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Protective Features, Durability and Biodegration Study of Acrylic and Methacrylic Fluorinated Polymer Coatings For Marble Protection
Protective Features, Durability and Biodegration Study of Acrylic and Methacrylic Fluorinated Polymer Coatings For Marble Protection
A R T I C L E I N F O A B S T R A C T
Keywords: In the present paper, a new fluorine based methacrylic monomer, 1H,1H,2H,2H-Perfluoro-octyl-methacrylate
Polymeric coating (POMA), was synthesized via esterification reaction from methacryloyl chloride and 1H,1H,2H,2H-Perfluoro-1-
Methacrylic monomer octanol. Furthermore, POMA was used to prepare with methyl methacrylate (MMA) via free radical poly-
Free radical polymerization merization a novel fluorinated methacrylic polymer (MMA_POMA), in order to overcome the well-known
Marble protection
technical problems related to the use of acrylic monomer-based commercial protectives, such as Paraloid B72®.
Polymer biodegradation
Indeed, in Paraloid B72® −obtainable from the copolymerization reaction of ethyl methacrylate (EMA) and
Fungal deterioration
methyl acrylate (MA)- the presence of an acrylic hydrogen atom in alpha to the carbonyl group can start photo-
chemical degradation reactions that are able to promote fungi attack and proliferation.
The properties of MMA_POMA and the two references synthesized, EMA_MA and EMA_MA_POMA −in terms
of macromolecular structure, molecular weights, thermal features and water repellency- were determined;
furthermore, the long-term behavior of these polymeric protective agents was estimated by means of accelerated
aging tests exploiting UV radiations. Their behavior over time was checked via Size Exclusion Chromatography
(SEC), Fourier Transform Infrared (FT-IR) spectroscopy and biodegradation assay. Lastly, MMA_POMA resin was
applied on two marble substrates −Calcite and Dolomite- and its wetting properties were successfully assessed
and compared to the same features displayed by the reference polymers.
This work demonstrates that a polymer protective prepared starting from methacrylic and fluorinated
monomers, i.e. MMA and POMA, is an efficient way to obtain resins with satisfactory water repellent properties
and enhanced durability than acrylic based polymers without the use of any photo stabilizer additive.
1. Introduction heritages and constructions from decay, limiting the water penetration
into the porous substrates.
The degradation of cultural heritages and buildings is a natural and Any protective coating for stone must be compatible with the sub-
irreversible decay process; water permeation into the stone is con- strate, water repellent, capable to avoid the ingress of chemicals or
sidered the main responsible of its degradation, especially for porous other harsh agents and concomitantly inhibit fungi and bacteria pro-
marbles, such as Calcite and Dolomite [1], largely used in ancient and liferation. At the same time it must be permeable to water vapour,
contemporary art. Once water penetrates the stone, chemical reactions transparent, easy to apply, durable and reversible or, at least, the sur-
(i.e. carbonate dissolution [2]), physical processes (such as freezing/ face where it is applied must be re-treatable, i.e. the coating must be
thawing cycles [3] and/or crystallization/precipitation [4]) and biolo- easy to remove [6].
gical degradation [5] can occur, dramatically affecting the quality and Many are the examples of the use of either organic polymers for the
properties of marble based materials. protection of stone objects and structures, such as polysiloxanes [7,8]
Thus, the application of hydrophobic coatings to stone materials is and acrylic resins [9], or inorganic (TiO2 or SiO2)-based coatings for the
an effective way to preserve stone artefacts and protect cultural consolidation of stone made manufactures [10]. Limited durability,
⁎
Corresponding author at: Department of Chemistry, Università degli Studi di Milano, Via Golgi 19, 20133 Milan, Italy.
E-mail address: valentina.sabatini@unimi.it (V. Sabatini).
http://dx.doi.org/10.1016/j.porgcoat.2017.10.003
Received 6 March 2017; Received in revised form 29 September 2017; Accepted 5 October 2017
Available online 13 October 2017
0300-9440/ © 2017 Elsevier B.V. All rights reserved.
V. Sabatini et al. Progress in Organic Coatings 114 (2018) 47–57
modification of structural properties, fungi and bacteria proliferation 37%), tetrahydrofuran (THF, ≥99.8% anhydrous), chloroform-d
and poor physical and chemical compatibility with stone substrates are (CDCl3, 99.96 atom% D), fluorescent brightener 28 and sterile phos-
often observed when organic treatments are used [11]. Inorganic resins, phate buffered saline (PBS) were supplied by Sigma Aldrich and used
conversely, seem to have some advantages in terms of good durability without purification. Calcite and Dolomite marbles were purchased
and a higher compatibility with the stone substrate, but they usually are from Marmi Orobici Graniti S.p.A.
not able to penetrate sufficiently inside the stone resulting, thus, in a
poor consolidating effect [12].
