) 2 kg PE tube
DIAMETERS / PACKAGING
1.6 604695
Diameter
(mm) 2 kg PE tube 10 kg PE tube 2.0 604696
2.4 604719
2.0 605020 606485
2.4 605037 606492
3.2 606508 MECHANICAL PROPERTIES
Shielding gas Yield Strength Tensile Strength Elongation Hardness Impact ISO-V (J)
(N/mm2) (N/mm2) (%) HB +20°C
MECHANICAL PROPERTIES
Typical Results
I1 120 350 40 95 60
Shielding gas 0.2 proof strength Tensile Strength Elongation Hardness Impact ISO-V (J) As-Welded
(N/mm2) (N/mm2) (%) HB +20°C
PACKAGING
Options
Tubes, Cans & Cartons....................................326
Spools.............................................................328
Coils, Boxes & Bags........................................330
Drums & Pails.................................................332
Reels & Stems................................................333
Storage and Handling
Stick Electrode................................................334
Metal-Cored & Flux-Cored Wire.......................336
Submerged Arc Flux & Wire.............................337
W E L D I N G C O N S U M A B L E S C ATA L O G ı 325
PACKAGING PACKAGING
Easy Open Cans Plastic Tubes M/S Outer Carton S/S 4x1 Flat Carton
10 lb & 50 lb 5 lb 20 kg 20 kg
STICK
STICK
Cardboard Carton M/S Standard Inner Box L/H Vacuum Pack Sahara ReadyPack
5, 10, 50 lb 2.5/5 kg 2.5/5 kg 2.5/5.8 kg
Spools Spools
M/S Flux Cored Wire S/S Flux Cored Wire Steel Spool Plastic Spool
12.5/15 kg 12.5/15 kg Solid & Flux-Cored - 33 lb Flux-Cored - 25 lb, 1 lb
SPOOLS
SPOOLS
Spool Wire (Stainless Steel) Plastic Spool Plastic Spool
12.5/15 kg Solid, Mild Steel - 33 lb, 12.5 lb, 2 lb Solid, Aluminum - 16 lb, 1 lb
BOXES
Flux-Cored Flux-Cored Solid Wire Accu-Pak® Boxes
13.5 lb. Coil (54 lb HS Pail) 60 lb 60 lb 1000 & 500 lb
COILS
BAGS
Coils/Carton Coil & Carton Box Flux Bag Packaging Sahara ReadyBag
6/6.35 kg x 4 25 kg
REELS
Steel Drum(2) Drum Drum Speed-Feed®(1) Reel Speed-Feed®(1) SlimReel™
200/225 kg 300/350 kg left: Flux-Cored, right: Solid Solid
STEM
PAIL
Storing Low Hydrogen Electrodes This minimizes the possibility of oxidation of alloys in RE-DRYING CONDITIONS - LOW HYDROGEN
Low hydrogen electrodes must be dry to perform the coating which would result in lower than normal Pre-drying Final Re-drying
properly. Unopened hermetically sealed containers tensile or impact properties. Condition Temperature(1) Temperature
provide excellent protection in good storage Any low hydrogen electrode should be discarded if Electrodes exposed to air for less than one week;
conditions. Opened cans or electrodes should be excessive re-drying causes the coating to become no direct contact with water. — 370° - 430°C
stored in a cabinet at 120°-150°C. fragile and flake or break off while welding, or if there Electrodes which have come in direct contact with
Moisture resistant electrodes with an “R” suffix is a noticeable difference in handling or arc water or which have been exposed to high humidity. 80 - 105°C 370° - 430°C
have a high resistance to coating moisture pick-up. characteristics, such as insufficient arc force.
However, all low hydrogen electrodes should be Electrodes to be re-dried should be removed from the
stored properly, even those with an “R” suffix. can and spread out in the oven because each electrode
RE-DRYING CONDITIONS - NON-LOW HYDROGEN
Standard EXX18 electrodes should be supplied to must reach the drying temperature.
Final Re-drying
welders twice per shift. Moisture resistant types Electrode Electrode Group Temperature Time
Storing Cellulosic Electrodes
may be exposed for up to 9 hours. Specific code
requirements may indicate exposure limits Electrodes in unopened Lincoln cans or cartons retain E6010: Excessive moisture is indicated by a noisy arc and high spatter, rusty
different from these guidelines. the proper moisture content indefinitely when stored in E6011: core wire at the hold end or objectionable coating blisters while welding.
good condition. E7010-A1(1): Not
Rebaking of this group of electrodes is not recommended. —
Depending on the amount of moisture absorbed E7010-G(1): Recommended
and other factors, moisture pickup can degrade If exposed to humid air for long periods of time, E8010-G(1):
weld quality in various ways: electrodes from opened containers may pick up enough E9010-G(1):
moisture to affect operating characteristics or weld
1. Moisture in low hydrogen electrodes may E7024: Excessive moisture is indicated by a noisy or "digging” arc, high spatter,
quality. If moisture appears to be a problem, store E6027: tight slag, or undercut. Pre-dry unusually damp electrodes for 30 - 45
cause porosity. This porosity could be electrodes from the opened containers in heated cabinets 200° - 260°C
30 - 45
minutes at 90°C to 110°C before final drying to minimize cracking of
completely subsurface and require x-ray at 40° to 50°C. minutes
the coating.
