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Welding Consumables Product Catalog | Asia Pacific WELDING CONSUMABLES

LINCOLN ELECTRIC ASIA PACIFIC | PRODUCT CATALOG


THE LINCOLN ELECTRIC COMPANY (ASIA PACIFIC) PTE LTD
25 Pandan Crescent, #06-13 • Singapore • 128477 •
Phone: +65 6854 5360 • www.lincolnelectric.com
C1.10

06/2015 © Lincoln Electric Asia Pacific. All Rights Reserved. www.lincolnelectric.com


Who We Are and What We Do
Lincoln Electric is the world leader in the design, development and manufacture of arc welding
products, robotic arc welding systems, plasma and oxyfuel cutting equipment and has a leading
global position in the brazing and soldering alloys market. Headquartered in Cleveland, Ohio,
Lincoln Electric has more than 40 manufacturing locations, including operations and joint
ventures on five continents and a worldwide network of distributors and sales offices covering
more than 160 countries.

Innovation
Lincoln Electric provides cutting-edge products and solutions, and has a long history of
innovation in new technology and processes for arc welding equipment and consumables.
The Company operates the industry’s most comprehensive research and product development
program, supported by its R&D centers around the world, including the advanced David C.
Lincoln Technology Center in Cleveland, Ohio.

Serving the World


Lincoln Electric’s products and technologies play an important role in several fabrication
industries and are used in the construction of significant infrastructures around the world. Arc
welding is the dominant joining method for steel buildings and other industrial fabrication,
including oil and gas pipelines, shipbuilding, oil refineries, agricultural and construction
equipment. Additionally, the Company services a variety of industries that rely on arc welding,
such as transportation and power generation.
Table of Contents
Introduction.................................... 8

Stick Electrodes............................ 11

MIG & TIG...................................... 73

Flux-Cored.................................... 167

Submerged Arc............................. 233

Nickel........................................... 285

Copper.......................................... 315

Packaging.................................... 325

Appendix...................................... 339
Detailed Table of Contents Detailed Table of Contents

Stick MIG & TIG


Stick (SMAW) Electrode Stainless Steel MIG (GMAW) Wire TIG (GTAW) Cut Length
General Purpose JUNGO® 304L............................................... 42 Mild Steel Mild Steel
EASYARC® 4301............................................ 12 JUNGO® 309L............................................... 43 MERIT® S-3.....................................................74 MERIT® JG™-50............................................133
EASYARC® 6012 ........................................... 13 JUNGO® 316L............................................... 44 MERIT® S-4.....................................................76 MERIT® JG™-52............................................134
EASYARC® ID 6013........................................ 14 JUNGO® 318................................................. 45 MERIT® G4Si1.................................................77 MERIT® JG™-51............................................135
EASYARC® 6013D.......................................... 15 JUNGO® 4455............................................... 46 MERIT® S-6.....................................................78 LNT 25..........................................................136
EASYARC® GP-6013...................................... 16 JUNGO® 4465............................................... 47 MERIT® S-G.....................................................80 MERIT® JG™-56............................................137
EASYARC® ID 7024........................................ 17 PRIMALLOY® JS-308..................................... 48 LNT 26..........................................................138
PRIMALLOY® JS-308L................................... 49 Low Alloy
Low Hydrogen PRIMALLOY® JS-309..................................... 50 Merit® JM™-80................................................82 Low Alloy
EASYARC® ID 7016-1.................................... 18 PRIMALLOY® JS-309L................................... 51 Merit® JM™-Ni1..............................................84 MERIT® JG™-80............................................139
EASYARC® ID 7016P...................................... 19 PRIMALLOY® JS-309Mo................................ 52 Merit® JM™-90 (JM™-80D2)............................86 MERIT® JG™-Ni1...........................................140
EASYARC® ID 7018........................................ 20 PRIMALLOY® JS-309LMo.............................. 53 Merit® JM™-100..............................................88 LNT 12..........................................................141
EASYARC® ID 7018-1.................................... 21 PRIMALLOY® JS-310..................................... 54 Merit® JM™-110..............................................90 LNT 19..........................................................142
Jetweld® LH-70............................................. 22 PRIMALLOY® JS-312..................................... 55 Merit® JM™-120..............................................92 LNT 20..........................................................143
Jetweld® LH-75 MR...................................... 23 PRIMALLOY® JS-316..................................... 56 LNM 12...........................................................94 LNT 502........................................................144
Excalibur® 7018-1 MR®................................. 24 PRIMALLOY® JS-316L................................... 57 LNM 19...........................................................95 LNT 9Cr-P91.................................................145
PRIMALLOY® JS-317L................................... 58 LNM 20...........................................................96
Low Alloy LNT Ni2.5......................................................146
PRIMALLOY® JS-347..................................... 59 SuperArc® AK-10™..........................................97
Excalibur® 7018-A1 MR®............................... 25 LNT Ni1.........................................................147
Arosta® 304H................................................ 60
Excalibur® 8018-B2 MR®.............................. 26 Stainless Steel Lincoln® AK-10™...........................................148
Arosta® 309H................................................ 61
Jetweld® LH 8018-C1 MR............................. 27 Arosta® 4462................................................ 62 PRIMALLOY® JMS™-308..................................98
Excalibur® 8018-C3 MR®.............................. 28 EASYARC® 308.............................................. 63 PRIMALLOY® JMS™-308L..............................100 Stainless Steel
Excalibur® 9018-B3 MR®.............................. 29 EASYARC® 308L............................................ 64 PRIMALLOY® JMS™-308LSi...........................102 PRIMALLOY® JGS™-308................................149
Excalibur® 9018M MR®................................. 30 EASYARC® 309.............................................. 65 PRIMALLOY® JMS™-309................................104 PRIMALLOY® JGS™-308L..............................150
Excalibur® 10018-D2 MR®............................ 31 EASYARC® 309L............................................ 66 PRIMALLOY® JMS™-309L..............................106 PRIMALLOY® JGS™-308LSi............................151
Excalibur® 11018M MR®............................... 32 EASYARC® 309Mo......................................... 67 PRIMALLOY® JMS™-309LSi...........................108 PRIMALLOY® JGS™-309................................152
EASYARC® 309LMo....................................... 68 PRIMALLOY® JMS™-310................................110 PRIMALLOY® JGS™-309L..............................153
Cellulosic EASYARC® 312.............................................. 69 PRIMALLOY® JMS™-316................................112 PRIMALLOY® JGS™-309LSi............................154
Fleetweld® 5P............................................... 33 EASYARC® 316.............................................. 70 PRIMALLOY® JMS™-316L..............................114 PRIMALLOY® JGS™-310................................155
Fleetweld® 5P+............................................. 34 EASYARC® 316L............................................ 71 PRIMALLOY® JMS™-316LSi...........................116 PRIMALLOY® JGS™-316................................156
Shield-Arc® HYP+......................................... 35 EASYARC® 347.............................................. 72 PRIMALLOY® JMS™-347................................118 PRIMALLOY® JGS™-316L..............................157
Shield-Arc® 70+............................................ 36 PRIMALLOY® JMS™-430................................120 PRIMALLOY® JGS™-316LSi............................158
Shield-Arc® 85.............................................. 37 PRIMALLOY® JMS™-307Si.............................122 PRIMALLOY® JGS™-321................................159
Pipeliner® 6P+.............................................. 38 PRIMALLOY® JMS™-321................................123 PRIMALLOY® JGS™-347................................160
Pipeliner® 16P............................................... 39 LNM 4462.....................................................124 PRIMALLOY® JGS™-430................................161
Pipeliner® 7P+.............................................. 40 LNM Zeron 100X...........................................125 LNT 4462......................................................162
Pipeliner® 8P+.............................................. 41 LNT Zeron 100X............................................163
Aluminum MIG Wire
SuperGlaze® 4043.........................................126 Aluminum
SuperGlaze® 4047.........................................127 SuperGlaze® 4043.........................................164
SuperGlaze® 5183.........................................128 SuperGlaze® 5356.........................................165
SuperGlaze® 5356.........................................129
SuperGlaze® 5356 TM™.................................130
SuperGlaze® 5554.........................................131
SuperGlaze® 5556.........................................132

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Detailed Table of Contents Detailed Table of Contents

Flux-Cored
Gas-Shielded (FCAW-G) Wire Self-Shielded (FCAW-S) Wire Stainless Steel High Performance / Alloy Flux
Mild Steel PRIMALLOY® JW™-308..................................252 Lincolnweld® MIL800-HPNi™.........................281
Innershield
PRIMACORE® P-71X......................................168 PRIMALLOY® JW™-308L................................253
Innershield® NR®-311...................................219 Stainless Steel
PRIMACORE® LW-71......................................170 PRIMALLOY® JW™-309..................................254
Innershield® NR®-211-MP.............................220 Lincolnweld® ST-100™..................................282
PRIMACORE® LW-71H...................................172 PRIMALLOY® JW™-309L................................255
Innershield® NR®-212...................................222 Lincolnweld® P2000™...................................283
PRIMACORE® MW-71....................................174 PRIMALLOY® JW™-310..................................256
Innershield® NR®-203MP..............................224 Lincolnweld® P2007™...................................284
PRIMACORE® LW-71 Plus..............................176 PRIMALLOY® JW™-316..................................257
Innershield® NR®-232...................................226
PRIMACORE® LW-71H Plus............................178 PRIMALLOY® JW™-316L................................258
Innershield® NR®-233...................................228
Outershield® 71M-H......................................180 PRIMALLOY® JW™-321..................................259
Outershield® 71E-H.......................................181
Innershield® NR®-440Ni2..............................230
Pipeliner® NR®-207+....................................231
PRIMALLOY® JW™-347..................................260 Nickel
PRIMACORE® LW-75......................................182 Pipeliner® NR®-208-XP.................................232 MIG (GMAW) Wire
PRIMACORE® LW-70......................................184 Cored Wire
PRIMACORE® LW-70S....................................186 Low Alloy Techalloy® 55................................................286
Techalloy® 99................................................287
PRIMACORE® LW-70MC.................................188
PRIMACORE® MW-70MC...............................189
Submerged Arc Lincolnweld® LAC-690..................................251
Techalloy® 208..............................................288
Flux Techalloy® 276..............................................289
Low Alloy Solid Wire Techalloy® 413..............................................290
PRIMACORE® LW-81K2..................................190 Mild Steel Active Techalloy® 418..............................................291
PRIMACORE® LW-81K2H...............................192 PREMIERWELD L8.......................................234
® PREMIERWELD® AF-5....................................261 Techalloy® 606..............................................292
PRIMACORE® LW-81Ni1................................194 PREMIERWELD® L12.....................................235 PREMIERWELD® 761.....................................262 Techalloy® 617..............................................293
PRIMACORE® LW-81Ni1H..............................196 Lincolnweld® L-60........................................236 PREMIERWELD® 780.....................................263 Techalloy® 622..............................................294
PRIMACORE® LW-91K2H...............................198 PREMIERWELD® M12K..................................237 Techalloy® 625..............................................295
Lincolnweld® L-61®.......................................238
Neutral
Outershield® 91Ni1-HSR................................200 PREMIERWELD® BF-1....................................264 Techalloy® 718..............................................296
Outershield® 91K2-HSR.................................201 Lincolnweld® L-56®.......................................239 Techalloy® 825..............................................297
PREMIERWELD® NF-3...................................265
Outershield® 500CT-H...................................202 L-S3 (L-50M)................................................240 LNM NiCu 70/30............................................298
PREMIERWELD® 860.....................................266
Outershield® 555CT-H...................................203 PREMIERWELD® H12K...................................241 LNM NiFe......................................................299
Lincolnweld® 880M®.....................................267
Outershield® 690-H.......................................204 PREMIERWELD® H14.....................................241 LNM NiTi.......................................................300
Lincolnweld® 882™.......................................268
Outershield® 690-HSR...................................205 Lincolnweld® LA-71......................................243
Lincolnweld® 842-H™....................................269
Outershield® 12-H.........................................206
Low Alloy Lincolnweld® 8500™.....................................270 Flux-Cored Wire (FCAW-G)
Outershield® 19-H.........................................207 Lincolnweld® 888™.......................................271
Lincolnweld L-70........................................242
® SuperCore® 625P..........................................301
Outershield® 20-H.........................................208 Lincolnweld® 812-SRC™................................272
LNS 140A......................................................243
Stainless Steel PREMIERWELD® Ni1K....................................244 Lincolnweld® MIL800-H™..............................273 Stick (SMAW) Electrode
Cor-A-Rosta 304L........................................209
® LNS 140TB....................................................246 Tech-Rod® 55................................................302
Lincolnweld® LA-82......................................246
Special Neutral Flux
Cor-A-Rosta® P304L......................................210 PREMIERWELD® 960.....................................274 Tech-Rod® 112..............................................303
Cor-A-Rosta® 309L........................................211 Lincolnweld® LA-84......................................247 Tech-Rod® 112LFe........................................304
Lincolnweld® WTX™......................................275
Cor-A-Rosta® P309L......................................212 Lincolnweld® LA-85......................................247 Tech-Rod® 117..............................................305
Lincolnweld® WTX™-TR.................................276
Cor-A-Rosta® 316L........................................213 Lincolnweld® LA-90......................................248 Tech-Rod® 141..............................................306
Cor-A-Rosta® P316L......................................214 Lincolnweld® LA-92......................................248 Flux for Seam Welding of Pipe Tech-Rod® 182..............................................307
Cor-A-Rosta® 4462.......................................215 Lincolnweld® LA-93......................................249 Lincolnweld® P223™.....................................277 Tech-Rod® 187..............................................308
Cor-A-Rosta® P4462.....................................216 Lincolnweld® LA-100....................................249 Lincolnweld® SPX80™...................................278 Tech-Rod® 190..............................................309
PRIMALLOY® T-409Ti....................................217 Lincolnweld® AK-10™....................................250 Lincolnweld® 995N™.....................................279 Tech-Rod® 276..............................................310
PRIMALLOY® T-439Ti....................................218 Lincolnweld® 998N™.....................................280 Tech-Rod® Weld A.........................................311

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Detailed Table of Contents Detailed Table of Contents

Packaging
TIG (GTAW) Wire Options
Techalloy 55................................................286
® Tubes, Cans & Cartons..................................326
Techalloy® 99................................................287 Spools...........................................................328
Techalloy® 208..............................................288 Coils, Boxes & Bags.......................................330
Techalloy® 276..............................................289 Drums & Pails...............................................332
Techalloy® 413..............................................290 Reels & Stems...............................................333
Techalloy® 418..............................................291 Storage and Handling
Techalloy® 606..............................................292 Stick Electrode..............................................334
Techalloy® 617..............................................293 Metal-Cored & Flux-Cored Wire.....................336
Techalloy® 622..............................................294 Submerged Arc Flux & Wire...........................337
Techalloy® 625..............................................295
Techalloy® 718..............................................296
Techalloy® 825..............................................297
LNT NiCu 70/30.............................................312 Appendix
LNT NiTi........................................................313 AWS Classification System
Submerged Arc (SAW) Wire Stick.............................................................340
MIG, TIG & Metal-Cored.................................341
Techalloy® 276..............................................289 Flux-Cored....................................................342
Techalloy® 418..............................................291 Submerged Arc.............................................344
Techalloy® 606..............................................292
Techalloy® 617..............................................293 General Information
Techalloy® 622..............................................294 Stick Electrode
Techalloy® 625..............................................295 Types of Coating & Current............................347
ASME Boiler & Pressure Vessel Code.............348

Copper Submerged Arc


Flux Types & General Characteristics.............349
MIG Wire Selecting Flux/Wire Combinations.................350
LNM CuNi30..................................................316
Aluminum
LNM CuAl8....................................................317
Typical Operating Procedures........................352
LNM CuAl8Ni6...............................................318
Typical Joint Designs.....................................354
LNM CuSn.....................................................319
LNM CuSi3....................................................320 Innershield®
Wire Selection Guide.....................................355
TIG Wire Safety Guidelines..........................................357
LNT CuNi30...................................................321
LNT CuSn6....................................................322
LNT CuSi3.....................................................322

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Catalog User Guide
1 1. Catalog Section – Refer to the top of each page for a reference to the consumable category.
STICK (SMAW) ELECTRODE
2. Brand Name – The name of each product appears in the top left or right corner of each page.
Lincoln 7018 AC 2
®

4 AWS E7018 H8 • Mild Steel, Low Hydrogen 3. Product Category within Section – Each consumable section of the catalog has
3 subcategories to further define each product.
Conformances Key Features
7 AWS A5.1/A5.1M: 2004 E7018 H8 AC polarity welding 5
ASME SFA-A5.1: E7018 H8
4. Classification – AWS or EN classification.
Low open circuit voltage operation
CWB/CSA W48-06: E4918-H8
Minimal spatter 5. Key Features – Top features of each product.
8 Welding Positions Capable of cold re-strikes
All, except vertical down
Typical Applications 6 6. Typical Applications – List of where customers typically use product.
9 Shielding Gas General fabrication Thin sections
7. Conformances – Every specification and conformance to which the product is tested.
Tack and skip welds
8. Welding Positions – Flat and Horizontal or All Position capability.
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube 5 lb (2.3 kg) Plastic Tube 50 lb (22.7 kg)
9. Shielding Gas – Recommended shielding gas in order of performance and
10
in (mm) in (mm) 6 lb (2.7 kg) Master Carton 20 lb (9.1 kg) Master Carton Easy Open Can (where applicable).
3/32 (2.4) 14 (350) ED033512 ED033514 ED031732
1/8 (3.2) 14 (350) ED033513 ED033515 ED031734
5/32 (4.0) 14 (350) ED033516 ED031738 10. Diameters & Packaging Chart – Diameters and packaging available for each product
(manufactured to the unit of measurement listed first).
MECHANICAL PROPERTIES (1) – As Required per AWS A5.1/A5.1M: 2004

Yield Strength(2) Tensile Strength Elongation


Charpy V-Notch
J (ft•lbf)
11. Mechanical Properties – Details the AWS mechanical property requirements and typical
11 MPa (ksi) MPa (ksi) % @ -29°C (-20°F) test results for each product’s weld deposit.
Requirements - AWS E7018 H8 400 (58) min. 490 (70) min. 22 min. 27 (20) min.
Typical Results(3) - As-Welded 435-625 (63-80) 515-685 (75-90) 23-29 27-76 (20-56)
12. Chemical Composition – Details the AWS chemical composition content requirements and
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004 typical wire composition or deposit composition results.
%C %Mn %Si %P %S %Ni
Requirements - AWS E7018 H8 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max. 13. Typical Operating Procedures – Recommended operating ranges and resulting melt-off
Typical Results(3) 0.04-0.07 1.00-1.60 0.32-0.63 0.01-0.02 ≤ 0.01 0.01-0.03 and/or deposition rates for each product diameter.
12 %Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)
Requirements - AWS E7018 H8 0.20 max. 0.30 max. 0.08 max. 1.75 max. 8.0 max.
Typical Results(3) 0.03-0.08 ≤ 0.01 0.02-0.05 1.00-1.40 2-4

TYPICAL OPERATING PROCEDURES


Current (Amps)
Polarity 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)
13 AC 75-120 105-150 130-200
DC+ 70-115 100-140 120-185
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 16. (4)Preferred polarity is listed first.
(1)

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INTRODUCTION

Disclaimers

TEST RESULTS
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were
obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be
the expected results in a particular application or weldment. Actual results will vary depending on many factors,
including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication
methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any
welding consumable and procedure before use in the intended application.

CUSTOMER ASSISTANCE POLICY


The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and
cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On
occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our
employees respond to inquiries to the best of their ability based on information provided to them by the customers
and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify
the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly,
Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information
or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty
on our products. Any express or implied warranty that might arise from the information or advice, including any
implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically
disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric
is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the
control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service
requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer
to www.lincolnelectric.com for any updated information.

Important Information On Our Website


Consumable AWS Certificates: ANSI Z49.1, E205 Safety Booklet:
http://www.lincolnelectric.com/LEExtranet/MyLincolnCerts/site/default.aspx http://www.lincolnelectric.com/en-us/education-center/welding-safety/
documents/e205.pdf
D1.8 Certificate Center:
http://www.lincolnelectric.com/LEExtranet/MyLincolnCerts/site/awsd.aspx More Welding Safety Materials can be found at:
http://www.lincolnelectric.com/en-us/education-center/welding-safety/
Material Safety Data Sheets (MSDS):
Pages/welding-safety.aspx
http://www.lincolnelectric.com/en-us/support/msds/Pages/msds.aspx

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SMAW CONSUMABLES

STICK
General Purpose Stainless Steel
EASYARC® 4301.............................................. 12 JUNGO® 304L................................................. 42
EASYARC® 6012.............................................. 13 JUNGO® 309L................................................. 43
EASYARC® ID 6013......................................... 14 JUNGO® 316L................................................. 44
EASYARC® 6013D........................................... 15 JUNGO® 318................................................... 45
EASYARC® GP-6013........................................ 16 JUNGO® 4455................................................. 46
EASYARC® ID 7024......................................... 17 JUNGO® 4465................................................. 47
PRIMALLOY® JS-308....................................... 48
Low Hydrogen PRIMALLOY® JS-308L..................................... 49
EASYARC® ID 7016-1...................................... 18 PRIMALLOY® JS-309....................................... 50
EASYARC® ID 7016P....................................... 19 PRIMALLOY® JS-309L..................................... 51
EASYARC® ID 7018......................................... 20 PRIMALLOY® JS-309Mo.................................. 52
EASYARC® ID 7018-1...................................... 21 PRIMALLOY® JS-309LMo................................ 53
Jetweld® LH-70.............................................. 22 PRIMALLOY® JS-310....................................... 54
Jetweld® LH-75 MR........................................ 23 PRIMALLOY® JS-312....................................... 55
Excalibur® 7018-1 MR®.................................. 24 PRIMALLOY® JS-316....................................... 56
PRIMALLOY® JS-316L..................................... 57
Low Alloy PRIMALLOY® JS-317L..................................... 58
Excalibur® 7018-A1 MR®................................ 25
PRIMALLOY® JS-347....................................... 59
Excalibur® 8018-B2 MR®................................ 26
Arosta® 304H.................................................. 60
Jetweld® LH 8018-C1 MR............................... 27
Arosta® 309H.................................................. 61
Excalibur® 8018-C3 MR® ................................ 28
Arosta® 4462.................................................. 62
Excalibur® 9018-B3 MR® ................................ 29
EASYARC® 308................................................ 63
Excalibur® 9018M MR® .................................. 30
EASYARC® 308L.............................................. 64
Excalibur® 10018-D2 MR®.............................. 31
EASYARC® 309................................................ 65
Excalibur® 11018M MR®................................. 32
EASYARC® 309L.............................................. 66
Cellulosic EASYARC® 309Mo........................................... 67
Fleetweld® 5P................................................. 33 EASYARC® 309LMo......................................... 68
Fleetweld® 5P+............................................... 34 EASYARC® 312................................................ 69
Shield-Arc® HYP+........................................... 35 EASYARC® 316................................................ 70
Shield-Arc® 70+............................................. 36 EASYARC® 316L.............................................. 71
Shield-Arc® 85................................................ 37 EASYARC® 347................................................ 72
Pipeliner® 6P+................................................ 38
Pipeliner® 16P................................................. 39
Pipeliner® 7P+................................................ 40
Pipeliner® 8P+................................................ 41

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC 4301 EASYARC 6012


® ®

General Purpose • AWS E6019 AWS E6012 • General Purpose

Key Features Conformances Conformances Key Features


An all-position, Titanium-Iron type electrode for GB/T 5117: E4301 AWS A5.1: E6012 An all position, rutile electrode for general mild
general purpose welding on mild steel AWS A5.1: E6019 steel welding applications
Produces good bead appearance and Excellent choice for sheet metal lap and fillet
penetration under either AC or DC polarity Welding Positions welds
Easy to strike and restrike Welding Positions All positions Superb fast follow characteristics and operation
All positions (excluding vertical down) on joints with poor fit-up

Typical Applications
Typical Applications
Suitable for general welding applications in
heavy structural fabrications, boiler, vehicle, General Purpose, Repair, Maintenance
construction industries Fabrication

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length Diameter Length
20 kg Carton (mm) (mm) 20 kg Carton
(mm) (mm)
2.5 350 CC010001 2.6 350 CC011858
3.2 350 CC010002 3.2 350 CC011852
4.0 400 CC011853
4.0 400 CC010003
5.0 400 CC011854
5.0 400 CC010004

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Yield Strength Tensile Strength Elongation Impact ISO-V Yield Strength Tensile Strength Elongation Impact ISO-V
(MPa) (MPa) (%) (J) -20°C (MPa) (MPa) (%) (J) 0°C
AWS E6019 Requirements AWS E6012 Requirements
As-Welded 330 min. 430 min. 22 min. 27 min. As-Welded 330 min. 430 min. 17 min. 27 min.
Typical Values Typical Values
As-Welded 385 480 26 78 As-Welded 410 485 26 85

DEPOSIT COMPOSITION DEPOSIT COMPOSITION

%C %Mn %Si %S %P %C %Mn %Si %S %P

AWS E6019 Requirements 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified AWS E6012 Requirements 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Values 0.056 0.42 0.15 0.02 max. 0.03 max. Typical Values 0.07 0.39 0.22 0.016 0.028

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 2.5 3.2 4.0 5.0 Diameter (mm) 2.5 3.2 4.0 5.0
AC 65-100 100-140 140-180 180-240 AC 50-80 80-120 150-190 180-240
Current (A) Current (A)
DC± 50-90 80-110 100-160 150-200 DC± 50-80 80-100 110-150 140-200

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC ID 6013 EASYARC 6013D


® ®

General Purpose • AWS E6013 AWS E6013 • General Purpose

Key Features Welding Positions Conformances Key Features


Appearance ranges from smooth and ripple All ASME SFA/AWS A5.1: E6013 A rutile electrode, especially designed for
free to even with distinct ripples vertical down welding of mild steel
All position operation including V-Dough Weld on AC or DC with excellent performance
Welding Positions and easy restrike features
Excellent ‘Fill-Freeze” charactertistics of Polarity
2.5mm through 5.0mm sizes of Easyarc ID ® All positions Excellent choice for sheet metal lap and
AC, DC-, DC+
6013 are excellent for sheet metal welding fillet welds

Typical Applications
Mild Steel, Sheet Metal Vertical Down Welding,
Typical Applications Tack Welding, other types of welding which
Irregular or short welds that change direction or require a smooth and clean bead appearance
position and downhill fillets and laps
Sheet metal lap and fillet welds DIAMETERS / PACKAGING
General purpose welding in all positions Diameter Length
(mm) (mm) 20 kg Carton

2.6 350 CC012410


3.2 350 CC012402
4.0 400 CC012403
5.0 400 CC012404
DIAMETERS / PACKAGING
Diameter
(mm) 20 kg Master Carton
MECHANICAL PROPERTIES
2.5 IE6013C23 Yield Strength Tensile Strength Elongation
3.2 IE6013C33 (MPa) (MPa) (%)
4.0 IE6013C43
AWS E6013 Requirements
5.0 IE6013C54 330 min. 430 min. 17 min.
As-Welded
MECHANICAL PROPERTIES Typical Values
As-Welded 435 510 20.5
Impact ISO-V
Yield Strength Tensile Strength Elongation (J)
(MPa) (MPa) (%) @ 0°C
DEPOSIT COMPOSITION
Requirements - AWS A5.1 E6013 330 430 17 min. Not Required
Typical Values - As-Welded 430 480 24 60 %C %Mn %Si %S %P
DEPOSIT COMPOSITION
AWS E6013 Requirements 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
%C %Mn %Si
Typical Values 0.08 0.47 0.34 0.02 max. 0.03 max.
Requirements - AWS A5.1 E6013 0.08 0.5 0.3

TYPICAL OPERATING PROCEDURES


TYPICAL OPERATING PROCEDURES
Diameter
Welding Position 2.5 3.2 4.0 5.0 Diameter (mm) 2.5 3.2 4.0 5.0
(mm)
1G, 2G, 2F, 3G up 80-85 110-115 170-175 220-230 AC 50-80 80-120 150-190 180-240
Current (A) Current (A)
3G down, 4G, 5G up down 85 110-115 175-180 - DC± 50-80 80-100 110-150 140-200

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC GP-6013 EASYARC ID 7024


® ®

General Purpose • AWS E6013 AWS E7024 • General Purpose

Key Features Conformances Typical Applications Key Features


Weld on AC or DC with good performance and AWS A5.1/ASME SFA-5.1: E6013 For multiple pass welds including fillets and deep Highest deposition rates of all electrodes
easy restrike groove butts Good bead appearance: Smooth, ripple-free
Excellent choice for sheet metal lap and fillet Flat and slightly downhill (15°max.) positions only beads are flat or slightly convex with minimal
welds Welding Positions spatter
All positions (excluding vertical down) Easy slag removal
Typical Applications
Welding Positions Shallow penetration for minimum admixture
Suitable for general purpose welding
applications such as sheet steel, short welds, Flat & Horizontal
tack welding, general workshop structural work
Polarity
AC, DC-, DC+

DIAMETERS / PACKAGING
Diameter Length
(mm) (mm) 20 kg Carton

2.5 350 CC012952


3.2 350 CC012953 DIAMETERS / PACKAGING
4.0 400 CC012954 Diameter
5.0 400 CC012955 (mm) 20 kg Master Carton

3.2 IE70240C34
MECHANICAL PROPERTIES 4.0 IE70240C44
Yield Strength Tensile Strength Elongation 5.0 IE70240C54
(MPa) (MPa) (%)
AWS E6013 Requirements MECHANICAL PROPERTIES
As-Welded 330 min. 430 min. 17 min.
Impact ISO-V
Typical Values Yield Strength Tensile Strength Elongation (J)
As-Welded 410 510 31
(MPa) (MPa) (%) 0°C
Requirements - AWS A5.1 E7024 400 490 17 min. Not Required
DEPOSIT COMPOSITION Typical Values - As-Welded 460 510 24 55

%C %Mn %Si %S %P
DEPOSIT COMPOSITION
AWS E6013 Requirements 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified %C %Mn %Si
Typical Values 0.081 0.4 0.19 0.015 0.030 Requirements - AWS A5.1 E7024 0.06 0.6 0.3

TYPICAL OPERATING PROCEDURES


TYPICAL OPERATING PROCEDURES
Diameter (mm) 2.5 3.2 4.0 5.0
Diameter
Welding Position 3.2 4.0 5.0
AC 50-80 80-120 150-190 180-240 (mm)
Current (A)
DC± 50-80 80-100 110-150 140-200 Current (A) 1G, 2F 150-160 200-210 260-270

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC ID 7016-1 EASYARC ID 7016P


® ®

Low Hydrogen • AWS E7016-1 AWS E7016P • Low Hydrogen

Key Features Welding Positions Welding Positions Key Features


Basic low hydrogen electrode All, except vertical down All, except vertical down Basic low hydrogen electrode
Excellent root pass electrode (diameter 2.5 and Excellent root pass electrode,particularly when
3.2) low hydrogen demanded (dia. 2.5 & 3.2mm)
Reliable impact toughness at -46°C Polarity Polarity Impacts exceed AWS A5.1 requirements when
tested at -30°C
AC, DC+ DC-, DC+
For all positions except vertical down.
Particularly suitable for vertical up welding

DIAMETERS / PACKAGING
Diameter
(mm) 20 kg Master Carton
DIAMETERS / PACKAGING
2.5 IE70161C23
3.2 IE70161C33 Diameter
(mm) 20 kg Master Carton
4.0 IE70161C43
5.0 IE70161C54 2.5 IE7016C23
3.2 IE7016C33
4.0 IE7016C43
MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation Impact ISO-V (J)
(MPa) (MPa) (%) -20°C -29°C -46°C Impact ISO-V
Yield Strength Tensile Strength Elongation (J)
Requirements - AWS A5.1 E7016-1 400 490 22 min. - - 27 (MPa) (MPa) (%) @ -30°C
Typical Values - As-Welded 430 620 28 140 80 50 Requirements - AWS A5.1 E7016P 400 490 22 min. 27
Typical Values - As-Welded 450 550 28 70

DEPOSIT COMPOSITION
%C %Mn %Si %P %S DEPOSIT COMPOSITION
Requirements - AWS A5.1 E7016-1 0.07 1.10 0.30 0.015 0.010 %C %Mn %Si %P %S
Requirements - AWS A5.1 E7016P 0.07 1.10 0.30 0.01 0.01

TYPICAL OPERATING PROCEDURES


Diameter
TYPICAL OPERATING PROCEDURES
Welding Position 2.5 3.2 4.0 5.0
(mm) Diameter
Welding Position 2.5 3.2 4.0
1G, 2G, 3G up 75-80 110-120 130-150 220-240 (mm)
Current (A)
4G, 5G up 75 100 125 220 Current (A) 3G up 60-70 80-120 120-150

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC ID 7018 EASYARC ID 7018-1


® ®

Low Hydrogen • AWS E7018 AWS E7018-1 • Low Hydrogen

Key Features Welding Positions Polarity Key Features


Basic low hydrogen electrode All except vertical down DC+, AC Capable x-ray quality and excellent mechanical
Impact properties exceeding 27J at -30°C properties

Smooth bead appearance and low spatter Multiple pass, vertical and overhead welds in
carbon steel plate
Typical Applications
Typical Applications
Shipbuilding
Pipe welding, except for root pass
Offshore
Structural steel
Shipbuilding and Offshore
Power Generation Welding Positions
All except vertical down

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length Diameter Length
(mm) (mm) 2.5 kg HS 5 kg HS 15 kg Can 18 kg CT 20 kg CT (mm) (mm) 2.5 kg HS 5 kg HS 15 kg Can 18 kg CT 20 kg CT

2.5 350 IE70180H23B IE70180H23A IE70180S23 IE70180C23 2.5 350 IE70181H23B IE70181H23A IE70181S23 IE70181C23
3.2 350 IE70180H33B IE70180H33A IE70180S33 IE70180C33 3.2 350 IE70181H33B IE70181H33A IE70181S33 IE70181C33
4.0 350 IE70180H43B IE70180H43A IE70180S43 IE70180C43 4.0 350 IE70181H43B IE70181H43A IE70181S43 IE70181C43
5.0 350 IE70180H53B IE70180H53A IE70180S53 5.0 350 IE70181H53B IE70181H53A
3.2 400 IE70180C3N 3.2 400 IE70181C3N
4.0 400 IE70180C4N 4.0 400 IE70181C4N
3.2 450 IE70180C34 3.2 450 IE70181C34
4.0 450 IE70180C44 4.0 450 IE70181C44
5.0 450 IE70180C54 5.0 450 IE70181C54

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Charpy V-Notch Impact ISO-V
Yield Strength Tensile Strength Elongation J Yield Strength Tensile Strength Elongation (J)
(MPa) (MPa) (%) @ -30°C (MPa) (MPa) (%) -46°C
Requirements - AWS A5.1 E7018 400 min. 490 min. 22 min. 27 min. Requirements - AWS A5.1 E7018-1 400 490 22 min. 27
Typical Values - As-Welded 443 528 35 175 Typical Values - As-Welded 480 550 29 120
DEPOSIT COMPOSITION
%C %Mn %Si %P %S
DEPOSIT COMPOSITION
%C %Mn %Si
Requirements - AWS A5.1 E7018 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max.
Requirements - AWS A5.1 E7018-1 0.05 1.0 0.3
Typical Results(3) - As-Welded 0.050 1.12 0.30 0.019 0.012

TYPICAL OPERATING PROCEDURES


Diameter
Welding Position 2.5 3.2 4.0 5.0
(mm)
1G, 2F, 2G 85-105 100-145 140-180 160-250
Current (A)
3G up, 4G, 5G up 65-95 85-110 125-155 145-170

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Jetweld LH-70 Jetweld LH-75 MR


® ®

Low Hydrogen • AWS E7018 H4R AWS E7018-1 H4R • Low Hydrogen

Key Features Polarity Polarity Key Features


Where x-ray quality and excellent mechanical DC+, AC DC+, AC Where x-ray quality and excellent mechanical
properties are required properties are required
Thick sections and restrained joints in mild and Typical Applications Typical Applications Where offshore oil and gas structures require
low alloy steels where shrinkage stresses tend Shipbuilding Shipbuilding high notch toughness at low temperatures
to cause weld cracking Thick sections and restrained joints in mild and
Offshore Offshore
To resist cracking in medium to high carbon low alloy steels where shrinkage stresses tend
and hard to weld steels Mining Mining to cause weld cracking
The product comes standard in a hermetically Structural Steel Structural Steel To resist cracking in medium to high carbon
sealed can which allows for immediate use and hard to weld steels
from the can and for up to 9 hours before re- Welding Positions Welding Positions
MR moisture resistant coating gives high
baking is required Vertical and overhead welding All except vertical down resistance to moisture pick up for up to 9 hours
Moisture resistant coating before re-baking is required

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length Diameter Length
(mm) (mm) 2.5 kg HS 5 kg HS 15 kg Cans
(mm) (mm) 2.5 kg HS 5 kg HS 15 kg Can 20 kg CT

2.5 350 IELH700H23B IELH700H23A IELH700S23 IELH700C23 2.5 350 IELH751H23B IELH751H23A IELH751S23
3.2 350 IELH700H33B IELH700H33A IELH700S33 IELH700C33 3.2 350 IELH751H33B IELH751H33A IELH751S33
4.0 350 IELH700H43B IELH700H43A IELH700S43 IELH700C43 4.0 350 IELH751H43B IELH751H43A IELH751S43
5.0 350 IELH700H53B IELH700H53A IELH700S53 5.0 350 IELH751H53B IELH751H53A IELH751S54

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Yield Strength Tensile Strength Elongation Impact ISO-V Yield Strength Tensile Strength Elongation Impact ISO-V
(MPa) (MPa) (%) (J) -30°C (MPa) (MPa) (%) (J) -46°C
Requirements - AWS A5.1 E7018 H4R 400 min. 490 min. 22 min. 27 min. Requirements - AWS A5.1 E7018-1 H4R 400 min. 490 min. 22 min. 27 min.
Typical Values 427 510 28 80 Typical Values 491 568 29 154
DEPOSIT COMPOSITION DEPOSIT COMPOSITION
%C %Mn %Si %P %S %Ni %C %Mn %Si %Cr %Ni %Mo
Requirements - AWS A5.1 E7018 H4R 0.15 1.60 max. 0.75 max. 0.035 0.035 0.30 max. Requirements - AWS A5.1 E7018-1 H4R 0.15 1.60 max. 0.75 max. 0.20 max. 0.30 max. 0.30 max.

Typical Values 0.051 1.010 0.341 0.013 0.012 0.040 Typical Values 0.052 1.470 0.330 0.05 0.05 0.003

%Cr %Mo %V Diffusible Hydrogen %V %P %S Diffusible Hydrogen


(mL/100g weld deposit) (mL/100g weld deposit)
Requirements - AWS A5.1 E7018 H4R 0.20 max. 0.30 max. 0.08 max. - Requirements - AWS A5.1 E7018-1 H4R 0.08 max. 0.035 0.035 -

Typical Values 0.005 max. 0.003 0.002 3 Typical Values 0.014 0.018 0.007 3
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2F, 2G 80-120 110-170 135-225 200-300 1G, 2F, 2G 80-110 110-160 140-200 200-300
Current (A) Current (A)
3G up, 4G, 5G up 90-150 90-150 120-190 180-280 3G up, 4G, 5G up 70-100 90-150 120-150 180-280

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Excalibur 7018-1 MR Excalibur 7018-A1 MR


® ® ® ®

Low Hydrogen • AWS E7018-1 H4R AWS E7018-A1 H4R • Low Alloy

Key Features Conformances Typical Applications Key Features


Premium arc performance AWS A5.1/A5.1M: 2004 E7018-1 H4R Fabrication and maintenance welding Designed for welding 0.50% molybdenum steel
Square coating burn-off ASME SFA-A5.1: E7018-1 H4R Pressure vessels and pressure piping Premium arc performance
Easy strike and re-strike and effortless slag Square coating burn-off
removal Welding Positions Conformances Easy strike, re-strike and slag removal
Impact toughness tested to -46°C All, except vertical down AWS A5.5/A5.5M: 2006 E7018-A1 H4R Capable of exceeding AWS minimum
Q2 Lot® - Certificate showing actual deposit ASME SFA-A5.5: E7018-A1 H4R requirement of 490 MPa (70 ksi) tensile
chemistry available online strength after 8 hours of stress-relieving
Welding Positions at 620°C
Typical Applications All, except vertical down
Power generation Pressure piping
Petrochemical Fill and cap pass
Pressure vessels welding of up to X65 DIAMETERS / PACKAGING
grade pipe Diameter Length 3.6 kg Easy Open Can 4.5 kg Easy Open Can 11.3 kg 22.7 kg
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Carton Easy Open Can Easy Open Can
DIAMETERS / PACKAGING
2.4 300 ED032893 ED032875
Diameter Length 3.6 kg Easy Open Can 4.5 kg Easy Open Can 22.7kg 3.2 350 ED032873 ED032876
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Carton Easy Open Can 4.0 350 ED032877
2.4 300 ED033179
2.4 350 ED032591 ED028700
3.2 350 ED032592 ED028702 MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006
4.0 350 ED028704 Charpy V-Notch
4.8 350 ED028706 Yield Strength(2) Tensile Strength Elongation J
5.6 450 ED028919 MPa (ksi) MPa (ksi) % @ -29°C
6.4 450 ED028920 Requirements - AWS E7018-A1 H4R 390 (57) min. 490 (70) min. 22 min. Not Specified
MECHANICAL PROPERTIES (1) – As Required per AWS A5.1/A5.1M: 2004 Typical Results - As-Welded (3)

Charpy V-Notch Stress-Relieved 1 hr @ 620°C 470-500 (68-72) 565-585 (82-85) 25-32 60-130
Yield Strength(2) Tensile Strength Elongation J Stress-Relieved 8 hrs @ 620°C(4) 450-485 (65-70) 545-570 (79-83) 27-32 50-107
MPa (ksi) MPa (ksi) % @ -46°C
Requirements - AWS E7018-1 H4R 400 (58) min. 490 (70) min. 22 min. 27 min.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
Typical Results(3) - As-Welded 405-515 (59-75) 530-605 (77-88) 24-36 56-178
%C %Mn %Si %P
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004 Requirements - AWS E7018-A1 H4R 0.12 max. 0.90 max. 0.80 max. 0.03 max.
%C %Mn %Si %P %S %Ni
Typical Results (3)
0.04-0.06 0.55-0.80 0.35-0.55 0.01 max.
Requirements - AWS E7018-1 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Results(3) 0.04-0.07 0.80-1.44 0.28-0.51 0.006-0.019 0.003-0.013 0.01-0.07 %S %Mo Diffusible Hydrogen (mL/100g weld metal)
%Mn + Ni + Cr Diffusible Hydrogen Requirements - AWS E7018-A1 H4R 0.03 max. 0.40-0.65 4.0 max.
%Cr %Mo %V + Mo + V (mL/100g weld metal)
Typical Results (3)
0.01 max. 0.45-0.65 2-4
Requirements - AWS E7018-1 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Results(3) 0.01-0.07 0.11-0.28 0.01 max. 0.93-1.65 2-3
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Current (Amps)
Current (Amps) Polarity (5)
2.4 mm 3.2 mm 4.0 mm
Polarity(4) 2.4 mm 3.2 mm 4.0 mm 4.8 mm 5.6 mm 6.4 mm
DC+ 60-110 85-160 110-210
DC+ 70-110 90-160 130-210 180-300 250-330 300-400
AC 80-120 100-160 140-210 200-300 270-370 325-420 AC 65-120 90-170 115-220
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Preferred polarity is listed first. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Industry Specific Data (Not AWS Requirement). (5)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Excalibur 8018-B2 MR Jetweld LH 8018-C1 MR


® ® ®

Low Alloy • AWS E8018-B2 H4R AWS E8018-C1 H4R • Low Alloy

Key Features Typical Applications Polarity Key Features


Designed for welding 1.25% chromium, Power generation Pressure vessels DC+, AC Where x-ray quality and excellent mechanical
0.50% molybdenum steel Petrochemical Process piping properties are required
Premium arc performance Typical Applications Where offshore oil and gas structures require
Square coating burn-off Shipbuilding high notch toughness at low temperatures
Conformances
Easy strike, re-strike and slag removal Offshore Thick sections and restrained joints in mild and
AWS A5.5/A5.5M: 2006 E8018-B2 H4R low alloy steels where shrinkage stresses tend
Capable of exceeding AWS minimum ASME SFA-A5.5: E8018-B2 H4R Mining to cause weld cracking
requirement of 550 MPa (80 ksi) tensile Structural Steel
strength after 8 hours of stress-relieving To resist cracking in medium to high carbon
at 690°C Welding Positions and hard to weld steels
All, except vertical down MR moisture resistant coating gives high
Welding Positions resistance to moisture pick up for up to 9 hours
All except vertical down before re-baking is required
DIAMETERS / PACKAGING PWHT Application
Diameter Length 3.6 kg Easy Open Can 4.5 kg Easy Open Can 11.3 kg 22.7 kg
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Carton Easy Open Can Easy Open Can
2.4 300 ED032878 ED032881 DIAMETERS / PACKAGING
3.2 350 ED032879 ED032882 Diameter Length
4.0 350 ED032883 (mm) (mm) 2.5 kg HS 5 kg HS 15 kg Cans

3.2 350 IE80C10H33B IE80C10H33A IE80C10S33


MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 4.0 350 IE80C10H43B IE80C10H43A IE80C10S43
Charpy V-Notch 5.0 350 IE80C10H53B IE80C10H53A IE80C10S53
Yield Strength(2) Tensile Strength Elongation J
MPa (ksi) MPa (ksi) % @ -29°C MECHANICAL PROPERTIES
Requirements - AWS E8018-B2 H4R 460 (67) min. 550 (80) min. 19 min. Not Specified Yield Strength Tensile Strength Elongation Impact ISO-V
Typical Results(3) (MPa) (MPa) (%) (J) -60°C
Stress-Relieved 1 hr @ 690°C 540-585 (78-85) 640-685 (93-99) 24-26 71-127 Requirements - AWS A5.5 E8018-C1 H4R 460 min. 550 min. 19 min. 27 min.
Stress-Relieved 8 hrs @ 690°C(4) 495-540 (72-78) 605-640 (88-93) 25-28 64-127
Typical Values 478 564 24 80

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006 DEPOSIT COMPOSITION


%C %Mn %Si %P %C %Mn %Si %Ni
Requirements - AWS E8018-B2 H4R 0.05-0.12 0.90 max. 0.80 max. 0.03 max. Requirements - AWS A5.5 E8018-C1 H4R 0.12 max. 1.25 max. 0.80 max. 2.00-2.75
Typical Results(3) 0.08-0.11 0.65-0.80 0.35-0.55 0.02 max. Typical Values 0.047 0.869 0.294 2.560
%S %Cr %Mo Diffusible Hydrogen (mL/100g weld metal) %P %S Diffusible Hydrogen (mL/100g weld deposit)
Requirements - AWS E8018-B2 H4R 0.03 max. 1.00-1.50 0.40-0.65 4.0 max. Requirements - AWS A5.5 E8018-C1 H4R 0.03 0.03 -
Typical Results(3) 0.01 max. 1.05-1.30 0.40-0.60 2-4 Typical Values 0.012 0.012 3

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Current (Amps)
Diameter
Polarity(5) 2.4 mm 3.2 mm 4.0 mm Welding Position 2.5 3.2 4.0 5.0
(mm)
DC+ 60-110 85-160 110-210 1G, 2F, 2G 80-90 90-150 120-150 180-280
Current (A)
AC 65-120 90-170 115-220 3G up, 4G, 5G up 80-110 110-160 140-200 200-300
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Industry Specific Data (Not AWS Requirement). (5)Preferred polarity is listed first.

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Excalibur 8018-C3 MR Excalibur 9018-B3 MR


® ® ® ®

Low Alloy • AWS E8018-C3 H4R AWS E9018-B3 H4R • Low Alloy

Key Features Typical Applications Typical Applications Key Features


Designed to produce a 1% nickel deposit Shipbuilding Weathering steels 2.25% chromium, Petrochemical Designed for all-position welding of 2.25%
 Premium arc performance Piping and gas Cross country 1% molybdenum steels Pressure vessels chromium, 1% molybdenum low alloy steels

Square coating burn-off storage tanks pipe repair Power generation Process piping Premium arc performance
Easy strike and re-strike Square coating burn-off
Conformances Easy strike, re-strike and slag removal
Effortless slag removal
Conformances AWS A5.5/A5.5M: 2006 E9018-B3 H4R Capable of exceeding AWS minimum
Welding Positions ASME SFA-A5.5: E9018-B3 H4R requirements of 620 MPa (90 ksi) tensile
AWS A5.5/A5.5M: 2006 E8018-C3 H4R
strength after 8 hours of stress-relieving
All, except vertical down ASME SFA-A5.5: E8018-C3 H4R at 690°C
Welding Positions
All, except vertical down
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter Length 4.5 kg Easy Open Can 22.7 kg
(mm) (mm) 13.6 kg Master Carton Easy Open Can Diameter Length 3.6 kg Easy Open Can 4.5 kg Easy Open Can 11.3 kg 22.7 kg
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Carton Easy Open Can Easy Open Can
2.4 350 ED032599 ED030892
3.2 350 ED032600 ED030893 2.4 300 ED032884 ED032887
4.0 350 ED030894 3.2 350 ED032885 ED032888
4.8 350 ED030895 4.0 350 ED032889
5.6 450 ED030897
6.4 450 ED030896 MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006
Charpy V-Notch
MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 Yield Strength(2) Tensile Strength Elongation J
Charpy V-Notch MPa (ksi) MPa (ksi) % @ -40°C
Yield Strength(2) Tensile Strength Elongation J Requirements - AWS E9018-B3 H4R 530 (77) min. 620 (90) min. 17 min. Not Specified
MPa (ksi) MPa (ksi) % @ -40°C
Typical Results ­ (3)

Requirements - AWS E8018-C3 H4R 470-550 (68-80) 550 (80) min. 24 min. 27 min.
Stress-Relieved 1 hr @ 690°C 595-605 (86-88) 705-715 (102-104) 20-23 57-72
Typical Results(3) - As-Welded 505-590 (73-86) 550-675 (80-98) 24-32 81-163 Stress-Relieved 8 hrs @ 690°C(4) 530-580 (77-84) 650-685 (94-99) 20-24 43-107

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006


DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
%C %Mn %Si %P
Requirements - AWS E8018-C3 H4R 0.12 max. 0.40-1.25 0.80 max. 0.03 max. 0.03 max.
Requirements - AWS E9018-B3 H4R 0.05-0.12 0.90 max. 0.80 max. 0.03 max.
Typical Results(3) 0.04-0.07 0.40-1.25 0.23-0.46 0.01 max. 0.009 max.
Typical Results (3)
0.07-0.1 0.65-0.79 0.39-0.49 0.01 max.
Diffusible Hydrogen
%Ni %Cr %Mo %V (mL/100g weld deposit) %S %Cr %Mo Diffusible Hydrogen (mL/100g weld metal)

Requirements - AWS E8018-C3 H4R 0.80-1.10 0.15 max. 0.35 max. 0.05 max. 4.0 max. Requirements - AWS E9018-B3 H4R 0.03 max. 2.00-2.50 0.90-1.20 4.0 max.
Typical Results (3)
0.81-1.09 0.04-0.06 0.07-0.27 0.01 max. 1-2 Typical Results (3)
0.01 max. 2.21-2.46 1.03-1.13 2-4

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Current (Amps) Current (Amps)
Polarity (4)
2.4 mm 3.2 mm 4.0 mm 4.8 mm 5.6 mm 6.4 mm Polarity (5)
2.4 mm 3.2 mm 4.0 mm
DC± 70-110 90-160 130-210 180-300 250-330 300-400 DC+ 60-110 85-160 110-210
AC 80-120 100-160 140-210 200-300 270-370 325-425 AC 65-120 90-170 115-220
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Preferred polarity is listed first. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Industry Specific Data (Not AWS Requirement). (5)Preferred polarity is listed first.
(1)

28 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 29


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Excalibur 9018M MR Excalibur 10018-D2 MR


® ® ® ®

Low Alloy • AWS E9018M H4R AWS E10018-D2 H4R • Low Alloy

Key Features Typical Applications Typical Applications Key Features


Designed to produce weld deposits with High strength steel, such as HY-80, HY-90 and ASTM Chromium-molybdenum and other low alloy steels, Capable of exceeding 550 MPa (80 ksi) yield
620 MPa (90 ksi) tensile strength A514 including AISI 4130, 4140, 8630 and ASTM A182 and strength after 12 hours at 635°C on 4130 AISI
Premium arc performance Cross country pipe repair A336 Grades F22 steel
Square coating burn-off DC welding Carbon-manganese and other low alloy steels Premium arc performance
Easy strike and re-strike Offshore Construction Offshore and subsea components Q2 Lot® - Certificate showing actual deposit
Process piping chemistry available online
Effortless slag removal
Meets NACE MR0175/ISO15156-2 Easy strike and re-strike
Conformances Effortless slag removal
AWS A5.5/A5.5M: 2006 E9018M H4R
Welding Positions ASME SFA-A5.5: E9018M H4R Conformances Welding Positions
All, except vertical down
AWS A5.5/A5.5M: 2006 E10018-D2 H4R All, except vertical down
ASME SFA-A5.5: E10018-D2 H4R

DIAMETERS / PACKAGING
Diameter Length 4.5 kg Easy Open Can 22.7 kg DIAMETERS / PACKAGING
(mm) (mm) 13.6 kg Master Carton Easy Open Can Diameter Length 11.3 kg 22.7 kg
2.4 350 ED032602 ED030868 (mm) (mm) Easy Open Can Easy Open Can
3.2 350 ED032603 ED030869 2.4 300 ED033162
4.0 350 ED030870 3.2 350 ED033163
4.8 350 ED030871 4.0 350 ED033164

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006


MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J Hardness(4)
Charpy V-Notch MPa (ksi) MPa (ksi) % @ -51°C HV10
Yield Strength(2) Tensile Strength Elongation J
MPa (ksi) MPa (ksi) % @ -50°C Requirements - AWS E10018-D2 H4R 600 (87) min. 690 (100) min. 16 min. 27 min. Not Specified
Typical Results(3) - Stress-Relieved
Requirements - AWS E9018M H4R 540-620 (78-90) min. 620 (90) min. 24 min. 27 min. 1 hr @ 620°C 650-715 (94-104) 725-780 (105-113) 22-25 56-69 219-242
Typical Results(3)­ - As-Welded 540-620 (78-90) 620-705 (90-102) 24-37 27-122
Welded on AISI 4130 Steel
Typical Results(3) - Stress-Relieved
12 hrs @ 620°C4) 560-580 (81-84) 650-675 (94-98) 24-25 47-68 210-214
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S DEPOSIT COMPOSITION(1)
Requirements - AWS E9018M H4R 0.10 max. 0.60-1.25 0.80 max. 0.03 max. 0.03 max. %C %Mn %Si %P
Typical Results(3) 0.04-0.07 0.90-1.10 0.30-0.50 0.01-0.02 0.01 max. Requirements - AWS E10018-D2 H4R 0.15 max. 1.65-2.00 0.80 max. 0.03 max.
Diffusible Hydrogen Typical Results(3) 0.08-0.12 1.69-1.91 0.35-0.49 0.01-0.02
%Ni %Cr %Mo (mL/100g weld deposit) Diffusible Hydrogen
Requirements - AWS E9018M H4R 1.40-1.80 0.15 max. 0.35 max. 4.0 max. %S %Ni %Mo (mL/100g weld deposit)
Typical Results(3) 1.50-1.80 0.05-0.12 0.25-0.35 1-3 Requirements - AWS E10018-D2 H4R 0.03 max. 0.90 max. 0.25-0.45 4.0 max.
Typical Results(3) 0.01 max. 0.68-0.77 0.34-0.39 2-3

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Current (Amps)
Current (Amps)
Polarity 2.4 mm 3.2 mm 4.0 mm
Polarity 2.4 mm 3.2 mm 4.0 mm 4.8 mm DC+ 60-110 85-160 110-210
DC+ 70-110 90-160 130-210 180-300 AC 65-120 90-170 115-220
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Industry specific data, not required by AWS. (5)Preferred polarity is listed first.
(1)

NOTE: Additional test data available upon request.

30 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 31


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Excalibur 11018M MR Fleetweld 5P


® ® ®

Low Alloy • AWS E11018M H4R AWS E6010 • Cellulosic

Key Features Typical Applications Conformances Key Features


Capable of producing weld deposits with Quenched and tempered Crane booms AWS A5.1/A5.1M: 2004 E6010 Deep arc penetration
760 MPa (110 ksi) tensile strength steels, such as A514, Trailer frames ASME SFA-A5.1: E6010 Light slag with minimal arc interference
Premium arc performance A517 and A709
Excellent vertical and overhead capability
Square coating burn-off General fabrication of
high strength steels
Easy strike and re-strike Welding Positions Typical Applications
Effortless slag removal All Steel with moderate surface contaminants
Conformances Cross country and in-plant pipe welding
Welding Positions AWS A5.5/A5.5M: 2006 E11018M H4R Square edge butt welds
All, except vertical down ASME SFA-A5.5: E11018M H4R
Welding on galvanized and specially coated steels

DIAMETERS / PACKAGING
Diameter Length 2.3 kg Plastic Tube 4.5 kg Easy Open Can 22.7kg
DIAMETERS / PACKAGING (mm) (mm) 9.1 kg Master Carton* 13.6 kg Master Carton Easy Open Can
Diameter Length 4.5 kg Easy Open Can 22.7 kg 2.4 300 ED033509 ED032561 ED010211
(mm) (mm) 13.6 kg Master Carton Easy Open Can 3.2 350 ED033510 ED032562 ED010203
2.4 350 ED031975 4.0 350 ED033511 ED032563 ED010216
3.2 350 ED032607 ED031976 4.8 350 ED010207
4.0 350 ED032608 ED031977 5.6 350 ED010219
4.8 350 ED031978 6.4 350 ED010200
NOTE: Retail Small Packaging (RSP). All RSP products carry AWS compliance. Unlike the standard products, RSP products have no other agencies approvals.

MECHANICAL PROPERTIES – As Required per AWS A5.5/A5.5M: 2006 (1)


MECHANICAL PROPERTIES (1) – As Required per AWS A5.1/A5.1M: 2004
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J Charpy V-Notch
MPa (ksi) MPa (ksi) % @ -50°C Yield Strength(2) Tensile Strength Elongation J
Requirements - AWS E11018M H4R 680-760 (98-110) 760 (110) min. 20 min. 27 min. MPa (ksi) MPa (ksi) % @-29°C

Typical Results(3) - As-Welded 690-758 (100-110) 765-807 (111-117) 20-26 76-103 Requirements - AWS E6010 330 (48) min. 430 (60) min. 22 min. 27 min.
Typical Results - As-Welded (3)
420-475 (61-69) 515-570 (75-83) 25-31 41-68
DEPOSIT COMPOSITION – As Required per AWS A5.5/A5.5M: 2006 (1)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
%C %Mn %Si %P %S
Requirements - AWS E11018M H4R 0.10 max. 1.30-1.80 0.60 max. 0.03 max. 0.03 max.
Requirements - AWS E6010 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Results(3) 0.04-0.05 1.55-1.80 0.40-0.55 0.02 max. 0.01-0.03 Typical Results(3) - As-Welded 0.09-0.17 0.40-0.63 0.09-0.43 0.005-0.017 0.005-0.014
Diffusible Hydrogen %Ni %Cr %Mo %V
%Ni %Cr %Mo (mL/100g weld deposit)
Requirements - AWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Requirements - AWS E11018M H4R 1.25-2.50 0.40 max. 0.25-0.50 4.0 max.
Typical Results(3) - As-Welded 0.01-0.05 0.01-0.05 0.03 max. 0.01 max.
Typical Results(3) 2.0-2.5 0.02-0.20 0.40-0.50 1-4
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Current (Amps)
Current (Amps) Polarity(4) 2.4 mm 3.2 mm 4.0 mm 4.8 mm 5.6 mm 6.4 mm
Polarity 2.4 mm 3.2 mm 4.0 mm 4.8 mm DC+ 40-80 70-130 90-165 140-225 200-275 220-325
DC+ 70-110 90-160 130-210 180-300 DC- 50-85 75-135 100-175 – – –
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Preferred polarity is listed first.
(1)

32 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 33


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Fleetweld 5P+ Shield-Arc HYP+


® ®

Cellulosic • AWS E6010 AWS E7010-P1 • Cellulosic

Key Features Conformances Conformances Key Features


High operator appeal and control AWS A5.1/A5.1M: 2004 E6010 AWS A5.5/A5.5M: 2006 E7010-P1, E7010-G Light slag for minimal arc interference
Easy slag removal ASME SFA-A5.1: E6010 ASME SFA-A5.5: E7010-P1, E7010-G Deep penetration
Standard in the pipe welding industry Clean, visible weld puddle
Superior puddle control
Typical Applications Welding Positions Welding Positions
Cross country and in-plant pipe welding All All Typical Applications
Steel with moderate surface contaminants Root pass welding of up to X80 grade pipe
Repair welding Hot, fill and cap pass of up to X65 grade pipe
Vertical down welding

DIAMETERS / PACKAGING
Diameter Length 4.5 kg Easy Open Can 22.7kg DIAMETERS / PACKAGING
(mm) (mm) 13.6 kg Master Carton Easy Open Can Diameter Length 22.7 kg
(mm) (mm) Easy Open Can
2.4 300 ED032564 ED010283
3.2 350 ED032565 ED010278 3.2 350 ED029511
4.0 350 ED032566 ED010285 4.0 350 ED029513
4.8 350 ED010281 4.8 350 ED029509

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1/A5.1M: 2004


MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J Charpy V-Notch
MPa (ksi) MPa (ksi) % @-29°C Yield Strength(2) Tensile Strength Elongation J
MPa (ksi) MPa (ksi) % @ -29°C
Requirements - AWS E6010 330 (48) min. 430 (60) min. 22 min. 27 min. Requirements - AWS E7010-P1 415 (60) min. 490 (70) min. 22 min. 27 min.
Typical Results - As-Welded (3)
415-500 (60-73) 500-610 (73-88) 22-29 51-93 Typical Results(3) - As-Welded 435-525 (63-76) 525-635 (76-92) 22-28 27-56

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004


DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
%C %Mn %Si %P %S
Requirements - AWS E6010 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Requirements - AWS E7010-P1 0.20 max. 1.20 max. 0.60 max. 0.03 max. 0.03 max.
Typical Results(3) - As-Welded 0.09-0.20 0.46-0.79 0.10-0.32 0.005-0.017 0.004-0.014
Typical Results (3)
0.13-0.17 0.43-0.63 0.08-0.18 0.01 max. 0.01 max.
%Ni %Cr %Mo %V
%Ni %Cr %Mo %V
Requirements - AWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Requirements - AWS E7010-P1 1.00 max. 0.30 max. 0.50 max. 0.10 max.
Typical Results(3) - As-Welded 0.04 max. 0.04 max. 0.02 max. 0.01 max.
Typical Results (3)
0.01-0.02 0.02 0.27-0.31 0.01 max.

TYPICAL OPERATING PROCEDURES


Current (Amps) TYPICAL OPERATING PROCEDURES
Polarity (4)
2.4 mm 3.2 mm 4.0 mm 4.8 mm Current (Amps)
DC+ 50-85 75-135 100-175 140-225 Polarity 3.2 mm 4.0 mm 4.8 mm
DC- 50-85 75-135 100-175 – DC+ 75-130 90-185 140-225
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Preferred polarity is listed first. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

34 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 35


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Shield-Arc 70+ Shield-Arc 85


®
®

Cellulosic • AWS E8010-G AWS E7010-A1 • Cellulosic

Key Features Conformances Conformances Key Features


Light slag for minimal arc interference AWS A5.5/A5.5M: 2006 E8010-G, E8010-P1* AWS A5.5/A5.5M: 2006 E7010-A1 For welding 0.50% molybdenum steel
Deep penetration ASME SFA-A5.5: E8010-G, E8010-P1* ASME SFA-A5.5: E7010-A1 Light slag for minimal arc interference
* This product is classified as an E8010-G; however, it also meets the requirements of an E8010-P1.

Clean, visible weld puddle Deep penetration and superior puddle control
Superior puddle control Clean, visible weld puddle
Capable of 480 MPa (70 ksi) tensile strength
Typical Applications Welding Positions Welding Positions weld deposits

Relatively high silicon pipe All All


API 5L X56 through X70 grade pipe Typical Applications
Cross country and in-plant pipe API 5L X42 through X56 grade pipe
Cross country and in-plant pipe
DIAMETERS / PACKAGING
Diameter Length 22.7 kg
(mm) (mm) Easy Open Can
DIAMETERS / PACKAGING
3.2 350 ED012841 Diameter Length 22.7 kg
4.0 350 ED012849 (mm) (mm) Easy Open Can
4.8 350 ED012845
2.4 300 ED012893
3.2 350 ED012885
4.0 350 ED012896
MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 4.8 350 ED012889
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J
MPa (ksi) MPa (ksi) % @ -29°C @ -46°C
Requirements - AWS E8010-G 460 (67) min. 550 (80) min. 19 min. Not Specified Not Specified MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006
Typical Results(3) - As-Welded 460-620 (67-90) 585-690 (85-100) 19-31 37-81 26-64 Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J
MPa (ksi) MPa (ksi) % @ -29°C
Requirements - AWS E7010-A1 390 (57) min. 490 (70) min. 22 min. Not Specified
DEPOSIT COMPOSITION(1) Typical Results(3)­ - As-Welded 440-510 (64-74) 540-580 (78-84) 25-30 35-43
%C %Mn %Si %P %S
Requirements(4) - AWS E8010-G Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max.
Typical Results (3)
0.13-0.17 0.60-1.20 0.05-0.30 0.01 max. 0.01 max. DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%Ni %Cr %Mo %V %C %Mn %Si %P %S %Mo
Requirements - AWS E8010-G (4)
0.50 min. 0.30 min. 0.20 min. 0.10 min. Requirements - AWS E7010-A1 0.12 max. 0.60 max 0.40 max 0.03 max 0.03 max 0.40-0.65
Typical Results (3)
0.75-0.97 0.01-0.20 0.35-0.45 0.02-0.04 Typical Results(3) 0.07-0.12 0.29-0.59 0.08-0.26 0.01-0.02 0.01 max. 0.40-0.62

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Current (Amps) Current (Amps)
Polarity 3.2 mm 4.0 mm 4.8 mm Polarity 2.4 mm 3.2 mm 4.0 mm 4.8 mm
DC+ 75-130 90-185 140-225 DC+ 50-90 75-130 90-175 140-225
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)In order to meet the alloy requirements of the “G” designation, the undiluted weld metal shall have the minimum of at least one of the elements listed. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

36 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 37


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Pipeliner 6P+ Pipeliner 16P


® ®

Cellulosic • AWS E6010 AWS E7016 H4 • Cellulosic

Key Features Typical Applications Typical Applications Key Features


High operator appeal and control Cross country and in-plant pipe welding Root pass welding of up to X100 grade pipe Hot, fill and cap pass welding up to X60
Easy slag removal Root pass on up to X80 grade pipe Low hydrogen, vertical up capability on
Q2 Lot® - Certificates showing actual deposit Hot, fill and cap pass on up to X60 grade pipe Conformances X60 grade pipe
chemistry and mechanical properties available AWS A5.1/A5.1M: 2004 E7016 H4 Q2 Lot® - Certificates showing actual deposit
online ASME SFA-A5.1: E7016 H4 chemistry and mechanical properties available
Standard in the pipe welding industry online
Conformances Welding Positions DC- (DCEN) is the recommended polarity for
AWS A5.1/A5.1M: 2004 E6010 root pass welding on pipe
Welding Positions All
ASME SFA-A5.1: E6010
All

DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter Length 4.5 kg Easy Open Can 5.4 kg Easy Open Can
(mm) (mm) 13.6 kg Master Carton 16.3 kg Master Carton
Diameter Length 4.5 kg Easy Open Can 22.7 kg
(mm) (mm) 13.6 kg Master Carton Easy Open Can 2.5 350 ED033835
3.2 350 ED033836
2.5 300 ED032609 4.0 450 ED033837
3.2 350 ED032610 ED030848
4.0 350 ED032611 ED030849

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1/A5.1M: 2004


MECHANICAL PROPERTIES (1) – As Required per AWS A5.1/A5.1M: 2004 Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J
Charpy V-Notch
MPa (ksi) MPa (ksi) % @ -29°C @ -40°C
Yield Strength(2) Tensile Strength Elongation J
MPa (ksi) MPa (ksi) % @-29°C Requirements - AWS E7016 H4 400 (58) min. 490 (70) min. 22 min. 27 min. Not Specified
Requirements - AWS E6010 330 (48) min. 430 (60) min. 22 min. 27 min. Typical Results - As-Welded (3)
435-545 (63-79) 550-640 (80-93) 23-34 84-161 65-129
Typical Results - As-Welded (3)
405-515 (59-75) 495-620 (72-90) 22-36 27-85
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
DEPOSIT COMPOSITION – As Required per AWS A5.1/A5.1M: 2004 (1)
%C %Mn %Si %P %S %Ni
%C %Mn %Si %P %S Requirements - AWS E7016 H4 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Requirements - AWS E6010 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified Typical Results - As-Welded (3)
0.04-0.08 1.10-1.60 0.39-0.67 0.005-0.020 0.004-0.012 0.07 max.
Typical Results(3) - As-Welded 0.11-0.20 0.51-0.77 0.15-0.32 0.006-0.016 0.005-0.011 %Mn + Ni + Cr Diffusible Hydrogen
%Ni %Cr %Mo %V %Cr %Mo %V + Mo + V (mL/100g weld metal)

Requirements - AWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max. Requirements - AWS E7016 H4 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.