Referring to organic products, polymer coatings prepared starting 2.2. Synthesis of POMA
from acrylic monomers are typically employed as protective agents of
stones. During the last decades, the most satisfactory commercial ac- A 100 cm3 three-necked round bottom flask was equipped with a
rylic resin, obtainable via free radical polymerization between a mix- nitrogen inlet adapter, an internal thermometer adapter, an overhead
ture of acrylic and methacrylic monomers, i.e. ethyl methacrylate magnetic stirrer and a reflux condenser. The flask was flushed with
(EMA) and methyl acrylate (MA), was Paraloid B72® due to its good nitrogen, charged with 20 cm3 of methylene chloride, methacryloyl
water repellence and optically clear appearance [13]. Despite the chloride (2.8 g), 1H,1H,2H,2H-Perfluoro-1-octanol (9.8 g) and TEA
common use of photo stabilizing agents with Paraloid B72® [13], the (2.9 g), the latter used to neutralize hydrochloric acid formed during
presence in the acrylic monomer of a hydrogen atom in alpha position the esterification reaction. The solution was carefully cooled at 0 °C and
to carbonyl group that is capable to start photo-chemical degradation then left under stirring for 16 h: afterwards it was gradually brought
reactions leads to severe durability issues. back to room temperature. TEA was removed from the resulting solu-
In particular, Paraloid B72® photo-chemical degradation process tion through several washings with an aqueous solution of hydrochloric
proceeds through the formation of radicals that determine the polymer acid at 5% w/w. The remaining traces of hydrochloric acid were re-
reticulation via cross-linking reactions promoting fertile conditions for moved through several washings with an aqueous solution of sodium
fungi proliferation and attack, scarce adhesion to porous substrates and bicarbonate at 5% w/w and then the solution was dehydrated with
insufficient water drainage from the coated surface [14]. sodium sulfate. The salt was removed via filtration and the resulting
In order to overcome the above-mentioned limits of Paraloid B72®, solution was dried under vacuum (about 4 mbar) at 40 °C for 1 h (96%
the aim of the present work was to synthesize a new polymer coating as yield).
stone protective with satisfactory water repellent properties and im-
proved durability, combining the use of fluorinated and methacrylic
monomers and without the adding of any photo stabilizer agent. 2.3. Synthesis of EMA_MA, EMA_MA_POMA and MMA_POMA copolymers
A new kind of a fluorinated methacrylic monomer, 1H,1H,2H,2H-
Perfluoro-octyl-methacrylate (POMA), was synthesized via esterifica- Three polymers with acrylic/methacrylic functionalities
tion reaction between methacryloyl chloride and 1H,1H,2H,2H- −EMA_MA, EMA_MA_POMA and MMA_POMA- were synthesized. The
Perfluoro-1-octanol. exact amount of the monomers used for the syntheses are reported in
A new type of polymer protective was prepared via free radical Table 1.
polymerization between POMA and methyl methacrylate In a representative polymerization procedure, a 100 cm3 two-
(MMA_POMA), thus overcoming the poor durability of acrylic protec- necked round bottom flask was equipped with a nitrogen inlet adapter,
tives. As references, EMA_MA and fluorinated EMA_MA a reflux condenser and an overhead magnetic stirrer. The flask was
(EMA_MA_POMA) resins (obtained with the introduction of POMA flushed with nitrogen, charged with 40 cm3 of cyclohexane and:
monomer in EMA_MA polymeric chain) were synthesized.
In order to determine the long-term properties of MMA_POMA resin, - EMA_MA copolymer: EMA, MA and AIBN, the latter used as free
accelerated exposure tests under UV radiations were performed. The radical initiator;
macromolecular structure, molecular weights, thermal features and - EMA_MA_POMA copolymer: EMA, MA, POMA at 1% w/w respect to
water repellence behavior of MMA_POMA resin, compared to those of not fluorinated acrylic monomers and AIBN;
both EMA_MA and EMA_MA_POMA, were investigated before and after - MMA_POMA copolymer: MMA, POMA at 1% w/w respect to MMA
the UV exposure simulation test via 1H NMR and Fourier Transform- and AIBN.
