Boa Bellows Guide

BOA
METALLBLGE
RATGEBER
METAL BELLOWS
CONSULTANT
BOA AG
Expansion Joints
Metal Bellows and Metal Hoses
Station-Ost 1
CH-6023 Rothenburg
Switzerland
Phone:
+41 41 289 41 11
Fax:
+41 41 289 42 02
E-Mail:
info@boa.ch
Homepage: www.boa.ch
BOA METAL BELLOWS CONSULTANT
Issue 11-05-UK
BOA METAL BELLOWS CONSULTANT

Contents
1. General Information
Presenting BOA Group and BOA AG

Our product range
2. Metal Bellows Applications
Applications for Metal Bellows

Construction of the BOA Metal Bellows
Application examples
General information on the Bellows Tables
3. Information on using the

Bellows tables
Calculating the admissible
Bellows data
Information on the table sections with reference to

calculating the overall length
Necks
Connections and joining methods
Bellows calculation
4. Bellows Tables
Bellows table 1
Bellows table 2
Certification
Non-destructive test methods
Destructive test methods
61
Table on guide analyses and characteristic strength

values
Foreign standards / comparison table
63
Pressure conversion tables

Conversions
Enquiry check list
Corrosion table
Personal notes
BOA Group, holding companies and agencies
5. Quality Management
6. Material Tables
7. Annex
Bellows made of stainless steel

non-ferrous Metal Bellows
11
33
71
General Information
Presenting BOA Group and BOA AG
BOA Group, Stutensee, Germany

BOA Group is one of the world's leading manufacturers for flexible mechanical
elements for the automotive industry and for a wide range of industrial applications. The headquarter is based in Stutensee near Karlsruhe /Germany.
Until August 2006 BOA operated under IWKA Balg- und KompensatorenTechnologie GmbH. About 20 subsidiaries and holding companies in eleven countries are now belonging to the new BOA Group. Additionally, the organization
keeps sales and service offices in the most important industrial countries.
BOA Group develops, produces and distributes worldwide stainless steel
components for motor management, exhaust systems and side components for
vehicles. In the industrial division, BOA delivers pressure-tight and flexible
elements for applications in energy technics and technical construction: railway, shipyards, aerospace industry, vacuum technique, measurement and
control as well as armatures.
BOA solutions include both standardized products and customized, individual
elements developed together with the customer.
Product range of BOA Group:

Expansion Joints
For pipe systems in chemical and
refinery plants, power plant engineering, district heating and diesel
engine manufacturing.
Metal Bellows
As elastic connections and seals
in valves and fittings, plant and
chemical engineering, electrical
engineering, vacuum technique,
solar and heating installations,
automotive engineering, measurement and control equipment.
BOA AG, Rothenburg, Switzerland

BOA AG, based in Rothenburg near Lucerne, was founded in 1906. Over 200
employees are responsible for development, production, marketing and sales
of high-quality expansion joints, metal bellows, metal hoses and plastics components. BOA AG is supported by its subsidiaries and holding companies in
France, the Netherlands, Poland, Germany, USA and by agencies in all major
industrial countries.
The partly varying technologies within the BOA Group form a meaningful symbiosis for covering the needs of our customers.
BOA AG is an internationally recognized company which is among the market
leaders in its activity fields. BOA AG is EN 9100, ISO 9001 and 14001, as well
as DIN EN 15085-2 and ISO 3834-2 certified.
Metal Hoses
made of stainless steel, used
wherever flexibility and highest
reliability are required, e.g. gas
distribution in private households,
solar and heating engineering, but
also in the automotive industry,
aerospace and other industrial
applications.
Plastics Components
Hose lines, high pressure hoses,
expansion joints and steel piping,
whose parts in direct contact
with the flow are covered by
plastics, offer big advantages,
plastics being mostly resistant
against corrosion. Depending on
the application, these covers are
made of PTFE (Teflon), PFA or
EPDM (rubber).
5
Visit our Website

www. boa.ch
www.boagroup.com
02_Applications
20.8.2007
10:17 Uhr
Seite 7
Our metal bellows range includes