Typical Results(3) - As-Welded 0.01-0.04 0.01-0.04 0.01-0.02 0.01 max. Typical Results - As-Welded (3)
0.01-0.07 0.01-0.03 0.01-0.02 1.14-1.71 1-4

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Current (Amps) Current (Amps)
Polarity (4)
2.5 mm 3.2 mm 4.0 mm Polarity (4)
2.5 mm 3.2 mm 4.0 mm
DC+ 50-85 75-135 100-175 DC±(5) 55-105 75-135 120-170
DC- 50-85 75-135 100-175 AC 60-115 80-150 120-185
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Preferred polarity is listed first. Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Preferred polarity is listed first. (5)DC- for root pass on pipe; DC± for general welding.
(1)

38 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 39


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Pipeliner 7P+ Pipeliner 8P+


® ®

Cellulosic • AWS E7010-P1 AWS E8010-P1 • Cellulosic

Key Features Typical Applications Typical Applications Key Features


High productivity in vertical down and Root pass welding of up to X80 grade pipe Root pass welding of up to X80 grade pipe High productivity in vertical down and
out-of-position pipe welding Hot, fill and cap pass of up to X65 grade pipe Hot, fill and cap pass of up to X70 grade pipe out-of-position pipe welding
Deep penetration Vertical down welding Deep penetration
Q2 Lot® - Certificates showing actual deposit Q2 Lot® - Certificates showing actual deposit
chemistry and mechanical properties available chemistry and mechanical properties available
online online
Clean, visible weld puddle Conformances Conformances Clean, visible weld puddle
Superior puddle control AWS A5.5/A5.5M: 2006 E7010-P1 AWS A5.5/A5.5M: 2006 E8010-P1, E8010-G Superior puddle control
ASME SFA-A5.5: E7010-P1 ASME SFA-A5.5: E8010-P1, E8010-G
Welding Positions Welding Positions
All All

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length 22.7 kg Diameter Length 22.7 kg
(mm) (mm) Easy Open Can (mm) (mm) Easy Open Can
3.2 350 ED031611 3.2 350 ED030826
4.0 350 ED031612 4.0 350 ED030827
5.0 350 ED031613 5.0 350 ED030828

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006
Charpy V-Notch Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J Yield Strength(2) Tensile Strength Elongation J
MPa (ksi) MPa (ksi) % @ -29°C @ -40°C MPa (ksi) MPa (ksi) % @ -29°C @ -40°C
Requirements - AWS E7010-P1 415 (60) min. 490 (70) min. 22 min. 27 min. Not Specified Requirements - AWS E8010-P1 460 (67) min. 550 (80) min. 19 min. 27 min. Not Specified
Typical Results - As-Welded
(3)
455-515 (66-75) 525-635 (76-92) 23-29 49-92 31-85 Typical Results - As-Welded
(3)
475-545 (69-79) 560-670 (81-97) 20-32 49-149 41-119

DEPOSIT COMPOSITION(1) DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006


%C %Mn %Si %P %S %C %Mn %Si %P %S
Requirements - AWS E7010-P1 0.20 max. 1.20 max. 0.60 max. 0.03 max. 0.03 max. Requirements - AWS E8010-P1 0.20 max. 1.20 max. 0.60 max. 0.03 max. 0.03 max.
Typical Results(3) - As-Welded 0.09-0.20 0.44-0.83 0.06-0.31 0.01-0.02 0.01-0.02 Typical Results (3)
0.09-0.20 0.55-0.98 0.07-0.27 0.01-0.02 0.01-0.02
%Ni %Cr %Mo %V %Ni %Cr %Mo %V
Requirements - AWS E7010-P1 1.00 max. 0.30 max. 0.50 max. 0.10 max. Requirements - AWS E8010-P1 1.00 max. 0.30 max. 0.50 max. 0.10 max.
Typical Results(3) - As-Welded 0.58-0.90 0.02-0.05 0.04-0.21 0.01 max. Typical Results(3) 0.73-1.00 0.02-0.05 0.13-0.22 0.01 max.

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Current (Amps) Current (Amps)
Polarity 3.2 mm 4.0 mm 5.0 mm Polarity 3.2 mm 4.0 mm 5.0 mm
DC+ 65-130 100-165 130-210 DC+ 65-120 100-165 130-210
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

NOTE: This product contains micro-alloying elements. Additional information available upon request. NOTE: This product contains micro-alloying elements. Additional information available on request.

40 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 41


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

JUNGO 304L JUNGO 309L


® ®

Stainless Steel • AWS E308L-15 AWS E309L-15 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Basic coated electrode for low temperature Low temperature applications Low temperature applications A basic high CrNi alloyed buffer electrode
applications Low carbon content, good impact Exceptional impact properties down to -196°C Exceptional impact properties down to -196°C For welding stainless steel to mild steel and
properties down to -196°C root passes in clad steel
High resistance against corrosion High resistance against corrosion
Good weldability and smooth bead appearance Applicable for root passes in N alloyed AISI
High resistance against oxidation up to 800°C 304LN steels
Welding on DC+ is recommended Outstanding mechanical properties
Conformances Conformances High resistance to embrittlement
AWS A5.4: E308L-15 AWS A5.4: E309L-15 Weldable on AC and DC+ polarity
Welding Positions ISO 3581-A: E 19 9 L B 22 ISO 3581-A: E 23 12 L B 22
All, except vertical down
Welding Positions
All, except vertical down

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length 1.4 kg Sahara 2.4 kg 4.8 kg Diameter Length
(mm) (mm) ReadyPack Cardboard box Cardboard box (mm) (mm) 2.4 kg Cardboard box 4.8 kg Cardboard box

2.5 350 536959 2.5 350 536987


3.2 350 536983 536966 4.0 350 537001
4.0 350 536973 5.0 350 537008

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


0.2% Proof Strength Tensile Strength Elongation Impact ISO-V (J) 0.2% Proof Strength Tensile Strength Elongation Impact ISO-V (J)
Condition Condition
(N/mm2) (N/mm2) (%) +20°C -196°C (N/mm2) (N/mm2) (%) -196°C
Requirements Requirements
AWS A5.4 Not Required 520 min. 35 min. Not Required AWS A5.4 Not Required 520 min. 30 min.
EN 1600 320 min. 510 min. 30 min. Not Required EN 1600 320 min. 510 min. 25 min.
Typical Values As-welded 400 600 40 80 40 Typical Values As-welded 470 570 40 40

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Mn %Si %C %Mn %Si
Requirements Requirements
AWS A5.4 E308L-15 0.025 1.8 0.4 AWS A5.4 E309L-15 0.025 1.5 0.4
%Cr %Ni %FN (acc. WRC 1992) %Cr %Ni %FN (acc. WRC 1992)
Requirements Requirements
AWS A5.4 E308L-15 19.0 10.0 4-10 AWS A5.4 E309L-15 23.0 13.0 10-20

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 Welding Position 2.5 3.2 4.0
(mm) (mm)
1G, 2G, 2F 60 90-95 110-125 1G, 2G, 2F 70 100 140
Current (A) Current (A)
3G up, 4G, 5G up 60 75 100 3G up, 4G, 5G up 60 70 80

42 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 43


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

JUNGO 316L JUNGO 318


® ®

Stainless Steel • AWS E316L-15 AWS E318-15 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Basic coated electrode for low temperature Low temperature applications Highly restrained structures Basic coated electrode for stabilized CrNiMo-
applications Exceptional impact properties down to -196°C steels
Good impact values down to -196°C High resistance against corrosion Service temperature up to 400°C
Good weldability and smooth bead appearance Good bridging properties
Low carbon content Conformances Specially developed for highly restrained
AWS A5.4: E318-15 structures
High resistance against general and
intercristalline corrosion Conformances ISO 3581-A: E 19 12 3 Nb B 22
AWS A5.4: E316L-15
Welding Positions ISO 3581-A: E 19 12 3 L B 22 Welding Positions
All, except vertical down All, except vertical down

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length 1.4 kg Sahara 1.8 kg Sahara 2.7 kg 4.8 kg Length
Diameter
(mm) (mm) ReadyPack ReadyPack Cardboard box Cardboard box (mm) (mm) 2.6 kg Cardboard box 4.8 kg Cardboard box
2.5 350 538014 2.5 350 538083
3.2 350 538052 538021 3.2 350 538090
4.0 350 538069 538038

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Impact ISO-V (J) 0.2% Proof Strength Tensile Strength Elongation Impact ISO-V (J)
0.2% Proof Strength Tensile Strength Elongation Condition
Condition (N/mm2) (N/mm2) (%) +20°C
(N/mm2) (N/mm2) (%) +20°C -196°C
Requirements Requirements
AWS A5.4 Not Required 490 min. 30 min. Not Required AWS A5.4 Not Required 550 min. 25 min. Not Required
EN 1600 320 min. 510 min. Not Required EN 1600 350 min. 550 min. 25 min. Not Required
25 min.
Typical Values Typical Values As-welded 430 650 30 90
As-welded 450 650 35 100 35

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Mn %Si %Cr %C %Mn %Si %Cr
Requirements Requirements
AWS A5.4 E316L-15 0.025 1.8 0.4 18.5 AWS A5.4 E318-15 0.025 1.5 0.4 18.0
%Ni %Mo %FN (acc. WRC 1992) %Ni %Mo %Nb %FN (acc. WRC 1992)
Requirements Requirements
AWS A5.4 E316L-15 11.0 2.7 4-10 AWS A5.4 E318-15 11.0 2.7 0.5 6-12

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 Welding Position 2.5 3.2 4.0
(mm) (mm)
1G, 2G, 2F 60 90-95 110-125 1G, 2G, 2F 60 90-95 110-125
Current (A) Current (A)
3G up, 4G, 5G up 60 75 100 3G up, 4G, 5G up 60 75 100

44 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 45


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

JUNGO 4455 JUNGO 4465


® ®

Stainless Steel • AWS E316LMn-15 AWS E310Mo-15 • Stainless Steel

Key Features Conformances Typical Applications Key Features


Basic coated electrode for fully austenitic AWS A5.4: E316LMn-15 Urea and nitric acid plants A basic high CrNiMo-alloyed fully austenitic all
CrNiMo-steels ISO 3581-A: E 20 16 3 Mn N L B 22 position electrode
Service temperature from -269°C to 350°C Excellent corrosion resistance in strong
Cryogenic austenitic stainless steels oxydizing and slightly reducing media

Cryogenic nickel steels and their joining Especially developed for urea and nitric acid
Conformances plants
Non magnetic stainless steels AWS A5.4: E310Mo-15 High resistance to intergranular corrosion
ISO 3581-A: E 25 22 2 N L B 22
Excellent performance in the Huey-test
Welding Positions Weldable on DC+ polarity
All, except vertical down
Welding Positions
All, except vertical down
DIAMETERS / PACKAGING DIAMETERS / PACKAGING
Diameter Length 2.7 kg 4.7 kg 4.8 kg 6.5 kg
Diameter Length 2.8 kg 4.8 kg 4.9 kg
(mm) (mm) Carton Box Carton box Carton Box Carton Box
(mm) (mm) Cardboard box Cardboard box Cardboard box
2.5 350 538410
2.5 350 538588
3.2 350 538427
3.2 350 538595
4.0 350 538434
4.0 350 538601
5.0 450 538441

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Impact ISO-V (J) 0.2% Proof Strength Tensile Strength Elongation Impact ISO-V (J)
0.2% Proof Strength Tensile Strength Elongation Condition
Condition (N/mm2) (N/mm2) (%) +20°C -196°C
(N/mm2) (N/mm2) (%) +20°C -196°C
Requirements Requirements
AWS A5.4 Not Required 550 min. Not Required AWS A5.4 Not Required 550 min. 30 min. Not Required
20 min.
ISO 3581-A 510 min. Not Required EN 1600 320 min. 510 min. 25 min. Not Required
320 min. 25 min.
Typical Values Typical Values As-welded 400 620 35 90 50
As-welded 460 650 35 80 50

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Mn %Si %Cr %C %Mn %Si %Cr
Requirements Requirements
AWS A5.4 E316LMn-15 0.03 7.3 0.4 20.0 AWS A5.4 E310Mo-15 0.03 4.5 0.4 25.0
%Ni %Mo %N %FN (acc. WRC 1992) %Ni %Mo %N %FN (acc. WRC 1992)
Requirements Requirements
AWS A5.4 E316LMn-15 16.0 3.0 0.16 0 AWS A5.4 E310Mo-15 22.0 2.2 0.13 0

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0
(mm) (mm)
1G, 2G, 2F 60 90 115-140 160-165 1G, 2G, 2F 60 90-95 110-125
Current (A) Current (A)
3G up, 4G, 5G up 60 70 95 - 3G up, 4G, 5G up 60 75 100

46 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 47


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

PRIMALLOY JS-308 PRIMALLOY JS-308L


® ®

Stainless Steel • AWS E308-16 AWS E308L-16 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Weld on AC or DC+ polarity Designed for the welding of common “18-8” Designed for the welding of common “18-8” Weld on AC or DC+ polarity
austenitic stainless steels such as type 302, 304, austenitic stainless steels such as type 302, 304, Excellent weldability in all position welding
Excellent weldability in all position welding
304L and CF-8 304L and CF-8 except vertical down
except vertical down
High resistance to weld porosity Petro Chemical Equipment Manufacturing Petro Chemical Equipment Manufacturing High resistance to weld porosity
Easy slag removal Power Generation Construction Power Generation Construction Easy slag removal
Food and Beverage Equipment Food and Beverage Equipment PRIMALLOY® JS-308L can produce lower
Shipbuilding and Offshore Shipbuilding and Offshore carbon content weld metal with higher
Welding Positions resistance to intergranular corrosion
Transportation Equipment Manufacturing Transportation Equipment Manufacturing
All, except vertical down

Conformances Welding Positions


Conformances All, except vertical down
AWS A5.4/A5.4M: E308-16
AWS A5.4/A5.4M: E308L-16

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton (mm) (mm) 16 kg Carton 20 kg Carton

2.5 300 CC015151 2.5 300 CC014168


3.2 350 CC015153 3.2 350 CC014169
4.0 350 CC015154 4.0 350 CC014170
5.0 350 CC015155 5.0 350 CC014171

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Condition Tensile Strength Elongation Ferrite Number Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN) (MPa) (%) (FN)
AWS E308-16 Requirements As-Welded 550 min. 35 min. Not Specified AWS E308L-16 Requirements As-Welded 520 min. 35 min. Not Specified
Typical Values As-Welded 620 39 8 Typical Values As-Welded 610 40 8

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Cr %Ni %Mo %Mn %C %Cr %Ni %Mo %Mn
AWS E308-16 Requirements 0.08 max. 18.0-21.0 9.0-11.0 0.75 max. 0.5-2.5 AWS E308L-16 Requirements 0.04 max. 18.0-21.0 9.0-11.0 0.75 max. 0.5-2.5
Typical Values 0.04 20.63 9.37 0.12 0.88 Typical Values 0.024 20.47 9.55 0.1 0.81
%Si %P %S %Cu %Si %P %S %Cu
AWS E308-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max. AWS E308L-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Values 0.83 0.022 0.012 0.012 Typical Values 0.84 0.014 0.011 0.017

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

48 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 49


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

PRIMALLOY JS-309 PRIMALLOY JS-309L


® ®

Stainless Steel • AWS E309-16 AWS E309L-16 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Weld on AC or DC+ polarity Designed for the welding of 22%Cr-12%Ni base Designed for the welding of 22%Cr-12%Ni base Weld on AC or DC+ polarity
metal and similar alloy composition stainless steels metal and similar alloy composition stainless steels Excellent weldability in all position welding
Excellent weldability in all position welding
such as ASTM 309, 309S, 304, 305 such as ASTM 309, 309S, 304, 305 except vertical down
except vertical down
Flux coating provides smooth arc transfer and Designed for joining stainless steels to mild or low Designed for joining stainless steels to mild or low Flux coating provides smooth arc transfer and
alloy steels alloy steels easy slag removal
easy slag removal
Designed with low carbon levels to help Designed for overlay welding on mild or low alloy steels Designed for overlay welding on mild or low alloy steels Designed with low carbon levels to help
eliminate carbide precipitation in high Petro Chemical Industry Petro Chemical Industry eliminate carbide precipitation in high
temperature service Power Generation Construction Power Generation Construction temperature service

Shipbuilding and Offshore Shipbuilding and Offshore


Welding Positions Welding Positions
All, except vertical down All, except vertical down
Conformances Conformances
AWS A5.4/A5.4M: E309-16 AWS A5.4/A5.4M: E309L-16

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton (mm) (mm) 16 kg Carton 20 kg Carton

2.5 300 CC014156 2.5 300 CC014172


3.2 350 CC014157 3.2 350 CC014173
4.0 350 CC014158 4.0 350 CC014174
5.0 350 CC014159 5.0 350 CC014175

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Condition Tensile Strength Elongation Ferrite Number Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN) (MPa) (%) (FN)
AWS E309-16 Requirements As-Welded 550 min. 30 min. Not Specified AWS E309L-16 Requirements As-Welded 520 30 min. Not Specified
Typical Values As-Welded 600 37 13 Typical Values As-Welded 600 37 13

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Cr %Ni %Mo %Mn
%C %Cr %Ni %Mo %Mn
AWS E309L-16 Requirements 0.04 max. 22.0-25.0 12.0-14.0 0.75 max. 0.5-2.5
AWS E309-16 Requirements 0.15 max. 22.0-25.0 12.0-14.0 0.75 max. 0.5-2.5
Typical Values 0.026 24.27 12.37 0.115 0.88
Typical Values 0.026 24.27 12.37 0.115 0.88
%Si %P %S %Cu
%Si %P %S %Cu
AWS E309L-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
AWS E309-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Values 0.77 0.022 0.014 0.018
Typical Values 0.77 0.022 0.014 0.018

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

50 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 51


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

PRIMALLOY JS-309Mo PRIMALLOY JS-309LMo


® ®

Stainless Steel • AWS E309Mo-16 AWS E309L-16 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


A high CrNiMo alloyed rutile-basic electrode Designed for joining stainless steels containing Designed for joining stainless steels containing A high CrNiMo alloyed rutile-basic electrode
Molybdenum to mild and low alloy steels Molybdenum to mild and low alloy steels Weld on AC or DC+ polarity
Weld on AC or DC+ polarity
Flux coating provides excellent weldability and Designed for overlay welding on mild and low Designed for overlay welding on mild and low Flux coating provides excellent weldability and
alloy steels alloy steels easy slag removal
easy slag removal
Petro Chemical Industry Petro Chemical Industry Designed with low carbon levels to help
Power Generation Construction Power Generation Construction eliminate carbide precipitation in high
Welding Positions temperature service
Shipbuilding and Offshore Shipbuilding and Offshore
All, except vertical down
Food and Beverage Food and Beverage
Welding Positions
Conformances All, except vertical down
Conformances
AWS A5.4/A5.4M: E309Mo-16 AWS A5.4/A5.4M: E309LMo-16

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton (mm) (mm) 16 kg Carton 20 kg Carton

2.5 300 CC014160 2.5 300 CC014176


3.2 350 CC014161 3.2 350 CC014177
4.0 350 CC014162 4.0 350 CC014178
5.0 350 CC014163 5.0 350 CC014179

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Condition Tensile Strength Elongation Ferrite Number Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN) (MPa) (%) (FN)
AWS E309Mo-16 Requirements As-Welded 550 min. 30 min. Not Specified AWS E309LMo-16 Requirements As-Welded 550 min. 30 min. Not Specified
Typical Values As-Welded 610 40 18 Typical Values As-Welded 610 40 18

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Cr %Ni %Mo %Mn %C %Cr %Ni %Mo %Mn
AWS E309Mo-16 Requirements 0.012 max. 22.0-25.0 12.0-14.0 2.0-3.0 0.5-2.5 AWS E309LMo-16 Requirements 0.04 max. 22.0-25.0 12.0-14.0 2.0-3.0 0.5-2.5
Typical Values 0.022 23.35 12.61 2.46 0.87 Typical Values 0.022 23.35 12.61 2.46 0.87
%Si %P %S %Cu %Si %P %S %Cu
AWS E309Mo-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max. AWS E309LMo-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Values 0.67 0.02 0.015 0.003 Typical Values 0.67 0.02 0.015 0.003

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

52 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 53


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

PRIMALLOY JS-310 PRIMALLOY JS-312


® ®

Stainless Steel • AWS E310-16 AWS E312-16 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


A rutile-basic high CrNi-alloyed with all position Designed for the welding on similar composition Designed for difficult to weld steels such as high A rutile-basic high CrNi-alloyed all position
capability, except vertical down stainless steels C-steels, austenitic Mn-steels, armor steels electrode
Weld on DCEP polarity with outstanding Mainly used in petro-chemical machinery and Also applied in dissimilar welding joints such as Weld on AC or DC+ polarity
operational characteristics pressure vessel industry high Ni stainless steel to carbon steel Flux coating provides excellent weldability and
High resistance to porosity and cracking Welding on cast alloys with similar composition easy slag removal
High corrosion resistance at elevated Conformances Capable of producing duplex weld metal with
temperatures high crack resistance
AWS A5.4/A5.4M: E310-16 Conformances
AWS A5.4/A5.4M: E312-16
Welding Positions Welding Positions
All, except vertical down All, except vertical down

DIAMETERS / PACKAGING
Diameter Length
DIAMETERS / PACKAGING (mm) (mm) 16 kg Carton 20 kg Carton
Diameter Length
16 kg Carton 20 kg Carton 2.5 300 CC014235
(mm) (mm)
3.2 350 CC014236
2.5 300 CC014254 4.0 350 CC014237
3.2 350 CC014255 5.0 350 CC014238

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Condition Tensile Strength Elongation Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (MPa) (%) (FN)
AWS E310-16 Requirements As-Welded 550 min. 30 min. AWS E312-16 Requirements As-Welded 660 min. 22 min. Not Specified
Typical Values As-Welded 580 39 Typical Values As-Welded 735 28 40

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Cr %Ni %Mo %Mn %C %Cr %Ni %Mo %Mn
AWS E310-16 Requirements 0.08-0.20 25.0-28.0 20.0-22.5 0.75 max. 1.0-2.5 AWS E312-16 Requirements 0.15 28.0-32.0 8.0-10.5 0.75 max. 0.5-2.5
Typical Values 0.086 25.70 21.05 0.10 2.30 Typical Values 0.12 28.86 10.15 0.085 0.86
%Si %P %S %Cu %Si %P %S %Cu
AWS E310-16 Requirements 0.75 max. 0.03 max. 0.03 max. 0.75 max. AWS E312-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Values 0.36 0.017 0.006 0.005 Typical Values 0.85 0.021 0.015 0.005

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-80 80-100 100-140 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 40-70 70-90 90-130 130-170 3G up, 4G 45-80 70-110 90-140 -

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

PRIMALLOY JS-316 PRIMALLOY JS-316L


® ®

Stainless Steel • AWS E316-16 AWS E316L-16 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Weld on AC or DC+ polarity Designed for the welding of 19%Cr-12%Ni-2%Mo Designed for the welding of 19%Cr-12%Ni-2%Mo Weld on AC or DC+ polarity
stainless steels such as 316,316L stainless steels such as 316,316L Flux coating provides excellent weldability and
Flux coating provides excellent weldability and
easy slag removal Petro Chemical Industry Petro Chemical Industry easy slag removal
2.5%Mo added to provide creep resistance and Power Generation Construction Power Generation Construction 2.5%Mo added to provides creep resistance
increased ductility at elevated temperature Shipbuilding and Offshore Shipbuilding and Offshore and increased ductility at elevated temperature

Food and Beverage Food and Beverage Low carbon level weld metal increase the
resistance to intergranular corrosion
Welding Positions
All, except vertical down Conformances Conformances
Welding Positions
AWS A5.4/A5.4M: E316-16 AWS A5.4/A5.4M: E316L-16
All, except vertical down

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton (mm) (mm) 16 kg Carton 20 kg Carton

2.5 300 CC014164 2.5 300 CC014180


3.2 350 CC014165 3.2 350 CC014181
4.0 350 CC014166 4.0 350 CC014182
5.0 350 CC014167 5.0 350 CC014183

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Condition Tensile Strength Elongation Ferrite Number Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN) (MPa) (%) (FN)
AWS E316-16 Requirements As-Welded 520 min. 30 min. Not Specified AWS E316L-16 Requirements As-Welded 490 min. 30 min. Not Specified
Typical Values As-Welded 610 41 7 Typical Values As-Welded 600 42 8

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Cr %Ni %Mo %Mn %C %Cr %Ni %Mo %Mn
AWS E316-16 Requirements 0.08 max. 17-20 11.0-14.0 2.0-3.0 0.5-2.5 AWS E316L-16 Requirements 0.04 max. 17.0-20.0 11.0-14.0 2.0-3.0 0.5-2.5
Typical Values 0.04 19.62 11.3 2.18 0.88 Typical Values 0.027 19.6 11.28 2.21 0.88
%Si %P %S %Cu %Si %P %S %Cu
AWS E316-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max. AWS E316L-16 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Values 0.83 0.022 0.015 0.01 Typical Values 0.82 0.022 0.014 0.01

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

PRIMALLOY JS-317L PRIMALLOY JS-347


® ®

Stainless Steel • AWS E317L-16 AWS E347-16 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Rutile-Basic stainless steel electrode Designed for the welding of 18%Cr-12%Ni-3%Mo Designed for the welding of Titanium or Niobium Weld on AC or DC+ polarity
stainless steels such as AISI 317 stabilized stainless steels such as 347 Flux coating provides excellent weldability and
Weld on AC or DC+ polarity
Flux coating provides excellent weldability, easy Capable of welding on dissimilar steels and High Petro Chemical Industry easy slag removal
Chromium content steels without PWHT Power Generation Construction Niobium stabilizer provides high resistance to
slag removal & high porosity resistance
18%Cr-12%Ni-3%Mo alloy system provides Usually applied in severe corrosive environments Shipbuilding and Offshore intergranular corrosion
such as chemical fertilizer & urea industries Excellent corrosion resistance in oxidizing
better crevice & pitting corrosion resistance Food and Beverage
than E316 type environment such as nitric acid
Low carbon weld metal brings outstanding Conformances
intergranular corrsion resistance AWS A5.4/A5.4M: E317L-16
Conformances
Welding Positions
AWS A5.4/A5.4M: E347-16
All, except vertical down
Welding Positions
All, except vertical down
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter Length 16 kg 20 kg
(mm) (mm) Carton Carton Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
2.5 300 CC014287
2.5 300 CC014184
3.2 350 CC014288
3.2 350 CC014185
4.0 350 CC014289
4.0 350 CC014186
5.0 350 CC014290
Please contact your local Lincoln Electric sales office for more alternative types of packaging.
5.0 350 CC014187

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Strength Elongation Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (MPa) (%) (FN)
AWS E317L-16 Requirements 520 30 AWS E347-16 Requirements As-Welded 520 min. 30 min. Not Specified
Typical Values 585 42 Typical Values As-Welded 630 43 8
DEPOSIT COMPOSITIONS DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn %C %Cr %Ni %Mo %Mn
AWS E317L-16 Requirements 0.04 max. 18.0-21.0 12.0-14.0 3.0-4.0 0.5-2.5 AWS E347-16 Requirements 0.08 max. 18.0-21.0 9.0-11.0 0.75 max. 0.5-2.5
Typical Values 0.03 20.05 13.0 3.3 0.94 Typical Values 0.039 20.79 9.65 0.096 0.85
%Si %P %S %Cu %Si %P %S %Cu
AWS E317L-16 Requirements 1.0 max. 0.04 max. 0.03 max. 0.75 max. AWS E347-16 Requirements 1.00 max. 0.04 max. 0.03 max. 8*C-1.0
Typical Values 0.81 0.023 0.013 0.005 Typical Values 0.747 0.017 0.013 0.4

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Arosta 304H Arosta 309H


® ®

Stainless Steel • AWS E308H-16 AWS E309H-16 • Stainless Steel

Key Features Typical Applications Conformances Key Features


A rutile-basic all position stainless steel High temperature applications (up to 730°C) - e.g. AWS A5.4: E309H-16 A rutile basic all position stainless steel
electrode AISI 304H or W.Nr. 1.4948 ISO 3581-A: E 23 12 R 32 electrode
Specially developed for high temperature Petrochemical and nuclear industry Specially developed for high temperature
applications (up to 730°C) - e.g. AISI 304H or applications like industrial furnaces (ovens)
Mat. Nr 1.4948 High resistance to oxidation up to 1050°C
Low sensitivity to precipitation of intermetallic Welding Positions
Weldable on AC and DC+
phases All, except vertical down
Conformances
Weldable on AC and DC
AWS A5.4: E308H-16
Petrochemical and chemical industry ISO 3581-A: E 19 9 H R 12

Welding Positions
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 2.8 kg 4.8 kg 4.9 kg
DIAMETERS / PACKAGING
(mm) (mm) Cardboard box Cardboard box Cardboard box Diameter Length
(mm) (mm) 2.6 kg Cardboard box 4.8 kg Cardboard box
2.5 350 528251
3.2 350 528268 2.5 350 528312
4.0 350 528275 3.2 350 528329

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


0.2% Proof Strength Tensile Strength Elongation Impact ISO-V (J) 0.2% Proof Strength Tensile Strength Elongation Impact ISO-V (J)
Condition Condition
(N/mm2) (N/mm2) (%) +20°C -20°C (N/mm2) (N/mm2) (%) +20°C
Requirements Requirements
AWS A5.4 Not Required 550 min. 35 min. Not Required AWS A5.4 Not Required 550 min. 30 min. Not Required
EN 1600 350 min. 550 min. 30 min. Not Required EN 1600 350 min. 550 min. 25 min. Not Required
Typical Values As-welded 450 600 44 85 50 Typical Values As-welded 500 700 30 50

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Mn %Si %C %Mn %Si
Requirements Requirements
AWS A5.4 E308H-16 0.05 0.75 0.85 AWS A5.4 E309H-16 0.10 0.8 1.6
%Cr %Ni %FN (acc. WRC 1992) %Cr %Ni %FN (acc. WRC 1992)
Requirements Requirements
AWS A5.4 E308H-16 18.5 9.5 3-7 AWS A5.4 E309H-16 22.0 11.0 3-8

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0
(mm) (mm)
1G, 2G, 2F 70 100 140 180 1G, 2G, 2F 70 100 140
Current (A) Current (A)
3G up, 4G, 5G up 60 70 80 - 3G up, 4G, 5G up 60 70 80

60 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 61


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Arosta 4462 EASYARC 308


® ®

Stainless Steel • AWS E2209-16 AWS E308-17 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


A rutile-basic all position electrode for duplex Duplex stainless steels All position welding of 18%Cr-8%Ni austenitc Rutile-basic stainless steel electrode
stainless steel welding stainless steel ASTM 304, equivalent steels
Weld on AC or DC+ polarity
Excellent weldability for filling as well as for Conformances
Excellent weldability with high resistance to
root runs AWS A5.4: E2209-16 Conformances weld porosity and easy slag removal
Applicable up to a service temperature of 250°C ISO 3581-A: E 22 9 3 N L R 32
AWS A5.4/ASME SFA5.4: E308-17
High resistance to general corrosion, pitting
and stress corrosion (PREN ~35) Temperature Range Welding Positions
High yield strength > 500 N/mm2 Pressurized parts :-40 ...+250°C All, except vertical down
Weldable on AC and DC+ Oxidation resistance : n.a
Also available in vacuum sealed Sahara
ReadyPack® (SRP) Welding Positions
All, except vertical down DIAMETERS / PACKAGING
Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
DIAMETERS / PACKAGING
2.5 300 CC010659
Diameter Length 1.5 kg Sahara 1.6 kg Sahara 1.8 kg Sahara 2 kg Sahara 2.6 kg 4.8 kg 5 kg Cardboard
3.2 350 CC010652
(mm) (mm) ReadyPack ReadyPack ReadyPack ReadyPack Cardboard box Cardboard box box
4.0 350 CC010653
2.5 350 541625 541687 5.0 350 CC010654
3.2 350 541632 541694
4.0 350 541649 541700
5.0 350 541656 MECHANICAL PROPERTIES
MECHANICAL PROPERTIES Condition Tensile Strength Elongation Ferrite Number
Impact ISO-V (J) (MPa) (%) (FN)
0.2% Proof strength Tensile Strength Elongation
(N/mm2) (N/mm2) (%) @ +20°C @ -30°C @ -40°C AWS E308-17 Requirements As-Welded 550 min. 35 min. Not Specified
Requirements Typical Values As-Welded 630 48.5 8
AWS A5.4 Not Required 690 min. 20 min. Not Required Not Specified Not Specified
EN 1600 450 min. 550 min. 20 min. Not Required Not Specified Not Specified
Typical Values DEPOSIT COMPOSITION
As-Welded 650 800 27 60 50 40 %C %Cr %Ni %Mo
DEPOSIT COMPOSITION AWS E308-17 Requirements 0.80 max. 18.0-21.0 9.0-11.0 0.75 max.
%C %Mn %Si %P %S %Cr Typical Values 0.045 20.14 9.81 0.061
AWS E2209-16 Requirements 0.04 0.5-2.0 1.00 0.04 0.03 21.5-23.5
%Mn %Si %P %S
Typical Values 0.02 0.8 1.0 - - 22.5
AWS E308-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max.
%Ni %Mo %Cu %N %FN (acc. WRC 1992)
AWS E2209-16 Requirements 8.5-10.5 2.5-3.5 0.75 0.08-0.20 - Typical Values 0.71 0.86 0.023 0.009
Typical Values 9.5 3.2 - 0.16 30-55
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 70 100 140 180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G, 5G up 60-80 70 80 - 3G up, 4G 45-80 70-110 90-140 -

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC 308L EASYARC 309


® ®

Stainless Steel • AWS E308L-17 AWS E309-17 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Rutile-basic stainless steel electrode All position welding of 18%Cr-8%Ni austenitic All position welding of 22%Cr-12%Ni austenitc Rutile-basic stainless steel electrode
Used with AC or DC+ polarity, low crack sus- stainless steel ASTM 304, 304L, 0Cr18Ni9 or stainless steel ASTM 309 or equivalent steels
equivalent steels Weld on AC or DC+ polarity
ceptibility Dissimilar joints welding between CrNi or CrNiMo Excellent weldability, easy slag release with low
Capable of producing low carbon content weld stainless steel to mild steel or low alloyed steel
susceptibility to hot cracking
metal with high resistance to corrosion
Conformances Build-up welding on mild steel or low alloyed steel
AWS A5.4/ASME SFA5.4: E308L-17
Welding Positions
Welding Positions Conformances All, except vertical down
All, except vertical down AWS A5.4/ASME SFA5.4: E309-17

DIAMETERS / PACKAGING
Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton DIAMETERS / PACKAGING
2.5 300 CC010859 Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
3.2 350 CC010852
4.0 350 CC010853 2.5 300 CC010709
5.0 350 CC010854 3.2 350 CC010702
4.0 350 CC010703
MECHANICAL PROPERTIES 5.0 350 CC010704
Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
AWS E308L-17 Requirements As-Welded 520 min. 35 min. Not Specified (MPa) (%) (FN)
Typical Values As-Welded 635 49.5 8 AWS E309-17 Requirements As-Welded 550 min. 30 min. Not Specified
Typical Values As-Welded 585 40 14
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo
AWS E308L-17 Requirements 0.04 max. 18.0-21.0 9.0-11.0 0.75 max.
AWS E309-17 Requirements 0.15 max. 22.0-25.0 12.0-14.0 0.75 max.
Typical Values 0.02 20.14 9.21 0.061
Typical Values 0.041 24.74 12.29 0.148
%Mn %Si %P %S
%Mn %Si %P %S
AWS E308L-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max.
AWS E309-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max.
Typical Values 0.71 0.86 0.023 0.009
Typical Values 0.74 0.84 0.020 0.006

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

64 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 65


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC 309L EASYARC 309Mo


® ®

Stainless Steel • AWS E309L-17 AWS E309Mo-17 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Rutile-basic stainless steel electrode All position welding of 22%Cr-12%Ni austenitic Designed for joining stainless steels containing A high CrNiMo alloyed rutile-basic electrode
Weld on AC or DC+ polarity stainless steel ASTM 309, 309L or equivalent steels Molybdenum to mild and low alloy steels
Weld on AC or DC+ polarity
Low susceptibility to hot cracking and high Dissimilar joints welding between CrNi or CrNiMo Designed for overlay welding on mild and low alloy
stainless steel to mild steel or low alloyed steel Slow freezing slag system brings flat to
resistance to intergranular corrosion steels
concave welds and nipple bead appearance
Build-up welding on mild steel or low alloyed steel Petro Chemical Industry Designed with low carbon levels to help
Power Generation Construction eliminate carbide precipitation in high
Shipbuilding and Offshore temperature service
Welding Positions Conformances
AWS A5.4/ASME SFA5.4: E309L-17 Food and Beverage
All, except vertical down
Conformances
Welding Positions
AWS A5.4: E309Mo-17
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length
DIAMETERS / PACKAGING
(mm) (mm) 16 kg Carton 20 kg Carton Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
2.5 300 CC010909
3.2 350 CC010902 2.5 300 CC014752
4.0 350 CC010903 3.2 350 CC014753
5.0 350 CC010904 4.0 350 CC014754
5.0 350 CC014755
MECHANICAL PROPERTIES MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
(MPa) (%) (FN)
AWS E309L-17 Requirements As-Welded 520 min. 30 min. Not Specified AWS E309Mo-17 Requirements As-Welded 550 min. 30 min. Not Specified
Typical Values As-Welded 600 41 16 Typical Values As-Welded 610 40 18

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Cr %Ni %Mo %C %Cr %Ni %Mo %Mn
AWS E309L-17 Requirements 0.04 max. 22.0-25.0 12.0-14.0 0.75 max. AWS E309Mo-17 Requirements 0.012 max. 22.0-25.0 12.0-14.0 2.0-3.0 0.5-2.5
Typical Values 0.020 24.74 12.29 0.148 Typical Values 0.022 23.35 12.61 2.46 0.87
%Mn %Si %P %S %Si %P %S %Cu
AWS E309L-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max. AWS E309Mo-17 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Values 0.74 0.84 0.020 0.006 Typical Values 0.67 0.02 0.015 0.003

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC 309LMo EASYARC 312


® ®

Stainless Steel • AWS E309LMo-17 AWS E312-17 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


A high CrNiMo alloyed rutile-basic electrode Designed for joining stainless steels containing Designed for difficult to weld steels such as high A rutile-basic high CrNi-alloyed all position
Weld on AC or DC+ polarity Molybdenum to mild and low alloy steels C-steels, austenitic Mn-steels, armor steels electrode

Slow freezing slag system brings flat to Designed for overlay welding on mild and low alloy Also applied in dissimilar welding joints such as high Weld on AC or DC+ polarity
concave welds and nipple bead appearance steels Ni stainless steel to carbon steel
Flux coating provides excellent weldability and
Designed with low carbon levels to help Petro Chemical Industry Welding on cast alloys with similar composition easy slag removal
eliminate carbide precipitation in high Power Generation Construction Capable of producing duplex weld metal with
temperature service Shipbuilding and Offshore high crack resistance
Conformances
Food and Beverage
AWS A5.4/A5.4M: E312-17
Welding Positions
Conformances
Welding Positions All, except vertical down
AWS A5.4/ASME SFA5.4: E309LMo-17
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length
DIAMETERS / PACKAGING
(mm) (mm) 16 kg Carton 20 kg Carton Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
2.5 300 CC014757
3.2 350 CC014758 2.5 300 CC014226
4.0 350 CC014759 3.2 350 CC014227
5.0 350 CC014760 4.0 350 CC014228
5.0 350 CC014229
MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
MECHANICAL PROPERTIES
(MPa) (%) (FN) Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
AWS E309LMo-17 Requirements As-Welded 520 min. 30 min. Not Specified
AWS E312-17 Requirements As-Welded 660 min. 22 min. Not Specified
Typical Values As-Welded 610 40 18
Typical Values As-Welded 735 28 40
DEPOSIT COMPOSITION DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn %C %Cr %Ni %Mo %Mn
AWS E309LMo-17 Requirements 0.04 max. 22.0-25.0 12.0-14.0 2.0-3.0 0.5-2.5 AWS E312-17 Requirements 0.15 max. 28.0-32.0 8.0-10.5 0.75 max. 0.5-2.5
Typical Values 0.022 23.35 12.61 2.46 0.87 Typical Values 0.12 28.86 10.15 0.085 0.86
%Si %P %S %Cu %Si %P %S %Cu
AWS E309LMo-17 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max. AWS E312-17 Requirements 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Values 0.67 0.02 0.015 0.003 Typical Values 0.85 0.021 0.015 0.005

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

68 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 69


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

EASYARC 316 EASYARC 316L


® ®

Stainless Steel • AWS E316-17 AWS E316L-17 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


Rutile-basic stainless steel electrode All position welding of Cr-Ni-Mo austenitic stainless All position welding of Cr-Ni-Mo austenitic stainless Rutile-basic stainless steel electrode
Weld on AC or DC+ polarity steel ASTM 316 or equivalent steels steel ASTM 316, 316L or equivalent steels
Weld on AC or DC+ polarity
Flux coating provides excellent weldability and Excellent weldability, smooth bead appearance
easy slag removal Conformances Conformances High resistance to weld porosity with low
2.5%Mo added to provide creep resistance and AWS A5.4/ASME SFA5.4: E316-17 AWS A5.4/ASME SFA5.4: E316L-17 susceptibility to hot cracking
increased ductility at elevated temperature
High resistance to general corrosion and
intergranular corrosion
Welding Positions Low carbon level weld metal increase the
Welding Positions
All, except vertical down resistance to intergranular corrosion
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length
DIAMETERS / PACKAGING
(mm) (mm) 16 kg Carton 20 kg Carton Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton
2.5 300 CC010809
3.2 350 CC010802 2.5 300 CC010959
4.0 350 CC010803 3.2 350 CC010952
5.0 350 CC010804 4.0 350 CC010953
5.0 350 CC010954
MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
MECHANICAL PROPERTIES
(MPa) (%) (FN) Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
AWS E316-17 Requirements As-Welded 520 min. 30 min. Not Specified
AWS E316L-17 Requirements As-Welded 490 min. 30 min. Not Specified
Typical Values As-Welded 610 41 9
Typical Values As-Welded 600 41.5 9
DEPOSIT COMPOSITION DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %C %Cr %Ni %Mo
AWS E316-17 Requirements 0.08 max. 17.0-20.0 11.0-14.0 2.0-3.0 AWS E316L-17 Requirements 0.04 max. 17.0-20.0 11.0-14.0 2.0-3.0
Typical Values 0.042 19.34 12.01 2.59 Typical Values 0.022 19.34 12.01 2.59
%Mn %Si %P %S %Mn %Si %P %S
AWS E316-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max. AWS E316L-17 Requirements 0.5-2.5 1.00 max. 0.04 max. 0.03 max.
Typical Values 0.71 0.75 0.025 0.006 Typical Values 0.71 0.75 0.025 0.006

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 2.5 3.2 4.0 5.0 Welding Position 2.5 3.2 4.0 5.0
(mm) (mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180 1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A) Current (A)
3G up, 4G 45-80 70-110 90-140 - 3G up, 4G 45-80 70-110 90-140 -

70 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 71


STICK (SMAW) ELECTRODE

EASYARC 347
®

Stainless Steel • AWS E347-17

Key Features Typical Applications


Weld on AC or DC+ polarity Designed for the welding of Titanium or Niobium
Flux coating provides excellent weldability and stabilized stainless steels such as 347
easy slag removal Petro Chemical Industry
Niobium stabilizer provides high resistance to Power Generation Construction
intergranular corrosion Shipbuilding and Offshore
Excellent corrosion resistance in oxidizing Food and Beverage
environment such as nitric acid

Conformances
Welding Positions AWS A5.4/A5.4M: E347-17
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length
(mm) (mm) 16 kg Carton 20 kg Carton

2.5 300 CC011751


3.2 350 CC011752
4.0 350 CC011753
5.0 350 CC011754

MECHANICAL PROPERTIES
Condition Tensile Strength Elongation Ferrite Number
(MPa) (%) (FN)
AWS E347-17 Requirements As-Welded 520 min. 30 min. Not Specified
Typical Values As-Welded 630 44 9

DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn
AWS E347-17 Requirements 0.08 max. 18.0-21.0 9.0-11.0 0.75 max. 0.5-2.5
Typical Values 0.037 20.48 9.01 0.022 0.77
%Si %P %S %Nb
AWS E347-17 Requirements 1.00 max. 0.04 max. 0.03 max. 8*C-1.0
Typical Values 0.747 0.021 0.015 0.34

TYPICAL OPERATING PROCEDURES


Diameter
Welding Position 2.5 3.2 4.0 5.0
(mm)
1G, 2G, 2F 50-85 80-120 100-150 140-180
Current (A)
3G up, 4G 45-80 70-110 90-140 -

72 ı THE LINCOLN ELECTRIC COMPANY


GMAW & GTAW CONSUMABLES

MIG & TIG


MIG Wire TIG Cut Length
Mild Steel Mild Steel
MERIT® S-3.....................................................74 MERIT® JG™-50............................................133
MERIT® S-4.....................................................76 MERIT® JG™-52............................................134
MERIT® G4Si1.................................................77 MERIT® JG™-51............................................135
MERIT® S-6.....................................................78 LNT 25..........................................................136
MERIT® S-G.....................................................80 MERIT® JG™-56............................................137
LNT 26..........................................................138
Low Alloy
MERIT® JM™-80..............................................82 Low Alloy
MERIT® JM™-Ni1.............................................84 MERIT® JG™-80............................................139
MERIT® JM™-90 (JM™-80D2)..........................86 MERIT® JG™-Ni1...........................................140
MERIT® JM™-100............................................88 LNT 12..........................................................141
MERIT® JM™-110............................................90 LNT 19..........................................................142
MERIT® JM™-120............................................92 LNT 20..........................................................143
LNM 12...........................................................94 LNT 502........................................................144
LNM 19...........................................................95 LNT 9Cr-P91.................................................145
LNM 20...........................................................96 LNT Ni2.5......................................................146
SuperArc® AK-10™..........................................97 LNT Ni1.........................................................147
Stainless Steel Lincoln® AK-10™...........................................148
PRIMALLOY® JMS™-308..................................98
Stainless Steel
PRIMALLOY® JMS™-308L..............................100
PRIMALLOY® JGS™-308.................................149
PRIMALLOY® JMS™-308LSi...........................102
PRIMALLOY® JGS™-308L...............................150
PRIMALLOY® JMS™-309................................104
PRIMALLOY® JGS™-308LSi............................151
PRIMALLOY® JMS™-309L..............................106
PRIMALLOY® JGS™-309.................................152
PRIMALLOY® JMS™-309LSi...........................108
PRIMALLOY® JGS™-309L...............................153
PRIMALLOY® JMS™-310................................110
PRIMALLOY® JMS™-316................................112 PRIMALLOY® JGS™-309LSi............................154
PRIMALLOY® JMS™-316L..............................114 PRIMALLOY® JGS™-310.................................155
PRIMALLOY® JMS™-316LSi...........................116 PRIMALLOY® JGS™-316.................................156
PRIMALLOY® JMS™-347................................118 PRIMALLOY® JGS™-316L...............................157
PRIMALLOY® JMS™-430................................120 PRIMALLOY® JGS™-316LSi............................158
PRIMALLOY® JMS™-307Si.............................122 PRIMALLOY® JGS™-321.................................159
PRIMALLOY® JMS™-321................................123 PRIMALLOY® JGS™-347.................................160
LNM 4462.....................................................124 PRIMALLOY® JGS™-430.................................161
LNM Zeron 100X...........................................125 LNT 4462......................................................162
LNT Zeron 100X............................................163
Aluminum MIG Wire
SuperGlaze® 4043.........................................126 Aluminum
SuperGlaze® 4047.........................................127 SuperGlaze® 4043.........................................164
SuperGlaze® 5183.........................................128 SuperGlaze® 5356.........................................165
SuperGlaze® 5356.........................................129
SuperGlaze® 5356 TM™.................................130
SuperGlaze® 5554.........................................131
SuperGlaze® 5556.........................................132

WELDING CONSUMABLES ı 73
MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT S-3 MERIT S-3


® ®

(AWS ER70S-3)
Mild Steel • AWS ER70S-3

Key Features Conformances


GMAW solid wire for mild steel ASME SFA-5.18 AWS A5.18: ER70S-3
Usually use with Ar/CO2 mixed shielding gas GB/T 8110: ER50-3
JIS Z3312: YGW16
Suitable for single pass or multiple pass,
particularly fit for high travel speed welding on
sheet metal
Welding Positions
All positions MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas
Typical Applications (MPa) (MPa) (%) (J) @ -20°C

Heavy Machinery, Automotive, Structural Steel, Shielding Gas AWS ER70S-3 Requirements As-welded - 400 min. 480 min. 22 min. 27 min.
Pipeline, Container, Boiler and Pressure Vessel, MERIT® S-3 As-welded 80%Ar+20%CO2 450 540 30 123
Robotic Welding System 100% CO2
Argon / CO2

CHEMICAL COMPOSITION

Wire %C %Mn %Si %S %P

AWS ER70S-3 Requirements 0.06~0.15 0.90~1.40 0.45~0.75 0.035 max. 0.025 max.
DIAMETERS / PACKAGING MERIT® S-3 0.083 1.37 0.59 0.012 0.012
Diameter
15 kg Spool 20 kg Spool 100 kg Drum 125 kg Drum
mm
0.8 CAJMERS3080S015W00 CAJMERS3080P125W00
0.9 CAJMERS3090S015W00 CAJMERS3090S020W00 CAJMERS3090P100W00 CAJMERS3090P125W00
1.0 CAJMERS3100S015W00 CAJMERS3100S020W00 CAJMERS3100P100W00 CAJMERS3100P125W00
1.2 CAJMERS3120S015W00 CAJMERS3120S020W00 CAJMERS3120P125W00
1.32
1.4 CAJMERS3140S015W00 CAJMERS3140S020W00
1.6 CAJMERS3160S015W00 CAJMERS3160S020W00
Diameter
TYPICAL OPERATING PROCEDURES
200 kg Drum 250 kg Drum 300 kg Drum 400 kg Drum Diameter Approx. Current
mm Wire
(mm) (amps)
0.8 CAJMERS3080P200W00
0.9 CAJMERS3090P250W00 CAJMERS3090P300W00 0.8 50-180
1.0 CAJMERS3100P250W00 CAJMERS3100P300W00 0.9 60-200
1.2 CAJMERS3120P250W00 CAJMERS3120P300W00 CAJMERS3120P400W00 1.0 70-220
MERIT® S-3
1.32 CAJMERS3132P250W00 1.2 80-350
1.4 CAJMERS3140P400W00 1.4 120-420
1.6 1.6 180-550

74 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 75


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT S-4 MERIT G4Si1


® ®

Mild Steel • AWS ER70S-4 AWS ER70S-6 • Mild Steel

Key Features Conformances Conformances Key Features


More deoxidation than ER70S-3 ASME SFA-5.18 AWS A5.18: ER70S-4 ISO 14341-A: G 42 3 M21 4Si1 GMAW solid wire for mild steel
Supports short-circuiting, globalur, axial spray GB/T 8110: ER50-4 ASME SFA-5.18 AWS A5.18: ER70S-6 Use with CO2 or Ar/CO2 mixed gas
and pulsed spray transfer GB/T 8110: ER50-6
Increased manganese content to elevate
higher strength than G3Si1 wire
Welding Positions Welding Positions
Typical Applications Typical Applications
All positions All positions
Structural Steel, Machinery Fabrication, Automotive, Heavy Machinery, Structural Steel,
Pressure Vessels and Tubes, Sheet Metal Pipeline, Container, Robotic Welding
Applications, Moderate Mill Scale Base Material

DIAMETERS / PACKAGING
Diameter
(mm)
15 kg Spool DIAMETERS / PACKAGING
Diameter 15 kg 250 kg
0.8 CAJMERS4080S015W00
(mm) Plastic Spool Drum
0.9 CAJMERS4090S015W00
1.0 CAJMERS4100S015W00 0.8 CALMG4S1080S015W00
1.2 CAJMERS4120S015W00 1.0 CALMG4S1100S015W00 CALMG4S1100P250W00
1.4 CAJMERS4140S015W00 1.2 CALMG4S1120S015W00 CALMG4S1120P250W00
1.6 CAJMERS4160S015W00 1.6 CALMG4S1160S015W00

MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas Yield Strength Tensile Strength Elongation CVN Impact
(MPa) (MPa) (%) (J) @ -20°C Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -30°C
AWS ER70S-4 Requirements As-welded - 400 min. 480 min. 22 min. -
ISO:G 42 3 M21 4Si1 Requirements As-welded 80%Ar+20%CO2 420 min. 500~640 20 min. 47 min.
MERIT S-4
®
As-welded 80%Ar+20%CO2 460 565 28 120
MERIT G4Si1
®
As-welded 80%Ar+20%CO2 485 590 30 98

CHEMICAL COMPOSITION
CHEMICAL COMPOSITION
Wire %C %Mn %Si %S %P
Wire %C %Mn %Si %S %P
AWS ER70S-4 Requirements 0.06~0.15 1.00~1.50 0.65~0.85 0.035 max. 0.025 max.
MERIT® S-4 0.083 1.48 0.82 0.019 0.01 ISO:G 42 3 M21 4Si1 Requirements 0.06~0.14 1.60~1.90 0.80~1.20 0.025 max. 0.025 max.
MERIT G4Si1
®
0.088 1.69 0.86 0.017 0.014
TYPICAL OPERATING PROCEDURES
Diameter Approx. Current
Wire
(mm) (amps) TYPICAL OPERATING PROCEDURES
Approx. Current (Amps)
0.8 50-180
0.9 60-200 Diameter: 0.8mm Diameter: 1.0mm Diameter: 1.2mm Diameter: 1.6mm
1.0 70-220 1G 50-180 50-220 80-350 170-550
MERIT S-4
®
1.2 80-350 2G 50-100 50-120 50-150 -
1.4 120-420 3G  50-100 50-140 50-160 -
1.6 180-550 3G  50-100 50-200 50-250 -

76 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 77


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT S-6 MERIT S-6


® ®

(AWS ER70S-6)
Mild Steel • AWS ER70S-6

Key Features Conformances


GMAW solid wire for mild steel ISO 14341-A: G 38 3 M21 3Si1
MECHANICAL PROPERTIES
Use with CO2 or Ar/CO2 mixed shielding gas ASME SFA-5.18 AWS A5.18: ER70S-6
Yield Strength Tensile Strength Elongation CVN Impact
GB/T 8110: ER50-6 Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -30°C
JIS Z3312: YGW12
AWS ER70S-6 Requirements As-welded - 400 min. 480 min. 22 min. 27 min.
MERIT S-6
®
As-welded 100%CO2 460 550 30 85

Welding Positions
Typical Applications
All positions
Heavy Machinery, Automotive, Structural Steel, CHEMICAL COMPOSITION
Pipeline, Container, Robotic Welding System
Wire %C %Mn %Si %S %P

AWS ER70S-6 Requirements 0.06~0.15 1.40~1.85 0.80~1.15 0.035 max. 0.025 max.
MERIT S-6
®
0.086 1.57 0.86 0.012 0.014

DIAMETERS / PACKAGING TYPICAL OPERATING PROCEDURES


Diameter 1 kg 1 kg 5 kg 5 kg Diameter, Shielding Gas, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Transfer Mode (mm) (m/min) (volts) (amps) (kg/hr)
(mm) Spool Random Spool Spool Random Plastic Spool
0.8 mm
0.6 CAJMERS6060S001W00 CAJMERS6060S015Y00 1.9 17 35 0.4
0.8 CAJMERS6080S001W00 CAJMERS6080S005W00 100%CO2
9-12 3.8 18 70 0.8
0.9 CAJMERS6090S001W00 CAJMERS6090S005W00 Short Circuit Transfer
7.6 22 130 1.6
1.0 CAJMERS6100S001W00 CAJMERS6100S005W00 0.9 mm
1.2 CAJMERS6120S001W00 CAJMERS6120S005W00 2.5 18 80 0.7
100%CO2
Diameter 15 kg 20 kg 125 kg 200 kg 9-12 3.8 19 120 1.1
Short Circuit Transfer
(mm) Plastic Spool Plastic Spool Drum Drum 6.4 22 175 1.8
9.5 23 195 2.7
0.6 CAJMERS6060S015W00 90%Ar/10%CO2
9-12 12.7 29 230 3.6
0.8 CAJMERS6080S015W00 CAJMERS6080P125W00 CAJMERS6080P200W00 Spray Transfer
15.2 30 275 4.4
0.9 CAJMERS6090S015W00 CAJMERS6090S020W00 CAJMERS6090P125W00 1.2 mm
1.0 CAJMERS6100S015W00 CAJMERS6100S020W00 CAJMERS6100P125W00 3.2 19 145 1.5
1.2 CAJMERS6120S015W00 CAJMERS6120S020W00 CAJMERS6120P125W00 100%CO2
9-12 3.8 20 165 1.8
1.32 CAJMERS6132S015W00 CAJMERS6132S020W00 Short Circuit Transfer
5.1 21 200 2.5
1.4 CAJMERS6140S015W00 CAJMERS6140S020W00 8.9 27 285 4.2
90%Ar/10%CO2
1.6 CAJMERS6160S015W00 CAJMERS6160S020W00 9-12 12.1 30 335 5.7
Spray Transfer
Diameter 250 kg 300 kg 350 kg 400 kg 12.7 30 340 6
(mm) Drum Drum Drum Drum 1.32 mm
7.6 30 300 4.8
0.9 CAJMERS6090P250W00 CAJMERS6090P300W00 100%CO2
9-12 8.1 30 320 5.2
Short Circuit Transfer
1.0 CAJMERS6100P250W00 CAJMERS6100P300W00 12.3 32 430 7.8
1.2 CAJMERS6120P250W00 CAJMERS6120P300W00 CAJMERS6120P400W00 1.6 mm
1.32 CAJMERS6132P300W00 5.3 25 325 4.8
1.4 CAJMERS6140P300W00 CAJMERS6140P350W00 CAJMERS6140P400W00 100%CO2
12-25 6 27 350 5.4
1.6 CAJMERS6160P350W00 Spray Transfer
7.4 28 430 6.7

78 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 79


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT S-G MERIT S-G


® ®

(AWS ER70S-G)
Mild Steel • AWS ER70S-G

Key Features Conformances


GMAW solid wire for mild steel ISO 14341-A: G 42 3 C1 Z3SiTi
Use with CO2 as shielding gas, for high ASME SFA-5.18 AWS A5.18: ER70S-G
current GMAW welding GB/T 8110: ER50-G
Titanium added to wire chemistry to refine JIS Z3312: YGW11
the grain size, and help to decrease spatter

Welding Positions
Typical Applications All positions MECHANICAL PROPERTIES
Heavy Machinery, Automotive, Structural Steel, Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas
Pipeline, Boiler and Pressure Vessel, Robotic (MPa) (MPa) (%) (J) @ -30°C
Welding System AWS ER70S-G Requirements As-welded - 400 min. 480 min. 22 min. -
MERIT® S-G As-welded 100%CO2 480 570 29 73

CHEMICAL COMPOSITION

Wire %C %Mn %Si %S %P %Ti

AWS ER70S-G Requirements - - - - - -


MERIT® S-G 0.077 1.45 0.68 0.013 0.017 0.17

DIAMETERS / PACKAGING
Diameter 15 kg 20 kg 250 kg
mm Plastic Spool Plastic Spool Drum
0.8 CAJMERSG080S015W00
0.9 CAJMERSG090S015W00 CAJMERSG090P250W00
1.0 CAJMERSG100S015W00 CAJMERSG100P250W00 TYPICAL OPERATING PROCEDURES
1.2 CAJMERSG120S015W00 CAJMERSG120S020W00 CAJMERSG120P250W00
1.4 CAJMERSG140S015W00 CAJMERSG140S020W00 Diameter Approx. Current
Wire
1.6 CAJMERSG160S015W00 (mm) (amps)

Diameter 350 kg 400 kg 0.8 50-180


300 kg Drum 0.9 60-200
mm Drum Drum
1.0 70-220
1.2 CAJMERSG120P300W00 CAJMERSG120P350W00 CAJMERSG120P400W00 MERIT® S-G
1.2 80-350
1.4 CAJMERSG140P350W00 CAJMERSG140P400W00 1.4 120-420
1.6 CAJMERSG160P350W00 1.6 180-550

80 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 81


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT JM -80 MERIT JM -80


® ™ ® ™

(AWS ER80S-G)
Low Alloy • AWS ER80S-G

Key Features Conformances


Use with 5-25%CO2 / Ar mixed shielding gas ASME SFA-5.28 AWS A5.28: ER80S-G
For welding of 550MPa tensile grade high
strength low alloy steel MECHANICAL PROPERTIES
Yield Tensile
Wire Condition Shielding Gas Strength Strength Elongation CVN Impact Value
Welding Positions (MPa) (MPa) (%) J °C
All positions
AWS ER80S-G Requirements - - - 550 min. - - -
Typical Applications
MERIT JM -80
® ™
As-welded 80%Ar+20%CO2 500 600 25 81 -30
Steel Structure, Heavy Fabrication, Pressure
Vessel Applications

CHEMICAL COMPOSITION
Wire %C %Mn %Si %S %P
AWS ER80S-G Requirements - - - - -
MERIT® JM™-80 0.081 1.56 0.67 0.008 0.018
Wire %Cu %Ni %Cr %Mo
AWS ER80S-G Requirements - - 0.30 min. -
MERIT JM -80
® ™
0.11 0.011 0.33 0.008

TYPICAL OPERATING PROCEDURES


Diameter, Shielding Gas, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Transfer Mode (mm) (m/min) (volts) (amps) (kg/hr)
1.0 mm
2.5 18 80 0.7
Short Circuit Transfer
9-12 3.8 19 120 1.1
75% Ar/25% CO2
6.4 22 175 1.8
9.5 23 195 2.7
Spray Transfer
9-12 12.7 29 230 3.6
90% Ar/10% CO2
15.2 30 275 4.4
1.2 mm
3.2 19 145 1.5
DIAMETERS / PACKAGING Short Circuit Transfer
12-19 3.8 20 165 1.8
75% Ar/25% CO2
Diameter 15 kg 20 kg 5.1 21 200 2.4
(mm) Plastic Spool Plastic Spool 8.9 27 285 4.2
Spray Transfer
12-19 12.1 30 335 5.7
0.9 CAJJM800090S015W00 95% Ar/5% CO2
12.7 30 340 6
1.0 CAJJM800100S015W00 1.4 mm
1.2 CAJJM800120S015W00 CAJMER80120S020W00 5.3 25 325 4.8
1.4 CAJJM800140S015W00 Spray Transfer
12-25 6 27 350 5.4
1.6 CAJJM800160S015W00 95% Ar/5% CO2
7.4 28 430 6.7

82 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 83


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT JM -Ni1 MERIT JM -Ni1


® ™ ® ™

(AWS ER80S-Ni1)
Low Alloy • AWS ER80S-Ni1

Key Features Conformances


Solid wire for welding fine grained, low alloy ISO 14341-A: G 46 5 M21 3Ni1
nickel steels, high strength steels such as ASME SFA-5.28 AWS A5.28: ER80S-Ni1
Q345E/S355 steels, weathering steels AWS D1.5: 2002 Bridge Welding Code
Excellent impact toughness at -60°C MECHANICAL PROPERTIES
Yield Tensile
Wire Condition Shielding Gas Strength Strength Elongation CVN Impact Value
(MPa) (MPa) (%) (J) @ -45°C
Welding Positions AWS ER80S-Ni1 Requirements As-welded - 470 min. 550 min. 24 min. 27 min.