inspection or destructive testing. The porosity
could also be visible, external porosity. Storing and Re-drying Non-Low Hydrogen Electrodes E6013: Excessive moisture is indicated by a noisy or "digging” arc, high spatter,
Electrodes in unopened Lincoln cans or cartons retain E7014: tight slag, or undercut. Pre-dry unusually damp electrodes for 30 - 45
2. High moisture can also lead to excessive slag 150° - 180°C
20 - 30
E6022: minutes at 90°C to 110°C before final drying to minimize cracking of
fluidity, a rough weld surface, and difficult slag the proper moisture content indefinitely when stored in minutes
the coating.
removal. good condition.
Pre-dry for 1-2 hours.
(1)
3. Excessive moisture in low hydrogen electrodes If exposed to humid air for long periods of time,
will lead to elevated levels of diffusible hydrogen electrodes from opened containers may pick up enough
which, in turn, can lead to hydrogen-induced moisture to affect operating characteristics or weld
weld cracking and/or underbead cracking. quality. If moisture appears to be a problem, store
electrodes from the opened containers in heated
Re-drying Low Hydrogen Electrodes cabinets at 40° to 50°C. DO NOT use higher
Re-drying, when done correctly, restores the temperatures. Stainless Steel
electrodes’ ability to deposit quality welds. Proper
re-drying temperature depends upon the electrode Some electrodes from wet containers or long exposure
to high humidity can be re-dried. Follow the procedures Storing Stainless Steel Electrodes
type and its condition. One hour at the listed final
below for each type. Stainless steel covered electrodes should extended periods a humid environment, the coating
temperature is satisfactory. DO NOT dry electrodes
at higher temperatures. Several hours at lower Using longer drying times or higher temperatures be handled and stored as if they were low hydrogen can pick up enough moisture to cause starting
temperatures is not equivalent to using the can easily damage the electrodes. electrodes for welding low alloy steels. They should be porosity and/or centerline porosity. The electrodes
specified requirements. For drying, remove the electrodes from the container protected from moisture pickup. The consequences should be stored in sealed cans, or stored in an
and spread them out in the furnace because each of moisture pickup with stainless electrodes do not oven at about 120°C. If they are exposed to the
Electrodes of the E8018 and higher strength
electrode must reach the drying temperature. include cold cracking, as would be the case with low point that porosity occurs, they can be restored to
classifications should be given no more than three
1-hour re-dries in the 370°-430°C range. alloy steels, unless they are used for dissimilar metal like-new condition by baking one hour at 345 to
joining. But if stainless electrodes are exposed for 425°C.
STORAGE FOR MILD AND LOW ALLOY STEEL MIG AND SUBARC WIRES
Wire Package Type(1) Wire Storage Conditions for All Welding Applications
Any Type Protect from rain or snow. Protect from condensation.
Do not use wire with visible signs of rust.
For other package types, consult your Technical Representative.
(1)
Re-Drying Flux
To re-dry fluxes other than MIL800-H & MIL800-HPNi
• Remove flux from its original packaging and place in a clean oven set between 260°-480°C.
• Leave in oven long enough to raise the temperature of the entire bulk of flux to your set temperature for a
minimum of one hour.
• For ovens in which heating rods are inserted into the flux, do not let the temperature of flux adjacent to the
rods exceed 480°C.
For MIL800-H and MIL800-HPNi fluxes
Follow all previous procedures, with the following changes:
• Set temperature between 120°-205°C.
• For ovens in which heating rods are inserted into the flux, do not let the temperature of flux adjacent to the
rods exceed 205°C.
For all other fluxes requiring diffusible Follow all previous procedures, with the following changes:
• Set temperature at approximately 425°C.
Recycling Flux
Non-consumed flux may be collected from the finished weld and recycled.
To do so, please follow these procedures:
• Remove slag, metal, mill scale, and any other contaminants from the flux.
• Prevent damage to the flux from heavy impingement in flux transport systems.
• Avoid the separation of different sized particles in cyclones or “dead” corners.
• Remove excess fines from recycled fluxes.
• For optimal welding characteristics, it is recommended to add at least 20% new flux by weight to recycled flux.
APPENDIX
AWS Classification System
Stick.............................................................340
MIG, TIG & Metal-Cored.................................341
Flux-Cored....................................................342
Submerged Arc.............................................344
General Information
Stick Electrode
Types of Coating & Current............................347
ASME Boiler & Pressure Vessel Code.............348
Submerged Arc
Flux Types & General Characteristics.............349
Selecting Flux/Wire Combinations.................350
Aluminum
Typical Operating Procedures........................352
Typical Joint Designs.....................................354
Innershield®
Wire Selection Guide.....................................355
Safety Guidelines................................... 357
W E L D I N G C O N S U M A B L E S C ATA L O G ı 339
APPENDIX APPENDIX
Classification Designators per AWS A5.1 & A5.5 Classification Designators per AWS A5.18 & A5.28
Designates an electrode. Designates an electrode (E) or rod (ER).
