Orbit 60 Data Sheet

ORBIT 60 SERIES System Overview
Datasheet
Bently Nevada Machinery Condition Monitoring 137M5182 Rev. K
Plant-wide • One System

The Orbit 60 Series Protection and Condition Monitoring
System provides one continuous, online monitoring
system for both critical and plant-wide applications.
Cyber Secure • Data Isolation

Orbit 60 Series data isolation creates a safe industrial
data environment designed to meet ISA 62443 with world
class network security features and segregation of
protection and condition monitoring functions.
Modular • Flexible • Scalable

The Orbit 60 Series system is deployable in any
combination of rackmounted and distributed hardware.
This provides for better alignment of instrumentation to
the machinery application.
High Speed Process Data Integration

Next generation architecture facilitates full bi-directional
communications with plant control systems over a suite of
standard protocols.
Extended Field Wiring Length

With the Orbit 60 Series distributed architecture,
connection of multiple chassis through Bridge modules
decreases overall electrical installation costs, reduces
analog ground loops and noise issues, and moves key
maintenance activities further from hazardous areas.
Industry Leading System Capabilities

The Orbit 60 Series supports monitoring of one or multiple
machine trains in a single deployment. One System
*Embedded display will not be available in first release. Interface Module (SIM) defines each system and can
encompass up to 88 dynamic channels and 4 chassis*
using Bridge modules to link them.
* Initial release supports 48 dynamic channels with 1 chassis.
Datasheet 137M5182 Rev. K
Overview
The Orbit 60 Series Protection and Condition Monitoring System provides a single platform for the
continuous online monitoring of both critical and plant-wide applications. The Orbit 60 Series system
is deployable in any combination of rackmounted and distributed hardware, with Bridge modules
creating a seamless connection between chassis to make a single system.
The table below gives a general overview of the components that make the Orbit 60 platform.
Table 1: Component Modules
System User Guide Chassis 3U Chassis- 19 general purpose slots

Modules (142M9080) 6U Chassis -28 general purpose slots
3U Mini Chassis- 10 general purpose slots
Power Power Interface Module (PIM)
Processors System Interface Module (SIM)

Protection Processing Module (PPM)
Connect Bridge (BRG)*
CMM User Guide S1 Interface Condition Monitoring Module (CMM)

(148M9082)
CGW User Guide Comms Communication Gateway (CGW)

(148M9083) - Modbus (Ethernet or Serial*)
Input User Guide Dynamic Negative Dynamic Input (PAV, PAS*, PAA, PAD*, KPH)
Modules (137M0804) 4-channel (provides power for negatively powered transducers)
Positive Dynamic Input (PVT*)
(provides power for positively powered transducers)
Linear Variable Differential Transformer (AC LVDT*)
RTD/TC, User Guide Static RTD/TC Temperature (RTD)

Process, (157M8568) 6-channel Isolated TC Temperature (ITC*)
Discrete Isolated Discrete Input or Process Variable (PVD)
Output User Guide Relays ElectroMechanical Relays (EMR)

Modules (146M5032) 8-channel Solid State Relays (SSR)
Rec Outs Recorder Outputs (REC*)

8-channel
Display User Guide Display External Display (EXD)

and CPU (137M0702)
* Modules not available in first release.
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Orbit 60 System Level Diagram
SIM - System Interface Module CNFG - Orbit Studio Configuration Software

CMM - Condition Monitoring Module DCS/PLC - Distributed Control Systems/
Programmable Logic Controller
CGW - Comm Gateway Module
L1 - Unit Network L2 -Control Network
BRG - Bridge Module* L4 - Business Network
S1 - System 1 Server or Client
Figure 1: System Diagram

One System Interface Module (SIM) defines a system of up to 88 dynamic channels*,
accommodating multiple machine trains and supporting unrestricted synchronous Keyphasors for
any channel. The Condition Monitoring Module (CMM) interfaces to the business network through a
cyber-secure access port. The Communications Gateway (CGW) sends(data, status, setpoints) and
receives(inhibit, reset, trip multiply)* high speed process data with the control systems. Bridged
(BRG) connections allow up to 3 chassis to act as a single system while decreasing overall
installation costs, reducing ground loops, and minimizing electrical noise.
* Features not available first release.
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Orbit 60 Series Chassis

You can flexibly deploy each chassis option with a public facing side (for rack or panel mounts) and a
utility side (for wiring connections and bulkhead mounts). Insert modules and make all wiring
connections from the utility side. Provisions for the public side of the chassis include status LEDs,
configuration port, Config/Run key, and reset button. Three chassis types are available.
Chassis Types
Note: Embedded display will not be available in first release.
Mounting Options
l Panel Mount – Mounts to rectangular cutouts in panels and secures to the panel using clamps
supplied with the chassis in 3U Mini*, 3U 19" standard, and 6U 19" standard* configurations. The
6U 19" will fit in the space of a 3500 rack.*
l Rackmount – Mounts the 3U or 6U chassis on 19-inch EIA rails. Two 3U units or a single 6U* form
factor have been designed to fit within the space of a single 19” rackmount 3500 unit, as a
retrofit.
l Bulkhead - Typically mounts into a protective enclosure fastened to a sub panel in 3U Mini*, 3U
19" standard, and 6U 19" standard* configurations. NEMA 4 and 4X weatherproof housings are
available when required for environmental protection or when purge air is used.
* Features not available in first release.
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Front Panel Options

There are two Orbit 60 Front Panel Module options.
Standard Front Panel Module Remote Front Panel Module*
The Remote Front Panel Module is for Orbit 60

The Standard Front Panel Module is for Orbit 60 chassis that do not have a SIM module
chassis that have a SIM module installed. installed. The Remote Front Panel displays the
status of the power supplies.
Statuses
The Standard Front Panel Module shows the status of the power supplies and the
presence and operation of the SIM Module.
Key Switch
This front panel can send run or program requests via the key switch.
When the key is in the RUN position, the ring lights green and the
protection system is engaged, but when the key is in the PRG, or
program mode, the ring lights amber and system configuration
changes can be made through Ethernet connection to the SIM.
Reset
A RESET button is located on the Standard Front Panel.
Ethernet
An RJ45 jack provides Ethernet connection to the SIM for external display or
configuration tasks from the public side of the system.
* Not available in first release.