Typical Applications All positions MERIT® JM™-Ni1 As-welded 80%Ar+20%CO2 500 580 30 110

Offshore, Power Generation, Pipeline, Process


Piping, Structural Steel, Automotive, Heavy
Fabrication, Weathering Steels

CHEMICAL COMPOSITION

Wire %C %Mn %Si %S %P %Ni

AWS ER80S-Ni1 Requirements 0.12 max. 1.25 max. 0.40~0.80 0.025 max. 0.025 max. 0.80~1.10
MERIT® JM™-Ni1 0.1 1.15 0.59 0.003 0.009 1.08

TYPICAL OPERATING PROCEDURES


Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas (mm) (m/min) (volts) (amps) (kg/hr)
1.0 mm, DC+
2.5 17 80 0.7
Short Circuit Transfer
9-12 3.8 18 120 1.1
75% Ar/25% CO2
6.4 22 175 1.8
DIAMETERS / PACKAGING 9.5 23 195 2.7
Spray Transfer
Diameter 15 kg 250 kg 12-19 12.7 29 230 3.6
95% Ar/5% CO2
(mm) Plastic Spool Drum 15.2 30 275 4.4
1.2 mm, DC+
0.8 CAJJMNI1080S015W00 3.2 19 145 1.5
0.9 CAJJMNI1090S015W00 Short Circuit Transfer
12-19 3.8 20 165 1.8
1.0 CAJJMNI1100S015W00 CAJJMNI1100P250W00 75% Ar/25% CO2
5.1 21 200 2.4
1.2 CAJJMNI1120S015W00 CAJJMNI1120P250W00 8.9 27 285 4.2
1.4 CAJJMNI1140S015W00 CAJJMNI1140P250W00 Spray Transfer
12-19 12.1 30 335 5.7
95% Ar/5% CO2
1.6 CAJJMNI1160S015W00 CAJJMNI1160P250W00 12.7 30 340 6

84 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 85


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT JM -90 (JM -80D2) MERIT JM -90 (JM -80D2)


® ™ ™ ® ™ ™

(AWS ER80S-D2, ER90S-D2, ER80S-G, ER90S-G)


Low Alloy • AWS ER80S-D2, ER90S-D2, ER80S-G, ER90S-G

Key Features Conformances


Use with 5-25%CO2 / Ar mixed shielding gas ASME SFA-5.28 AWS A5.28: ER80S-D2, ER90S-D2,
For welding of 550-620MPa tensile grade ER80S-G, ER90S-G
high strength low alloy steel MECHANICAL PROPERTIES
Good impact values at -30°C Yield Tensile
Elongation CVN Impact Value
Wire Condition Shielding Gas Strength Strength
Welding Positions (MPa) (MPa) (%) J °C

All positions AWS ER90S-D2 Requirements As-welded - 540 min. 620 min. 17 min. 27 min. -30
MERIT® JM™-90 (JM™-80D2) As-welded 80%Ar+20%CO2 560 650 24 96 -30
Typical Applications
Heavy Fabrication, Pressure Vessel, Power
Generation Applications

CHEMICAL COMPOSITION
Wire %C %Mn %Si %S %P
AWS ER90S-D2 Requirements 0.07~0.12 1.60~2.10 0.50~0.80 0.025 max. 0.025 max.
MERIT® JM™-90 (JM™-80D2) 0.1 1.72 0.6 0.012 0.014
Wire %Cu %Ni %Cr %Mo
AWS ER90S-D2 Requirements 0.50 max. 0.15 max. - 0.40~0.60
MERIT JM -90 (JM -80D2)
® ™ ™
0.1 0.015 0.079 0.43

TYPICAL OPERATING PROCEDURES


Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas (mm) (m/min) (volts) (amps) (kg/hr)
1.0 mm, DC+
2.5 18 80 0.7
Short Circuit Transfer
9-12 3.8 19 120 1.1
75% Ar/25% CO2
6.4 22 175 1.8
9.5 23 195 2.7
Spray Transfer
9-12 12.7 29 230 3.6
90% Ar/10% CO2
15.2 30 275 4.4
1.2 mm, DC+
3.2 19 145 1.5
DIAMETERS / PACKAGING Short Circuit Transfer
12-19 3.8 20 165 1.8
75% Ar/25% CO2
Diameter 15 kg 5.1 21 200 2.4
(mm) Plastic Spool 8.9 27 285 4.2
Spray Transfer
12-19 12.1 30 335 5.7
0.9 CTJJM900090S015W01 95% Ar/5% CO2
12.7 30 340 6
1.0 CTJJM900100S015W01 1.4 mm, DC+
1.2 CTJJM900120S015W01 5.3 25 325 4.8
1.4 CTJJM900140S015W01 Spray Transfer
12-25 6 27 350 5.4
1.6 CTJJM900160S015W01 95% Ar/5% CO2
7.4 28 430 6.7

86 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 87


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT JM -100 MERIT JM -100


® ™ ® ™

(AWS ER100S-G)
Low Alloy • AWS ER100S-G

Key Features Conformances


Use with 5-25%CO2 / Ar mixed shielding gas ASME SFA-5.28 AWS A5.28: ER100S-G
MECHANICAL PROPERTIES
Capable of producing weld metal with
690MPa tensile strength Yield Tensile
Wire Condition Shielding Gas Strength Strength Elongation CVN Impact Value
(MPa) (MPa) (%) J °C

Welding Positions AWS ER100S-G Requirement - - - 690 min. - - -

All positions MERIT® JM™-100 As-welded 80%Ar+20%CO2 645 725 23 115 -20
Typical Applications
Special Vehicles Manufacturing, Heavy
Fabrication, Offshore Applications

CHEMICAL COMPOSITION
Wire %C %Mn %Si %S
AWS ER100S-G Requirement - - - -
MERIT JM -100
® ™
0.072 1.62 0.65 0.004
Wire %P %Ni %Cr %Mo
AWS ER100S-G Requirement - 0.50 min. - 0.20 min.
MERIT® JM™-100 0.013 0.87 0.036 0.43

TYPICAL OPERATING PROCEDURES


Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas (mm) (m/min) (volts) (amps) (kg/hr)
1.0 mm, DC+
2.5 18 80 0.7
Short Circuit Transfer
9-12 3.8 19 120 1.1
75% Ar/25% CO2
6.4 22 175 1.8
9.5 23 195 2.7
Spray Transfer
9-12 12.7 29 230 3.6
90% Ar/10% CO2
15.2 30 275 4.4
1.2 mm, DC+
3.2 19 145 1.5
DIAMETERS / PACKAGING Short Circuit Transfer
12-19 3.8 20 165 1.8
75% Ar/25% CO2
Diameter 15 kg 5.1 21 200 2.4
(mm) Plastic Spool 8.9 27 285 4.2
Spray Transfer
12-19 12.1 30 335 5.7
0.9 CTJJM100090S015W01 95% Ar/5% CO2
12.7 30 340 6
1.0 CTJJM100100S015W01 1.4 mm, DC+
1.2 CTJJM100120S015W01 5.3 25 325 4.8
1.4 CTJJM100140S015W01 Spray Transfer
12-25 6 27 350 5.4
1.6 CTJJM100160S015W01 95% Ar/5% CO2
7.4 28 430 6.7

88 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 89


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT JM -110 MERIT JM -110


® ™ ® ™

(AWS ER110S-G)
Low Alloy • AWS ER110S-G

Key Features Conformances


Use with 5-25%CO2 / Ar mixed shielding gas ASME SFA-5.28 AWS A5.28: ER110S-G
Capable of producing welds with 760MPa
tensile strength and high impact values at MECHANICAL PROPERTIES
-40°C Yield Tensile
Wire Condition Shielding Gas Strength Strength Elongation CVN Impact Value
Welding Positions (MPa) (MPa) (%) J °C

All positions AWS ER110S-G Requirement - - - 760 min. - - -


Typical Applications MERIT® JM™-110 As-welded 80%Ar+20%CO2 740 800 22 82 -40
Crane Manufacturing, Mining Machinery,
Offshore Applications

CHEMICAL COMPOSITION
Wire %C %Mn %Si %S %P
AWS ER110S-G Requirements - - - - -
MERIT JM -110
® ™
0.094 1.62 0.53 0.01 0.013
Wire %Cu %Ni %Cr %Mo
AWS ER110S-G Requirements - 0.50 min. - 0.20 min.
MERIT® JM™-110 0.1 1.57 0.29 0.34

TYPICAL OPERATING PROCEDURES


Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas (mm) (m/min) (volts) (amps) (kg/hr)
1.0 mm, DC+
2.5 18 80 0.7
Short Circuit Transfer
9-12 3.8 19 120 1.1
75% Ar/25% CO2
6.4 22 175 1.8
9.5 23 195 2.7
Spray Transfer
9-12 12.7 29 230 3.6
90% Ar/10% CO2
15.2 30 275 4.4
1.2 mm, DC+
3.2 19 145 1.5
DIAMETERS / PACKAGING Short Circuit Transfer
12-19 3.8 20 165 1.8
75% Ar/25% CO2
Diameter 15 kg 5.1 21 200 2.4
(mm) Plastic Spool 8.9 27 285 4.2
Spray Transfer
12-19 12.1 30 335 5.7
0.9 CTJJM110090S015W01 95% Ar/5% CO2
12.7 30 340 6
1.0 CTJJM110100S015W01 1.4 mm, DC+
1.2 CTJJM110120S015W01 5.3 25 325 4.8
1.4 CTJJM110140S015W01 Spray Transfer
12-25 6 27 350 5.4
1.6 CTJJM110160S015W01 95% Ar/5% CO2
7.4 28 430 6.7

90 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 91


MIG (GMAW) WIRE MIG (GMAW) WIRE

MERIT JM -120 MERIT JM -120


® ™ ® ™

(AWS ER120S-G)
Low Alloy • AWS ER120S-G

Key Features Conformances


Use with 5-25%CO2 / Ar mixed shielding gas ASME SFA-5.28 AWS A5.28: ER120S-G
Capable of producing welds with 830MPa MECHANICAL PROPERTIES
tensile strength Yield Tensile
Wire Condition Shielding Gas Strength Strength Elongation CVN Impact Value
(MPa) (MPa) (%) J °C
Welding Positions AWS ER120S-G Requirement - - - 830 min. - - -
All positions MERIT® JM™-120 As-welded 80%Ar+20%CO2 825 875 18 70 -40
Typical Applications
Crane Manufacturing, Offshore Applications

CHEMICAL COMPOSITION
Wire %C %Mn %Si %S
AWS ER120S-G Requirement - - - -
MERIT® JM™-120 0.086 1.67 0.6 0.01
Wire %P %Ni %Cr %Mo
AWS ER120S-G Requirement - 0.50 min. 0.30 min. 0.20 min.
MERIT JM -120
® ™
0.018 1.63 0.58 0.34

TYPICAL OPERATING PROCEDURES


Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas (mm) (m/min) (volts) (amps) (kg/hr)
1.0 mm, DC+
2.5 18 80 0.7
Short Circuit Transfer
9-12 3.8 19 120 1.1
75% Ar/25% CO2
6.4 22 175 1.8
9.5 23 195 2.7
Spray Transfer
9-12 12.7 29 230 3.6
90% Ar/10% CO2
15.2 30 275 4.4
1.2 mm, DC+
DIAMETERS / PACKAGING 3.2 19 145 1.5
Short Circuit Transfer
Diameter 5 kg 15 kg 12-19 3.8 20 165 1.8
75% Ar/25% CO2
(mm) Plastic Spool Plastic Spool 5.1 21 200 2.4
8.9 27 285 4.2
0.8 CTJMER120080S05W00 Spray Transfer
12-19 12.1 30 335 5.7
0.9 CTJMER120090S05W00 CTJJM120090S015W01 95% Ar/5% CO2
12.7 30 340 6
1.0 CTJJM120100S015W01 1.4 mm, DC+
1.2 CTJJM120120S015W01 5.3 25 325 4.8
1.4 CTJJM120140S015W01 Spray Transfer
12-25 6 27 350 5.4
95% Ar/5% CO2
1.6 CTJJM120160S015W01 7.4 28 430 6.7

92 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 93


MIG (GMAW) WIRE MIG (GMAW) WIRE

LNM 12
Low Alloy • AWS ER70S-A1
LNM 19
AWS ER80S-B2 • Low Alloy

Key Features Conformances Conformances Key Features


Solid wire for welding creep resistant AWS 5.28: ER70S-A1 AWS 5.28: ER80S-B2 Solid wire for welding creep and hydrogen
0.5%Mo steels and fine grained steels for ISO 14341-A: G 46 3 M 2Mo ISO 21952-A: G CrMo1Si resistant Cr-Mo steels (1,25Cr - 0,5Mo)
low temperature applications in the as Service temperature up to 550°C
welded condition with service temperatures
in range -30°C to +500°C
Welding Positions Welding Positions
All positions All positions Typical Applications
Typical Applications Steam Generating Powerplant
Pressure Vessels Hydrocrackers
Piping Coal Liquefication Plant
Shielding Gas Shielding Gas
M21 : Mixed gas Ar+ (>15-25%) CO2 M21 : Mixed gas Ar+ (>15-25%) CO2
C1: Active gas 100% CO2 C1: Active gas 100% CO2
M13: Mixed gas Ar+ (>5-25%) CO2

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
15 kg Spool B300 15 kg Spool B300
(mm) (mm)
0.8 580914 1.0 581089
1.0 581133 1.2 581065
1.2 580921

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Yield Tensile Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Elongation Impact ISO-V (J) Condition Shielding Gas
Condition Shielding Gas Strength Strength
(N/mm2) (N/mm2) (%) +20°C
(N/mm2) (N/mm2) (%) +20°C -20°C
Typical Values PWHT 700°C/hr M21 530 635 23 160
Typical Values As-welded M21 503 606 24 130 74

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %P %C %Mn %Si %P %S
Requirements Requirements
AWS ER70S-A1 0.12 1.30 0.30-0.70 0.025 AWS ER90S-B3 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.035
Typical Results 0.1 1.12 0.6 - Typical Results 0.1 1.0 0.5 - -
%S %Ni %Mo %Cu %Cr %Ni %Mo %Cu
Requirements Requirements
AWS ER70S-A1 0.025 0.20 0.40-0.65 0.35 AWS ER90S-B3 1.20-1.50 0.20 0.40-0.65 0.35
Typical Results - - 0.5 - Typical Results 1.2 - 0.5 -

94 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 95


MIG (GMAW) WIRE MIG (GMAW) WIRE

LNM 20 SuperArc AK-10


® ™

Low Alloy • AWS ER90S-B3 AWS ER100S-G • Low Alloy

Key Features Conformances Conformances Key Features


Solid wire for welding creep and hydrogen AWS 5.28: ER90S-B3 AWS A5.28/A5.28M: ER100S-G Capable of producing welds with 690 MPa
resistant Cr-Mo steels (2,25Cr - 1Mo) ISO 21952-A: G-CrMo2Si ASME SFA-5.28: ER100S-G (100 ksi) tensile strength
Service temperature up to 600°C Suitable for use where consumables with
less than 1% Ni are required

Welding Positions Welding Positions Batch Managed Inventory


All positions All positions
Superior feeding and arc stability
Typical Applications
Steam Generating Powerplant Typical Applications
Hydrocrackers NACE applications
Coal Liquefication Plant Shielding Gas Shielding Gas Oil tools
M21 : Mixed gas Ar+ (>15-25%) CO2 Mixed Shielding Gas Riser systems
C1: Active gas 100% CO2 100% CO2
M13: Mixed gas Ar+ >0-3% CO2 High-strength pipe

DIAMETERS / PACKAGING
Diameter
15 kg Steel Spool 227 kg Accu-Trak Drum
(mm)
0.9 ED034894 ED034896
DIAMETERS / PACKAGING 1.1 ED034895 ED034897
Diameter
(mm)
15 kg Spool B300 MECHANICAL PROPERTIES
1.0 581164 Yield Strength(1) Tensile Strength Elongation Charpy V-Notch (J) Charpy V-Notch (J)
1.2 581157 MPa (ksi) MPa (ksi) (%) -40°C -51°C
Requirements
AWS A5.28: ER100S-G Not Specified 690 (100) min. Not Specified Not Specified Not Specified
MECHANICAL PROPERTIES As-Welded with 90%Ar/10%CO2
Yield Strength Tensile Strength Elongation Impact ISO-V (J) Typical Results
Condition Shielding Gas 709 (103) 802 (116) 21 86 (64) 85 (63)
As-Welded with 90%Ar/10%CO2
(N/mm ) 2
(N/mm )2
(%) +20°C
Stress Relieved 1 hr. @ 621°C
Typical Values PWHT 690°C/hr M21 560 680 20 100 627 (91) 723 (105) 25 113 (83) 100 (73)
with 90%Ar/10%CO2
Measured with a 0.2% offset.
(1)

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %P %S %C %Mn %Si %Ni %Mo %Cr
Requirements Requirements
AWS ER90S-B3 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.025 AWS A5.28: ER100S-G - - - (A) (A) (A)
Typical Results 0.08 0.9 0.6 - - Typical Results 0.10 1.55 0.57 0.88 0.47 0.28
%Cr %Ni %Mo %Cu %S %P %V %Al %Cu
Requirements Requirements
AWS ER90S-B3 2.30-2.70 0.20 0.90-1.20 0.35 AWS A5.28: ER100S-G - - - - -
Typical Results 2.5 - 1.0 - Typical Results < 0.005 0.01 < 0.003 0.003 0.12
(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo.

96 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 97


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -308 PRIMALLOY JMS -308


® ™ ® ™

(AWS ER308)
Stainless Steel • AWS ER308

Key Features Conformances


Stainless steel solid MIG wire ASME SFA-5.9 AWS A5.9: ER308
Use with Ar+0.50-5%CO2 or Ar+0.5-3%CO2
mixed shielding gas
MECHANICAL PROPERTIES
Designed for the welding of 18%Cr-8%Ni and Yield Strength Tensile Strength Elongation
similar alloy composition stainless steels. (Such Wire Shielding Gas
Welding Positions (MPa) (MPa) (%)
as ASTM 304, 304N, 301, 302, 305, 308)
All positions AWS ER308 Requirements - Not Specified 550 min. 35 min.
PRIMALLOY® JMS™-308 95%Ar+5%CO2 450 620 39

Typical Applications
Petrochemical Equipment, Automobile Exhaust CHEMICAL COMPOSITION
System, Power Generation Construction, Food
Wire %C %Mn %Si %P %S
and Beverage Equipment, Shipping Offshore
AWS ER308 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY JMS -308
® ™
0.027 1.85 0.49 0.012 0.005
Wire %Cr %Mo %Ni %Cu
AWS ER308 Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
PRIMALLOY® JMS™-308 19.9 0.014 10.3 0.007

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-230
10.2 27-28 270-300
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350
DIAMETERS / PACKAGING Pulse Mode
Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLMI308080S125W00 EMLMI308080S015W00
0.9 EMLMI308090S125W00 EMLMI308090S015W00 2.5 18.5 100 1.3
1.0 EMLMI308100S125W00 EMLMI308100S015W00 6.4 21 220 3.3
98% Ar/2% CO2
1.2 EMLMI308120S125W00 EMLMI308120S015W00 8.9 26 280 4.7
1.6 EMLMI308160S125W00 EMLMI308160S015W00 11.4 28 310-340 5.9

98 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 99


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -308L PRIMALLOY JMS -308L


® ™ ® ™

(AWS ER308L)
Stainless Steel • AWS ER308L

Key Features Conformances


JMS-308L has lower carbon content than JMS-308 ASME SFA-5.9 AWS A5.9: ER308L
Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2
mixture shielding gas MECHANICAL PROPERTIES
Designed for the welding of ASTM 304L, Yield Strength Tensile Strength Elongation
Wire Shielding Gas
308L, 304LN stainless steel (MPa) (MPa) (%)
Welding Positions
AWS ER308L Requirements - Not Specified 520 min. 35 min.
All positions
PRIMALLOY JMS -308L
® ™
95%Ar+5%CO2 455 640 36.5

Typical Applications
Petrochemical Equipment, Automobile Exhaust
System, Power Generation Construction,
CHEMICAL COMPOSITION
Food and Beverage Equipment, Shipping and
Offshore Wire %C %Mn %Si %P %S
AWS ER308L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY® JMS™-308L 0.02 1.85 0.48 0.011 0.005
Wire %Cr %Ni %Mo %Cu
AWS ER308L Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
PRIMALLOY JMS -308L
® ™
19.94 0.015 10.1 0.008

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-230
10.2 27-28 270-300
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350
DIAMETERS / PACKAGING Pulse Mode
Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLM308L080S125W00 EMLM308L080S015W00
0.9 EMLM308L090S125W00 EMLM308L090S015W00 2.5 18.5 100 1.3
1.0 EMLM308L100S125W00 EMLM308L100S015W00 6.4 21 220 3.3
98% Ar/2% CO2
1.2 EMLM308L120S125W00 EMLM308L120S015W00 8.9 26 280 4.7
1.6 EMLM308L160S125W00 EMLM308L160S015W00 11.4 28 310-340 5.9

100 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 101


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -308LSi PRIMALLOY JMS -308LSi


® ™ ® ™

(AWS ER308LSi)
Stainless Steel • AWS ER308LSi

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER308LSi
mixture shielding gas
MECHANICAL PROPERTIES
JMS-308LSi has higher silicon content than
JMS-308L for better wetting Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%)
Designed for the welding for ASTM 304L, Welding Positions AWS ER308LSi Requirements - Not Specified 520 min. 35 min.
308L, 304LN stainless steel
All positions PRIMALLOY® JMS™-308LSi 95%Ar+5%CO2 445 610 41.5

Typical Applications
Petrochemical Equipment, Automobile Exhaust CHEMICAL COMPOSITION
System, Power Generation Construction,
Food and Beverage Equipment, Shipping and Wire %C %Mn %Si %P %S
Offshore AWS ER308LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. 0.03 max.
PRIMALLOY® JMS™-308LSi 0.024 1.81 0.78 0.012 0.008
Wire %Cr %Mo %Ni %Cu
AWS ER308LSi Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
PRIMALLOY JMS -308LSi
® ™
19.8 0.016 10.22 0.008

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-230
10.2 27-28 270-300
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350
DIAMETERS / PACKAGING Pulse Mode
Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLM38LS080S125W00 EMLM38LS080S015W00
0.9 EMLM38LS090S125W00 EMLM38LS090S015W00 2.5 18.5 100 1.3
1.0 EMLM38LS100S125W00 EMLM38LS100S015W00 6.4 21 220 3.3
98% Ar/2% CO2
1.2 EMLM38LS120S125W00 EMLM38LS120S015W00 8.9 26 280 4.7
1.6 EMLM38LS160S125W00 EMLM38LS160S015W00 11.4 28 310-340 5.9

102 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 103


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -309 PRIMALLOY JMS -309


® ™ ® ™

(AWS ER309)
Stainless Steel • AWS ER309

Key Features Conformances


Stainless steel solid MIG wire ASME SFA-5.9 AWS A5.9: ER309
Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2
mixture shielding gas MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation
Designed for the welding of 24%Cr-13%Ni Wire Shielding Gas
(MPa) (MPa) (%)
stainless steel and similar alloy composition
Welding Positions
stainless steels (such as ASTM 304, 304N, AWS ER309 Requirements - Not Specified 550 min. 30 min.
305, 308, 309) All positions PRIMALLOY JMS -309
® ™
95%Ar+5%CO2 465 630 38
Designed for the welding of dissimilar steels
such as ASTM 304 to carbon steels

CHEMICAL COMPOSITION
Typical Applications Wire %C %Mn %Si %P %S
Petrochemical Equipment, Pressure Vessel, AWS ER309 Requirements 0.12 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
Power Generation Construction, Food and PRIMALLOY JMS -309
® ™
0.027 2.28 0.53 0.013 0.007
Beverage Equipment
Wire %Cr %Mo %Ni %Cu
AWS ER309 Requirements 23.0~25.0 0.75 max. 12.0~14.0 0.75 max.
PRIMALLOY® JMS™-309 23.62 0.026 13.75 0.007

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-210
10.2 27-28 290-310
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350
DIAMETERS / PACKAGING Pulse Mode
Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLMI309080S125W00 EMLMI309080S015W00
0.9 EMLMI309090S125W00 EMLMI309090S015W00 2.5 18.5 100 1.4
1.0 EMLMI309100S125W00 EMLMI309100S015W00 6.4 21 220 3.4
98% Ar/2% CO2
1.2 EMLMI309120S125W00 EMLMI309120S015W00 8.9 26 280 4.9
1.6 EMLMI309160S125W00 EMLMI309160S015W00 11.4 28 310-340 6.1

104 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 105


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -309L PRIMALLOY JMS -309L


® ™ ® ™

(AWS ER309L)
Stainless Steel • AWS ER309L

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER309L
mixture shielding gas
JMS-309L has lower carbon content than MECHANICAL PROPERTIES
JMS-309 for better wetting Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%)
Designed for the welding of ASTM 309S Welding Positions
stainless steel AWS ER309L Requirements - Not Specified 520 min. 30 min.
All positions
Designed for the welding of dissimilar steels PRIMALLOY JMS -309L
® ™
95%Ar+5%CO2 435 650 39.5
such as ASTM 304 to carbon steels

CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
Typical Applications AWS ER309L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
Petrochemical Equipment, Pressure Vessel, PRIMALLOY JMS -309L
® ™
0.011 2.31 0.59 0.014 0.008
Power Generation Construction, Food and Wire %Cr %Mo %Ni %Cu
Beverage Equipment
AWS ER309L Requirements 23.0~25.0 0.75 max. 12.0~14.0 0.75 max.
PRIMALLOY® JMS™-309L 23.32 0.026 13.96 0.008

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-210
10.2 27-28 290-310
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350
DIAMETERS / PACKAGING Pulse Mode
Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLM309L080S125W00 EMLM309L080S015W00
0.9 EMLM309L090S125W00 EMLM309L090S015W00 2.5 18.5 100 1.4
1.0 EMLM309L100S125W00 EMLM309L100S015W00 6.4 21 220 3.4
98% Ar/2% CO2
1.2 EMLM309L120S125W00 EMLM309L120S015W00 8.9 26 280 4.9
1.6 EMLM309L160S125W00 EMLM309L160S015W00 11.4 28 310-340 6.1

106 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 107


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -309LSi PRIMALLOY JMS -309LSi


® ™ ® ™

(AWS ER309LSi)
Stainless Steel • AWS ER309LSi

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER309LSi
mixture shielding gas
JMS™-309LSi has higher silicon content than MECHANICAL PROPERTIES
JMS -309L for better wetting

Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%)
Designed for the welding of ASTM 309S Welding Positions
stainless steel AWS ER309LSi Requirements - Not Specified 520 min. 30 min.
All positions
Designed for welding of dissimilar steels PRIMALLOY JMS -309LSi
® ™
95%Ar+5%CO2 430 600 43
such as ASTM 304 to carbon steels

CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
Typical Applications AWS ER309LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. 0.03 max.
Petrochemical Equipment, Pressure Vessel, PRIMALLOY JMS -309LSi
® ™
0.011 1.75 0.86 0.014 0.008
Power Generation Construction, Food and Wire %Cr %Mo %Ni %Cu
Beverage Equipment
AWS ER309LSi Requirements 23.0~25.0 0.75 max. 12.0~14.0 0.75 max.
PRIMALLOY® JMS™-309LSi 23.07 0.017 13.5 0.009

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-210
10.2 27-28 290-310
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350
DIAMETERS / PACKAGING Pulse Mode
Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLM39LS080S125W00 EMLM39LS080S015W00
0.9 EMLM39LS090S125W00 EMLM39LS090S015W00 2.5 18.5 100 1.4
1.0 EMLM39LS100S125W00 EMLM39LS100S015W00 6.4 21 220 3.4
98% Ar/2% CO2
1.2 EMLM39LS120S125W00 EMLM39LS120S015W00 8.9 26 280 4.9
1.6 EMLM39LS160S125W00 EMLM39LS160S015W00 11.4 28 310-340 6.1

108 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 109


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -310 PRIMALLOY JMS -310


® ™ ® ™

(AWS ER310)
Stainless Steel • AWS ER310

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER310
mixture shielding gas
Designed for the welding of 25%Cr-20%Ni
and heat resistant stainless steels with
similar alloy composition
Welding Positions
High resistance to oxidation and corrosion at
application temperatures up to 1150°C All positions
CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
AWS ER310 Requirements 0.08~0.15 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY JMS -310
® ™
0.09 1.45 0.5 0.016 0.005
Typical Applications
Wire %Cr %Mo %Ni %Cu
Petrochemical Equipment, Thermal Pipe,
Pressure Vessel, Power Generation Construction AWS ER310 Requirements 25.0~28.0 0.75 max. 20.0~22.5 0.75 max.
PRIMALLOY® JMS™-310 25.5 0.05 20.78 0.007

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
DIAMETERS / PACKAGING
1.2 mm, DC+
Diameter 12.5 kg Plastic Spool 15 kg Plastic Spool 2.5 14-15 80-90
(mm) + Carton Box + Carton Box 3.8 15-16 120-130
Short Circuit Transfer
0.8 EMLM310I080S125W00 EMLM310I080S015W00 5.1 17-19 160-170
98% Ar/2% CO2
0.9 EMLM310I090S125W00 EMLM310I090S015W00 6.4 19-21 180-190
1.0 EMLM310I100S125W00 EMLM310I100S015W00 7.6 22-24 200-230
1.2 EMLM310I120S125W00 EMLM310I120S015W00 Globular Transfer
8.9 25-26 230-240
1.6 EMLM310I160S125W00 EMLM310I160S015W00 98% Ar/2% CO2
10.2 27-28 270-300
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350

Pulse Mode
Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
MECHANICAL PROPERTIES Shielding Gas (m/min) (volts) (amps) (kg/hr)
1.2 mm
Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%) 2.5 18.5 100 1.4
6.4 21 220 3.4
AWS ER310 Requirements - Not Specified 550 min. 30 min. 98% Ar/2% CO2
8.9 26 280 4.9
PRIMALLOY® JMS™-310 95%Ar+5%CO2 400 580 35.5 11.4 28 310-340 6.1

110 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 111


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -316 PRIMALLOY JMS -316


® ™ ® ™

(AWS ER316)
Stainless Steel • AWS ER316

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER316
mixture shielding gas
Designed for the welding of 19%Cr-13%Ni-
2%Mo base metal and stainless steels with
similar alloy composition
Welding Positions
All positions

CHEMICAL COMPOSITION
Typical Applications Wire %C %Mn %Si %P
AWS ER316 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max.
Petrochemical Equipment, Pressure Vessel,
Power Generation Construction, Food and PRIMALLOY® JMS™-316 0.05 1.78 0.36 0.015
Beverage Equipment, Shipping and Offshore Wire %S %Cr %Mo %Ni
AWS ER316 Requirements 0.03 max. 18.0~20.0 2.0~3.0 11.0~14.0
PRIMALLOY® JMS™-316 0.01 19.6 2.25 12.5

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
DIAMETERS / PACKAGING 1.2 mm, DC+
Diameter 12.5 kg Plastic Spool 15 kg Plastic Spool 2.5 14-15 80-90
(mm) + Carton Box + Carton Box 3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
0.8 EMLMI316080S125W00 EMLMI316080S015W00 98% Ar/2% CO2
6.4 19-21 180-190
0.9 EMLMI316090S125W00 EMLMI316090S015W00 7.6 22-24 200-230
1.0 EMLMI316100S125W00 EMLMI316100S015W00
1.2 EMLMI316120S125W00 EMLMI316120S015W00 Globular Transfer
8.9 25-26 230-240
1.6 EMLMI316160S125W00 EMLMI316160S015W00 98% Ar/2% CO2
10.2 27-28 270-300
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350

Pulse Mode
Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
MECHANICAL PROPERTIES Shielding Gas (m/min) (volts) (amps) (kg/hr)
1.2 mm
Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%) 2.5 18.5 100 1.4
6.4 21 220 3.4
AWS ER316 Requirements - Not Specified 520 min. 30 min. 98% Ar/2% CO2
8.9 26 280 4.9
PRIMALLOY® JMS™-316 95%Ar+5%CO2 - 580 38 11.4 28 310-340 6.1

112 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 113


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -316L PRIMALLOY JMS -316L


® ™ ® ™

(AWS ER316L)
Stainless Steel • AWS ER316L

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER316L
mixture shielding gas MECHANICAL PROPERTIES
JMS-316L has lower carbon content than Yield Strength Tensile Strength Elongation
Wire Shielding Gas
JMS-316 (MPa) (MPa) (%)
Designed for the welding of 19%Cr-13%Ni- Welding Positions
AWS ER316L Requirements - Not Specified 490 min. 30 min.
2%Mo base metal and stainless steels with PRIMALLOY® JMS™-316L 95%Ar+5%CO2 458 585 45.5
similar alloy composition (Such as ASTM All positions
316L, 316LN)

CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
Typical Applications AWS ER316L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
Petrochemical Equipment, Pressure Vessel, PRIMALLOY® JMS™-316L 0.028 2.12 0.54 0.019 0.009
Power Generation Construction, Food and Wire %Cr %Mo %Ni %Cu
Beverage Equipment, Shipbuilding and Offshore
AWS ER316L Requirements 18.0~20.0 2.0~3.0 11.0~14.0 0.75 max.
PRIMALLOY® JMS™-316L 18.9 2.16 12.0 0.025

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-230
Globular Transfer
8.9 25-26 230-240
98% Ar/2% CO2
10.2 27-28 270-300
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350

DIAMETERS / PACKAGING Pulse Mode


Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLM316L080S125W00 EMLM316L080S015W00
0.9 EMLM316L090S125W00 EMLM316L090S015W00 2.5 18.5 100 1.4
1.0 EMLM316L100S125W00 EMLM316L100S015W00 6.4 21 220 3.4
98% Ar/2% CO2
1.2 EMLM316L120S125W00 EMLM316L120S015W00 8.9 26 280 4.9
1.6 EMLM316L160S125W00 EMLM316L160S015W00 11.4 28 310-340 6.1

114 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 115


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -316LSi PRIMALLOY JMS -316LSi


® ™ ® ™

(AWS ER316LSi)
Stainless Steel • AWS ER316LSi

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER316LSi
mixture shielding gas MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation
JMS™-316LSi has higher silicon content than Wire Shielding Gas
(MPa) (MPa) (%)
JMS™-316L for better wetting
AWS ER316LSi Requirements - Not Specified 490 min. 30 min.
Designed for the welding of 19%Cr-13%Ni- Welding Positions
2%Mo base metal and stainless steels with PRIMALLOY® JMS™-316LSi 95%Ar+5%CO2 415 575 40
similar alloy composition All positions

CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
Typical Applications AWS ER316LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. 0.03 max.
Petrochemical Equipment, Thermal Pipe, PRIMALLOY JMS -316LSi
® ™
0.028 2.05 0.83 0.018 0.007
Pressure Vessel, Power Generation Construction Wire %Cr %Mo %Ni %Cu
AWS ER316LSi Requirements 18.0~20.0 2.0~3.0 11.0~14.0 0.75 max.
PRIMALLOY® JMS™-316LSi 18.6 2.17 12.9 0.018

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-230
Globular Transfer
8.9 25-26 230-240
98% Ar/2% CO2
10.2 27-28 270-300
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350

DIAMETERS / PACKAGING Pulse Mode


Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLM36LS080S125W00 EMLM36LS080S015W00
0.9 EMLM36LS090S125W00 EMLM36LS090S015W00 2.5 18.5 100 1.4
1.0 EMLM36LS100S125W00 EMLM36LS100S015W00 6.4 21 220 3.4
98% Ar/2% CO2
1.2 EMLM36LS120S125W00 EMLM36LS120S015W00 8.9 26 280 4.9
1.6 EMLM36LS160S125W00 EMLM36LS160S015W00 11.4 28 310-340 6.1

116 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 117


MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -347 PRIMALLOY JMS -347


® ™ ® ™

(AWS ER347)
Stainless Steel • AWS ER347

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER347
mixture shielding gas
Higher resistance to intergranular corrosion MECHANICAL PROPERTIES
and better high temperature strength than Yield Strength Tensile Strength Elongation
Wire Shielding Gas
ER308 as the added stabilized element Welding Positions (MPa) (MPa) (%)
Titanium
All positions AWS ER347 Requirements - Not Specified 520 min. 30 min.
Designed for the welding on 20%Cr-10%Ni PRIMALLOY® JMS™-347 95%Ar+5%CO2 - 620 41
stainless steel and similar composition
stabilized with Niobium or Titanium

CHEMICAL COMPOSITION
Wire %C %Mn %Si %P %S
AWS ER347 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
Typical Applications
PRIMALLOY® JMS™-347 0.04 1.61 0.41 0.018 0.009
Designed to weld on AISI 347, 321, 304L
Wire %Ni %Cr %Mo %Nb
stainless steels
AWS ER347 Requirements 9.0~11.0 19.0~21.5 0.75 max. 10*C~1.0
PRIMALLOY JMS -347
® ™
9.9 20.4 0.065 0.55

TYPICAL OPERATING PROCEDURES


CV Mode: DCEP (DC+)
Diameter, Polarity Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.2 mm, DC+
2.5 14-15 80-90
3.8 15-16 120-130
Short Circuit Transfer
5.1 17-19 160-170
98% Ar/2% CO2
6.4 19-21 180-190
7.6 22-24 200-230
Globular Transfer
8.9 25-26 230-240
98% Ar/2% CO2
10.2 27-28 270-300
Spray Transfer
11.4 27.5-28.5 310-330
98% Ar/2% CO2
12.7 28-29 340-350

DIAMETERS / PACKAGING Pulse Mode


Diameter Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
12.5 kg Plastic Spool 15 kg Plastic Spool Shielding Gas (volts) (amps)
(m/min) (kg/hr)
(mm) + Carton Box + Carton Box
1.2 mm
0.8 EMLMI347080S125W00 EMLMI347080S015W00
0.9 EMLMI347090S125W00 EMLMI347090S015W00 2.5 18.5 100 1.4
1.0 EMLMI347100S125W00 EMLMI347100S015W00 6.4 21 220 3.4
98% Ar/2% CO2
1.2 EMLMI347120S125W00 EMLMI347120S015W00 8.9 26 280 4.9
1.6 EMLMI347160S125W00 EMLMI347160S015W00 11.4 28 310-340 6.1

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MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -430 PRIMALLOY JMS -430


® ™ ® ™

(AWS ER430)
Stainless Steel • AWS ER430

Key Features Conformances


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER430
mixture shielding gas
Designed for the welding of 17%Cr content MECHANICAL PROPERTIES
Approvals
stainless steels such as type 430 and type Yield Strength Tensile Strength Elongation
ISO 9001 Quality Management System Wire Shielding Gas
CB-30 castings (MPa) (MPa) (%)
High corrosion resistance AWS ER430 Requirements - Not Specified 450 min. 20 min.
Excellent weldability - Stable arc, low Welding Positions PRIMALLOY® JMS™-430 95%Ar+5%CO2 - 535 28
spatter, good welding, puddle control brings All positions
outstanding bead appearance.
Superb feedability - Unique manufacturing CHEMICAL COMPOSITION
technology results in an even clean wire Wire %C %Mn %Si %P %S
surface, stable wire feeding and low contact AWS ER430 Requirements 0.10 max. 0.6 max. 0.5 max. 0.03 max. 0.03 max.
tip abrasion
PRIMALLOY JMS -430
® ™
0.032 0.31 0.36 0.02 0.004
Wire %Cr %Mo %Ni %Cu
AWS ER430 Requirements 15.5~17.0 0.75 max. 0.6 max. 0.75 max.
Typical Applications
PRIMALLOY JMS -430
® ™
16.24 0.033 0.15 0.06
Automotive exhaust system components' welding
17%Cr content stainless steels' welding such
as type 430 TYPICAL OPERATING PROCEDURES
CV Mode: DCEP (DC+)
Diameter, Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)
1.0 mm,
3.8 15 90
5.1 15.5 110
6.4 17 135
7.6 18 145
98% Ar/2% CO2 8.9 20 185
10.2 22 195
12.7 24 220
15.2 27 250
17.8 28.5 280
Pulse Mode
Diameter, Wire Feed Speed Trim Voltage Approx. Current Melt-Off Rate
Shielding Gas (m/min) (volts) (amps) (kg/hr)
1.0 mm
3.8 1.05 18.5 85 1.3
5.1 1.03 19.5 110 1.8
DIAMETERS / PACKAGING 6.4 1.03 20.5 130 2.2
Diameter 15 kg Plastic Spool 7.6 1.03 21.5 155 2.6
225 kg Drum 98% Ar/2% CO2 8.9 1.03 22 165 3.1
(mm) + Carton Box
10.2 1.03 22.5 190 3.5
0.9 EMLMI430090S015W00 EMLMI430090P225W00 12.7 1.03 25 220 4.5
1.0 EMLMI430100S015W00 15.2 1.03 26.5 260 5.3
1.2 EMLMI430120S015W00 EMLMI430120P225W00 17.8 1.03 28 290 6.2

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MIG (GMAW) WIRE MIG (GMAW) WIRE

PRIMALLOY JMS -307Si PRIMALLOY JMS -321


® ™ ® ™

Stainless Steel • AWS ER307 AWS ER321 • Stainless Steel

Key Features Conformances Conformances Key Features


Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2 ASME SFA-5.9 AWS A5.9: ER307 (Nearest) ASME SFA-5.9 AWS A5.9: ER321 Use with Ar+0.5-5%CO2 or Ar+0.5-3%O2
mixture shielding gas ISO 14343-A: G 18 8 Mn mixture shielding gas
18%Cr-8%Ni-7%Mn type, non-magnetic, full Designed for the welding of 19.5%Cr-9.5%Ni
austenitic stainless steel wire Welding Positions stainless steels such as type 321, 321H
Typical Applications
All positions Titanium added to reduce the intergranular
For dissimilar joints welding between C-Mn steels to C-Cr precipitation and increase the
Welding Positions stainless steels intergranular corrosion resistance
All positions For welding on non-magnetic steels
For welding on Mn hardening steels Typical Applications
For welding on steels with poor weldability Food and Beverage Industry
Automotive Exhaust System, Shipbuilding

DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter 12.5 kg Plastic Spool 15 kg Plastic Spool
(mm) + Carton Box + Carton Box Diameter 15 kg Plastic Spool
(mm) + Carton Box
0.8 EMLM37SI080S125W00 EMLM37SI080S015W00
0.9 EMLM37SI090S125W00 EMLM37SI090S015W00 1.0 EMLMI321100S015000
1.0 EMLM37SI100S125W00 EMLM37SI100S015W00 1.2 EMLMI321120S015000
1.2 EMLM37SI120S125W00 EMLM37SI120S015W00
1.6 EMLM37SI160S125W00 EMLM37SI160S015W00 MECHANICAL PROPERTIES
MECHANICAL PROPERTIES Yield Strength Tensile Strength Elongation
Wire Shielding Gas
(MPa) (MPa) (%)
Tensile Strength Elongation
Wire Shielding Gas AWS ER321 Requirements - Not Specified - -
(MPa) (%)
ISO:G 18 8 Mn Requirements - 500 min. 25 min. PRIMALLOY® JMS™-321 95%Ar+5%CO2 - 610 40

PRIMALLOY® JMS™-307Si 98%Ar+2%O2 615 39


CHEMICAL COMPOSITION
CHEMICAL COMPOSITION %C %Mn %Si %P %S
Wire %C %Mn %Si %P %S AWS ER321 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
ISO:G 18 8 Mn Requirements 0.20 max. 5.0~8.0 1.20 max. 0.03 max. 0.03 max. PRIMALLOY JMS -321
® ™
0.06 2.07 0.56 0.012 0.006
PRIMALLOY® JMS™-307Si 0.08 7.3 0.68 0.01 0.004 %Cr %Ni %Mo %Ti %Cu
Wire %Cr %Ni %Mo %Cu AWS ER321 Requirements 18.5~20.5 9.0~10.5 0.75 max. 9*C~1.0 0.75 max.
ISO:G 18 8 Mn Requirements 17.0~20.0 7.0~10.0 0.50 max. 0.50 max. PRIMALLOY JMS -321
® ™
19.38 9.33 0.05 0.83 0.13
PRIMALLOY® JMS™-307Si 19.1 9.68 0.03 0.007
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES CV Mode: DCEP (DC+)
Diameter, ESO Wire Feed Speed Voltage Approx. Current Melt-Off Rate Diameter, ESO Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas (m/min) (volts) (amps) (kg/hr) Shielding Gas (m/min) (volts) (amps) (kg/hr)
1.2 mm 1.2 mm
5.1 20.5-21.5 170-190 2.6 5.1 16.5-19 180-190 2.6
15-20mm 15-20 mm
7.6 24.5-25.5 230-260 3.8 7.6 24.5-25.5 220-250 3.8
98% Ar/2% CO2 97.5% Ar/2.5% CO2
10.2 29.30 290-310 5.3 10.2 26-28 290-310 5.3

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MIG (GMAW) WIRE MIG (GMAW) WIRE

LNM 4462
Stainless Steel • AWS ER2209
LNM Zeron 100X AWS ER2594 • Stainless Steel

Key Features Conformances Conformances Key Features


Solid wire for welding duplex stainless steels AWS 5.9: ER2209 AWS 5.9: ER2594 Solid wire for welding Zeron 100® and other
High resistance to general corrosion, pitting ISO 14343-A: G 22 9 3 N L ISO 14343-A: G 25 9 4 N L super duplex stainless steel grades
and stress corrosion conditions High resistance to pitting and crevice
corrosion in seawater
Welding Positions
Welding Positions
All positions
All positions
Typical Applications
Typical Applications
Offshore process piping, chemical and
petrochemical Offshore, Process piping, Desalination plant,
Shielding Gas Flue gas desulphurisation, Chemical and
Shielding Gas Petrochemical
M12: Mixed gas Ar+ >0.5-5% CO2 M12: Mixed gas Ar+ >0.5-5% CO2
M13: Mixed gas Ar+ >0.5-3% O2 M13: Mixed gas Ar+ >0.5-3% O2

DIAMETERS / PACKAGING
Diameter DIAMETERS / PACKAGING
15 kg Spool BS300
(mm) Diameter
12.5 kg Spool S300
0.8 582345 (mm)
0.9 582346 1.0 21501160
1.0 581980 1.2 595604
1.2 581997

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


0.2% Proof 0.2% Proof
Tensile Strength Elongation Impact ISO-V (J) Condition Shielding Gas Tensile Strength Elongation Impact ISO-V (J)
Condition Shielding Gas Strength Strength
(N/mm2) (N/mm )2
(%) +20°C (N/mm2) (N/mm2) (%) -50°C

Typical Values As-welded M12 621 803 29 103 Typical Values As-welded M12 645 860 23 60

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %P %S %C %Mn %Si %Cr %Ni
Requirements Requirements
AWS ER2209 0.03 0.50-2.0 0.90 0.03 0.03 AWS ER2594 0.03 2.5 1.0 24.0-27.0 8.0-10.5
Typical Results 0.01 1.3 0.5 - - Typical Results 0.015 0.7 0.3 25 9.8
%Cr %Ni %Mo %Cu %N %Mo %Cu %W %N %P+S
Requirements Requirements
AWS ER2209 21.5-23.5 7.5-9.5 2.5-3.5 0.75 0.08-0.20 AWS ER2594 2.5-4.5 1.5 1.0 0.20-0.30 0.050
Typical Results 23 8.5 3.0 - 0.15 Typical Results 3.6 0.6 0.7 0.22 -

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MIG (GMAW) WIRE MIG (GMAW) WIRE

SuperGlaze 4043 SuperGlaze 4047


® ®

Aluminum MIG wire • AWS ER4043 AWS ER4047 • Aluminum MIG wire

Key Features Conformances Conformances Key Features


Designed for welding heat-treatable base AWS A5.10/A5.10M: 1999 ER4043 AWS A5.10/A5.10M: 1999 ER4047 Lower melting point and higher fluidity than
alloys and more specifically 6XXX series alloys ASME SFA-A5.10: ER4043 ASME SFA-A5.10 ER4047 4043 wires
Lower melting point and more fluidity than Can be used as a substitute for 4043 wires
5XXX series filler alloys to increase silicon in the weld metal, minimize
Low sensitivity to weld cracking with Welding Positions hot cracking and produce higher fillet weld
6XXX series base alloys Welding Positions shear strength
All
Suitable for sustained elevated temperature All
service, i.e. above 65°C
Typical Applications
Shielding Gas
Shielding Gas Automotive components
100% Argon
Typical Applications 100% Argon Argon / Helium Mixtures Heat exchangers
For welding 6XXX alloys, and most casting alloys Argon / Helium Mixtures Flow Rate: 15-25 L/min Body panels
Flow Rate: 15-25 L/min
Automotive components such as frame and
drive shafts
Bicycle frames Note
Note Typical Operating Procedures on pg. 352-353
Typical Operating Procedures on pg. 352-353

DIAMETERS / PACKAGING
Diameter 0.5 kg Plastic Spool 7.3 kg 9.1 kg 125 kg 125 kg
(mm) 9.1 kg Master Carton Plastic Spool Plastic Spool Accu-Pak® Box Gem-Pak™ Box DIAMETERS / PACKAGING
0.8 ED030307 Diameter 7.3 kg
0.9 ED030308 ED028395 ED033117 ED034721 (mm) Plastic Spool
1.2 ED030310 ED029234 ED030982(a) ED034548 1.2 EDS28417
1.6 ED030281 ED030983(b) ED034549 1.6 EDS28418
(a)
Wire payoff kit K2858-1 sold separately. (b)Wire payoff kit K2859-1 sold separately.

WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999 WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn %Al %Si %Fe %Cu %Mn
Requirements - AWS ER4043 Remainder 4.50-6.00 0.80 max. 0.30 max. 0.05 max. Requirements - AWS ER4047 Remainder 11.00-13.00 0.80 max. 0.30 max. 0.15 max.
Typical Performance(2) Remainder 5.26 0.15 0.01 0.01 Typical Performance(2) As Reported per AWS Requirements
%Mg %Cr %Zn %Ti %Be %Mg %Cr %Zn %Ti %Be
Requirements - AWS ER4043 0.05 max. — 0.10 max. 0.20 max. 0.0008 max. Requirements - AWS ER4047 0.10 max. — 0.20 max. — 0.0008 max.
Typical Performance (2)
0.03 — 0.001 0.01 0.0002 max. Typical Performance (2)
As Reported per AWS Requirements
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

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MIG (GMAW) WIRE MIG (GMAW) WIRE

SuperGlaze 5183 SuperGlaze 5356


® ®

Aluminum MIG wire • AWS ER5183 AWS ER5356 • Aluminum MIG wire

Key Features Conformances Conformances Key Features


Designed to meet the tensile strength AWS A5.10/A5.10M: 1999 ER5183 AWS A5.10/A5.10M: 1999 ER5356 General purpose filler alloy for welding 5XXX
requirements of high magnesium alloys ASME SFA-A5.10: ER5183 ASME SFA-A5.10: ER5356 series alloys
For 5083 and 5654 base materials

Welding Positions Welding Positions Typical Applications


Typical Applications All All Automotive bumpers and supports
Marine fabrication and repair Structural frames in the shipbuilding industry
Cryogenic tanks Shielding Gas Shielding Gas Bicycle frames
Shipbuilding and other high strength 100% Argon 100% Argon Formed truck panels
structural aluminum applications Argon / Helium Mixtures Argon / Helium Mixtures
Flow Rate: 15-25 L/min Flow Rate: 15-25 L/min
Bicycle frames

Note Note
Typical Operating Procedures on pg. 352-353 Typical Operating Procedures on pg. 352-353

DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter 0.4 kg Plastic Spool 7.3 kg 9.1 kg 136 kg 136 kg
Diameter 7.3 kg (mm) 9.1 kg Master Carton Platic Spool Plastic Spool Accu-Pak® Box Gem-Pak™ Box
(mm) Plastic Spool 0.9 ED030312 ED028385 ED033178(a) ED034722
1.2 ED030314 ED030282 ED031826(b) ED034550
1.2 EDS28437
1.6 ED030283 ED030985(b) ED034551
1.6 EDS28438
(a)
This part number is Made-To-Order. Wire payoff kit K2860-1 sold separately.
(b)

WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999 WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn %Al %Si %Fe %Cu %Mn
Requirements - AWS ER5183 Remainder 0.40 max. 0.40 max. 0.10 max. 0.50 - 1.00 Requirements - AWS ER5356 Remainder 0.25 max. 0.40 max. 0.10 max. 0.05 - 0.20
Typical Performance(2) Remainder 0.03 0.13 0.001 0.65 Typical Performance(2) Remainder 0.05 0.09 0.03 0.12
%Mg %Cr %Zn %Ti %Be %Mg %Cr %Zn %Ti %Be
Requirements - AWS ER5183 4.30 - 5.20 0.05 - 0.25 0.25 max. 0.15 max. 0.0008 max. Requirements - AWS ER5356 4.50 - 5.50 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max.
Typical Performance (2)
4.99 0.10 0.02 0.07 0.0006 Typical Performance (2)
4.56 0.08 0.01 max. 0.15 0.0007
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

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MIG (GMAW) WIRE MIG (GMAW) WIRE

SuperGlaze 5356 TM SuperGlaze 5554


® ™ ®

Aluminum MIG wire • AWS ER5356 AWS ER5554 • Aluminum MIG wire

Key Features Conformances Conformances Key Features


Unparalleled bead profile and appearance AWS A5.10/A5.10M: 1999 ER5356 AWS A5.10/A5.10M: 1999 ER5554 Matching filler alloy for welding 5454 base alloys
which are critical for groove and fillet welds ASME SFA-A5.10: ER5356 ASME SFA-A5.10: ER5554 Low magnesium content to closely match
on aluminum trailer beds. the base material chemistry
SuperGlaze® 5356 TM™ has an engineered
chemical composition developed specifically Welding Positions
to outperform standard ER5356 electrodes Welding Positions
All Typical Applications
and gives the operator unprecedented control. All
Proprietary manufacturing processes give 5454 base alloys
SuperGlaze® 5356 TM™ the smoothest surface Automotive wheels
finish in the industry, making it ideal for Shielding Gas
automatic applications on formed truck panels. Shielding Gas Transportation applications such as
100% Argon over-the-road trailers and rail tank cars
Argon / Helium Mixtures 100% Argon
Flow Rate: 15-25 L/min Argon / Helium Mixtures Chemical storage tanks
Typical Applications Flow Rate: 15-25 L/min
High speed groove welds on formed truck
panels
Multi-pass fillet and lap welds on 6XXX series Note
Note
base materials Typical Operating Procedures on pg. 352-353
Typical Operating Procedures on pg. 352-353
Robotic fillet welds on trailer tanks requiring
minimal post-weld clean up

DIAMETERS / PACKAGING
Diameter 7.3 kg
(mm) Plastic Spool
DIAMETERS / PACKAGING 1.2 ED029573
Diameter 0.4 kg Plastic Spool 7.3 kg 9.1 kg 125 kg
(mm) 9.1 kg Master Carton Steel Spool Plastic Spool Gem-Pak™
0.9 ED034064 ED034067 — ED034723
1.2 ED034065 ED034068 ED034070 ED034724
1.6 ED034066 ED034069 ED034071 ED034729
WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5554 Remainder 0.25 max. 0.40 max. 0.10 max. 0.50 - 1.00
WIRE COMPOSITION – As required per AWS A5.10/A5.10M: 1999
Typical Performance(2) Remainder 0.06 0.13 0.03 0.51
%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5356 Remainder 0.25 max. 0.40 max. 0.10 max. 0.05 - 0.20 %Mg %Cr %Zn %Ti %Be
%Mg %Cr %Zn %Ti %Be Requirements - AWS ER5554 2.40 - 3.00 0.05 - 0.20 0.25 max. 0.06 - 0.20 0.0008 max.
Requirements - AWS ER5356 4.50 - 5.50 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max. Typical Performance (2)
2.41 0.06 0.01 max. 0.09 0.0006
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

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MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS

SuperGlaze 5556 MERIT JG -50


® ® ™

Aluminum MIG wire • AWS ER5556 AWS ER70S-G • Mild Steel

Key Features Conformances Conformances Key Features


Provide matching tensile strengths for AWS A5.10/A5.10M: 1999 ER5556 ASME SFA-5.18 AWS A5.18: ER70S-G Use with 100% Ar shielding gas
5XXX alloys ASME SFA-A5.10: ER5556 Used for general structural steel welding,
Increased amounts of magnesium and especially suitable for root pass welding
manganese Welding Positions Embossed on each end for easy alloy
Welding Positions All positions identification
All
Typical Applications
5XXX alloys, such as 5083 and 5654 Typical Applications
Pressure vessels Shielding Gas Shipbuilding, Petrochemical Equipment and
High Pressure Equipment
Storage tanks 100% Argon
Argon / Helium Mixtures
Flow Rate: 15-25 L/min

DIAMETERS / PACKAGING
Note Diameter
(mm) 5 kg Plastic Tube
Typical Operating Procedures on pg. 352-353 1.6 CEJ70SG016055F2W01
2.0 CEJ70SG020055F2W01
2.4 CEJ70SG024055F2W01
3.2 CEJ70SG032055F2W01
4.0 CEJ70SG040055F2W01

MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas
DIAMETERS / PACKAGING (MPa) (MPa) (%) (J) @ -30°C
Diameter 7.3 kg 136 kg AWS ER70S-G Requirements As-welded 100%Ar 400 min. 480 min. 22 min. -
(mm) Plastic Spool Gem-Pak™ Box
MERIT® JG™-50 As-welded 100%Ar 460 550 30 160
1.2 EDS29581
1.6 EDS29582 ED034731
CHEMICAL COMPOSITION

Wire %C %Mn %Si %S %P

WIRE COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999 AWS ER70S-G Requirements - - - - -
%Al %Si %Fe %Cu %Mn MERIT JG -50
® ™
0.07 1.48 0.83 0.015 0.015
Requirements - AWS ER5556 Remainder 0.25 max. 0.40 max. 0.10 max. 0.50 - 1.00
Typical Performance(2) Remainder 0.03 0.13 0.001 0.65
TYPICAL OPERATING PROCEDURES
%Mg %Cr %Zn %Ti %Be
Requirements - AWS ER5556 4.70 - 5.50 0.05 - 0.20 0.25 max. 0.05 - 0.20 0.0008 max. Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Typical Performance (2)
5.00 0.10 0.02 0.07 0.0006 Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

MERIT JG -52 MERIT JG -51


® ™ ® ™

Mild Steel • AWS ER70S-2 AWS ER70S-3 • Mild Steel

Key Features Conformances Conformances Key Features


Copper coated GTAW solid wire for mild steels ASME SFA-5.18 AWS A5.18: ER70S-2 ASME SFA-5.18 AWS A5.18: ER70S-3 Copper coated GTAW solid wire for mild steels
Use with 100% Ar shielding gas Use with 100% Ar shielding gas
Embossed on each end for easy alloy Embossed on each end for easy alloy
identification Welding Positions Welding Positions identification
All positions All positions

Typical Applications
Typical Applications General Construction, Pressure Vessels and
Sheet Metal Application, Root Pass Pipe Tubes, Sheet Metal Application, Root Pass Pipe
Welding, Pressure Vessel and Tubes, General Welding
Construction

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
(mm) 5 kg Plastic Tube (mm) 5 kg Plastic Tube

1.6 CEJ70S2016055F2W01 1.6 CEJ70S3016055F2W02


2.0 CEJ70S2020055F2W01 2.0 CEJ70S3020055F2W02
2.4 CEJ70S2024055F2W01 2.4 CEJ70S3024055F2W02
3.2 CEJ70S2032055F2W01 3.2 CEJ70S3032055F2W02
4.0 CEJ70S2040055F2W01 4.0 CEJ70S3040055F2W02

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Yield Strength Tensile Strength Elongation CVN Impact Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -30°C (MPa) (MPa) (%) (J) @ -20°C
AWS ER70S-2 Requirements As-welded 100%Ar 400 min. 480 min. 22 min. 27 min. AWS ER70S-3 Requirements As-welded 100%Ar 400 min. 480 min. 22 min. 27 min.
MERIT® JG™-52 As-welded 100%Ar 450 535 29 180 MERIT® JG™-51 As-welded 100%Ar 440 540 29 156

CHEMICAL COMPOSITION CHEMICAL COMPOSITION

Wire %C %Mn %Si %S %P %Cu Wire %C %Mn %Si %S %P

AWS ER70S-2 Requirements 0.07 max. 0.90~1.40 0.40~0.70 0.035 max. 0.025 max. 0.50 max. AWS ER70S-3 Requirements 0.06~0.15 0.90~1.40 0.45~0.75 0.035 max. 0.025 max.
MERIT JG -52
® ™
0.06 1.11 0.49 0.008 0.015 0.11 MERIT® JG™-51 0.081 1.32 0.61 0.012 0.015

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300 Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

LNT 25 MERIT JG -56


® ™

Mild Steel • AWS ER70S-3 AWS ER70S-6 • Mild Steel

Key Features Conformances Conformances Key Features


Solid rod for welding general construction in AWS A5.18: ER70S-3 ASME SFA-5.18 AWS A5.18: ER70S-6 GTAW solid wire for mild steels
mild steel EN ISO 636-A: W 42 5 W2Si Use with 100% Ar shielding gas
High impact values Particularly good for root pass welding
Welding Positions
Shielding Gas All positions

Typical Applications I1 : Inert gas Ar (100%)


Typical Applications
Sheet Metal Application, Root Pass Pipe
Welding, Pressure Vessel and Tubes, General General Thin Plate Welding, Pipeline Construction,
Construction Boiler and Pressure Vessel, Shipbuilding

DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube

1.6 CEJ70S6016055F2W06
DIAMETERS / PACKAGING 2.0 CEJ70S6020055F2W06
2.4 CEJ70S6024055F2W06
Diameter 3.2 CEJ70S6032055F2W06
2 kg PE tube 5 kg PE tube
(mm) 4.0 CEJ70S6040055F2W06
1.6 604108 580334
2.0 604122 582789
2.4 604146 580358 MECHANICAL PROPERTIES
3.0 604177 580341
Yield Strength Tensile Strength Elongation CVN Impact
3.2 580345 Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -30°C
AWS ER70S-6 Requirements As-welded 100%Ar 400 min. 480 min. 22 min. 27 min.
MECHANICAL PROPERTIES
MERIT® JG™-56 As-welded 100%Ar 460 550 30 160
Yield Tensile
Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) -20°C -50°C
CHEMICAL COMPOSITION
Typical Values As-welded I1 450 560 26 170 100
Wire %C %Mn %Si %S %P %Cu
CHEMICAL COMPOSITION
%C %Mn %Si %P %S AWS ER70S-6 Requirements 0.06~0.15 1.40~1.85 0.80~1.15 0.035 max. 0.025 max. 0.50 max.
Requirements MERIT JG -56
® ™
0.07 1.48 0.83 0.015 0.015 0.12
AWS ER70S-3 0.06-0.15 0.90-1.40 0.45-0.75 0.025 0.035
Typical Results 0.08 1.1 0.6 - -
%Cr %Ni %Mo %Cu %V TYPICAL OPERATING PROCEDURES
Requirements
AWS ER70S-3 0.15 0.15 0.15 0.50 0.03 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Typical Results - - - - - Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

LNT 26 MERIT JG -80


® ™

Mild Steel • AWS ER70S-6 AWS ER80S-G • Low Alloy

Key Features Conformances Conformances Key Features


Solid rod for welding general construction in AWS A5.18: ER70S-6 ASME SFA-5.28 AWS A5.28: ER80S-G Use with 100% Ar shielding gas
mild steel EN ISO 636-A: W 42 5 W3Si1 It can be used for Mn-Mo high strength
Smooth bead appearance structural steel, especially suitable for root pass
Welding Positions welding
Shielding Gas All positions Embossed on each end for easy alloy
I1 : Inert gas Ar (100%) identification

Typical Applications
Steel Structure, Heavy Fabrication, Pressure
Vessel, Pipeline

DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube

1.6 CEJJG80G1601100W01
2.0 CEJJG80G2001100W01
DIAMETERS / PACKAGING 2.4 CEJJG80G2401100W01
3.2 CEJJG80G3201100W01
Diameter
2 kg PE tube 5 kg PE tube 4.0 CEJJG80G4001100W01
(mm)
1.6 604184
2.0 604191 604207
MECHANICAL PROPERTIES
2.4 604214 604221
3.0 604115 Yield Strength Tensile Strength Elongation CVN Impact
Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -20°C

MECHANICAL PROPERTIES AWS ER80S-G Requirements As-welded 100%Ar - 550 min. - -


Yield Tensile MERIT JG -80
® ™
As-welded 100%Ar 520 610 28 138
Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) +20°C -30°C -50°C
Typical Values As-welded I1 460 580 26 170 170 120 CHEMICAL COMPOSITION

Wire %C %Mn %Si %S %P %Cr


CHEMICAL COMPOSITION
%C %Mn %Si %P %S AWS ER80S-G Requirements - - - - - 0.30 min.
Requirements MERIT® JG™-80 0.08 1.76 0.69 0.008 0.016 0.35
AWS ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.025 0.035
Typical Results 0.1 1.5 0.9 - -
%Cr %Ni %Mo %Cu %V TYPICAL OPERATING PROCEDURES
Requirements
AWS ER70S-6 0.15 0.15 0.15 0.50 0.03 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Typical Results - - - - - Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

MERIT JG -Ni1 LNT 12


® ™

Low Alloy • AWS ER80S-Ni1 AWS ER70S-A1 • Low Alloy

Key Features Conformances Conformances Key Features


Low Nickel alloy TIG rod ASME SFA-5.28 AWS A5.28: ER80S-Ni1 AWS A5.28: ER70S-A1 Solid rod for welding creep resistant 0.5%Mo
Designed for root pass welding of low Nickel EN ISO 636-A: W 42 6 W3Ni1 ISO 21952-A: W MoSi steels and fine grained steels for low
alloy steels, fine grained steels, 550MPa tensile temperature applications in the as welded
strength steels condition with service temperatures in range
-20°C to +500°C-80
Outstanding impact values at low temperature Welding Positions Shielding Gas
(-60°C) All positions I1 : Inert gas Ar (100%)
Embossed on each end for easy alloy identification Typical Applications
Fabrication of Vessels Piping
Typical Applications
Offshore, Pipeline, Process Piping

DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube

1.6 CEJGNI101605500W01
2.0 CEJGNI102005500W01
2.4 CEJGNI102405500W01
3.2 CEJGNI103205500W01 DIAMETERS / PACKAGING
4.0 CEJGNI104005500W01 Diameter
2 kg PE tube 5 kg PE tube
(mm)
1.6 604245
MECHANICAL PROPERTIES
2.0 604252 604269
Yield Strength Tensile Strength Elongation CVN Impact 2.4 604276 604283
Wire Condition Shielding Gas
(MPa) (MPa) (%) (J) @ -45°C 3.0 604306
AWS ER80S-Ni1 Requirements As-welded 100%Ar 470 min. 550 min. 24 min. 27 min.
MERIT® JG™-Ni1 As-welded 100%Ar 480 580 29 252
MECHANICAL PROPERTIES
Yield Tensile
Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) +20°C -20°C
CHEMICAL COMPOSITION
Typical Values As-welded I1 635 670 22 170 110
Wire %C %Mn %Si %S %P %Ni
CHEMICAL COMPOSITION
AWS ER80S-Ni1 Requirements 0.12 max. 1.25 max. 0.40~0.80 0.025 max. 0.025 max. 0.80~1.10 %C %Mn %Si %P
MERIT JG -Ni1
® ™
0.089 1.14 0.58 0.004 0.008 1.04 Requirements
AWS ER70S-A1 0.12 1.30 0.30-0.70 0.025
Typical Results 0.1 1.2 0.6 -
TYPICAL OPERATING PROCEDURES %S %Ni %Mo %Cu
Requirements
Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 AWS ER70S-A1 0.025 0.20 0.40-0.65 0.35
Current (A) 90~150 100~160 120~180 140~200 160~240 180~260 220~280 240~300 Typical Results - - 0.5 -

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

LNT 19
Low Alloy • AWS ER80S-B2
LNT 20
AWS ER90S-B3 • Low Alloy

Key Features Conformances Conformances Key Features


Solid rod for welding creep and hydrogen AWS A5.28: ER80S-B2 AWS A5.28: ER90S-B3 Solid rod for welding creep and hydrogen
resistant Cr-Mo steels (1,25Cr - 0,5Mo) ISO 21952-A: W CrMo1Si ISO 21952-A: W CrMo2Si resistant Cr-Mo steels (2,25Cr - 1Mo)
Service temperature up to 550°C Service temperature up to 600°C

Shielding Gas Shielding Gas


I1 : Inert gas Ar (100%) I1 : Inert gas Ar (100%)

Typical Applications
Typical Applications
Steam Generating Powerplant
Steam Generating Powerplant
Hydrocrackers
Hydrocrackers
Coal Liquefication Plant
Coal Liquefication Plant

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter
2 kg PE tube 5 kg PE tube Diameter
(mm) 5 kg PE tube
(mm)
2.0 604344
2.0 600247
2.4 604351 604368
2.4 605563
3.0 604375

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Tensile
Elongation Impact ISO-V (J) Condition Shielding Gas Yield Strength Strength Elongation Impact ISO-V (J)
Condition Shielding Gas Yield Strength Strength
(N/mm2) (N/mm2) (%) +20°C (N/mm2) (N/mm2) (%) +20°C

Typical Values PWHT 700°C/1h I1 540 640 22 250 Typical Values PWHT 700°C/1h I1 560 640 22 140

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %P %S %C %Mn %Si %P %S
Requirements Requirements
AWS ER80S-B2 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.035 AWS ER90S-B3 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.025
Typical Results 0.1 1.0 0.6 - - Typical Results 0.08 1.0 0.6 - -
%Cr %Ni %Mo %Cu %Cr %Ni %Mo %Cu
Requirements Requirements
AWS ER80S-B2 1.20-1.50 0.20 0.40-0.65 0.35 AWS ER90S-B3 2.3-2.7 0.20 0.90-1.20 0.35
Typical Results 1.2 - 0.5 - Typical Results 2.5 - 1.0 -

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

LNT 502
Low Alloy • AWS ER80S-B6
LNT 9Cr -P91
AWS ER90S-B9 • Low Alloy

Key Features Conformances Conformances Key Features


Solid rod for welding of creep and hydrogen AWS A5.28: ER80S-B6 AWS A5.28: ER90S-B9 Solid rod for welding of creep and hydrogen
resistant 5%Cr, 0.5%Mo steels ISO 21952-A: W CrMo5Si ISO 21952-A: W CrMo91 resistant 9% Cr, 1% Mo steels
Service temperature up to 550°C Service temperature up to 650°C

Shielding Gas Shielding Gas


I1 : Inert gas Ar (100%) I1 : Inert gas Ar (100%)

Typical Applications Typical Applications


Boiler superheaters Boiler superheater tubing
Heat exchangers Heat exchangers
Petrochemical Refineries
Power plant

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
2 kg PE tube 5 kg PE tube 5 kg PE tube
(mm) (mm)
2.4 605594 605600 2.4 605419

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Tensile
Condition Shielding Gas Yield Strength Strength Elongation Impact ISO-V (J) Condition Shielding Gas Yield Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) +20°C (N/mm2) (N/mm2) (%) +20°C
Typical Values PWHT 750°C/1h I1 560 650 20 80 Typical Values SR 750°C/3h I1 500 700 18 70

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %P %S %C %Mn %Si %P %S %Ni
Requirements Requirements
AWS ER80S-B6 0.10 0.40-0.70 0.50 0.025 0.025 AWS ER90S-B9 0.07-0.13 1.25 0.15-0.30 0.010 0.010 1.00
Typical Results 0.09 0.6 0.3 - - Typical Results 0.11 0.8 0.25 - - 0.5
%Cr %Ni %Mo %Cu %Cr %Mo %V %Nb %Al %Cu
Requirements Requirements
AWS ER80S-B6 4.50-6.00 0.6 0.45-0.65 0.35 AWS ER90S-B9 8.00-9.50 0.80-1.10 0.15-0.25 0.02-0.10 0.04 0.20
Typical Results 5.7 - 0.6 - Typical Results 8.9 1.0 0.2 0.06 - 0.06

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

LNT Ni2.5
Low Alloy • AWS ER80S-Ni2
LNT Ni1
AWS ER80S-Ni 1 • Low Alloy

Key Features Conformances Conformances Key Features


Solid rod for welding fine grained and low AWS A5.28: ER80S-Ni2 AWS A5.28: ER80S-Ni 1 Solid rod for welding fine grained and low
alloyed nickel steels EN ISO 636-A: W 42 6 W2Ni2 EN ISO 636-A: W 42 6 W3Ni1 alloyed nickel steels
High impact value at low temperature (-60°C High impact value at low temperature (-60°C)
as welded and -90°C after stress relieving
15h/580°C)
Shielding Gas Shielding Gas
I1 : Inert gas Ar (100%) I1 : Inert gas Ar (100%)
Typical Applications
Offshore
Typical Applications
Piplines
Storage tanks
Pressure Vessels
Process piping

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
2 kg PE tube 5 kg PE tube 2 kg PE tube 5 kg PE tube
(mm) (mm)
2.0 605143 1.6 600162
2.4 605150 600223 2.0 605105 605112
3.0 605211 2.4 605129 605136
3.0 605235

MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
Yield Tensile
Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J) Tensile
Condition Shielding Gas Yield Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) -62°C -90°C
(N/mm2) (N/mm2) (%) -60°C
Typical Values As-welded I1 525 605 28 280 133
Typical Values As-welded I1 480 580 30 60

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %P %C %Mn %Si %P %S
Requirements Requirements
AWS ER321 0.12 1.25 0.40-0.80 0.025 AWS ER80S-Ni 1 0.12 1.25 0.40-0.80 0.025 0.025
Typical Results 0.1 1.1 0.55 - Typical Results 0.1 1.2 0.6 - -
%S %Cr %Ni %Cu %Cr %Ni %Mo %Cu %V
Requirements Requirements
AWS ER321 0.025 0.15 2.00-2.75 0.35 AWS ER80S-Ni 1 0.15 0.80-1.10 0.35 0.35 0.05
Typical Results - - 2.4 - Typical Results - 0.9 - - -

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

Lincoln AK-10 PRIMALLOY JGS -308


® ™ ® ™

Low Alloy • AWS ER100S-G AWS ER308 • Stainless Steel

Key Features Conformances Conformances Key Features


Capable of producing welds with 690 MPa (100 AWS A5.28/A5.28M: ER100S-G ASME SFA-5.9 AWS A5.9: ER308 Use with 100% Ar shielding gas
ksi) tensile strength ASME SFA-5.28: ER100S-G Designed for the welding of 18%Cr-8%Ni base
Suitable for use where consumables with less metal and stainless steels with similar alloy
than 1% Ni are required Welding Positions composition (Such as ASTM 304, 304N, 301,
Batch Managed Inventory Welding Positions 302, 305, 308)
All positions
All positions
Typical Applications
Typical Applications
Petrochemical Equipment Manufacturing,
NACE applications Typical Base Metals Power Generation Construction, Food and
Oil tools HY-80 or HY-100 per MIL-S-16216, A514 Grade B or P, Beverage Equipment, Shipping and Offshore
AISI 4130 or 8620, API X-70 or X-80
Riser systems
High-strength pipe

DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube

1.2 ETYJGS308120550W01
1.6 ETYJGS308160550W01
2.4 ETYJGS308240550W01
3.2 ETYJGS308320550W01
4.0 ETYJGS308400550W01

MECHANICAL PROPERTIES
Tensile Strength Elongation
Wire Shielding Gas
(MPa) (%)
AWS ER308 Requirements 100%Ar 550 min. 35 min.
DIAMETERS / PACKAGING PRIMALLOY® JGS-308 100%Ar 620 40
Diameter 4.5 kg Plastic Tube
(mm) 13.6 kg Master Carton
CHEMICAL COMPOSITION
1.6 ED034898
Wire %C %Mn %Si %P %S
2.4 ED034899
3.2 ED034900 AWS ER308 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY® JGS-308 0.034 1.85 0.49 0.017 0.006
WIRE COMPOSITION Wire %Cr %Mo %Ni %Cu
%C %Mn %Si %Ni %Mo %Cr AWS ER308 Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
AWS ER100S-G Requirements - - - (A) (A) (A) PRIMALLOY JGS-308
®
19.9 0.016 10.3 0.032
Typical Values 0.10 1.55 0.57 0.88 0.48 0.27
%S %P %V %Al %Cu
TYPICAL OPERATING PROCEDURES
AWS ER100S-G Requirements - - - - - Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Typical Values 0.005 max. 0.01 0.003 max. 0.004 0.09 Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280
(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo.