Designates the minimum tensile strength in ksi of the weld metal when Designates the minimum tensile strength in ksi of the weld metal when
produced with the test assembly preparation procedure of produced with the test assembly preparation procedure of this specification.
this specification.
Indicates whether the filler metal is solid (S) or composite (C).
Designates the welding position in which electrodes are usable, the type of
coating, and the polarity to operate. Indicates the chemical composition of a solid electrode or the chemical
composition of the weld metal produced by a composite electrode. The
Military requirements such as: greater toughness, lower moisture content use of the “GS” suffix designates filler metals intended for single pass
and mandatory diffusible hydrogen limits for weld metal. applications only.
Classification Designators per AWS A5.20 & A5.29 Classification Designators per AWS A5.29 Only
Designates an electrode. Designates the usability of the electrode with the number 1, 4, 5, 6, 7, 8,
or 11. The letter “G” in this position indicates that the polarity and general
Designates the minimum tensile strength in ksi when multiplied by 10 of the operating characteristics are not specified.
weld metal when produced with the test assembly preparation procedure of
this specification. Two, three or four digits are used to designate the chemical composition
of the deposited weld metal. The letter “G” indicates that the chemical
Designates the position in which the electrode is usable: “0” for flat and composition is not specified.
horizontal positions only, or “1” for all positions.
Designates the electrode as tubular.
EXXTX-XX-JXHX
Designates the usability of the electrode with some number from 1 through
14 or the letter “G” (or “GS”). An “S” is used after the “G” to indicate that
the electrode is suitable only for single pass welding.
Designates the type of shielding gas used for classification: “C” indicates
100% CO2. “M” indicates 75-80% Argon/balance CO2 shielding gas. When
no designator appears in this position, it indicates that the electrode being Additional Classifications
classified is self-shielded and that no external shielding gas was used.
Stainless Steel - Per AWS A5.22/A5.22M
Optional supplemental diffusible hydrogen designator (H4, H8, H16) in EXXXTX-X The three digits that follow “E” designate the chemical composition of the weld metal. The digit following
mL of diffusible hydrogen per 100 grams of weld metal. “T” designates the position in which the electrode is usable: “0” for flat and horizontal positions only, or
“1” for all positions.
E X X T- X X - J X H X
The letter “D” or “Q” in this position indicates that the weld metal meets
supplemental mechanical property requirements when welding with low
heat input, fast cooling rate procedures or using high heat input, slow
cooling rate procedures.
The letter “J” in this position designates that the electrode meets the
requirements for improved toughness and will deposit weld metal with
Charpy V-Notch properties on up to 27 J at -40°C.
Classification Designators per AWS A5.17 & A5.23 The electrode classification identifies the chemical ENi1, ENi1K, ENi2, and ENi3 (Ni Steel) – Designed
composition of the electrode. The following paragraphs to produce weld metal with increased strength
Designates a flux. If followed by the letter “S,” the flux is a crushed slag
highlight the differences between these electrodes and without being hardenable or with increased notch
or a blend of crushed slag with unused (virgin) flux.
electrode groups and indicate typical applications. toughness at temperatures as low as -73°C
Designates the minimum tensile strength in ksi when multiplied by or lower. They have been specified with nickel
10 of the weld metal deposited with the flux and some classification Mild Steel Electrodes contents which fall into three nominal levels of 1
of electrode. % Ni, 2.5% Ni, and 3.5% Ni.
EL8, EL8K, EL12, EM11K, EM12, EM12K, EM13K,
EM14K, EM15K, EH10K, EH11K, EH12K and EH14 – ENi4, ENi5, EFl, EF2, and EF3 (Ni-Mo Steel) –
Designates the condition of heat treatment in which the tests were
Carbon steel electrodes which vary from one another in Contain between 0.5% and 2% nickel and
conducted: “A” is for as-welding and “P” is for postweld heat treated.
their carbon, manganese, and silicon contents. EM14K between 0.25% and 0.5% molybdenum.
Indicates the temperature in °F at or above which the weld metal meets electrodes also contain small additions of titanium,
the requirement for Charpy V-Notch impact toughness of 27 J. Two digits although they are considered carbon steel electrodes. EF4, EF5, and EF6 (Cr-Ni-Mo Steel) - A
are used for test temperatures of -100°F or lower. combination of Cr, Ni, and Mo develop the strength
Low Alloy Electrodes levels and notch toughness required for a number
The letter “E” at the beginning of each classification stands for electrode. of high-strength, low-alloy or micro-alloyed
EA1, EA2, EA3, EA3K, and EA4 (C-Mo Steel) –
The letter “C” will follow the “E” if it is a composite electrode. structural steels.
Similar to the medium manganese and high
Indicates whether the electrode is L – low manganese, M – medium manganese carbon steel electrodes shown above EM2, EM3, and EM4 (High-Strength, Low Alloy
manganese or H – high manganese. except that 0.5% molybdenum is added. Steel) – May contain a combination of Cr, Ni, Mo,
Ti, Zr and Al.