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System Interface Module
Each Orbit 60 system requires a single System Interface Module (SIM) The SIM
provides the user access to manage protection configuration, local display,
system-level diagnostics, system LEDs, system contacts, and the system
protection fault relay. The SIM occupies one slot and must be adjacent to the
Power Input Module (PIM) in the chassis.
The SIM is the access point for configuring and maintaining the system. The
module communicates to the Orbit Studio configuration software and transmits
the configuration to other modules in the system. The SIM provides a physical
access security feature through a key-lock switch on the public side and a
contact on the utility side of the SIM. Either of these controls can be used to secure
the system configuration, preventing unauthorized changes.
The SIM has 3 independently configurable ethernet ports, each port can be used
for system configuration, system time synchronization, temporary
troubleshooting, or an external display.

Communication Gateway Module

The Communication Gateway Module (CGW) provides information to external
hosts including measurements, alarms, statuses, and configuration information
using standard industrial protocols. The CGW is designed to be used as part of a
protection loop.
Through the Communication Gateway module, the system can acquire process
data from external control systems, human interfaces, and data historians. The
data can also be passed through to System 1. The Communication Gateway
module occupies a single slot.
There are two versions of the CGW module:
• Serial* - RS-485 port supporting Modbus protocol*
• Ethernet - Two RJ-45 ethernet ports supporting Modbus and EGD* protocols

* Features not available in first release.
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Protection Processing Module

The Protection Processing Module (PPM) serves as the computational engine for
the Orbit 60 monitoring system. It extracts all machinery measurements for the
protection system and performs alarm determinations. The PPM analyzes signals
from transducers, generates measurements\statuses and publishes them to
other modules for data collection and external communication. Each PPM
occupies a single slot within the system.
Each PPM provides capacity for a large number of sensors and can support
typical monitored machine trains. The PPM capacity is a function of the type of
processing required on each input. If the system requires more processing than a
single PPM can provide additional PPMs can be added to the system for complex
monitoring deployments. . For protection systems, redundant PPMs are
recommended.
The Orbit Studio Configuration Software provides a System Utilization Calculator
to evaluate the remaining capacity of the PPMs in your system. If your processing
capacity reaches 90%, a warning indicator displays and we recommend adding
another PPM, or 2 PPMs if the system is redundant.

Condition Monitoring Module

The CMM listens to all information within the system, including
all measurements, waveforms, digital transducer signals,
system controls, status information, system configuration
information, process data from external systems, and alarm and
events logs. It only listens, with no capability to write, allowing
interface to System 1 over the business networks, with no risk to
the protection system.
Each module occupies two slots within the system. Placing
multiple CMM modules allows the connection of two
independent System 1 clients to the Orbit 60 System. Data is
transferred to System 1 continuously, but in the event the
connection is lost or System 1 is not utilized, non-volatile storage
buffers historical data until the information is off-loaded to the
host software. System 1 can configure the CMM module to
extract additional measurements and waveforms from system
sensor data.
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Bridge Module (BRG)*

The base-to-base Bridge module connects multiple chassis to make a

distributed system. Bridge connectivity enables flexible deployments in linear or
star topologies. The Orbit 60 System significantly reduces field wiring cost,
especially when extending to remote locations. Each Bridge module
communicates all data in the local chassis and replicates to the remote chassis.
In this way, the system communicates all data within the system to all devices in
the system.
The Bridge module provides protection from incompatible networks interfering
with the operation of the system by blocking any transmissions from non-
approved sources onto the chassis.
* Module not available in first release.

Power Input Module

The Power Input Modules (PIM) always reside in a special-purposed slot located in the
first slot of the chassis. This slot accommodates two PIMs for redundancy. At least one
PIM must power every chassis, and every chassis requires its own PIMs and power
sources. Redundant PIMs and power sources are strongly recommended.
The PIM is a half-height module that connects an external power source to the system.
Each Orbit 60 Series chassis supports two stacked redundant power input modules.
Failure of one power source does not affect the operation if the system uses both power
inputs. The PIM employs out-of-range protection for miswiring, overvoltage, and
overcurrent protection for the input power sources.
The PIMs support input voltages ranging from +21 Vdc to +32 Vdc. The most common
power source comes from external DIN rail mounted AC/DC +24 Vdc output power
supplies. The Instrument Common(IS) and Protective Earth connections for the
system are made at the utility side of the PIM. External redundant power supplies are
recommended for the system.
Remove and insert a single Power Input Module without disrupting system operation, as
long as another PIM remains installed and connected to its input power source.
For detailed information on requied Power Supply see associated datasheet
(142M8947).
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Dynamic Input Modules

The primary purpose of the Dynamic Input module is to digitize the sensor
signal at a rate that completely encompasses the signal content and
provides transducer power for various sensors. The Orbit 60 Series Dynamic
Input module is a 4-channel input module available in both negative and
positive dynamic input options. The inputs are also used for speed or
Keyphasor signals.
Negative Transducer Input Module

These cards work with negative-voltage external sensors offering four
variants:
• PAV Negative Dynamic Sampler (Prox, Accel, Velom)
• PAS Negative Dynamic Sampler (Prox, Accel, Seismic) *
• PAA Negative Dynamic Sampler (Prox, Accel, Aero)

• PAD Negative Dynamic Sampler (Prox, Accel, DC LVDT) *
Positive Transducer Input Module