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

PRIMALLOY JGS -308L PRIMALLOY JGS -308LSi


® ™ ® ™

Stainless Steel • AWS ER308L AWS ER308LSi • Stainless Steel

Key Features Conformances Conformances Key Features


Use with 100% Ar shielding gas ASME SFA-5.9 AWS A5.9: ER308L ASME SFA-5.9 AWS A5.9: ER308LSi Use with 100% Ar shielding gas
Lower carbon content leads to lower Higher silicon content which brings better
susceptibility to hot cracking and high wetting and fluidity to the weld puddle
resistance to intergranular corrosion Welding Positions Welding Positions
All positions All positions

Typical Applications
Typical Applications
Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and Petrochemical Equipment Manufacturing,
Beverage Equipment, Shipping and Offshore Power Generation Construction, Food and
Beverage Equipment, Shipping and Offshore

DIAMETERS / PACKAGING
Diameter DIAMETERS / PACKAGING
(mm) 5 kg Plastic Tube
Diameter
(mm) 5 kg Plastic Tube
1.2 ETYJG308L120550W01
1.6 ETYJG308L160550W01 1.2 ETYJGS308120550W00
2.0 ETYJG308L200550W01 1.6 ETYJGS308160550W00
2.4 ETYJG308L240550W01 2.0 ETYJGS308200550W00
3.2 ETYJG308L320550W01 2.4 ETYJGS308240550W00
4.0 ETYJG308L400550W01 3.2 ETYJGS308320550W00

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Strength Elongation Tensile Strength Elongation
Wire Shielding Gas Wire Shielding Gas
(MPa) (%) (MPa) (%)
AWS ER308L Requirements 100%Ar 520 min. 35 min. AWS ER308LSi Requirements 100%Ar 520 min. 35 min.
PRIMALLOY® JGS-308L 100%Ar 600 41 PRIMALLOY® JGS-308LSi 100%Ar 585 40

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


Wire %C %Mn %Si %P %S Wire %C %Mn %Si %P %S
AWS ER308L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max. AWS ER308LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. 0.03 max.
PRIMALLOY JGS-308L
®
0.02 2.1 0.5 0.02 0.006 PRIMALLOY JGS-308LSi
®
0.022 2.05 0.78 0.016 0.013
Wire %Cr %Mo %Ni %Cu Wire %Cr %Mo %Ni %Cu
AWS ER308L Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max. AWS ER308LSi Requirements 19.5~22.0 0.75 max. 9.0~11.0 0.75 max.
PRIMALLOY JGS-308L
®
19.9 0.03 9.74 0.03 PRIMALLOY JGS-308LSi
®
19.91 0.022 9.7 0.042

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280 Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

PRIMALLOY JGS -309 PRIMALLOY JGS -309L


® ™ ® ™

Stainless Steel • AWS ER309 AWS ER309 • Stainless Steel

Key Features Conformances Conformances Key Features


Use with 100% Ar shielding gas ASME SFA-5.9 AWS A5.9: ER309 ASME SFA-5.9 AWS A5.9: ER309L Use with 100% Ar shielding gas
Designed for the welding of 24%Cr-13%Ni Produce low carbon welds which increase the
base metal and stainless steels with similar intergranular corrosion resistance
alloy composition (such as ASTM 304, 304N, Welding Positions Welding Positions
305, 308, 309)
All positions All positions
For the welding of dissimilar steels
Typical Applications
Typical Applications Petrochemical Equipment Manufacturing,
Petrochemical Equipment Manufacturing, Power Generation Construction, Food and
Power Generation Construction, Food and Beverage Equipment, Shipping and Offshore
Beverage Equipment, Shipping and Offshore

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
(mm) 5 kg Plastic Tube (mm) 5 kg Plastic Tube

1.2 ETYJGS309120550W01 1.2 ETYJG309L120550W01


1.6 ETYJGS309160550W01 1.6 ETYJG309L160550W01
2.4 ETYJGS309240550W01 2.4 ETYJG309L240550W01
3.2 ETYJGS309320550W01 3.2 ETYJG309L320550W01
4.0 ETYJGS309400550W01 4.0 ETYJG309L400550W01

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Strength Elongation Tensile Strength Elongation
Wire Shielding Gas Wire Shielding Gas
(MPa) (%) (MPa) (%)
AWS ER309 Requirements 100%Ar 550 min. 30 min. AWS ER309L Requirements 100%Ar 520 min. 30 min.
PRIMALLOY JGS-309
®
100%Ar 610 38 PRIMALLOY® JGS-309L 100%Ar 595 39

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


Wire %C %Mn %Si %P %S Wire %C %Mn %Si %P %S
AWS ER309 Requirements 0.12 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max. AWS ER309L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY JGS-309
®
0.043 1.75 0.46 0.013 0.006 PRIMALLOY JGS-309L
®
0.025 2.22 0.58 0.013 0.006
Wire %Cr %Mo %Ni %Cu Wire %Cr %Mo %Ni %Cu
AWS ER309 Requirements 23.0~25.0 0.75 max. 12.0~14.0 0.75 max. AWS ER309L Requirements 23.0~25.0 0.75 max. 12.0~14.0 0.75 max.
PRIMALLOY® JGS-309 23.78 0.021 12.69 0.01 PRIMALLOY JGS-309L
®
23.32 0.021 13.66 0.02

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280 Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

PRIMALLOY JGS -309LSi PRIMALLOY JGS -310


® ™ ® ™

Stainless Steel • AWS ER309LSi AWS ER310 • Stainless Steel

Key Features Conformances Conformances Key Features


Use with 100% Ar shielding gas ASME SFA-5.9 AWS A5.9: ER309LSi ASME SFA-5.9 AWS A5.9: ER310 Use with 100% Ar shielding gas
Higher silicon content which brings better Designed for the welding of 25%Cr-20%Ni
wetting and fluidity to the weld puddle heat resistant stainless steels with similar alloy
Embossed on each end for easy alloy Welding Positions Welding Positions composition (Such as ASTM 310S, CK-20)
identification All positions All positions Higher resistance to oxidation and corrosion at
application temperatures up to 1150°C

Typical Applications Typical Applications


Petrochemical Equipment, Automobile Exhaust Petrochemical Equipment Manufacturing,
System, Power Generation Construction, Power Generation Construction, Food and
Food and Beverage Equipment, Shipping and Beverage Equipment, Shipping and Offshore
Offshore

DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter
(mm) 5 kg Plastic Tube
Diameter
(mm) 5 kg Plastic Tube 1.2 ETYJGS310120550W00
1.6 ETYJGS310160550W00
1.2 ETYJGS309120550W00 2.0 ETYJGS310200550W00
1.6 ETYJGS309160550W00 2.4 ETYJGS310240550W00
2.4 ETYJGS309240550W00 3.2 ETYJGS310320550W00
3.2 ETYJGS309320550W00 4.0 ETYJGS310400550W00

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Strength Elongation Tensile Strength Elongation
Wire Shielding Gas Wire Shielding Gas
(MPa) (%) (MPa) (%)
AWS ER309LSi Requirements 100%Ar 520 min. 30 min. AWS ER310 Requirements 100%Ar 550 min. 30 min.
PRIMALLOY® JGS-309LSi 100%Ar 600 41 PRIMALLOY JGS-310
®
100%Ar 580 34

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


Wire %C %Mn %Si %P Wire %C %Mn %Si %P %S
AWS ER309LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. AWS ER310 Requirements 0.08~0.15 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY® JGS-309LSi 0.016 1.75 0.86 0.018 PRIMALLOY JGS-310
®
0.092 1.73 0.5 0.019 0.007
Wire %S %Cr %Mo %Ni Wire %Cr %Mo %Ni %Cu
AWS ER309LSi Requirements 0.03 max. 23.0~25.0 0.75 max. 12.0~14.0 AWS ER310 Requirements 25.0~28.0 0.75 max. 20.0~22.5 0.75 max.
PRIMALLOY® JGS-309LSi 0.01 23.37 0.017 13.5 PRIMALLOY® JGS-310 25.96 0.034 20.54 0.031

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280 Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

PRIMALLOY JGS -316 PRIMALLOY JGS -316L


® ™ ® ™

Stainless Steel • AWS ER316 Stainless Steel • AWS ER316L

Key Features Conformances Conformances Key Features


Use with 100% Ar shielding gas ASME SFA-5.9 AWS A5.9: ER316 ASME SFA-5.9 AWS A5.9: ER316L Use with 100% Ar shielding gas
Designed for the welding of 19%Cr-13%Ni- Produce low carbon welds which increase the
2%Mo base metal and stainless steels with intergranular corrosion resistance
similar alloy composition Welding Positions Welding Positions Designed for the welding of 19%Cr-13%Ni-
All positions All positions 2%Mo base metal and stainless steels with
similar alloy composition (Such as ASTM 316L,
Typical Applications 316LN)
Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and Typical Applications
Beverage Equipment, Shipping and Offshore Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and
Beverage Equipment, Shipping and Offshore

DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter
(mm) 5 kg Plastic Tube
Diameter
(mm) 5 kg Plastic Tube
1.2 ETYJG316L120550W01
1.2 ETYJGS316120550W01 1.6 ETYJG316L160550W01
1.6 ETYJGS316160550W01 2.0 ETYJG316L200550W01
2.4 ETYJGS316240550W01 2.4 ETYJG316L240550W01
3.2 ETYJGS316320550W01 3.2 ETYJG316L320550W01
4.0 ETYJGS316400550W01 4.0 ETYJG316L400550W01

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Strength Elongation Tensile Strength Elongation
Wire Shielding Gas Wire Shielding Gas
(MPa) (%) (MPa) (%)
AWS ER316 Requirements 100%Ar 520 min. 30 min. AWS ER316L Requirements 100%Ar 490 min. 30 min.
PRIMALLOY JGS-316
®
100%Ar 590 38 PRIMALLOY JGS-316L
®
100%Ar 580 38

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


Wire %C %Mn %Si %P Wire %C %Mn %Si %P %S
AWS ER316 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. AWS ER316L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY JGS-316
®
0.03 1.78 0.39 0.02 PRIMALLOY JGS-316L
®
0.017 2.24 0.48 0.012 0.003
Wire %S %Cr %Mo %Ni Wire %Cr %Mo %Ni %Cu
AWS ER316 Requirements 0.03 max. 18.0~20.0 2.0~3.0 11.0~14.0 AWS ER316L Requirements 18.0~20.0 2.0~3.0 11.0~14.0 0.75 max.
PRIMALLOY® JGS-316 0.011 18.6 2.25 12.5 PRIMALLOY® JGS-316L 18.93 2.15 12.65 0.025

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280 Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

PRIMALLOY JGS -316LSi PRIMALLOY JGS -321


® ™ ® ™

Stainless Steel • AWS ER316LSi AWS ER321 • Stainless Steel

Key Features Conformances Conformances Key Features


Use with 100% Ar shielding gas ASME SFA-5.9 AWS A5.9: ER316LSi ASME SFA-5.9 AWS A5.9: ER321 Use with 100% Ar shielding gas
Higher silicon content which brings better Designed for the welding of 19.5%Cr-9.5%Ni
wetting and fluidity to the weld puddle stainless steels such as type 321, 321H
Welding Positions Welding Positions Titanium added as stabilizer provides high
All positions All positions resistance to intergranular corrosion

Typical Applications
Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and Typical Applications
Beverage Equipment, Shipping and Offshore Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and
Beverage Equipment, Shipping and Offshore

DIAMETERS / PACKAGING
Diameter
5 kg Plastic Tube
DIAMETERS / PACKAGING
(mm)
Diameter
(mm) 5 kg Plastic Tube
1.2 ETYJGS316120550W00
1.6 ETYJGS316160550W00 1.6 ETLJG32116055F1A00
2.0 ETYJGS316200550W00 2.0 ETLJG32120055F1A00
2.4 ETYJGS316240550W00 2.4 ETLJG32124055F1A00
3.2 ETYJGS316320550W00 3.2 ETLJG32132055F1A00

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Strength Elongation Tensile Strength Elongation
Wire Shielding Gas Wire Shielding Gas
(MPa) (%) (MPa) (%)
AWS ER316LSi Requirements 100%Ar 490 min. 30 min. AWS ER321 Requirements 100%Ar - -
PRIMALLOY® JGS-316LSi 100%Ar 600 38 PRIMALLOY® JGS-321 100%Ar 620 36

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


Wire %C %Mn %Si %P %S Wire %C %Mn %Si %P %S
AWS ER316LSi Requirements 0.03 max. 1.0~2.5 0.65~1.00 0.03 max. 0.03 max. AWS ER321 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max.
PRIMALLOY JGS-316LSi
®
0.019 2.16 0.89 0.022 0.009 PRIMALLOY JGS-321
®
0.046 1.93 0.56 0.017 0.012
Wire %Cr %Mo %Ni %Cu Wire %Cr %Ni %Mo %Ti %Cu
AWS ER316LSi Requirements 18.0~20.0 2.0~3.0 11.0~14.0 0.75 max. AWS ER321 Requirements 18.5~20.5 9.0~10.5 0.75 max. 9*C~1.0 0.75 max.
PRIMALLOY JGS-316LSi
®
19.25 2.18 12.71 0.02 PRIMALLOY JGS-321
®
19.65 10.06 0.054 0.83 0.018

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280 Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

PRIMALLOY JGS -347 PRIMALLOY JGS -430


® ™ ® ™

Stainless Steel • AWS ER347 Stainless Steel • AWS ER430

Key Features Conformances Conformances Key Features


Use with 100% Ar shielding gas ASME SFA-5.9 AWS A5.9: ER347 ASME SFA-5.9 AWS A5.9: ER430 Use with 100% Ar shielding gas
Higher resistance to intergranular corrosion and Designed for the welding of 17%Cr content
better high temperature strength than ER308 ferrite stainless steels such as type 430 and type
as the addition of stabilizer Nb Welding Positions Welding Positions CB-30
Designed for the welding on 20%Cr-10%Ni All positions All positions High resistance to oxidation and corrosion at
stainless steel and similar composition steel high temperature

Typical Applications
Typical Applications
Petrochemical Equipment Manufacturing,
Power Generation Construction, Food and Petrochemical Equipment Manufacturing,
Beverage Equipment, Shipping and Offshore Power Generation Construction, Food and
Beverage Equipment, Shipping and Offshore

DIAMETERS / PACKAGING
Diameter
(mm) 5 kg Plastic Tube

1.2 ETYJGS347120550W01 DIAMETERS / PACKAGING


1.6 ETYJGS347160550W01
Diameter
2.4 ETYJGS347240550W01 (mm) 5 kg Plastic Tube
3.2 ETYJGS347320550W01
4.0 ETYJGS347400550W01 2.0 ETLJG43020055F1A00

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Tensile Strength Elongation Tensile Strength Elongation
Wire Shielding Gas Wire Shielding Gas
(MPa) (%) (MPa) (%)
AWS ER347 Requirements 100%Ar 520 min. 30 min. AWS ER430 Requirements 100%Ar 450 min. 20 min.
PRIMALLOY JGS-347
®
100%Ar 620 40 PRIMALLOY JGS-430
®
100%Ar 480 24

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


Wire %C %Mn %Si %P %S Wire %C %Mn %Si %P %S
AWS ER347 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.03 max. 0.03 max. AWS ER430 Requirements 0.10 max. 0.6 max. 0.5 max. 0.03 max. 0.03 max.
PRIMALLOY JGS-347
®
0.04 1.61 0.41 0.019 0.013 PRIMALLOY JGS-430
®
0.032 0.37 0.26 0.016 0.004
Wire %Cr %Mo %Ni %Nb Wire %Cr %Mo %Ni %Cu
AWS ER347 Requirements 19.0~21.5 0.75 max. 9.0~11.0 10*C~1.0 AWS ER430 Requirements 15.5~17.0 0.75 max. 0.6 max. 0.75 max.
PRIMALLOY® JGS-347 20.4 0.07 9.9 0.5 PRIMALLOY® JGS-430 16.24 0.02 0.15 0.016

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0 Diameter (mm) 0.9 1.0 1.2 1.6 2.0 2.4 3.2 4.0
Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280 Current (A) 70~120 80~140 100~160 120~180 140~200 160~220 200~260 220~280

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

LNT 4462
Stainless Steel • AWS ER2209
LNT Zeron 100X
AWS ER2594 • Stainless Steel

Key Features Conformances Conformances Key Features


Solid rod for welding duplex stainless steels AWS A5.9: ER2209 AWS A5.9: ER2594 Solid rod for welding Zeron 100® and other
High resistance to general corrosion, pitting ISO 14343-A: W 22 9 3 N L ISO 14343-A: W 25 9 4 N L super duplex stainless steel grades
and stress corrosion conditions High resistance to pitting and crevice corrosion
in seawater
Shielding Gas Shielding Gas
I1 : Inert gas Ar (100%) I1 : Inert gas Ar (100%) Typical Applications
Typical Applications
Offshore process piping, chemical and Offshore, Process piping, Desalination plant,
petrochemical Flue gas desulphurisation, Chemical and
Petrochemical

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
(mm) 2 kg PE tube 10 kg PE tube (mm) 2 kg PE tube 5 kg PE tube

1.6 605495 601350 1.6 605808


2.0 605501 601367 2.0 605976
2.4 605518 601374 2.4 605815 605952
3.2 605532 601381 3.2 605853 605969

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


0.2% Proof Tensile 0.2% Proof Tensile
Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J) Condition Shielding Gas Strength Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) -60°C (N/mm2) (N/mm2) (%) -50°C
Typical Values As-welded I1 675 829 27 200 Typical Values As-welded I1 655 934 42 100

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %P %S %C %Mn %Si %Cr %Ni
Requirements Requirements
AWS ER347 0.03 0.50-2.0 0.90 0.03 0.03 AWS ER2594 0.03 2.5 1.0 24.0-27.0 8.0-10.5
Typical Results 0.01 1.6 0.5 - - Typical Results 0.02 0.6 0.23 25 9.3
%Cr %Ni %Mo %Cu %N %Mo %Cu %W %N %P+S
Requirements Requirements
AWS ER347 21.5-23.5 7.5-9.5 2.5-3.5 0.75 0.08-0.20 AWS ER2594 2.5-4.5 1.5 1.0 0.20-0.30 0.050
Typical Results 22.5 8.5 3.0 - 0.15 Typical Results 3.6 0.6 0.6 0.22 -

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TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

SuperGlaze 4043 SuperGlaze 5356


® ®

Aluminum • AWS ER4043 AWS ER5356 • Aluminum

Key Features Conformances Conformances Key Features


Used on many weldable cast and wrought AWS A5.10/A5.10M: 1999 ER4043 AWS A5.10/A5.10M: 1999 ER5356 Aluminum-magnesium alloy for use on many
aluminum alloys ASME SFA-A5.10: ER4043 ASME SFA-A5.10: ER5356 weldable cast and wrought aluminum alloys
Generally recommended for welding 5052, Generally recommended for welding any
any 6XXX series alloys and castings 5XXX or 6XXX series aluminum alloys
Embossed on each end for easy Excellent for color matching after anodizing
identification after use Embossed on each end for easy identification
after use
Welding Positions Welding Positions
All All

Typical Applications
Bicycle frames Typical Applications
Pressure vessels Architectural structures
Electrical bus bars Armored vehicles
Gun mount bases
Aluminum ships

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter 4.5 kg Diameter 4.5 kg
(mm) Carton (mm) Carton
1.6 ED031111 1.6 ED031108
2.4 ED031112 2.4 ED031109
3.2 ED031113 3.2 ED031110

DEPOSIT COMPOSITION(1) - As Required per AWS A5.10/A5.10M: 1999 DEPOSIT COMPOSITION(1) - As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn %Al %Si %Fe %Cu %Mn
Requirements - AWS ER4043 Remainder 4.50-6.00 0.80 max. 0.30 max. 0.05 max. Requirements - AWS ER5356 Remainder 0.25 max. 0.40 max. 0.10 max. 0.05 - 0.20
Typical Performance(2) Remainder 5.01 0.13 0.008 0.009 Typical Performance(2) Remainder 0.06 0.09 0.02 0.12
%Mg %Cr %Zn %Ti %Be %Mg %Cr %Zn %Ti %Be
Requirements - AWS ER4043 0.05 max. Not Specified 0.10 max. 0.20 max. 0.0008 max. Requirements - AWS ER5356 4.05 - 5.5 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max.
Typical Performance (2)
0.03 — 0.002 0.007 0.0002 Typical Performance (2)
4.84 0.12 0.001 0.09 0.0002
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

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166 ı THE LINCOLN ELECTRIC COMPANY
FCAW-S & FCAW-G CONSUMABLES

FLUX-CORED
Gas-Shielded (FCAW-G) Wire
Gas-Shielded, Mild Steel Gas-Shielded, Stainless Steel
PRIMACORE® P-71X..............................168 Cor-A-Rosta® 304L................................209
PRIMACORE® LW-71..............................170 Cor-A-Rosta® P304L..............................210
PRIMACORE® LW-71H...........................172 Cor-A-Rosta® 309L................................211
PRIMACORE® MW-71............................174 Cor-A-Rosta® P309L..............................212
PRIMACORE® LW-71 Plus......................176 Cor-A-Rosta® 316L................................213
PRIMACORE® LW-71H Plus....................178 Cor-A-Rosta® P316L..............................214
Outershield® 71M-H..............................180 Cor-A-Rosta® 4462...............................215
Outershield® 71E-H...............................181 Cor-A-Rosta® P4462.............................216
PRIMACORE® LW-75..............................182 PRIMALLOY® T-409Ti.............................217
PRIMACORE® LW-70..............................184 PRIMALLOY® T-439Ti.............................218
PRIMACORE® LW-70S............................186
PRIMACORE® LW-70MC.........................188 Self-Shielded (FCAW-S) Wire
PRIMACORE® MW-70MC.......................189 Innershield
Innershield® NR®-311...........................219
Gas-Shielded, Low Alloy Innershield® NR®-211-MP.....................220
PRIMACORE® LW-81K2..........................190 Innershield® NR®-212...........................222
PRIMACORE® LW-81K2H.......................192 Innershield® NR®-203MP......................224
PRIMACORE® LW-81Ni1........................194 Innershield® NR®-232...........................226
PRIMACORE® LW-81Ni1H......................196 Innershield® NR®-233...........................228
PRIMACORE® LW-91K2H.......................198 Innershield® NR®-440Ni2......................230
Outershield® 91Ni1-HSR........................200 Pipeliner® NR®-207+............................231
Outershield® 91K2-HSR.........................201 Pipeliner® NR®-208-XP.........................232
Outershield® 500CT-H...........................202
Outershield® 555CT-H...........................203
Outershield® 690-H...............................204
Outershield® 690-HSR...........................205
Outershield® 12-H.................................206
Outershield® 19-H.................................207
Outershield® 20-H.................................208

WELDING CONSUMABLES ı 167


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE P-71X PRIMACORE P-71X


®
®

(AWS E71T-1C/-9C)
Gas-Shielded, Mild Steel • AWS E71T-1C/-9C

Key Features Conformances


A new type, rutile based, 100% CO2 gas AWS A5.20: E71T-1C/-9C
shielded flux-cored welding wire ASME SFA-5.20: E71T-1C/-9C MECHANICAL PROPERTIES
For all-position welding of mild steel in Yield Strength Tensile Strength Elongation Impact Value (J)
applications requiring excellent operational (MPa) (MPa) (%) @ -20°C @ -30°C
characteristics Welding Positions AWS E71T-1C/9C Requirements 390 min. 490-670 22 min. 27 min. 27 min.
Excellent bead appearance, stable arc, All positions Typical Values (with 100% CO2) 540 620 28 120 90
low spatter, easy slag removal, consistent
feedability and low fume generation

Typical Applications DEPOSIT COMPOSITION


For use in welding 490Mpa tensile steels %C %Mn %Si %S %P
Shipbuilding, Bridges, Building Construction,
Heavy Machinery and Equipment, AWS E71T-1C/9C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Petrochemical, Pressure Vessels, Structural Typical Values (with 100% CO2) 0.05 1.50 0.60 0.010 0.013
Steel

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
1.2 mm, 8.3 26-29 200 3.4 2.9
20
DC+ 9.5 27-29 230 4 3.3
10.8 28-30 250 4.5 3.7
12.1 29-31 270 5 4.2
15.2 31-33 310 6.2 5.3
DIAMETERS / PACKAGING
Diameter 3.8 23-25 150 2 1.7
(mm) 4.5 kg Spool 15 kg Spool 300 kg Drum 5.1 24-26 190 2.6 2.2
6.4 25-27 225 3.3 2.8
1.4 mm,
1.2 COPP71XE29 COPP71XE21 COPP71XX22 25 7.6 26-28 240 4 3.6
DC+
1.4 COPP71XE49 COPP71XE41 8.9 27-29 275 4.6 3.7
1.6 COPP71XE69 COPP71XE61 10.2 28-30 300 5.3 4.5
11.4 29-31 325 6 5.1
Diameter 225 kg Drum 200 kg Drum
(mm) 350 kg Drum 3.3 22-25 180 2.6 2.2
3.8 23-26 210 3 2.5
1.2 COPP71XX27 1.6 mm,
25 5.1 24-27 265 3.9 3.2
1.4 COPP71XX48 COPP71XX46 DC+
6.4 26-29 305 4.9 4.1
1.6 COPP71XX68 COPP71XX66 7.6 28-31 345 5.8 4.9

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-71 PRIMACORE LW-71


®
®

(AWS E71T-1C/9C)
Gas-Shielded, Mild Steel • AWS E71T-1C/9C

Key Features Conformances


A CO2 shielded, basic-rutile, general purpose, AWS A5.20: E71T-1C/9C
micro alloyed, flux-cored welding wire ASME SFA-5.20: E71T-1C/9C
JIS Z3313: T493T1-1CA-H16 MECHANICAL PROPERTIES
Slag system provides good puddle support,
wetting, bead shape and easy slag removal Yield Strength Tensile Strength Elongation Charpy V-Notch (J)
(MPa) (MPa) (%) @ -20°C @ -30°C
Capable of producing welds with excellent
mechanical properties Welding Positions AWS E71T-1C/9C Requirements 390 min. 490-670 22 min. 27 min. 27 min.

All positions Typical Values As Welded


559 610 26 117 113
(with 100% CO2)
Typical Values Stress Relieved
450 550 32 108 -
Typical Applications (620°C X 1h)

Designed for welding on moderate level


strength steels
Heavy Fabrication, Shipbuilding, Bridge DEPOSIT COMPOSITION
and Structure Steel Construction, Offshore
Industries %C %Mn %Si %S %P

AWS E71T-1C/9C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.06 1.33 0.39 0.01 0.02

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
1.2 mm, 8.3 26-29 200 3.4 2.9
20
DC+ 9.5 27-29 230 4 3.3
10.8 28-30 250 4.5 3.7
12.1 29-31 270 5 4.2
15.2 31-33 310 6.2 5.3
DIAMETERS / PACKAGING
Diameter 3.8 23-25 150 2 1.7
(mm) 4.5 kg Spool 15 kg Spool 300 kg Drum 5.1 24-26 190 2.6 2.2
6.4 25-27 225 3.3 2.8
1.4 mm,
1.2 COPLW71E29 COPLW71E21 COPLW71X22 25 7.6 26-28 240 4 3.6
DC+
1.4 COPLW71E49 COPLW71E41 8.9 27-29 275 4.6 3.7
1.6 COPLW71E69 COPLW71E61 10.2 28-30 300 5.3 4.5
11.4 29-31 325 6 5.1
Diameter 225 kg Drum 200 kg Drum
(mm) 350 kg Drum 3.3 22-25 180 2.6 2.2
3.8 23-26 210 3 2.5
1.2 COPLW71X27 1.6 mm,
25 5.1 24-27 265 3.9 3.2
1.4 COPLW71X48 COPLW71X46 DC+
6.4 26-29 305 4.9 4.1
1.6 COPLW71X68 COPLW71X66 7.6 28-31 345 5.8 4.9

170 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 171


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-71H PRIMACORE LW-71H


®
®

(AWS E71T-1C/9C)
Gas-Shielded, Mild Steel • AWS E71T-1C/9C

Key Features Conformances


Capable of producing excellent crack resistant AWS A5.20: E71T-1C/9C (DH≤5ml/100g)
and low diffusible hydrogen welds (<5ml/100g) ASME SFA-5.20: E71T-1C/9C (DH≤5ml/100g)
Outstanding operating characteristics
Slag system provides good puddle support, MECHANICAL PROPERTIES
wetting and bead shape with easy slag removal Tensile Diffusible
Welding Positions Yield Strength Strength Elongation Charpy V-Notch(J) Hydrogen
All positions (MPa) (MPa) (%) @ -20°C @ -30°C (ml/100g)

AWS E71T-1C/9C Requirements 390 min. 490-670 22 min. 27 min. 27 min. -

Typical Applications Typical Values (with 100% CO2) 490 570 24.5 112 98 4.2

General Fabrication, Ship or Barge


Construction, Building or Bridge Erection,
Offshore Industries

DEPOSIT COMPOSITION

%C %Mn %Si %S %P

AWS E71T-1C/9C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.06 1.30 0.38 0.01 0.02

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
1.2 mm, 8.3 26-29 200 3.4 2.9
20
DC+ 9.5 27-29 230 4 3.3
10.8 28-30 250 4.5 3.7
12.1 29-31 270 5 4.2
15.2 31-33 310 6.2 5.3
DIAMETERS / PACKAGING 3.8 23-25 150 2 1.7
Diameter 5.1 24-26 190 2.6 2.2
15 kg Spool 225 kg Drum 200 kg Drum
(mm) 6.4 25-27 225 3.3 2.8
1.4 mm,
25 7.6 26-28 240 4 3.6
1.2 COPL71HE21 COP71HX27 DC+
8.9 27-29 275 4.6 3.7
1.4 COPL71HE41 COP71HX46 10.2 28-30 300 5.3 4.5
1.6 COPL71HE61 COP71HX66 11.4 29-31 325 6 5.1

172 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 173


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE MW-71 PRIMACORE MW-71


®
®

(AWS E71T-1M & E71T-9M)


Gas-Shielded, Mild Steel • AWS E71T-1M & E71T-9M

Key Features Conformances


A basic-rutile, flux-cored welding wire AWS A5.20: E71T-1M & E71T-9M
Use with 75-80% Argon / Balance CO2 gas ASME SFA-5.20: E71T-1M & E71T-9M
For all-position welding of mild steel in
applications requiring moderate levels of
strength and good impact toughness Welding Positions MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation Charpy V-Notch (J)
All positions (MPa) (MPa) (%) @ -20°C @ -30°C

AWS E71T-1M/9M Requirements 390 min. 490-670 22 min. 27 min. 27 min.


Typical Applications
Typical Values
Designed for mixed shielding gas welding on (with 75-80% Ar / Balance CO2)
525 620 26 120 100
490Mpa tensile steels
General Fabrication, Heavy Equipment
Fabrication, Offshore Drilling Rig Construction,
Shipbuilding, Bridge Fabrication, Structural
Steel
DEPOSIT COMPOSITION

%C %Mn %Si %S %P

AWS E71T-1M/9M Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Typical Values
0.06 1.45 0.45 0.010 0.015
(with 75-80% Ar / Balance CO2)

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

DIAMETERS / PACKAGING 4.5 21-24 130 1.8 1.5


Diameter 5.7 23-25 165 2.4 1.9
(mm) 4.5 kg Spool 15 kg Spool 300 kg Drum 7.0 25-27 185 2.9 2.4
1.2 mm, 8.3 26-29 200 3.4 2.9
20
1.2 COPMW71E29 COPMW71E21 COPMW71X22 DC+ 9.5 27-29 230 4 3.3
1.4 COPMW71E49 COPMW71E41 10.8 28-30 250 4.5 3.7
1.6 COPMW71E69 COPMW71E61 12.1 29-31 270 5 4.2
15.2 31-33 310 6.2 5.3
Diameter 225 kg Drum 200 kg Drum
(mm) 350 kg Drum
3.3 22-25 180 2.6 2.2
3.8 23-26 210 3 2.5
1.2 COPMW71X27 1.6 mm,
25 5.1 24-27 265 3.9 3.2
1.4 COPMW71X48 COPMW71X46 DC+
6.4 26-29 305 4.9 4.1
1.6 COPMW71X68 COPMW71X66 7.6 28-31 345 5.8 4.9

174 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 175


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-71 Plus PRIMACORE LW-71 Plus


®
®

(AWS E71T-1C/-9C/-12C-JH8)
Gas-Shielded, Mild Steel • AWS E71T-1C/-9C/-12C-JH8

Key Features Conformances


A basic-rutile, micro-alloyed, CO2 shielded flux- AWS A5.20: E71T-1C/-9C/-12C-JH8
cored welding wire ASME SFA-5.20: E71T-1C/-9C/-12C-JH8
Robust impact values @ -40°C JIS Z3313: T494Ti-1CA-H10 MECHANICAL PROPERTIES
Excellent bead appearance and operating Yield Strength Tensile Strength Elongation Impact Value (J)
characteristics (0.2% Offset) (MPa) (MPa) (%) @ -40°C

Welding Positions AWS E71T-12C Requirements 390 min. 490-670 22 min. 27 min.

All positions Typical Values (with 100% CO2) 490 560 29 120

Typical Applications
Designed for welding on 490Mpa tensile steels
Tanks, Offshore, Shipbuilding, Bridge DEPOSIT COMPOSITION
Fabrication Industries
%C %Mn %Si %Ni %S %P

AWS E71T-12C Requirements 0.12 max. 1.6 max. 0.90 max. 0.50 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.04 1.30 0.45 0.41 0.005 0.015

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
1.2 mm, 8.3 26-29 200 3.4 2.9
20
DC+ 9.5 27-29 230 4 3.3
10.8 28-30 250 4.5 3.7
12.1 29-31 270 5 4.2
15.2 31-33 310 6.2 5.3

3.8 23-25 150 2 1.7


5.1 24-26 190 2.6 2.2
6.4 25-27 225 3.3 2.8
1.4 mm,
25 7.6 26-28 240 4 3.6
DC+
8.9 27-29 275 4.6 3.7
10.2 28-30 300 5.3 4.5
DIAMETERS / PACKAGING 11.4 29-31 325 6 5.1
Diameter
4.5 kg Spool 15 kg Spool 3.3 22-25 180 2.6 2.2
(mm)
3.8 23-26 210 3 2.5
1.2 COP71PSE23 COP71PSE21 1.6 mm,
25 5.1 24-27 265 3.9 3.2
1.4 COP71PSE43 COP71PSE41 DC+
6.4 26-29 305 4.9 4.1
1.6 COP71PSE63 COP71PSE61 7.6 28-31 345 5.8 4.9

176 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 177


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-71H Plus PRIMACORE LW-71H Plus


®
®

(AWS E71T-1C/-9C/-12C-J)
Gas-Shielded, Mild Steel • AWS E71T-1C/-9C/-12C-J

Key Features Conformances


A basic-rutile, micro-alloyed, CO2 shielded flux- AWS A5.20: E71T-1C/-9C/-12C-J
cored welding wire (DH≤5ml/100g)
Capable of producing H5 level low diffusible ASME SFA-5.20: E71T-1C/-9C/-12C-J
(DH≤5ml/100g) MECHANICAL PROPERTIES
hydrogen weld with robust impact values @
T494T1-1CA-H5 Yield Strength Tensile Strength Elongation Impact Value (J) Diffusible Hydrogen
-40°C JIS Z3313: (0.2% Offset) (MPa) (MPa) (%) @ -40°C (ml/100g)
Excellent bead appearance and operating
AWS E71T-12C-J Requirements 390 min. 490-620 22 min. 27 min. -
characteristics
Welding Positions Typical Values (with 100% CO2) 490 560 29 120 3.1

All positions
Typical Applications
Designed for welding on 490Mpa tensile steels
Applications includes Tank ,Manufacturing, DEPOSIT COMPOSITION
Offshore, Shipbuilding, Bridge Fabrication
%C %Mn %Si %Ni %S %P

AWS E71T-12C-J Requirements 0.12 max. 1.60 max. 0.90 max. 0.50 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.04 1.30 0.45 0.41 0.005 0.015

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
1.2 mm, 8.3 26-29 200 3.4 2.9
20
DC+ 9.5 27-29 230 4 3.3
10.8 28-30 250 4.5 3.7
12.1 29-31 270 5 4.2
15.2 31-33 310 6.2 5.3

3.8 23-25 150 2 1.7


5.1 24-26 190 2.6 2.2
6.4 25-27 225 3.3 2.8
1.4 mm,
25 7.6 26-28 240 4 3.6
DC+
8.9 27-29 275 4.6 3.7
10.2 28-30 300 5.3 4.5
DIAMETERS / PACKAGING 11.4 29-31 325 6 5.1
Diameter
15 kg Spool 3.3 22-25 180 2.6 2.2
(mm)
3.8 23-26 210 3 2.5
1.2 CO71PSHE21 1.6 mm,
25 5.1 24-27 265 3.9 3.2
1.4 CO71PSHE41 DC+
6.4 26-29 305 4.9 4.1
1.6 CO71PSHE61 7.6 28-31 345 5.8 4.9

178 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 179


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Outershield 71M-H Outershield 71E-H


® ®

Gas-Shielded, Mild Steel • AWS E71T-1-JH4 AWS E71T-1M-JH4 / E71T-1C-H4 • Gas-Shielded, Mild Steel

Key Features Typical Applications Typical Applications Key Features


Rutile gas shielded flux cored wire for high Bridge, ship, barge Machinery fabrication General applications Building or bridge All position gas shielded flux cored wire for
quality welding erection high quality welding
General fabrication Structural fabrication Shipbuilding
Excellent operator appeal due to superior Excellent operator appeal due to superior
welding characteristics Conformances welding characteristics
Conformances
Specially developed for welding with 100% AWS A5.20: E71T-1M-JH4 / E71T-1C-H4 Full out-of-position capability with higher
CO2; smooth arc with low spatter AWS A5.20: E71T-1CJ-H4 deposition rates
EN ISO 17632-A: T 46 3 P M 1 H5 / T 42 0 P C 1 H5
EN ISO 17632-A: T 46 2 P C 1 H5
Suitable for welding coated plate with use of Exceptional mechanical properties (CVN > 47J
100% CO2 Shielding Gas at -30°C with M21 shielding gas))
Also suitable for welding on ceramic backing M21 : Mixed gas Ar+ (>15-25%) CO2 Superior product consistency with optimal alloy
Shielding Gas control
Good mechanical properties (CVN > 47J at -20°C) C1: Active gas 100% CO2
C1: Active gas 100% CO2 Gas flow : 15-25 L/min
By preference use OS 71 E-H for Ar/CO2 Gas flow : 15-25 L/min
Excellent wire feeding
shielding gas Very suitable for welding of root runs on
Welding Positions
ceramic backing
Welding Positions All
Designed for use with M21 Ar+15-25%CO2
All, except vertical down shielding gas. Suitable for use with C1
100%CO2
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter (mm) 5 kg Spool S200 15 kg Spool B300 200 kg Accutrak Drum
Diameter (mm) 5 kg Spool S200 15 kg Spool S300 15 kg Spool B300 200 kg Accutrak Drum
1.2 900071 900040, 900095 900198
1.6 900194 1.2 900125, 900170 900149 900118, 900156 941968

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Yield Strength Tensile Strength Elongation Impact ISO-V (J) Shielding Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Condition Condition
(N/mm2) (N/mm2) (%) gas (N/mm2) (N/mm2) (%) 0°C -20°C -30°C -40°C
-20°C -40°C
Requirements Requirements
AWS A5.20 400 min 480 min. 22 min. 27 min. AWS A5.20 400 min. 480 min. 22 min. 27 min.
ISO 17632-A 460 min. 530-680 20 min. 47 min. ISO 17632-A 460 min. 530-680 20 min. 47 min.
Typical Values C1 As-welded 580 620 24 80 40 Typical Values M21 As-welded 570 620 25 90 65 40
C1 As-welded 520 575 24 80
DEPOSIT COMPOSITION
%C %Mn %Si %P %S %Cr DEPOSIT COMPOSITION
Requirements %C %Mn %Si %P %S HDMml/100g
AWS E71T-1-JH4 0.18 1.75 0.90 0.03 0.03 0.20 Requirements
Typical Results AWS E71T-1M-JH4/ E71T-1C-H4 0.18 1.75 0.90 0.03 0.03 -
As-welded with C1 0.05 1.3 0.4 0.015 0.010 - Typical Results
%Ni %Mo %Cu %V HDMml/100g As-welded with M21 0.04 1.4 0.6 0.013 0.010 3
As-welded with C1 0.05 1.3 0.6 0.015 0.010 3
Requirements
AWS E71T-1-JH4 0.50 0.30 0.35 0.08 - %Cr %Ni %Mo %Cu %V
Typical Results Requirements
As-welded with C1 - - - - 4 AWS E71T-1M-JH4/ E71T-1C-H4 0.20 0.50 0.30 0.35 0.08
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter (mm) Welding Position 1.2 1.6 Diameter (mm) Welding Position 1.2
1G, 2F, 2G 200-280 230-380 1G, 2F 230-260
Current (A) Current (A)
3G up, 3G down, 4G 160-240 170-260 2G, 3G up, 3G down, 4G 160-240

180 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 181


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-75 PRIMACORE LW-75


®
®

(AWS E71T-5M-J)
Gas-Shielded, Mild Steel • AWS E71T-5M-J

Key Features Conformances


A basic type, mixed gas shielded flux-cored AWS A5.20: E71T-5M-J
welding wire ASME SFA-5.20: E71T-5M-J
Capable of producing welds with excellent hot JIS Z3313: T494T5-1MA-H5
and cold crack resistance as well as robust
impact values @ -40°C
MECHANICAL PROPERTIES
DC- recommended for good weldabilities
including vertical up
Welding Positions Yield Strength Tensile Strength Elongation Impact Value (J) Diffusible Hydrogen
(0.2% Offset) (MPa) (MPa) (%) @ -40°C (ml/100g)
All positions
AWS E71T-5M-J Requirements 390 min. 490-670 22 min. 27 min. 4 max.

Typical Values
430 550 27 95 3.1
(with 75-80%Ar / Balance CO2, DC-)
Typical Applications
Pressure Vessels, Offshore Oil and Gas Platform
Structures and Construction Machinery Industries

DEPOSIT COMPOSITION

%C %Mn %Si %S %P

AWS E71T-5M-J Requirements 0.12 max. 1.75 max. 0.09 max. 0.03 max. 0.03 max.
Typical Values
0.05 1.30 0.65 0.01 0.013
(with 75-80%Ar / Balance CO2, DC-)

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Arc Voltage Approx. Current
Polarity (mm) (volts) (amps)

21-22 220-270
23-24 230-290
1.2 mm, 25-26 250-320
20
DC- 27-28 260-330
29-30 280-350
DIAMETERS / PACKAGING 31-32 290-360
Diameter 22-23 230-280
15 kg Spool
(mm) 24-25 240-280
1.6 mm, 26-27 240-320
1.2 COPLW75E21 25
DC- 28-29 260-340
1.4 COPLW75E41 30-31 280-350
1.6 COPLW75E61 32-33 300-370

182 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 183


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-70 PRIMACORE LW-70


®
®

(AWS E70T-1C)
Gas-Shielded, Mild Steel • AWS E70T-1C

Key Features Conformances


A rutile, CO2 gas shielded flux-cored welding AWS A5.20: E70T-1C
wire with excellent operation performance ASME SFA-5.20: E70T-1C
MECHANICAL PROPERTIES
Good porosity resistance when welding on
Yield Strength Tensile Strength Elongation Impact Value (J)
heavy mill scaled and rusty base material (0.2% Offset) (MPa) (MPa) (%) @ -20°C
High efficiency semiautomatic or automatic
welding Welding Positions AWS E70T-1C Requirements 390 min. 490-670 22 min. 27 min.

Flat & Horizontal Typical Values (with 100% CO2) 520 585 30.5 136

Typical Applications
Bridge Construction, Shipbuilding, Machinery
Fabrication, General Fabrication, Structural
Steel
DEPOSIT COMPOSITION

%C %Mn %Si %S %P

AWS E70T-1C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
Typical Values (with 100% CO2) 0.05 1.47 0.40 0.01 0.02

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%)

3.2 23-25 170 2.4 2.1 87


5.1 25-27 235 3.8 3.4 87
1.6 mm,
19 6.4 25-28 275 4.8 4.2 87
DC+
7.6 27-29 310 5.8 5 87
9.5 29-31 365 7.2 6.4 88

3.2 23-26 250 3.8 3.2 83


4.4 26-28 350 5.4 4.5 85
2.0 mm, 5.7 27-29 375 6.9 5.9 86
25
DC+ 6.4 29-31 400 7.7 6.5 86
7.6 30-32 450 9.2 7.9 86
DIAMETERS / PACKAGING 8.3 31-33 470 9.9 8.5 86
Diameter
15 kg Spool 350 kg Drum 3.2 24-27 335 5.3 4.4 84
(mm)
5.1 28-31 455 8.5 7.3 86
2.4 mm,
1.6 COPLW70E61 COPLW70X68 29 6.4 30-32 530 10.6 9.2 87
DC+
2.0 COPLW70E31 7.6 31-34 590 12.7 11.0 87
2.4 COPLW70E51 8.3 33-35 615 13.7 12.0 87

184 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 185


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-70S PRIMACORE LW-70S


®
®

(AWS E70T-1C)
Gas-Shielded, Mild Steel • AWS E70T-1C

Key Features Conformances


A metal cored type, CO2 gas shielded welding wire AWS A5.20: E70T-1C
Good resistance to porosity on primed or mill ASME SFA-5.20: E70T-1C
scaled plate JIS Z3313: T492T15-0CA-H10
High deposition rate welding with very light,
self-peeling slag
Welding Positions
DEPOSIT COMPOSITION
Flat & Horizontal
%C %Mn %Si %S %P
Typical Applications
AWS E70T-1C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
For welding 490Mpa tensile grade structural
steels in the 1G or 2F positions Typical Values (with 100% CO2) 0.06 1.36 0.50 0.013 0.016

Panel line welding applications in shipbuilding,


and other automated, high productivity
applications

TYPICAL OPERATING PROCEDURES


Diameter, Wire Feed Speed Voltage Approx. Current
Shielding Gas (m/min) (volts) (amps)

1.9 21 150
2.1 22 165
2.6 23 185
2.9 24 200
3.3 25 220
3.5 26 230
3.7 27 240
1.2 mm, 4.1 28 250
100%CO2 4.4 29 265
DIAMETERS / PACKAGING 4.8 30 275
5.3 31 285
Diameter 5.7 32 295
15 kg Spool 300 kg Drum 350 kg Drum 225 kg Drum 200 kg Drum
(mm) 6.1 33 305
1.2 COPR70SE21 COPR70SX22 COPR70SX27 6.6 34 335
7.4 36 355
1.4 COPR70SE41 COPR70SX48 COPR70SX46
1.6 COPR70SE61 COPR70SX68 COPR70SX66 1.2 22 170
1.4 23 190
1.5 24 210
1.7 25 225
1.9 26 245
2.0 27 260
MECHANICAL PROPERTIES 1.6 mm, 2.3 28 275
100%CO2 2.5 29 300
Yield Strength Tensile Strength Elongation Impact Value (J)
(0.2% Offset) (MPa) (MPa) (%) @ -20°C 2.6 30 310
2.8 31 325
AWS E70T-1C Requirements 390 min. 490-670 22 min. 27 min. 3.0 32 345
3.5 33 360
Typical Values (with 100% CO2) 510 610 27 48 3.8 34 370

186 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 187


FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-70MC PRIMACORE MW-70MC


® ®

Gas-Shielded, Mild Steel • AWS E70C-6C AWS E70C-6M • Gas-Shielded, Mild Steel

Key Features Conformances Typical Applications Key Features


A CO2 shielded, metal cored wire designed for AWS A5.18: E70C-6C Shipbuilding, Structural Steel A mixed gas shielded, metal cored welding wire
high efficiency welding AEME SFA-5.18: E70C-6C Capable of high deposition welding on primed or
Very low spatter, no slag weld with robust Conformances mill scaled plate with high porosity resistance
impact value @ -30°C Welding Positions Robust impact value @ -30°C
AWS A5.18: E70C-6M
Good porosity resistance when welding on Flat & Horizontal ASME SFA-5.18: E70C-6M Very low spatter, fast travel speed and no slag
scaled, rusty plate

Typical Applications Welding Positions


Flat & Horizontal
For use in high efficient welding of 490N/mm2 tensile
steels especially in downhand welding position DIAMETERS / PACKAGING
Shipbuilding, Structural Steel Fabrication Diameter
15 kg Spool 300 kg Drum 350 kg Drum
(mm)
1.2 COPMW70E21 COPMW70X22
DIAMETERS / PACKAGING
1.4 COPMW70X48
Diameter 1.6 COPMW70E61 COPMW70X66 COPMW70X68
15 kg Spool 300 kg Drum 350 kg Drum
(mm)
MECHANICAL PROPERTIES
1.2 COP70MCE21 COP70MCX22
1.4 COP70MCX48 Yield Strength Tensile Strength Elongation Impact Value (J)
1.6 COP70MCE61 COP70MCX66 COP70MCX68 (0.2% Offset) (MPa) (MPa) (%) @ -30°C

AWS E70C-6M Requirements 400 min. 480 min. 22 min. 27 min.


MECHANICAL PROPERTIES
Typical Values (Ar+5-25%CO2 ) 455 565 31.5 70
Yield Strength Tensile Strength Elongation Impact Value (J)
(0.2% Offset) (MPa) (MPa) (%) @ -30°C DEPOSIT COMPOSITION
AWS E70T-6C Requirements 400 min. 480 min. 22 min. 27 min.
%C %Mn %Si %S %P
Typical Values (with 100% CO2) 410 510 30 64
AWS E70C-6M Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max.
DEPOSIT COMPOSITION Typical Values (Ar+5-25%CO2 ) 0.06 1.58 0.61 0.02 0.01
TYPICAL OPERATING PROCEDURES
%C %Mn %Si %S %P Diameter, CTWD Wire Feed Speed Arc Voltage Approx. Current Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr)
AWS E70T-6C Requirements 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.30 max.
5.1 21-23 170 2.3
Typical Values (with 100% CO2) 0.05 1.39 0.41 0.02 0.01 6.4 22-25 190 2.7
7.6 22-26 210 3.2
1.2 mm, 8.9 22-27 245 3.9
TYPICAL OPERATING PROCEDURES 19
DC+ 10.2 23-27 265 4.5
Diameter, CTWD Arc Voltage Approx. Current 12.7 23-28 300 5.6
Polarity (mm) (volts) (amps) 15.2 25-29 335 6.9
17.8 26-30 370 7.9
16-19 130-160 2.5 21-24 175 2
1.2 mm,
20 25-29 240-320 3.8 22-25 235 2.9
DC+
30-38 280-360 5.1 22-26 290 4
1.6 mm,
19 6.4 22-28 345 5.2
26-28 260-340 DC+
1.6 mm, 7.6 23-29 360 6.3
20 30-32 280-370 10.2 26-31 425 8.4
DC+
34-38 320-420 12.7 27-32 485 10.7

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-81K2 PRIMACORE LW-81K2


®
®

(AWS E81T1-K2C-JH8)
Gas-Shielded, Low Alloy • AWS E81T1-K2C-JH8

Key Features Conformances


A basic-rutile, micro-alloyed, CO2 shielded flux- AWS A5.29: E81T1-K2C-JH8
cored welding wire ASME SFA-5.29: E81T1-K2C-JH8
Robust impact values @ -40°C & -60°C JIS Z3313: T556T1-1CA-N3-H10 MECHANICAL PROPERTIES
Consistent properties at a wide range of heat Yield Strength Tensile Strength Elongation Charpy V-Notch (J)
inputs with excellent operating characteristic (0.2% Offset) (MPa) (MPa) (%) @ -40°C @ -60°C
Welding Positions AWS E81T1-K2C-J Requirements 470 min. 550-690 19 min. 27 min. -
All positions Typical Values (with 100% CO2) 550 620 26 120 90
Typical Applications
Designed for all-position welding on 550MPa
high strength steels
Offshore, Shipbuilding
DEPOSIT COMPOSITION
%C %Mn %Si %Ni %S
AWS E81T1-K2C-J Requirements 0.15 max. 0.50-1.75 0.80 max. 1.00-2.00 0.030 max.
Typical Values (with 100% CO2) 0.05 1.30 0.40 1.55 0.01 max.
%P %Cr %Mo %V
AWS E81T1-K2C-J Requirements 0.030 max. - - -
Typical Values (with 100% CO2) 0.02 max. 0.01-0.04 0.01 max. 0.01 max.

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
1.2 mm, 8.3 26-29 200 3.4 2.9
20
DC+ 9.5 27-29 230 4.0 3.3
10.8 28-30 250 4.5 3.7
12.1 29-31 270 5.0 4.2
15.2 31-33 310 6.2 5.3
3.8 23-25 150 2.0 1.7
DIAMETERS / PACKAGING 5.1 24-26 190 2.6 2.2
Diameter 6.4 25-27 225 3.3 2.8
4.5 kg Spool 15 kg Spool 1.4 mm,
(mm) 20 7.6 26-28 240 4.0 3.6
DC+
8.9 27-29 275 4.6 3.7
1.2 COP81K2E23 COP81K2E21 10.2 28-30 300 5.3 4.5
1.4 COP81K2E43 COP81K2E41 11.4 29-31 325 6.0 5.1

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-81K2H PRIMACORE LW-81K2H


®
®

(AWS E81T1-K2C-J)
Gas-Shielded, Low Alloy • AWS E81T1-K2C-J

Key Features Conformances


A basic-rutile, micro-alloyed, CO2 shielded flux- AWS A5.29: E81T1-K2C-J
cored welding wire (DH≤5ml/100g)
H5 level low hydrogen welds with high crack ASME SFA-5.29: E81T1-K2C-J
resistance (DH≤5ml/100g) MECHANICAL PROPERTIES
Robust impact values @ -40°C & -60°C JIS Z3313: T556T1-1CA-N3-H5 Yield Strength Tensile Strength Elongation Charpy V-Notch (J) Diffusible Hydrogen
(0.2% Offset) (MPa) (MPa) (%) @ -40°C @ -60°C (ml/100g)

AWS E81T1-K2C-J Requirements 470 min. 550-690 19 min. 27 min. - -


Typical Values (with 100% CO2) 550 620 26 120 90 4.0
Typical Applications Welding Positions
Use in butt and fillet welding for 550MPa high All positions
strength steels in all positions
Offshore, Shipbuilding

DEPOSIT COMPOSITION
%C %Mn %Si %Ni %S
AWS E81T1-K2C-J Requirements 0.15 max. 0.50-1.75 0.80 max. 1.00-2.00 0.030 max.
Typical Values (with 100% CO2) 0.05 1.30 0.40 1.55 0.01 max.
%P %Cr %Mo %V
AWS E81T1-K2C-J Requirements 0.030 max. - - -
Typical Values (with 100% CO2) 0.02 max. 0.01-0.04 0.01 max. 0.01 max.

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
1.2 mm, 8.3 26-29 200 3.4 2.9
20
DC+ 9.5 27-29 230 4.0 3.3
10.8 28-30 250 4.5 3.7
12.1 29-31 270 5.0 4.2
15.2 31-33 310 6.2 5.3
3.8 23-25 150 2.0 1.7
DIAMETERS / PACKAGING 5.1 24-26 190 2.6 2.2
Diameter 6.4 25-27 225 3.3 2.8
15 kg Spool 1.4 mm,
(mm) 20 7.6 26-28 240 4.0 3.6
DC+
8.9 27-29 275 4.6 3.7
1.2 CO81K2HE21 10.2 28-30 300 5.3 4.5
1.4 CO81K2HE41 11.4 29-31 325 6.0 5.1

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-81Ni1 PRIMACORE LW-81Ni1


® ®

(AWS E81T1-Ni1C-JH8)
Gas-Shielded, Low Alloy • AWS E81T1-Ni1C-JH8

Key Features Conformances


All position gas shielded 1% Nickel, micro AWS A5.29: E81T1-Ni1C-JH8 MECHANICAL PROPERTIES
alloyed flux-cored welding wire ASME SFA-5.29: E81T1-Ni1C-JH8
Yield Strength Tensile Strength Elongation Reduction of Area Charpy V-Notch (J)
Super low temperature impact properties and JIS Z3313: T554T1-1CA-N2-H10 (MPa) (MPa) (%) (%) @ -29°C @ -40°C
CTOD values
AWS E81T1-Ni1C-J Requirements 470 min. 550-690 19 - 27 min. 27 min.
Outstanding weldability, low spatter and good
bead appearance Typical Values (with 100% CO2) 527 592 28 75 167 152

Typical Applications Welding Positions


Designed for offshore drilling rig construction, All positions DEPOSIT COMPOSITION
weathering steels, petrochemical and similar %C %Mn %Si %S %P
applications
AWS E81T1-Ni1C-J Requirements 0.12 max. 1.5 max. 0.80 max. 0.030 max. 0.030 max.
Suitable for replacing E8018-C3 stick electrode Typical Values (with 100% CO2) 0.03 1.31 0.35 0.01 max. 0.01
and for welding A588 weathering steels where
color match is required %Ni %Cr %Mo %V
AWS E81T1-Ni1C-J Requirements 0.80-1.10 - - -
Typical Values (with 100% CO2) 0.85 0.03 0.01 max. 0.02

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
DIAMETERS / PACKAGING 1.2 mm,
20
8.3 26-29 200 3.4 2.9
Diameter DC+ 9.5 27-29 230 4 3.3
4.5 kg Spool 15 kg Spool 10.8 28-30 250 4.5 3.7
(mm) 12.1 29-31 270 5 4.2
1.2 COPLW81E23 COPLW81E21 15.2 31-33 310 6.2 5.3
1.4 COPLW81E43 COPLW81E41
1.6 COPLW81E63 COPLW81E61 3.8 23-25 150 2 1.7
5.1 24-26 190 2.6 2.2
6.4 25-27 225 3.3 2.8
1.4 mm,
25 7.6 26-28 240 4 3.6
DC+
8.9 27-29 275 4.6 3.7
10.2 28-30 300 5.3 4.5
11.4 29-31 325 6 5.1
CTOD TEST RESULTS (per ASTM E1290)
CTOD Values CTOD Average 3.3 22-25 180 2.6 2.2
TEST Temperature
(mm) (mm) 3.8 23-26 210 3 2.5
1.6 mm,
25 5.1 24-27 265 3.9 3.2
-10°C 0.399, 0.544, 0.372 0.438 DC+
6.4 26-29 305 4.9 4.1
7.6 28-31 345 5.8 4.9
-20°C 0.279, 0.198, 0.474 0.317

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-81Ni1H PRIMACORE LW-81Ni1H


® ®

(AWS E81T1-Ni1C-J)
Gas-Shielded, Low Alloy • AWS E81T1-Ni1C-J

Key Features Conformances


All position gas shielded 1% Nickel, micro ANSI/AWS A5.29: E81T1-Ni1C-J
alloyed flux-cored welding wire (DH≤5ml/100g)
MECHANICAL PROPERTIES
Super low temperature impact properties and ASME SFA-5.29: E81T1-Ni1C-J
Yield Tensile Elongation Reduction of Diffusible
CTOD values (DH≤5ml/100g) Strength Strength Area Charpy V-Notch (J) Hydrogen
JIS Z3313: T554T1-1CA-N2-H5 (MPa) (MPa) (%) (%) @ -29°C @ -40°C (ml/100g)
Capable of producing H5 level low diffusible
hydrogen weld with high crack resistance AWS E81T1-Ni1C-J Requirements 470 min. 550-690 19 min. - 27 min. 27 min. -
Typical Values (with 100% CO2) 527 592 28 75 167 152 3.3
Typical Applications Welding Positions
Designed for offshore drilling rig construction, All positions
weathering steels, petrochemical and similar DEPOSIT COMPOSITION
applications %C %Mn %Si %S %P
Suitable for replacing E8018-C3 stick electrode AWS E81T1-Ni1C-J Requirements 0.12 max. 1.5 max. 0.80 max. 0.030 max. 0.030 max.
and for welding A588 weathering steels where Typical Values (with 100% CO2) 0.03 1.31 0.35 0.01 max. 0.01
color match is required
%Ni %Cr %Mo %V
AWS E81T1-Ni1C-J Requirements 0.80-1.10 - - -
Typical Values (with 100% CO2) 0.85 0.03 0.01 max. 0.02

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

4.5 21-24 130 1.8 1.5


5.7 23-25 165 2.4 1.9
7.0 25-27 185 2.9 2.4
DIAMETERS / PACKAGING 1.2 mm,
20
8.3 26-29 200 3.4 2.9
Diameter DC+ 9.5 27-29 230 4 3.3
15 kg Spool 10.8 28-30 250 4.5 3.7
(mm) 12.1 29-31 270 5 4.2
1.2 COP81H5E21 15.2 31-33 310 6.2 5.3
1.4 COP81H5E41
1.6 COP81H5E61 3.8 23-25 150 2 1.7
5.1 24-26 190 2.6 2.2
6.4 25-27 225 3.3 2.8
1.4 mm,
25 7.6 26-28 240 4 3.6
DC+
8.9 27-29 275 4.6 3.7
10.2 28-30 300 5.3 4.5
11.4 29-31 325 6 5.1
CTOD TEST RESULTS (per ASTM E1290)
CTOD Values CTOD Average 3.3 22-25 180 2.6 2.2
TEST Temperature
(mm) (mm) 3.8 23-26 210 3 2.5
1.6 mm,
25 5.1 24-27 265 3.9 3.2
-10°C 0.399, 0.544, 0.372 0.438 DC+
6.4 26-29 305 4.9 4.1
7.6 28-31 345 5.8 4.9
-20°C 0.279, 0.198, 0.474 0.317

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PRIMACORE LW-91K2H PRIMACORE LW-91K2H


® ®

(AWS E91T1-K2C-H8)
Gas-Shielded, Low Alloy • AWS E91T1-K2C-H8

Key Features Conformances


Excellent mechanical properties @ -40°C & AWS A5.29/5.29M: E91T1-K2C-H8
-60°C (DH≤5ml/100g)
H5 level weld metal with high crack resistance MECHANICAL PROPERTIES
Rutile type wire brings good operation Yield Strength Tensile Strength Elongation CVN Impact (J) Diffusible
Hydrogen
performance and ideal bead shape Welding Positions (0.2% Offset)(MPa) (MPa) (%) @ -40°C @ -60°C (ml/100g)
Suitable for single or multiple, automatic or All positions AWS E91T1-K2C-H8 Requirements 540 min. 620-760 17 min. - - -
semi-automatic welding operations
Typical Values (*with 100% CO2) 640 695 23 100 70 2.8
Aluminum foil vacuum pack brings high *Test results and product properties listed herein for gas shielded wires have been developed with the shielding gas stated. A change of shielding gas may cause significant changes in product performance and weld metal properties. Lincoln Electric does not
resistance to humidity & rust warrant these products for use with shielding gases other than those listed in the test data.