The classification is based upon low dilution weld metal obtained with a EB1, EB2, EB2H, EB3, EB5, EB6, EB6H, EB8, and
particular flux. The numerical suffix refers to the approximate carbon EB9 (Cr-Mo Steel) – Produce weld metal containing EW (Weathering Steel) – Designed to produce
content in hundredths of one percent. between 0.5% and 10% chromium and between weld metal that matches the corrosion resistance
0.5% and 1% molybdenum. and the coloring of the ASTM weathering-type
Indicates that the electrode is made from a heat of silicon-killed steel. structural steels. These special properties are
The letter “R” when added as a suffix to the EB2 or EB3
achieved by the addition of about 0.5% copper to
Optional supplemental diffusible hydrogen designator (H4, H8, H16) in electrode classification or to the B2 or B3 weld metal
the weld metal.
mL of diffusible hydrogen per 100 grams of weld metal. designation is an optional supplemental designator
indicating that the electrode will meet the reduced EG (General Low-Alloy Steel) – Indicates that the
residual limits necessary to meet “X” factor
FXPX-ECMXXK-HZ requirements for step cooling applications.
electrode is of a general classification. It is general
because not all of the particular requirements
FXPX-ECXXX-HZ Since all Cr-Mo weld deposits will air harden in still
specified for each of the other classifications are
specified for this classification.
Classification Designators per AWS A5.23 Only air, both preheat and postweld heat treatment (PWHT)
Indicates the chemical composition of a solid electrode or the undiluted are required for most applications.
weld metal obtained with a composite electrode and particular flux. EB9 is a 9% Cr-I % Mo electrode modified with
Usually a combination of letters, numbers and elements (see next page). niobium (columbium) and vanadium designed to
provide improved creep strength, and oxidation
MILD STEEL EXAMPLES and corrosion resistance at elevated temperatures.
F7A6-EM12K is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the as-welded condition,
will have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at -60°F when produced with an EM12K
electrode under the conditions called for in this specification. The absence of an “S” in the second position indicates that the flux being used is a virgin flux.
F7P4-EC1 is a complete designation for a flux-composite electrode combination when the trade name of the electrode used in the classification is indicated
as well. It refers to a virgin flux that will produce weld metal with that electrode which, in the postweld heat treated condition, will have a tensile strength of
70,000 to 95,000 psi and Charpy V-Notch energy of at least 20 ft•lbf at -40°F under the conditions called for in this specification.
LOW ALLOY STEEL EXAMPLES
F9P0-EB3-B3 is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the postweld heat treated
condition, will have a tensile strength of 90,000 to 110,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at 0°F when produced with an EB3
electrode under the conditions called for in this specification. The composition of the weld metal will meet the requirements for a B3 designation.
Classification Designators per AWS A5.36 Mild Steel per AWS A5.1
Designates an electrode.
TYPES OF COATING & CURRENT
Designates the minimum tensile strength in ksi when multiplied by 10 Digit Types of Coating Current
of the weld metal deposited with the electrode under the welding
conditions specified in this specification. 0 High cellulose sodium DC+
1 High cellulose potassium AC, DC±
Designates the position in which the electrode is usable: “0” for flat and 2 High titania sodium AC, DC-
horizontal positions only, or “1” for all positions. 3 High titania potassium AC, DC+
4 Iron powder, titania AC, DC±
Designates the usability of the electrode, the letter “T” followed by some 5 Low-hydrogen sodium DC+
number from 1 through 17 or the letter “G.” The letter “T” identifies the 6 Low-hydrogen potassium AC, DC+
electrode as a flux-cored electrode or metal-cored electrode. An “S” is 7 High iron oxide, iron powder AC, DC±
used after the “G” to indicate that the electrode is suitable only for single 8 Low-hydrogen potassium, iron powder AC, DC±
pass welding.
Designates the type of shielding gas, if any, used for classification. The
letter “Z” in this position indicates that the shielding gas composition Low Alloy Steel per AWS A5.5
is agreed upon between supplier and purchaser. When no designator
appears in this position, it indicates that the electrode is self-shielded TYPES OF COATING
and that no external shielding gas is used. Suffix %C %Mn %Si %P %S %Ni %Cr %Mo %V
A1 0.12 0.60 0.40 0.03 0.03 0.40 - 0.65
Designates the condition of heat treatment in which the tests were
B2 0.05 - 0.12 0.90 0.80 0.03 0.03 1.00 - 1.50 0.40 - 0.65
conducted: “A” is for as-welding and “P” is for postweld heat treated.
B3 0.05 - 0.12 0.90 0.80 0.03 0.03 2.00 - 2.50 0.90 - 1.20
This designator omitted when the electrode being classified is intended
C1 0.12 1.25 0.80 0.03 0.03 2.00 - 2.75
for single pass welding only.