single and multi-ply types in a variety
of bellows geometries.
Our wide range and know-how in this
specialist area allows us to find the
best technical and economic solution
to our customers problems.
We advise you objectively and

expertly
We supply you with constructive
installation, manufacturing and
application proposals
We make trial samples and offer you
very good series production prices.
We can also supply you with
complete systems
The BOA standard convolution profile

is the compensation tube bend. It
combines all the properties necessary for a pressure vessel with high
flexibility and long life even when
exposed to high operating pressures.
We also make special convolution
profiles for special applications
Standard, single ply profile
Single ply
Double ply
Standard, multi ply profile
Triple ply
7
Metal bellows applications
Construction of the BOA metal bellows
02_Applications
20.8.2007
10:17 Uhr
Seite 8
Application examples
Plant and chemical

Engineering
Shaft seals
Axial face seals
Bellows couplings
Tank valves
Valves
Spindle seals for valves
Electrical engineering
HT and MT switchgear
Expansion vessels
Strain gauges / pressure switches
02_Applications
20.8.2007
10:17 Uhr
Seite 9
Measuring and control engineering
Spindle seals
Pressure gauges / pressure
measuring equipment
Weighing equipment
Solar / heating engineering
Underfloor heating distributors

Solar panel connections
Vacuum engineering
ISO-KF, ISO-K, CF connections and

components
Valve spindle seals
02_Applications
20.8.2007
10:17 Uhr
Seite 10
Metallbalg-Anwendungen Metal bellows applications
General information on the bellows tables

Our bellows tables offer a wide range
of bellows sizes and types. For economic reasons, we recommend the
standard series marked for smaller
volumes. If different dimensions are
absolutely essential, we can make
other special sizes.
This catalogue contains two separate
tables, one for special steels with the
basic material 1.4571 and one for
non ferrous metals with the basic
material 2.1020. However, these
tables can also be used for other
materials, with the aid of the correction factors described in the following
section.
Special steel bellows table:

For all special steels listed in our
factor tables.
Non ferrous metal
bellows table:
For bronze 2.1020.
If materials are needed in individual
cases that are not included in our
factor tables, an agreement has to be
made with our factory.
10
Please note:
We not only make the metal bellows, but also can make the
connections using highly economic
processes.
Our supply capability is no way
limited to the metal bellows range
up to DN 114 as described in this
catalogue.
We also make metal bellows up to
10000 mm and bigger. Let us
know what you need.
03_Information
20.8.2007
10:17 Uhr
Seite 11
Information on using the bellows tables

Calculating the admissible bellows data
Section
Section N
Explanation of the table sections
Page
3.1
1
2
Nominal dimension
Position
12
12
3.2
3
4
5
6
Inside diameter
Tolerance
Outside diameter
Tolerance
12
12
12
12
3.3
7
8
Number of plies
Ply thickness
12
12
3.4
Convolution pitch
(calculation of the corrugated bellows
length)
3.5
10
Maximum number of convolutions
3.6
1117
Dimensions of the necks

Connections and
joining methods
1419
3.7
18
Calculated overpressure *
2025
3.8
1921
Stroke
per convolution *
2629
3.9
2224
Spring rate
per convolution *
3031
3.10
25
Effective bellows cross-section area
32
3.11
26
Weight per convolution
32
1213
14
* These items also include calculating the permitted or real values under the
operating conditions concerned.
11
03_Information
20.8.2007
10:17 Uhr
Seite 12
Information
Information on the table sections with reference to

calculating the overall length
3.1 Nominal dimension and position
Sections 1 + 2
The nominal dimension indicated
largely corresponds to the inside
diameter of the bellows and also
means that the right bellows can
be found quickly and without any
problem. The bellows, together
with the size and item number
gives a precise indication of the
bellows type selected.
3.2 Bellows inside diameter,
Bellows outside diameter
Sections 36
Apart from the diameters and
tolerances listed, different special
types are also available subject to
consultation.
3.3 Number of plies and ply
thickness
Sections 7 + 8
The choice of the number of plies
and thickness depends on the
operating conditions and also the
installation space available. If the
operating data allows the use of a
single ply bellows, this is the
most cost-effective solution. Multi-ply bellows are mainly used at
high operating pressures to
achieve much better mobility
compared with the more rigid
single ply bellows with the same
pressure resistance.
High pressure bellows with a
higher number of layers are
available on request.
12
3.4 Convolution pitch, calculating

the corrugated bellows length
Section 9
The convolution pitch corresponds
to the flank to flank distance
(dimension Lw in the diagram).
In most cases, the corrugated
length (AL) and the total length (TL)
of a bellows can be calcu-lated
sufficiently accurately using the
following approximation formulas
and diagrams.
TL = Total length of the bellows