Typical Applications
Offshore
DEPOSIT COMPOSITION
Port machinery
%C %Mn %Si %S %P
Heavy fabrication AWS E91T1-K2C-H8 Requirements 0.15 0.50-1.75 0.80 0.030 0.030
Shipbuilding Typical Values (*with 100% CO2) 0.05 1.17 0.30 0.010 0.007
%Ni %Cr %Mo %V
AWS E91T1-K2C-H8 Requirements 1.00-2.00 0.15 0.35 0.05
Typical Values (*with 100% CO2) 1.70 0.02 0.18 0.01

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr)

1.8 21-24 130 1.8 1.5


2.3 23-25 165 2.4 1.9
2.8 25-27 185 2.9 2.4
1.2 mm, 3.3 26-29 200 3.4 2.9
20
DC+ 3.8 27-29 230 4.0 3.3
4.3 28-30 250 4.5 3.7
4.8 29-31 270 5.0 4.2
6.0 31-33 310 6.2 5.3

1.5 23-25 150 2.0 1.7


DIAMETERS / PACKAGING 2.0 24-26 190 2.6 2.2
2.5 25-27 225 3.3 2.8
Diameter 1.4 mm,
15 kg Spool 25 3.0 26-28 240 4.0 3.6
(mm) DC+
3.5 27-29 275 4.6 3.7
4.0 28-30 300 5.3 4.5
1.2 CO91K2HE21 4.5 29-31 325 6.0 5.1
1.4 CO91K2HE41

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Outershield 91Ni1-HSR Outershield 91K2-HSR


® ®

Gas-Shielded, Low Alloy • AWS E91T1-G H4 AWS E91TG H4 • Gas-Shielded, Low Alloy

Key Features Typical Applications Typical Applications Key Features


All position (except vertical down) gas shielded Offshore, pipeline and similar applications Offshore, pipeline and similar applications All position (except vertical down) gas shielded
1% Ni and 0.4% Mo alloyed flux cored wire for 1.5% Ni and 0.4% Mo alloyed flux cored wire
offshore, pipeline and similar applications for offshore, pipeline and similar applications
Conformances Conformances
Specific design for stress relieved applications, Specific design for stress relieved applications,
guaranteed impact properties after PWHT AWS A5.29: E91T1-GM-H4 AWS A5.29: E91T1-K2M-H4 guaranteed impact properties after PWHT
Superior weldability, low spatter, good bead ISO 18276-A: T 55 4 1NiMo P M 2 H55 ISO 18276-A: T 55 4 1,5NiMo P M 2 H5 Superior weldability, low spatter, good bead
appearance and outstanding operators appeal appearance and outstanding operators appeal
Exceptional mechanical properties Welding Positions Welding Positions Exceptional mechanical properties
Superior product consistency with optimal alloy All, except vertical down All, except vertical down Superior product consistency with optimal alloy
control control
Excellent wire feeding Shielding Gas Shielding Gas Excellent wire feeding
Specific design to withstand high heat input M21 : Mixed gas Ar+ (>15-25%) CO2 M21 : Mixed gas Ar+ (>15-25%) CO2
Specific design to withstand high heat input
procedures procedures
Gas flow : 15-25 L/min Gas flow : 15-25 L/min
Meets NACE MR-0175 requirements
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter (mm) 4.5 kg Plastic Spool S200 15 kg Spool B300 14 g Spool S300
Diameter (mm) 14 kg Spool S300 15 kg Spool B300
1.2 943208 943209 943210
1.2 942673 942670
MECHANICAL PROPERTIES
MECHANICAL PROPERTIES Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Condition
Yield Strength Tensile Strength Elongation Impact ISO-V (J) (N/mm2) (N/mm2) (%) -40°C
Shielding gas Condition
(N/mm2) (N/mm2) (%) -40°C Requirements
Requirements AWS A5.29 540 min. 620-760 17 min.
AWS A5.29 540 min. 620-760 17 min. ISO 18276-A 550 min. 640-820 18 min. 47 min.
ISO 18276 550 min. 640-820 18 min. 47 min. Typical Values M21 As-welded 640 700 19 60
Typical Values M21 As-welded 640 700 19 60
DEPOSIT COMPOSITION
DEPOSIT COMPOSITION %C %Mn %Si %P %S
%C %Mn %Si %P %S %Cr Requirements
Requirements AWS E91TG H4 - 0.50 1.00 0.030 0.030
AWS E91T1-G H4 - 0 50 1.00 0.030 0.030 Typical Results
Typical Results As-welded with M21 0.05 1.4 0.2 0.013 0.010
As-welded with M21 0.05 1.4 0.2 0.013 0.010 - %Cr %Ni %Mo %V HDMml/100g
%Ni %Mo %Nb %Ti HDMml/100g Requirements
Requirements AWS E91TG H4 0.30 0.50 0.20 0.10 -
AWS E91T1-G H4 0.30 0.50 0.20 0.10 - Typical Results
Typical Results As-welded with M21 - 1.4 0.4 – 3
As-welded with M21 0.95 0.4 - – 3
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES
Diameter
Welding Position 1.2
Diameter (mm) Welding Position 1.2 (mm)
1G, 2F 230-280 1G, 2F 230-280
Current (A) Current (A)
2G, 3G up, 4G 160-240 2G, 3G up, 4G 160-240

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Outershield 500CT-H Outershield 555CT-H


® ®

Gas-Shielded, Low Alloy • AWS E81T1-GM-H4 AWS E81T1-W2M-JH4 • Gas-Shielded, Low Alloy

Key Features Typical Applications Typical Applications Key Features


All position (except vertical down) gas shielded Weather resistant steels like Cor-Ten®, Patinax®-F, Weather resistant steels like Cor-Ten®, Patinax®-F, All position (except vertical down) gas shielded
0.8% Ni and 0.4% Cu flux cored wire, for Patinax®-37 and similar Ni- and Cu-alloyed steels Patinax®-37 and similar Ni- and Cu-alloyed steels 0.6% Ni, 0,5Cr and 0.5% Cu alloyed flux
welding weather resistant steel (CorTen) cored wire, for welding weather resistant steel
For welding in all positions (except vertical down) (CorTen)
Conformances Conformances
Superior weldability, low spatter, good bead For welding in all positions (except vertical down)
AWS 5.29: E81T1-B2M-H4 AWS 5.29: E81T1-W2M-JH4
appearance ISO 17634-A: T CrMo1 P M 2 H5 ISO 17634-A: T555T1-1MA-NCC1-UH5 Superior weldability, low spatter, good bead
Outstanding operator appeal appearance
Outstanding operator appeal
Exceptional mechanical properties (CVN >47J Welding Positions
at -50°C) Welding Positions Exceptional mechanical properties (CVN >47J
All, except vertical down
Superior product consistency with optimal alloy All, except vertical down at -50°C)
control Superior product consistency with optimal alloy
Excellent wire feeding Shielding Gas control
Shielding Gas
For welding applications with higher service M21 : Mixed gas Ar+ (>15-25%) CO2 Excellent wire feeding
M21 : Mixed gas Ar+ (>15-25%) CO2
temperatures (i.e chimneys), Outershield Gas flow : 15-25 L/min Gas flow : 15-25 L/min
555CT-H is recommended
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter (mm) 15 kg Spool B300
Diameter (mm) 15 kg Spool B300
1.2 942789
1.2 942781
MECHANICAL PROPERTIES MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation Impact ISO-V (J) Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Condition Shielding gas Condition
(N/mm2) (N/mm2) (%) -50°C (N/mm2) (N/mm2) (%) -40°C -50°C
Requirements Requirements
AWS A5.29 550-690 19 min. Not Required AWS A5.29 470 min. 550-690 19 min. 27 min.
470 min.
ISO 17632-A 560-720 47 min. ISO 17632-B 460 min. 550-740 17 min. 47 min.
500 min. 18 min.
Typical Values M21 As-welded 580 610 23 80 Typical Values M21 As-welded 600 660 20 140 100

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Mn %Si %P %S %Cr %C %Mn %Si %P %S
Requirements Requirements
AWS E81T1-GM-H4 - 0.50 1.00 0.030 0.030 0.30 AWS E81T1-W2M-JH4 0.12 0.50-1.30 0.35-0.80 0.030 0.030
Typical Results Typical Results
As-welded with M21 0.04 1.3 0.2 0.014 0.010 - As-welded with M21 0.03 1.1 0.4 0.015 0.010
%Ni %Mo %Cu %V HDMml/100g %Cr %Ni %Cu HDMml/100g
Requirements Requirements
AWS E81T1-GM-H4 0.50 0.20 - 0.10 - AWS E81T1-W2M-JH4 0.45-0.70 0.40-0.80 0.30-0.75 -
Typical Results Typical Results
As-welded with M21 0.84 - 0.39 – 4 As-welded with M21 0.55 0.60 0.55 4
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter (mm) Welding Position 1.2 Diameter (mm) Welding Position 1.2
1G, 2F 230-280 1G, 2F 230-280
Current (A) Current (A)
2G, 3G up, 4G 160-240 2G, 3G up, 4G 160-240

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Outershield 690-H Outershield 690-HSR


® ®

Gas-Shielded, Low Alloy • AWS E111T1-K3M-JH4 AWS E111T1-K3M-JH4 • Gas-Shielded, Low Alloy

Key Features Conformances Conformances Key Features


All position (except vertical down) gas shielded AWS A5.29: E111T1-K3M JH4 AWS A5.29: E111T1-K3M JH4 All position (except vertical down) gas shielded
rutile flux cored wire, for high strength steel ISO 18276-A: T 69 4 Z P M 2 H5 ISO 18276-A: T 69 4 Z P M 2 H5 T rutile flux cored wire, for high strength steel
grades like grade S690 grades like grade S690
Outstanding operator appeal Specific design for stress relieved applications,
Excellent mechanical properties (CVN >50J at guaranteed impact properties after PWHT
-40°C) Welding Positions Excellent mechanical properties (CVN >50J at
Superior product consistency with optimal alloy -40°C)
All, except vertical down
control Welding Positions Superior product consistency with optimal alloy
Good wire feeding control
All, except vertical down
Good wire feeding
Typical Applications Shielding Gas Shielding Gas
For high strength steel grades like grade S690 M21 : Mixed gas Ar+ (>15-25%) CO2 M21 : Mixed gas Ar+ (>15-25%) CO2 Typical Applications
Gas flow : 15-25 L/min Gas flow : 15-25 L/min For high strength steel grades like grade S690
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter (mm) 15 kg Spool B300
Diameter (mm) 4.5 kg Plastic Spool S300 15 kg Spool B300 14 kg Spool S300 1.2 942804
1.2 942415 942422 1.6 942828
1.6 942446 942447 MECHANICAL PROPERTIES
MECHANICAL PROPERTIES Shielding gas Condition
Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Yield Strength Tensile Strength Elongation Impact ISO-V (J) (N/mm2) (N/mm2) (%) -29°C/-30°C -40°C
Shielding gas Condition
(N/mm2) (N/mm2) (%) -29°C -40°C -46°C Requirements
Requirements AWS A5.29 680 min. 760-900 15 min. 27 min.
AWS A5.29 680 min. 760-900 15 min. 27 min. ISO 18276-A 690 min. 770-940 17 min. 47 min.
ISO 18276-A 690 min. 770-940 17min. 47 min. Typical Values M21 As-welded 740 790 19 75 70
Typical Values M21 As-welded 780 810 18 85 80 65 Stress-Relived 720 770 20 60
DEPOSIT COMPOSITION DEPOSIT COMPOSITION
%C %Mn %Si %P %S %C %Mn %Si %P %S
Requirements Requirements
AWS E111T1-K3M-JH4 0.15 0.75-2.25 0.80 0.03 0.03 AWS E111T1-K3M-JH4 0.15 0.75-2.25 0.80 0.03 0.03
Typical Results Typical Results
As-welded with M21 0.06 1.5 0.2 0.015 0.010 As-welded with M21 0.06 1.5 0.2 0.015 0.010
%Cr %Ni %Mo %V %Cr %Ni %Mo %V HDMml/100g
Requirements Requirements
AWS E111T1-K3M-JH4 0.15 1.25-2.60 0.25-0.65 0.05 AWS E111T1-K3M-JH4 0.15 1.25-2.60 0.25-0.65 0.05 -
Typical Results Typical Results
As-welded with M21 - 2.0 0.3 – As-welded with M21 - 2.0 0.5 – 3
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter (mm) Welding Position 1.2 1.6 Diameter (mm) Welding Position 1.2 1.6
1G, 2F 230-280 250-350 1G, 2F 230-280 250-350
Current (A) Current (A)
2G, 3G up, 4G 160-240 170-280 2G, 3G up, 4G 160-240 170-280

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Outershield 12-H Outershield 19-H


® ®

Gas-Shielded, Low Alloy • AWS E81T1-A1M-H4 AWS E81T1-B2M-H4 • Gas-Shielded, Low Alloy

Key Features Conformances Conformances Key Features


All position (except vertical down) mix gas AWS 5.29: E81T1-A1M-H4 AWS 5.29: E81T1-B2M-H4 All position (except vertical down) mix gas
shielded 0.5% Mo-alloyed rutile cored wire ISO 17634-A: T MoL P M 2 H5 ISO 17634-A: T CrMo1 P M 2 H5 shielded 1.25% Cr 0.5% Mo-alloyed rutile
Superior weldability, low spatter, good bead cored wire
appearance Superior weldability, low spatter, good bead
Welding Positions Welding Positions appearance
Outstanding operator appeal
All, except vertical down All, except vertical down Outstanding operator appeal
Superior product consistency with optimal alloy
control Superior product consistency with optimal alloy
control
Excellent wire feeding Shielding Gas Shielding Gas
Excellent wire feeding
M21 : Mixed gas Ar+ (>15-25%) CO2 M21 : Mixed gas Ar+ (>15-25%) CO2
Gas flow : 15-25 L/min Gas flow : 15-25 L/min

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter (mm) 15 kg Spool B300 Diameter (mm) 15 kg Spool B300

1.2 943009 1.2 943016

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Yield Strength Tensile Strength Elongation Impact ISO-V (J) Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Condition Shielding gas Condition
(N/mm2) (N/mm2) (%) +20°C -20°C (N/mm2) (N/mm2) (%) +20°C -20°C
Requirements Requirements
AWS A5.29 Stress-Relived(1) 470 min. 550-690 19 min. Not Required AWS A5.29 Stress-Relived(1) 470 min. 550-690 19 min. Not Required
ISO 17634-A Stress-Relived(2) 355 min. 510 min. 22 min. 47 min. ISO 17634-A Stress-Relived(2) 355 min. 510 min. 20 min. 47 min.
Typical Values M21 Stress-Relived(3) 540 600 27 160 79 Typical Values M21 Stress-Relived(3) 545 635 21 150 37
Stress relieving: SR(1) = 620 ± 15°C/1h, SR(2) = 570-620°C/1h, SR(3) = 1h/620°C Stress relieving: SR(1) = 690 ± 15°C/1h, SR(2) = 660-700°C/1h, SR(3) = 1h/690°C

DEPOSIT COMPOSITION DEPOSIT COMPOSITION


%C %Mn %Si %P %C %Mn %Si %P
Requirements Requirements
AWS E81T1-A1M-H4 0.12 1.25 0.80 0.03 AWS E81T1-B2M-H4 0.05-0.12 1.25 0.80 0.03
Typical Results Typical Results
As-welded with M21 0.065 0.8 0.2 0.014 As-welded with M21 0.07 0.74 0.24 0.013
%S %Mo HDMml/100g %S %Cr %Mo HDMml/100g
Requirements Requirements
AWS E81T1-A1M-H4 0.03 0.40-0.65 - AWS E81T1-B2M-H4 0.03 1.00-1.50 0.40-0.65 -
Typical Results Typical Results
As-welded with M21 0.010 0.46 3 As-welded with M21 0.010 1.24 0.52 3

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Diameter
Welding Position 1.2 Welding Position 1.2
(mm) (mm)
1G, 2F 230-280 1G, 2F 230-280
Current (A) Current (A)
2G, 3G up, 4G 160-240 2G, 3G up, 4G 160-240

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Outershield 20-H Cor-A-Rosta 304L


® ®

Gas-Shielded, Low Alloy • AWS E91T1-B3M-H4 AWS E308LT0-1/-4 • Gas-Shielded, Stainless Steel

Key Features Conformances Conformances Key Features


All position (except vertical down) mix gas AWS 5.29: E91T1-B3M-H4 AWS 5.22: E308LT0-1/-4 Gas shielded flux cored stainless steel wire
shielded 2.25% Cr 1% Mo-alloyed rutile cored ISO 17634-A: T CrMo2 P M 2 H5 ISO 17633-A: T 19 9 L R C/M 3 electrode for downhand welding
wire Stable arc, low spatter and good slag removal
Superior weldability, low spatter, good bead Excellent wire feeding and operator appeal
appearance Welding Positions
Welding Positions Bright appearance of weld metal
Outstanding operator appeal Flat, Horizontal and Circumferential
All, except vertical down
Superior product consistency with optimal alloy
control
Shielding Gas Typical Applications
Excellent wire feeding Shielding Gas
M21 : Mixed gas Ar+ (>15-25%) CO2 For welding 304L steel grades in downhand
M21 : Mixed gas Ar+ (>15-25%) CO2 C1: Active gas 100% CO2 position
Gas flow : 15-25 L/min Gas flow : 15-25 L/min

DIAMETERS / PACKAGING
Diameter (mm) 15 kg Spool B300

1.2 943023 DIAMETERS / PACKAGING


Diameter (mm) 15 kg Spool S300
MECHANICAL PROPERTIES
1.2 585155
Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Condition
(N/mm2) (N/mm2) (%) +20°C -20°C MECHANICAL PROPERTIES
Requirements Yield Strength Tensile Strength Elongation Impact ISO-V (J)
AWS A5.29 Stress-Relived(1) 540 min. 620-760 17 min. Not Required Shielding gas Condition
(N/mm2) (N/mm2) (%) +20°C -110°C
ISO 17634-A Stress-Relived(2) 400 min. 500 min. 18 min. 47 min.
Typical Values M21 Stress-Relived(3) 570 680 19 150 30 Requirements
AWS A5.22 Not Required 520 min. 35 min.
Stress relieving: SR(1) = 690 ± 15°C/1h, SR(2) = 690-750°C/1h, SR(3) = 1h/690°C
ISO 17633-A 320 min. 510 min. 30 min.
DEPOSIT COMPOSITION Typical Values M21/C1 As-welded 400 560 42 80 40
%C %Mn %Si %P DEPOSIT COMPOSITION
Requirements
%C %Mn %Si %P %S
AWS E91T1-B3M-H4 0.05-0.12 1.25 0.80 0.03
Requirements
Typical Results
AWS E308LT0-1/-4 0.04 0.5-2.5 1.0 0.04 0.03
As-welded with M21 0.07 0.75 0.21 0.013
Typical Results
%S %Cr %Mo HDMml/100g
As-welded with M21/C1 0.03 1.3 0.7 - -
Requirements
%Cr %Ni %Mo %Cu FN (acc. WRC 192)
AWS E91T1-B3M-H4 0.03 2.00-2.50 0.90-1.20 -
Typical Results Requirements
As-welded with M21 0.008 2.23 1.09 3 AWS E308LT0-1/-4 18.0-21.0 9.0-11.0 0.5 0.5 -
Typical Results
TYPICAL OPERATING PROCEDURES As-welded with M21/C1 19.5 10 - - 8

Diameter
TYPICAL OPERATING PROCEDURES
Welding Position 1.2
(mm) Diameter
Welding Position 1.2 1.6
1G, 2F 230-280 (mm)
Current (A)
2G, 3G up, 4G 160-240 Current (A) 1G, 2G, 2F 100-250 140-300

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Cor-A-Rosta P304L Cor-A-Rosta 309L


® ®

Gas-Shielded, Stainless Steel • AWS E308LT1-1/-4 AWS E309LT0-1/-4 • Gas-Shielded, Stainless Steel

Key Features Conformances Conformances Key Features


Gas shielded flux cored stainless steel wire AWS 5.22: E308LT1-1/-4 AWS 5.22: E309LT0-1/-4 Gas shielded flux cored high CrNi alloyed wire
electrode for positional welding ISO 17633-A: T 19 9 L P C/M 2 ISO 17633-A: T 23 12 L R C/M 3 electrode for downhand welding
Stable arc, low spatter and good slag removal For welding stainless to mild steel and buffer
Excellent wire feeding and operator appeal layers in clad steel
Welding Positions Excellent weldability and self releasing slag
Bright appearance of weld metal Welding Positions
All, except vertical down High resistance to embrittlement
Flat, Horizontal and Circumferential

Typical Applications Shielding Gas


Shielding Gas
For welding out of position M21 : Mixed gas Ar+ (>15-25%) CO2 Typical Applications
C1: Active gas 100% CO2 M21 : Mixed gas Ar+ (>15-25%) CO2
Gas flow : 15-25 L/min C1: Active gas 100% CO2 Dissimilar metals (mild and low alloy steel to
Gas flow : 15-25 L/min CrNi or CrNiMo stainless steel)
Build-up welding on mild and low alloy steel

DIAMETERS / PACKAGING
Diameter (mm) 15 kg Spool S300 DIAMETERS / PACKAGING
Diameter (mm) 5 kg Spool S200 15 kg Spool S300
1.2 585179
1.2 585292 585209
MECHANICAL PROPERTIES
Impact ISO-V (J) MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation
Shielding gas Condition
(N/mm2) (N/mm2) (%) Yield Strength Tensile Strength Elongation Impact ISO-V (J)
+20°C -110°C Shielding gas Condition
(N/mm2) (N/mm2) (%) +20°C -20°C
Requirements
AWS A5.22 Not Required 520 min. 35 min. Requirements
ISO 17633-A 320 min. 510 min. 30 min. AWS A5.22 Not Required 520 min. 30 min.
Typical Values M21/C1 As-welded 400 560 42 80 40 ISO 17633-A 320 min. 510 min. 25 min.
Typical Values M21/C1 As-welded 445 560 36 45 40
DEPOSIT COMPOSITION
%C %Mn %Si %P %S DEPOSIT COMPOSITION
Requirements %C %Mn %Si %P %S
AWS E308LT1-1/-4 0.04 0.5-2.5 1.0 0.04 0.03 Requirements
Typical Results AWS E309LT0-1/-4 0.04 0.5-2.5 1.0 0.04 0.03
As-welded with M21/C1 0.03 1.3 0.7 - - Typical Results
%Cr %Ni %Mo %Cu FN (acc. WRC 192) As-welded with M21/C1 0.03 1.4 0.6 - -
Requirements %Cr %Ni %Mo %Cu FN (acc. WRC 192)
AWS E308LT1-1/-4 18.0-21.0 9.0-11.0 0.5 0.5 - Requirements
Typical Results AWS E309LT0-1/-4 22.0-25.0 12.0-14.0 0.5 0.5 -
As-welded with M21/C1 19.5 10 - - 8 Typical Results
As-welded with M21/C1 24 12.5 - - 15
TYPICAL OPERATING PROCEDURES
Diameter (mm) Welding Position 1.2 TYPICAL OPERATING PROCEDURES
1G, 2G, 2F 100-250 Diameter (mm) Welding Position 1.2 1.6
Current (A)
3G up 100-180 Current (A) 1G, 2F, G 100-250 140-300

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Cor-A-Rosta P309L Cor-A-Rosta 316L


® ®

Gas-Shielded, Stainless Steel • AWS E309LT1-1/-4 AWS E316LT0-1/ -4 • Gas-Shielded, Stainless Steel

Key Features Conformances Conformances Key Features


Gas shielded flux cored high CrNi alloyed wire AWS 5.22: E309LT1-1/-4 AWS 5.22: E316LT0-1/-4 Gas shielded flux cored stainless steel wire
electrode for positional welding ISO 17633-A: T 23 12 L P C/M 2 ISO 17633-A: T 19 12 3 L R C/M 3 electrode for downhand welding
For welding stainless to mild steel and buffer Stable arc, low spatter and good slag removal
layers in clad steel Excellent wire feeding and operator appeal
Excellent weldability and self releasing slag Welding Positions Welding Positions Bright appearance of weld metal
High resistance to embrittlement All, except vertical down Flat, Horizontal and Circumferential

Shielding Gas Typical Applications


Shielding Gas
Typical Applications M21 : Mixed gas Ar+ (>15-25%) CO2 For welding in down hand position
M21 : Mixed gas Ar+ (>15-25%) CO2
Dissimilar metals (mild and low alloy steel to C1: Active gas 100% CO2 C1: Active gas 100% CO2
CrNi or CrNiMo stainless steel) Gas flow : 15-25 L/min Gas flow : 15-25 L/min
Build-up welding on mild and low alloy steel

DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter (mm) 15 kg Spool S300
Diameter (mm) 5 kg Spool S200 15 kg Spool S300 1.2 585308
1.2 585285 585223 MECHANICAL PROPERTIES
MECHANICAL PROPERTIES Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Condition
Impact ISO-V (J) (N/mm2) (N/mm2) (%) +20°C -110°C
Yield Strength Tensile Strength Elongation
Shielding gas Condition
(N/mm2) (N/mm2) (%) +20°C -20°C Requirements
AWS A5.22 Not Required 485 min. 30 min.
Requirements ISO 17663-A 320 min. 510 min. 25 min.
AWS A5.22 Not Required 520 min. 30 min.
ISO 17633-A 320 min. 510 min. 25 min. Typical Values M21/C1 As-welded 440 580 38 70 40
Typical Values M21/C1 As-welded 445 560 36 45 40 DEPOSIT COMPOSITION
DEPOSIT COMPOSITION %C %Mn %Si %P %S
%C %Mn %Si %P %S Requirements
AWS E316LT0-1/-4 0.04 0.5-2.5 1.0 0.04 0.03
Requirements
AWS E309LT1-1/-4 0.04 0.5-2.5 1.0 0.04 0.03 Typical Results
As-welded with M21/C1 0.03 1.3 0.5 - -
Typical Results
As-welded with M21/C1 0.04 1.3 0.6 - - %Cr %Ni %Mo %Cu FN (acc. WRC 192)
%Cr %Ni %Mo %Cu FN (acc. WRC 192) Requirements
AWS E316LT0-1/-4 17.0-20.0 11.0-14.0 2.0-3.0 0.5 -
Requirements
AWS E309LT1-1/-4 22-25 12-14 0.5 0.5 - Typical Results
As-welded with M21/C1 19 12 2.7 - 8
Typical Results
As-welded with M21/C1 24 12.5 - - 15 TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Diameter
Welding Position 1.2 1.6
Diameter (mm) Welding Position 1.2 (mm)
Current (A) 1G, 2F, G 100-250 Current (A) 1G, 2F 100-250 140-300

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Cor-A-Rosta P316L Cor-A-Rosta 4462


® ®

Gas-Shielded, Stainless Steel • AWS E316LT1-1/-4 AWS E2209T1-1 • Gas-Shielded, Stainless Steel

Key Features Conformances Conformances Key Features


Gas shielded flux cored stainless steel wire AWS 5.22: E316LT1-1/-4 AWS 5.22: E2209T0-4 Gas shielded flux cored wire electrode for
electrode for positional welding ISO 17633-A: T 19 12 3 L P C/M 2 ISO 17633-A: T 22 9 3 N L R C/M 3 duplex stainless steel welding in downhand
Stable arc, low spatter and good slag removal position

Excellent wire feeding and operator appeal Excellent weldability


Welding Positions
Bright appearance of weld metal Welding Positions Applicable up to a service temperature of
Flat, Horizontal and Circumferential 250°C
All, except vertical down
High resistance to general corrosion, pitting
and stress corrosion conditions
Shielding Gas
Shielding Gas High yield strength > 500 N/mm2
M21 : Mixed gas Ar+ (>15-25%) CO2
M21 : Mixed gas Ar+ (>15-25%) CO2 M21 shielding gas is recommended
C1: Active gas 100% CO2
C1: Active gas 100% CO2
Gas flow : 15-25 L/min
Gas flow : 15-25 L/min
Typical Applications
Dissimilar joints such as un- and low alloy steel
to duplex stainless steel
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
Diameter (mm) 5 kg Spool S200 15 kg Spool S300
Diameter (mm) 15 kg Spool S300
1.2 585353 585322
1.2 585520
MECHANICAL PROPERTIES
Impact ISO-V (J)
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation
Shielding gas Condition Yield Strength Tensile Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) +20°C -110°C Shielding gas Condition
(N/mm2) (N/mm2) (%) -20°C -50°C
Requirements
AWS A5.22 Not Required 485 min. 30 min. Requirements
ISO 17633-A 320 min. 510 min. 25 min. AWS A5.22 Not Required 520 min. 25 min.
ISO 17633-A 450 min. 550 min. 25 min.
Typical Values M21/C1 As-welded 440 580 38 70 40
Typical Values M21/C1 As-welded 630 800 29 50 40
DEPOSIT COMPOSITION
%C %Mn %Si %P %S DEPOSIT COMPOSITION
Requirements %C %Mn %Si %P %S %Cr
AWS E316LT1-1/-4 0.04 0.5-2.5 1.0 0.04 0.03 Requirements
Typical Results AWS E2209T1-1 0.04 0.5-2.0 1.0 0.04 0.03 21.0-24.0
As-welded with M21/C1 0.03 1.3 0.5 - - Typical Results
%Cr %Ni %Mo %Cu FN (acc. WRC 192) As-welded with M21 0.03 1.2 0.7 - - 23
Requirements %Ni %Mo %Cu %N FN (acc. WRC 192)
AWS E316LT1-1/-4 17.0-20.0 11.0-14.0 2.0-3.0 0.5 - Requirements
Typical Results AWS E2209T1-1 7.5-10.0 2.5-4.0 0.5 0.08-0.20 -
As-welded with M21/C1 19 12 2.7 - 6 Typical Results
As-welded with M21 9.2 3.1 - 0.12 40
TYPICAL OPERATING PROCEDURES
Diameter
TYPICAL OPERATING PROCEDURES
Welding Position 1.2
(mm) Diameter (mm) Welding Position 1.2
Current (A) 1G, 2F, 2G, 3G up 100-250 Current (A) 1G, 2F, G 100-250

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Cor-A-Rosta P4462 PRIMALLOY T-409Ti


® ®

Gas-Shielded, Stainless Steel • AWS E2209T1-1 AWS EC409 • Gas-Shielded, Stainless Steel

Key Features Conformances Conformances Key Features


Gas shielded flux cored wire electrode for AWS 5.22: E2209T1-1 AWS A5.9/A5.9M: EC409 A stainless steel metal core wire designed for
duplex stainless steel welding in positional ISO 17633-A: T 22 9 3 N L P M 2 welding of AISI 409 ferritic stainless steels
position Excellent deposition rate, no spatter and slag
Excellent weldability Welding Positions Excellent corrosion resistance in high
Welding Positions
Applicable up to a service temperature of Flat & Horizontal temperature
250°C All, except vertical down
High resistance to general corrosion, pitting
and stress corrosion conditions Mechanical Properties
Shielding Gas Typical Applications
High yield strength > 500 N/mm 2
PRIMALLOY® T-409Ti is designed for single pass
M21 : Mixed gas Ar+ (>15-25%) CO2 Designed for joining cold end components of
M21 shielding gas is recommended Gas flow : 15-25 L/min welding with 98%Ar+2%02 shielding gas. Mechanical automotive exhaust systems, such as tail pipe,
properties depend upon dilution and heat input. muffler and intermediate pipe
Typical Applications Single pass welding
Dissimilar joints such as un- and low alloy steel
to duplex stainless steel

DIAMETERS / PACKAGING
Diameter (mm) 15 kg Spool S300
1.2 585506
DIAMETERS / PACKAGING
MECHANICAL PROPERTIES Diameter
Yield Strength Tensile Strength Elongation Impact ISO-V (J) 15 kg Spool 225 kg Drum
Shielding gas Condition (mm)
(N/mm2) (N/mm2) (%) -20°C -50°C 1.1 ED034208(LB) ED034209(LB)
Requirements 1.2 COPT409E21 COPT409X27
AWS A5.22 Not Required 690 min. 25 min.
ISO 17633-A 450 min. 550 min. 25 min.
Typical Values M21 As-welded 630 800 29 65 55
DEPOSIT COMPOSITION
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn
%C %Mn %Si %P %S %Cr
Requirements AWS EC409 Requirements 0.08 max. 10.5-13.5 0.6 max. 0.50 max. 0.8 max.
AWS E2209T1-1 0.04 0.5-2.0 1.0 0.04 0.03 21.0-24.0 Typical Values (98%Ar/2%O2) 0.025 11.1 0.02 0.027 0.46
Typical Results
As-welded with M21 0.03 1.2 0.7 - - 23 %Si %P %S %Ti
%Ni %Mo %Cu %N FN (acc. WRC 192) AWS EC409 Requirements 0.8 max. 0.03 max. 0.03 max. 10*C-1.5%
Requirements Typical Values (98%Ar/2%O2) 0.60 0.007 0.008 1.02
AWS E2209T1-1 7.5-10.0 2.5-4.0 0.5 0.08-0.20 -
Typical Results
As-welded with M21 9.2 3.1 - 0.12 40
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES
Diameter, CTWD Arc Voltage Approx. Current
Diameter (mm) Welding Position 1.2 Polarity (mm) (volts) (amps)
1G, 2F, G 100-250 1.2 mm,
Current (A) 15 22-28 200-260
3G up 130-180 DC+

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

PRIMALLOY T-439Ti Innershield NR -311


® ® ®

Gas-Shielded, Stainless Steel • AWS EC439 AWS E70T-7 • Innershield

Key Features Conformances Typical Applications Key Features


A stainless steel metal core wire designed for AWS A5.9: EC439 Recommended for fillet, General fabrication High deposition rates and fast travel speeds
welding of AISI 439 ferritic stainless steels lap and butt welds on Assembly welding Easy slag removal
Improved oxidation and corrosion resistance 3.2 mm and thicker
steel, including some Optimal toe wash-in
over 409 type wire with excellent deposition rate Welding Positions low alloy steels Deep penetration
Used in the welding of hot end of automotive Flat & Horizontal
exhaust systems High resistance to cracking
Conformances Welds on lightly rusted or primed plate
Typical Applications Mechanical Properties AWS A5.20/A5.20M: E70T-7
Welding Positions
Designed for joining hot end components of PRIMALLOY® T-439Ti is designed for single pass ASME SFA-A5.20: E70T-7
automotive exhaust systems, such as catalytic welding with 98%Ar+2%02 shielding gas. Mechanical Flat & Horizontal
converters and exhaust manifold properties depend upon dilution and heat input.
Single pass welding DIAMETERS / PACKAGING
Diameter 6.4 kg Coil 11.3 kg 22.7 kg 272 kg 272 kg
(mm) 25.4 kg Master Carton Steel Spool Coil Speed-Feed® Reel Speed-Feed®Drum
2.0 ED014464 ED030649 ED014459
2.4 ED012629 ED012628
2.8 ED012632 ED012633

MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/A5.20M


Yield Strength(2) Tensile Strength Elongation Hardness
DIAMETERS / PACKAGING MPa (ksi) MPa (ksi) % Rockwell B

Diameter Requirements - AWS E70T-7 400 (58) min. 480-655 (70-95) 22 min. –
15 kg Spool 225 kg Drum Typical Results(3) - As-Welded 420-475 (61-69) 600-645 (87-93) 23-26 88-92
(mm)
1.1 ED034293(LB) ED034294(LB) DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M
1.2 COPT439E21 COPT439X27 %C %Mn %Si %S %P %Al
Requirements - AWS E70T-7 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Results(3) 0.25-0.29 0.44-0.51 0.09-0.12 0.01 max. 0.01 max. 1.4-1.7
DEPOSIT COMPOSITION
%C %Cr %Ni %Mo %Mn
TYPICAL OPERATING PROCEDURES
Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
AWS EC439 Requirements 0.04 max. 17.0-19.0 0.6 max. 0.50 max. 0.80 max. Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%)
Typical Values (98%Ar/2%O2) 0.027 17.43 0.017 0.015 0.47
2.5 20-23 190 2.9 2.3 78
%Si %P %S %Ti 2.0 mm, 4.1 24-28 275 4.7 3.6 78
38
DC- 6.1 25-29 355 7.0 5.6 80
AWS EC439 Requirements 0.80 max. 0.03 max. 0.03 max. 10*C-1.1% 7.6 27-31 410 8.8 7.2 82
Typical Values (98%Ar/2%O2) 0.38 0.007 0.011 0.284 1.9 20-23 200 3.2 2.5 77
3.4 23-26 300 5.9 4.6 78
2.4 mm,
45 3.8 24-27 325 6.6 5.2 78
DC-
5.3 26-28 400 9.3 7.5 81
TYPICAL OPERATING PROCEDURES 6.9 28-30 450 11.9 10.0 84
Diameter, CTWD Arc Voltage Approx. Current 2.5 23-26 325 5.4 4.5 83
Polarity (mm) (volts) (amps) 3.7 25-27 400 8.1 6.6 82
2.8 mm,
45 4.4 26-28 450 9.8 8.2 83
1.2 mm, DC-
15 22-28 200-260 6.1 30-32 550 13.4 11.6 86
DC+ 7.6 32-34 625 16.7 15.0 89
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Innershield NR -211-MP Innershield NR -211-MP


® ® ® ®

(AWS E71T-11)
Innershield • AWS E71T-11

Key Features Conformances


Versatile welding capability on a variety of base AWS A5.20/A5.20M: 2005 E71T-11 MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/A5.20M: 2005
materials ASME SFA-A5.20: E71T-11 Yield Strength(2) Tensile Strength Elongation Hardness
MPa (ksi) MPa (ksi) (%) Rockwell B
High operator appeal and good bead
appearance Requirements - AWS E71T-11 400 (58) min. 480-655 (70-95) 20 min. –

Easy slag removal Typical Results (3)


435-475 (63-69) 605-645 (88-94) 22-25 89-92
Welding Positions
Fast freezing characteristics accommodate
poor fit-up All, except 2.4 mm diameter is flat only
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
Requirements - AWS E71T-11 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Results(3) 0.23-0.26 0.57-0.66 0.17-0.26 0.01 max. 0.01 max. 1.3-1.6
Typical Applications Maximum Plate Thickness
Plate thicknesses in the range of 7.9 mm to Diameter - mm Maximum Plate Thickness - mm
12.7 mm
0.8 7.9
Applications with copper back-up 0.9 7.9 TYPICAL OPERATING PROCEDURES
Sheet or thin gauge metal 1.1 7.9 Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Propane cylinders 1.7 12.7 Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%)

Robotics/hard automation 2.0 12.7 1.3 13-14 30 0.2 0.2 81


2.4 12.7 2.5 13-14 60 0.5 0.4 75
Welding on galvanized or zinc coated carbon 0.8 mm, 3.8 14-15 80 0.7 0.6 78
13
steel DC- 5.1 14-15 100 1.0 0.8 81
6.4 15-16 130 1.2 1.0 80
7.6 18-19 140 1.4 1.2 81
1.3 14-15 30 0.4 0.3 81
1.8 15-16 60 0.5 0.5 83
0.9 mm, 2.8 16-17 115 0.7 0.6 78
13-16
DC- 3.8 17-18 130 1.0 0.8 78
5.1 18-19 155 1.4 1.1 84
7.0 20-21 155 2.0 1.5 78
DIAMETERS / PACKAGING
Diameter 0.5 kg Plastic Spool 0.5 kg Plastic Spool 4.5 kg 1.8 15-16 120 0.7 0.5 69
(mm) 2.3 kg Master Carton 4.5 kg Master Carton Plastic Spool 1.1 mm, 2.3 16-17 140 1.0 0.8 77
16
DC- 2.8 17-18 160 1.2 1.0 85
0.8 ED031448 ED033130 3.3 18-19 170 1.5 1.2 84
0.9 ED027641 ED016354
1.1 ED016363 1.0 15-16 125 1.0 0.8 81
1.7 1.7 mm, 1.9 18-19 190 1.8 1.5 85
19-32
2.0 DC- 3.3 20-21 270 3.2 2.8 88
4.4 23-24 300 4.3 3.8 89
2.4
Diameter 6.4 kg Coil 11.3 kg 22.7 kg 1.3 16-17 180 1.6 1.3 83
(mm) 25.4 kg Master Carton Steel Spool Coil 2.0 mm, 1.9 18-19 235 2.4 2.0 85
19-32
DC- 3.0 20-21 290 3.8 3.4 88
0.8 4.1 22-23 325 5.1 4.5 89
0.9 ED030637
1.1 ED030638 1.3 16-17 245 2.3 1.9 84
1.7 ED012506 ED030641 ED012507 2.4 mm, 1.9 19-20 305 3.4 2.9 85
19-32
2.0 ED012508 ED030645 ED012509 DC- 2.5 20-21 365 4.5 3.9 87
2.4 ED013869 3.3 22-23 400 5.9 5.1 88
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Innershield NR -212 Innershield NR -212


® ® ® ®

(AWS E71TG-G)
Innershield • AWS E71TG-G

Key Features Conformances


Accommodates a wide range of mild steels AWS A5.29/A5.29M: E71TG-G
Fast freeze characteristics accommodate ASME SFA-A5.29: E71TG-G
poor fit-up
Smooth arc performance and ease of use
Welding Positions
All MECHANICAL PROPERTIES (1) – As Required per AWS A5.29/A5.29M
Yield Strength(2) Tensile Strength Elongation Hardness
MPa (ksi) MPa (ksi) % Rockwell B
Requirements - AWS E71TG-G 400 (58) min. 480-655 (70-95) 20 min. –
Typical Applications Maximum Plate Thickness - mm Typical Results (3)
440-505 (64-74) 575-605 (84-88) 24-28 89-92

Single or multiple pass welding on up to Diameter - mm Maximum Plate Thickness - mm


19 mm thicknesses
1.1 19.1
General fabrication 1.7 19.1 DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M
Robotics 2.0 19.1 %C %Mn(4) %Si %S %P
Truck bodies, tanks, hoppers, racks and Requirements - AWS E71TG-G Not Specified 0.50 min. 1.00 max. 0.030 max. 0.030 max.
scaffolding Typical Results (3)
0.06-0.11 0.84-1.55 0.20-0.33 0.003 max. 0.006-0.009
Welding on galvanized steel or zinc coated %Ni (4)
%Cr (4)
%Mo (4)
%V (4)
%Al
carbon steel
Requirements - AWS E71TG-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.
Typical Results(3) 1.02-1.15 0.02-0.04 0.02 max. – 1.3-1.6

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%)
1.4 14-15 75 0.5 0.5 84
1.8 15-16 90 0.7 0.6 87
1.1 mm, 2.3 16-17 115 1.0 0.8 85
16
DC- 2.8 17-18 135 1.2 1.0 84
3.3 18-19 155 1.4 1.2 83
4.1 19-20 170 1.6 1.4 85
DIAMETERS / PACKAGING
Diameter 4.5 kg 6.4 kg Coil 11.3 kg 22.7 kg 1.5 16-17 145 1.4 1.1 77
(mm) Plastic Spool 25.4 kg Master Carton Steel Spool Coil 1.9 17-18 180 1.7 1.4 84
1.7 mm, 2.3 18-19 200 2.0 1.7 84
1.1 ED026090 ED030639 25
DC- 3.0 19-20 230 2.7 2.3 86
1.7 ED027803 ED030642
3.8 20-21 255 3.3 2.9 86
2.0 ED027794 ED030646 ED026858
4.4 22-23 275 3.9 3.4 86
1.5 16-17 200 1.7 1.5 86
1.9 18-19 225 2.1 1.8 87
2.0 mm, 2.3 19-20 245 2.6 2.3 87
25
DC- 2.8 20-21 275 3.2 2.8 87
3.3 21-23 300 3.7 3.3 87
3.8 22-23 325 4.3 3.8 87
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)In order to meet the alloy AWS requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of these elements.
(1)

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Innershield NR -203MP Innershield NR -203MP


® ® ® ®

(AWS E71T-8-J)
Innershield • AWS E71T-8-J

Key Features Conformances


Designed to handle poor fit-up on heavy wall AWS A5.20/A5.20M: E71T-8-JH16
tubes and gaps up to 9.5 mm with ASME SFA-A5.20: E71T-8-JH16
6.4 mm offset
Fast freezing slag with excellent wash-in
DIAMETERS / PACKAGING
Root bead capability without back-up bars Diameter 6.4 kg Coil 11.3 kg
Welding Positions (mm) 25.4 kg Master Carton Steel Spool
All 1.7 ED030640
2.0 ED021604

Typical Applications
General plate fabrication, including bridge MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/A5.20M
fabrication, hull plate and stiffener welding
on ships and barges Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation Hardness J
Storage tanks MPa (ksi) MPa (ksi) % Rockwell B @ -29°C @-40°C
Requirements - AWS E71T-8-J 400 (58) min. 480-655 (70-95) 22 min. – Not Specified 27 min.
Structural welding
Typical Results(3) 415-440 (60-64) 510-545 (74-79) 29-33 82-87 75-203 68-224
Offshore welding in TKY joints

DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M


%C %Mn %Si %S %P %Al
Requirements - AWS E71T-8-J 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Results(3) 0.04-0.07 1.35-1.47 0.22-0.32 0.01 max. 0.01 max. 0.8-1.0

TYPICAL OPERATING PROCEDURES


Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%)
1.8 16-17 145 1.5 1.0 69
2.3 18-19 180 1.9 1.5 76
1.7 mm,
25 3.0 20-21 225 2.5 2.0 76
DC-
3.5 21-22 255 2.9 2.2 75
3.8 23-24 265 3.1 2.3 75
1.3 16-17 130 1.4 0.9 61
1.8 18-19 180 2.0 1.3 67
2.0 mm, 2.3 19-20 220 2.5 1.9 75
25
DC- 2.8 20-21 260 3.1 2.4 77
3.0 21-22 280 3.4 2.7 79
3.5 22-23 310 3.9 3.1 79
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Innershield NR -232 Innershield NR -232


® ® ® ®

(AWS E71T-8)
Innershield • AWS E71T-8

Key Features Conformances


High deposition rates for out-of-position AWS A5.20/A5.20M: E71T-8-H16
welding ASME SFA-A5.20: E71T-8-H16
Penetrating arc
Fast freezing, easy to remove slag system
Meets AWS D1.8 seismic lot waiver
requirements Welding Positions
MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/A5.20M
All Yield Strength(2) Tensile Strength Elongation Hardness Charpy V-Notch / J
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C
Requirements - AWS E71T-8 400 (58) min. 480-655 (70-95) 22 min. – 27 min.
Typical Results(3) - As-Welded 460-520 (66-75) 575-615 (83-89) 25-31 87-90 47-75

Typical Applications
Structural fabrication, including those subject to
seismic requirements
General plate fabrication DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M
Hull plate and stiffener welding on ships and %C %Mn %Si %S %P %Al
barges Requirements - AWS E71T-8 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Machinery parts, tanks, hoppers, racks and Typical Results (3)
0.16-0.18 0.61-0.72 0.26-0.33 0.01 max. 0.01 max. 0.5-0.8
scaffolding

TYPICAL OPERATING PROCEDURES


Diameter, CTWD(6) Wire Feed Speed Voltage(7) Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%)
2.8 18-19 195 2.3 1.8 78
3.3 19-21 225 2.8 2.0 74
3.8 19-21 250 3.2 2.4 75
1.7 mm,
19-32 4.3 20-22 270 3.5 2.8 78
DC-
5.0 23-24 300 4.3 3.2 74
DIAMETERS / PACKAGING 6.4 23-24 350 5.4 4.0 76
7.4 25-27 400 6.9 5.2 75
Diameter 6.1 kg Coil 6.1 kg Coil 11.3 kg
(mm) 24.5 kg Master Carton 24.5 kg Hermetically Sealed Pail Steel Spool 2.0 16-18 130 1.8 1.5 83
3.5 18-21 225 3.1 2.5 81
1.7 ED012518 ED030643 1.8 mm, 3.9 19-22 240 3.3 2.7 83
1.8 ED012522 ED030232 ED030644 19-32
DC- 4.3 20-23 255 3.6 2.9 81
2.0 ED012525 ED030647 6.4 22-24 315 5.3 4.3 82
Diameter 11.3 kg Plastic Spool 22.7 kg 7.4 23-25 350 6.2 5.0 81
(mm) (Vacuum Sealed Foil Bag) Coil 1.5 16-17 145 1.7 1.2 73
2.9 19-20 260 3.2 2.5 78
1.7 ED012519 2.0 mm,
3.0 19-20 270 3.3 2.6 78
1.8 ED030949 ED012523 DC- 19-32
3.3 20-21 285 3.5 2.8 79
2.0 ED012526 4.6 22-23 365 5.0 3.9 80
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

NOTE: FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Innershield NR -233 Innershield NR -233


® ® ®
®

(AWS E71T-8)
Innershield • AWS E71T-8

Key Features Conformances


DIAMETERS / PACKAGING
High deposition rates for out-of-position welding AWS A5.20/A5.20M: E71T-8-H16
Diameter 5.7 kg Plastic Spool 11.3 kg 11.3 kg Plastic Spool
Welder-friendly, easy to use and great bead ASME SFA-A5.20: E71T-8-H16 (mm) 22.7 kg Master Carton Plastic Spool (Vacuum Sealed Foil Bag)
appearance EN ISO 17632-B: T493T8-1NA-H15 1.6 ED030933 ED030934 ED031576
Minimal gas marking AWS D1.8 1.8 ED031030
2.0 ED033039 ED033024
Meets AWS D1.8 seismic lot waiver requirements

Welding Positions
All MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/A5.20M
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation Hardness J
Typical Applications MPa (ksi) MPa (ksi) % Rockwell B @ -29°C
Structural fabrication, including those subject Requirements - AWS E71T-8 400 (58) min. 480-655 (70-95) 22 min. – 27 min.
to seismic requirements Typical Results - As-Welded(3)
435-455 (63-66) 575-595 (83-86) 26-29 87-89 34-54
General plate fabrication Notes
Ship and barge fabrication Innershield® K126 Gun Assembly requires one of
Vertical up and overhead fillets and groove the following gun tube assemblies for better wire
welds feeding - KP2454-1 (62°, 7.5 in), KP2455-1 DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M
(45°, 6 in), KP2456-1 (30°, 12 in) %C %Mn %Si %S %P %Al
Requirements - AWS E71T-8 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Results (3)
0.15-0.20 0.61-0.65 0.17-0.21 0.03 max. 0.01 max. 0.5-0.6

TYPICAL OPERATING PROCEDURES


Diameter, CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%)

3.8 17-19 220 2.4 1.9 80


5.1 19-21 245 3.2 2.5 76
1.6 mm,
25 6.4 21-23 270 4.0 3.0 74
DC-
7.6 23-25 295 4.7 3.5 75
8.9 25-27 315 5.6 4.3 77
2.5 17-18 184 2.0 1.6 80
3.8 18-19 250 3.1 2.5 80
1.8 mm,
19-25(4) 5.1 20-21 295 4.0 3.2 81
DC-
6.4 22-23 330 5.1 4.0 79
7.6 23-24 355 6.1 4.8 79
2.3 18-19 210 2.2 1.8 82
3.2 19-20 260 3.2 2.6 81
2.0 mm,
19-25(4) 3.8 20-21 300 3.8 3.0 80
DC-
5.1 21-22 340 5.1 4.1 81
6.1 22-23 380 6.1 4.9 81
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)CTWD for 0.072 in. (1.8 mm) and 5/64 in. (2.0 mm) for 200 ipm or greater is 1 in (25 mm).
(1)

NOTE: For horizontal welding, subtract 1 volt. NOTE: FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com/d1.8.

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Innershield NR -440Ni2 Pipeliner NR -207+


® ® ® ®

Innershield • AWS E71T8-Ni2-JH8 AWS E71T8-K6 • Innershield

Key Features Typical Applications Typical Applications Key Features


Designed to provide optimal weldability in Offshore Hot, fill and cap pass welding of up to X70 grade pipe Vertical down hot, fill and cap pass welding
narrow TKY joints and poor fit up conditions of up to X70 grade pipe
Expect fast travel speeds and a flat bead face Capable of producing weld deposits with
when using vertical-up or vertical-down Welding Positions Conformances impact toughness exceeding 27 J at
welding techniques All AWS A5.29/A5.29M: 2005 E71T8-K6 -29°C
Low temperature impact toughness, meets ASME SFA-A5.29: E71T8-K6  Q2 Lot® - Certificate showing actual deposit
ABS 4YSA and AWS J classification chemistry and mechanical properties
Meets H8 diffusible hydrogen requirements Conformances available online
over a range of humidity levels AWS 5.29/A5.29M: E71T8-Ni2-JH8 Welding Positions High deposition rates
ProTech hermetically sealed packaging
® ASME SFA-5.29 E71T8-Ni2-JH8 All, except vertical up ProTech® hermetically sealed packaging
Q2 Lot® - Certificate showing actual deposit
chemistry and mechanical properties per lot
available online.
DIAMETERS / PACKAGING DIAMETERS / PACKAGING
Diameter 3.6 kg Spool 6.4 kg Coil Diameter 6.4 kg Coil
(mm) 21.8 kg Hermetically Sealed Pail 25.4 kg Hermetically Sealed Pail (mm) 25.4 kg Hermetically Sealed Pail
1.6 ED034365 ED034200 2.0 ED030924
2.0 ED034195 ED033827
MECHANICAL PROPERTIES (1) – As Required per AWS A5.29/A5.29M
Charpy V-Notch MECHANICAL PROPERTIES (1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength (2)
Tensile Strength Elongation J Charpy V-Notch
MPa (ksi) MPa (ksi) % @-40°C Yield Strength(2) Tensile Strength Elongation J
Requirements(4) - AWS E71T8-Ni2-JH8 400 (58) min. 480-655 (70-90) 22 min. 27 min. MPa (ksi) MPa (ksi) % @ -29°C

Typical Results (3)


400-485 (58-70) 490-570 (71-83) 22-36 215-460 Requirements - AWS E71T8-K6 400 (58) min. 485-620 (70-90) 20 min. 27 min.
Typical Results(3) - As-Welded 425-470 (62-68) 540-565 (78-82) 29-31 119-205
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M
%C %Mn %Ni %Si %S %P %Al
Requirements DEPOSIT COMPOSITION(1) - As Required per AWS A5.29/A5.29M: 2005
AWS E71T8-Ni2-JH8 0.30 max. 1.75 max. 1.75-2.75 0.60 max. 0.030 max. 0.030 max. 1.8 max.
%C %Mn %Si %P %S
Typical Results(3,4) 0.01-0.03 0.74-1.12 1.77-2.10 0.13-0.17 0.002-0.004 0.007-0.012 0.84-1.07
Requirements - AWS E71T8-K6 0.15 max. 0.50-1.50 0.80 max. 0.030 max. 0.030 max.
TYPICAL OPERATING PROCEDURES
Typical Results(3) 0.04-0.06 1.18-1.33 0.24 - 0.28 0.01 max. 0.01 max.
Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity (mm) (m/min) (volts) (amps) (kg/hr) (kg/hr) (%) %Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)
2.3 17-18 160 1.6 1.1 69 Requirements - AWS E71T8-K6 0.40-1.00 0.20 max. 0.15 max. 0.05 max. 1.8 max.
2.5 18-19 170 1.6 1.2 72 Typical Results (3)
0.78-0.93 0.02-0.03 0.01-0.02 0.01 max. 0.9-1.2
1.6 mm,
22 2.8 18-19 180 2.0 1.4 73
DC-
3.0 19-20 195 2.2 1.6 73
3.3 19-20 210 2.3 1.7 73
1.8 16-17 205 1.9 1.5 76 TYPICAL OPERATING PROCEDURES
2.0 17-18 225 2.2 1.6 77 Diameter, CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
2.0 mm, 2.3 18-19 240 2.4 1.9 78 Polarity (mm) (m/min) (volts) (amps) (kg/hr)
25
DC- 2.5 19-20 260 2.7 2.1 79
2.8 20-21 260 3.0 2.4 80 2.0 mm,
19 1.7-3.3 18-21 210-305 2.0-3.7
3.0 20-21 295 3.2 2.5 79 DC-
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)The strength and elongation properties reported were obtained from a 2.8 mm tensile specimen artificially aged at 104°C for 48 hours, as permitted by AWS A5.20-05.
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)For electrical stickout (ESO) subtract 6.4 mm from contact tip to work distance (CTWD).
(1)

A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-05, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical NOTE: This product contains micro-alloying elements. Additional information available upon request.
structure of the weld deposit and other factors.

230 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 231


FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Pipeliner NR -208-XP
® ®

Innershield • AWS E81T8-G

Key Features Typical Applications


Vertical down hot, fill and cap pass welding Hot, fill and cap pass welding of up to X80 grade pipe
of up to X80 grade pipe Cold temperature cross country pipe applications
Capable of producing weld deposits with
impact toughness exceeding 153 - 302 J @
-29°C Conformances
Q2 Lot® - Certificate showing actual deposit AWS A5.29/A5.29M: 2005 E81T8-G
chemistry and mechanical properties ASME SFA-A5.29: E81T8-G
available online
 ProTech® hermetically sealed packaging
Welding Positions
All, except vertical up

DIAMETERS / PACKAGING
Diameter 6.4 kg Coil
(mm) 25.4 kg Hermetically Sealed Pail

2.0 ED031968

MECHANICAL PROPERTIES (1) – As Required per AWS A5.29/A5.29M: 2005


Charpy V-Notch
Yield Strength(2) Tensile Strength(4) Elongation J
MPa (ksi) MPa (ksi) % @ -29°C
Requirements - AWS E81T8-G 470 (68) min. 550 - 690 (80 - 100) 19 min. Not Specified
Typical Results - As-Welded (3)
485 - 515 (70 - 75) 550 - 585 (80 - 85) 27 - 29 153 - 302

DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005


%C %Mn(4) %Si %P %S
Requirements - AWS E81T8-G Not Specified 0.50 min 1.00 max. 0.030 max. 0.030 max.
Typical Results(3) 0.02 max. 2.10-2.20 0.12-0.13 0.004-0.007 0.003 max.
%Ni (4)
%Cr (4)
%Mo (4)
%V (4)
%Al(4)
Requirements - AWS E81T8-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.
Typical Results (3)
0.74-0.80 0.04-0.05 0.01-0.03 0.004 max. 0.9-1.1

TYPICAL OPERATING PROCEDURES


Diameter, CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Polarity (mm) (m/min) (volts) (amps) (kg/hr)
2.0 mm,
19 1.7-3.3 17-20 195-295 1.8-3.5
DC-
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less
(1)

than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm from contact tip to work distance (CTWD).

232 ı THE LINCOLN ELECTRIC COMPANY


SAW CONSUMABLES
SUBMERGED ARC
Solid Wire Cored Wire
Mild Steel Low Alloy
PREMIERWELD® L8................................ 234 Lincolnweld® LAC-690........................... 251
PREMIERWELD® L12.............................. 235
Lincolnweld® L-60................................. 236 Flux
PREMIERWELD® M12K........................... 237 Active
Lincolnweld® L-61®................................ 238 PREMIERWELD® AF-5............................. 261
Lincolnweld® L-56®................................ 239 PREMIERWELD® 761.............................. 262
L-S3 (L-50M)......................................... 240 PREMIERWELD® 780.............................. 263
PREMIERWELD® H12K............................ 241
PREMIERWELD® H14.............................. 241 Neutral
Lincolnweld® LA-71............................... 243 PREMIERWELD® BF-1............................. 264
PREMIERWELD® NF-3............................ 265
Low Alloy PREMIERWELD® 860.............................. 266
Lincolnweld® L-70................................. 242 Lincolnweld® 880M®.............................. 267
LNS 140A............................................... 243 Lincolnweld® 882™................................ 268
PREMIERWELD® Ni1K............................. 244 Lincolnweld® 842-H™............................. 269
LNS 140TB............................................. 246 Lincolnweld® 8500™.............................. 270
Lincolnweld® LA-82............................... 246 Lincolnweld® 888™................................ 271
Lincolnweld® LA-84............................... 247 Lincolnweld® 812-SRC™......................... 272
Lincolnweld® LA-85............................... 247 Lincolnweld® MIL800-H™....................... 273
Lincolnweld® LA-90............................... 248
Lincolnweld® LA-92............................... 248 Special Neutral Flux
Lincolnweld® LA-93............................... 249 PREMIERWELD® 960.............................. 274
Lincolnweld® LA-100............................. 249 Lincolnweld® WTX™............................... 275
Lincolnweld® AK-10™............................. 250 Lincolnweld® WTX™-TR.......................... 276

Stainless Steel Flux for Seam Welding of Pipe


PRIMALLOY JW -308........................... 252
® ™ Lincolnweld® P223™.............................. 277
PRIMALLOY® JW™-308L......................... 253 Lincolnweld® SPX80™............................ 278
PRIMALLOY® JW™-309........................... 254 Lincolnweld® 995N™.............................. 279
PRIMALLOY® JW™-309L......................... 255 Lincolnweld® 998N™.............................. 280
PRIMALLOY® JW™-310........................... 256 High Performance / Alloy Flux
PRIMALLOY® JW™-316........................... 257 Lincolnweld® MIL800-HPNi™.................. 281
PRIMALLOY® JW™-316L......................... 258
PRIMALLOY® JW™-321........................... 259 Stainless Steel
PRIMALLOY® JW™-347........................... 260 Lincolnweld® ST-100™........................... 282
Lincolnweld® P2000™............................ 283
Lincolnweld® P2007™............................ 284

WELDING CONSUMABLES ı 233


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

PREMIERWELD L8 PREMIERWELD L12


® ®

Mild Steel Solid Electrode • AWS EL8 AWS EL12 • Mild Steel Solid Electrode

Key Features Conformances Conformances Key Features


Low carbon, low manganese and low silicon ASME SFA-5.17 AWS A5.17: EL8 ASME SFA-5.17 AWS A5.17: EL12 Low carbon, low manganese and low silicon
general purpose electrode general purpose electrode
Recommended to use with PREMIERWELD ®
Recommended to use with PREMIERWELD®
series of active flux well-suited for high speed series of active flux well-suited for high speed
single pass fillet welding or “dirty” plate Recommended Fluxes Recommended Fluxes single pass fillet welding or “dirty” plate
welding in structural steel application PREMIERWELD® AF-5, JF-A, PREMIERWELD® 780®, PREMIERWELD® AF-5, JF-A, PREMIERWELD® 780®, welding in structural steel application
PREMIERWELD® 761 PREMIERWELD® 761

Typical Applications Typical Applications


Single and multi run high speed welding of Single and multi run high speed welding of
common carbon steel welding common carbon steel welding
Welding Positions Welding Positions
Horizontal & Flat welding Horizontal & Flat welding

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
(mm) 25 kg Carton (mm) 25 kg Carton 700 kg Coil

2.0 CBJPRL80200D025W00 2.0 CBJPRL12200D025W00


2.4 CBJPRL80240D025W00 2.4 CBJPRL12240D025W00
3.2 CBJPRL80320D025W00 3.2 CBJPRL12320D025W00 CBJPRL12320E700W00
4.0 CBJPRL80400D025W00 4.0 CBJPRL12400D025W00
4.8 CBJPRL80480D025W00 4.8 CBJPRL12480D025W00

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Yield Strength Tensile Elongation CVN Impact (J) Yield Strength Tensile Elongation CVN Impact (J)
Wire / Flux Wire / Flux Condition Classification
Condition Strength Classification Strength
(MPa) (MPa) (%) @ 0°C (MPa) (MPa) (%) @ 0°C

PREMIERWELD® L8/ PREMIERWELD® L12/


As-welded 440 530 31 50 AWS: F7AZ-EL8 As-welded 410 495 31 60 AWS: F7AZ-EL12
PREMIERWELD® AF-5 PREMIERWELD® AF-5

CHEMICAL COMPOSITION CHEMICAL COMPOSITION

%C %Mn %Si %P %S %Cu %C %Mn %Si %P %S %Cu

AWS EL8 Requirements 0.10 max. 0.25~0.60 0.07 max. 0.030 max. 0.030 max. 0.35 max. AWS EL12 Requirements 0.04~0.14 0.25~0.60 0.10 max. 0.030 max. 0.030 max. 0.35 max.
Typical Values 0.06 0.43 0.03 0.012 0.007 0.08 Typical Values 0.07 0.44 0.02 0.012 0.008 0.06

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0 Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0
Current Range (A) 300~400 350~450 425~525 475~575 525~625 550~650 Current Range (A) 300~400 350~450 425~525 475~575 525~625 550~650

234 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 235


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

Lincolnweld L-60 PREMIERWELD M12K


® ®

Mild Steel Solid Electrode • AWS EL12 AWS EM12K • Mild Steel Solid Electrode

Key Features Conformances Conformances Key Features


A low carbon, low manganese, low silicon AWS A5.17/A5.17M: 1997 EL12 ASME SFA-5.17 AWS A5.17: EM12K Low carbon, medium manganese and low
general purpose electrode MIL-E-23765/4: MIL-EL12 silicon general purpose electrode
EN 756: S1
Recommended Fluxes
Provides the lowest hardness and is best suited Good choice for a wide range of application
for use with the Lincolnweld® 700 series of PREMIERWELD® BF-1, JF-B, PREMIERWELD® NF- with single or multiple pass welding
active fluxes 3, JF-N, PREMIERWELD® 780®, PREMIERWELD®
761, PREMIERWELD® 860, PREMIERWELD® 960,
Actual (Type 3.1) certificates for each lot of wire PREMIERWELD® 8500™ Typical Applications
showing chemical composition are available in
the certificate center of lincolnelectric.com Recommended Fluxes Welding Positions Pressure Vessel, Bridge Constuction,
Shipbuilding, Steel Structure
Lincolnweld 760 , 761 , 780 , 781 , 860 , 882
® ® ® ® ™ ® ™
Horizontal & Flat welding
DIAMETERS / PACKAGING
Diameter
25 kg Carton 75 kg Big Coil 150 kg Big Coil 200 kg Big Coil
mm
2.0 CBJPM12K200D025W00
2.4 CBJPM12K240D025W00
3.2 CBJPM12K320D025W00
4.0 CBJPM12K400D025W00 CBJPM12K400E075W00 CBJPM12K400E150W00 CBJPM12K400E200W00
4.8 CBJPM12K480D025W00
Diameter
350 kg Big Coil 700 kg Big Coil 500 kg Drum
mm
2.0 CBJPM12K200P500W00
2.4 CBJPM12K240E700W00 CBJPM12K240P500W00
3.2 CBJPM12K320E350W00 CBJPM12K320E700W00 CBJPM12K320P500W00
4.0 CBJPM12K400E350W00 CBJPM12K400E700W00 CBJPM12K400P500W00
4.8 CBJPM12K480E700W00
MECHANICAL PROPERTIES
Yield Strength Tensile Elongation CVN Impact (J)
DIAMETERS / PACKAGING Wire / Flux Condition Classification
Strength
Diameter 27.2 kg 272 kg 453 kg (MPa) (MPa) (%) @ -29°C
(mm) Coil Speed Feed® Drum Speed Feed® Drum PREMIERWELD® M12K/
As-welded 440 535 31 70 AWS: F7A2-EM12K
2.0 ED011762 EDS11760 ED011761 PREMIERWELD® NF-3
2.4 ED011752 ED011751
PREMIERWELD® M12K/
3.2 ED011743 EDS11741 ED011742 As-welded 420 520 28 120 AWS: F7A2-EM12K
PREMIERWELD® BF-1
4.0 ED011758 ED011757
4.8 ED011749 ED011748 CHEMICAL COMPOSITION

%C %Mn %Si %P %S %Cu

AWS EM12K Requirements 0.05~0.15 0.80~1.25 0.10~0.35 0.030 max. 0.030 max. 0.35 max.
Typical Values 0.09 1.02 0.28 0.01 0.01 0.08
WIRE COMPOSITION - As Required per AWS A5.17/A5.17M:1997
(1)
TYPICAL OPERATING PROCEDURES
%C %Mn %Si %S %P %Cu
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0
Lincolnweld® L-60 0.04-0.14 0.25-0.60 0.10 0.030 0.030 0.35
Current Range (A) 300~400 350~450 425~525 475~575 525~625 550~650

236 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 237


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

Lincolnweld L-61 Lincolnweld L-56


® ® ® ®

Mild Steel Solid Electrode • AWS EM12K AWS EH11K • Mild Steel Solid Electrode

Key Features Conformances Conformances Key Features


Industry standard for submerged arc welding AWS A5.17/A5.17M: 1997 EM12K AWS A5.17/A5.17M: 1997 EH11K A low carbon, high manganese, very high
applications MIL-E-23765/4: MIL-EM12K MIL-E-23765/1D & 1E: MIL-70S-6 silicon wire
A low carbon, medium manganese, low silicon EN 756: S2Si EN 756: SZ Can be used with Lincolnweld® 800 series
general purpose submerged arc electrode fluxes for welds requiring 480 MPa (70 ksi)
tensile strength in stress relieved conditions
A good choice for a wide range of applications
with single or multiple pass subarc welding Actual (Type 3.1) certificates for each lot of wire
showing chemical composition are available in
Actual (Type 3.1) certificates for each lot of wire
showing chemical composition are available in Recommended Fluxes Recommended Fluxes the certificate center of lincolnelectric.com
the certificate center of lincolnelectric.com Lincolnweld® 760®, 761®, 780®, 781™, 860®, 865™, Lincolnweld® 860®, 880M®, 882™, 888™, 8500™, P223™
882™, 888™, 761-Pipe™, P223™, 960®, 980™, WTX™,
AXXX-10™, 995N™, SPX80™

DIAMETERS / PACKAGING
Diameter 27.2 kg 113 kg 136 kg 136 kg
(mm) Coil Speed Feed® SlimReel™ Speed Feed® Reel Speed Feed® Drum
1.6 ED011803
2.0 ED011825
2.4 ED011815 ED033074
3.2 ED011807 ED033075
4.0 ED011821 ED033076 ED030412 ED030628
4.8 ED011812

Diameter 272 kg 340 kg 453 kg 998 kg


(mm) Speed Feed® Drum Speed Feed® Reel Speed Feed® Drum Speed Feed® Stem
1.6
2.0 EDS11823 ED011826 ED011824 DIAMETERS / PACKAGING
2.4 EDS11813 EDS11817 ED011814
3.2 EDS11805 EDS11809 ED011806 ED032973 Diameter 27.2 kg Accu-Trak® Drum 453 kg 453 kg 998 kg
(mm) Coil 227 kg 453 kg Speed Feed® Reel Speed Feed® Drum Speed Feed® Stem
4.0 EDS11819 ED030012 ED011820 ED032972
4.8 ED011811 ED032994 1.6 ED011666 ED029225 ED029085
2.0 ED011678 EDS01631
2.4 ED011674 ED030425
3.2 ED011671 ED030426 ED032998
4.0 EDS11677 ED028264 ED032999

WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997


%C %Mn %Si %S %P %Cu
WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997
%C %Mn %Si %S %P %Cu
Lincolnweld® L-61® 0.05-0.15 0.80-1.25 0.10-0.35 0.030 0.030 0.35
Lincolnweld L-56 ® ®
0.06-0.15 1.40-1.85 0.80-1.15 0.030 0.030 0.35
Single values are maximums.
(1)
Single values are maximums.
(1)