Infrared (FT-IR) spectroscopies, Size Exclusion Chromatography (SEC),
Differential Scanning Calorimetry (DSC) and Water Contact Angle The solution was put in an oil bath, heated for 24 h at 70 °C and
(WCA) measurements. then gradually cooled to room temperature. The solution obtained was
Moreover, the ASTM G 21-96 “Standard Practice for Determining precipitated into a large excess of methanol under stirring and a white
Resistance of Synthetic Polymeric Materials to Fungi” [15] was em- solid precipitate was obtained. The solid was recovered via filtration
ployed to test the MMA_POMA resistance to fungal degradation with and given the difficulties in completely removing unreacted acrylic and
respect the references EMA_MA and EMA_MA_POMA. methacrylic monomers from EMA_MA, EMA_MA_POMA and
Lastly, all the synthesized resins were applied on two porous marble MMA_POMA samples, the polymers were washed with methanol for
substrates −Calcite and Dolomite- largely used in historical cultural several days under stirring. After washing, they were dried in a vacuum
heritages and modern buildings [16,17]. oven (about 4 mbar) at 40 °C for 48 h and then the absence of residual
solvents was checked via isothermal thermogravimetric analysis (TGA),
2. Experimental performed for 2 h at 70 °C under nitrogen flow. Fig. 1 shows the re-
presentative procedure for the synthesis of EMA_MA, EMA_MA_POMA
2.1. Materials and MMA_POMA.
Table 1
Ethyl methacrylate (EMA, 99%), methyl acrylate (MA, 99%), me-
Loadings of the reagents for EMA_MA, EMA_MA_POMA and MMA_POMA.
thyl methacrylate (MMA, 99%), methacryloyl chloride (97%),
1H,1H,2H,2H-Perfluoro-1-octanol (97%), α,α’-Azoisobutyronitrile Sample EMA (g) MA (g) MMA (g) POMA (g) AIBN (g)
(AIBN, 99%), triethyl amine (TEA, ≥99.9%), sodium bicarbonate
EMA_MA 14.0 6.0 – – 2.0 × 10−2
(≥99.7%), sodium sulfate (≥99.99%), cyclohexane (99.5% anhy-
EMA_MA_POMA 14.0 6.0 – 0.2 2.0 × 10−2
drous), methanol (99.8% anhydrous), ethyl acetate (≥99.8% anhy- MMA_POMA – – 10.0 0.1 1.0 × 10−2
drous), distilled water Chromasolv® (≥99.9%), hydrochloric acid (HCl,
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V. Sabatini et al. Progress in Organic Coatings 114 (2018) 47–57
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V. Sabatini et al. Progress in Organic Coatings 114 (2018) 47–57
with minimal salts agar without any kind of further treatments (CNN2).
All Petri dishes were incubated for 28 days at 30 °C and 85% humidity
and, every 7 days, fungal growth was verified by epifluorescence mi-
croscopic analysis.
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V. Sabatini et al. Progress in Organic Coatings 114 (2018) 47–57
POMA is added, it is possible to observe that the surface at the air-side Table 2
remains similar to the one of EMA_MA-air side (6c, EMA_MA_POMA and Static contact angles (θ) determined before and after the aging test.
6e, MMA_POMA), while the surface at the mold-side of the foils changes Sample θ (°) unaged θ (°) aged
from smooth to rough (6d, EMA_MA_POMA and 6f, MMA_POMA). In
according with WCA data reported in Table 2, this is a further evidence EMA_MA-air side 83 ± 2 61 ± 4
that POMA monomer, in contact with the hydrophobic PTFE mold, EMA_MA-PTFE side 82 ± 1 58 ± 3
EMA_MA_POMA-air side 79 ± 2 73 ± 4
orients the apolar fluorinated chains, less affine to the solvent, to the EMA_MA_POMA-PTFE side 88 ± 1 71 ± 2
mold surface, changing the foil surface in correspondence of the PTFE- MMA_POMA-air side 65 ± 1 66 ± 1
side from smooth to rough, thus promoting the formation of a more MMA_POMA-PTFE side 90 ± 1 88 ± 1
hydrophobic surface than EMA_MA-mold side.
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V. Sabatini et al. Progress in Organic Coatings 114 (2018) 47–57
Fig. 6. SEM images of a) EMA_MA-air side, b) EMA_MA-PTFE side, c) EMA_MA_POMA-air side, d) EMA_MA_POMA-PTFE side, e) MMA_POMA-air side and f) MMA_POMA-PTFE side.