C3 0.12 0.40 - 1.25 0.80 0.03 0.03 0.80 - 1.10 0.15 0.35 0.05
Indicates the temperature in °F at or above which the weld metal meets D2 0.15 1.65 - 2.00 0.80 0.03 0.03 0.90 0.25 - 0.45
the requirement for Charpy V-Notch impact toughness of 27 J. Two digits G(1) 1.00 min. 0.80 min. 0.03 0.03 0.50 min. 0.30 min. 0.20 min. 0.10 min.
are used for test temperatures of -100°F or lower. P1 0.20 1.20 0.60 0.03 0.03 1.00 0.30 0.50 0.10
P2 0.12 0.90 - 1.70 0.80 0.03 0.03 1.00 0.30 0.50 0.05
Designates the composition of the deposited weld metal using one, (1)
Only one of the listed elements is required.
two or three characters. The letter “G” indicates that the chemical
composition is not specified. No designator used in this position when
the electrode being classified is a single pass electrode.
Stick Electrode
ASME Boiler & Pressure Vessel Code
Submerged Arc Fluxes Flux Types and General Characteristics
ASME BOILER & PRESSURE VESSEL CODE The Lincoln Electric Company manufactures three Neutral Fluxes
Section IX - F and A No.’s for Stick Electrode general types of submerged arc fluxes: AWS defines neutral fluxes as those which will not
F Number Weld Metal Analysis Classification • Active fluxes produce any significant change in the all-weld metal
(per ASME Section IX and AWS D1.1) AWS Classifications Product (per ASME Section IX)
• Neutral fluxes composition as a result of a large change in the arc
Fleetweld® 5P A1 voltage, and thus, the arc length.
Fleetweld® 5P+ A1
• Alloy fluxes
Neutral fluxes are used in multiple pass welding,
Pipeliner® 6P+ A1 With all submerged arc fluxes, variations in arc especially when the base plate exceeds 25 mm in
Shield-Arc® 85 A2 voltage change flux consumption. Higher arc thickness. They are also used for general welding
EXX10, EXX11, Shield-Arc® 70+ – voltages and the resulting longer arc length
F-3 on clean steel. Note the following considerations
EXX10-X, EXX11-X Shield-Arc® HYP+ – increase the amount of flux melted or consumed.
Pipeliner® 7P+ –
concerning neutral fluxes:
Consequently, when a flux contains an alloy as an
Pipeliner® 8P+ –
ingredient, increasing the arc voltage increases 1. Since neutral fluxes contain little or no alloy, they
Jetweld® LH-70 A1 the amount of alloy recovered in the weld deposit. have little resistance to cracking and/or porosity
Excalibur® 7018-1 MR A1 caused by contaminants, especially on single pass
Excalibur® 7018-A1 MR A2 welds. For this reason, active fluxes are usually the
Excalibur® 8018-B2 MR A3 Types and General Characteristics best choice for single pass welding.
EXX15, EXX16, EXX18, Excalibur® 8018-C3 MR A10
2. Even when a neutral flux is used to maintain the
F-4 EXX45-X, EXX15-X, Excalibur® 9018-B3 MR A4 Active Fluxes
EXX16-X, EXX18-X Excalibur® 9018M MR A10 weld metal composition through a range of welding
Excalibur® 10018-D2 MR A11 American Welding Society (AWS) defines active voltage, weld properties, such as strength level and
Excalibur® 11018M MR - fluxes as those which contain small amounts of impact properties, can change because of changes
Pipeliner® 16P A1 manganese, silicon, or both. These deoxidizers are in cooling rate, penetration, heat input and number
added to the flux to provide improved resistance of passes.
to porosity and weld cracking caused by
contaminants on or in the base metal.
Alloy Fluxes
The primary use for active fluxes is to make single
pass welds, especially on oxidized base metal. AWS defines alloy fluxes as those which can be used
with a plain carbon steel electrode to make an alloy
Alloy in the weld deposit will vary with changes
weld deposit. The alloys for the weld deposit are added
in the arc voltage. An increase in deposit alloy
as ingredients in flux.
increases the strength level of the weld metal,
but might lower the impact properties. For this The primary use of alloy fluxes is hardfacing applications.
reason, voltage must be more tightly controlled Since the alloy level in the weld deposit is dependent
for multiple pass welding with active fluxes than upon the correct arc voltage, and thus arc length, it is
when using neutral fluxes. Because of this, Lincoln very important that the voltage is carefully controlled to
Electric does not recommend using active fluxes ensure that the intended alloy is reached in the deposit.
(our 700 series) for multiple pass welding of plates
over 25 mm thick.
Lincolnweld® submerged arc electrode and In general, if you are familiar with one of the listed Image 1: Image 2:
flux combinations come with certificates of confor- fluxes, you might want to choose that option. From
mance. To access these certificates, an operator’s standpoint, it is easier to change At the Lincoln Electric home page select At the Certificate Center, enter a product name or
follow the directions below. electrodes than to reset procedures for a new flux. “Certificate Center from the drop down menu search by Name, Cert #, or Classification. Search
under the ‘Support” tab. results will appear below.