AL = Active length of the bellows
Lw = Convolution split according to
table, section 9
L1-3 = neck lengths according to
table, sections 12, 14, 17
AL = Numbers of convolutions x Lw
TL = AL + 2 L1-3
20.8.2007
10:17 Uhr
Seite 13
Neck ABAB
Neck IBIB
AL = 4.5 . Lw
TL = AL+ (2L2)
Active convolutions = 4
AL = 4.5 Lw
TL = AL + (2L3)
Neck SAGSAG
Neck HBHB
AL = 5.5 . Lw
TL = AL
AL = 4.5 . Lw
TL = AL + (2L1)
Neck SAGHB
Neck IGAG
AL = 5 . Lw
TL = AL + L1
AL = 5 . Lw
TL = AL
Active convolutions = 4.5
Information
03_Information
13
03_Information
20.8.2007
10:17 Uhr
Seite 14
3.5 Max. number of convolutions

Section 10
The number of convolutions listed in this section represents the maximum
convolution of existing tools. If you want a type with more corrugations,
we will be pleased to discuss what we can offer.
Information
3.6 Edge shapes, connections and joining method

Sections 1117
The technical bellows tables give the standard necks with detailed dimensions. As has been found in practice, these basic shapes can be
used for most applications. Which neck is the most economical also
depends on the shaping process chosen. The choice of shaping process
is very much influenced by the number of bellows to be manufactured.
Necks
Standard necks
(The necks can be used in combination)
Neck HB HB
Particularly economical for medium
and larger numbers using a hydraulic
shaping process
Standard-Bordformen
Neck
SAG SAGknnen kombiniert angewendet werden)
(Die Bordformen
Bordform HB HB
Preferably used for a lip welded join.

In principle, it can be made for any
size and type of bellows.
Neck AB AB
Neck IB IB
14
Mainly for small quantities and individual components. Which of these

two shapes is more economical
depends on the shaping process and
has to be decided in each individual
case.
03_Information
20.8.2007
10:17 Uhr
Seite 15
Special necks
(The necks can be used in combination)
Neck with base
Bellows with preformed base
are only possible with larger numbers
and single ply bellows. A base can be
welded or soldered on for small
quantities.
Information
Neck AGAG
Neck IGIG
The bellows are separate,

convolution crest neck AG
or
incorrugation trough neck IG.
Type mainly for single ply bellows
15
03_Information
20.8.2007
10:17 Uhr
Seite 16
Connections and joining methods

Soldered connections
Information
A) Soft soldered connections

Joining metal bellows to connections
by soft soldering is only suitable for
bronze bellows. The operating temperature should be limited to 100C if
normal soft solder is used. Suitable
solders are standardised according
to DIN 1707.
Necks HB, IB, AB
Bellows with cylindrical ends are

