Service Equipment and Supplies

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Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Specifications
3114, 3116 and 3126 Engines for Caterpillar Built Machines
Media Number -SENR3582-16 Publication Date -01/02/2007 Date Updated -20/02/2007
i01580177
Fuel Filter Base

SMCS - 1261; 1262
Illustration 1 g00578099
Typical example
(1) Put 7M-7456 Bearing Mount Compound on the tapered end of the stud to the following distance.
... 7.6 ± 1.5 mm (0.30 ± 0.06 inch)
(2) Distance from the sealing surface of the filter base to the end of the stud ... 24.7 ± 2.3 mm (0.97 ±
0.09 inch)
(3) Sealing surface of the stud
Note: Do not damage this surface.
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Product: EXCAVATOR
Specifications
i01101243
Fuel Filter (Primary)

SMCS - 1260
Typical example
(1) Tighten the nut to the following torque. ... 24.5 ± 4.1 N·m (18 ± 3 lb ft)
(2) 7S-9323 Spring
Length of spring under test force ... 27.9 mm (1.10 inch)

Test force ... 125 to 145 N (28 to 33 lb)
Free length after test ... 42.7 mm (1.68 inch)
Outside diameter ... 17.3 mm (0.68 inch)
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Product: EXCAVATOR
Specifications
i01100564
Fuel Filter and Water Separator

SMCS - 1261; 1263
Typical example
(1) Filter element
(2) Fuel filter base
(3) Bowl
(4) Plug
(5) Drain
Note: In order to open the self-ventilated drain, turn the plug counterclockwise.
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Product: EXCAVATOR
Disassembly and Assembly

206B & 212B EXCAVATOR VEHICLE SYSTEMS
SENR43460017
Hydraulic Tank Oil Filter

SMCS - 5068-010; 5068-017
Remove And Install Hydraulic Tank Oil Filter
1. Remove four nuts and washers (1) and remove cap (2).
2. Using downward force, turn the handle of filter housing (3) 90° counterclockwise. Remove filter
housing (3). Check O-ring seal (4) for damage and replace if necessary.
NOTE: Install in reverse order.

Disassemble And Assemble Hydraulic Oil Tank Filter
Start By:
a. remove hydraulic oil tank filter
NOTICE
Keep all parts clean from contaminants. Contaminants put into the
system may cause rapid wear and shortened component file.
1. Remove handle (1) and three filters (2). Check the O-ring (2) and replace if necessary.
NOTE: Assemble in reverse order.
End By:
a. install hydraulic oil tank filter
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Product: EXCAVATOR

SENR43460018
Hydraulic Tank Return Valve

SMCS - 5076-010
Remove And Install Hydraulic Tank Return Valve
At operating temperature, the hydraulic oil tank is hot and under

pressure. Hot oil can cause burns. Remove the breather filter cap only
when the engine is stopped and the breather filter cap is cool enough to
touch. Slowly loosen the breather filter cap to release any pressure in
the hydraulic tank. Be cautious of hot hydraulic oil when any lines are
disconnected in the hydraulic system.
1. Drain hydraulic tank. The hydraulic tank contains 125 liters (33 U.S. Gal).
2. Remove side panel attached to hydraulic tank.

3. Remove and plug three hydraulic lines (3) from valve manifold (1). Remove three other hydraulic
lines (2).
4. Remove and plug seven hydraulic lines (4) from valve manifold (1).
5. Remove and plug five hydraulic lines (6), and one tube (5) from the valve manifold.
6. Attach tooling (A) to the valve manifold as shown. Remove one hose (7). Remove four nuts (8) and
remove manifold (1).
NOTE: Install in reverse order
7. Refill hydraulic tank. Insure that tank is at proper level if any fluid was lost during draining.
Disassemble And Assemble Hydraulic Tank Return Valve
Start By:
a. remove hydraulic tank return valve
1. Remove hydraulic line (1).
NOTE: There is a slight amount of spring pressure under the half flanges (2). Remove the bolts
evenly and slowly.
2. Remove four bolts and two half flanges (2).
3. Remove flange (5), remove O-ring (4) and remove spring (3).
4. Remove bushing (8), O-ring (7) and piston (6).
NOTE: There is a slight amount of spring pressure under the filter (10). Remove the snap ring
slowly.
5. Remove snap ring (9) and remove ring (hidden), filter (10), spring (hidden) and pin (hidden).
6. Remove other fittings if necessary.
7. Use a press to compress the spring and filter (10) to allow easy installation of snap ring (9).
8. Install new O-rings as necessary.
End By:
a. install hydraulic tank return valve
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Product: EXCAVATOR