1. Go to the Lincoln Electric home page at If you are welding high strength or highly
www.lincolnelectric.com. restrained steel, you might want to choose a Flux/
2. Click on the ‘Support’ tab and select ‘Certificate Wire Combination with a lower diffusible hydrogen
Center’ from the drop down. (Image 1) level, which is designated by the number following
-H in the flux/wire classification.
3. Under ‘Certificates of Conformance,’ you can choose Image 1
a Product or a Flux Combination. This will bring up If you have limits on the compositions of the
the most recent Certificate of Conformance. electrode or the weld metal, click on a Flux/Wire
(Image 2) Combination to see the test results. Remember
that these results represent undiluted weld metal
from a standardized test and may be different
How to look for flux/wire combinations that from your application, especially if variations in
meet your required mechanical properties: base metal, heat input or pass sequence are
present.
Tensile Strength
1. In the second box under ‘Certificates of Conformance,’ Your Lincoln Electric Technical Sales
you can ‘Search by Name/ Cert # / Classification.’ Representatives are there to help you make the
best flux/wire selection for your application.
2. Enter F#P or F#A. Where # is 10X the required
Please contact them with any questions.
Tensile Strength in ksi. P= Stress Relieved,
A= As-Welded.
a. For example, entering F7P would mean you are
looking for a flux/wire combination with 70 ksi
Tensile Strength in the Stress Relieved Condition.
Impact Requirements
1. In the list of matches for your required Tensile
Strength, you can see which Flux/Wire Combinations
also meet your Impact Property Requirements.
2. If you need to meet Impact Requirements at a certain
value, note that the digit following the “A” or “P” in
the classifications shows the temperature at which
the weld metal achieves a minimum of 27 J. Image 2
a. For example, a classification beginning with
F7P2 would mean that the flux/wire combination
meets 70 ksi Tensile Strength in the Stress
Relieved Condition and Impact Requirements
of 27 J @ -29°C.
Aluminum
Typical Operating Procedures for Aluminum MIG Welding
Aluminum
Typical Operating Procedures for Aluminum MIG Welding
TYPICAL OPERATING PROCEDURES FOR GROOVE WELDING
Metal Thickness Weld Edge Joint Spacing Electrode Diameter DC+ Current(3) Arc Votlage(3) Argon Gas Flow Arc Travel Speed Approx. Electrode Consump.
(in) Position(1) Preparation(2) (in) Weld Passes (in) (Amps) (Volts) (cfh) (ipm/pass) (lb/100 ft)
1/16 F A None 1 0.030 70 - 110 15 - 20 25 25 - 45 1.5
F G 3/32 1 0.030 70 - 110 15 - 20 25 25 - 45 2
1/8 F, V, H A 0 - 3/32 1 0.030 - 3/64 120 - 150 20 - 24 30 24 - 30 2
F, V, H, O G 3/16 1 0.030 - 3/64 110 - 135 19 - 23 30 18 - 28 3
3/16 F, V, H B 0 - 1/16 1F, 1R 0.030 - 3/64 130 - 175 22 - 26 35 24 - 30 4
F, V, H F 0 - 1/16 1 3/64 140 - 180 23- 2 7 35 24 - 30 5
O F 0 - 1/16 2F 3/64 140 - 175 23 - 27 60 24 - 30 5
F, V H 3/32 - 3/16 2 3/64 - 1/16 140 - 185 23 - 27 35 24 - 30 8
H, O H 3/16 3 3/64 130 - 175 23 - 27 60 25 - 35 10
1/4 F C-90° 0 - 3/32 1F, 1R 3/64 - 1/16 175 - 200 24 - 28 40 24 - 30 6
F F 0 - 3/32 2 3/64 - 1/16 185 - 225 24 - 29 40 24 - 30 8
V, H F 0 - 3/32 3F, 1R 3/64 165 - 190 25 - 29 45 25 - 35 10
O F 0 - 3/32 3F, 1R 3/64 - 1/16 180 - 200 25 - 29 60 25 - 35 10
F, V H 1/8 - 1/4 2-3 3/64 - 1/16 175 - 225 25 - 29 40 24 - 30 12
O, H H 1/4 4-6 3/64 - 1/16 170 - 200 25 - 29 60 25 - 40 12
3/8 F C-90° 0 - 3/32 1F, 1R 1/16 225 - 290 26 - 29 50 20 - 30 16
F F 0 - 3/32 2F, 1R 1/16 210 - 275 26 - 29 50 24 - 35 18
V, H F 0 - 3/32 3F, 1R 1/16 190 - 220 26 - 29 55 24 - 30 20
O F 0 - 3/32 5F, 1R 1/16 200 - 250 26 - 29 80 25 - 40 20
F, V H 1/4 - 3/8 4 1/16 210 - 290 26 - 29 50 24 - 30 35
O, H H 3/8 8 - 10 1/16 190 - 260 26 - 29 80 25 - 40 50
3/4 F C-60° 0 - 3/32 3F, 1R 3/32 340 - 400 26 - 31 60 14 - 20 50
F F 0 - 1/8 4F, 1R 3/32 325 - 375 26 - 31 60 16 - 20 70
V, H, O F 0 - 1/16 8F, 1R 1/16 240 - 300 26 - 30 80 24 - 30 75
F E 0 - 1/16 3F, 3R 1/16 270 - 330 26 - 30 60 16 - 24 70
V, H, O E 0 - 1/16 6F, 6R 1/16 230 - 280 26 - 30 80 16 - 24 75
range. For 1XXX, and 4XXX series wires, use the lower currents and higher arc voltages. (4)Metal thickness of 3/4 in or greater for fillet welds sometimes employs a double vee bevel of 50° or greater included
vee with 3/32 in to 1/8 in land thickness on the abutting member. (5)Number of weld passes and electrode consumption given for weld on one side only.
