01/2009 Ü User information

999801702 GB Method statement

Doka floor props

Eurex top

The Formwork Experts


Elementary safety warnings
User target groups
● This User Information booklet (Method Statement) is
aimed at everyone who will be working with the Doka
product or system it describes. It contains informa-
tion on how to set up this system, and on correct,
compliant utilisation of the system.
● All persons working with the product described
herein must be familiar with the contents of this man-
ual and with all the safety instructions it contains.
● Persons who are incapable of reading and under-
standing this booklet, or who can do so only with dif-
ficulty, must be instructed and trained by the cus-
tomer.
● The customer is to ensure that the information mate-
rials provided by Doka (e.g. User Information book-
lets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are available to all
users, and that they have been made aware of them
and have easy access to them at the usage location.
Remarks on this document
● This User Information booklet can also be used as a
generic method statement or incorporated with a
site-specific method statement.
● Many of the illustrations in this booklet show the
situation during formwork assembly and are
therefore not always complete from the safety
point of view.
● Further safety instructions, especially warnings,
will be found in the individual sections of this
document!
Planning
● Provide safe workplaces for those using the form-
work (e.g. for when it is being erected/dismantled,
modified or repositioned etc). It must be possible to
get to and from these workplaces via safe access
routes!
● If you are considering any deviation from the
details and instructions given in this booklet, or
any application which goes beyond those
described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
2 The Formwork Experts
User information Doka floor props Eurex top
Rules applying during all phases of
the assignment:
● The customer must ensure that this product is
erected and dismantled, reset and generally used for
its intended purpose under the direction and super-
vision of suitably skilled persons with the authority to
issue instructions.
● Doka products are ONLY to be used in accordance
with the Doka User Information booklets or other
technical documentation provided by Doka.
● The stability of all components and units must be
ensured during all phases of the construction work!
● The functional/technical instructions, safety warn-
ings and loading data must all be strictly observed
and complied with. Failure to do so can cause acci-
dents and severe (even life-threatening) damage to
health, as well as very great material damage.
● Fire-sources are not permitted anywhere near the
formwork. Heating appliances are only allowed if
properly and expertly used, and set up a safe dis-
tance away from the formwork.
● The work must take account of the weather condi-
tions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the
equipment, and the immediate vicinity of the equip-
ment, and to protect employees.
● All connections must be checked regularly to ensure
that they still fit properly and are functioning cor-
rectly.
It is very important to check all screw-type connec-
tions and wedge-clamped joins whenever the con-
struction operations require (particularly after excep-
tional events such as storms), and to tighten them if
necessary.
Assembly
● The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable
condition. Steps must be taken to rule out the use of
any components that are damaged, deformed, or
weakened due to wear, corrosion or rot.
● Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
to both health and property. If you intend to combine
different systems, please contact Doka for advice
first.
● The assembly work must be carried out by suitably
qualified employees of the client's.
999801702 - 01/2009 Ü
User information Doka floor props Eurex top

Erecting the formwork Symbols used

● Doka products and systems must be set up in such The following symbols are used in this booklet:
a way that all loads acting upon them are safely
transferred!

Pouring
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.

● Do not exceed the permitted fresh-concrete pres-

sures. Excessively high pouring rates lead to form-
work overload, cause greater deflection and risk
causing breakage.
Striking the formwork
Caution / Warning / Danger
Failure to observe this may lead to material
damage, and to injury to health which may
range up to the severe or even life-threaten-
ing.

● Do not strike the formwork until the concrete has

reached sufficient strength and the person in charge
Instruction
has given the order for the formwork to be struck!
This symbol indicates that actions need to be
● When striking the formwork, never use the crane to
taken by the user.
break concrete cohesion. Use suitable tools such as
timber wedges, special pry-bars or system features
such as Framax stripping corners.
● When striking the formwork, do not endanger the Sight-check
stability of any part of the structure, or of any scaf- Indicates that you need to do a sight-check
folding, platforms or formwork that is still in place! to make sure that necessary actions have
been carried out.
Transporting, stacking and storing
● Observe all regulations applying to the handling of Tip
formwork and scaffolding. In addition, the Doka Points out useful practical tips.
slinging means must be used - this is a mandatory
requirement.
● Remove any loose parts or fix them in place so that
they cannot be dislodged or fall free! Reference
● All components must be stored safely, following all Refers to other documents and materials.
the special Doka instructions given in the relevant
sections of this User Information booklet!