connected to the connections by
chamber soldering.
Instructions
1. Avoid strong heat effects on the
metal bellows. This reduces the
strength of the bellows in the
immediate vicinity of the soldered
joint. This applies to flame soldering in particular.
2. In any case, and for heavy valve
parts in particular, it is recommended that these are heated adequately first and that the metal bellows are only joined to the
connection when the solder flows.
The bellows end should preferably
be tinned first.
3. After soldering, all flux residue
must be carefully removed from
the bellows and the connections,
because this can cause corrosion.
Necks IG
Necks AG
Recommended with outside pressure
Necks SAG
Necks IG
Recommended with inside pressure
Bellows with necks IG, AG, SAG are butt welded to the connections.
16
20.8.2007
10:17 Uhr
B) Brazed connections
Brazed connections are not recommended for bronze bellows. The high
brazing temperatures cause annealing of the bellows in the vicinity of
the connections. The properties of
the bellows change as a result. Brazing is done in cases where welding
cannot be done, e.g. when connecting special steel bellows to
malleable cast iron or brass
connections. The brazing is done
as gap brazing.
The most suitable brazing solder is
LAg44 according to DIN 8513. Apart
from having a good temperature resistance up to 200C, the solder also
has good corrosion resistance.
Seite 17
Brazing instructions
1. Brazing with a silver content of less
than 40% is not recommended
because its high application temperature causes annealing of the bellows immediately next to the join
with the connection. However,
homogenous bellows properties are
then no longer guaranteed.
2. The residual flux must be removed
from the metal bellows and the
connection after brazing, because
this can cause corrosion of both
components. We recommend the
use of chloride-free flux.
3. High temperature or furnace brazing solders can be used. Remember, a brazing temperature above
900C can have a negative effect
on the properties of austenitic bellows, such as pressure strength,
elasticity and life.
Neck SAG
Neck AB
Neck HB, IB
The leak-tightness of brazed connections is the same as that of welded

connections.
17
Information
03_Information
03_Information
20.8.2007
10:17 Uhr
Seite 18
Information
Welded connections
Lip welded connections
This form of welding is preferred for
special steel or bronze bellows.
When welding bronze bellows to
connections, the connection must
be made from an easily weldable
Cu material, such as SF-Cu, for
example. Lip welds are made without
welding filler.
Provision of connections
If the customer wants to provide the
connections for use in our workshops, the welding connection sizes
must be carefully specified beforehand.
Round weld, Neck SAG
Connection of 2 bellows with

round seam
Edge weld with

Neck HB, IB, AB
Connection of 2 bellows with a

guide part, for example
Edge weld with inserted rim
18
Also, sufficient room must be provided for controlling the welding torch.
Please ask us for our suggestions if
you are not sure.
03_Information
20.8.2007
10:17 Uhr
Seite 19
Information
Type of welding geometry

with flanges
Because of the welding process,

the distance A is chosen as follows:
A 6 mm
for austenitic
materials
A 15 mm
for highly nickel

alloyed material
Welding a two ply metal bellows

to a connection
(enlargement)
19
03_Information
20.8.2007
10:17 Uhr
Seite 20
Bellows calculation
Information
3.7 Calculated overpressure

Section 18
The pressure indicated here is admissible as the maximum operating
pressure up to 20C, taking the following into account:
Material: The table is based on
material 1.4571 or 2.1020. Other
materials have to be taken into
account through correction factors.
Operating temperature: with temperatures above 20C, the factor Tp
according to table 1 (page 24/25)
must be taken into account.
Type of pressure load: static
pressure load; internal or external
pressure. Dynamic pressure load
requires a reduction. Please consult
us in this respect.
Number of convolutions: with an
internal pressure, the bellows must
be checked for kinking stability or a
suitable guide used.
Heat treatment: the following calculations assume that the metal
bellows do not undergo any heat
treatment. If subsequent heat treatment is required, its effect on the
strength of the bellows material has
to be taken into account. In these
cases, we need to check the design
data.
20
Test pressure
A pressure test at 1.3 times the pressure is permitted briefly above the
calculated overpressure indicated.
Nevertheless, the life and pressureresistance of the bellows is fully
maintained. If a higher test pressure
factor is demanded, the admissible
operating pressure must be reduced
accordingly or, if necessary, bellows
with a higher calculated pressure
must be chosen.
Proof
The calculation method for determining the metal bellows properties
is validated by test series. We recommend that you let us check the
bellows calculation. If particular proof
of pressure resistance or life is required by the inspection authorities,
this needs to be agreed with us. We
provide calculation proof according
to known regulations like AD information sheet B13 (Vd TV), EJMA,
ASME, CODAP, etc. on request. Please remember that the special design
specifications according to these
regulations only allow reduced operating pressures compared with our
catalogue data.
03_Information
20.8.2007
10:17 Uhr
Seite 21
Outside pressure load