The Positive Voltage (PVT) input module interfaces with industry-standard
third-party ICP sensors, as well as sensors that use a 3-wire (power,
common, signal) or a custom 2-wire ( A/+ and B/-) positive-voltage
interface.
• PVT Positive Dynamic Sampler (Prox, Accel, Velom) *
* Modules not available in initial release.
Connectors
The Dynamic Input module uses an ix Industrial connection to provide access to four buffered
transducer output (BTO) connectors for each of the dynamic channels, with short circuit protection.
The ix Industrial connection is available on the public and utility side of the module.
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High Speed Keyphasor Input Module

Unlike previous systems, the Orbit 60 Series system supports Keyphasor
configurations for any dynamic input channel through the PAV, PAS, PAA, and PAD
input modules. For high-phase accuracy applications (over 12,000 rpm) the high
speed Keyphasor module can support four transducer inputs per module. Input
configurations to this module can also serve as prox-vibration inputs. The
Keyphasor input module occupies a single slot.
You can configure any channel on the module as a once-per-turn Keyphasor or
a multiple-event-per-turn speed signal from a rotating shaft or gear used to
provide a precision timing measurement. The Keyphasor Input Module works with
the following transducers:
• Magnetic pickup
• 3-wire Prox
• 3-wire Accel

AC LVDT Input Module*

The Orbit 60 Series AC LVDT Input Module provides inputs to interface with four AC
Linear Variable Differential Transformers for position measurements. The
module's primary use is the measurement of case expansion and valve position.
The AC LVDT input module occupies a single slot.
The four AC LVDT configured channels can connect to a:
• 4-wire AC LVDT
• 5-wire AC LVDT
• 6-wire AC LVDT
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Temperature Input Modules
TC/RTD Temperature Module

The primary purpose of temperature modules is to interface to the
temperature transducers and convert the signal into a digital
representation. These modules condition and digitize the inputs at a rate
that completely encompasses the signal content and allows for removal of
typical noise sources.
The Orbit 60 Series TC/RTD Temperature Input Modules provide six channels
of either Thermocouple (TC) or Resistive Temperature Detector (RTD)
temperature input sensors.
Each channel of the Orbit 60 Series TC/RTD input module is individually
configurable for sensor type and range using Orbit Studio configuration
software.
TC sensors - The thermocouple configured channels provide cold
junction compensation for any J, K, E, or T Type Thermocouple.
RTD sensors - The RTD configured channels can be connected to a 3-
Wire 100 Ohm Platinum 0.00392 RTD, 3-Wire 100 Ohm Platinum 0.00385
RTD, 3-Wire 10 Ohm Copper RTD, or 3-Wire 120 Ohm Nickel RTD.
The RTD/TC inputs reference the internal system ground, and for this reason,
should only connect to transducers isolated at the sensing end.
Isolated TC Input (ITC)*

The Orbit 60 Series Isolated Thermocouple Temperature Input modules
provide six channels of temperature input sensors. The module conditions
and digitizes input at a rate that completely encompasses the signal
content and allows for removal of typical noise sources.
Each channel of the Orbit 60 Series TC input module is individually configurable for sensor type and
range. The thermocouple configured channels provide cold junction compensation for type J, K, E, or
T thermocouple.
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Isolated Process Variable / Discrete Input Module (PVD)

The Orbit 60 Series Isolated Process Variable and Discrete (PVD) Input module
processes machine-critical parameters such as pressure, flow, temperature,
and levels that merit continuous monitoring. The module conditions and digitizes
the signals so the result can be compared with user-programmable alarm
setpoints. The user can program the PVD module using the Orbit Configuration
software to perform current, voltage or discrete input measurements. This
module provides discrete inputs for essential operational commands, such as
Trip Multiply for machine start-up and Alarm Inhibit.
The monitor accepts +4 to +20 mA current inputs or any proportional voltage
inputs between -10 Vdc and +10 Vdc, in addition to monitoring “dry” or “wet”
contacts which can be a sensor, switch, or relay.
* Process Variable measurements are not available in the first release.

Recorder Outputs (REC)*

The Recorder Output module is an 8-channel module that converts
measurements within the Orbit 60 Series to a proportional current or voltage
output that can be connected to external systems for communications purposes.
Recorder Output modules can be configured to represent any measurement
provided within the system. This module occupies a single slot.
These outputs adhere to Namur 43 specification and indicate Not OK conditions.
This module is available for SIL applications.
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Relay Modules
Program Relay modules to actuate based on alarm conditions
defined in other modules. Use standard logic elements(True
AND, Normal AND, OR and NOT) to combine various alarms and
statuses(alarm statuses, OK statuses and other statuses
(Bypass, Protection State, Inhibit, Attention, Protection Fault, etc.)
into relay activation conditions. Use Orbit Studio to program the
voting logic.
Relays can operate as a system or group protection fault relay,
if programmed to do so, especially when the protection fault
relay on the SIM does not provide adequate granularity of
system health - typically for multiple machines in one system.
Pairs of relays within the module function as a single Double-
Pole, Double-Throw relay when appropriately configured. All
relay types are available for SIL system implementation.

Electromechanical Relay (EMR)
(Refer to the image above)

This relay drives a load directly, or through, an interposing relay. This module
takes two slots. It features 8 Epoxy Sealed, Single-Pole Double-Throw
Electromechanical Relays. This module supports an AC voltage range of 5-250
Vac for loads of 100 mA to 4 A. The module also supports DC voltages and loads
of 5-30 Vdc at 4 A.
Solid State Relay (SSR)
(Refer to the image left)

This relay connects to an external system’s discrete input for low current
communication. It occupies a single slot and features 8 Solid-State Relays. This
module supports secondary voltages up to 125 Vdc and loads of 0.1-125 mA.
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Input Module Sensors and Measurements

Static Input
Dynamic Input Module Type
Module Type
(4 channels)
Measurement (6 channels)
Sensor Type Supported
Type
AC
PAV PAS PAA PAD PVT KPH RTD ITC PVD
LVDT
Proximitor Displacement X X X X X X
(3-wire)
Accelerometer Acceleration1 X X X X X
(3-wire)
HTVAS High-Temp Acceleration1, 2 X