238 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 239


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

L-S3 (L-50M) PREMIERWELD H12K


®

Mild Steel Solid Electrode • AWS EH12K EH12K • Mild Steel Solid Electrode

Key Features Conformances Conformances Key Features


A low carbon, high manganese, medium AWS A5.17/A5.17M: 1997 EH12K AWS A5.17/A5.23: EH12K Low carbon, high manganese, medium silicon
silicon electrode designed for use with the ISO 14171-A: S3Si general purpose SAW wire
Lincolnweld® 800 series of neutral fluxes EN 756 S3Si Use with neutral flux for low temperature steel
Suitable for both single and multiarc subarc Typical Applications welding applications
applications
Typical Applications Offshore, bridge construction, steel structure
Provides more robust mechanical properties Welding Positions
compared to an EM12K wire grade General pressure vessel applications when good Horizontal & Flat welding
mechanical properties are required
Capable of producing weld deposits with DIAMETERS / PACKAGING
impact properties exceeding 27 J at -62°C Diameter
when used with Lincolnweld® 888™, 8500™, (mm) 25 kg Carton
and MIL800-H™ neutral fluxes Recommended Fluxes
2.4 CBJPH12K240D025W00
Actual (Type 3.1) certificates for each lot of wire Lincolnweld® 860®, 880M®, 882™, 888™, 8500™, 3.2 CBJPH12K320D025W00
showing chemical composition are available in MIL800-H™, P223™ 4.0 CBJPH12K400D025W00
the certificate center of lincolnelectric.com 4.8 CBJPH12K480D025W00

CHEMICAL COMPOSITION (Wt%)


%C %Mn %Si %S %P %Cu
Typical Values 0.11 1.04 0.24 0.011 0.014 0.012

PREMIERWELD H14
®

DIAMETERS / PACKAGING
Diameter 27.2 kg 25 kg Stein Basket 100 kg Stein Basket 300 kg AWS EH14 • Mild Steel Solid Electrode
(mm) Coil (B415 type) with VCI bag (B785 type) Wooden reel
1.6 FL50M-16-25VCI
Conformances Key Features
2.0 AWS A5.17/A5.23: EH14 Low carbon, high manganese, low silicon
2.4 FL50M-24-25VCI FL50M-24-300 general purpose electrode
3.2 ED016767 FL50M-32-25VCI FL50M-32-300
4.0 ED016248 FL50M-4-25VCI FL50M-4-100 FL50M-4-300 Typical Applications Weld with PREMIERWELD® BF-1 basic flux
4.8 FL50M-48-25VCI Well suited for a wide range of single or
Shipbuilding, container, wind tower, vehicle, steel
Diameter 350 kg Speed feed 400 kg Speed feed 600 kg Accutrak 1T structure, machinery fabrication multiple wire welding applications
(mm) Drum Drum Drum Accutrak drum
Welding Positions
1.6
2.0 FL50M-2-350 FL50M-2-1000 Horizontal & Flat welding
DIAMETERS / PACKAGING
2.4 FL50M-24-400 FL50M-24-600AC
3.2 FL50M-32-400 Diameter (mm) 25 kg Carton 500 kg Coil
4.0 FL50M-4-350 FL50M-4-400 2.0 CBJPRH14240D025W00
4.8 2.4 CBJPRH14200D025W00
3.2 CBJPRH14320D025W00
4.0 CBJPRH14400D025W00 CBJEH140400E500W00
CHEMICAL COMPOSITION 4.8 CBJPRH14480D025W00 CBJEH140480E500W00
%C %Mn %Si %P %S %Cu
Requirements
CHEMICAL COMPOSITION
AWS EH12K 0.06-0.15 1.50-2.00 0.25-0.65 0.025 0.025 0.35 %C %Mn %Si %S %P %Cu
Typical Results 0.1 1.6 0.25 - - - Typical Values 0.15 2.04 0.03 0.01 0.016 0.04

240 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 241


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

Lincolnweld L-70 Lincolnweld LA-71


® ®

Low Alloy Solid Electrode • AWS EA1 AWS EM14K • Mild Steel Solid Electrode

Key Features Conformances Conformances Key Features


A low carbon, medium manganese, low silicon, AWS A5.23/A5.23M: 2007 EA1 AWS A5.17/A5.17M: 1997 EM14K A low carbon, medium manganese, medium
1/2% molybdenum wire used for single or MIL-E-23765/4: MIL-EA1 EN 756: SZ silicon electrode containing approximately
multiple pass welds EN 756: S2Mo 0.1% titanium
Recommended Fluxes Small addition of titanium allows deposits to be
A standard choice for pipe mill fabrication and
other two-run applications Lincolnweld 860 , 865 , 880M , 882 , 888 , 8500 ,
® ® ™ ® ™ ™ ™ stress-relieved with little loss of strength, even
Recommended Fluxes MIL800-H™, 960®, P223™ with extended stress relief times
Actual (Type 3.1) certificates for each lot of
wire showing chemical composition are avail- Lincolnweld® 761®, 781™, 860®, 882™, 888™, 995N™, Widely used with neutral basic fluxes in both
able in the certificate center of lincolnelectric. 761-Pipe™, P223™, SPX80™ as-welded and post-weld heat treated conditions
DIAMETERS / PACKAGING
com
Diameter 27.2 kg 453 kg
(mm) Coil Speed Feed® Drum
2.4 ED011052
3.2 ED011051 EDS30781
4.0 ED011053 EDS30782
WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997
%C %Mn %Si %Ti %S %P %Cu
Lincolnweld® LA-71 0.06-0.19 0.90-1.40 0.35-0.75 0.03-0.17 0.025 0.025 0.35
Single values are maximums.
(1)

LNS 140A
AWS EA2 • Low Alloy Solid Electrode

Conformances Key Features


AWS 5.23: EA2 A 0.5%Molybdenum wire to be used on steel
ISO 14171-A: S2Mo grades such as 16Mo3 or on non alloy steels to
improve impact properties when welding with
DIAMETERS / PACKAGING the 2-run technique
DIAMETERS / PACKAGING Diameter (mm) 25 kg Stein Basket (B415 type) with VCI bag 100 kg Stein Basket (B785 type) 300 kg Wooden reel
Diameter 27.2 kg 453 kg 998 kg
(mm) Coil Speed Feed® Drum Speed Feed® Stem 2.0 LNS140A-2-25VCI LNS140A-2-300
2.0 ED012054 2.4 LNS140A-24-25VCI LNS140A-24-300
3.2 ED012051 ED021192 ED032971 3.2 LNS140A-32-25VCI LNS140A-32-100 LNS140A-32-300
4.0 ED012053 ED021193 ED032970 4.0 LNS140A-4-25VCI LNS140A-4-100
4.8 ED012052 EDS21194 ED032996 4.8 LNS140A-48-25VCI
Diameter (mm) 350 kg Speed feed Drum 400 kg Speed feed Drum 600 kg Accutrak Drum 1T Accutrak drum
2.0 LNS140A-2-350 LNS140A-2-600AC
3.2 LNS140A-32-400 LNS140A-32-1000
4.0 LNS140A-4-400 LNS140A-4-1000
CHEMICAL COMPOSITION
%C %Mn %Si %P %S %Mo %Cu
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007 Requirements
%C %Mn %Si %Mo %S %P %Cu AWS EA2 0.05-0.17 0.95-1.35 0.20 0.025 0.025 0.45-0.65 0.35
Lincolnweld L-70
®
0.05-0.15 0.65-1.00 0.20 0.45-0.65 0.025 0.025 0.35 Typical Results 0.1 1.0 0.10 - - 0.5 -

242 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 243


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

PREMIERWELD Ni1K PREMIERWELD Ni1K


® ®

(AWS F8A8-ENi1K-Ni1)
Low Alloy Solid Electrode • AWS ENi1K-Ni1

Key Features Conformances


PREMIERWELD® Ni1K is a low carbon, medium ASME SFA-5.23 AWS A5.23: ENi1K-Ni1
manganese, high silicon with 1% Ni electrode
MECHANICAL PROPERTIES
Designed for welding of fine grained steels, Recommended Fluxes Yield Strength Tensile Elongation CVN Impact (J)
low Ni% alloy steels and 550MPa high strength PREMIERWELD® BF-1, JF-B, PREMIERWELD® BF-
Wire / Flux Condition Strength Classification
steels (such as Q345E/S355/EH36) and 40H, Lincolnweld® 8500™, PREMIERWELD® 860, (MPa) (MPa) (%) @ 0°C
weathering steels PREMIERWELD® 960 PREMIERWELD® Ni1K/ AWS: F8A6-
As-welded 475 575 30 90@-50°C
Recommended to use with basic neutral fluxes PREMIERWELD® BF-1 ENi1K-Ni1
in order to obtain excellent impact properties.
AWS: F8A8-
PREMIERWELD® Ni1K/ JF-B As-welded 530 620 26 94@-60°C
Welding Positions ENi1K-Ni1

Horizontal & Flat welding PREMIERWELD® Ni1K/


As-welded 510 590 32 90@-60°C
AWS: F8A8-
Typical Applications PREMIERWELD® BF-40H ENi1K-Ni1

Offshore, Power Generation, Pipeline, Process PREMIERWELD® Ni1K/


As-welded 500 570 29 209@-60°C
AWS: F8A8-
Piping, Steel Structure, Heavy Fabrication, Lincolnweld® 8500™ ENi1K-Ni1
Weathering Steels

CHEMICAL COMPOSITION

%C %Mn %Si %P %S %Cu %Ni

AWS ENi1K Requirements 0.12 max. 0.80~1.40 0.40~0.80 0.020 max. 0.020 max. 0.35 max. 0.75~1.25
Typical Values 0.085 1.13 0.51 0.011 0.01 0.11 1.08

WELD DEPOSIT CHEMICAL COMPOSITION


Wire / Flux %C %Mn %Si %P %S %Cu %Ni

AWS Ni1 Requirements 0.12 max. 1.60 max. 0.80 max. 0.030 max. 0.025 max. 0.35 max. 0.75~1.10
PREMIERWELD Ni1K/ PREMIERWELD BF-1
® ®
0.07 1.08 0.57 0.015 0.012 0.09 1.01
PREMIERWELD® Ni1K / JF-B 0.051 1.28 0.65 0.012 0.005 0.12 0.96
PREMIERWELD Ni1K/ PREMIERWELD BF-40H
® ®
0.077 1.13 0.48 0.019 0.006 0.12 0.99
PREMIERWELD Ni1K/ Lincolnweld 8500
® ® ™
0.054 1.05 0.38 0.012 0.006 0.14 0.94
DIAMETERS / PACKAGING
Diameter
(mm) 25 kg Carton

2.0 CTLPNI1K200D025W00
2.4 CTLPNI1K240D025W00
TYPICAL OPERATING PROCEDURES
3.2 CTLPNI1K320D025W00
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0
4.0 CTLPNI1K400D025W00
4.8 CTLPNI1K480D025W00 Current Range (A) 300~400 350~450 425~525 475~575 525~625 550~650

244 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 245


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

LNS 140TB Lincolnweld LA-84 ®

Low Alloy Solid Electrode • AWS EA2TIB AWS EF3 • Low Alloy Solid Electrode

Key Features Conformances Conformances Key Features


Titanium and boron micro alloy wire to achieve AWS 5.23: EA2TiB AWS A5.23/A5.23M: 2007 EF3 A nickel-bearing electrode with 1/2% molybdenum
optimum impact properties with the 2-run technique, ISO 14171-A: S2MoTiB EN ISO 26304-A: S3Ni1Mo Can be used for higher strength weldments where
especially with pipemill fluxes impact properties exceeding 27 J at -62°C are required
Typical Applications Recommended Fluxes
Exclusively for as-welded applications Suitable for use where consumables with less than 1%
Exclusively for as-welded applications Lincolnweld® 860®, 880M®, 882™, 888™, P223™, Nickel are required
DIAMETERS / PACKAGING MIL800-H™, MIL800-HPNi™
Diameter (mm) 25 kg Stein Basket (B415 type) with VCI bag 300 kg Wooden reel 350 kg Speed feed Drum
Actual (Type 3.1) certificates for each lot of wire
showing chemical composition are available in the
2.4 LNS140TB-24-300 certificate center of lincolnelectric.com
3.2 LNS140TB-32-25VCI LNS140TB-32-300 105421
4.0 LNS140TB-4-25VCI 105377 DIAMETERS / PACKAGING
4.8 LNS140TB-48-25VCI Diameter 27.2 kg 453 kg
(mm) Coil Speed Feed® Drum
Diameter (mm) 400 kg Speed feed Drum 600 kg Speed feed Drum 1T Accutrak drum
2.0 ED034211
2.0 LNS140TB-2-1000 2.4 ED031871 ED031872
3.2 3.2 ED033323
4.0 LNS140TB-4-400 LNS140TB-4-600SF LNS140TB-4-1000 4.0 ED034212
CHEMICAL COMPOSITION WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Mo %Ti %B %C %Mn %Si %Ni %Mo %S %P %Cu
Typical Values 0.06 1.1 0.20 0.5 0.13 0.02 Lincolnweld LA-84 ®
0.10-0.18 1.75-2.20 0.2 0.80-1.0 0.45-0.60 0.010-0.020 0.010-0.020 0.05-0.15

Lincolnweld LA-82 Lincolnweld LA-85


® ®

Low Alloy Solid Electrode • AWS EF2 AWS ENi5 • Low Alloy Solid Electrode

Key Features Conformances Conformances Key Features


Designed especially for high strength applications AWS A5.23/A5.23M: 2007 EF2 AWS A5.23/A5.23M: 2007 ENi5 A nickel-bearing wire with 0.2% molybdenum
Recommended when over 620 MPa (90 ksi) tensile EN ISO 26304-A: SZ EN ISO 26304-A: SZ designed for use on weathering steels
strength is required in the as-welded condition or when Recommended Fluxes Capable of producing weld deposits with
low temperature impact toughness is required in the Recommended Fluxes 480-550 MPa (70-80 ksi) tensile strength in
stress-relieved condition Lincolnweld® 860®, 882™, 888™, 8500™, Lincolnweld® 860®, 880M®, 882™, 888™, 8500™, the as-welded and stress-relieved conditions
MIL800-H™ MIL800-H™, MIL800-HPNi™, 960®
Actual (Type 3.1) certificates for each lot of wire Actual (Type 3.1) certificates for each lot of wire
showing chemical composition are available in the showing chemical composition are available in
certificate center of lincolnelectric.com the certificate center of lincolnelectric.com
DIAMETERS / PACKAGING
DIAMETERS / PACKAGING Diameter 27.2 kg 453 kg
Diameter 27.2 kg (mm) Coil Speed Feed® Drum
(mm) Coil
2.4 ED023166 ED029965
2.4 EDS30785 3.2 ED023167
3.2 ED026958 4.0 ED023168
4.0 ED026959 4.8 ED023169

WIRE COMPOSITION(2) - As Required per AWS A5.23/A5.23M:2007 WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Ni %Mo %S %P %Cu %C %Mn %Si %Ni %Mo %S %P %Cu
Lincolnweld LA-82 ®
0.10-0.18 1.70-2.40 0.2 0.40-0.80 0.40-0.65 0.025 0.025 0.35 Lincolnweld LA-85 ®
0.12 1.20 - 1.60 0.05 - 0.30 0.75 - 1.25 0.10 - 0.30 0.025 0.020 0.35
No AWS limits. Values are typical. (2)Single values are maximums.
(1)
Single values are maximums.
(1)

246 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 247


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

Lincolnweld LA-90 Lincolnweld LA-93


® ®

Low Alloy Solid Electrode • AWS EA3K AWS EB3R • Low Alloy Solid Electrode

Key Features Conformances Conformances Key Features


A low carbon, high manganese, high silicon, AWS A5.23/A5.23M: 2007 EA3K AWS A5.23/A5.23M: 2007 EB3R Designed for high temperature applications such as
1/2% molybdenum special purpose wire EN ISO 26304-A: SZ EN ISO 24598-A: S CrMo2 pressure vessels and piping for 2 1/4% chromium,
Recommended for seam welding of pipe and 1% molybdenum steels
for the general welding of high strength plate Recommended Fluxes Recommended Fluxes The AWS R designator denotes ultra low residuals
Actual (Type 3.1) certificates for each lot of wire Lincolnweld® 880™, 880M®, 888™, 8500™, MIL800-H™, which will result in a low Bruscato factor (X-factor)
showing chemical composition are available in Lincolnweld® 880M®, 882™, MIL800-H™, 960®
995N™, P223™, SPX80™
the certificate center of lincolnelectric.com Actual (Type 3.1) certificates for each lot of wire
showing chemical composition are available in the
DIAMETERS / PACKAGING certificate center of lincolnelectric.com
Diameter 27.2 kg 340 kg 453 kg DIAMETERS / PACKAGING
(mm) Coil Speed Feed® Reel Speed Feed® Drum Diameter 27.2 kg 453 kg
1.6 ED013999 (mm) Coil Speed Feed® Drum
2.0 ED011086 2.4 EDS30784 ED032185
2.4 ED011084 3.2 EDS26962
3.2 EDS11083 4.0 EDS26963
4.0 EDS11085 EDS01154 EDS01152
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007 %C %Mn %Si %Cr %Mo %S %P %Cu
%C %Mn %Si %Mo %S %P %Cu
Lincolnweld LA-93 ®
0.05 - 0.15 0.40 - 0.80 0.05 - 0.30 2.25 - 3.00 0.90 - 1.10 0.025 0.025 0.35
Lincolnweld® LA-90 0.05-0.15 1.60-2.10 0.50-0.80 0.40-0.60 0.025 0.025 0.35

Lincolnweld LA-100 ®

Lincolnweld LA-92
®

AWS EM2 & ER100S-G & ER110S-G • Low Alloy Solid Electrode
Low Alloy Solid Electrode • AWS EB2R
Conformances Key Features
Key Features Conformances AWS A5.23/A5.23M: 2007 EM2 A low carbon, high manganese wire with nickel
Designed for welding 1 1/4% chromium, 1/2% AWS A5.23/A5.23M: 2007 EB2R MIL-E-23765/2D & /2E:* MIL-100S-1 or MIL-100S-2 and molybdenum designed to weld high
molybdenum steels in high temperature service (with MIL800-H) strength steels such as HY-80 and HSLA-80
EN ISO 24598-A: S CrMo1
applications such as pressure vessels or piping EN ISO 26304-A: SZ Delivers yield strength greater than 690 MPa
*NAVSEA Technical Publication T9074-BC-GIB-010/0200 (100 ksi)
The AWS R designator denotes ultra low residuals Low H2 hydrogen levels can be achieved when
which will result in a low Bruscato factor (X-factor) Recommended Fluxes Recommended Fluxes used with MIL800-H™ flux
Actual (Type 3.1) certificates for each lot of wire Lincolnweld 880M , 882 , MIL800-H , 960
® ® ™ ™ ®
Lincolnweld® 880™, 880M®, 888™, MIL800-H™, Actual (Type 3.1) certificates for each lot of wire
showing chemical composition are available in the MIL800-HPNi™, 960® showing chemical composition are available in
certificate center of lincolnelectric.com the certificate center of lincolnelectric.com
DIAMETERS / PACKAGING
Diameter 27.2 kg
DIAMETERS / PACKAGING (mm) Coil
Diameter 27.2 kg 1.6 ED010996
(mm) Coil 2.0 ED011002
2.4 EDS30783 2.4 ED010999
3.2 EDS26960 3.2 ED010998
4.0 EDS26961 4.0 EDS11001

WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007 WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Cr %Mo %S %P %Cu %C %Mn %Si %Cr %Ni %Mo %Ti %Zr %Al %V %S %P %Cu
Lincolnweld LA-92 ®
0.07-0.15 0.45-1.00 0.05-0.30 1.00-1.75 0.45-0.65 0.025 0.025 0.35 Lincolnweld LA-100®
0.10 1.25-1.80 0.20-0.60 0.30 1.40-2.10 0.25-0.55 0.10 0.10 0.10 0.05 0.015 0.010 0.25
Single values are maximums.
(1)
Single values are maximums.
(1)

248 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 249


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

Lincolnweld AK-10 Lincolnweld LAC-690


® ™ ®

Low Alloy Solid Electrode • AWS EG AWS ECG • Low Alloy Cored Electrode

Key Features Conformances Conformances Key Features


Capable of producing welds with 690 MPa AWS A5.23/A5.23M: EG AWS A5.23/A5.23M: 2007 F11A10-ECG-G-H4 Combine with Lincolnweld® 888™ flux for H4
(100 ksi) tensile strength F11P6-ECG-G-H4 diffusible hydrogen weld deposits.
Suitable for use where consumables with less Typical Applications Charpy V-notch test results capable of
than 1% Ni are required NACE applications exceeding 27 J @ -73°C with Lincolnweld®
888™ flux.
Batch Managed Inventory Oil tools
Recommended Fluxes Excellent Tandem, AC and DC Operation
Recommended Fluxes Riser systems
Lincolnweld® 888™
Clean and easy slag removal minimizes risk of
Lincolnweld® 812-SRC™ High-strength pipe inclusions, even in narrow gap applications.
Actual (Type 3.1) certificates for each lot of wire
showing chemical composition are available in
the certificate center of lincolnelectric.com

DIAMETERS / PACKAGING
Diameter 23 kg
(mm) Coil
2.4 ED032958
3.2 ED032959
DIAMETERS / PACKAGING 4.0 ED033302
Diameter 27.2 kg
(mm) Coil
2.0 ED034904
2.4 ED034905
3.2 ED034906
4.0 ED034907

DEPOSIT COMPOSITION(1)
WIRE COMPOSITION %C %Mn %Si %S %P
%C %Mn %Si %Ni %Mo %Cr Lincolnweld® LAC-690(2) 0.08 1.51 0.36 0.007 0.011
Lincolnweld AK-10
® ®
0.10 1.55 0.57 0.88 0.48 0.27 Diffusible Hydrogen
%S %P %V %Al %Cu %Cr %Ni %Mo %Cu (mL/100g weld deposit)
Lincolnweld® AK-10® 0.005 max. 0.01 0.003 max. 0.004 0.09 Lincolnweld® LAC-690(2) 0.36 2.59 0.44 0.04 3.6
See test results disclaimer on pg. 10. (2)Limits are for weld metal deposited with a particular flux (Lincolnweld® 888™ flux).
(1)

250 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 251


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

PRIMALLOY JW -308 PRIMALLOY JW -308L


® ™ ® ™

Stainless Steel Solid Electrode • AWS ER308 AWS ER308L • Stainless Steel Solid Electrode

Key Features Conformances Conformances Key Features


Stainless steel SAW wire ASME SFA-5.9 AWS A5.9: ER308 ASME SFA-5.9 AWS A5.9: ER308L Stainless steel SAW wire
Used with stainless steel flux Lincolnweld® Used with stainless steel flux Lincolnweld®
P2007™ Recommended Fluxes Recommended Fluxes P2007™
Designed for the welding of ASTM 304 and similar Lincolnweld® P2007™ Lincolnweld® P2007™ Designed for the welding of ASTM 304L
18%Cr-8%Ni series austenitic stainless steels and similar 18%Cr-8%Ni series austenitic
Welding Positions Welding Positions stainless steels
Typical Applications
Horizontal & Flat welding Horizontal & Flat welding
Petrochemical Equipment, Boiler and Pressure
Vessel, Offshore, Shipbuilding Typical Applications
Offshore, Petrochemical Equipment,
Shipbuilding, Boiler and Pressure Vessel
DIAMETERS / PACKAGING
Diameter DIAMETERS / PACKAGING
(mm) 25 kg Carton
Diameter
2.0 ESLJW308200D025000 (mm) 25 kg Carton
2.4 ESLJW308240D025000
2.0 ESLJ308L200D025W00
3.2 ESLJW308320D025000
2.4 ESLJ308L240D025W00
4.0 ESLJW308400D025000
3.2 ESLJ308L320D025W00
4.8 ESLJW308480D025000
4.0 ESLJ308L400D025W00
4.8 ESLJ308L480D025W00
MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation MECHANICAL PROPERTIES
Wire / Flux Classification
(MPa) (MPa) (%) Yield Strength Tensile Strength Elongation
Wire / Flux Classification
PRIMALLOY JW -308/
® ™ (MPa) (MPa) (%)
445 620 40 AWS: ER308
Lincolnweld® P2007™ PRIMALLOY® JW™-308L/
435 570 41 AWS: ER308L
Lincolnweld® P2007™
CHEMICAL COMPOSITION
CHEMICAL COMPOSITION
%C %Mn %Si %P %S %Ni %Cr
%C %Mn %Si %P %S %Ni %Cr
AWS ER308 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 9.0~11.0 19.5~22.0
AWS ER308L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 9.0~11.0 19.5~22.0
Typical Values 0.038 1.78 0.5 0.018 0.01 9.5 20.17
Typical Values 0.024 1.88 0.35 0.016 0.006 9.72 19.82
CHEMICAL COMPOSITION OF WELD DEPOSIT CHEMICAL COMPOSITION OF WELD DEPOSIT
Wire / Flux %C %Mn %Si %P %S %Ni %Cr Wire / Flux %C %Mn %Si %P %S %Ni %Cr
PRIMALLOY JW -308/ Lincolnweld P2007
® ™ ® ™
0.042 1.47 0.42 0.024 0.008 9.27 19.79 PRIMALLOY® JW™-308L/ Lincolnweld® P2007™ 0.02 1.56 0.45 0.02 0.01 9.43 19.55
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A) Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A)

2.0 2.0-6.1 24-30 190-500 2.0 2.0-6.1 24-30 190-500


2.4 1.5-5.3 26-32 195-575 2.4 1.5-5.3 26-32 195-575
3.2 0.9-2.8 28-34 200-700 3.2 0.9-2.8 28-34 200-700
4.0 0.8-1.9 30-36 320-775 4.0 0.8-1.9 30-36 320-775

252 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 253


SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

PRIMALLOY JW -309 PRIMALLOY JW -309L


® ™ ® ™

Stainless Steel Solid Electrode • AWS ER309 AWS ER309L • Stainless Steel Solid Electrode

Key Features Conformances Conformances Key Features


Used with stainless steel flux Lincolnweld® ASME SFA-5.9 AWS A5.9: ER309 ASME SFA-5.9 AWS A5.9: ER309L Used with stainless steel flux Lincolnweld®
P2007™ P2007™
Well suited for the dissimilar welds between CrNi Recommended Fluxes Recommended Fluxes Well suited for the dissimilar welds between CrNi
stainless steel and carbon steel or low alloy steel Lincolnweld P2007 ® ™
Lincolnweld P2007
® ™ stainless steel and carbon steel or low alloy steel
Balanced chromium and nickel levels provide Balanced chromium and nickel levels provide
enough ferrite in the weld metal for high Welding Positions Welding Positions enough ferrite in the weld metal for high
resistance to hot cracking resistance to hot cracking
Horizontal & Flat welding Horizontal & Flat welding
Typical Applications Typical Applications
Welding on AISI 309 and similar alloy Welding on AISI 309L and similar alloy
composition stainless steels, CrNi carbon or low composition stainless steels, CrNi carbon or low
alloy steel alloy steel
DIAMETERS / PACKAGING DIAMETERS / PACKAGING
Diameter Diameter
(mm) 25 kg Carton (mm) 25 kg Carton

2.0 ESLJW309200D025000 2.0 ESLJ309L200D025W00


2.4 ESLJW309240D025000 2.4 ESLJ309L240D025W00
3.2 ESLJW309320D025000 3.2 ESLJ309L320D025W00
4.0 ESLJW309400D025000 4.0 ESLJ309L400D025W00
4.8 ESLJW309480D025000 4.8 ESLJ309L480D025W00
MECHANICAL PROPERTIES MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation Yield Strength Tensile Strength Elongation
Wire / Flux Classification Wire / Flux Classification
(MPa) (MPa) (%) (MPa) (MPa) (%)
PRIMALLOY® JW™-309/ PRIMALLOY® JW™-309L/
445 580 38 AWS: ER309 430 580 39 AWS: ER309L
Lincolnweld® P2007™ Lincolnweld® P2007™
CHEMICAL COMPOSITION CHEMICAL COMPOSITION

%C %Mn %Si %P %S %Ni %Cr %C %Mn %Si %P %S %Ni %Cr

AWS ER309 Requirements 0.12 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 12.0~14.0 23.0~25.0 AWS ER309L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 12.0~14.0 23.0~25.0
Typical Values 0.028 1.96 0.46 0.015 0.006 13.72 23.68 Typical Values 0.018 2.28 0.35 0.012 0.006 13.77 23.43
CHEMICAL COMPOSITION OF WELD DEPOSIT CHEMICAL COMPOSITION OF WELD DEPOSIT
Wire / Flux %C %Mn %Si %P %S %Ni %Cr Wire / Flux %C %Mn %Si %P %S %Ni %Cr

PRIMALLOY JW -309/ Lincolnweld P2007


® ™ ® ™
0.026 1.78 0.51 0.018 0.011 13.36 23.25 PRIMALLOY® JW™-309L/ Lincolnweld® P2007™ 0.02 1.96 0.44 0.018 0.011 13.36 23.33
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A) Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A)

2.0 2.0-6.1 24-30 190-500 2.0 2.0-6.1 24-30 190-500


2.4 1.5-5.3 26-32 195-575 2.4 1.5-5.3 26-32 195-575
3.2 0.9-2.8 28-34 200-700 3.2 0.9-2.8 28-34 200-700
4.0 0.8-1.9 30-36 320-775 4.0 0.8-1.9 30-36 320-775

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SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

PRIMALLOY JW -310 PRIMALLOY JW -316


® ™ ® ™

Stainless Steel Solid Electrode • AWS ER310 AWS ER316 • Stainless Steel Solid Electrode

Key Features Conformances Conformances Key Features


Used with stainless steel flux Lincolnweld® ASME SFA-5.9 AWS A5.9: ER310 ASME SFA-5.9 AWS A5.9: ER316 Used with stainless steel flux Lincolnweld®
P2007™ P2007™
Excellent oxidation resistance and strength at Recommended Fluxes Recommended Fluxes Designed for the welding of 19%Cr-13%Ni-
900-1000°C high temperatures Lincolnweld P2007
® ™
Lincolnweld P2007
® ™ 2%Mo base metal and stainless steels with
similar alloy composition (Such as ASTM 316L,
316LN)
Typical Applications Welding Positions Welding Positions
Designed for the welding on 310, 310S stainless Horizontal & Flat welding Horizontal & Flat welding Typical Applications
steel applications in petrochemical and pressure
Welding on AISI 316 and similar alloy
vessel industries
composition stainless steels

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
(mm) 25 kg Carton (mm) 25 kg Carton

2.0 ESLJW310200D025000 2.0 ESLJW316200D025000


2.4 ESLJW310240D025000 2.4 ESLJW316240D025000
3.2 ESLJW310320D025000 3.2 ESLJW316320D025000
4.0 ESLJW310400D025000 4.0 ESLJW316400D025000
4.8 ESLJW310480D025000 4.8 ESLJW316480D025000
MECHANICAL PROPERTIES MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation Yield Strength Tensile Strength Elongation
Wire / Flux Classification Wire / Flux Classification
(MPa) (MPa) (%) (MPa) (MPa) (%)
PRIMALLOY® JW™-310/ PRIMALLOY® JW™-316/
- 590 37 AWS: ER310 435 580 40 AWS: ER316
Lincolnweld® P2007™ Lincolnweld® P2007™
CHEMICAL COMPOSITION CHEMICAL COMPOSITION

%C %Mn %Si %P %S %Ni %Cr %C %Mn %Si %P %S %Mo %Ni %Cr

AWS ER310 Requirements 0.08~0.15 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 20.0~22.5 25.0~28.0 AWS ER316 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 2.0~3.0 11.0~14.0 18.0~20.0
Typical Values 0.11 1.79 0.33 0.019 0.014 20.53 25.38 Typical Values 0.038 2.06 0.34 0.012 0.005 2.33 11.59 18.66
CHEMICAL COMPOSITION OF WELD DEPOSIT CHEMICAL COMPOSITION OF WELD DEPOSIT
Wire / Flux %C %Mn %Si %P %S %Ni %Cr Wire / Flux %C %Mn %Si %P %S %Mo %Ni %Cr

PRIMALLOY JW -310/ Lincolnweld P2007


® ™ ® ™
0.08 1.9 0.6 0.02 0.016 20.9 25.6 PRIMALLOY JW -316/ Lincolnweld P2007
® ™ ® ™
0.04 1.82 0.37 0.015 0.01 2.21 11.42 18.51
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A) Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A)

2.0 2.0-6.1 24-30 190-500 2.0 2.0-6.1 24-30 190-500


2.4 1.5-5.3 26-32 195-575 2.4 1.5-5.3 26-32 195-575
3.2 0.9-2.8 28-34 200-700 3.2 0.9-2.8 28-34 200-700
4.0 0.8-1.9 30-36 320-775 4.0 0.8-1.9 30-36 320-775

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SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) ELECTRODE

PRIMALLOY JW -316L PRIMALLOY JW -321


® ™ ® ™

Stainless Steel Solid Electrode • AWS ER316L AWS ER321 • Stainless Steel Solid Electrode

Key Features Conformances Conformances Key Features


Used with stainless steel flux Lincolnweld® ASME SFA-5.9 AWS A5.9: ER316L ASME SFA-5.9 AWS A5.9: ER321 Austenitic stainless steel submerged arc welding
P2007™ wire
Designed for welding of 19%Cr-13%Ni-2%Mo Recommended Fluxes Recommended Fluxes Used with stainless steel flux Lincolnweld®
base metal and stainless steels with similar alloy Lincolnweld® P2007™ Lincolnweld® P2007™ P2007™
composition (Such as ASTM 316L, 316LN) Designed for welding similar composition
Typical Applications Welding Positions Cr-Ni stainless steel contain a certain amount
Typical Applications of Titanium to reduce the susceptibility of
Welding on AISI 316L and similar alloy Horizontal & Flat welding intergranular corrosion.
composition stainless steels Welding on AISI 321 and similar alloy composition
stainless steels applied in pressure vessel, food and Welding Positions
pharmacy equipment and other related industries Horizontal & Flat welding

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
(mm) 25 kg Carton (mm) 25 kg Carton

2.0 ESLJ316L200D025W00 2.0 ESLJW321200D025000


2.4 ESLJ316L240D025W00 2.4 ESLJW321240D025000
3.2 ESLJ316L320D025W00 3.2 ESLJW321320D025000
4.0 ESLJ316L400D025W00 4.0 ESLJW321400D025000
4.8 ESLJ316L480D025W00 4.8 ESLJW321480D025000
MECHANICAL PROPERTIES MECHANICAL PROPERTIES
Yield Strength Tensile Strength Elongation Yield Strength Tensile Strength Elongation
Wire / Flux Classification Wire / Flux Classification
(MPa) (MPa) (%) (MPa) (MPa) (%)
PRIMALLOY® JW™-316L/ PRIMALLOY® JW™-321/
430 585 40 AWS: ER316L 415 570 43 AWS: ER321
Lincolnweld® P2007™ Lincolnweld® P2007™
CHEMICAL COMPOSITION CHEMICAL COMPOSITION

%C %Mn %Si %P %S %Mo %Ni %Cr %C %Mn %Si %P %S %Ni %Cr %Ti

AWS ER316L Requirements 0.03 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 2.0~3.0 11.0~14.0 18.0~20.0 AWS ER321 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 9.0~10.5 18.5~20.5 9*C~1.0
Typical Values 0.022 2.12 0.49 0.012 0.008 2.2 12.63 18.4 Typical Values 0.044 1.9 0.43 0.02 0.003 9.4 19.34 0.77

CHEMICAL COMPOSITION OF WELD DEPOSIT CHEMICAL COMPOSITION OF WELD DEPOSIT


Wire / Flux %C %Mn %Si %P %S %Mo %Ni %Cr Wire / Flux %C %Mn %Si %P %S %Ni %Cr %Ti

PRIMALLOY® JW™-316L/ Lincolnweld® P2007™ 0.029 1.67 0.54 0.015 0.013 2.08 12.13 18.24 PRIMALLOY® JW™-321/ Lincolnweld® P2007™ 0.046 1.82 0.6 0.024 0.008 9.2 19.1 0.49

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A) Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A)

2.0 2.0-6.1 24-30 190-500 2.0 2.0-6.1 24-30 190-500


2.4 1.5-5.3 26-32 195-575 2.4 1.5-5.3 26-32 195-575
3.2 0.9-2.8 28-34 200-700 3.2 0.9-2.8 28-34 200-700
4.0 0.8-1.9 30-36 320-775 4.0 0.8-1.9 30-36 320-775

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SUBMERGED ARC (SAW) ELECTRODE SUBMERGED ARC (SAW) FLUX

PRIMALLOY JW -347 PREMIERWELD AF-5


® ™ ®

Stainless Steel Solid Electrode • AWS ER347 AWS F7AZ-EL8, F7AZ-EM12K, F48A0-EL8, F48A0-EM12K • Active

Key Features Conformances Conformances Key Features


Austenitic stainless steel submerged arc welding ASME SFA-5.9 AWS A5.9: ER347 ASME SFA-5.17 AWS A5.17: F7AZ-EL8, F7AZ-EM12K Aluminate-rutile type active agglomerated flux
wire ASME SFA-5.17M AWS Grain Size: 10-60 Mesh
Used with stainless steel flux Lincolnweld® Recommended Fluxes A5.17M: F48A0-EL8, F48A0-EM12K
Polarity: AC or DCEP
P2007™ Lincolnweld® P2007™
Welding AISI 347, 304L stainless steel and
similar stainless steel alloy Welding Positions
Typical Applications
Contains a certain amount of Niobium to reduce Horizontal & Flat welding Typical Applications
the susceptibility of intergranular corrosion. Designed for the welding of Titanium or Niobium
stabilized stainless steels such as AISI 347, 321 and Thin plate, single pass
304L Packaging Applications without clean base material
Welding Positions
25 kg Bag CC011910 Pipe Mill
Horizontal & Flat welding
DIAMETERS / PACKAGING
Product Information
Diameter
(mm) 25 kg Carton
Basicity Index: 0.7
2.0 ESLJW347200D025000
2.4 ESLJW347240D025000
3.2 ESLJW347320D025000
4.0 ESLJW347400D025000 MECHANICAL PROPERTIES
4.8 ESLJW347480D025000 Yield Strength Tensile Elongation CVN Impact (J)
Wire / Flux Condition Classification
Strength
MECHANICAL PROPERTIES (MPa) (MPa) (%) @ 0°C
Yield Strength Tensile Strength Elongation
Wire / Flux Classification PREMIERWELD® AF-5/
(MPa) (MPa) (%) As-welded 440 530 31 50 AWS: F7AZ-EL8
PREMIERWELD® L8
PRIMALLOY® JW™-347/
415 585 38 AWS: ER347 PREMIERWELD® AF-5/
Lincolnweld® P2007™ As-welded 480 575 30 86 AWS: F7AZ-EM12K
PREMIERWELD® M12K
CHEMICAL COMPOSITION

%C %Mn %Si %P %S %Ni %Cr %Nb CHEMICAL COMPOSITION


Al2O3+Si02 MgO MnO CaF2 S P
AWS ER347 Requirements 0.08 max. 1.0~2.5 0.30~0.65 0.030 max. 0.030 max. 9.0~11.0 19.0~21.5 10*C~1.0
Typical Values 0.041 1.68 0.35 0.02 0.011 9.6 20.05 0.55 52.6 16.5 13.9 6.3 0.02 0.03

CHEMICAL COMPOSITION OF WELD DEPOSIT


ALL WELD METAL CHEMICAL COMPOSITION
Wire / Flux %C %Mn %Si %P %S %Ni %Cr %Nb
Wire / Flux %C %Mn %Si %P %S
PRIMALLOY® JW™-347/ Lincolnweld® P2007™ 0.04 1.52 0.55 0.022 0.013 9.4 19.85 0.38
PREMIERWELD® AF-5/ PREMIERWELD® L8 0.07 1.12 0.52 0.022 0.016
TYPICAL OPERATING PROCEDURES
PREMIERWELD® AF-5/ PREMIERWELD® M12K 0.06 1.41 0.56 0.022 0.015
Diameter (mm) Wire Feed Speed (m/min) Voltage (V) Current (A)

2.0 2.0-6.1 24-30 190-500 TYPICAL OPERATING PROCEDURES


2.4 1.5-5.3 26-32 195-575
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0
3.2 0.9-2.8 28-34 200-700
4.0 0.8-1.9 30-36 320-775 Current Range (A) 300-400 350-450 425-525 475-575 525-625 550-650

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

PREMIERWELD 761 PREMIERWELD 780


® ®

Active • EN 760-S A MS 1, EN 760-S A CS 1 EN 760-S A AB 1, EN 760-S A AR 1 • Active

Key Features Conformances Conformances Key Features


Silicon-calcium type active agglomerated flux EN 760-S A MS 1 EN 760-S A AB 1 EN 760-S A AR 1 Industry standard for submerged arc welding
Manganese alloying and carbon reducing flux EN 760-S A CS 1 applications
designed to provide superior crack resistance Fast freezing slag for easy removal and
Slow freezing slag for a wide, flat weld minimized spilling on circumferential welds
Welding Positions Packaging
Excellent resistance to cracking in single pass When paired with Lincolnweld® L-61® it is
Horizontal & Flat welding 25 kg Bag HLF780025 recommended for up to three pass welding
applications
applications
Excellent bead shape and slag removal
Packaging Product Information Good resistance to moisture contamination for
Typical Applications Basicity Index: 0.7 reduced porosity
25 kg Bag HLF761025
Steel Structure
Pipe Mills Typical Applications
Shipbuilding Product Information Recommended Wires Single pass welding of mild steel
Basicity Index: 0.8 Mild Steel Roundabouts with minimal spillage
Density: 1.2g/cm3 Lincolnweld® L-50®, L-60 and L-61®
Horizontal position welding
Pipe Mill

MECHANICAL PROPERTIES
Yield Tensile Elongation Charpy V-Notch AWS
MECHANICAL PROPERTIES Wire / Flux Condition Classification
Strength Strength
Yield Tensile Elongation CVN Impact MPa (ksi) MPa (ksi) (%) J @ °C (A5.17)
Wire / Flux Condition Classification
Strength Strength
MPa (ksi) MPa (ksi) (%) J @ °C PREMIERWELD 780/
®
As-welded 455 (66) 550 (80) 32 74 -18 AWS: F7A0-EL12
Lincolnweld® L-60
PREMIERWELD 761/
®
As-welded 425 (62) 515 (75) 24 62 -29 AWS: F7A2-EL12
Lincolnweld® L-60 PREMIERWELD® 780/ AWS: F7A2-
As-welded 515 (75) 625 (91) 26 72 -29
Lincolnweld® L-61® EM12K
PREMIERWELD® 761/ AWS: F7A2-
As-welded 430 (62) 555 (81) 30 44 -29
Lincolnweld® L-61® EM12K
FLUX COMPOSITION
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2
PREMIERWELD® 780 15.6 17.6 2.4 11 2.2 40 1 8.2
FLUX COMPOSITION
%SiO2 %CaO+MgO %MnO %CaF2 %Na2O %Al2O3
TYPICAL OPERATING PROCEDURES
PREMIERWELD 761
®
43.9 21.28 20.70 5.20 2.60 1.8
Wire Size (mm) 2.0 2.4 3.2 4.0 4.8

Current (A) 300~400 350~450 425~525 475~575 525~625


TYPICAL OPERATING PROCEDURES Voltage (V) 26-29 27-30 27-30 27-30 27-30
ESO (mm) 13-19 19-32 25-38 25-38 25-38
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0 Travel Speed (mm/s) 5-6 5.5-6.5 6-7 6.5-7.5 6.5-7.5
Current Range (A) 300-400 350-450 425-525 475-575 525-625 550-650

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

PREMIERWELD BF-1 PREMIERWELD NF-3


® ®

Neutral • AWS F7A4-EM12K, F7A4-EH14, F48A4-EH14, F48A4-EM12K AWS F7A2-EM12K, F7A2-EH14, F6AZ-EL8 • Neutral

Key Features Conformances Conformances Key Features


Grain Size: 10-60 Mesh ASME SFA-5.17 AWS A5.17: F7A4-EM12K, F7A4-EH14 ASME SFA-5.17 AWS A5.17: F7A2-EM12K, F7A2-EH14, Aluminate-basic type agglomerated flux
Polarity: AC or DCEP ASME SFA-5.17M AWS A5.17M: F48A4-EH14, F48A4-EM12K F6AZ-EL8 Grain Size: 10-60 Mesh
ASME SFA-5.17M AWS A5.17M: F48A3-EM12K, F48A3-EH14,
F43A0-EL8 Polarity: AC or DCEP
Welding Positions
Typical Applications
Horizontal & Flat welding
Structural Steel Welding Welding Positions Typical Applications
X52, X60 and X65 Grade Steel Pipe Welding Horizontal & Flat welding General Structural Steel Welding
Packaging
Offshore, Wind Tower 25 kg Bag CC011909 Pipe Mill
Packaging
Pressure Vessel, LPG Cylinder
25 kg Bag CC011911
The fast-freezing slag characteristic minimizes
Recommended Wires Product Information slag flow, which is particularly well suited for
Mild Steel Basicity Index: 1.67 Product Information small diameter, circumferential joint welding
PREMIERWELD® H14, M12K
Basicity Index: 1.20
Recommended Wires
MECHANICAL PROPERTIES
Mild Steel
Yield Strength Tensile Elongation CVN Impact (J) PREMIERWELD® M12K
Wire / Flux Condition Classification
Strength
(MPa) (MPa) (%) @ -40°C
PREMIERWELD® BF-1/ MECHANICAL PROPERTIES
As-welded 480 570 29 94 AWS: F7A4-EH14
PREMIERWELD® H14 Yield Strength Tensile Elongation CVN Impact (J)
Wire / Flux Condition Classification
Strength
PREMIERWELD® BF-1/ (MPa) (MPa) (%) @ -29°C
As-welded 420 520 28 98 AWS: F7A4-EM12K
PREMIERWELD® M12K
PREMIERWELD® NF-3/
As-welded 585 535 31 70 AWS: F7A2-EM12K
PREMIERWELD® M12K

FLUX COMPOSITION
%CaO+MgO %Al2O3+MnO %SiO2+TiO2 %CaF2 %S %P CHEMICAL COMPOSITION
PREMIERWELD® BF-1 29.8 22.1 26.7 17.63 0.018 0.026 Al2O3+CaO+MgO Al2O3 CaF2 S P

48.8 22.1 9.1 0.018 0.028

ALL WELD METAL CHEMICAL COMPOSITION


Wire / Flux %C %Mn %Si %P %S ALL WELD METAL CHEMICAL COMPOSITION
PREMIERWELD® BF-1/ PREMIERWELD® H14 0.088 1.65 0.34 0.021 0.014 Wire / Flux %C %Mn %Si %P %S
PREMIERWELD® BF-1/ PREMIERWELD® M12K 0.065 1.12 0.35 0.022 0.015 PREMIERWELD® NF-3/ PREMIERWELD® M12K 0.058 1.29 0.44 0.022 0.01

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0 Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0
Current Range (A) 300-400 350-450 425-525 475-575 525-625 550-650 Current Range (A) 300-400 350-450 425-525 475-575 525-625 550-650

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

PREMIERWELD 860 Lincolnweld 880M


® ® ®

Neutral • EN 760-S A AB 1 EN 760 – S A FB 1 • Neutral

Key Features Conformances Recommended Wires Key Features


Aluminum-basic type neutral agglomerated flux EN 760-S A AB 1 Mild Steel A basic flux which features industry proven
Industry standard for submerged arc welding Lincolnweld® L-50®, L-56®, LA-71, L-S3 results in multiple pass applications
applications Low Alloy Steel Recommended for welding with solid mild steel
Welding Positions Lincolnweld® LA-75, LA-85, LA-90, LA-92, LA-93,
Excellent operating characteristics in a variety and low alloy electrodes, as well as Lincoln’s
Horizontal & Flat welding LA-100, LAC-B2, LAC-M2, LAC-Ni2 LAC series of low alloy flux-cored electrodes
of general welding applications
General purpose structural and multiple pass Good deep groove slag removal
welds Packaging Product Information Excellent choice for single arc AC submerged
arc welding
25 kg Bag HLF860025 Basicity Index: 3.3
Density: 1.2 g/cm3 Actual (Type 3.1) certificates for each lot of
flux showing chemical composition, particle
Recommended Wires size and moisture level are available in the
Product Information Typical Applications certificate center of lincolnelectric.com
Mild Steel
Lincolnweld® L-56®, L-60, L-61®, L-S3 Basicity Index: 1.1 Tandem arc applications for offshore
Density: 1.4g/cm3 fabrication Packaging
Jobs requiring 480 MPa (70 ksi) tensile strength after 22.7 kg Plastic Bag ED031853
stress relief when used with L-56 , L-S3, or LA-71 ®

FLUX COMPOSITION(1)
MECHANICAL PROPERTIES
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys
Yield Strength Tensile Elongation CVN Impact
Wire / Flux Condition Classification Lincolnweld® 880M® 12 1 29 29 1 18 8 1 1 max.
Strength
MPa (ksi) MPa (ksi) (%) J @ °C
PREMIERWELD® 860/
As-welded 520 (75) 625 (91) 29 86 -29 AWS: F7A2-EH11K
Lincolnweld® L-56® AWS TEST RESULTS(1)
PREMIERWELD® 860/ Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
As-welded 345 (50) 440 (64) 36 138 -29 AWS: F6A2-EL12 Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
Lincolnweld® L-60

PREMIERWELD® 860/ L-50® As-welded 410 (59) 510 (74) 32 263 -62 F7A8-EM13K-H8
As-welded 420 (61) 515 (75) 26 121 -40 AWS: F7A4-EM12K L-56® As-welded 480 (69) 580 (85) 31 121 -51 F7A6-EH11K-H8
Lincolnweld® L-61®
L-56® Stress-relieved(3) 400 (58) 540 (78) 32 158 -51 F7P6-EH11K-H8
PREMIERWELD® 860/ L-S3 As-welded 400 (58) 510 (74) 32 264 -51 F7A6-EH12K-H8
As-welded 455 (66) 540 (79) 32 124 -29 AWS: F7A2-EH12K
Lincolnweld® L-S3 LA-71 As-welded 480 (70) 570 (82) 29 143 -62 F7A8-EM14K-H8
LA-71 Stress-relieved(3) 430 (63) 550 (80) 31 164 -62 F7P8-EM14K-H8
LA-75 As-welded 440 (64) 550 (80) 31 167 -62 F7A8-ENi1K-Ni1-H8
LA-85 As-welded 520 (76) 610 (88) 24 57 -51 F7A6-ENi5-Ni5-H8
FLUX COMPOSITION LA-85 Stress-relieved(3) 490 (71) 590 (85) 27 145 -62 F7P8-ENi5-Ni5-H8
%SiO2 %CaO+MgO %MnO %CaF2 %Na2O %Al2O3 LA-90 As-welded 580 (84) 680 (99) 26 68 -51 F9A6-EA3K-A3-H8
LA-90 Stress-relieved(3) 520 (75) 630 (91) 28 145 -62 F8P8-EA3K-A3-H8
PREMIERWELD 860
®
19.00 20.30 18.70 12.20 2.20 29.30 LA-92 Stress-relieved(4) 460 (66) 570 (82) 28 178 -29 F7P2-EB2R-B2-H8
LA-93 Stress-relieved(4) 510 (74) 610 (88) 26 214 -18 F7P0-EB3R-B3-H8
LA-100 As-welded 680 (98) 730 (106) 25 129 -51 F9A6-EM2-M2-H8
TYPICAL OPERATING PROCEDURES LAC-B2 Stress-relieved(4) 500 (72) 600 (87) 25 144 -29 F8P2-ECB2-B2-H8
LAC-M2 As-welded 760 (110) 820 (119) 23 83 -51 F11A6-ECM2-M2-H8
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0 LAC-Ni2 As-welded 510 (73) 600 (87) 22 77 -73 F7A10-ECNi2-Ni2-H8
LAC-Ni2 Stress-relieved(3) 480 (69) 570 (83) 28 103 -73 F7P10-ECNi2-Ni2-H8
Current Range (A) 300-400 350-450 425-525 475-575 525-625 550-650
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C. (4)Stress-relieved for 1 hour at 691°C
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

Lincolnweld 882 Lincolnweld 842-H


® ™ ® ™

Neutral • EN 760 – S A AS 1; EN 760 – S A AS 2 EN ISO 14174 S A FB 1 55 AC H4 • 800 Series Neutral Flux

Key Features Recommended Wires Typical Applications Key Features


Designed for a variety of welding applications Mild Steel Semi-submersible production and exploration Less than 3 mL/100g of deposited weld metal
and is known for providing consistent Lincolnweld® L-50®, L-56®, L-60, L-61®, LA-71, L-S3 platforms in DC+ or AC polarity
mechanical properties Low Alloy Steel Fixed, jacket and work platforms Excellent resistance to moisture pick-up.
Recommended for stainless steel welding and Lincolnweld® L-70, LA-75, LA-82, LA-85, LA-92,
LA-93, LAC-Ni2 Compliant towers Consistent and low temperature impact and
can be paired with both mild and low alloy CTOD toughness
steel electrodes Topside structural applications
SPAR, FPSO, and FSO applications Capable of welding on multiple arcs
Smooth bead appearance Product Information
Jack up rigs Excellent slag detachment and bead profiles
Actual (Type 3.1) certificates for each lot of Basicity Index: 1.6
flux showing chemical composition, particle Density: 1.2 g/cm3 Superior flux particle strength for use in central
size and moisture level are available in the Recommended Wires recovery systems
certificate center of lincolnelectric.com Mild Steel Electrode Actual (Type 3.1) certificates for each lot of
Packaging Lincolnweld® L-S3 flux showing chemical composition, particle
Typical Applications 22.7 kg Bag ED027859 Low Alloy Electrodes size and moisture level are available in the
Single wire or tandem welding certificate center of lincolnelectric.com
Lincolnweld® LA-85, LA-84, LAC-690
Used for welding of stainless, mild and low Product Information
alloy steel
Basicity Index: 2.3
Excellent for multiple pass fillet welds Density: 1.1 g/cm3
FLUX COMPOSITION(1)
Packaging
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 % Metal Alloys
22.7 kg Hermetically Sealed Pail ED034371
Lincolnweld® 882™ 16 1 22 24 2 24 1 7 3 max.

FLUX COMPOSITION(1)
AWS TEST RESULTS (1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO % Metal Alloys
Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23) Lincolnweld 842-H ® ™
15 2 32 21 2 21 4 1 max.

L-50® As-welded 420 (61) 520 (76) 29 130 -51 F7A6-EM13K-H8


L-56® As-welded 500 (73) 600 (87) 28 92 -40 F7A4-EH11K-H8
L-56® Stress-relieved(3) 420 (61) 560 (81) 30 47 -46 F7P5-EH11K-H8 AWS TEST RESULTS(1)
L-60 As-welded 370 (54) 460 (67) 32 207 -51 F6A6-EL12-H8 Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
L-61® As-welded 400 (58) 500 (72) 31 190 -51 F7A6-EM12K-H8 Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
L-S3 As-welded 410 (60) 520 (76) 28 130 -51 F7A6-EH12K-H8 L-61 As-Welded 440 (64) 520 (76) 33 318 -51 F7A6-EM12K-H4
LA-71 As-welded 480 (69) 570 (82) 31 61 -51 F7A6-EM14K-H8 Stress Relieved(3) 370 (53) 480 (70) 38 335 -62 F6P8-EM12K-H4
LA-71 Stress-relieved(3) 430 (62) 550 (80) 32 70 -51 F7P6-EM14K-H8
L-70 Stress-relieved(3) 450 (65) 550 (80) 30 76 -40 F7P4-EA1-A2-H8 L-S3 As-Welded 490 (72) 580 (84) 30 187 -62 F7A8-EH12K-H4
LA-75 As-welded 430 (62) 540 (79) 32 133 -40 F7A4-ENi1K-Ni1-H8 Stress Relieved(3) 420 (61) 550 (79) 32 161 -62 F7P8-EH12K-H4
LA-82 As-welded 660 (95) 740 (108) 26 56 -51 F10A6-EF2-F2-H8 LA-85 As-Welded 540 (78) 610 (89) 28 171 -62 F8A8-ENi5-Ni5-H4
LA-85 As-welded 510 (74) 610 (88) 25 88 -40 F7A4-ENi5-Ni5-H8 Stress Relieved(3) 510 (74) 600 (87) 30 149 -62 F8P8-ENi5-Ni5-H4
LA-85 Stress-relieved(3) 500 (73) 590 (86) 26 102 -40 F7P4-ENi5-Ni5-H8
LA-84 As-Welded 640 (93) 720 (104) 25 140 -62 F9A8-EF3-F3-H4
LA-92 Stress-relieved(4) 520 (75) 610 (89) 27 83 -29 F7P2-EB2R-B2-H8
Stress Relieved(3) 610 (89) 700 (101) 28 83 -62 F9P8-EF3-F3-H4
LA-93 Stress-relieved(4) 610 (88) 700 (101) 23 214 -18 F9P0-EB3R-B3-H8
LAC-Ni2 As-welded 570 (83) 660 (95) 20 72 -40 F8A4-ECNi2-Ni2-H8 LAC-690 As-Welded 700 (102) 790 (115) 23 129 -73 F11A10-ECF5-F5-H4
LAC-Ni2 Stress-relieved(3) 500 (73) 600 (87) 25 100 -40 F7P4-ECNi2-Ni2-H8
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C. (4)Stress-relieved for 1 hour at 691°C.
(1)
See test results disclaimer on pg. 10. (2) Measured with 0.2% offset. (3) Stress-relieved for 1 hour at 621°C
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE: For the most up-to-date AWS certificates of conformance please visit www.lincolnelectric.com

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

Lincolnweld 8500 Lincolnweld 888


® ™ ® ™

800 Series Neutral Flux • EN 760 – S A FB 1 EN 760 – S A Z • 800 Series Neutral Flux

Key Features Recommended Wires Recommended Wires Key Features


Capable of providing impact properties necessary Mild Steel Mild Steel Designed for deep groove slag removal in
for thick weld joints from root to cap pass Lincolnweld® L-50®, L-56®, L-61®, L-S3, LA-71 Lincolnweld® L-50®, L-56®, L-S3, L-61®, LA-71 critical applications
Operates well on AC and multiple arcs with Low Alloy Steel Low Alloy Steel Low H4 diffusible hydrogen levels
good resistance to nitrogen porosity Lincolnweld® LA-82, LA-85, LA-90, LA-92 Lincolnweld® L-70, LA-75, LA-82, LA-84, LA-85,
LA-90, LA-100, LAC-Ni2, LAC-M2, LAC-B2, LAC-690 Moisture resistant packaging
Capable of producing weld deposits with Charpy V-Notch and CTOD test results available
impact properties exceeding 27 J at -62°C Product Information for most alloy systems
CTOD data available for this flux with many Product Information Basicity Index: 2.2 Actual (Type 3.1) certificates for each lot of
alloy systems Basicity Index: 2.9 Density: 1.3 g/cm3 flux showing chemical composition, particle
Actual (Type 3.1) certificates for each lot of Density: 1.3 g/cm3 size and moisture level are available in the
Typical Applications
flux showing chemical composition, particle certificate center of lincolnelectric.com
size and moisture level are available in the Excellent operation with Structural fabrication
certificate center of lincolnelectric.com multiple arcs Packaging
Shipbuilding
Packaging Offshore 22.7 kg Plastic Bag ED031596
1179 kg Bulk Bag ED033490
22.7 kg Plastic Bag ED031854
Typical Applications
FLUX COMPOSITION(1)
Fabrication of offshore drilling platforms %SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %FeO %K2O % Metal Alloys
Multiple pass welding Lincolnweld 888 ® ™
18 1 27 25 2 19 5 1 2 3 max.
Single and multiple arc welding
AWS TEST RESULTS(1)
Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
FLUX COMPOSITION(1) Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O %TiO2 % Metal Alloys
L-50® As-welded 430 (62) 540 (78) 31 122 -62 F7A8-EM13K-H4
Lincolnweld 8500 ® ™
13 1 30 24 2 19 8 1 1 1 max. L-50® Stress-relieved(3) 370 (53) 510 (74) 32 187 -62 F6P8-EM13K-H4
L-56® As-welded 510 (74) 610 (88) 29 71 -51 F8A6-EH11K-H4
L-56® Stress-relieved(3) 410 (59) 540 (79) 32 118 -62 F7P8-EH11K-H4
L-61® As-welded 420 (61) 520 (75) 31 121 -51 F7A6-EM12K-H4
L-S3 As-welded 480 (70) 570 (83) 33 70 -62 F7A8-EH12K-H4
L-S3 Stress-relieved(3) 370 (54) 510 (74) 33 165 -62 F6P8-EH12K-H4
AWS TEST RESULTS(1) LA-71 As-welded 520 (75) 610 (89) 28 68 -51 F7A6-EM14K-H4
Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification LA-71 Stress-relieved(3) 410 (60) 540 (78) 32 134 -62 F7P8-EM14K-H4
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23) L-70 As-welded 510 (74) 600 (87) 29 60 -40 F7A4-EA1-A2-H4
L-70 Stress-relieved(3) 470 (69) 570 (83) 31 126 -40 F7P4-EA1-A2-H4
L-50® As-welded 430 (63) 520 (76) 32 129 -62 F7A8-EM13K-H8 LA-75 As-welded 470 (68) 580 (84) 31 122 -62 F7A8-ENi1K-Ni1-H4
L-56® As-welded 470 (68) 570 (82) 31 132 -62 F7A8-EH11K LA-82 As-welded 690 (99) 780 (113) 23 70 -62 F10A8-EF2-F2-H4
L-56® Stress-relieved(3) 430 (62) 540 (79) 33 151 -62 F7P8-EH11K LA-82 Stress-relieved(3) 600 (87) 700 (102) 25 79 -51 F9P6-EF2-F2-H4
L-61® As-welded 400 (58) 480 (70) 31 168 -51 F7A6-EM12K-H8 LA-84 As-welded 630 (92) 720 (105) 23 77 -62 F9A8-EF3-F3-H4
LA-84 Stress-relieved(3) 580 (84) 670 (98) 26 34 -51 F8P6-EF3-F3-H4
L-S3 As-welded 460 (67) 570 (82) 29 91 -62 F7A8-EH12K-H8
LA-85 As-welded 540 (78) 640 (92) 26 79 -51 F8A6-ENi5-Ni5-H4
LA-71 As-welded 450 (66) 550 (80) 30 155 -62 F7A8-EM14K-H8 LA-85 Stress-relieved(3) 500 (72) 590 (86) 27 76 -51 F7P6-ENi5-Ni5-H4
LA-71 Stress-relieved(3) 420 (61) 520 (75) 32 220 -62 F7P8-EM14K-H8 LA-90 As-welded 610 (89) 700 (102) 26 56 -51 F9A6-EA3K-A3-H4
LA-82 As-welded 660 (95) 740 (108) 22 87 -51 F9A6-EF2-F2-H8 LA-100 As-welded 690 (100) 760 (111) 25 61 -40 F10A4-EM2-M2-H4
LA-82 Stress-relieved(3) 610 (89) 700 (102) 24 83 -51 F9P6-EF2-F2-H8 LAC-M2 As-welded 860 (124) 930 (135) 15 63 -62 F12A8-ECG-G-H8
LA-85 As-welded 510 (74) 590 (86) 29 155 -62 F8A8-ENi5-Ni5-H8 LAC-Ni2 As-welded 540 (78) 630 (92) 20 56 -62 F8A8-ECNi2-Ni2-H8
LA-85 Stress-relieved(3) 500 (72) 590 (85) 28 134 -51 F7P6-ENi5-Ni5-H8 LAC-Ni2 Stress-relieved(3) 480 (70) 580 (84) 27 64 -73 F7P10-ECNi2-Ni2-H8
LA-90 As-welded 670 (97) 590 (85) 24 84 -29 F9A2-EA3K-A3-H8 LAC-690 As-welded 800 (116) 860 (124) 22 91 -73 F11A10-ECG-G-H4
LA-92 Stress-relieved(4) 550 (80) 640 (93) 26 209 -18 F8P0-EB2-B2-H8 LAC-690 Stress-relieved(3) 707 (103) 776 (113) 21 51 -51 F11P6-ECG-G-H4
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C. (4)Stress-relieved for 1 hour at 691°C.
(1)
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C. (4)Stress-relieved for 1 hour at 691°C.
(1)

NOTE 1: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE 2: This product contains micro-alloying elements. Additional information available upon request. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

Lincolnweld 812-SRC Lincolnweld MIL800-H


® ™ ® ™

800 Series Neutral Flux • EN 760 - S A FB 1 EN 760 – S A CS 1; EN 760 – S A FB 1 • 800 Series Neutral Flux

Key Features Recommended Wires Recommended Wires Key Features


Carbon-neutral flux designed to provide Low Alloy Electrodes Mild Steel Capable of providing industry leading H2
excellent mechanical properties after extended Lincolnweld® LA-84 Lincolnweld® L-S3, LA-71 diffusible hydrogen levels
stress-relief Low Alloy Steel Designed for low temperature applications
Industry leading low H4 diffusible hydrogen Lincolnweld® LA-75, LA-82, LA-85, LA-90, LA-93, LA-100
Recommended for both single and multiple
levels
welding of both butt and fillet welds
Smooth bead appearance and excellent slag Product Information Actual (Type 3.1) certificates for each lot of
release Product Information
Basicity Index: 2.2 flux showing chemical composition, particle
Excellent resistance to moisture pick up. Density: 1.3 g/cm3 Basicity Index: 3.2 size and moisture level are available in the
Actual (Type 3.1) certificates for each lot of Density: 1.3 g/cm3 certificate center of lincolnelectric.com
flux showing chemical composition, particle
size and moisture level are available in the Typical Applications
certificate center of lincolnelectric.com
HY-80 and HSLA-80 steels with Lincolnweld®
Packaging Packaging LA-100 wire
22.7 kg Plastic Bag ED034171 22.7 kg Horizontal and flat fillet welds
Typical Applications Hermetically Sealed Pail ED020925
Offshore applications with extended Single and multiple arc welding
post-weld heat treatment (PWHT) High strength or highly restrained weldments
Quench and tempered steels such as AISI where delayed cracking is a concern
4130, 8620, and similar chemistries
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys
Lincolnweld MIL800-H
® ™
13 1 34 23 1 16 8 1 1 max.