Regulations; industrial safety Miscellaneous

We reserve the right to make alterations in the interests
● Always observe all industrial safety regulations and of technical progress.
other safety rules applying to the application and uti-
lisation of our products in the country and/or region
in which you are operating.
Instruction as required by EN 13374:
● If a person or object falls against, or into, the side-
guard system and/or any of its accessories, the side-
guard component affected may only continue in use
after it has been inspected and passed by an expert.

Maintenance
● Only original Doka components may be used as
spare parts.

999801702 - 01/2009 Ü The Formwork Experts 3

 User information Doka floor props Eurex top

Eurocodes at Doka
In Europe, a uniform series of Standards known as
Eurocodes (EC) was developed for the construction
field by the end of 2007. These are intended to provide
a uniform basis, valid throughout Europe, for product
specifications, tenders and mathematical verification.
The EC are the world's most highly developed Stand-
ards in the construction field.
In the Doka Group, the EC are to be used as standard
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
The widely used "Permissible stress design" (compar-
ing the actual stresses with the permissible stresses)
has been superseded by a new safety concept in the
EC.
The EC contrast the actions (loads) with the resistance
(capacity). The previous safety factor in the permissible
stresses is now divided into several partial factors. The
safety level remains the same!

Ed Rd

Ed Design value of effect of actions Rd Design value of the resistance

(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = γ F · Fk γM γM
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
γF Partial factor for actions γM Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377

Comparison of the safety concepts (example)

Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] γF = 1.5
γM, timber = 1.3
γM, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100

98013-102

the permissible values.

Factual≤ Fpermissible Ed≤ Rd

A Load factor

4 The Formwork Experts 999801702 - 01/2009 Ü

User information Doka floor props Eurex top

Product description
The main features:
Doka floor props ● DIB (German Institute of Construction Engineering)
Doka floor props Eurex top are extendable floor props approval n° Z-8.311-905
made of steel and are compliant with EN 1065. They ● EN 1065-compliant prop
are designed for use as vertical props for temporary ● high load-bearing capacity
structures. - See the section entitled "Permitted prop loads"
A
● numbered pegging holes, for easier height adjust-
ment

C
D
E
F

Tr393-200-01a

● Quick connection:
G Head adapters of various types can be attached in a
crane-handling-safe manner with the spring-locked
H connecting pin
● Drop-out latch:
A Head plate For safety reasons, Doka props have latches to pre-
B Inner tube vent the inner tube sliding out of the outer tube.
C Peg ● special thread geometry, which makes the prop eas-
D Adjusting nut ier to release even when it is under high load
E Toggle lever ● When the prop is pushed in all the way, it still leaves
F Type label a clear 10 cm gap so that the operator's hands are
G Outer tube with impact protector not trapped.
H Baseplate ● elbowed fastening clamps, reducing the risk of injury
and making the props easier to operate
● Galvanised, long-life constructional design
● Impact protector:
Optimum protection against damage when adjust-
ing/setting up the prop using the Plastic mallet 4kg.

999801702 - 01/2009 Ü The Formwork Experts 5

 User information Doka floor props Eurex top

Instructions for assembly and use

Example of use with Dokaflex 1-2-4
Example of use - Doka floor props
Eurex for temporary shoring
When Doka floor props Eurex top are used for tempo-
rary shoring the permitted loads are higher, as indi-
cated in the table from "Permitted prop loads".

☞ The increase in load-bearing capacity applies

only when the head plate and the baseplate are
positioned directly against the slab (use of
formwork panel (A) as packer is permissible).

9720-337-01

You will also find information on correct usage in the in

user information for the individual products, for exam-
ple:
● Dokaflex
● Doka Xtra Tr570-200-01
● Dokamatic table
● Dokaflex table
You will also find information on correct usage
of the Doka floor prop Eurex 20 top 700 inth e
user information document of the same name.