Aluminum Innershield
®
Typical Joint Designs for Aluminum MIG Welding Wire Selection Guide
LOW TEMPERATURE IMPACT PROPERTIES
Name AWS Diameter
Classifications (mm)
All Position
NR® -203MP E71T-8J 1.7
2.0
NR®-440Ni2 E71T8-Ni2-JH8 2.0
NR®-232 E71T-8 1.7
1.8
2.0
NR®-233 E71T-8 1.6
1.8
2.0
Refer to http://www.lincolnelectric.com/safety
for additional safety information.
360 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 361
APPENDIX APPENDIX
Safety Guidelines
Safety Practices in Welding
Safety Guidelines
WARNING metal can be found on some steel and steel fasteners The gases that result from an arc welding process also stainless, hardfacing or Special Ventilation products. All
FUMES & GASES can be dangerous to your health as a plating, or in silver solder. Cadmium fumes can present potential hazard. Most of the shielding gases Lincoln MSDS have a maximum fume guideline number.
• Keep fumes and gases from your be fatal even under brief overexposures, with symptoms (argon, helium, and carbon dioxide) are non-toxic, but, as If exposure to total fume is kept below that number,
breathing zone and general area. much like those of metal fume fever. These two conditions they are released, they displace oxygen in your breathing exposure to all fume from the electrode (not coatings or
• Keep your head out of the fumes. should not be confused. Overexposure to cadmium can air, causing dizziness, unconsciousness, and death, the plating on the work) will be below the TLV.
• Use enough ventilation or exhaust at the be enough to cause fatalities, with symptoms appearing longer your brain is denied the oxygen it needs. Carbon There are also steps that you can take to identify hazardous
arc, or both, to keep fumes and gases from quickly, and, in some circumstances, death a few days later. monoxide can also be developed and may pose a hazard substances in your welding environment. First, read the
your breathing zone and general area. if excessive levels are present.
Chromium: Chromium is on the IARC (International Agency product label and material safety data sheet for the
Fumes and Gases for Research on Cancer) and NTP (National Toxicology The heat and UV radiation can cause irritation to the electrode posted in the work place or in the electrode
Because of the variables involved in fume and gas Program) lists chromium as posing a carcinogenic risk to eyes and lungs. Some degreasing compounds such as or flux container to see what fumes can be reasonably
generation from arc welding, cutting and allied processes humans. Fumes from the use of stainless steel, hardfacing trichlorethylene and perchlorethylene can decompose expected from use of the product and to determine if
(such as the welding process and electrode, the base and other types of consumables contain chromium and/ from the heat and ultraviolet radiation of an arc. Because special ventilation is needed. Secondly, know what the
metal, coatings on the base metal, and other possible or nickel. Some forms of these metals are known or of the chemical breakdown of vapor-degreasing materials base metal is, and determine if there is any paint, plating,
contaminants in the air), we’ll have to treat the subject in suspected to cause lung cancer in processes other than under ultraviolet radiation, arc welding should not be or coating that could expose you to toxic fumes and/or
a rather general way, lumping all but the more hazardous welding and asthma has been reported. Therefore, it done in the vicinity of a vapor-degreasing operation. gases. Remove it from the metal being welded, if possible.
situations together. The precautions we describe will hold is recommended that precautions be taken to keep Carbon-arc welding, gas tungsten-arc welding and gas If you start to feel uncomfortable, dizzy or nauseous,
true for all arc welding processes. exposures as low as possible. OSHA recently adopted a metal arc welding should be especially avoided in such there is a possibility that you are being overexposed to
lower PEL (Permissible Exposure Limit) for chromium areas, because they emit more ultraviolet radiation than fumes and gases, or suffering from oxygen deficiency.