Velocity Accel Velocity 1, 2
86517 and 86497 Acceleration1, X

Interface Modules Velocity1,
Dynamic Pressure
350500 Charge Dynamic Pressure X X X X

Amplifier
350501 Charge Amplifier Acceleration1 X X X X

Velomitor Velocity1, 2 X X
(2-wire)
Seismoprobe Velocity1, 2 X
(2-wire)
Proximitor Keyphasor Speed, Gap X X X X X

(3-wire)
IEPE Positive Constant Acceleration1, 2 X
Current (370300) (2- Velocity1, 2,
wire) Dynamic Pressure
Negative Biased Acceleration1, 2, X

Constant Current (2- Velocity1, 2,
wire) Dynamic Pressure
DC LVDT Position X
AC LVDT Position X
TC - Type Temperature X X
J, K, E, T
3-wire RTD Temperature X

4-20 mA Current X
-10 V to +10 V Voltage X
14/31
Static Input
Dynamic Input Module Type
Module Type
(4 channels)
Measurement (6 channels)
Sensor Type Supported
Type
AC
PAV PAS PAA PAD PVT KPH RTD ITC PVD
LVDT
Dry/wet contacts Open/Closed X
Magnetic Speed Pickups Speed X X X X X

1 Designates the ability to integrate these measurements to provide additional measurement types.
2 These sensors can be configured using a Custom transducer configuration.
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External Display
The external display utilizes an industrial computer connected to the SIM via Ethernet. The computer
and display placement varies based on application needs. The 10.4", 15", and 21.5" VGA touchscreen
displays provide excellent viewing quality for industrial applications. The 10.4" display is suitable for
use in hazardous area locations across the world. The 15" display is certified for hazardous areas for
North America only. The 21.5" display is intended for non-hazardous (safe) area applications only.
Display Mounting Options

You can mount the displays in a remote enclosure, panel, or rack.
l 10.4" Display Can be mounted in a rack, panel, and enclosure.
l 15" Display Can be mounted in a rack, panel, and enclosure.
l 21.5" Display Can be mounted in a rack or panel.
Bently Nevada Industrial Computer

The Orbit 60 Series Industrial Computer is certified for hazardous environments when installed in a
NEMA3 or NEMA4 enclosure. The industrial computer communicates with an Orbit 60 Base SIM module
to gather and output data to supported displays. The small form factor of 5.2 x 4.8 x 3.4 (132 x 122 x 87
mm) enables DIN-rail mounting.
Orbit Display Software

By default, a bar-graph screen shows all primary measurements. Use the Orbit Display software to
create custom screens showing bar graphs, event lists, and statuses for machine-train groups from
up to twelve systems on one display.
l System-event list
l Alarm-event list
l All module and channel data
l Alarm and OK status
l Nine custom display options
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Orbit Studio Configuration Software

The Orbit Studio software configures Orbit 60 chassis, modules, channels, measurements, setpoints,
relays, and many other aspects to protect plant assets.
Multiple Systems Configuration

Connect multiple systems from a single Orbit Studio client session, opening multiple offline
configuration files alongside actively connected systems to allow for easy cross-referencing across
systems, while enabling security through user-based permissions. Copy and paste modules and
channels across systems and configuration files, as well as send and retrieve configurations for
multiple systems at once.
Graphical System and Relay Configuration

Create and manage multiple pages of relay logic by graphically configuring with drag and drop
elements and connectors. You can also graphically assemble your system by dragging and dropping
components from a library of modules. The resulting assembly produces a hierarchical
representation of the system for access to individual channels.
Current Values and Loop Check

View current value data across all channels within a system. You can use the bar graphs and tabular
lists to complete loop checks from channels throughout the system.
To configure the Orbit 60 system, refer to the Orbit Studio online help or Orbit Studio Configuration
Software User Guide (137M0696).
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System 1 Integration
Offering plant-wide condition monitoring insights to reduce risk, increase productivity, and minimize
unplanned downtime, System 1 streamlines decision-making processes by bringing machine data
into a single platform, providing clarity and context to your operations and enterprise. Harnessing the
power of Bently Nevada’s decades of machinery research and advanced diagnostics expertise, this
powerful tool is a key component of successful digital transformation in any industrial facility. By
combining its Connectivity, Analytics, and Visualization capabilities, System 1 is the premier Edge
historian and condition monitoring platform among industrial operators.
Take full advantage of System 1 Condition Monitoring Software in conjunction with Orbit 60 Series for
complete monitoring and advanced diagnostics for all machine types, including roller-element
bearings. Use the Orbit 60 Series Condition Monitoring Module (CMM) for a read-only access point to
provide a cyber-secure approach for obtaining data through the business network or other systems.
When used in conjunction with the Comm Gateway module (CGW), you can relay high speed
process data to System 1 along with system measured data.
Bently Nevada has a rich heritage in helping customers solve industrial maintenance challenges that
is over 60 years strong. Through user research in 25 countries with more than 500 end users, we have
studied our customers’ team dynamics, site processes, and technology suites to determine how
System 1 can best support plant-wide machinery management. The resulting platform is the most
comprehensive and user-intuitive condition monitoring solution ever developed.
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System Environmental
Specifications Operating
Temperature -30° C to +65° C
Orbit 60 System (-22° F to 149° F)
Range
3U 19" Full-Load Chassis (indoor use
only)
Power Consumption
Storage -40°C to +85°C
Temperature (-40° F to 185° F)
Typical 120 watts
Range
Maximum 180 watts
Relative 0% to 95% rH non-
“The Orbit 60 Series system was Humidity condensing operating and
qualified with the power supplies storage
listed in accessory section of this Vibration 5 g @ 57-500 Hz. IEC 60068-
datasheet. Use of a reduced 2-6
wattage power supply may result in
changed behavior under fault Shock 10 g, 11 ms IEC 60068-2-27
conditions.”
Altitude < 2000 m (6,562 ft)
Characteristics Pollution Degree Pollution Degree 2
Voltage Input +21 to +32 Vdc Installation Category II