FLUX COMPOSITION(1) AWS TEST RESULTS(1)


%SiO2 %MnO %MgO %CaF2 Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
Lincolnweld® 812-SRC™ 16 3 30 19
L-S3 As-welded 500 (73) 610 (88) 27 76 -62 F7A8-EH12K-H2
%Na2O %Al2O3 %CaO % Metal Alloys L-S3 Stress-relieved(3) 440 (64) 570 (82) 30 118 -62 F7P8-EH12K-H2
LA-71 As-welded 470 (68) 570 (82) 30 163 -51 F7A6-EM14K-H2
Lincolnweld® 812-SRC™ 2 22 4 3 max.
LA-71 Stress-relieved(3) 420 (61) 540 (79) 32 193 -51 F7P6-EM14K-H2
LA-75 As-welded 460 (67) 560 (82) 30 156 -62 F7A8-ENi1K-Ni1-H2
LA-82 As-welded 700 (102) 800 (116) 21 91 -51 F10A6-EF2-F2-H2
LA-82 Stress-relieved(3) 660 (95) 740 (108) 25 76 -51 F10P6-EF2-F2-H2
AWS TEST RESULTS(1)
LA-85 As-welded 570 (82) 660 (95) 25 108 -62 F8A8-ENi5-Ni5-H2
Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification LA-85 Stress-relieved(3) 540 (78) 630 (92) 26 83 -62 F8P8-ENi5-Ni5-H2
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23) LA-90 As-welded 620 (90) 710 (103) 26 77 -51 F9A6-EA3K-A3-H2
LA-84 As-welded 680 (98) 790 (114) 24 87 -51 F10A6-EF3-F3-H4 LA-90 Stress-relieved(3) 590 (86) 690 (100) 26 84 -51 F9P6-EA3K-A3-H2
F9P6-RF3-F3-H$ LA-93 Stress-relieved(4) 580 (84) 690 (99) 23 34 -29 F9P2-EB3R-B3R-H2
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset.
(1) LA-100 As-welded 670 (97) 780 (112) 25 107 -51 F10A6-EM2-M2-H2
NOTE 1: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C. (4)Stress-relieved for 1 hour at 691°C.
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

PREMIERWELD 960 Lincolnweld WTX


® ® ™

Special Neutral Flux • EN 760 - S A AB 1 EN 760 – S A AB 1 • Special Neutral Flux

Key Features Conformance Recommended Wires Key Features


Aluminum-basic type neutral agglomerated flux EN 760 - S A AB 1 Mild Steel Neutral submerged arc welding flux designed
Low cost, general purpose flux designed to Lincolnweld® L-61® to meet the specific requirements of wind
weld butt joints and both single and multiple Low Alloy Steel tower welding applications
pass fillets Welding Positions Lincolnweld® L-70 Recommended for use with Lincolnweld® L-61®
A versatile, cost-effective flux that can be used Horizontal & Flat welding electrode on both longitudinal and
with many alloy systems circumferential seam welds

Fillet and butt welds with unlimited plate Capable of producing weld deposits with
Packaging impact properties exceeding 27 J at -62°C
thickness
25 kg Bag HLF960025 Product Information Smooth bead profile to achieve excellent toe
Basicity Index: 1.4 angles, tie-in, and bead appearance on interior
Density: 1.2 g/cm3 and exterior applications
Product Information Actual (Type 3.1) certificates for each lot of
Typical Applications
Basicity Index: 1.1 flux showing chemical composition, particle
Single and multiple pass welding Density: 1.4g/cm3 size and moisture level are available in the
Fillet and butt weld with unlimited thickness certificate center of lincolnelectric.com
Can weld steel with heavy scale or rust when Packaging
used with Lincolnweld L-50 wire 22.7 kg Plastic Bag ED032990
Weathering steels when used with Lincolnweld Typical Applications
LA-75
Wind tower base
Wind tower door frame
MECHANICAL PROPERTIES
Yield Strength Tensile Elongation CVN Impact
Wire / Flux Condition Classification
Strength
MPa (ksi) MPa (ksi) (%) J @ °C
PREMIERWELD® 960/ FLUX COMPOSITION(1)
As-welded 460 (67) 570 (83) 27 58 -29 AWS: F7A2-EM13K
Lincolnweld® L-50®
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3
PREMIERWELD® 960/
As-welded 440 (64) 550 (80) 26 64 -29 AWS: F7A2-EM12K Lincolnweld WTX ® ™
21 9 23 13 2 25
Lincolnweld® L-61®
%CaO %ZrO2 %FeO %K2O %TiO2

Lincolnweld® WTX™ 5 1 2 1 1
FLUX COMPOSITION
%SiO2 %CaO+MgO %MnO %CaF2 %Na2O %Al2O3
PREMIERWELD 960
®
21.50 22.99 9.80 10.20 2.10 28.6

AWS TEST RESULTS(1)


Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
TYPICAL OPERATING PROCEDURES Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
Diameter (mm) 2.0 2.4 3.2 4.0 4.8 5.0 L-61® As-welded 430 (63) 540 (78) 31 84 -62 F7A8-EM12K-H8
L-70 As-welded 500 (73) 610 (88) 25 46 -40 F8A4-EA1-A3-H8
Current Range (A) 300-400 350-450 425-525 475-575 525-625 550-650
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset.
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

Lincolnweld WTX -TR Lincolnweld P223


® ™ ® ™

Special Neutral Flux • EN ISO 14174 - S A AB 1 EN 760 – S A AB 1 • Flux for Seam Welding of Pipe

Key Features Recommended Wires Recommended Wires Key Features


Neutral submerged arc welding flux designed Mild Steel Mild Steel Industry standard for pipe welding on up to
to meet the specific requirements of two-run Lincolnweld® L-61® Lincolnweld® L-56®, L-61®, LA-71, L-S3 X80 grade pipe
welding technique for wind tower welding Low Alloy Steel Fast freezing and easily removable slag for
applications Lincolnweld® L-70, LA-90 excellent bead profile
Recommended for use with Lincolnweld® LNS 140A
Packaging Can be used for welding with up to three arcs
L-61 electrode on both longitudinal and
circumferential seam welds 50 lb Plastic Bag ED035463 Actual (Type 3.1) certificates for each lot of
2200 lb Bulk Bag ED035845 flux showing chemical composition, particle
Capable of producing weld deposits with Product Information size and moisture level are available in the
impact properties exceeding 179 J @ -40°C certificate center of lincolnelectric.com
Basicity Index: 1.5
Smooth bead profile to achieve excellent toe Density: 1.2 g/cm3
angles, tie-in, and bead appearance on interior
and exterior applications Typical Applications
Wind tower base Typical Applications
Actual (Type 3.1) certificates for each lot of
flux showing chemical composition, particle Wind tower door frame Pipe welding up to X80 grade pipe
size and moisture level are available in the Packaging Two run welding applications for pipe fabrication
certificate center
22.7 kg Plastic Bag ED032764 Multiple pass welding for general construction
1179 kg Bulk Bag ED032767

FLUX COMPOSITION(1)
FLUX COMPOSITION(1) %SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3
Lincolnweld® P223™ 23 4 21 21 2 20 4 2 1 1 3 max.
Lincolnweld® WTX™-TR 17 18 22 13 2 25

%CaO %ZrO2 %FeO %K2O %TiO2 %Metal Alloys

Lincolnweld® WTX™-TR 4 2 3 1 3 5 max.

AWS TEST RESULTS(1)


Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
L-56® As-welded 500 (73) 620 (90) 30 68 -51 F7A6-EH11K-H8
L-56® Stress-relieved(3) 540 (65) 580 (84) 30 66 -51 F7P6-EH11K-H8
AWS TEST RESULTS(1) L-61® As-welded 430 (63) 530 (77) 31 126 -40 F7A4-EM12K
LA-71 As-welded 480 (69) 570 (83) 29 94 -40 F7A4-EM14K-H8
Diffusible H
Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification (ml/100g as LA-71 Stress-relieved(3) 410 (60) 540 (78) 32 76 -51 F7P6-EM14K-H8
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23) received) L-S3 As-welded 460 (67) 570 (82) 30 88 -62 F7A8-EH12K-H8
L-70 As-welded 550 (80) 650 (94) 25 53 -29 F8A2-EA1-A2
L-61® As-welded 560 (81) 640 (93) 23 160 -40 F7TA4-EM12K-H8 4 LA-90 As-welded 630 (91) 720 (105) 25 60 -18 F9A0-EA3K-G
See test results disclaimer on pg. 10. Measured with 0.2% offset.
(1) (2)
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C.
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

276 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 277


SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

Lincolnweld SPX80 Lincolnweld 995N


® ™ ® ™

Flux for Seam Welding of Pipe • EN 760 – S A AB 1 EN 760 – S A AB 1 • Flux for Seam Welding of Pipe

Key Features Typical Applications Recommended Wires Key Features


Designed to meet the specific requirements Spiral pipe mills Two run welding Mild Steel A nitrogen limiting flux designed for seam
of spiral pipe seam welding of up to API X80 applications Lincolnweld® L-61® welding of pipe
Weld up to API X80 pipe
grade pipe Low Alloy Steel Recommended for automatic single pass
High speed welding capability for increased Lincolnweld® L-70, LA-81, LA-90 welding with up to five arcs
Recommended Wires
productivity LNS 140Tb
Mild Steel Produces welds with minimal buildup and
Capable of producing weld deposits with Lincolnweld® L-61® good penetration
impact properties exceeding 27 J at -51°C with
Low Alloy Steel Capable of producing Charpy V-Notch test
Lincolnweld® LA-81 Lincolnweld® L-70, LA-81, LA-90 results required for arctic grade service
Smooth bead profile achieves optimal LNS 140A Product Information
Actual (Type 3.1) certificates for each lot of
appearance on both inner and outer Basicity Index: 1.3
Product Information flux showing chemical composition, particle
diameter welds Density: 1.0 g/cm3 size and moisture level are available in the
Self-peeling slag allows for clean and easy Basicity Index: 1.3 certificate center of lincolnelectric.com
slag removal for reliable non-destructive Density: 1.2 g/cm3
testing results
Actual (Type 3.1) certificates for each lot of Packaging
flux showing chemical composition, particle 22.7 kg Plastic Bag ED032960 Packaging Typical Applications
size and moisture level are available in the 1179 kg Bulk Bag ED033319 Automatic, single pass welding
certificate center of lincolnelectric.com 22.7 kg Plastic Bag ED032831
Single or multiple arc welding
FLUX COMPOSITION(1) High speed longitudinal seam welding on
a range of pipe steels
%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %TiO2
Lincolnweld® SPX80™ 23 9 21 14 2 25 2 2 1 1
One side welding requiring impact properties

AWS TEST RESULTS(1) - MULTI-PASS


Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23) FLUX COMPOSITION(1)
L-61® As-Welded 430 (62) 543 (79) 31 94 -46 F7A5-EM12K-H8 %SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 %FeO %TiO2 % Metal Alloys
L-70 As-Welded 530 (77) 620 (89) 25 68 -40 F8A4-EA1-A4-H8 Lincolnweld 995N ® ™
19 11 16 14 3 27 5 2 1 1 3 max.
LA-90 As-Welded 610 (89) 720 (105) 25 39 -40 F8A4-EA1-A4-H8

AWS TEST RESULTS(1) - TWO RUN


Flux/Wire Steel Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Type Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
L-61® A131 As-welded 460 (67) 600 (87) 30 45 -18 F7TA0-EM12K AWS TEST RESULTS(1)
L-70 A131 As-welded 500 (72) 620 (89) 27 38 -40 F7TA4-EA1
Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
L-70 X65 As-welded 560 (82) 650 (94) 26 88 -40 F8TA4G-EA1 Combination Condition (%) (A5.17/A5.23)
MPa (ksi) MPa (ksi) J @ °C
LA-81 X65 As-welded 580 (84) 680 (98) 25 43 -40 F9TA4G-EG
LA-81 X80 As-welded 630 (92) 690 (101) 26 114 -51 F9TA6G-EG L-61® As-welded 430 (63) 540 (79) 29 83 -40 F7A4-EM12K-H8
LA-90 X65 As-welded 590 (86) 690 (101) 24 37 -51 F9TA6G-EA3K L-70 As-welded 510 (74) 610 (88) 24 73 -29 F8A2-EA1-A4
LA-90 X70 As-welded 580 (85) 700 (102) 27 113 -40 F9TA4G-EA3K LA-81 As-welded 590 (96) 660 (96) 26 58 -29 F9A2-EG-G
LA-90 X80 As-welded 630 (93) 690 (100) 27 72 -40 F9TA4G-EA3K LA-90 As-welded 600 (87) 700 (102) 25 54 -29 F9A2-EA3K-G
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset.
(1)
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset.
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

Lincolnweld 998N Lincolnweld MIL800-HPNi


® ™ ® ™

Flux for Seam Welding of Pipe • AWS F9TA6-G-EA2TiB, F9TA6-G-EG EN 760 - S A FB 1 • High Performance / Alloy Flux

General Description Typical Applications Recommended Wires Key Features


High end pipemill applications up to X80 Automatic, single pass welding Low Alloy Steel When used with Lincolnweld® LA-85 the
Single or multiple arc welding Lincolnweld® LA-75, LA-85, LA-100 nickel content will increase from a nominal
Superior resistance to undercuts on thin metal
1% to a minimum 1%
sheet work at high speed High speed longitudinal seam welding on a range of
Designed to operate on all the range of pipe pipe steels Use on high performance steel applications,
including HPS70W or HPS100W
thickness (6 to 50 mm) One side welding requiring impact properties
Nitrogen controlled weld metal providing good Capable of producing ultra low H2 diffusible
Product Information hydrogen levels on HPS steels
impact toughness on arctic grade pipes
Conformances Basicity Index: 3.1 Actual (Type 3.1) certificates for each lot of flux
Very low diffusible hydrogen level in the weld
ISO 14174: S A AB 1 67 AC H5 Density: 1.3 g/cm3 showing chemical composition, particle size
deposit
and moisture level are available in the certifi-
High speed on dirty plate cate center of lincolnelectric.com
Good slag removal, good bead shape Packaging
500 kg Big Bag 111378 Typical Applications
600 kg Big Bag 111385
25 kg PE sealed Bag FX998N-25, FX998N-25-P Packaging Bridge fabrication with HPS70W steel, when
25 kg Sahara ReadyBag FX998N-25SRB, FX998N- 22.7 kg used with LA-85 wire
25-P-SRB Hermetically Sealed Pail ED028657 Single or multiple wire arc welding
1000 kg Big Bag FX998N-1T
Butt and fillet welds on low alloy steels
MECHANICAL PROPERTIES
Yield Strength Tensile Elongation Impact ISO-V (J)
Wire grade Condition Hardness
Strength
(N/mm2) (N/mm2) (%) -20°C -40°C -50°C -60°C
Procedure 1
LNS 140A (L-70) As-welded 570 680 27 230
LNS 140TB (LA-81) As-welded 610 700 27 115 75 50 235
Procedure 2
LNS 140TB (LA-81) As-welded 640 730 24 160 120 90 70 220-235
Procedure 3 FLUX COMPOSITION(1)
LNS 133TB TR 610 730 26 120 80 %SiO2 %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys
Remark: the mechanical properties from butt welds in pipe depends on the chemical composition of base material.
Procedure 1: tandem in 12,5mmX65; Procedure 2: multiwire weld (4/5 wires) in19-25mmX65; Procedure 3: AWS test plate Lincolnweld MIL800-HPNi
® ™
13 34 22 1 16 8 2 1 1 3 max.

CHEMICAL COMPOSITION
Base material Wire grade %C %Mn %Si %P %S

X65 LNS 140TB (LA-81) 0.067/0.076 1.41/1.51 0.28/0.34 0.017/0.020 0.003/0.004

X80 LNS 140TB (LA-81) 0.045/0.06 1.6/1.64 0.35/0.4 0.016/0.017 0.004/0.005


AWS TEST RESULTS(1)
Base material Wire grade %Mo %Ti %B %N Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J @ °C (A5.17/A5.23)
X65 LNS 140TB (LA-81) 0.22/0.27 0.024/0.034 0.0028/0.0036 0.005/0.01
LA-75 As-welded 560 (81) 640 (93) 28 145 -51 F8A6-ENi1K-G-H2
LA-85 As-welded 600 (88) 690 (100) 25 143 -40 F9A4-ENi5-G-H2
X80 LNS 140TB (LA-81) 0.3/0.35 0.031/0.034 0.0029/0.0032 0.005/0.006 LA-100 As-welded 800 (116) 850 (123) 23 91 -40 F11A4-EM2-G-H2
See test results disclaimer on pg. 10. (2)Measured with 0.2% offset.
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

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SUBMERGED ARC (SAW) FLUX SUBMERGED ARC (SAW) FLUX

Lincolnweld ST-100 Lincolnweld P2000


® ™ ® ™

Stainless Steel • EN 760 – S A AS 2 EN 760 – S A AF 2 • Stainless Steel

Key Features Typical Applications Typical Applications Key Features


An alloy flux designed for use with solid General submerged arc welding of common For submerged arc welding of stainless steel Neutral basic flux designed for welding
stainless steel electrodes to compensate austenitic stainless steels such as 304, 304L, and nickel alloys. stainless steel and nickel alloys
for chromium in the wire that is not 316, 316L, 309 and 347 Produces sound welds with excellent slag
recovered in the weld deposit removal and bead appearance
Slag removal characteristics are Conformances
Exhibits superior resistance to moisture pickup
exceptionally good, even on niobium AWS EN 760 - S A AF 2
(columbium) bearing steels Nickel overlays applications
Packaging Stainless overlay and joining applications
Good performance on seamer applications Packaging
27.2 kg Plastic Bag ED031856
22.7 kg Plastic Bag ED034290

MECHANICAL PROPERTIES (1)


Yield Strength(2) Tensile Strength Elongation Ferrite DEPOSIT COMPOSITION(1)
MPa (ksi) MPa (ksi) % Number
%C %Mn %Si %Cr %Ni %Mo %P %S
Lincolnweld® ST-100(3)
With Lincolnweld® S308/308L 405 (59) 600 (87) 38 10 Lincolnweld® P2000™(2)
With Lincolnweld® S309/309L 415 (60) 585 (85) 37 14 With Lincolnweld® 308/308L 0.018 1.24 0.631 19.34 9.86 0.04 0.03 0.007
With Lincolnweld® S316/316L 415 (60) 585 (85) 40 10 With Lincolnweld® 309/309L 0.014 1.23 0.569 23.18 13.27 0.11 0.02 0.007
With Lincolnweld® 316/316L 0.014 1.30 0.568 18.25 12.00 2.69 0.015 0.013
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

NOTE: There are no AWS requirements for submerged arc stainless steel deposits.

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %Mo
Lincolnweld ST-100 ® (3, 4)

With Lincolnweld® S308/308L 0.01 1.9 0.50 19.6 9.8 0.10


Groove Weld 0.02 2.1 0.70 19.6 9.7 0.10
With Lincolnweld® S309/309L 0.02 2.1 0.40 23.8 13.7 0.10
Groove Weld 0.03 2.3 0.60 24.1 13.6 0.10
With Lincolnweld® S316/316L 0.02 1.7 0.45 19.0 11.9 2.20
Groove Weld 0.02 1.7 0.65 18.8 11.8 2.20
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10. (4)Results shown are typical wire compositions for the Blue Max® subarc wires listed, and typical weld deposit composition for 1 in groove welds on matching plate.
(1)

NOTE: There are no AWS requirements for submerged arc stainless steel deposits.

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SUBMERGED ARC (SAW) FLUX

Lincolnweld P2007
® ™

Stainless Steel • EN 760 – S A AF 2

Key Features Typical Applications


Neutral basic flux designed for welding For submerged arc welding of the 300 and 400
stainless steel and nickel alloys series stainless steels, nickel alloys and similar
Produces sound welds with excellent slag alloy filler metal
removal and bead appearance
Exhibits superior resistance to moisture pickup Packaging
Nickel overlays applications 22.7 kg Plastic Bag ED033159
Stainless overlay and joining applications

MECHANICAL PROPERTIES (1)


Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Lincolnweld® P2007(3)
With Lincolnweld® 308/308L 380 (55) 565 (82) 42 10
With Lincolnweld® 309/309L 400 (58) 570 (83) 35 8
With Lincolnweld® 316/316L 380 (55) 550 (80) 42 9

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %Mo %P %S
Lincolnweld® P2007(3)
With Lincolnweld® 308/308L 0.02 1.52 0.63 18.83 9.67 0.13 0.02 0.01
With Lincolnweld® 309/309L 0.03 1.71 0.59 23.58 13.35 0.09 0.02 0.01 max.
With Lincolnweld® 316/316L 0.02 1.36 0.58 18.04 11.50 2.14 0.02 0.01
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 10.
(1)

NOTE: There are no AWS requirements for submerged arc stainless steel deposits.

284 ı THE LINCOLN ELECTRIC COMPANY


CONSUMABLES

NICKEL
MIG Wire TIG Wire
Techalloy® 55 ............................................... 286 Techalloy® 55 ............................................... 286
Techalloy® 99................................................ 287 Techalloy® 99................................................ 287
Techalloy® 208.............................................. 288 Techalloy® 208.............................................. 288
Techalloy® 276.............................................. 289 Techalloy® 276.............................................. 289
Techalloy® 413.............................................. 290 Techalloy® 413.............................................. 290
Techalloy® 418.............................................. 291 Techalloy® 418.............................................. 291
Techalloy® 606.............................................. 292 Techalloy® 606.............................................. 292
Techalloy® 617.............................................. 293 Techalloy® 617.............................................. 293
Techalloy® 622.............................................. 294 Techalloy® 622.............................................. 294
Techalloy® 625.............................................. 295 Techalloy® 625.............................................. 295
Techalloy® 718.............................................. 296 Techalloy® 718.............................................. 296
Techalloy® 825.............................................. 297 Techalloy® 825.............................................. 297
LNM NiCu 70/30........................................... 298 LNT NiCu 70/30............................................ 312
LNM NiFe...................................................... 299 LNT NiTi........................................................ 313
LNM NiTi....................................................... 300
Submerged Arc Wire
Flux-Cored Wire (FCAW-G) Techalloy® 276.............................................. 289
SuperCore 625P.......................................... 301
®
Techalloy® 418.............................................. 291
Techalloy® 606.............................................. 292
Stick Electrode Techalloy® 617.............................................. 293
Tech-Rod® 55............................................... 302 Techalloy® 622.............................................. 294
Tech-Rod® 112............................................. 303 Techalloy® 625.............................................. 295
Tech-Rod® 112LFe........................................ 304
Tech-Rod® 117............................................. 305
Tech-Rod® 141............................................. 306
Tech-Rod® 182............................................. 307
Tech-Rod® 187............................................. 308
Tech-Rod® 190............................................. 309
Tech-Rod® 276............................................. 310
Tech-Rod® Weld A......................................... 311

W E L D I N G C O N S U M A B L E S C ATA L O G ı 285
MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS

Techalloy 55 Techalloy 99
® ®

Nickel • AWS Similar to ENiFe-Cl AWS ERNi-CI • Nickel

Key Features Conformances Conformances Key Features


 Used for welding of cast irons to other cast Similar to AWS A5.15/A5.15M: 1990 ENiFe-CI AWS A5.15/A5.15M: 1990 ERNi-CI  Used for welding of cast irons to other cast
irons as well as for joining cast irons to mild UNS N02215 irons as well as for joining cast irons to mild
steels steels and stainless steels
 Readily used for the repair of castings  Readily used for the repair of castings
 The welds are moderately hard and require  Welds produced are generally more
carbide tipped tools for machining machinable than a Tech-Rod® 55 deposit
 A preheat and inter-pass temperature of not  A preheat and inter-pass temperature of not
less than 175°C is required during welding to less than 175°C is required during welding to
prevent cracking prevent cracking

DIAMETERS / PACKAGING
DIAMETERS / PACKAGING MIG TIG
MIG TIG Diameter 14.9 kg 4.5 kg Tube
Diameter 14.9 kg 4.5 kg Tube (mm) Wire Basket 13.6 kg Master Carton
(mm) Wire Basket 13.6 kg Master Carton
0.9 MG99035667
0.9 MG55035667 1.1 MG99045667
1.1 MG55045667 2.4 TG99093638
3.2 TG55125638

DEPOSIT COMPOSITION(1) - As Required per AWS A5.15/A5.15M: 1990


DEPOSIT COMPOSITION (1) - As Required per AWS A5.15/A5.15M: 1990
%C %Mn %Si %S %Fe
%C %Mn %Si %S %Fe
Requirements
Requirements AWS ERNi-CI 2.0 max. 2.5 max. 4.0 max. 0.03 max. 8.0 max.
AWS ENiFe-Cl 2.0 max. 2.5 max. 4.0 max. 0.03 max. Remainder
Typical Performance(2)
Typical Performance(2) Techalloy® 99 0.003 0.07 0.09 0.001 0.1
Techalloy® 55 0.01 0.5 0.1 0.002 44.5
%Ni %Cu %Al %Other
%Ni %Cu %Al %Other
Requirements
Requirements AWS ERNi-CI 85 min. 2.5 max. 1.0 max. 1.0 max.
AWS ENiFe-Cl 45-60 2.5 max. 1.0 max. 1.0 max.
Typical Performance(2)
Typical Performance(2) Techalloy® 99 99 0.02 0.1 –
Techalloy® 55 54 0.02 0.005 –

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Voltage
Diameter Voltage
Process (mm) (volts) Amperage Gas
Process (mm) (volts) Amperage Gas
0.9 26-29 150-190 0.9 24-27 150-190
MIG 75% Argon / 25% Helium MIG 75% Argon / 25% Helium
1.1 28-32 180-220 1.1 25-30 200-290

TIG 3.2 – 150-220 100% Argon TIG 2.4 – 120-175 100% Argon
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

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MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS SUBMERGED ARC (SAW) WIRE

Techalloy 208 Techalloy 276


® ®

Nickel • AWS ERNi-1 AWS ERNiCrMo-4 • Nickel

Key Features Conformances Conformances Key Features


 For TIG, MIG and SAW welding of nickel 200 AWS A5.14 ERNi-1 AWS A5.14 ERNiCrMo-4  Used for welding materials of similar
or 201 UNS N02061 UNS N10276 composition
 This filler metal is also employed for overlay  Low carbon, nickel-chromium-molybdenum
on steel as well as repairing cast iron castings filler metal can also be used for dissimilar
 Used for dissimilar joints between nickel or welding between nickel base alloys and
nickel alloys to stainless or ferritic steels stainless steels, as well as for surfacing and
cladding
 Due to high molybdenum content, this alloy
offers excellent resistance to stress corrosion
cracking, pitting and crevice corrosion
DIAMETERS / PACKAGING
MIG TIG SAW
DIAMETERS / PACKAGING Diameter 14.9 kg 4.5 kg Tube 25 kg
MIG TIG (mm) Wire Basket 13.6 kg Master Carton Basket
Diameter 14.9 kg 4.5 kg Tube
0.9 MG276035667
(mm) Wire Basket 13.6 kg Master Carton
1.1 MG276045667
0.9 MG208035667 1.6 MG276062667 TG276062638
1.1 MG208045667 2.4 TG276093638 SA276093726
1.6 MG208062667 TG208062638 3.2 TG276125638 SA276125726
4.0 TG276156638
2.4 TG208093638
3.2 TG208125638 DEPOSIT COMPOSITION(1) - As Required per AWS A5.14
%C %Mn %Fe %P %S %Si %Cu
DEPOSIT COMPOSITION Requirements
%C %Mn %Fe %P %S %Si AWS ERNiCrMo-4 0.02 max. 1.0 max. 4.0 - 7.0 0.04 max. 0.03 max. 0.08 max. 0.50 max
Typcial Performance(2)
Requirements Techalloy® 276 0.008 0.4 5.7 0.003 0.002 0.03 0.02
AWS ERNi-1 0.15 max. 1.0 max. 1.0 max. 0.03 max. 0.015 max. 0.75 max.
Typical Performance(2) %Ni %Co %Cr %Mo %V %W %Other
Techalloy® 208 0.005 0.4 0.04 0.004 0.002 0.44 Requirements
%Cu %Ni %Al %Ti %Other AWS ERNiCrMo-4 Remainder 2.5 max. 14.5 - 16.5 15.0 - 17.0 0.35 max. 3.0 - 4.5 0.50 max.
Typcial Performance(2)
Requirements Techalloy® 276 58.0 0.07 16.0 15.5 0.04 3.8 –
AWS ERNi-1 0.25 max. 93.0 min 1.5 max. 2.0 - 3.5 0.50 max
Typical Performance(2) TYPICAL OPERATING PROCEDURES
Techalloy® 208 0.02 96.0 0.1 2.8 –
Diameter Voltage
Process (mm) (volts) Amperage Gas
TYPICAL OPERATING PROCEDURES
MIG 0.9 26-29 150-190 75% Argon / 25% Helium
Diameter Voltage 1.1 28-32 180-220
Process (mm) (volts) Amperage Gas 1.6 29-33 200-250
0.9 24-29 180-200 TIG 1.6 13-16 80-110 100% Argon
MIG 1.1 26-30 250-270 75% Argon / 25% Helium 2.4 14-18 90-130
1.6 29-33 200-250 3.2 15-20 120-175
1.6 – 90-130 4.0 15-20 150-220
TIG 2.4 – 120-175 100% Argon SAW 2.4 28-30 275-350 Lincolnweld® P2000
3.2 – 150-220 3.2 29-32 350-450 or Lincolnweld® P2007
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

288 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 289


MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS SUBMERGED ARC (SAW) WIRE

Techalloy 413 Techalloy 418


® ®

Nickel • AWS ERCuNi AWS ERNiCu-7 • Nickel

Key Features Conformances Conformances Key Features


 Used for TIG, MIG, SAW and oxy-fuel welding AWS A5.7 ERCuNi AWS A5.14 ERNiCu-7  Used for TIG, MIG and SAW welding of copper
of 70/30, 80/20 and 90/10 copper-nickel UNS C71581 UNS N04060 alloys (ASTM B127, B163, B164 and B165
alloys UNS Number N04400).
 This filler metal can be used for MIG overlay  This filler metal can be used for MIG overlay
on steel after a first layer with Nickel 208 Typical Applications on steel after a first layer with nickel 208.
 Dissimilar welding applications include  Dissimilar welding applications include
joining copper-nickel alloys to Nickel 200 or  Marine joining alloys to Nickel 200 and copper-nickel
nickel-copper alloys alloys.

DIAMETERS / PACKAGING
MIG TIG SAW
Diameter 14.9 kg 4.5 kg Tube 25 kg
DIAMETERS / PACKAGING (mm) Wire Basket 13.6 kg Master Carton Coil
MIG TIG
Diameter 14.9 kg 4.5 kg Tube 0.9 MG418035667
(mm) Wire Basket 13.6 kg Master Carton 1.1 MG418045667
1.6 MG418062667 TG418062638
0.9 MG413035667
2.4 TG418093638 SA418093726
1.1 MG413045667
3.2 TG418125638 SA418125726
1.6 MG413062667 TG413062638
2.4 TG413093638
DEPOSIT COMPOSITION(1) - As Required per AWS A5.14
3.2 TG4131252638
%C %Mn %Fe %P %S %Si
DEPOSIT COMPOSITION - As Required per AWS A5.7
(1) Requirements
AWS ERNiCu-7 0.15 max. 4.0 max. 2.5 max. 0.02 max. 0.015 max. 1.25 max.
%Cu %Mn %Fe %Si %Ni
Typical Performance(2)
Requirements Techalloy® 418 0.07 3.5 0.08 0.002 0.001 0.33
AWS ERCuNi Remainder 1.0 max. 0.40 - 0.75 0.25 max. 29 - 32
%Cu %Ni %Al %Ti %Others
Typcial Performance(2)
Techalloy® 413 67.5 0.8 0.59 0.07 30 Requirements
AWS ERNiCu-7 Remainder 62.0 - 69.0 1.25 max. 1.5 - 3.0 0.50 max.
%P %Pb %Ti %Other
Typical Performance(2)
Requirements Techalloy® 418 27.5 65.9 0.07 2.3 –
AWS ERCuNi 0.02 max. 0.02 max. 0.20 - 0.50 0.50 max.
Typcial Performance(2) TYPICAL OPERATING PROCEDURES
Techalloy® 413 0.006 0.003 0.27 – Diameter Voltage
Process (mm) (volts) Amperage Gas
TYPICAL OPERATING PROCEDURES
Diameter Voltage 0.9 25-28 160-200
Process (mm) (volts) Amperage Gas MIG 1.1 26-30 190-230 75% Argon / 25% Helium
1.6 29-33 200-250
0.9 25-29 150-190
MIG 1.1 25-28 180-240 75% Argon / 25% Helium 1.6 – 90-130
1.6 29-33 200-250 TIG 2.4 – 120-175 100% Argon
3.2 – 150-220
1.6 – 90-130
TIG 2.4 – 120-175 100% Argon 2.4 28-30 275-350
SAW Lincolnweld® P2007
3.2 – 150-220 3.2 29-32 350-450
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1) (1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

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MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS SUBMERGED ARC (SAW) WIRE MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS SUBMERGED ARC (SAW) WIRE

Techalloy 606 Techalloy 617


® ®

Nickel • AWS ERNiCr-3 AWS ERNiCrCoMo-1 • Nickel

Key Features Conformances Conformances Key Features


 Used for TIG, MIG and SAW welding of base AWS A5.14 ERNiCr-3 AWS A5.14 ERNiCrCoMo-1  Used for TIG, MIG and SAW welding of
materials such as ASTM B163, B166, B167 UNS N06082 UNS N06617 nickel-chrome-cobalt-molybdenum alloys to
and B168 alloys which have UNS Number themselves as well as dissimilar metals such
N06600 as stainless, carbon or low alloy steels
 Suitable for applications ranging from  This filler wire can also be used for overlay
cryogenic to high temperatures making this welding where similar chemical composition
alloy on of the most used in the nickel family is desired
 This filler metal can also be used for dissimilar  The weld metal provides optimum strength
welding applications between various nickel and oxidation resistance from 815°C up to
alloys and stainless or carbon steels, as well 1150°C
as for overlay

DIAMETERS / PACKAGING
DIAMETERS / PACKAGING
MIG TIG SAW
MIG TIG SAW
Diameter 14.9 kg 4.5 kg Tube 25 kg
Diameter 14.9 kg 4.5 kg Tube 27.2 kg (mm) Wire Basket 13.6 kg Master Carton Coil
(mm) Wire Basket 13.6 kg Master Carton Coil
0.9 MG617035667
0.9 MG606035667
1.1 MG617045667
1.1 MG606045667
1.6 MG617062667 TG617062638
1.6 MG606062667 TG606062638
2.4 TG617093638
2.4 TG606093638 SA606093726
3.2 TG617125638 SA617125726
3.2 TG606125638 SA606125726
4.0 TG617156638

DEPOSIT COMPOSITION(1) - As Required per AWS A5.14 DEPOSIT COMPOSITION(1) - As Required per AWS A5.14
%C %Mn %Fe %P %S %Si %C %Mn %Fe %P %S %Si %Cu
Requirements Requirements
AWS ERNiCr-3 0.10 max. 2.5 - 3.5 3.0 max. 0.03 max. 0.015 0.50 max. AWS ERNiCrCoMo-1 0.05 - 0.15 1.0 max. 3.0 max. 0.03 max. 0.015 max. 1.0 max. 0.50 max.
Typical Performance(2) Typical Performance(2)
Techalloy® 606 0.04 3.1 0.9 0.003 0.002 0.03 Techalloy® 617 0.07 0.2 0.3 0.004 0.002 0.2 0.09

%Cu %Ni %Ti %Cr %Nb + Ta %Others %Ni %Co %Al %Ti %Cr %Mo %Other
Requirements Requirements
AWS ERNiCr-3 0.50 max. 67.0 min 0.75 max. 18.0 - 22.0 2.0 - 3.0 0.50 max. AWS ERNiCrCoMo-1 Remainder 10.0 - 15.0 0.8 - 1.5 0.60 max. 20.0 - 24.0 8.0 - 10.0 0.50 max.
Typical Performance(2) Typical Performance(2)
Techalloy® 606 0.01 71.7 0.42 21.0 2.4 – Techalloy® 617 53.7 12.0 1.0 0.35 22.8 8.7 –

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Voltage Diameter Voltage
Process (mm) (volts) Amperage Gas Process (mm) (volts) Amperage Gas
MIG 0.9 26-29 150-190 0.9 26-29 150-190
1.1 28-32 180-220 75% Argon / 25% Helium MIG 1.1 28-32 180-220 75% Argon / 25% Helium
1.6 29-33 200-250 1.6 29-33 200-250
TIG 1.6 – 90-130 1.6 – 80-110
2.4 – 120-175 100% Argon TIG 2.4 – 90-130 100% Argon
3.2 – 150-220 3.2 – 120-175
4.0 – 150-220
SAW 2.4 28-30 275-350 Suitable Flux
3.2 29-32 350-450 may be used SAW 3.2 29-32 350-450 Suitable Flux may be used
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

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MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS SUBMERGED ARC (SAW) WIRE MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS SUBMERGED ARC (SAW) WIRE

Techalloy 622 Techalloy 625


® ®

Nickel • AWS ERNiCrMo-10 AWS ERNiCrMo-3 • Nickel

Key Features Conformances Conformances Key Features


 A nickel based alloy with chromium, molybdenum, AWS A5.14 ERNiCrMo-10 AWS A5.14 ERNiCrMo-3  Used for TIG, MIG and SAW welding of nickel-
and tungsten as the principal alloying elements UNS N06022 UNS N06625 chromium-molybdenum alloys
 Used to weld alloys of similar composition as well  The same chemical and mechanical properties
as dissimilar joints between nickel-chromium- (Weld Metal) but with slightly different wire
molybdenum alloys and stainless, carbon or low characteristics suited to the hot wire TIG process
alloy steels  This filler metal may be used for cladding and
 Used for cladding overlay as well as thermal spray welding dissimilar base metals such as Ni-Cr-Mo
applications alloys to stainless and carbon steels
 Excellent corrosion resistance in oxidizing as well  The Ni-Cr-Mo alloy system provides excellent
as reducing media in a wide variety of chemical resistance to oxidizing and reducing environments
process environments  The high molybdenum content provides good
 Outstanding resistance to stress corrosion cracking, stress, pitting and crevice corrosion resistance
pitting and crevice corrosion
DIAMETERS / PACKAGING
MIG TIG SAW
DIAMETERS / PACKAGING Diameter 14.9 kg 4.5 kg Tube 25 kg
(mm) Wire Basket 13.6 kg Master Carton Basket
MIG TIG SAW
Diameter 14.9 kg 4.5 kg Tube 27.2 kg 0.9 MG625035667
(mm) Wire Basket 13.6 kg Master Carton Coil 1.1 MG625045667
1.6 MG625062667 TG625062638
0.9 MG622035667 2.4 TG625093638 SA625093726
3.2 TG625125638 SA625125726
1.1 MG622045667 4.0 TG625156638
1.6 MG622062667 TG622062638
2.4 TG622093638 SA622093726 DEPOSIT COMPOSITION(1) - As Required per AWS A5.14
3.2 TG622125638 %C %Mn %Fe %P %S
DEPOSIT COMPOSITION - As Required per AWS A5.14
(1) Requirements
AWS ERNiCrMo-3 0.10 max. 0.50 max. 5.0 max. 0.02 max. 0.015 max.
%C %Mn %Fe %P %S %Si %Cu Typcial Performance(2)
Requirements Techalloy® 625 0.02 0.20 0.28 0.005 0.002
AWS ERNiCrMo-10 0.015 max. 0.50 max. 2.0 - 6.0 0.02 max. 0.010 max. 0.08 max. 0.50 max. %Si %Cu %Ni %Al %Ti
Typical Performance(2) Requirements
Techalloy® 622 0.01 0.01 4.5 0.003 0.002 0.07 0.01 AWS ERNiCrMo-3 0.50 max. 0.50 max. 58.0 min. 0.40 max. 0.40 max.
Typcial Performance(2)
%Ni %Co %Cr %Mo %V %W %Other Techalloy® 625 0.06 0.01 63.9 0.11 0.21
Requirements %Cr %Nb+Ta %Mo %Other
AWS ERNiCrMo-10 Remainder 2.50 max. 20.0 - 22.5 12.5 - 14.5 0.35 max. 2.5 - 3.5 0.50 max. Requirements
Typical Performance(2) AWS ERNiCrMo-3 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max.
Techalloy® 622 55.89 0.02 21.8 13.8 0.01 3.1 – Typcial Performance(2)
Techalloy® 625 22.7 3.66 8.5 –
TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES
Diameter Voltage Process Diameter (mm) Voltage (volts) Amperage Gas
Process (mm) (volts) Amperage Gas
0.9 26-29 150-190
0.9 26-29 140-190 MIG 1.1 28-32 180-220 75% Argon / 25% Helium
MIG 1.1 28-32 160-200 75% Argon / 25% Helium 1.6 29-33 200-250
1.6 29-33 200-250 1.6 – 80-110
1.6 – 90-130 TIG 2.4 – 90-130 100% Argon
TIG 2.4 – 120-175 100% Argon 3.2 – 120-175
4.0 – 150-220
3.2 – 150-220
SAW 2.4 28-30 275-350 Lincolnweld® P2000 and
SAW 2.4 28-30 275-350 Suitable Flux may be used 3.2 29-32 350-450 Lincolnweld® P2007
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

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MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS

Techalloy 718 Techalloy 825


® ®

Nickel • AWS ERNiFeCr-2 AWS ERNiFeCr-1 • Nickel

Key Features Conformances Conformances Key Features


 Used for TIG welding alloys 718, 706 and AWS A5.14 ERNiFeCr-2 AWS A5.14 ERNiFeCr-1  Used for TIG and MIG welding of nickel-
X-750 UNS N07718 UNS N08065 chromium-molybdenum-copper alloys
 Mainly used for welding high strength aircraft  Can be used to overlay cladding where similar
components and liquid rocket components chemical composition is required
involving cryogenic temperatures
 High heat input process such as MIG welding
often result in micro fissuring
 This alloy can be age hardened to higher
strengths

DIAMETERS / PACKAGING
MIG TIG
Diameter 14.9 kg 4.5 kg Tube
(mm) Wire Basket 13.6 kg Master Carton DIAMETERS / PACKAGING
0.9 MIG TIG
1.1 MG718035667 Diameter 14.9 kg 4.5 kg Tube
1.6 MG718045667 (mm) Wire Basket 13.6 kg Master Carton
2.4 MG718062667 TG718093638
0.9 MG825035667
3.2 TG718125638
1.1 MG825045667
DEPOSIT COMPOSITION(1) - As Required per AWS A5.14 1.6 MG825062667 TG825062638
%C %Mn %Fe %P %S 2.4 TG825093638
Requirements 3.2 TG825125638
AWS ERNiFeCr-2 0.08 max. 0.35 max. Remainder 0.015 max. 0.015 max.
Typcial Performance(2) DEPOSIT COMPOSITION(1) - As Required per AWS A5.14
Techalloy® 718 0.05 0.03 20.2 0.005 0.001
%C %Mn %Fe %P %S %Si %Cu
%Si %Cu %Ni %Al %Ti Requirements
Requirements AWS ERNiFeCr-1 0.05 max. 1.0 max. 22.0 min 0.03 max. 0.03 max. 0.50 max. 1.5 - 3.0
AWS ERNiFeCr-2 0.35 max. 0.30 max. 50.0 - 55.0 0.20 - 0.80 0.65 - 1.15 Typcial Performance(2)
Typcial Performance(2) Techalloy® 825 0.007 0.5 28.8 0.01 0.002 0.19 2.1
Techalloy® 718 0.12 0.002 51.8 0.40 1.11
%Ni %Al %Ti %Cr %Mo %Other
%Cr %Nb + Ta %Mo %Other Requirements
Requirements AWS ERNiFeCr-1 38.0 - 46.0 0.20 max. 0.6 - 1.2 19.5 - 23.5 2.5 - 3.5 0.50 max.
AWS ERNiFeCr-2 17.0 - 21.0 4.75 - 5.50 2.80 - 3.30 0.50 max. Typcial Performance(2)
Typcial Performance(2) Techalloy® 825 41.8 0.13 0.8 22.1 3.0 –
Techalloy® 718 17.8 5.33 2.95 –
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Diameter Voltage
Diameter Voltage Process (mm) (volts) Amperage Gas
Process (mm) (volts) Amperage Gas
0.9 26-29 150-190
0.9 26-29 150-190 MIG 1.1 28-32 180-220 75% Argon / 25% Helium
MIG 1.1 28-32 180-220 75% Argon / 25% Helium 1.6 29-33 200-250
1.6 29-33 200-250
1.6 – 90-130
2.4 – 120-175 TIG 2.4 – 120-175 100% Argon
TIG 100% Argon
3.2 – 150-220 3.2 – 150-220
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

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MIG (GMAW) WIRE MIG (GMAW) WIRE

LNM NiCu 70/30


Nickel • AWS ERNiCu-7
LNM NiFe
AWS ENiFe-CI • Nickel

Key Features Conformances Conformances Key Features


 Solid wire for welding Monel and NiCu-alloys AWS 5.14: ERNiCu-7 AWS 5.15: ENiFe-CI  Solid wire for butt welds and hardfacing
to mild and low-alloyed steels ISO 18274: S Ni 4060 (NiCu30MnTi) ISO 1071: S NiFe-CI application in cast iron
 Can be used as well for welding mild and low  Suitable for dissimilar joints cast iron/steel
alloy steels to NiCu alloys  Hardness approximately 200HB
 High resistance to seawater corrosion Welding Positions Welding Positions  Optimal welding characteristics
All All
Typical Applications
Shielding Gas Shielding Gas
Suitable for dissimilar joints cast iron/steel
I1: Inert gas Ar (100%) I1: Inert gas Ar (100%)
I3: Inert gas Ar+ 0.5-95% He I3: Inert gas Ar+ 0.5-95% He

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
(mm) 15 kg spool BS300 (mm) 15 kg spool BS300

1.2 596038 1.2 582116

MECHANICAL PROPERTIES MECHANICAL PROPERTIES

Shielding gas Yield Strength Tensile Strength Elongation Impact ISO-V (J) Shielding gas Yield Strength Tensile Strength Elongation (A5) Hardness
(N/mm2) (N/mm2) (%) + 20°C - 196°C (Rp0.2) (N/mm2) (N/mm2) (%) (Brinell)

Typical Results Typical Results


I1 300 500 35 150 60 I1 & I3 296-434 400-579 6-18 200 HB
As-Welded As-Welded

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %S %Ni %C %Mn %Si %S
Requirements Requirements
AWS ERNiCu-7 0 15 4 1 25 AWS ENiFe-Cl 2.0 2.5 4.0 0.03
Typical Results 0.1 3.3 0.6 - 64 Typical Results 0.05 0.83 0.14 -
%Cu %Ti %Pb %Fe %Ni %Cu %Al %Fe
Requirements Requirements
AWS ERNiCu-7 0 2 15 62.0-69 AWS ENiFe-Cl 45-60 2.5 1.0 remainder
Typical Results 29 2.4 - 1.5 Typical Results 55 0.4 - bal.

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MIG (GMAW) WIRE FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

LNM NiTi SuperCore 625P


®

Nickel • AWS ERNi1 AWS ENiCrMo3T1-4 • Nickel

Key Features Conformances Typical Applications Key Features


 Solid wire for welding pure nickel and nickel AWS 5.14: ERNi1 Furnace Equipment  Smooth all position weldability
alloys and joining these materials with ISO 18274: S Ni 2061 (NiTi3)  Vacuum sealed foil package
unalloyed/low-alloyed steel Petrochemical
 Excellent slag removal
 Suitable for surfacing carbon steels 9% Ni for LNG storage tanks
Welding Positions Dissimilar welds between Nickel alloys, stainless Conformances
All steels, and mild steel.
AWS A5.34/A5.34M ENiCrMo3T1-4
Typical Applications Shielding Gas Shielding Gas
For welding pure nickel and nickel alloys and I1: Inert gas Ar (100%) 75-80% Argon / Balance CO2 Welding Positions
joining these materials with unalloyed /low− I3: Inert gas Ar+ 0.5-95% He 100% CO2 All
alloyed steel
Suitable for surfacing carbon steels

DIAMETERS / PACKAGING
Diameter 15 kg
mm Spool
1.2 ED034130

MECHANICAL PROPERTIES(1) - As Required per AWS A5.34


Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation % J
MPa (ksi) MPa (ksi) 4.0 dia. 5.0 dia. @ 20°C
DIAMETERS / PACKAGING Requirements
Diameter AWS ENiCrMo3T1-4 – 690 min. 25 min. – –
(mm) 15 kg spool BS300
Typical Results
1.2 583052 As-Welded 500 770 46 42 95

DEPOSIT COMPOSITION(1) - As Required per AWS A5.34


MECHANICAL PROPERTIES
%C %Mn %Si %S %P %Cr
Shielding gas 0.2% proof strength Tensile Strength Elongation Impact ISO-V (J) Requirements
(N/mm2) (N/mm2) (%) + 20°C AWS ENiCrMo3T1-4 0.10 max. 0.50 max. 0.50 max. 0.015 max. 0.02 max. 20.0 - 23.0

Typical Results Typical Results (3)


0.02 0.30 0.20 0.005 0.005 21.0
I1 250 460 35 120
As-Welded
%Ni %Mo %Nb %Cu %Ti %Fe
Requirements
CHEMICAL COMPOSITION AWS ENiCrMo3T1-4 58.0 min. 8.0 - 10.0 3.15 - 4.15 0.50 max. 0.40 max. 0.50 max.
%C %Mn %Si %P %S %Ni
Requirements Typical Results (3)
66.0 8.50 3.40 0.02 0.20 1.0
AWS ERNi1 0.15 1.0 0.75 0.03 0.015 93.0 min.
TYPICAL OPERATING PROCEDURES
Typical Results 0.02 0.4 0.2 - - bal.
Diameter Stickout
%Cu %Ti %Al %Pb %Fe (mm) Amp-Volt Range Typical (mm)
Requirements
AWS ERNi1 0.25 2.0-3.5 1.5 0.010 1.0 150 - 180A
1.2 DC+ 160A, 26V 15 - 20
Typical Results - 3.1 - - 0.06 25 - 28V
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer below.
(1)

NOTE: Additional test data available upon request.

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Tech-Rod 55 Tech-Rod 112


® ®

Nickel • AWS ENiFe-Cl AWS ENiCrMo-3 • Nickel

Key Features Conformances Conformances Key Features


 Used for welding of cast irons to other cast AWS A5.15/A5.15M: 1990 ENiFe-Cl AWS A5.11/A5.11M: 2010 ENiCrMo-3  A covered electrode which is used to weld
irons as well as for joining cast irons to mild UNS W82002 UNS W86112 nickel-chromium-molybdenum alloys.
steels  Used extensively in overlay cladding where
ASME QSC-395 ASME QSC-395
 Used for the repair of castings a similar chemical composition is required
 The welds are moderately hard and required on the clad side
carbide tipped tools for machining  Dissimilar joints between nickel-chromium-
 A preheat and inter-pass temperature of not molybdenum alloys to stainless steels,
less than 350°F is required during welding to carbon or low alloy steels
prevent cracking  These electrodes are used in applications
where the temperature ranges from
cryogenic up to 982°C

DIAMETERS / PACKAGING
Diameter Length 3.6 kg Can 4.5 kg Can
DIAMETERS / PACKAGING (mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can
Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can 2.4 305 EL112093632
3.2 355 EL112125634
2.4 305 EL55093632
4.0 355 EL112156634
3.2 355 EL55125634
4.8 355 EL112187634
4.0 355 EL55156634

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11: 2010


DEPOSIT COMPOSITION - As Required per AWS A5.15/A5.15M: 1990
(1)
%C %Mn %Fe %P %S %Si
%C %Mn %Si %S %Fe Requirements
Requirements AWS ENiCrMo-3 0.10 max. 1.0 max. 7.0 max. 0.03 max. 0.02 max. 0.75 max.
AWS ENiFe-Cl 2.0 max. 2.5 max. 4.0 max. 0.03 max. Remainder Typcial Performance(2)
Typical Performance(2) Tech-Rod® 112 0.03 0.3 1.9 0.01 0.003 0.33
Tech-Rod® 55 0.7 0.7 0.1 0.003 –
%Ni %Cr %Nb+Ta %Mo %Other
%Ni %Cu %Al %Other Requirements
Requirements AWS ENiCrMo-3 55.0 min. 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max.
AWS ENiFe-Cl 45.0 - 60.0 2.5 max. 1.0 max. 1.0 max. Typcial Performance(2)
Typical Performance(2) Tech-Rod® 112 62.1 22.4 3.63 8.7 –
Tech-Rod® 55 54.4 0.3 0.01 –
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead
Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead 2.4 305 70-85 65-75

2.4 305 70-85 65-75 3.2 355 85-110 80-90

3.2 355 85-110 80-90 4.0 355 110-140 110-120


4.0 355 110-140 110-120 4.8 355 120-160 110-130
Typical all weld metal. (2)See test results disclaimer on pg 16.
(1) Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

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STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Tech-Rod 112LFe Tech-Rod 117


® ®

Nickel • AWS ENiCrMo-3 AWS ENiCrCoMo-1 • Nickel

Key Features Conformances Conformances Key Features


 A low iron version of the standard Tech-Rod® AWS A5.11/A5.11M: 2010 ENiCrMo-3 AWS A5.11/A5.11M: 2010 ENiCrCoMo-1  A covered electrode which is used for welding
112 covered electrode which is used to weld UNS W86112 ASME SFA-A5.4 ENiCrCoMo-1 of nickel-chromium-cobalt-molybdenum
nickel-chromium-molybdenum alloys alloys
ASME QSC-395
 The product is designed to have less than 1%  This electrode can also be used for overlay
Iron (Fe) for overlay applications to minimize cladding where similar composition is
dilution of parent metal iron in the deposit required
 The deposited weld metal provides optimum
strength and oxidation resistance between
1500°F to 2100°F, especially when welding
on base metals of nickel-iron-chromium alloys

DIAMETERS / PACKAGING
Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can
2.4 305 EL117093632
3.2 355 EL117125634
4.0 355 EL117156634
DIAMETERS / PACKAGING 4.8 355 EL117187634
Diameter Length 4.5 kg Can
(mm) (mm) 13.6 kg Master Can DEPOSIT COMPOSITION(1) - As Required per AWS A5.11: 2010
3.2 355 EL112LFE125634 %C %Mn %Fe %P %S
4.0 355 EL112LFE156634 Requirements(2)
4.8 355 EL112LFE187634 AWS ENiCrCoMo-1 0.05 - 0.15 0.3 - 2.5 5.0 max. 0.03 max. 0.015 max.
Typical Performance
Tech-Rod® 117 0.08 0.9 1.6 0.01 0.004
DEPOSIT COMPOSITION(1) - As Required per AWS A5.11: 2010
%Si %Cu %Ni %Co %Cr
%C %Mn %Fe %P %S %Si
Requirements
Requirements AWS ENiCrCoMo-1 0.75 max. 0.50 max. Remainder 9.0 - 15.0 21.0 - 26.0
AWS ENiCrMo-3 0.10 max. 1.0 max. 7.0 max. 0.03 0.02 max. 0.75 max. Typical Performance(2)
Typcial Performance(2) Tech-Rod® 117 0.31 0.03 53.00 11.3 23.4
Tech-Rod® 112LFe 0.02 0.2 0.8 0.01 0.003 0.27
%Nb+Ta %Mo %W %Other
%Cu %Ni %Cr %Nb+Ta %Mo %Other
Requirements
Requirements AWS ENiCrCoMo-1 1.0 max. 8.0 - 10.0 Not Specified 0.50 max.
AWS ENiCrMo-3 0.50 max. 55.00 min. 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max. Typical Performance(2)
Typcial Performance(2) Tech-Rod® 117 0.4 8.4 0.03 –
Tech-Rod® 112LFe 0.02 63.8 22.5 3.6 8.7 –
TYPICAL OPERATING PROCEDURES
TYPICAL OPERATING PROCEDURES Diameter Length Amperage
(mm) mm) Flat Vertical & Overhead
Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead 2.4 305 70-85 65-75

3.2 355 85-110 80-90 3.2 355 85-110 80-90

4.0 355 110-140 110-120 4.0 355 110-140 100-120


4.8 355 120-160 110-130 4.8 355 120-160 110-130
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1) Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

304 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 305


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Tech-Rod 141 Tech-Rod 182


® ®

Nickel • AWS ENi-1 AWS ENiCrFe-3 • Nickel


Key Features Conformances Conformances Key Features
 Welding of cast and wrought forms of pure AWS A5.11/A5.11M: 2010 ENi-1 AWS A5.11/A5.11M: 2010 ENiCrFe-3  Used for welding of nickel-chromium-iron
nickel alloys ASME SFA-A5.4 ENi-1 ASME SFA-A5.4 ENiCrFe-3 alloys to themselves and for dissimilar
 Used for surfacing as well as dissimilar welding between nickel-chromium-iron alloys
welding between nickel or mild steel and to mild steels or stainless steels
stainless steel  High manganese of this weld deposit reduces
the possibility of micro fissures but reduces
creep strength which limits its usage up to
482°C

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length 3.6 kg Can 4.5 kg Can Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can (mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can
2.4 305 EL141093632 2.4 305 EL182093632
3.2 355 EL141125634 3.2 355 EL182125634
4.0 355 EL141156634 4.0 355 EL182156634
4.8 355 EL141187634 4.8 355 EL182187634

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11/A5.11M: 2010 DEPOSIT COMPOSITION(1) - As Required per AWS A5.11: 2010
%C %Mn %Fe %P %S %Si %C %Mn %Fe %P %S %Si
Requirements Requirements
AWS ENi-1 0.10 max. 0.75 max. 0.75 max. 0.03 max. 0.02 max. 1.25 max. AWS ENiCrFe-3 0.10 max. 5.0 - 9.5 10.0 max. 0.03 max. 0.015 max. 1.0 max.
Typical Performance(2) Typical Performance(2)
Tech-Rod® 141 0.02 0.43 0.52 0.01 0.01 0.93 Tech-Rod® 182 0.05 5.6 8.4 0.01 0.004 0.3
%Cu %Ni %Ti %Al %Other %Cu %Ni %Ti %Cr %Nb+Ta %Other
Requirements Requirements
AWS ENi-1 0.25 max. 92.0 min. 1.0 - 4.0 1.0 max. 0.50 max. AWS ENiCrFe-3 0.50 max. 59.0 min. 1.0 max. 13.0 - 17.0 1.0 - 2.5 0.50 max.
Typical Performance(2) Typical Performance(2)
Tech-Rod® 141 0.04 96.7 1.2 0.03 – Tech-Rod® 182 0.03 68.5 0.05 15.4 1.2 –

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Length Amperage Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead (mm) (mm) Flat Vertical & Overhead
2.4 305 70-85 65-75 2.4 305 70-85 65-75

3.2 355 85-110 80-90 3.2 355 85-110 80-90

4.0 355 110-140 100-120 4.0 355 110-140 100-120


4.8 355 120-160 110-130 4.8 355 120-160 110-130
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

306 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 307


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Tech-Rod 187 Tech-Rod 190


® ®

Nickel • AWS ECuNi AWS ENiCu-7 • Nickel

Key Features Conformances Conformances Key Features


 A copper-nickel electrode for shielded metal AWS A5.6/A5.6M: 2008 ECuNi AWS A5.11/A5.11M: 2010 ENiCu-7  Welding nickel-copper alloys to themselves
and welding of wrought of cast alloys of and to steel
similar composition as well as 80/20 and ASME SFA-A5.4 ECuNi ASME SFA-A5.4 ENiCu-7
 Used for overlay welding as well as for
90/10 Cu/Ni alloys welding of clad steels where nickel-copper
 Used for the clad side of copper-nickel clad surfacing is required
steels  Dissimilar applications include joining 200
 This filler metal is widely used in marine series nickel alloys to copper-nickel alloys
applications because of its good resistance
to the corrosive effects of sea water

DIAMETERS / PACKAGING
Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can
2.4 305 EL190093632
DIAMETERS / PACKAGING 3.2 355 EL190125634
Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can 4.0 355 EL190156634
4.8 355 EL190187634
2.4 305 EL187093632
3.2 355 EL187125634 DEPOSIT COMPOSITION(1) - As Required per AWS A5.11/A5.11M: 2010
%C %Mn %Fe %P %S %Si
DEPOSIT COMPOSITION - As Required per AWS A5.6: 2008
(1)
Requirements
%Mn %Fe %P %Si %Cu AWS ENiCu-7 0.15 4.0 max. 2.5 max. 0.02 max. 0.015 max. 1.5 max.
Typcial Performance(2)
Requirements
Tech-Rod® 190 0.03 3.1 0.9 0.01 0.004 0.61
AWS ECuNi 1.00 - 2.50 0.40 - 0.75 0.020 max. 0.50 max. Remainder
Typical Performance(2) %Cu %Ni %Al %Ti %Other
Tech-Rod® 187 1.19 0.50 0.005 0.01 67.0 Requirements
%Ni %Ti %Pb %Other AWS ENiCu-7 Remainder 62 - 69 0.75 max. 1.0 max. 1.0 max.
Typcial Performance(2)
Requirements
Tech-Rod® 190 27 65 0.05 0.21 –
AWS ECuNi 29.0 - 33.0 0.50 max. 0.02 max. 0.50 max.
Typical Performance(2) TYPICAL OPERATING PROCEDURES
Tech-Rod® 187 31.0 0.24 0.003 –
Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead
TYPICAL OPERATING PROCEDURES
2.4 305 70-85 65-75
Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead 3.2 355 85-110 80-90
2.4 305 70-85 65-75 4.0 355 110-140 100-120
3.2 355 85-110 80-90 4.8 355 120-160 110-130
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

308 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 309


STICK (SMAW) ELECTRODE STICK (SMAW) ELECTRODE

Tech-Rod 276 Tech-Rod Weld A


® ®

Nickel • AWS ENiCrMo-4 AWS ENiCrFe-2 • Nickel

Key Features Conformances Conformances Key Features


 Used for welding materials of similar AWS A5.11/A5.11M: 2010 ENiCrMo-4 AWS A5.11/A5.11M: 2010 ENiCrFe-2  Used for welding of nickel-chromium-iron
composition UNS W86133 alloys to themselves as well as for dissimilar
ASME SFA-A5.4 ENiCrMo-4 welding between various nickel alloys to a
 This low carbon, nickel-chromium- ASME QSC-395
molybdenum filler metal can also be used for steel or stainless steels
dissimilar welding between nickel base alloys  Overlay cladding where a similar composition
and stainless steels, as well as for surfacing is needed
and cladding  Applications ranging from cryogenic
 Due to high molybdenum content, this alloy temperature up to 1500°F
offers excellent resistance to stress corrosion
cracking and pitting and crevice corrosion

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Length 3.6 kg Can 4.5 kg Can Diameter Length 3.6 kg Can 4.5 kg Can
(mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can (mm) (mm) 10.9 kg Master Carton 13.6 kg Master Can
2.4 305 EL276093632 2.4 305 ELWLDA093632
3.2 355 EL276125634 3.2 355 ELWLDA125634
4.0 355 EL276156634 4.0 355 ELWLDA156634
4.8 355 EL276187634 4.8 355 ELWLDA187634

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11/A5.11M: 2010 DEPOSIT COMPOSITION(1) - As Required per AWS A5.11/A5.11M: 2010
%C %Mn %Fe %P %S %Si %Cu %C %Mn %Fe %P %S %Si
Requirements Requirements
AWS ENiCrMo-4 0.02 max. 1.0 max. 4.0 - 7.0 0.04 max. 0.03 max. 0.2 max. 0.50 max. AWS ENiCrFe-2 0.10 max. 1.0 - 3.5 12.0 max. 0.03 max. 0.02 max. 0.75 max.
Typcial Performance(2) Typical Performance(2)
Tech-Rod® 276 0.01 0.7 6.0 0.01 0.003 0.1 0.04 Tech-Rod® Weld A 0.02 2.6 9.9 0.012 0.004 0.36
%Ni %Co %Cr %Mo %V %W %Other %Cu %Ni %Cr %Nb+Ta %Mo %Other
Requirements Requirements
AWS ENiCrMo-4 Remainder 2.5 max. 14.5 - 16.5 15.0 - 17.0 0.35 max. 3.0 - 4.5 0.50 max. AWS ENiCrFe-2 0.50 max. 62.0 min. 13.0 - 17.0 0.5 -3.0 0.5 - 2.5 0.50 max.
Typcial Performance(2) Typical Performance(2)
Tech-Rod® 276 57.3 0.02 15.8 15.7 0.03 3.9 – Tech-Rod® Weld A 0.05 65.4 15.9 2.1 0.96 –

TYPICAL OPERATING PROCEDURES TYPICAL OPERATING PROCEDURES


Diameter Length Amperage Diameter Length Amperage
(mm) (mm) Flat Vertical & Overhead (mm) (mm) Flat Vertical & Overhead
2.4 305 70-85 65-75 2.4 305 70-85 65-75

3.2 355 85-110 80-90 3.2 355 85-110 80-90

4.0 355 110-140 100-120 4.0 355 110-140 100-120


4.8 355 120-160 110-130 4.8 355 120-160 110-130
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)
Typical all weld metal. (2)See test results disclaimer on pg. 10.
(1)

Safety Data Sheets (SDS) are available on our website at www.techalloy.com Safety Data Sheets (SDS) are available on our website at www.techalloy.com

310 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 311


TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

LNT NiCu 70/30


Nickel • AWS ERNiCu-7
LNT NiTi
AWS ERNi1 • Nickel

Key Features Conformances Conformances Key Features


 Solid rod for welding Monel and NiCu-alloys to AWS A5.14: ERNiCu-7 AWS A5.14: ERNi1  Solid wire for welding pure nickel and nickel
mild and low-alloyed steels ISO 18274: S Ni 4060 (NiCu30MnTi) ISO 18274: S Ni 2061 (NiTi3) alloys and joining these materials with
 Can be used as well for welding mild and low unalloyed/low-alloyed steel
alloyed steels to NiCu alloys  Suitable for surfacing carbon steels
 High resistance to seawater corrosion
Shielding Gas Shielding Gas
I1: Inert gas Ar (100%) I1: Inert gas Ar (100%)
I3: Inert gas Ar+ 0.5-95% He I3: Inert gas Ar+ 0.5-95% He

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter Diameter
(mm) 2 kg PE tube (mm) 2 kg PE tube

1.6 605198 2.0 604757


2.0 604726 2.4 604764
2.4 604733

MECHANICAL PROPERTIES MECHANICAL PROPERTIES

Shielding gas Yield Strength Tensile Strength Elongation Impact ISO-V (J)
Shielding gas Yield Strength Tensile Strength Elongation Impact ISO-V (J)
(N/mm2) (N/mm2) (%) +20°C
(N/mm2) (N/mm2) (%) + 20°C - 196°C
Typical Results
Typical Results I1 250 460 30 120
I1 350 560 40 160 140 As-Welded
As-Welded

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%C %Mn %Si %P %S %C %Mn %Si %P %S
Requirements Requirements
AWS ERNiCu-7 0.15 4.0 1.25 0.02 0.015 AWS ERNi1 0.15 1.0 0.75 0.03 0.015
Typical Results 0.06 3.5 0.5 - - Typical Results 0.03 0.5 0.4 - -
%Ni %Cu %Ti %Al %Fe %Ni %Cu %Ti %Al %Fe
Requirements Requirements
AWS ERNiCu-7 62.0-69.0 bal. 1.5-3.0 1.25 2.5 AWS ERNi1 93.0 min. 0.25 2.0-3.5 1.5 1.0
Typical Results 65 30 2.0 - 1.1 Typical Results bal. - 2.8 - 0.06

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314 ı THE LINCOLN ELECTRIC COMPANY
CONSUMABLES

COPPER
MIG Wire
LNM CuNi30................................................. 316
LNM CuAl8.................................................... 317
LNM CuAl8Ni6............................................... 318
LNM CuSn..................................................... 319
LNM CuSi3.................................................... 320
TIG Wire
LNT CuNi30.................................................. 321
LNT CuSn6.................................................... 322
LNT CuSi3..................................................... 323

W E L D I N G C O N S U M A B L E S C ATA L O G ı 315
MIG (GMAW) WIRE MIG (GMAW) WIRE

LNM CuNi30
Copper • AWS ERCuNi
LNM CuAl8
AWS ERCuAl-A1 • Copper
Key Features Conformances Conformances Key Features
 Solid wire for welding copper-nickel alloys AWS 5.7: ERCuNi AWS 5.7: ERCuAl-A1  Solid wire for welding copper-aluminium
containing 10-30%Ni EN ISO 24373 - S Cu 7158 (CuNi30) EN ISO 24373 : S Cu 6100 (CuAl8) alloys, as aluminium bronze
 High resistance to corrosion and wear

Welding Positions Welding Positions


All All

Shielding Gas Shielding Gas


I1: Inert gas Ar (100%) I1: Inert gas Ar (100%)
I3: Inert gas Ar+ 0.5-95% He I3: Inert gas Ar+ 0.5-95% He

DIAMETERS / PACKAGING
Diameter
(mm) 12 kg spool B300
DIAMETERS / PACKAGING
Diameter 0.8 582949
(mm) 15 kg spool BS300
1.0 582871
1.2 581478
1.2 582932
1.6 581317

MECHANICAL PROPERTIES MECHANICAL PROPERTIES


Shielding gas Yield Strength Tensile Strength Elongation Hardness Shielding gas 0.2% proof strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) (%) HB (N/mm2) (N/mm2) (%) HB
Typical Results Typical Results
I1 220 380 30 70 I1 185 430 30 95
As-Welded As-Welded

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%Mn %Si %P %S %Ni %Al %Mn %Si
Requirements Requirements
AWS ERCuNi 1.00 0.25 0.02 0.01 29.0-32.0 AWS ERCuAl-A1 6.0-8.5 0.50 0.10
Typical Results 0.8 - - - 31 Typical Results 8 0.3 -
%Cu %Ti %Pb %Fe %Cu %Zn %Pb
Requirements Requirements
AWS ERCuNi bal. 0.20-0.50 0.02 0.40-0.75 AWS ERCuAl-A1 bal. 0.20 0.02
Typical Results bal. - - - Typical Results bal. - -

316 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 317


MIG (GMAW) WIRE MIG (GMAW) WIRE

LNM CuAl8Ni6
Copper • AWS ERCuNiAl
LNM CuSn
AWS ERCu • Copper
Key Features Conformances Conformances Key Features
 Solid wire for welding of cast and wrought, AWS 5.7: ERCuNiAl AWS 5.7: ERCu  Solid wire for GMA-welding of copper
nickel-aluminium-bronze EN ISO 24373 : S Cu 6328 (CuAl9Ni5) EN ISO 24373 - S Cu 1898 (CuSn1)
 High resistance to corrosion and wear
(cavitation)
Welding Positions Welding Positions
All All
Typical Applications
 Ship fittings and propellers Shielding Gas Shielding Gas
 Power plant valves I1: Inert gas Ar (100%) I1: Inert gas Ar (100%)
 Oil recovery pumps I3: Inert gas Ar+ 0.5-95% He I3: Inert gas Ar+ 0.5-95% He