6 The Formwork Experts 999801702 - 01/2009 Ü

User information Doka floor props Eurex top

Legend:
Permitted prop loads Prop class B as per EN 1065
Prop class C as per EN 1065
Use as free-standing construction props in Prop class D as per EN 1065
Prop class E as per EN 1065
accordance with the prop classes defined in
EN 1065
When used in Dokaflex tables and Dokamatic
For permissible loads of Doka floor props for the tables, or as temporary repropping (props
Dokaflex and Doka-Xtra systems, see the appli- restrained).
cable user information documents.

Permitted prop loads [kN] Permitted prop loads [kN]

Eurex 20 top Eurex 30 top Eurex 20 top Eurex 30 top

Prop height
Prop height

[m]
[m]

150 250 300 350 400 550 250 300 350 400 450 150 250 300 350 400 550 250 300 350 400 450

5.5 5.5 30.0

5.4 5.4 32.0
5.3 5.3 34.0
5.2 5.2
5.1 5.1
5.0 5.0
4.9 4.9
4.8 20.0 4.8
4.7 4.7
4.6 4.6
4.5 4.5
4.4 4.4
4.3 4.3
4.2 4.2
4.1 4.1 35.0
4.0 20.6 4.0 30.0
3.9 21.7 3.9 32.0
3.8 22.9 3.8 34.0
20.0 30.0
3.7 24.1 3.7
3.6 25.5 3.6
3.5 26.9 3.5 30.0 40.0
30.0
3.4 20.8 28.5 3.4 32.0
3.3 22.0 30.3 3.3 34.0
3.2 23.4 32.2 3.2
40.0
3.1 20.0 25.0 34.3 30.0 3.1
3.0 26.7 35.0 3.0 30.0 35.0
2.9 28.5 32.1 2.9 32.0
2.8 30.6 30.6 34.4 2.8 34.0
20.0 30.0 40.0
2.7 32.9 32.9 2.7
2.6 20.7 31.1 35.0 2.6 35.0
2.5 22.4 33.6 2.5 30.0
35.0 35.0
2.4 20.0 20.8 24.3 30.0 31.2 2.4 32.0 40.0
2.3 22.7 26.5 34.0 2.3 34.0
35.0
2.2 20.7 24.8 28.9 31.0 35.0 2.2
2.1 22.7 27.2 34.0 2.1
30.0
2.0 25.0 35.0 2.0 40.0
1.9 27.7 30.0 1.9
35.0
1.8 1.8
35.0
1.7 1.7
30.0
1.6 1.6
1.5 1.5
1.4 1.4
1.3 1.3
20.0 25.0
1.2 1.2
1.1 1.1
1.0 1.0

999801702 - 01/2009 Ü The Formwork Experts 7


Setup and removal
Setting up with tripod
Applies only for use as free-standing props. Comply
with the instructions in the applicable user information
document when using the props in combination with a
formwork system.
➤ Roughly adjust the height of the floor prop, using the
fastening clamp.
9720-006
The pegging holes are all numbered, which makes it
easier to adjust the props to the same height.
➤ Put up each removable folding tripod.
➤ Put the floor prop into the tripod and fix it in place with
the clamping lever.
Before stepping onto the formwork, check again to
make sure that the props have been correctly fixed
in the tripods.
9720-000
8 The Formwork Experts
User information Doka floor props Eurex top
➤ With the prop upright, use the adjusting nut for preci-
sion adjustment.
9720-006
Setting up without tripod
➤ To prevent toppling, use the Supporting head H20
DF to secure intermediate props on the floor form-
work (see Dokaflex 1-2-4 or Doka Xtra User Informa-
tion booklets, as applicable).
➤ When using props as temporary reshoring, press
them sufficiently tightly to the underside of the floor
slab so that they cannot topple.
Backing off floor props under load
1) Use a hammer to back off the adjusting nut.
2) Hold the inner tube with one hand.
3) Open the fastening clamp to unfix the inner tube.
Guide this by hand while lowering it into the outer
tube.
3
1
9720-006
999801702 - 01/2009 Ü
User information Doka floor props Eurex top

Do not use as barrier to close off openings.