Category
Current Draw 8.6 Amps max
Out of Range An undervoltage does not To determine the temperature rating

Protection harm the PIM. of the cable connecting the field
An overvoltage causes the wiring terminals, identify the
fuse to open. operating temperature range of the
location where Orbit Display is
Chassis No minimum chassis loading installed.
Loading is required.
Weight
CAUTION
3U 19" Chassis 32 lbs (14.5 kg)
ENVIRONMENTAL
Physical Dimensions CONSIDERATIONS
Width 19" (48.26 cm) - with bezel For installations of temperatures

18.87" (47.93 cm) - panel above 40°C (104°F), active
environmental control may be
mount without bezel needed. For example, a
17.53" (44.53 cm) - dehumidifier or air-conditioning
rackmount without bezel may be used to control
formation of condensation.
Height 5.2" (13.21 cm) - with bezel

Depth 9.67" (24.56 cm)
ORBIT 60 SERIES System Overview Datasheet

19/31
System Interface Module System Interface Module (SIM)
System Interface Module (SIM) l Configure user, roles and rights account
management.
System Contacts l Uses physical Run/Program control
4 contacts on Trip Multiply

utility or rear
side Alarm Inhibit System Interface Module (SIM)
System Reset Controls and Contacts
Configuration Lock RST - Reset Used to clear all latched

Contact or alarms and NOT OK statuses
Voltage In 24V max
Button across the system. LED
Current rating <1 mA to 125 mA indicates reset contact
closed. 1
Protection Fault Relay (steady state)
SAI - System Used to inhibit all alarms
Voltage: 5 Vdc to 125 Vdc Alarm Inhibit within the system. LED
Contact indicates the state of the
Current 0.01 to 125mA alarming functions within the
Communications system.
TM - Trip Used to place the system in
1 ethernet port Independent Ethernet ports
- public side 1000/100/10 Base-T Auto- Multiply Trip Multiply. LED indicates
negotiation Contact that the system is in Trip
2 ethernet Multiply mode.
ports - utility
LOCK - PRG - Allows configuration
side
Configuration changes to be made to the
Connector RJ-45 Lock Contact system. Amber LED indicates
or Key the system is in Run mode.
Supported NTP time sources
RUN - Locks the system,
Connections SF Protocol - System blocking configuration
configuration changes. Green LED
indicates the system is in
SF Protocol - Local system
Run mode. 2
display
ARM - Indicates that all the
Cable Length 100 meters (328 feet) max
Protection protection functions within
Cyber Security Fault Relay the system are operational.
l Aligned to the IEC 62443 standard. 1 Performed by either closing the contact on the
l Encrypted communications using latest module or pressing the button on the front
TLS standards. panel.
l PKI implemented signed firmware
2 Performed by either closing the contact on
images to facilitate secure boot and the module or setting the key on the front to the
trusted firmware updates. RUN setting on the front panel.
l Device identity management uses
certificates for trusted connections.

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Protection Processor Module Protection Processor Module (PPM)
Protection Processor Module (PPM) speed.

Channel Types Number of Valid when the machine is
Reverse Rotation spinning backwards and
l Radial Vibration has exceeded the reverse
l Acceleration speed setpoint, counting
l Velocity revolutions.
l Thrust
l Speed Rotor Rotor acceleration is a
l Dynamic Pressure Acceleration ramp rate of a rotor (in
l Temperature rpm / min) as its speed
increases from zero rpm to
Measurements and Signal Processing the machine's running
speed value.
Direct Set based on the
bandwidth of the selected Integration/RMS Available for Velocity and
transducer Acceleration channels to
be applied to Direct,
Bandpass Adjustable lowpass and Bandpass, 1X, 2X, nX an
highpass corners based SMAX measurements.
on the frequency range of Alarming
the transducer.
Number of poles Alarm Time 100 ms to 60 sec for
selectable from 1, 2, 4, 6 or Delays vibration and position
8. measurements.
1X/2X/nX Supported for machine 1 sec to 60 sec for speed
Amplitude and speed ranges from 50 to measurements
Phase 120,000 rpm. Setpoints Four setpoint levels
Gap Applicable to Proximitor available at a each
sensor inputs measurement.
Bias Applicable to Acceleration Protection States Up to 32 Protection States

and Velocity sensor inputs that be controlled by
Discrete contacts or
SMAX Supported for ranges configurable
down to 50 rpm. measurement ranges.
Alarm setpoints are
Speed 1 rpm to 120,000 rpm adjustable for different
Protection States.
Reverse Speed Valid when the machine is
spinning backwards. This
measurement behaves
like a typical speed
measurement.
Reverse Peak Valid when the machine is

Speed spinning backwards and
has exceeded the reverse
speed setpoint, storing the
highest achieved reverse

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Communications Gateway 10.4” Hazardous Area Display
Communications Gateway (CGW) Power Consumption
Data Communications Voltage 24 Vdc nominal voltage

range 10 to 28 Vdc
2 ethernet Independent Ethernet ports
ports - utility 1000/100/10 Base-T Auto- Operating Less than 500 mA
or rear side negotiation Current
Connector RJ-45 Physical Characteristics
Cable Length 100 meters (328 feet) max Dimensions 15.25 x 9.8 x 1.93 in
387.4 x 248.9 x 49 mm
Condition Monitoring Module Environmental Limits - Indoor Use Only
Condition Monitoring Module (CMM) IP Rating Designed for IP54 ingress
protection against dust and
Data Communications
water spray to the front only.
2 ethernet Independent Ethernet ports Operating 0 to 60°C (32 to 140°F)
ports - utility 1000/100/10 Base-T Auto- Temperature
or rear side negotiation
Standards and Certifications
Connector RJ-45
Refer to External Display Datasheet
Cable Length 100 meters (328 feet) max (154M8401)
10.4" Hazardous Area Display 15" Hazardous Location Display
10.4” Hazardous Area Display 15” Hazardous Location Display
Part Number 120M8155-01 Part Number 102M8950
Warranty 1 Year Warranty 1 Year
Features Features
Video VGA Video VGA
Interface Interface
Touch Screen Resistive Touch Screen Touch Screen 5-Wire Resistive Touch
Type Type Screen
Cable Serial Touch Screen Serial
Interface Interface
Control Front panel button Control Front panel button
Settings Settings
Mounting Panel Mount, 19” EIA Rack Mounting Panel Mount and 19” EIA Rack
Styles Mount, and Independent Styles Mount
Mount
Power