Figs. 7–9 show respectively a comparison between FT-IR spectra, between the carbonyl groups and the fluorinated aliphatic pendant
collected before and after the aging test, of i) EMA_MA, ii) EMA_MA_- chains, as it is possible to observe at around 1710 cm−1 with the pre-
POMA and iii) MMA_POMA resins. The peaks (a) in the sence of a sharp peak related to the formation of carbonylic degradation
∼3100 − 2800 cm−1 range are related to the bending of CeH ali- products [29].
phatic bonds [25]; the stretching of carbonyl ester groups (C]O) (b) is In the case of MMA_POMA samples, no significant differences are
between ∼1750 cm−1 and ∼1600 cm−1 [25] and the characteristic detectable between FT-IR spectra collected before and after the aging
absorption band for the symmetric stretching vibration of CeO con- test.
jugated to carbonyl ester groups (c) appears between ∼1350 cm−1 and Furthermore, the effect of UV exposure can be highlighted by the
∼1100 cm−1 [25]. evaluation of the number average molecular weight (Mn ), the weight
In the case of EMA_MA and EMA_MA_POMA samples, it is possible average molecular weight (Mw ), the peak molecular weight (Mp) and
to observe that the shape of (a) and (b) absorption peaks changes after the molecular weight distribution (D) by SEC (Table 3).
the UV exposure test, showing a significant variation of the character- In the case of aged resins, EMA_MA and EMA_MA_POMA samples
istic bands related to CeH aliphatic bonds and the same carbonyl become insoluble: only MMA_POMA based polymer remains soluble
groups, in according with the occurred degradation phenomena of after sunlight exposure test. Such behavior is due to the formation of
polymeric bonds, i.e. the breaking of macromolecular chains them- radicals that make the polymers reticulated via cross-linking reactions
selves in corresponding of aliphatic and carbonylic groups [26–28]. [13,14] confirming the photo-chemical degradation process of acrylic
This behavior is probably due to the presence in EMA_MA and EMA_- resins.
MA_POMA macromolecular structures of hydrogen atoms, deriving For MMA_POMA polymer the variation of the molecular weights
from acrylic monomer MA, in alpha position to carbonyl groups that are and the relative distribution (Table 3) before and after the aging test are
able to start the photo-chemical degradation of the polymers, with both negligible, clearly evidencing the photo stability of the methacrylic
the splitting of aliphatic chains and the breaking of the chemical bonds polymer
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V. Sabatini et al. Progress in Organic Coatings 114 (2018) 47–57
MMA_POMA thermal properties were also assessed and compared the two sides of the polymer foil measured before the aging test.
with the one obtained by EMA_MA and EMA_MA_POMA (Table 3). As
reported, EMA_MA and EMA_MA_POMA samples have gelled after UV
exposure test and the comparison of their thermal properties measured 3.3. Biodegradation study
before and after the aging test and also with MMA_POMA resin was not
possible. The potential susceptibility of MMA_POMA to fungal degradation in
The glass transition temperatures (Tg) of EMA_MA, EMA_MA_POMA comparison to the reference EMA_MA and EMA_MA_POMA polymers
and MMA_POMA unaged are respectively 40, 38 and 89 °C. After the has been investigated by the standard ASTM G 21–96 procedure [15],
aging test, MMA_POMA Tg remains almost the same. before and after their aging. The ASTM G 21–96 method has been
To verify the influence of the ageing procedure on the wetting chosen in this study as it is a well-known and wide spread method, for
properties of the three resins, WCA values were re-measured (Table 2, instance used by the industry to evaluate the resistance of materials to
third column). A significant decrease of θ was observed for both sides of fungal attack prior to their trading. In order to well distinguish fungal
EMA_MA and EMA_MA_POMA polymer foils: this is further evidence growth on the synthetic polymers and avoid false positive results, fungi
that the photo-chemical degradation of the polymer has occurred; were stained with a probe specific for fungi and observed by epi-
worth of note is the unchanged wetting behavior observed for MMA_- fluorescence microscope in a non-invasive way. Means of percentage
POMA sample, that shows the same difference of wettability between areas covered by fungi for each time step were calculated and values
obtained are reported in the Supplementary Material (Table S1 and Fig.