446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel
Loaders
i01928293
Fuel Priming Pump and Primary Fuel Filter - Remove and

Install
SMCS - 1258-010; 1260-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Disconnect tube assembly (2) from primary fuel filter base (1) .
2. Remove bolts (4) from the fuel priming pump (3) .
3. Remove fuel priming pump (3) from the primary fuel filter base.
4. Remove bolt (5) from the primary fuel filter base.
5. Remove filter element (6) and housing (7) from the primary fuel filter base.
6. Remove bolts (8) from the primary fuel filter base (1) .
7. Remove primary fuel filter base (1) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Install bolts (8) that secure primary fuel filter base (1) to the engine.
2. Install filter element (6) and housing (7) to the primary filter base with bolt (5) .
3. Install bolts (4) that secure fuel priming pump (3) to the primary fuel filter base.
4. Connect tube assembly (2) to primary fuel filter base (1) .
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Product: EXCAVATOR

SENR43460050
Duo-Cone Seals
SMCS - 7561-016
Assembly And Installation Of Conventional Duo-Cone Seals

Introduction
This instruction gives the procedure for installing Conventional Duo-Cone Seals.
It is most important that correct assembly and installation procedures are followed when Duo-Cone
Seals are used. Many of the Duo-Cone Seals failures are the direct result of one or more mistakes
made during assembly or installation of the seal components.
NOTICE
Keep all parts clean from contaminants. Contaminants put into the
system may cause rapid wear and shortened component life.
(1) Seal
(2) Rubber Toric Ring
(3) Housing Retaining Lip
(4) Housing Ramp
(5) Seal Ring Housing
(6) Seal Ring Face

(7) Seal Ring Ramp
(8) Seal Ring Retaining Lip
(9) Installation Tool.
NOTICE
Never permit oil to get on the toric rings or ramps before both seal
rings are put together in their final assembled position (Step 10).
Avoid prolonged skin contact with isopropyl alcohol. Avoid breathing
the vapors in enclosed areas without adequate ventilation and do not
smoke. Do no use near open flame or welding operations or other
heated surfaces exceeding 482° C (900° F).
1. Use isopropyl alcohol with a clean cloth or paper towels to remove any oil film, dust or other
foreign matter from toric rubber rings (2) and from ramps (4) and (7) and lips (3) and (8) of both seal
rings (1) and housings (5).
2. Put toric ring (2) on seal ring (1), at the bottom of seal ring ramp (7) and against retaining lip (8).
NOTICE
Make sure that toric ring (2) is straight on seal ring (1) and is not
twisted. Be careful when you work on the rubber toric ring. Nicks, cuts
and scratches can cause leaks.
NOTICE
Do not use Stanisol or any other liquid that leaves an oil film or does
not evaporate quickly.
3. Put installation tool (9) onto seal ring (1) with toric ring (2). Lower the rings into a container with
isopropyl alcohol until all surfaces of toric ring (2) are wet.
4. With all surface of toric ring (2) wet, us installation tool (9) to position seal ring (1) and toric ring
(2) squarely against housing (5) as shown. Use sudden and even pressure to pop (push) toric ring (2),
under retaining lip (3) of housing (5).
5. Check assembled height (A) in at least four places, 90° apart. The difference in height around the
ring must not be more than 1 mm (.04").
6. If small adjustments are necessary, do not push directly on seal ring (1); use installation tool (9).
7. Toric ring (2) can twist if it is not wet all around during installation or if there are burrs or fins on
retaining lip (3) of housing (5).
NOTICE
Misalignment, twists and bulges of the toric ring will cause Duo-Cone
Seal failures. If correct installation is not obvious, remove seal from
housing and repeat steps 3 thru 6.
IMPORTANT: Toric rings (2) must never slip on the ramps of either seal rings (1) or seal ring
housings (5). To prevent slippage, wait a minimum of two minutes to let the isopropyl alcohol
evaporate before further assembly. Once correctly in place, the toric ring must roll on the ramps only.
8. Wipe seal faces (6) of seal rings (1) clean. Use a lint free cloth or paper towel. No particles of any
kind are permissible on the sealing surfaces. Even a small piece from a paper towel can hold the seal
faces apart and cause leakage.
9. Use an applicator, a disposable tissue or a clean finger, to distribute a thin film of clean oil evenly
on the seal faces. Do not to get any oil on the rubber toric rings.
10. Make sure both housings (5) are in correct alignment and are concentric. Move the parts slowly
and carefully toward each other.
NOTICE
Do not slam seals together. High impact can scratch or break the seal
components.
11. Once in place, fasten all parts tightly.
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Product: EXCAVATOR