22/31
15” Hazardous Location Display 21.5” Industrial Display
Voltage 24 Vdc nominal voltage range 22 to 26 Vdc

range 12 to 24 Vdc
Operating ≈ 200 mA
Operating ~100 mA Current
Current
Physical Characteristics
Dimensions 21.98 x 13.77 x 1.88 in
Dimensions 16.61 x 13.31 x 2.68 in 422 x 338 x 558.4 x 349.8 x 47.7 mm
68 mm
Environmental Limits - Indoor Use Only
IP Rating IP66 ingress protection
IP Rating IP65 ingress protection against dust and water spray
against dust and water spray compliant to the front only.
compliant to the front only.
Operating 0 to 55°C (32 to 131°F)
Operating -20 to 60°C (-4 to 140°F) Temperature
Temperature
Storage -20 to 60°C (-4 to 140°F)
Standards and Certifications Temperature
Refer to External Display Datasheet Ambient 10 to 95% non-condensing

(154M8401) Relative
Humidity
21.5" Industrial Display Standards and Certifications
21.5” Industrial Display Refer to External Display Datasheet
(154M8401)
Part Number 150M1466
Warranty 1 Year
Display CPU Module
Features CPU Module
Video VGA CPU Intel® Atom™ processor E3845

Interface (quad-core, 1M cache, 1.91
GHz)
Touch Screen Projected Capacitive Touch
Type Screen System 4 GB
Memory
Touch Screen USB
Interface Storage SD 3.0 (SDHC/SDXC) 128 GB
Control Control buttons on rear panel Display Intel® HD Graphics 4000
Settings
Peripherals
Mounting Panel Mount and 19” EIA Rack
Styles Mount USB 2 – USB-A 2.0
Power VGA Resolution up to 1920 x 1200
pixels at 75 Hz HDDB-15F port
Voltage 24 Vdc nominal voltage

23/31
CPU Module Dynamic Input Modules
DisplayPort Resolution up to 2560 x 1600 Channels 4 Dynamic Inputs

pixels at 60 Hz receptacle Supported
Ethernet 4 – Auto-sensing 10/100/1000 Outputs

Mbps RJ45 ports Magnetic
Analog Short circuit protected
Isolation Protection 1.5 kV
Buffered output signal available
Serial 2 – RS-232/422/485 DB9M Transducer through BTO connector on
ports (BTO) public and utility side.
Power BTO Connector
Voltage 12/24 Vdc (11.4 to 36 Vdc)
Power Less than 30 W (nominal)

* Not available for first release.
Weight 1.75 kg (3.86 lbs.)

High Speed Keyphasor
Dimensions 132 x 122 x 87 mm (5.20 x 4.81 x
3.43 in.) High Speed Keyphasor Inputs (KPH)
Inputs
Operating -40 to 70°C (-40 to 158°F) l Proximitor (3-wire)
Analog Input
Temperature l Accelerometer (3-
Standards and Certifications wire)
l Proximitor Keyphasor
Refer to External Display Datasheet (3-wire)
(154M8401) l Magnetic Speed
Pickups
Channels 4 Dynamic Inputs
Signal Conditioning
PAV (-) (Prox, Accel, Velom)
Speed / Input range of 1 to 120,000
PAS (-) (Prox, Accel, Seismic) * Frequency cpm (0.017 to 2 kHz).
Signal Ranges
PAA (-) (Prox, Accel, Aero) Short-circuit protected
Analog
PAD (-) (Prox, Accel, DC LVDT) * Buffered output signal available
Transducer through BTO connector on
PVT (+) (Prox, Accel, Velom) * Output public and utility side.
Dynamic Inputs
This is a true analog signal from the
See Input Module Sensors input, not digital-to-analog
Analog Input
and Measurements on reconstitution of the input signal.
page 14.

24/31
Isolated Process Variable / Discrete Isolated Thermocouple (ITC)

Input
ITC Electrical
Isolated PV / Discrete Input (PVD)
Inputs
Power Consumption
Thermocouple Type J, K, E, T
Channels 6 Sensor
Electrical
Isolation 5700 V Channel to System
and 250 V Channel to
Isolation 500 V Channel to System
Channel isolation
and 250 V Channel to
Process 4 to 20 mA Channel isolation700 V
Variable Input 0 to 25 mA Channel-to-System and
(Current) Channel-to-Channel
isolation
Process -10 to 10 Vdc
Variable Input 0 to 10 Vdc
(Voltage) 2 to 10 Vdc Electromagnetic Relay (EMR)
0 to 5 Vdc
1 to 5 Vdc Electromagnetic Relay (EMR)
-10 to 0 Vdc
Characteristics
* The voltage drop across the input when
configured for a current input is 100 Ohms x Type Electromechanical Single-
Input Current + 0.3 V. Pole, Double-Throw
Number of 8
Discrete Input
Relay Outputs
Discrete Input Dry Contact,
Environmental Epoxy Sealed
Internally Wetted
Wetted Contact, Operation Each relay is configurable
0 to 10 Vdc for Normally De-Energized
or Normally Energized
Contact Rating for Standard Systems
TC/RTD Temperature Minimum Switched Current 100 mA
Temperature DC Maximum Switched 4 A @ 30 Vdc

