JOB METHOD STATEMENT

PART 1: BASIC INFORMATION

1.1 Project Summary

Project name Project reference

To install magnetic flowmeter and piping modification

Project summary

Site address Sumisaujana TCM Chemical Start date

Finish date

Issue date Document number

1.2 Contractor Company Details

Company name Main contact

Infanite Services Sdn Bhd number
No.31-1(02), Jalan Tukul, N15/N,
Seksyen 15, Shah Alam, Selangor
Address

Person-In-Charge Faez Job title Project Manager

Contact number 017-763 7276

1.3 Health and Safety Contact Details

Name Contact number 017-8731009

Muhammad Afiq

Name Contact number

PART 2: HSE INFORMATION

2.1 Staff Training Requirements

1. Safety training

2.2 Equipment Used

1 Welding Machine 6 Adjustable Wrench 11.0

2 Grinder Machine 7 Wrench Set 12.0
3 Hand Drill 8.0 13.0
4 L-Ruler 9.0 14.0
5 Water Level 10.0 15.0

2.3 PPE Requirement

1 Welding Shield 6 Safety Jacket 11.0

2 Safety Goggle 7 Safety Helmet 12.0
3 Welding Glove 8 Safety Harness 13.0
4 Hand Glove (Cotton) 9.0 14.0
5 Safety Boot 10.0 15.0
 Fabrication Process Procedure

Welding Procedure
1. Clean the surface on the joint area of piping
2. Connect the work cable (earth) with piping
3. Initiate the arc by squeezing the electrode on the piping
4. Concentrate on the steady travel speed and arc angle
5. Ensure wear proper PPE during perform welding works (hand gloves, and welding shield)

Grinding Procedure
1. Marking the surface of piping for undergo cutting by grinder
2. Skim the surface to remove burr once complete cutting
3. Inspect grinder disc must in good condition
4. Protection guard on grinder in place
5. Ensure use proper PPE (safety goggle and hand glove.

NDT
Test Procedure (Dye Penetration Test)
1. Surface Cleaning
In general satisfactory results can be obtained when the surface is in the as welded. as rolled, as cast, or as
forged condition but surface preparation by grinding or machining or other method may be necessary in
some instances when surface irregularities could otherwise mask indications of unacceptable
discontinuities. Heavy grinding should be avoided to avoid the masking of fine defects. However, any
mechanical working leaning should be followed by suitable etching.

2. Penetrant
After the part has been thoroughly cleaned, apply the penetrant to the surface to be inspected. In case of
small components, they may be dipped in a tank of penetrant. Where only a local area of a component is to
be tested, the penetrant may be applied by a brush or spray. Regardless of how it is applied, it is important
that all surfaces are wet by the penetrant.

3. Rinsing
After allowing for necessary penetrant time, the surface film of penetrant on the part is removed by rinsing.
The rinsing must be through and complete so that the penetrant within the discontinuities of the part alone is
intact. Special attention should be given to drilled holes and threads, which are highly prone to retain
penetrant.

4. Developing
After washing off the surface penetrant in the rinsing operation, apply developer to the part to blot back to
the surface any penetrant that may have penetrated into discontinuities. Developers are either of dry type or
wet type.
 Activities Procedure

1. Dismantling pneumatic valve

1.1 Ensure power supply to pneumatic valve has been isolate and disconnect signal
cable on pneumatic valve.
1.2 Shut off the incoming valve and loosen the pneumatic valve fastener slowly.
1.3 Observe for any medium came out from the joint between valve flange and
pipeline flange.
1.4 If there has any medium sipping out, dismantling activities will hold until the
pipeline were clear from any product medium.

2. Joint the pipeline gap

2.1 Measure the gap length and cut the new piping based on the measured length
2.2 Welder must adhere the grinder and welder procedure as per stated above
2.3 Wear proper PPE such as welding shield, safety glass, and welding glove

3. Installing pneumatic valve at new position

3.1 Cut the existing pipeline based on the valve length
3.2 Fitter must adhere the grinder procedure as per stated above
3.3 Once complete the cutting process, pneumatic valve will joint in the pipeline by
welding process
3.4 Fitter must adhere the welding procedure as per stated above
3.5 Wear proper PPE such as welding shield, safety glass and welding glove

4. Modification and fabrication existing pipeline and ST2 and ST3

4.1 Ensure the main valve on the pipeline has been shut off
4.2 Welding and grinding process will be undertaken for this modification activities
4.3 Pipeline modification based on the drawing given.
4.4 All fitter will follow the grinding and welding procedure as stated above
4.5 Ensure wear proper PPE during this activities such as glove, safety glass, face
shield, and welding glove

5. Modification and fabrication existing compressed air pipeline

5.1 Ensure the main valve on the pipeline has been shut off
5.2 Welding and grinding process will be undertaken for this modification activities
5.3 Pipeline modification based on the drawing given.
5.4 All fitter will follow the grinding and welding procedure as stated above
5.5 Ensure wear proper PPE during this activities such as glove, safety glass, face
shield, and welding glove

6. Lay new screen cable to new position pneumatic valve

6.1 New cable routing will follow the existing route.
6.2 Buddy system required for any ladder application for work at height area
6.3 Wear full body harness and hook the safety lock.

7. Control circuit modification

7.1 Ensure there the incoming power supply has been isolated.
7.2 Integrate the pneumatic valve into the control circuit by connecting the new cable
on the relay