Possible incorrect usages
Warning!
➤ The uses illustrated below are prohibited, as
are other, similar uses!

Use only perfectly upright and Baseplate must make full-sur-

plumb. face contact with the ground.

9790-209-01

9790-205-01 9790-207-01

Place only on ground of adequate load-bearing strength.

9790-201-01
9790-202-01

Do not attempt to use floor props Do not use anchor rods or

one on top of another. lengths of rebar as substitutes for
the fastening clamps. 9790-212-01
9790-200-01

9790-206-01

Do not use to support formwork Do not use as trenching braces.

panels.
9790-203-01

9790-204-01

999801702 - 01/2009 Ü The Formwork Experts 9

 User information Doka floor props Eurex top

Technical condition
The following quality criteria define the extent of dam-
age permissible in terms of load-bearing strength. Threads
Use is prohibited if damage is beyond these limits. ● must be greased over entire length and action must
be smooth.
Outer tube - inner tube
Inner tube
Head plate or baseplate bent out of shape
● It must be possible to draw the inner tube out of the
● a max. 1 mm outward and outer tube when the two tubes are in the relative
● b max. 3 mm inward is permissible positions in which the holes for the fastening clamp
are aligned.
a

Widening
● of the pegging holes in the inner tube is permissible
up to 2 mm.

9790-208-07

9790-208-04
9790-208-01

Cracks in welds
● Not permissible.
9790-208-02

10 The Formwork Experts 999801702 - 01/2009 Ü

User information Doka floor props Eurex top

Transporting, stacking and storing

Doka stacking pallet 1.55x0.85m
● Ideal for all sizes of floor props, timber formwork
beams, Dokadur panels and formwork sheets.
● Galvanised - stackable - safe to lift by crane.

9720-332-01

Max. load: 1100 kg

Capacity of stacking pallet

Doka floor props
Eurex 20 top 250, 300 und 350 40 pcs.
Eurex 20 top 400 und 550 30 pcs.
Eurex 20 top 700 20 pcs.
Eurex 30 top 250 und 300 40 pcs.
Eurex 30 top 350, 400 und 450 30 pcs.

Follow the directions in the Operating Instruc-

tions!

Bolt-on castor set B

The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Suitable for drive-through access openings > 90 cm.

The Bolt-on caster set B can be mounted to the follow-

ing multi-trip packaging items:
● Doka stacking pallets
● Doka accessory box

999801702 - 01/2009 Ü The Formwork Experts 11

 User information Doka floor props Eurex top

[kg] Article n° [kg] Article n°

Doka props
Floor System Components

Doka floor prop Eurex 20 top 150 8.0 586096000 Doka stacking pallet 1.55x0.85m 42.0 586151000
Height: 92 - 150 cm Doka-Stapelpalette 1,55x0,85m
Doka floor prop Eurex 20 top 250 12.7 586086400 Galvanised
Height: 152 - 250 cm Height: 77 cm
Doka floor prop Eurex 20 top 300 14.3 586087400 Max. load: 1100 kg
Height: 172 - 300 cm
Follow the directions in the "Operat-
Doka floor prop Eurex 20 top 350 17.4 586088400 ing Instructions"!
Height: 197 - 350 cm
Doka floor prop Eurex 20 top 400 21.6 586089400
Height: 227 - 400 cm
Doka floor prop Eurex 20 top 550 32.3 586090400
Height: 297 - 550 cm
Doka-Deckenstütze Eurex 20 top
Galvanised
Permitted capacity: 20 kN at any tel-
escoping length, Class D to EN 1065 Bolt-on castor set B 33.6 586168000
(Approval n° Z-8.311-905). Anklemm-Radsatz B
Painted blue
Max. load: 1100 kg

Doka floor prop Eurex 30 top 250 12.8 586092400

Height: 152 - 250 cm
Doka floor prop Eurex 30 top 300 16.4 586093400
Height: 172 - 300 cm
Doka floor prop Eurex 30 top 350 20.7 586094400
Height: 197 - 350 cm
Doka floor prop Eurex 30 top 400 24.6 586095400
Height: 227 - 400 cm
Doka floor prop Eurex 30 top 450 29.1 586119400
Height: 248 - 450 cm
Doka-Deckenstütze Eurex 30 top
Galvanised
Permitted capacity: 30 kN at any tel-
escoping length, Class D to EN 1065
(Approval n° Z-8.311-905).