SENR43460018
Hydraulic Tank Return Valve

SMCS - 5076-010
Remove And Install Hydraulic Tank Return Valve
At operating temperature, the hydraulic oil tank is hot and under

pressure. Hot oil can cause burns. Remove the breather filter cap only
when the engine is stopped and the breather filter cap is cool enough to
touch. Slowly loosen the breather filter cap to release any pressure in
the hydraulic tank. Be cautious of hot hydraulic oil when any lines are
disconnected in the hydraulic system.
1. Drain hydraulic tank. The hydraulic tank contains 125 liters (33 U.S. Gal).
2. Remove side panel attached to hydraulic tank.

3. Remove and plug three hydraulic lines (3) from valve manifold (1). Remove three other hydraulic
lines (2).
4. Remove and plug seven hydraulic lines (4) from valve manifold (1).
5. Remove and plug five hydraulic lines (6), and one tube (5) from the valve manifold.
6. Attach tooling (A) to the valve manifold as shown. Remove one hose (7). Remove four nuts (8) and
remove manifold (1).
NOTE: Install in reverse order
7. Refill hydraulic tank. Insure that tank is at proper level if any fluid was lost during draining.
Disassemble And Assemble Hydraulic Tank Return Valve
Start By:
a. remove hydraulic tank return valve
1. Remove hydraulic line (1).
NOTE: There is a slight amount of spring pressure under the half flanges (2). Remove the bolts
evenly and slowly.
2. Remove four bolts and two half flanges (2).
3. Remove flange (5), remove O-ring (4) and remove spring (3).
4. Remove bushing (8), O-ring (7) and piston (6).
NOTE: There is a slight amount of spring pressure under the filter (10). Remove the snap ring
slowly.
5. Remove snap ring (9) and remove ring (hidden), filter (10), spring (hidden) and pin (hidden).
6. Remove other fittings if necessary.
7. Use a press to compress the spring and filter (10) to allow easy installation of snap ring (9).
8. Install new O-rings as necessary.
End By:
a. install hydraulic tank return valve

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Shutdown SIS

Fuel Filter Base

(3) Sealing surface of the stud

Note: Do not damage this surface.

Fuel Filter (Primary)

(2) 7S-9323 Spring

Length of spring under test force ... 27.9 mm (1.10 inch)

Fuel Filter and Water Separator

(1) Filter element

(2) Fuel filter base

Disassembly and Assembly

Hydraulic Tank Oil Filter

Remove And Install Hydraulic Tank Oil Filter

NOTE: Install in reverse order.

a. remove hydraulic oil tank filter

NOTE: Assemble in reverse order.

a. install hydraulic oil tank filter

Disassembly and Assembly

Hydraulic Tank Return Valve

Remove And Install Hydraulic Tank Return Valve

At operating temperature, the hydraulic oil tank is hot and under

2. Remove side panel attached to hydraulic tank.

NOTE: Install in reverse order

a. remove hydraulic tank return valve

1. Remove hydraulic line (1).

2. Remove four bolts and two half flanges (2).

6. Remove other fittings if necessary.

NOTE: Assemble in reverse order.

8. Install new O-rings as necessary.

a. install hydraulic tank return valve

Disassembly and Assembly

Fuel Priming Pump and Primary Fuel Filter - Remove and

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

2. Remove bolts (4) from the fuel priming pump (3) .

4. Remove bolt (5) from the primary fuel filter base.

7. Remove primary fuel filter base (1) from the engine.

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

4. Connect tube assembly (2) to primary fuel filter base (1) .

Disassembly and Assembly

Assembly And Installation Of Conventional Duo-Cone Seals

(6) Seal Ring Face

11. Once in place, fasten all parts tightly.

Disassembly and Assembly

Hydraulic Tank Return Valve

Remove And Install Hydraulic Tank Return Valve

At operating temperature, the hydraulic oil tank is hot and under

2. Remove side panel attached to hydraulic tank.

NOTE: Install in reverse order

a. remove hydraulic tank return valve

1. Remove hydraulic line (1).

2. Remove four bolts and two half flanges (2).

6. Remove other fittings if necessary.

NOTE: Assemble in reverse order.

8. Install new O-rings as necessary.

a. install hydraulic tank return valve

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