Current
Thermocouple (TC) Temperature
DC Maximum Switched 30 Vdc
Thermocouple Type J, K, E, T Voltage
Channel 6 AC Maximum Switched 250 Vrms

Supported Voltage
RTD Temperature AC Maximum Switched 4A
Current
RTD Type Pt100 (385), Pt100 (392),
Ni120, Cu10 Maximum Switched Power 180 W or 1800

VA

25/31
Electromagnetic Relay (EMR)
Contact Rating for Hazardous Area Systems
Maximum Switched Current 4A

Voltage
AC Maximum Switched 160 Vrms

Voltage

Characteristics
Type Solid State Single-Pole,

Double-Throw
Number of 8
Relay Outputs
Environmental Plastic Encapsulated
Arc Suppressor 150 Vdc, installed standard
Contact Life 100,000 cycles @4.5 A, 30

VDC or 240 AC
Operation Each relay is configurable

for Normally De-Energized
or Normally Energized
Contact Rating for Standard Systems
Minimum Switched Current 1 mA
DC Maximum Switched 125 mA @ 125

Current Vdc

Voltage
Maximum Switched Power 650 mW

Contact Rating for Hazardous Area Systems
Maximum Switched Current 125 mA

Voltage

26/31

Maritime*
Compliance and Certifications ABS Rules for Condition of Classification,
Part 1
FCC
l Steel Vessels Rules
This device complies with part 15 of the l Offshore Units and Structures
FCC Rules. Operation is subject to the
following two conditions: Functional Safety*
l This device may not cause harmful
interference. SIL 2
l This device must accept any * Approvals pending
interference received, including
interference that may cause
undesired operation.
Hazardous Area Approvals
EMC
For the detailed listing of country and
European Community Directive:
product specific approvals, refer to
EMC Directive 2014/30/EU the Approvals Quick Reference Guide
(108M1756) available from
Standards: Bently.com.
EN 61000-6-2; Immunity for
Industrial Environments
CSA/NRTL/C
EN 61000-6-4; Emissions for
Industrial Environments Class I, Zone 2: AEx/Ex ec nC IIC T4 Gc;
Class I, Zone 2: AEx/Ex nA nC IIC T4 Gc;
Electrical Safety Class I, Division 2, Groups A, B, C, D T4;
European Community Directive: Class I, Division 2, Groups A, B, C, D T4
(N.I.);
LV Directive 2014/35/EU
T4 @ Ta= -30˚C to +65˚C (-22˚F to +149˚F)
Standards:
ATEX/IECEx
EN 61010-1;
EN 61010-2-201;
II 3 G
Ex ec nC IIC T4 Gc
RoHS Ex nA nC IIC T4 Gc
European Community Directive: T4 @ Ta= -30˚C to +65˚C (-22˚F to +149˚F)
RoHS Directive 2011/65/EU
Cyber Security
Designed to meet IEC 62443


27/31
Communications
Ordering Condition Monitoring Module
Information 60R/CMM01 with options for:

• Country-specific
codes
For the detailed listing of country and Communications Gateway
product specific approvals, refer to
the Approvals Quick Reference Guide 60R/CGW01 RJ-45 with options for:
(108M1756) available from Ethernet • Country-specific
Bently.com. codes
• SIL level
Chassis
Input Modules
Chassis: 3U Rack
Input: (PAV) Prox/Accel/Velom Module
60R/CHA01 with options for:
• Country-specific codes 60R/INP01 with options for:
• SIL level • Country-specific codes
Chassis: 3U Panel • SIL level
Input: (PAA) Prox/Accel/Aero Module
Chassis: 3U Bulkhead • SIL level
Input: (KPH) Keyphasor Module
• SIL level
System Modules
Input: RTD / TC Module
System Interface Module
60R/INP07 with options for:
60R/SIM01 with options for: • Country-specific codes
• Country-specific codes • SIL level
• SIL level Input: (PVD) Isolated PV / DI Module
Protection Processing Module
60R/INP09 with options for:
60R/PPM01 with options for: • Country-specific codes
• Country-specific codes • SIL level
• SIL level
Power Input Modules
60R/PIM01 3 U Power Input Module

with options for:
• Country-specific codes
• SIL level

28/31
Output Modules Bently Nevada Industrial Computer

Relay: (EMR) Electro-Mech Relay Module 60X/CMP-AAA
60R/RLY01 with options for: AAA Hazardous Area Certifications

• SIL level Includes DIN Mounting Kit, 24 Vdc 90-Watt DIN
Mountable Power Supply, USB Mouse, 24 Vdc
Relay: (SSR) Solid State Relay Module Power Cable, 10' (3m) Ethernet Cable. A 20’
Ethernet cable accessory is available.
60R/RLY02 with options for:
• Country-specific codes Front Panel Configurations
• SIL level
3U Front Panel: SIM w/ No Display
Power Supply Options *
60R/PNL01 with options for:
60X/XPSAA-BBB
• SIL level
240W Power Supply for 3U chassis
Dongles and Cables
60X/XPS01 with options for:
60X/BTC01 4-Channel Buffered Output
* Distance from PIM to Power Supply should not Adapter
exceed 30 m (98 ft).
External Barriers
External Display
60X/EXDAA-BBB-CC 175502 3-pin Transducer Barrier
177241 2-pin Velomitor Barrier

AA
External Galvanic Isolators
01 10.4" Hazardous Area Display
02 15" Hazardous Area Display 103M7134 3-pin Transducer Isolator
04 21.5" Industrial Display 103M7134 2-pinTransducer Isolator

BBB – Hazardous Area Certifications 154M1361 TC Type J, K, E, T Isolator
2- 3 digits See Approvals Quick Reference 103M7138 RTD Isolator