Removable folding tripod 15.6 586155000

Stützbein
Galvanised
Height: 100 cm

Plastic mallet 4kg 4.5 586097000

Kunststoffhammer 4kg
Blue
Length: 110 cm

12 The Formwork Experts 999801702 - 01/2009 Ü

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999801702 - 01/2009 Ü The Formwork Experts 13

 User information Doka floor props Eurex top

14 The Formwork Experts 999801702 - 01/2009 Ü

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999801702 - 01/2009 Ü The Formwork Experts 15

 Doka floor props:
Dependable in every usage situation
Doka floor props are the right choice for every usage situation.
They have high load-bearing strength, plus many practical details that help to make handling easier.
You can rent, lease or buy Doka floor props.
At any of the Doka branches in your region.
Why not give us a call?

The Doka Group's central plant at Amstetten, Austria

Doka international

 Doka GmbH


 Josef Umdasch Platz 1, A 3300 Amstetten, Austria

Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430
E-Mail: info@doka.com
Internet: www.doka.com

Brazil Ireland Portugal Sweden Other subsidiaries and

Doka Brasil Doka Ireland Formwork Techn. Ltd. Doka Portugal Cofragens Lda. Doka Sverige AB representatives:
Fôrmas para Concreto Ltda. Monasterboice, Drogheda Estrada Real, n 41 - Recta da Granja Kurödsvägen 20
Rua Guilherme Lino dos Santos, 800 County Louth Santa Maria e S. Miguel S 451 55 Uddevalla
Algeria Lithuania
Jardim Flôr do Campo - Telephone: +353 (0)41 686 1620 P 2710-450 Sintra Telephone: +46 (0)522 65 66 30
Guarulhos/SP CEP 07.190-010 Telefax: +353 (0)41 686 1525 Telephone: +351 21 911 26 60 Telefax: +46 (0)522 65 66 39 Bahrain Luxembourg
Telephone: +55 (0)11 2404-3500 E-Mail: Ireland@doka.com Telefax: +351 21 911 20 11 E-Mail: Sverige@doka.com Belgium Marocco
Telefax: +55 0)11 2404-5700 E-Mail: Portgual@doka.com Belorus
E-Mail: SaoPaulo@doka.com Italy Turkey Mexico
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Canada Strada Provinciale Cerca, 23 Doka Qatar WLL Sanayi ve Ticaret A.S. Chile
P.O.Box 23439 Güzeller Org. San. Bölgesi New Zealand
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5404 - 36th Street S.E. Doha, Qatar Inönü Mah. Nazarbayev Sk. No:19 Panama
Telephone: +39 02 982761
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Telefax: +39 02 98237577
Telephone: +1 403 243 66 29 Telefax: +974 4500608 Telephone: +90 262 751 50 66 Denmark
E-Mail: Italia@doka.com Romania
Telefax: +1 403 243 67 87 E-Mail: Qatar@doka.com Telefax: +90 262 751 50 05
E-Mail: Canada@doka.com Kuwait Estonia Russia
E-Mail: Turkiye@doka.com
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P.O. Box 2217 Salmiyah Div. of Mahmoud Othman Est. Doka Gulf FZE
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Telephone: + 965 482 24 62 Jeddah 21472 Jebel Ali Free Zone, Dubai Hungary Slovakia
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Agiou Athanasiou 5 N 7080 Heimdal 28330 San Martín de la Vega (Madrid) Little Ferry, NJ 07643
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Telephone: +47 72 89 38 10 Telefax: +1 201 641-6254
Telephone: +30 210 6669211 Telefax: +34 91 685 75 01
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Telefax: +30 210 6032614 E-Mail: Espana@doka.com
E-Mail: Norge@doka.com Internet: www.dokausa.com
E-Mail: Hellas@doka.com

The Formwork Experts

999801702 - 01/2009 Ü