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V. Sabatini et al. Progress in Organic Coatings 114 (2018) 47–57
Table 3 polymers, unaged and artificially aged, did not show statistically dif-
SEC data and glass transition temperatures of EMA_MA, EMA_MA_POMA and ferences among them, with the exception of MMA_POMA aged which
MMA_POMA samples before and after the aging test.
maximum specific colonization rate resulted higher than those of the
Sample Mn (Da) Mw (Da) Mp (Da) D Tg (°C) other polymers. Moreover, MMA_POMA aged results the only polymer
with a colonization rate statistically higher than the corresponding
EMA_MA unaged 31800 63400 49100 2.0 40 unaged one.
EMA_MA aged n.d. n.d. n.d. n.d. n.d. To summarize, it is clearly seen from the data reported that the
EMA_MA_POMA unaged 29500 61900 45600 2.1 38
susceptibility to fungal colonization of the different samples after UV
EMA_MA_POMA aged n.d. n.d. n.d. n.d. n.d.
MMA_POMA unaged 27000 57000 42400 2.1 89 aging test is significantly affected by the chemical structure of the
MMA_POMA aged 25000 56000 42000 2.2 87 monomers adopted during the polymerization reaction.
EMA_MA sample, both unaged and aged, shows the lowest percen-
tage area of fungal coverage respect to EMA_MA_POMA and
S3). MMA_POMA, but among artificially aged samples EMA_MA aged is
At the end of the experiments (28 days), both unaged and artificially characterized by a shorter lag phase in comparison to the corresponding
aged polymers showed a percentage area covered by fungi statistically unaged sample.
different to the respective negative control, with percentage values less Correlating this behavior with the data previously obtained after the
than 10%, corresponding to the rate 1 of the ASTM methodology aging test, i.e. the high instability of acrylic polymers over UV radia-
(Fig. 10). Unaged polymers did not show statistically differences among tions, this is further evidence that the photo-chemical degradation of
them, while artificially aged polymers resulted in a different amount of the polymer affects the durability of polymeric resin itself, favoring the
fungal colonization: EMA_MA_POMA aged showed the highest percen- fungal grown and colonization, i.e. promoting a short lag phase.
tage area of fungal coverage, followed by MMA_POMA aged and For EMA_MA and MMA_POMA unaged samples the percentages of
EMA_MA aged that showed values statistically comparable with those fungal coverage area are statistically comparable, but after aging
of unaged polymers. MMA_POMA resin is more prone than EMA_MA to fungal colonization;
Furthermore, the comparison between unaged and the corre- both in the case of unaged polymers and aged ones, MMA_POMA lag-
sponding artificially aged samples revealed that EMA_MA_POMA aged phase length remains almost the same before and after the aging test.
was more prone to be colonized by fungi with respect to the corre- Furthermore, the combined use of an acrylic monomer, i.e. MA,
sponding unaged one, followed by MMA_POMA and EMA_MA samples. with a fluorine based monomer (POMA) favours the fungal degradation
Fungal colonization against the time was also analysed for each of polymeric coating: in fact, EMA_MA_POMA aged shows the highest
unaged and aged polymers. Colonization curves versus the time were percentage area of fungal coverage and among aged samples, it is more
obtained and the colonization parameter of lag phase length (days) and prone to be colonized by fungi with respect to the corresponding un-
the maximum specific colonization rate (% area/day) were calculated aged one.
(Supplementary Material, Table S2). To the authors’ best knowledge the present data, i.e. of a suscept-
In Fig. 11A, the lag phase length values are reported. Among unaged ibility to a fungal grown and colonization promoted by the combined
samples, EMA_MA showed the longest lag phase, followed by EMA_- use of acrylic and fluorinated monomers, have never been reported in
MA_POMA and MMA_POMA. Among artificially aged samples, EMA_- previous scientific literature.
MA_POMA showed a longer lag phase in comparison to EMA_MA and
MMA_POMA. The comparison between the unaged and the corre-
sponding artificially aged samples revealed that only EMA_MA aged 3.4. Application of EMA_MA, EMA_MA_POMA and MMA_POMA resins on
presented a lag phase significantly shorter than the corresponding un- marbles surfaces
aged polymers.
As regarding the maximum specific colonization rate (Fig. 11B), all The comparison of both chemical and biological data measured
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before and after the aging test demonstrates that a polymer resin pre- well as the resistance to fungal attack than acrylic polymers.
pared starting from methacrylic and fluorinated monomers, i.e. MMA Within this context, the use of MMA_POMA based resin can be a way
and POMA, is an efficient way to obtain a protective with satisfactory to obtain a satisfactory protective for stone substrates.
water repellent properties and enhanced photo chemical durability as The pure and fluorine modified resins were applied on two marble
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4. Conclusions
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