The fume plume contains solid particles from the
(see Supplement 3). The use of local exhaust and/or an other processes. Also, keep in mind that ozone and nitrogen Stop welding and get some fresh air immediately. Notify
consumables, base metal, and base metal coating.
approved respirator may be required to avoid overexposure. oxides are formed when UV radiation passes through the your supervisor and co-workers so the situation can be
For common mild steel arc welding, depending on the
Coatings on the metal to be welded, such as paint, may air. These gases cause headaches, chest pains, irritation corrected and other workers can avoid the hazard. Be
amount and length of exposure to these fumes, most
also contain toxic substances, such as lead, chromium of the eyes, and an itchiness in the nose and throat. sure you are following these safe practices, the consumable
immediate or short term effects are temporary, and
and zinc. In general, it is always best to remove coatings There is one easy way to reduce the risk of exposure to labeling and MSDS and improve the ventilation in your
include symptoms of burning eyes and skin, dizziness,
from the base metal before welding or cutting. hazardous fumes and gases: keep your head out of the area. Do not continue welding until the situation has
nausea, and fever. For example, zinc fumes can cause
fume plume! As obvious as this sounds, the failure to been corrected.
metal fume fever, a temporary illness that is similar Cobalt: Exposure to cobalt can cause respiratory disease
to the flu. follow this advice is a common cause of fume and gas NOTE: The MSDS for all Lincoln consumables is
and pulmonary sensitization. Cobalt in metallic form has
overexposure because the concentration of fume and available on Lincoln’s website: www.lincolnelectric.com
Long-term exposure to welding fumes can lead to been reported to cause lung damage.
gases is greatest in the plume. Keep fumes and gases Before we turn to the methods available to control welding
siderosis (iron deposits in the lungs) and may affect Copper: Prolonged exposure to copper fume may cause from your breathing zone and general area using natural fume exposure, you should understand a few basic terms:
pulmonary function. Bronchitis and some lung fibrosis skin irritation or discoloration of the skin and hair. ventilation, mechanical ventilation, fixed or moveable
have been reported. Natural Ventilation is the movement of air through
Manganese: Manganese overexposure may affect the exhaust hoods or local exhaust at the arc. Finally, it may
Some consumables contain certain compounds in amounts be necessary to wear an approved respirator if adequate the workplace caused by natural forces. Outside, this
central nervous system, resulting in poor coordination,
which may require special ventilation and/or exhaust. ventilation cannot be provided. is usually the wind. Inside, this may be the flow of air
difficulty in speaking, and tremor of arms or legs. This
These Special Ventilation products can be identified by through open windows and doors.
condition is considered irreversible. As a rule of thumb, for many mild steel electrode, if the
reading the labels on the package. If Special Ventilation Mechanical Ventilation is the movement of air through
Nickel: Nickel and its compounds are on the IARC air is visibly clear and you are comfortable, then the
products are used indoors, use local exhaust. If Special the workplace caused by an electrical device such as a
(International Agency for Research on Cancer) and NTP ventilation is generally adequate for your work. The most
Ventilation products are used outdoors, a respirator may portable fan or permanently mounted fan in the ceiling
(National Toxicology Program) lists as posing a accurate way to determine if the worker exposure does
be required. Various compounds, some of which may be or wall.
carcinogenic risk to humans. not exceed the applicable exposure limit for compounds
in welding fume, and reported health effects, in summary, are:
in the fumes and gases is to have an industrial hygienist Source Extraction (Local Exhaust) is a mechanical
Barium: Soluble barium compounds may cause severe Silica: Crystalline silica is present in respirable dust form
take and analyze a sample of the air you are breathing. device used to capture welding fume at or near the arc
stomach pain, slow pulse rate, irregular heart beat, submerged arc flux. Overexposure can cause severe lung
This is particularly important if you are welding with and filter contaminants out of the air.
ringing of the ears, convulsions and muscle spasms. In damage (silicosis).
extreme cases can cause death. Zinc: Overexposure to zinc (from galvanized metals) may
Cadmium also requires extra precautions. This toxic cause metal fume fever with symptoms similar to the
common flu.
Safety Guidelines
Safety Practices in Welding
The ventilation or exhaust needed for your application Ventilation
depends upon many factors such as: There are many methods which can be selected
• Workspace volume by the user to provide adequate ventilation for the
• Workspace configuration specific application. The following section provides
• Number of welders general information which may be helpful in
• Welding process and current evaluating what type of ventilation equipment may
• Consumables used (mild steel, hardfacing, stainless, etc.) be suitable for your application. When ventilation
• Allowable levels (TLV, PEL, etc.) equipment is installed, you should confirm worker
• Material welded (including paint or plating) exposure is controlled within applicable OSHA PEL
• Natural airflow and/or ACGIH TLV. According to OSHA regulations,
when welding and cutting (mild steels), natural
ventilation is usually considered sufficient to meet
requirements, provided that:
Your work area has adequate ventilation when there is 1. The room or welding area contains at least
enough ventilation and/or exhaust to control worker 10,000 cubic feet (about 22 in x 22 in x 22 in)
exposure to hazardous materials in the welding fumes for each welder.
and gases so the applicable limits for those materials 2. The ceiling height is not less than 16 feet.
is not exceeded. See the MSDS for the legal limits, 3. Cross ventilation is not blocked by partitions,
the OSHA PEL (Permissible Exposure Limit), and the equipment, or other structural barriers.
recommended guideline, the ACGIH TLV (Threshold
4. Welding is not done in a confined space.
Limit Value), for many compounds found in
welding fume. Spaces that do not meet these requirements should
be equipped with mechanical ventilating equipment
that exhausts at least 2000 CFM of air for each
welder, except where local exhaust hoods or booths,
or air-line respirators are used.