Guide (108M1756) for more
information. Configuration Software
CC
60X/CFG Orbit Studio Configuration
01 19" Rack Mount Panel Software
02 Panel Mount Kit Miscellaneous

04 Independent Mount 60R/BLK01 Blank: Module slot blank cover
* Displays include 10' power cable.

29/31

Glossary of Terms

Accel Acceleration PVD Isolated Process Variable, Discrete
Aero Aeroderivative Input
API American Petroleum Institute PVT Positive Voltage Transducer
BRG Bridge REB Roller Element Bearing
BTO Buffered Transducer Output REC Recorder Outputs
CGW Communication Gateway Module RMC Remote Monitoring Center
CMM Condition Monitoring Module RST Reset
COM Common RTD Resistance Temperature Detector
DCS Distributed Control Systems SAI System Alarm Inhibit
EGD Ethernet Global Data protocol SHLD Shield
ESD Emergency Shutdown Device SIL Safety Integrity Level
EIA Energy Information Administration SIM System Interface Module
EMR electromechanical Relay SSR Solid State Relay
HAZLOC Hazardous Location SW Software
HTVAS High Temperature Velocity/Accel TC Thermocouple
Sensor TLS Transport Layer Security
I/O Input/Output RTD/TC Resistance Temp Detector /
IEPE Integrated Electronics Piezo-Electric Thermocouple
ITC Isolated Thermocouple TCP/IP Transmission Control Protocol
KPH High Speed Keyphasor Internet Protocol
TM Trip Multiply
LVDT Linear Variable Differential
Transformer OEM Orginal Equipment Manufacturer
NC Normally Closed Velom Velomitor
NEMA National Electrical Manufacturers
Association
NO Normally Opened
NTP Network Time Protocol
OEM Orginal Equipment Manufacturer
PAA Prox, Accel, Aero
PAD Prox, Accel, DC LVDT
PAS Prox, Accel, Seismic
PAV Prox, Accel, Velom
PIM Power Input Module
PLC Programmable Logic Controller
PPM Protection Processing Module
Prox Proximitor


30/31
Copyright 2021 Baker Hughes Company. All rights reserved.
Bently Nevada, Orbit Logo, Keyphasor, Velomitor, Proximitor, and System 1 are registered trademarks of Bently
Nevada, a Baker Hughes Business, in the United States and other countries. The Baker Hughes logo is a trademark of
Baker Hughes Company. All other product and company names are trademarks of their respective holders. Use of
the trademarks does not imply any affiliation with or endorsement by the respective holders.
Baker Hughes provides this information on an “as is” basis for general information purposes. Baker Hughes does not
make any representation as to the accuracy or completeness of the information and makes no warranties of any
kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness
for a particular purpose or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect,
consequential or special damages, claims for lost profits, or third party claims arising from the use of the
information, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make
changes in specifications and features shown herein, or discontinue the product described at any time without
notice or obligation. Contact your Baker Hughes representative for the most current information.
The information contained in this document is the property of Baker Hughes and its affiliates; and is subject to
change without prior notice. It is being supplied as a service to our customers and may not be altered or its content
repackaged without the express written consent of Baker Hughes. This product or associated products may be
covered by one or more patents. See Bently.com/legal.
1631 Bently Parkway South, Minden, Nevada USA 89423

Phone: 1.775.782.3611 (US) or Bently.com/support
Bently.com
31/31

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Orbit 60 Data Sheet

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ORBIT 60 SERIES System Overview

Plant-wide • One System

Cyber Secure • Data Isolation

Modular • Flexible • Scalable

High Speed Process Data Integration

Extended Field Wiring Length

Industry Leading System Capabilities

System User Guide Chassis 3U Chassis- 19 general purpose slots

Power Power Interface Module (PIM)

Processors System Interface Module (SIM)

Connect Bridge (BRG)*

CMM User Guide S1 Interface Condition Monitoring Module (CMM)

CGW User Guide Comms Communication Gateway (CGW)

RTD/TC, User Guide Static RTD/TC Temperature (RTD)

Output User Guide Relays ElectroMechanical Relays (EMR)

Rec Outs Recorder Outputs (REC*)

Display User Guide Display External Display (EXD)

* Modules not available in first release.

Orbit 60 System Level Diagram

SIM - System Interface Module CNFG - Orbit Studio Configuration Software

Figure 1: System Diagram

Orbit 60 Series Chassis

Note: Embedded display will not be available in first release.

Front Panel Options

Standard Front Panel Module Remote Front Panel Module*

The Remote Front Panel Module is for Orbit 60

A RESET button is located on the Standard Front Panel.

System Interface Module

Communication Gateway Module

Protection Processing Module

Condition Monitoring Module

Bridge Module (BRG)*

The base-to-base Bridge module connects multiple chassis to make a

Power Input Module

Dynamic Input Modules

Negative Transducer Input Module

• PAA Negative Dynamic Sampler (Prox, Accel, Aero)

Positive Transducer Input Module

* Modules not available in initial release.

High Speed Keyphasor Input Module

AC LVDT Input Module*

Temperature Input Modules

TC/RTD Temperature Module

Isolated TC Input (ITC)*

Isolated Process Variable / Discrete Input Module (PVD)

Recorder Outputs (REC)*

Electromechanical Relay (EMR)

(Refer to the image above)

Solid State Relay (SSR)

(Refer to the image left)

Input Module Sensors and Measurements

HTVAS High-Temp Acceleration1, 2 X

86517 and 86497 Acceleration1, X

350500 Charge Dynamic Pressure X X X X

350501 Charge Amplifier Acceleration1 X X X X

Proximitor Keyphasor Speed, Gap X X X X X

Negative Biased Acceleration1, 2, X

3-wire RTD Temperature X

-10 V to +10 V Voltage X

Dry/wet contacts Open/Closed X

Magnetic Speed Pickups Speed X X X X X

2 These sensors can be configured using a Custom transducer configuration.

Display Mounting Options

Bently Nevada Industrial Computer