DIAMETERS / PACKAGING DIAMETERS / PACKAGING


Diameter
12 kg spool BS300 Diameter
(mm) 12 kg spool B300
(mm)
1.6 583106
1.0 581485
1.2 580945
MECHANICAL PROPERTIES
MECHANICAL PROPERTIES
Shielding gas 0.2% proof strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) (%) HB Shielding gas 0.2% proof strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) (%) HB
Typical Results
I1 380 500 20 150 Typical Results
As-Welded I1 100 220 60 35
As-Welded

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%Mn %Si %Ni %Cu %Al %Mn %Si %Cu
Requirements Requirements
AWS ERCuNiAl 0.60-3.50 0.1-0.4 0-5 5 remainder AWS ERCu 0 50 50
Typical Results 2.5 - 5.0 bal. 9.0 Typical Results 0.2 0.3 bal.
%Pb %Zn %Fe %Sn %Ni %Sn %Pb
Requirements Requirements
AWS ERCuNiAl 8.50-9.50 0.02 0.10 3.0-5.0 AWS ERCu - 15 98 min.
Typical Results - - 4.0 - Typical Results 0.1 0.8 -

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MIG (GMAW) WIRE TIG (GTAW) CUT LENGTHS

LNM CuSi3
Copper • AWS ERCuSi-A
LNT CuNi 30 AWS ERCuNi • Copper
Key Features Conformances Conformances Key Features
 Solid wire for GMA-welding of low-alloyed AWS 5.7: ERCuSi-A AWS A5.7: ERCuNi  Solid rod for welding copper-nickel alloys
copper grades EN ISO 24373 : S Cu 6560 (CuSi3Mn1) EN ISO 24373: S Cu 7158 (CuNi30) containing 10-30%Ni
 High temperature and corrosion resistant

Welding Positions
All
Typical Applications Shielding Gas
Shielding Gas I1: Inert gas Ar (100%)
 Copper, low alloy copper and copper-zinc
alloys I3: Inert gas Ar+ 0.5-95% He
I1: Inert gas Ar (100%)
I3: Inert gas Ar+ 0.5-95% He

DIAMETERS / PACKAGING
Diameter
DIAMETERS / PACKAGING (mm) 2 kg PE tube 10 kg PE tube
Diameter
5 kg spool S200 12 kg spool BS300 1.6 605457
(mm)
2.0 605464
0.8 587012 587029 2.4 605471
1.0 587036 3.2 606447
1.2 587039

MECHANICAL PROPERTIES MECHANICAL PROPERTIES

Shielding gas Yield Strength Tensile Strength Elongation Hardness Impact ISO-V(J) Shielding gas Yield Strength Tensile Strength Elongation Hardness Impact ISO-V (J)
(N/mm2) (N/mm2) (%) (N/mm2) (N/mm2) (%) HB +20°C
HB +20°C

Typical Results Typical Results


I1 120 350 40 95 60 I1 250 400 30 70 100
As-Welded As-Welded

CHEMICAL COMPOSITION CHEMICAL COMPOSITION


%Cu %Zn %Sn %Mn %C %Mn %Si %P %S
Requirements Requirements
AWS ERCuSi-A bal. 1 0 1 AWS ERCuNi - 1.00 0.25 0.02 0.01
Typical Results bal. 0.1 0.1 1.0 Typical Results bal. 0.75 0.05 - -
%Si %Al %P %Ni %Cu %Ti %Pb %Fe
Requirements Requirements
AWS ERCuSi-A 1 5 50 AWS ERCuNi 29.0-32.0 bal. 0.20-0.50 0.02 0.40-0.75
Typical Results 3.0 - - Typical Results 30 - 0.35 - 0.5

320 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 321


TIG (GTAW) CUT LENGTHS TIG (GTAW) CUT LENGTHS

LNT CuSn6
Copper • AWS ERCuSn-A
LNT CuSi3
AWS ERCuSi-A • Copper
Key Features Conformances Conformances Key Features
 Solid rod for welding of copper-tin alloys AWS A5.7: ERCuSn-A AWS A5.7: ERCuSi-A  Solid rod for GTA-welding of low-alloyed
EN ISO 24373: S Cu 5180 (CuSn6P) EN ISO 24373: S Cu 6560 (CuSi3Mn1) copper grades
 High temperature and corrosion resistant

Shielding Gas Shielding Gas


I1: Inert gas Ar (100%) I1: Inert gas Ar (100%)
I3: Inert gas Ar+ 0.5-95% He I3: Inert gas Ar+ 0.5-95% He

DIAMETERS / PACKAGING
Diameter
(mm) 2 kg PE tube
DIAMETERS / PACKAGING
1.6 604695
Diameter
(mm) 2 kg PE tube 10 kg PE tube 2.0 604696
2.4 604719
2.0 605020 606485
2.4 605037 606492
3.2 606508 MECHANICAL PROPERTIES

Shielding gas Yield Strength Tensile Strength Elongation Hardness Impact ISO-V (J)
(N/mm2) (N/mm2) (%) HB +20°C
MECHANICAL PROPERTIES
Typical Results
I1 120 350 40 95 60
Shielding gas 0.2 proof strength Tensile Strength Elongation Hardness Impact ISO-V (J) As-Welded
(N/mm2) (N/mm2) (%) HB +20°C

Typical Results CHEMICAL COMPOSITION


I3 150 260 20 75 80
As-Welded %C %Mn %Si %Cu %Al
Requirements
AWS ERCuSi-A - 1.5 2.8-4.0 bal. 0.01
CHEMICAL COMPOSITION Typical Results bal. 1.0 3.0 - -
%C %P %Cu %Al %Sn %Pb %Sn %Pb %Zn %Fe
Requirements Requirements
AWS ERCuSn-A - 0.10-0.35 remainder 0.01 4.0-6.0 0.02 AWS ERCuSi-A 1.0 0.02 1.0 0.50
Typical Results bal. 0.2 - - 6.0 - Typical Results 0.1 - 0.1 -

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324 ı THE LINCOLN ELECTRIC COMPANY
CONSUMABLES

PACKAGING
Options
Tubes, Cans & Cartons....................................326
Spools.............................................................328
Coils, Boxes & Bags........................................330
Drums & Pails.................................................332
Reels & Stems................................................333
Storage and Handling
Stick Electrode................................................334
Metal-Cored & Flux-Cored Wire.......................336
Submerged Arc Flux & Wire.............................337

W E L D I N G C O N S U M A B L E S C ATA L O G ı 325
PACKAGING PACKAGING

Tubes, Cans & Cartons Tubes, Cans & Cartons

Easy Open Cans Plastic Tubes M/S Outer Carton S/S 4x1 Flat Carton
10 lb & 50 lb 5 lb 20 kg 20 kg
STICK

STICK
Cardboard Carton M/S Standard Inner Box L/H Vacuum Pack Sahara ReadyPack
5, 10, 50 lb 2.5/5 kg 2.5/5 kg 2.5/5.8 kg

Plastic Tube S/S Plastic Tube


1 lb 5 kg

326 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 327


PACKAGING PACKAGING

Spools Spools

M/S Flux Cored Wire S/S Flux Cored Wire Steel Spool Plastic Spool
12.5/15 kg 12.5/15 kg Solid & Flux-Cored - 33 lb Flux-Cored - 25 lb, 1 lb
SPOOLS

SPOOLS
Spool Wire (Stainless Steel) Plastic Spool Plastic Spool
12.5/15 kg Solid, Mild Steel - 33 lb, 12.5 lb, 2 lb Solid, Aluminum - 16 lb, 1 lb

Spool Wire Fiber Spool


15/20 kg Solid, Mild Steel - 60 lb, Flux-Cored - 33 lb, 50 lb

328 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 329


PACKAGING PACKAGING

Coils, Boxes & Bags Coils, Boxes & Bags

BOXES
Flux-Cored Flux-Cored Solid Wire Accu-Pak® Boxes
13.5 lb. Coil (54 lb HS Pail) 60 lb 60 lb 1000 & 500 lb
COILS

Cored Wire Coils/Pail Paper Bag Plastic Bag Bulk Bag


25 kg / Coil Flux 6/6.35 kg x 4

BAGS

Coils/Carton Coil & Carton Box Flux Bag Packaging Sahara ReadyBag
6/6.35 kg x 4 25 kg

330 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 331


PACKAGING PACKAGING

Drums & Pails Reels & Stems

Accu-Trak®/Speed-Feed®(1) Drums Precise-Trak® Reel with Vertical Speed-Feed®(1) Reel


DRUMS

Rotary Dispenser left: Flux-Cored, right: Solid

REELS
Steel Drum(2) Drum Drum Speed-Feed®(1) Reel Speed-Feed®(1) SlimReel™
200/225 kg 300/350 kg left: Flux-Cored, right: Solid Solid

STEM
PAIL

Hermetically Sealed Pail Pail as Master Speed-Feed®(1) Stem


Solid
(1)
Needs to be rotated to payoff wire. (2)This product does not come on a pallet. If your application requires a pallet, please contact your local Lincoln Electric sales representative. (1)
Needs to be rotated to payoff wire

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PACKAGING PACKAGING

Storage & Handling


Stick Electrodes
Storage & Handling Stick Electrodes

Storing Low Hydrogen Electrodes This minimizes the possibility of oxidation of alloys in RE-DRYING CONDITIONS - LOW HYDROGEN
Low hydrogen electrodes must be dry to perform the coating which would result in lower than normal Pre-drying Final Re-drying
properly. Unopened hermetically sealed containers tensile or impact properties. Condition Temperature(1) Temperature
provide excellent protection in good storage Any low hydrogen electrode should be discarded if Electrodes exposed to air for less than one week;
conditions. Opened cans or electrodes should be excessive re-drying causes the coating to become no direct contact with water. — 370° - 430°C
stored in a cabinet at 120°-150°C. fragile and flake or break off while welding, or if there Electrodes which have come in direct contact with
Moisture resistant electrodes with an “R” suffix is a noticeable difference in handling or arc water or which have been exposed to high humidity. 80 - 105°C 370° - 430°C
have a high resistance to coating moisture pick-up. characteristics, such as insufficient arc force.
However, all low hydrogen electrodes should be Electrodes to be re-dried should be removed from the
stored properly, even those with an “R” suffix. can and spread out in the oven because each electrode
RE-DRYING CONDITIONS - NON-LOW HYDROGEN
Standard EXX18 electrodes should be supplied to must reach the drying temperature.
Final Re-drying
welders twice per shift. Moisture resistant types Electrode Electrode Group Temperature Time
Storing Cellulosic Electrodes
may be exposed for up to 9 hours. Specific code
requirements may indicate exposure limits Electrodes in unopened Lincoln cans or cartons retain E6010: Excessive moisture is indicated by a noisy arc and high spatter, rusty
different from these guidelines. the proper moisture content indefinitely when stored in E6011: core wire at the hold end or objectionable coating blisters while welding.
good condition. E7010-A1(1): Not
Rebaking of this group of electrodes is not recommended. —
Depending on the amount of moisture absorbed E7010-G(1): Recommended
and other factors, moisture pickup can degrade If exposed to humid air for long periods of time, E8010-G(1):
weld quality in various ways: electrodes from opened containers may pick up enough E9010-G(1):
moisture to affect operating characteristics or weld
1. Moisture in low hydrogen electrodes may E7024: Excessive moisture is indicated by a noisy or "digging” arc, high spatter,
quality. If moisture appears to be a problem, store E6027: tight slag, or undercut. Pre-dry unusually damp electrodes for 30 - 45
cause porosity. This porosity could be electrodes from the opened containers in heated cabinets 200° - 260°C
30 - 45
minutes at 90°C to 110°C before final drying to minimize cracking of
completely subsurface and require x-ray at 40° to 50°C. minutes
the coating.
inspection or destructive testing. The porosity
could also be visible, external porosity. Storing and Re-drying Non-Low Hydrogen Electrodes E6013: Excessive moisture is indicated by a noisy or "digging” arc, high spatter,
Electrodes in unopened Lincoln cans or cartons retain E7014: tight slag, or undercut. Pre-dry unusually damp electrodes for 30 - 45
2. High moisture can also lead to excessive slag 150° - 180°C
20 - 30
E6022: minutes at 90°C to 110°C before final drying to minimize cracking of
fluidity, a rough weld surface, and difficult slag the proper moisture content indefinitely when stored in minutes
the coating.
removal. good condition.
Pre-dry for 1-2 hours.
(1)

3. Excessive moisture in low hydrogen electrodes If exposed to humid air for long periods of time,
will lead to elevated levels of diffusible hydrogen electrodes from opened containers may pick up enough
which, in turn, can lead to hydrogen-induced moisture to affect operating characteristics or weld
weld cracking and/or underbead cracking. quality. If moisture appears to be a problem, store
electrodes from the opened containers in heated
Re-drying Low Hydrogen Electrodes cabinets at 40° to 50°C. DO NOT use higher
Re-drying, when done correctly, restores the temperatures. Stainless Steel
electrodes’ ability to deposit quality welds. Proper
re-drying temperature depends upon the electrode Some electrodes from wet containers or long exposure
to high humidity can be re-dried. Follow the procedures Storing Stainless Steel Electrodes
type and its condition. One hour at the listed final
below for each type. Stainless steel covered electrodes should extended periods a humid environment, the coating
temperature is satisfactory. DO NOT dry electrodes
at higher temperatures. Several hours at lower Using longer drying times or higher temperatures be handled and stored as if they were low hydrogen can pick up enough moisture to cause starting
temperatures is not equivalent to using the can easily damage the electrodes. electrodes for welding low alloy steels. They should be porosity and/or centerline porosity. The electrodes
specified requirements. For drying, remove the electrodes from the container protected from moisture pickup. The consequences should be stored in sealed cans, or stored in an
and spread them out in the furnace because each of moisture pickup with stainless electrodes do not oven at about 120°C. If they are exposed to the
Electrodes of the E8018 and higher strength
electrode must reach the drying temperature. include cold cracking, as would be the case with low point that porosity occurs, they can be restored to
classifications should be given no more than three
1-hour re-dries in the 370°-430°C range. alloy steels, unless they are used for dissimilar metal like-new condition by baking one hour at 345 to
joining. But if stainless electrodes are exposed for 425°C.

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PACKAGING PACKAGING

Storage & Handling


Metal-Cored & Flux-Cored Wire
Storage & Handling Submerged Arc Flux and Wire

Shelf Life Handling of Wires out of the Package


As a general rule, The Lincoln Electric Company estimates maximum storage time for mild and low alloy steel The following minimum precautions should be taken to safeguard the wire after opening the original package:
consumables to be 3 years. This estimate is for material in the original, undamaged packages that is stored
1. It is recommended to use wires within one week of opening the original package.
indoors at up to ~70% relative humidity and that are protected from the weather or other adverse conditions.
Packages should be stored under conditions that minimize the likelihood of temperature variations that cause 2. Open wires should not be exposed to damp moisture conditions or extremes in temperature
moisture condensation on the consumables. and/or humidity where surface condensation can occur.
3. When not in use, wires should be placed in original packaging and sealed as best as possible.
These estimates are based on what we know about the packaging materials and the frequency of product
4. If exposed to moisture conditions, discard any rusty wire.
improvements. Since actual storage conditions vary widely across geographical regions and from one customer
to another, it is not possible to be more specific. For packages that are not hermetically sealed, a shorter storage 5. After exposure, hydrogen levels can be reduced by conditioning the wire. Wires may be conditioned
time is advisable under sustained severe humidity conditions but is not possible to estimate. Note that product at a temperature of 100°C ± 4°C for a period of 6 to 12 hours, cooled and then stored in a sealed poly bags
stored for longer than 3 years, may still be suitable for use. It depends on the product and the condition it is in. ( 4 mil minimum thickness) or equivalent. Wire on plastic spools should not be heated at temperatures in
excess of 65°C.
Dispose of any wire or rod that has visible signs of rust.
When to Dispose of Product
Customers are not encouraged to store consumables for extended periods of time. It is advisable to maintain
turnover in inventory to ensure the products are as close to their as manufactured conditions as can be It is advisable to dispose of any wire that has visible signs of rust on the wire where the package integrity has been
reasonably expected. The general guidelines above are provided for those unplanned instances where product compromised. When proper storage procedures are not followed, consumables may show signs of high moisture.
is stored longer than originally anticipated. High moisture can result in rough bead surface or slag that is unusually difficult to remove. In addition, it can also
result in visible and/or internal porosity in the weld deposit, increase spatter, and decreased puddle control which
can increase chances of slag entrapment. Oxidation (rust) of either the surface of the wire or internal fluxing agents
Storage of Unopened Packages
increases the oxygen content of the wire that can lead to changes in alloy recovery. This, in turn, can deteriorate
FCAW products should be stored in the original, unopened packaging until ready to use. To maintain the integrity the mechanical properties of the weld metal.
of these products, electrodes must be protected from the atmosphere. All flux cored electrodes, regardless of
package, should be protected from condensation, including rain or snow. To ensure that condensation does not
form on the product, it is recommended that the electrode be stored in an environment that is kept above the
dew point temperature for a given relative humidity. Minimizing temperature variation will also help to protect
the electrode from moisture condensation. It is advisable to maintain turnover in inventory to ensure the product Submerged Arc Flux / Wire and MIG Wire
is as close to the manufactured condition as possible.
STORAGE FOR SUBMERGED ARC FLUX
For applications in which the weld metal hydrogen must be controlled (usually 8 mL/100g or lower), or where Flux Storage Conditions for Flux Storage for Applications
shipping and storage conditions are not controlled or known; only hermetically sealed packaging is recommended. Flux Package Type(1) General Welding Applications Requiring Diffusible Hydrogen Control
Plastic or Multi-Wall Store indoors at < 90% RH Store indoors at < 70% RH and 5°C - 50°C.
Plastic/Paper Bag Protect from condensation Protect from condensation
Bulk Bag with Liner Store indoors at < 90% RH Store indoors at < 70% RH and 5°C - 50°C.
Protect from condensation Protect from condensation
Steel Drum Protect from rain or snow Protect from rain or snow
Plastic Pail Protect from rain or snow Protect from rain or snow

STORAGE FOR MILD AND LOW ALLOY STEEL MIG AND SUBARC WIRES
Wire Package Type(1) Wire Storage Conditions for All Welding Applications
Any Type Protect from rain or snow. Protect from condensation.
Do not use wire with visible signs of rust.
For other package types, consult your Technical Representative.
(1)

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PACKAGING

Storage & Handling


Submerged Arc Flux and Wire

Re-Drying & Recycling Flux


Lincoln Electric submerged arc welding flux can be used directly from its original, undamaged package, if it has
been stored according to the conditions listed in the chart above.
When proper procedures are not followed, flux may show signs of moisture. These can include porosity, a rough
bead surface or slag that is unusually difficult to remove. In many instances these fluxes can be re-dryed in
general welding applications.

Re-Drying Flux
To re-dry fluxes other than MIL800-H & MIL800-HPNi
• Remove flux from its original packaging and place in a clean oven set between 260°-480°C.
• Leave in oven long enough to raise the temperature of the entire bulk of flux to your set temperature for a
minimum of one hour.
• For ovens in which heating rods are inserted into the flux, do not let the temperature of flux adjacent to the
rods exceed 480°C.
For MIL800-H and MIL800-HPNi fluxes
Follow all previous procedures, with the following changes:
• Set temperature between 120°-205°C.
• For ovens in which heating rods are inserted into the flux, do not let the temperature of flux adjacent to the
rods exceed 205°C.
For all other fluxes requiring diffusible Follow all previous procedures, with the following changes:
• Set temperature at approximately 425°C.

Recycling Flux
Non-consumed flux may be collected from the finished weld and recycled.
To do so, please follow these procedures:
• Remove slag, metal, mill scale, and any other contaminants from the flux.
• Prevent damage to the flux from heavy impingement in flux transport systems.
• Avoid the separation of different sized particles in cyclones or “dead” corners.
• Remove excess fines from recycled fluxes.
• For optimal welding characteristics, it is recommended to add at least 20% new flux by weight to recycled flux.

338 ı THE LINCOLN ELECTRIC COMPANY


CONSUMABLES

APPENDIX
AWS Classification System
Stick.............................................................340
MIG, TIG & Metal-Cored.................................341
Flux-Cored....................................................342
Submerged Arc.............................................344

General Information
Stick Electrode
Types of Coating & Current............................347
ASME Boiler & Pressure Vessel Code.............348
Submerged Arc
Flux Types & General Characteristics.............349
Selecting Flux/Wire Combinations.................350
Aluminum
Typical Operating Procedures........................352
Typical Joint Designs.....................................354
Innershield®
Wire Selection Guide.....................................355
Safety Guidelines................................... 357

W E L D I N G C O N S U M A B L E S C ATA L O G ı 339
APPENDIX APPENDIX

AWS Classification System


Stick (SMAW)
AWS Classification System
MIG (GMAW), TIG (GTAW) & Metal-Cored (GMAW-C)
Mild & Low Alloy Steel per AWS A5.1/A5.1M: 2004 and AWS A5.5/A5.5M: 2006 Mild & Low Alloy Steel per AWS A5.18 /A5.18M: 2005 and AWS A5.28/A5.28M: 2005

Classification Designators per AWS A5.1 & A5.5 Classification Designators per AWS A5.18 & A5.28
Designates an electrode. Designates an electrode (E) or rod (ER).
Designates the minimum tensile strength in ksi of the weld metal when Designates the minimum tensile strength in ksi of the weld metal when
produced with the test assembly preparation procedure of produced with the test assembly preparation procedure of this specification.
this specification.
Indicates whether the filler metal is solid (S) or composite (C).
Designates the welding position in which electrodes are usable, the type of
coating, and the polarity to operate. Indicates the chemical composition of a solid electrode or the chemical
composition of the weld metal produced by a composite electrode. The
Military requirements such as: greater toughness, lower moisture content use of the “GS” suffix designates filler metals intended for single pass
and mandatory diffusible hydrogen limits for weld metal. applications only.

EXXXX Diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen


per 100 grams of weld metal.
EXXXXM
EXXXX-1 HZ R
AWS A5.1
ERXXX-X HZ
Designates that the electrode meets the requirements of the absorbed
moisture test. REXXX-X HZ
Diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen
per 100 grams of weld metal.
Designates that the electrode meets the requirements for improved
toughness – ductility.

Classification Designators per AWS A5.5 Only


Designates the chemical composition of the undiluted weld metal Additional Classifications
produced by the electrode using shielded metal arc welding.
Aluminum – Per AWS A5.10/A5.10M
EXXXX-XX HZ R ERXXXX The first digit following “E” or “ER” indicates the principle alloying element or elements
AWS A5.5 (4 – Silicon, 5 – Magnesium). If the second digit following “E” or “ER” is different from zero, it
denotes a modification to the original alloy. The last two digits are used to identify the specific alloy.
Stainless – Per AWS A5.9/A5.9M
ERXXXLSi The three digits following “E” or “ER” specify the chemical composition of the filler metal with a
Additional Classifications series of numbers. In some cases, chemical symbols for the letter L (low carbon), Si (high silicon),
Stainless Steel - Per AWS A5.4 or H (high carbon) will follow to designate modifications of basic alloy types.
EXXX-15 The three digits that follow the “E” indicate the American Iron and Steel Institute type of stainless steel. Nickel Alloy – Per AWS A5.14/A5.14M
The last two digits indicate the current and the welding position in which it is used: ERXXXX-X The chemical symbol “Ni” appears in the designations immediately after “E” or “ER” to identify
-15 fast freezing slag for out-of-position welding the filler metal as a nickel-based alloy. Other symbols such as Cr and Mo in the designation are
-16 stable arc and out-of-position welding capability intended to group the filler metals according to their principal alloying elements. The number at
-17 smooth arc transfer in the flat and horizontal welding positions. the end of the designation separates one composition from another within a group.

340 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 341


APPENDIX APPENDIX

AWS Classification System


Flux-Cored (FCAW)
AWS Classification System Flux-Cored (FCAW)
Mild & Low Alloy Steel per AWS A5.20/A5.20M: 2005 and AWS A5.29/A5.29M: 2005 Mild & Low Alloy Steel per AWS A5.20/A5.20M: 2005 and AWS A5.29/A5.29M: 2005

Classification Designators per AWS A5.20 & A5.29 Classification Designators per AWS A5.29 Only
Designates an electrode. Designates the usability of the electrode with the number 1, 4, 5, 6, 7, 8,
or 11. The letter “G” in this position indicates that the polarity and general
Designates the minimum tensile strength in ksi when multiplied by 10 of the operating characteristics are not specified.
weld metal when produced with the test assembly preparation procedure of
this specification. Two, three or four digits are used to designate the chemical composition
of the deposited weld metal. The letter “G” indicates that the chemical
Designates the position in which the electrode is usable: “0” for flat and composition is not specified.
horizontal positions only, or “1” for all positions.
Designates the electrode as tubular.
EXXTX-XX-JXHX
Designates the usability of the electrode with some number from 1 through
14 or the letter “G” (or “GS”). An “S” is used after the “G” to indicate that
the electrode is suitable only for single pass welding.
Designates the type of shielding gas used for classification: “C” indicates
100% CO2. “M” indicates 75-80% Argon/balance CO2 shielding gas. When
no designator appears in this position, it indicates that the electrode being Additional Classifications
classified is self-shielded and that no external shielding gas was used.
Stainless Steel - Per AWS A5.22/A5.22M
Optional supplemental diffusible hydrogen designator (H4, H8, H16) in EXXXTX-X The three digits that follow “E” designate the chemical composition of the weld metal. The digit following
mL of diffusible hydrogen per 100 grams of weld metal. “T” designates the position in which the electrode is usable: “0” for flat and horizontal positions only, or
“1” for all positions.

E X X T- X X - J X H X

The letter “D” or “Q” in this position indicates that the weld metal meets
supplemental mechanical property requirements when welding with low
heat input, fast cooling rate procedures or using high heat input, slow
cooling rate procedures.
The letter “J” in this position designates that the electrode meets the
requirements for improved toughness and will deposit weld metal with
Charpy V-Notch properties on up to 27 J at -40°C.

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APPENDIX APPENDIX

AWS Classification System


Submerged Arc (SAW) Flux & Electrode
AWS Classification System Submerged Arc (SAW) Flux & Electrode
Mild & Low Alloy Steel - Per AWS A5.17/A5.17M: 1997 and AWS A5.23/A5.23M: 2007 Classification Descriptions for AWS A5.17 & A5.23

Classification Designators per AWS A5.17 & A5.23 The electrode classification identifies the chemical ENi1, ENi1K, ENi2, and ENi3 (Ni Steel) – Designed
composition of the electrode. The following paragraphs to produce weld metal with increased strength
Designates a flux. If followed by the letter “S,” the flux is a crushed slag
highlight the differences between these electrodes and without being hardenable or with increased notch
or a blend of crushed slag with unused (virgin) flux.
electrode groups and indicate typical applications. toughness at temperatures as low as -73°C
Designates the minimum tensile strength in ksi when multiplied by or lower. They have been specified with nickel
10 of the weld metal deposited with the flux and some classification Mild Steel Electrodes contents which fall into three nominal levels of 1
of electrode. % Ni, 2.5% Ni, and 3.5% Ni.
EL8, EL8K, EL12, EM11K, EM12, EM12K, EM13K,
EM14K, EM15K, EH10K, EH11K, EH12K and EH14 – ENi4, ENi5, EFl, EF2, and EF3 (Ni-Mo Steel) –
Designates the condition of heat treatment in which the tests were
Carbon steel electrodes which vary from one another in Contain between 0.5% and 2% nickel and
conducted: “A” is for as-welding and “P” is for postweld heat treated.
their carbon, manganese, and silicon contents. EM14K between 0.25% and 0.5% molybdenum.
Indicates the temperature in °F at or above which the weld metal meets electrodes also contain small additions of titanium,
the requirement for Charpy V-Notch impact toughness of 27 J. Two digits although they are considered carbon steel electrodes. EF4, EF5, and EF6 (Cr-Ni-Mo Steel) - A
are used for test temperatures of -100°F or lower. combination of Cr, Ni, and Mo develop the strength
Low Alloy Electrodes levels and notch toughness required for a number
The letter “E” at the beginning of each classification stands for electrode. of high-strength, low-alloy or micro-alloyed
EA1, EA2, EA3, EA3K, and EA4 (C-Mo Steel) –
The letter “C” will follow the “E” if it is a composite electrode. structural steels.
Similar to the medium manganese and high
Indicates whether the electrode is L – low manganese, M – medium manganese carbon steel electrodes shown above EM2, EM3, and EM4 (High-Strength, Low Alloy
manganese or H – high manganese. except that 0.5% molybdenum is added. Steel) – May contain a combination of Cr, Ni, Mo,
Ti, Zr and Al.
The classification is based upon low dilution weld metal obtained with a EB1, EB2, EB2H, EB3, EB5, EB6, EB6H, EB8, and
particular flux. The numerical suffix refers to the approximate carbon EB9 (Cr-Mo Steel) – Produce weld metal containing EW (Weathering Steel) – Designed to produce
content in hundredths of one percent. between 0.5% and 10% chromium and between weld metal that matches the corrosion resistance
0.5% and 1% molybdenum. and the coloring of the ASTM weathering-type
Indicates that the electrode is made from a heat of silicon-killed steel. structural steels. These special properties are
The letter “R” when added as a suffix to the EB2 or EB3
achieved by the addition of about 0.5% copper to
Optional supplemental diffusible hydrogen designator (H4, H8, H16) in electrode classification or to the B2 or B3 weld metal
the weld metal.
mL of diffusible hydrogen per 100 grams of weld metal. designation is an optional supplemental designator
indicating that the electrode will meet the reduced EG (General Low-Alloy Steel) – Indicates that the
residual limits necessary to meet “X” factor
FXPX-ECMXXK-HZ requirements for step cooling applications.
electrode is of a general classification. It is general
because not all of the particular requirements
FXPX-ECXXX-HZ Since all Cr-Mo weld deposits will air harden in still
specified for each of the other classifications are
specified for this classification.
Classification Designators per AWS A5.23 Only air, both preheat and postweld heat treatment (PWHT)
Indicates the chemical composition of a solid electrode or the undiluted are required for most applications.
weld metal obtained with a composite electrode and particular flux. EB9 is a 9% Cr-I % Mo electrode modified with
Usually a combination of letters, numbers and elements (see next page). niobium (columbium) and vanadium designed to
provide improved creep strength, and oxidation
MILD STEEL EXAMPLES and corrosion resistance at elevated temperatures.
F7A6-EM12K is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the as-welded condition,
will have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at -60°F when produced with an EM12K
electrode under the conditions called for in this specification. The absence of an “S” in the second position indicates that the flux being used is a virgin flux.
F7P4-EC1 is a complete designation for a flux-composite electrode combination when the trade name of the electrode used in the classification is indicated
as well. It refers to a virgin flux that will produce weld metal with that electrode which, in the postweld heat treated condition, will have a tensile strength of
70,000 to 95,000 psi and Charpy V-Notch energy of at least 20 ft•lbf at -40°F under the conditions called for in this specification.
LOW ALLOY STEEL EXAMPLES
F9P0-EB3-B3 is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the postweld heat treated
condition, will have a tensile strength of 90,000 to 110,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at 0°F when produced with an EB3
electrode under the conditions called for in this specification. The composition of the weld metal will meet the requirements for a B3 designation.

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APPENDIX APPENDIX

AWS Classification System


Submerged Arc (SAW) Electrode
Stick Electrode Types of Coating & Current
Mild & Low Alloy Steel per AWS A5.36/A5.36M: 2012

Classification Designators per AWS A5.36 Mild Steel per AWS A5.1
Designates an electrode.
TYPES OF COATING & CURRENT
Designates the minimum tensile strength in ksi when multiplied by 10 Digit Types of Coating Current
of the weld metal deposited with the electrode under the welding
conditions specified in this specification. 0 High cellulose sodium DC+
1 High cellulose potassium AC, DC±
Designates the position in which the electrode is usable: “0” for flat and 2 High titania sodium AC, DC-
horizontal positions only, or “1” for all positions. 3 High titania potassium AC, DC+
4 Iron powder, titania AC, DC±
Designates the usability of the electrode, the letter “T” followed by some 5 Low-hydrogen sodium DC+
number from 1 through 17 or the letter “G.” The letter “T” identifies the 6 Low-hydrogen potassium AC, DC+
electrode as a flux-cored electrode or metal-cored electrode. An “S” is 7 High iron oxide, iron powder AC, DC±
used after the “G” to indicate that the electrode is suitable only for single 8 Low-hydrogen potassium, iron powder AC, DC±
pass welding.
Designates the type of shielding gas, if any, used for classification. The
letter “Z” in this position indicates that the shielding gas composition Low Alloy Steel per AWS A5.5
is agreed upon between supplier and purchaser. When no designator
appears in this position, it indicates that the electrode is self-shielded TYPES OF COATING
and that no external shielding gas is used. Suffix %C %Mn %Si %P %S %Ni %Cr %Mo %V
A1 0.12 0.60 0.40 0.03 0.03 0.40 - 0.65
Designates the condition of heat treatment in which the tests were
B2 0.05 - 0.12 0.90 0.80 0.03 0.03 1.00 - 1.50 0.40 - 0.65
conducted: “A” is for as-welding and “P” is for postweld heat treated.
B3 0.05 - 0.12 0.90 0.80 0.03 0.03 2.00 - 2.50 0.90 - 1.20
This designator omitted when the electrode being classified is intended
C1 0.12 1.25 0.80 0.03 0.03 2.00 - 2.75
for single pass welding only.
C3 0.12 0.40 - 1.25 0.80 0.03 0.03 0.80 - 1.10 0.15 0.35 0.05
Indicates the temperature in °F at or above which the weld metal meets D2 0.15 1.65 - 2.00 0.80 0.03 0.03 0.90 0.25 - 0.45
the requirement for Charpy V-Notch impact toughness of 27 J. Two digits G(1) 1.00 min. 0.80 min. 0.03 0.03 0.50 min. 0.30 min. 0.20 min. 0.10 min.
are used for test temperatures of -100°F or lower. P1 0.20 1.20 0.60 0.03 0.03 1.00 0.30 0.50 0.10
P2 0.12 0.90 - 1.70 0.80 0.03 0.03 1.00 0.30 0.50 0.05
Designates the composition of the deposited weld metal using one, (1)
Only one of the listed elements is required.
two or three characters. The letter “G” indicates that the chemical
composition is not specified. No designator used in this position when
the electrode being classified is a single pass electrode.

EXXTX-XXX-J-XHX NOTE 1: Joining Electrodes, Non-Charpy V-Notch Rated


These electrodes (see below) and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified
Charpy V-Notch (CVN) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where
minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this
product is responsible for determining whether minimum CVN properties are required for the specific application.
Optional, supplemental diffusible hydrogen designator.
EasyArc® 6012 EasyArc® 6013D EasyArc® ID 7024
EasyArc® ID 6013 EasyArc® GP-6013
For flux-cored electrodes, the letter “D” or “Q” when present in this
position indicates the weld metal will meet supplemental mechanical NOTE 2: Joining Electrodes, Non-Low Hydrogen
property requirements. These electrodes (see below) and others of the same AWS classification, are not required to deposit weld metal that is low in diffusible hydrogen. Therefore,
these electrodes should not be used in applications where the hydrogen content of the weld metal is required to be controlled, such as applications that
involve steels with higher carbon and alloy content, and higher strength.
Fleetweld® 5P Shield-Arc® HYP+ Pipeliner® 7P+ EasyArc ID® 7024
Fleetweld® 5P+ Shield-Arc® 70+ Piperliner® 8P+
Shield-Arc® 85 Pipeliner® 6P+ EasyArc ID® 6013

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APPENDIX APPENDIX

Stick Electrode
ASME Boiler & Pressure Vessel Code
Submerged Arc Fluxes Flux Types and General Characteristics

ASME BOILER & PRESSURE VESSEL CODE The Lincoln Electric Company manufactures three Neutral Fluxes
Section IX - F and A No.’s for Stick Electrode general types of submerged arc fluxes: AWS defines neutral fluxes as those which will not
F Number Weld Metal Analysis Classification • Active fluxes produce any significant change in the all-weld metal
(per ASME Section IX and AWS D1.1) AWS Classifications Product (per ASME Section IX)
• Neutral fluxes composition as a result of a large change in the arc
Fleetweld® 5P A1 voltage, and thus, the arc length.
Fleetweld® 5P+ A1
• Alloy fluxes
Neutral fluxes are used in multiple pass welding,
Pipeliner® 6P+ A1 With all submerged arc fluxes, variations in arc especially when the base plate exceeds 25 mm in
Shield-Arc® 85 A2 voltage change flux consumption. Higher arc thickness. They are also used for general welding
EXX10, EXX11, Shield-Arc® 70+ – voltages and the resulting longer arc length
F-3 on clean steel. Note the following considerations
EXX10-X, EXX11-X Shield-Arc® HYP+ – increase the amount of flux melted or consumed.
Pipeliner® 7P+ –
concerning neutral fluxes:
Consequently, when a flux contains an alloy as an
Pipeliner® 8P+ –
ingredient, increasing the arc voltage increases 1. Since neutral fluxes contain little or no alloy, they
Jetweld® LH-70 A1 the amount of alloy recovered in the weld deposit. have little resistance to cracking and/or porosity
Excalibur® 7018-1 MR A1 caused by contaminants, especially on single pass
Excalibur® 7018-A1 MR A2 welds. For this reason, active fluxes are usually the
Excalibur® 8018-B2 MR A3 Types and General Characteristics best choice for single pass welding.
EXX15, EXX16, EXX18, Excalibur® 8018-C3 MR A10
2. Even when a neutral flux is used to maintain the
F-4 EXX45-X, EXX15-X, Excalibur® 9018-B3 MR A4 Active Fluxes
EXX16-X, EXX18-X Excalibur® 9018M MR A10 weld metal composition through a range of welding
Excalibur® 10018-D2 MR A11 American Welding Society (AWS) defines active voltage, weld properties, such as strength level and
Excalibur® 11018M MR - fluxes as those which contain small amounts of impact properties, can change because of changes
Pipeliner® 16P A1 manganese, silicon, or both. These deoxidizers are in cooling rate, penetration, heat input and number
added to the flux to provide improved resistance of passes.
to porosity and weld cracking caused by
contaminants on or in the base metal.
Alloy Fluxes
The primary use for active fluxes is to make single
pass welds, especially on oxidized base metal. AWS defines alloy fluxes as those which can be used
with a plain carbon steel electrode to make an alloy
Alloy in the weld deposit will vary with changes
weld deposit. The alloys for the weld deposit are added
in the arc voltage. An increase in deposit alloy
as ingredients in flux.
increases the strength level of the weld metal,
but might lower the impact properties. For this The primary use of alloy fluxes is hardfacing applications.
reason, voltage must be more tightly controlled Since the alloy level in the weld deposit is dependent
for multiple pass welding with active fluxes than upon the correct arc voltage, and thus arc length, it is
when using neutral fluxes. Because of this, Lincoln very important that the voltage is carefully controlled to
Electric does not recommend using active fluxes ensure that the intended alloy is reached in the deposit.
(our 700 series) for multiple pass welding of plates
over 25 mm thick.

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APPENDIX APPENDIX

Submerged Arc Flux/Wire


Selecting Flux/Wire Combinations
Submerged Arc Flux/Wire Selecting Flux/Wire Combinations
Guidelines for Selecting a Submerged Arc Flux/Wire Combination Guidelines for Selecting a Submerged Arc Flux/Wire Combination

Lincolnweld® submerged arc electrode and In general, if you are familiar with one of the listed Image 1: Image 2:
flux combinations come with certificates of confor- fluxes, you might want to choose that option. From
mance. To access these certificates, an operator’s standpoint, it is easier to change At the Lincoln Electric home page select At the Certificate Center, enter a product name or
follow the directions below. electrodes than to reset procedures for a new flux. “Certificate Center from the drop down menu search by Name, Cert #, or Classification. Search
under the ‘Support” tab. results will appear below.
1. Go to the Lincoln Electric home page at If you are welding high strength or highly
www.lincolnelectric.com. restrained steel, you might want to choose a Flux/
2. Click on the ‘Support’ tab and select ‘Certificate Wire Combination with a lower diffusible hydrogen
Center’ from the drop down. (Image 1) level, which is designated by the number following
-H in the flux/wire classification.
3. Under ‘Certificates of Conformance,’ you can choose Image 1
a Product or a Flux Combination. This will bring up If you have limits on the compositions of the
the most recent Certificate of Conformance. electrode or the weld metal, click on a Flux/Wire
(Image 2) Combination to see the test results. Remember
that these results represent undiluted weld metal
from a standardized test and may be different
How to look for flux/wire combinations that from your application, especially if variations in
meet your required mechanical properties: base metal, heat input or pass sequence are
present.
Tensile Strength
1. In the second box under ‘Certificates of Conformance,’ Your Lincoln Electric Technical Sales
you can ‘Search by Name/ Cert # / Classification.’ Representatives are there to help you make the
best flux/wire selection for your application.
2. Enter F#P or F#A. Where # is 10X the required
Please contact them with any questions.
Tensile Strength in ksi. P= Stress Relieved,
A= As-Welded.
a. For example, entering F7P would mean you are
looking for a flux/wire combination with 70 ksi
Tensile Strength in the Stress Relieved Condition.

Impact Requirements
1. In the list of matches for your required Tensile
Strength, you can see which Flux/Wire Combinations
also meet your Impact Property Requirements.
2. If you need to meet Impact Requirements at a certain
value, note that the digit following the “A” or “P” in
the classifications shows the temperature at which
the weld metal achieves a minimum of 27 J. Image 2
a. For example, a classification beginning with
F7P2 would mean that the flux/wire combination
meets 70 ksi Tensile Strength in the Stress
Relieved Condition and Impact Requirements
of 27 J @ -29°C.

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APPENDIX APPENDIX

Aluminum
Typical Operating Procedures for Aluminum MIG Welding
Aluminum
Typical Operating Procedures for Aluminum MIG Welding
TYPICAL OPERATING PROCEDURES FOR GROOVE WELDING
Metal Thickness Weld Edge Joint Spacing Electrode Diameter DC+ Current(3) Arc Votlage(3) Argon Gas Flow Arc Travel Speed Approx. Electrode Consump.
(in) Position(1) Preparation(2) (in) Weld Passes (in) (Amps) (Volts) (cfh) (ipm/pass) (lb/100 ft)
1/16 F A None 1 0.030 70 - 110 15 - 20 25 25 - 45 1.5
F G 3/32 1 0.030 70 - 110 15 - 20 25 25 - 45 2
1/8 F, V, H A 0 - 3/32 1 0.030 - 3/64 120 - 150 20 - 24 30 24 - 30 2
F, V, H, O G 3/16 1 0.030 - 3/64 110 - 135 19 - 23 30 18 - 28 3
3/16 F, V, H B 0 - 1/16 1F, 1R 0.030 - 3/64 130 - 175 22 - 26 35 24 - 30 4
F, V, H F 0 - 1/16 1 3/64 140 - 180 23- 2 7 35 24 - 30 5
O F 0 - 1/16 2F 3/64 140 - 175 23 - 27 60 24 - 30 5
F, V H 3/32 - 3/16 2 3/64 - 1/16 140 - 185 23 - 27 35 24 - 30 8
H, O H 3/16 3 3/64 130 - 175 23 - 27 60 25 - 35 10
1/4 F C-90° 0 - 3/32 1F, 1R 3/64 - 1/16 175 - 200 24 - 28 40 24 - 30 6
F F 0 - 3/32 2 3/64 - 1/16 185 - 225 24 - 29 40 24 - 30 8
V, H F 0 - 3/32 3F, 1R 3/64 165 - 190 25 - 29 45 25 - 35 10
O F 0 - 3/32 3F, 1R 3/64 - 1/16 180 - 200 25 - 29 60 25 - 35 10
F, V H 1/8 - 1/4 2-3 3/64 - 1/16 175 - 225 25 - 29 40 24 - 30 12
O, H H 1/4 4-6 3/64 - 1/16 170 - 200 25 - 29 60 25 - 40 12
3/8 F C-90° 0 - 3/32 1F, 1R 1/16 225 - 290 26 - 29 50 20 - 30 16
F F 0 - 3/32 2F, 1R 1/16 210 - 275 26 - 29 50 24 - 35 18
V, H F 0 - 3/32 3F, 1R 1/16 190 - 220 26 - 29 55 24 - 30 20
O F 0 - 3/32 5F, 1R 1/16 200 - 250 26 - 29 80 25 - 40 20
F, V H 1/4 - 3/8 4 1/16 210 - 290 26 - 29 50 24 - 30 35
O, H H 3/8 8 - 10 1/16 190 - 260 26 - 29 80 25 - 40 50
3/4 F C-60° 0 - 3/32 3F, 1R 3/32 340 - 400 26 - 31 60 14 - 20 50
F F 0 - 1/8 4F, 1R 3/32 325 - 375 26 - 31 60 16 - 20 70
V, H, O F 0 - 1/16 8F, 1R 1/16 240 - 300 26 - 30 80 24 - 30 75
F E 0 - 1/16 3F, 3R 1/16 270 - 330 26 - 30 60 16 - 24 70
V, H, O E 0 - 1/16 6F, 6R 1/16 230 - 280 26 - 30 80 16 - 24 75

TYPICAL OPERATING PROCEDURES FOR GROOVE WELDING


Metal Thickness(4) Electrode Diameter DC+ Current(3) Arc Votlage(3) Argon Gas Flow Arc Travel Speed Approx. Electrode Consump.(5)
(in) Weld Position(1) Weld Passes(5) (in) (Amps) (Volts) (cfh) (ipm/pass) (lb/100 ft)
1/8 F, 1 0.030 - 3/64 125 - 150 20 - 24 30 24 - 30 2
V, H 1 0.030 110 - 130 19 - 23 30 24 - 30 2
O 1 0.030 - 3/64 115 - 140 20 - 24 40 24 - 30 2
3/16 F 1 3/64 180 - 210 22 - 26 30 24 - 30 4.5
V, H 1 0.030 - 3/64 130 - 175 21 - 25 35 24 - 30 4.5
O 1 0.030 - 3/64 130 - 190 22 - 26 45 24 - 30 4.5
1/4 F 1 3/64 - 1/16 170 - 240 24 - 28 40 24 - 30 7
V, H 1 3/64 170 - 210 23 - 27 45 24 - 30 7
O 1 3/64 - 1/16 190 - 220 24 - 28 60 24 - 30 7
3/8 F 1 1/16 240 - 300 26 - 29 50 18 - 25 17
V, H 3 1/16 190 - 240 24 - 27 60 24 - 30 17
O 3 1/16 200 - 240 25 - 28 85 24 - 30 17
3/4 F 4 3/32 360 - 380 26 - 30 60 18 - 25 66
V, H 4-6 1/16 260 - 310 25 - 20 70 24 - 30 66
O 10 1/16 275 - 310 25 - 29 85 24 - 30 66
F - Flat, V = Vertical, H = Horizontal, O = Overhead. (2)See joint designs on page 322. (3)For 5XXX series wires, use a welding current on the high side of the range and an arc voltage in the lower portion of the
(1)

range. For 1XXX, and 4XXX series wires, use the lower currents and higher arc voltages. (4)Metal thickness of 3/4 in or greater for fillet welds sometimes employs a double vee bevel of 50° or greater included
vee with 3/32 in to 1/8 in land thickness on the abutting member. (5)Number of weld passes and electrode consumption given for weld on one side only.

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APPENDIX APPENDIX

Aluminum Innershield
®

Typical Joint Designs for Aluminum MIG Welding Wire Selection Guide
LOW TEMPERATURE IMPACT PROPERTIES
Name AWS Diameter
Classifications (mm)
All Position
NR® -203MP E71T-8J 1.7
2.0
NR®-440Ni2 E71T8-Ni2-JH8 2.0
NR®-232 E71T-8 1.7
1.8
2.0
NR®-233 E71T-8 1.6
1.8
2.0

FEMA 353 AND AWS D1.8 COMPLIANT


Name AWS Diameter
Classifications (mm)
All Position
NR®-232 E71T-8 1.7
1.8
2.0
NR®-233 E71T-8 1.6
1.8
2.0

HIGH DEPOSITION WITH NO LOW TEMPERATURE IMPACT PROPERTIES


Name AWS Diameter
Classifications (mm)
Flat and Horizontal
NR®-311 E70T-7 2.0
2.4
2.8

GENERAL FABRICATION WITH NO LOW TEMPERATURE IMPACT PROPERTIES


Name AWS Diameter
Classifications (mm)
All Position
NR®-211-MP E71T-11 0.8
0.9
1.1
1.7
2.0
2.4
NR®-212 E71TG-G 1.1
1.7
2.0

354 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 355


APPENDIX APPENDIX

Innershield Safety Guidelines


®

Wire Selection Guide


POSITION OF WELDING, POLARITY AND APPLICATION REQUIREMENTS WARNING
AWS Welding
Classifications Position(1) Current Application(2) CALIFORNIA PROPOSITION 65 WARNINGS
For Diesel Engines For Gasoline Engines
E70T-3 H and F DC+ S
Diesel engine exhaust and some of its constituents are The engine exhaust from this product contains
E70T-4 H and F DC+ M
known to the State of California to cause cancer, birth chemicals known to the State of California to cause
E70T-6 H and F DC+ M defects, and other reproductive harm. cancer, birth defects, or other reproductive harm.
E70T-7 H and F DC- M

E71T-8 H, F, VU, OH DC- M


ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY
OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE
E70T-10 H and F DC- S OPERATING.
E71T-11 H, F, VD, OH DC- M Read and understand the following safety highlights. For additional safety information, it is strongly recommended
that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding So-
E71T-14 H, F, VD, OH DC- S ciety, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety”
E71T-G VU, OH Not Specified M booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
(1)
H = Horizontal position OH = Overhead position VD = Vertical-Down position M = Single or Multiple pass BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
F = Flat position VU = Vertical-Up position (2)
S = Single pass only PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE powered equipment.


1.a. Turn the engine off before troubleshooting and 1.e. In some cases it may be necessary to remove
maintenance work unless the maintenance work safety guards to perform required maintenance.
requires it to be running. Remove guards only when necessary and
replace them when the maintenance requiring
1.b. Operate engines in open, their removal is complete. Always use the
well-ventilated areas or vent the greatest care when working near moving parts.
engine exhaust fumes outdoors.
1.f. Do not put your hands near the
1.c. Do not add the fuel near an open engine fan. Do not attempt to
flame welding arc or when the override the governor or idler by
engine is running. Stop the engine pushing on the throttle control
and allow it to cool before refueling rods while the engine is running.
For everything you need to know about welding in seismic zones to prevent spilled fuel from vaporizing
on contact with hot engine parts and 1.g. To prevent accidentally starting gasoline
To assist structural fabricators, erectors, inspectors and specifying engineers, Lincoln Electric igniting. Do not spill fuel when filling engines while turning the engine or welding
created this D1.8 Resource Center with tools to understand seismic welding guidelines and tank. If fuel is spilled, wipe it up and generator during maintenance work, disconnect
do not start engine until fumes have the spark plug wires, distributor cap or magneto
links to Lincoln Electric consumables tested to meet the AWS D1.8 and FEMA 353 been eliminated. wire as appropriate.
requirements. The development of Lincoln Electric’s D1.8 Resource Center is just one more
way Lincoln sets the standard for the welding industry, worldwide. 1.d. Keep all equipment safety guards, covers and 1.h. To avoid scalding, do not remove
devices in position and in good repair. Keep the radiator pressure cap when
hands, hair, clothing and tools away from V-belts, the engine is hot.
gears, fans and all other moving parts when
Structural Welding Code
Seismic Supplement www.lincolnelectric.com/d1.8 starting, operating or repairing equipment.

356 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 357


APPENDIX APPENDIX

Safety Guidelines Safety Guidelines


2.d. All welders should use the following procedures
ELECTRIC AND in order to minimize exposure to EMF fields from ARC RAYS 4.b. Use suitable clothing made from durable
flame-resistant material to protect your skin
MAGNETIC FIELDS the welding circuit:
2.d.1. Route the electrode and work cables
can burn. and that of your helpers from the arc rays.
may be dangerous together - Secure them with tape when 4.a. Use a shield with the proper filter and cover plates 4.c. Protect other nearby personnel with suitable,
possible. to protect your eyes from sparks and the rays of non-flammable screening and/or warn them not
2.a. Electric current flowing through any conductor 2.d.2. Never coil the electrode lead around the arc when welding or observing open arc to watch the arc nor expose themselves to the
causes localized Electric and Magnetic Fields your body. welding. Headshield and filter lens should arc rays or to hot spatter or metal.
(EMF). Welding current creates EMF fields around conform to ANSI Z87. I standards.
welding cables and welding machines 2.d.3. Do not place your body between the
electrode and work cables. If the electrode
2.b. EMF fields may interfere with some pacemakers, cable is on your right side, the work cable
the equipment and the specific welding procedure
and welders having a pacemaker should consult should also be on your right side.
their physician before welding. 2.d.4. Connect the work cable to the workpiece FUMES AND

and application involved. Worker exposure level
should be checked upon installation and

welded.
as close as possible to the area being GASES can periodically thereafter to be certain it is within
2.c. Exposure to EMF fields in welding may have other
health effects which are now not known. 2.d.5. Do not work next to welding power source.
be dangerous. applicable OSHA PEL and ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated


hydrocarbon vapors coming from degreasing,
3.c. In semiautomatic or automatic wire welding, the 5.a. Welding may produce fumes and gases hazardous
ELECTRIC SHOCK electrode, electrode reel, welding head, nozzle or to health. Avoid breathing these fumes and gases.
cleaning or spraying operations. The heat and
rays of the arc can react with solvent vapors to
can kill. semiautomatic welding gun are also electrically
“hot”.
When welding, keep your head out of the fume.
Use enough ventilation and/or exhaust at the arc
form phosgene, a highly toxic gas, and other
3.a. The electrode and work (or irritating products.
to keep fumes and gases away from the breathing
ground) circuits are electrically 3.d. Always be sure the work cable makes a good zone. When welding with electrodes which
“hot” when the welder is on. Do electrical connection with the metal being welded. require special ventilation such as stainless or 5.d. Shielding gases used for arc welding can displace
not touch these “hot” parts with The connection should be as close as possible to hard facing (see instructions on container or air and cause injury or death. Always use enough
your bare skin or wet clothing. the area being welded. MSDS) or on lead or cadmium plated steel and ventilation, especially in confined areas, to insure
Wear dry, hole-free gloves to other metals or coatings which produce highly breathing air is safe.
insulate hands. 3.e. Ground the work or metal to be welded to a good toxic fumes, keep exposure as low as possible
electrical (earth) ground. and within applicable OSHA PEL and ACGIH TLV 5.e. Read and understand the manufacturer’s
3.b. Insulate yourself from work and ground using limits using local exhaust or mechanical instructions for this equipment and the
dry insulation. Make certain the insulation is large 3.f. Maintain the electrode holder, work clamp, welding consumables to be used, including the material
ventilation. In confined spaces or in some
enough to cover your full area of physical contact cable and welding machine in good, safe operating safety data sheet (MSDS) and follow your
circumstances, outdoors, a respirator may be
with work and ground. condition. Replace damaged insulation. employer’s safety practices. MSDS forms are
required. Additional precautions are also required
In addition to the normal safety precautions, if when welding on galvanized steel. available from your welding distributor or from
welding must be performed under electrically 3.g. Never dip the electrode in water for cooling.
the manufacturer.
hazardous conditions (in damp locations or while 3.h. Never simultaneously touch electrically “hot” 5.b. The operation of welding fume control equipment
wearing wet clothing; on metal structures such parts of electrode holders connected to two welders is affected by various factors including proper use 5.f. Also see item 1.b.
as floors, gratings or scaffolds; when in cramped because voltage between the two can be the total and positioning of the equipment, maintenance of
positions such as sitting, kneeling or lying, if there of the open circuit voltage of both welders.
is a high risk of unavoidable or accidental contact
with the workpiece or ground) use the following 3.i. When working above floor level, use a safety
equipment: belt to protect yourself from a fall should you get
• Semiautomatic DC Constant Voltage (Wire) Welder. a shock.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control. 3.j. Also see Items 6.c. and 8.

358 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 359


APPENDIX APPENDIX

Safety Guidelines Safety Guidelines


WELDING and

and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society CYLINDER
7.d. Never allow the electrode, electrode holder or
any other electrically “hot” parts to touch a cylinder.
CUTTING SPARKS (see address above).
may explode
can cause fire or 6.e. Vent hollow castings or containers before if damaged.
7.e. Keep your head and face away from the cylinder
valve outlet when opening the cylinder valve.
explosion. heating, cutting or welding. They may explode.
7.f. Valve protection caps should always be in place
7.a. Use only compressed gas cylinders containing and hand tight except when the cylinder is in use
6.a. Remove fire hazards from the welding area. If 6.f. Sparks and spatter are thrown from the welding the correct shielding gas for the process used
this is not possible, cover them to prevent the arc. Wear oil free protective garments such as or connected for use.
and properly operating regulators designed for
welding sparks from starting a fire. Remember leather gloves, heavy shirt, cuffless trousers, the gas and pressure used. All hoses, fittings,
that welding sparks and hot materials from high shoes and a cap over your hair. Wear ear 7.g. Read and follow the instructions on compressed
etc. should be suitable for the application and
welding can easily go through small cracks plugs when welding out of position or in confined gas cylinders, associated equipment, and CGA
maintained in good condition.
and openings to adjacent areas. Avoid welding places. Always wear safety glasses with side publication P-l, “Precautions for Safe Handling
near hydraulic lines. Have a fire extinguisher shields when in a welding area. of Compressed Gases in Cylinders,” available
7.b. Always keep cylinders in an upright position
readily available. from the Compressed Gas Association
securely chained to an undercarriage or fixed
6.g. Connect the work cable to the work as close to 1235 Jefferson Davis Highway, Arlington,
support.
6.b. Where compressed gases are to be used at the the welding area as practical. Work cables VA 22202.
job site, special precautions should be used to connected to the building framework or other 7.c. Cylinders should be located:
prevent hazardous situations. Refer to “Safety locations away from the welding area increase • Away from areas where they may be struck
in Welding and Cutting” (ANSI Standard Z49.1) the possibility of the welding current passing or subjected to physical damage.
and the operating information for the equipment through lifting chains, crane cables or other • A safe distance from arc welding or cutting
being used. alternate circuits. This can create fire hazards or operations and any other source of heat,
overheat lifting chains or cables until they fail. sparks, or flame.
6.c. When not welding, make certain no part of the
electrode circuit is touching the work or ground. 6.h. Also see item 1.c.
Accidental contact can cause overheating and
create a fire hazard. 6.I. Read and follow NFPA 51B “Standard for Fire FOR ELECTRICALLY 8.b. Install equipment in accordance with the U.S.
National Electrical Code, all local codes and the
Prevention During Welding, Cutting and Other
Hot Work”, available from NFPA, 1 Batterymarch
powered equipment. manufacturer’s recommendations.
6.d. Do not heat, cut or weld tanks, drums or
containers until the proper steps have been Park, PO box 9101, Quincy, Ma 022690-9101. 8.a. Turn off input power using the 8.c. Ground the equipment in accordance with the
taken to insure that such procedures will not disconnect switch at the fuse box U.S. National Electrical Code and the manufacturer’s
cause flammable or toxic vapors from substances 6.j. Do not use a welding power source for pipe before working on the equipment. recommendations.
inside. They can cause an explosion even though thawing.
they have been “cleaned”. For information,
purchase “Recommended Safe Practices for the
Preparation for Welding and Cutting of Containers

Refer to http://www.lincolnelectric.com/safety
for additional safety information.
360 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 361
APPENDIX APPENDIX

Safety Guidelines
Safety Practices in Welding
Safety Guidelines
WARNING metal can be found on some steel and steel fasteners The gases that result from an arc welding process also stainless, hardfacing or Special Ventilation products. All
FUMES & GASES can be dangerous to your health as a plating, or in silver solder. Cadmium fumes can present potential hazard. Most of the shielding gases Lincoln MSDS have a maximum fume guideline number.
• Keep fumes and gases from your be fatal even under brief overexposures, with symptoms (argon, helium, and carbon dioxide) are non-toxic, but, as If exposure to total fume is kept below that number,
breathing zone and general area. much like those of metal fume fever. These two conditions they are released, they displace oxygen in your breathing exposure to all fume from the electrode (not coatings or
• Keep your head out of the fumes. should not be confused. Overexposure to cadmium can air, causing dizziness, unconsciousness, and death, the plating on the work) will be below the TLV.
• Use enough ventilation or exhaust at the be enough to cause fatalities, with symptoms appearing longer your brain is denied the oxygen it needs. Carbon There are also steps that you can take to identify hazardous
arc, or both, to keep fumes and gases from quickly, and, in some circumstances, death a few days later. monoxide can also be developed and may pose a hazard substances in your welding environment. First, read the
your breathing zone and general area. if excessive levels are present.
Chromium: Chromium is on the IARC (International Agency product label and material safety data sheet for the
Fumes and Gases for Research on Cancer) and NTP (National Toxicology The heat and UV radiation can cause irritation to the electrode posted in the work place or in the electrode
Because of the variables involved in fume and gas Program) lists chromium as posing a carcinogenic risk to eyes and lungs. Some degreasing compounds such as or flux container to see what fumes can be reasonably
generation from arc welding, cutting and allied processes humans. Fumes from the use of stainless steel, hardfacing trichlorethylene and perchlorethylene can decompose expected from use of the product and to determine if
(such as the welding process and electrode, the base and other types of consumables contain chromium and/ from the heat and ultraviolet radiation of an arc. Because special ventilation is needed. Secondly, know what the
metal, coatings on the base metal, and other possible or nickel. Some forms of these metals are known or of the chemical breakdown of vapor-degreasing materials base metal is, and determine if there is any paint, plating,
contaminants in the air), we’ll have to treat the subject in suspected to cause lung cancer in processes other than under ultraviolet radiation, arc welding should not be or coating that could expose you to toxic fumes and/or
a rather general way, lumping all but the more hazardous welding and asthma has been reported. Therefore, it done in the vicinity of a vapor-degreasing operation. gases. Remove it from the metal being welded, if possible.
situations together. The precautions we describe will hold is recommended that precautions be taken to keep Carbon-arc welding, gas tungsten-arc welding and gas If you start to feel uncomfortable, dizzy or nauseous,
true for all arc welding processes. exposures as low as possible. OSHA recently adopted a metal arc welding should be especially avoided in such there is a possibility that you are being overexposed to
lower PEL (Permissible Exposure Limit) for chromium areas, because they emit more ultraviolet radiation than fumes and gases, or suffering from oxygen deficiency.
The fume plume contains solid particles from the
(see Supplement 3). The use of local exhaust and/or an other processes. Also, keep in mind that ozone and nitrogen Stop welding and get some fresh air immediately. Notify
consumables, base metal, and base metal coating.
approved respirator may be required to avoid overexposure. oxides are formed when UV radiation passes through the your supervisor and co-workers so the situation can be
For common mild steel arc welding, depending on the
Coatings on the metal to be welded, such as paint, may air. These gases cause headaches, chest pains, irritation corrected and other workers can avoid the hazard. Be
amount and length of exposure to these fumes, most
also contain toxic substances, such as lead, chromium of the eyes, and an itchiness in the nose and throat. sure you are following these safe practices, the consumable
immediate or short term effects are temporary, and
and zinc. In general, it is always best to remove coatings There is one easy way to reduce the risk of exposure to labeling and MSDS and improve the ventilation in your
include symptoms of burning eyes and skin, dizziness,
from the base metal before welding or cutting. hazardous fumes and gases: keep your head out of the area. Do not continue welding until the situation has
nausea, and fever. For example, zinc fumes can cause
fume plume! As obvious as this sounds, the failure to been corrected.
metal fume fever, a temporary illness that is similar Cobalt: Exposure to cobalt can cause respiratory disease
to the flu. follow this advice is a common cause of fume and gas NOTE: The MSDS for all Lincoln consumables is
and pulmonary sensitization. Cobalt in metallic form has
overexposure because the concentration of fume and available on Lincoln’s website: www.lincolnelectric.com
Long-term exposure to welding fumes can lead to been reported to cause lung damage.
gases is greatest in the plume. Keep fumes and gases Before we turn to the methods available to control welding
siderosis (iron deposits in the lungs) and may affect Copper: Prolonged exposure to copper fume may cause from your breathing zone and general area using natural fume exposure, you should understand a few basic terms:
pulmonary function. Bronchitis and some lung fibrosis skin irritation or discoloration of the skin and hair. ventilation, mechanical ventilation, fixed or moveable
have been reported. Natural Ventilation is the movement of air through
Manganese: Manganese overexposure may affect the exhaust hoods or local exhaust at the arc. Finally, it may
Some consumables contain certain compounds in amounts be necessary to wear an approved respirator if adequate the workplace caused by natural forces. Outside, this
central nervous system, resulting in poor coordination,
which may require special ventilation and/or exhaust. ventilation cannot be provided. is usually the wind. Inside, this may be the flow of air
difficulty in speaking, and tremor of arms or legs. This
These Special Ventilation products can be identified by through open windows and doors.
condition is considered irreversible. As a rule of thumb, for many mild steel electrode, if the
reading the labels on the package. If Special Ventilation Mechanical Ventilation is the movement of air through
Nickel: Nickel and its compounds are on the IARC air is visibly clear and you are comfortable, then the
products are used indoors, use local exhaust. If Special the workplace caused by an electrical device such as a
(International Agency for Research on Cancer) and NTP ventilation is generally adequate for your work. The most
Ventilation products are used outdoors, a respirator may portable fan or permanently mounted fan in the ceiling
(National Toxicology Program) lists as posing a accurate way to determine if the worker exposure does
be required. Various compounds, some of which may be or wall.
carcinogenic risk to humans. not exceed the applicable exposure limit for compounds
in welding fume, and reported health effects, in summary, are:
in the fumes and gases is to have an industrial hygienist Source Extraction (Local Exhaust) is a mechanical
Barium: Soluble barium compounds may cause severe Silica: Crystalline silica is present in respirable dust form
take and analyze a sample of the air you are breathing. device used to capture welding fume at or near the arc
stomach pain, slow pulse rate, irregular heart beat, submerged arc flux. Overexposure can cause severe lung
This is particularly important if you are welding with and filter contaminants out of the air.
ringing of the ears, convulsions and muscle spasms. In damage (silicosis).
extreme cases can cause death. Zinc: Overexposure to zinc (from galvanized metals) may
Cadmium also requires extra precautions. This toxic cause metal fume fever with symptoms similar to the
common flu.

362 ı THE LINCOLN ELECTRIC COMPANY W E L D I N G C O N S U M A B L E S C ATA L O G ı 363


APPENDIX

Safety Guidelines
Safety Practices in Welding
The ventilation or exhaust needed for your application Ventilation
depends upon many factors such as: There are many methods which can be selected
• Workspace volume by the user to provide adequate ventilation for the
• Workspace configuration specific application. The following section provides
• Number of welders general information which may be helpful in
• Welding process and current evaluating what type of ventilation equipment may
• Consumables used (mild steel, hardfacing, stainless, etc.) be suitable for your application. When ventilation
• Allowable levels (TLV, PEL, etc.) equipment is installed, you should confirm worker
• Material welded (including paint or plating) exposure is controlled within applicable OSHA PEL
• Natural airflow and/or ACGIH TLV. According to OSHA regulations,
when welding and cutting (mild steels), natural
ventilation is usually considered sufficient to meet
requirements, provided that:
Your work area has adequate ventilation when there is 1. The room or welding area contains at least
enough ventilation and/or exhaust to control worker 10,000 cubic feet (about 22 in x 22 in x 22 in)
exposure to hazardous materials in the welding fumes for each welder.
and gases so the applicable limits for those materials 2. The ceiling height is not less than 16 feet.
is not exceeded. See the MSDS for the legal limits, 3. Cross ventilation is not blocked by partitions,
the OSHA PEL (Permissible Exposure Limit), and the equipment, or other structural barriers.
recommended guideline, the ACGIH TLV (Threshold
4. Welding is not done in a confined space.
Limit Value), for many compounds found in
welding fume. Spaces that do not meet these requirements should
be equipped with mechanical ventilating equipment
that exhausts at least 2000 CFM of air for each
welder, except where local exhaust hoods or booths,
or air-line respirators are used.

Important Safety Note:


When welding with electrodes which require
special ventilation such as stainless or hardfacing
(see instructions on container or MSDS) or on
lead or cadmium plated steel and other metals or
coatings which produce hazardous fumes, keep
exposure as low as possible and below exposure
limit values (PEL and TLV) for materials in the fume
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, for
example outdoors, a respirator may be required
if exposure cannot be controlled to the PEL or
TLV. (See MSDS) Additional precautions are also
required when welding on galvanized steel.

364 ı THE LINCOLN ELECTRIC COMPANY

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