The calculated overpressure according to section 18 has to be corrected for
operating temperatures above 20C with the temperature factor TP according
to table 1 on pages 24 and 25.
Admissible operating pressure
Information
PB acc. = PR . TP [bar ]
Admissible test overpressure

PP acc. = PR . 1.3 [bar ]
PB acc. = admissible working overpressure [bar ]

PP acc. = admissible test overpressure 20C
PR
= calculated overpressure
TP
= Temperature factor for calculation of the admissible pressure in
higher temperatures (table 1, pages 24 and 25)
21
03_Information
20.8.2007
10:17 Uhr
Seite 22
Internal pressure load

In the case of an internal pressure load, the kinking stability of the bellows
that decreases with an increasing number of corrugations must be taken into
account.
If the bellows have an inside guide (e.g. valve-spindle or inside tube) or an outside guide (e.g. supporting casing or housing) of a technically perfect design,
the maximum possible operating temperature can be permitted.
Information
If there is no guide, the bellows must not be loaded with more than the pressure calculated according to the following formula:
a) Calculation with existing valve guide as described in Outside pressure load.
b) Calculating the critical inside pressure with reference to stability if used
without bellows guide.
Pcritical =
Cx
W
Lw
TF
PR
=
=
=
=
=
30 . Cx . TF
PR [bar ]
W2 . Lw
axial spring rate per convolution (bellows table, section 22)

total number of convolutions of the bellows
corrugated length of a convolution (bellows table, section 9)
temperature factor (table 5, page 31)
calculated overpressure (bellows table, section 18)
Admissible operating pressure: (assuming that the bellows are firmly clamped
both ends).
PB acc. =
Pcritical
[bar ]
2.25
Admissible test overpressure with inside pressure load
PP acc. =
PP acc. =
22
PB acc. . 1.3
[bar ]
TF
acceptable test overpressure at 20 C
03_Information
20.8.2007
10:17 Uhr
Seite 23
Pressure force of the metal bellows

When the metal bellows are pressurised, an axial pressure reaction force
becomes effective. This force has to be taken into account when designing or
planning pipes and equipment. Therefore, the pipes must be provided with
fixed points which, on the one hand, absorb the reaction forces and, on the
other, prevent stretching of the bellows. The fixed points of pipes must have a
suitable stable structure.
Ab =
12
Information
FR = P . Ab [N]
. (Di2 + (Di . Da) + Da2 )

(according to table, section 25)
FR
reactionary force [N]
pressure in
Ab
Di
Da
=
=
=
Areas of cross section of the bellows (bellows table, section 25)

Internal diameter of the bellows (bellows table, section 3)
Outside diameter of the bellows (bellows table, section 5)
N
cm2
N
1bar 0.1 mm2
N
10 cm2
A fixed point must be provided before and after the bellows.

Guides must be provided for longer pipes.
Advantageous installation:
Bellows
Fixed point
Guide
Fixed point
23
24
25
03_Information
20.8.2007
10:17 Uhr
Seite 26
Information
3.8 Stroke per convolution

Sections 1921
Calculating the number of convolutions required
The movement values indicated in sections 1921 apply to a convolution at a
temperature of 20C and based on 10,000 load changes.
The following formulas are used to calculate the necessary convolution number for a predetermined stroke. If the temperature exceeds 20C, the movement must be reduced with the temperature factor TB according to table 2 on
pages 28 and 29.
If a load change number N which differs from the basic value of 10,000 is also
required, the correction must be made with the load change factor NF according to table 3 on page 29. If the pressure is not used 100%, the movement
can be adapted with the factor FP according to table 4 on page 29.
Required number of convolutions for axial movement

W=
Stroke
ax . NF . TB . FP
Required number of convolutions for lateral movement

W=
Lateral stroke
Lat . NF . TB . FP
Required number of convolutions for angular movement

W=
ax
Lat
W
TB
NF
FP
26
Angular movement
. NF . TB . FP
= axial stroke according to section 19 [ mm ]

= angular stroke according to section 20 [ ]
= lateral stroke according to section 21 [ mm ]
= required number of convolutions [ ]
= temperature factor (table 2, pages 28 and 29) [ ]
= Load alternation factor (table 3, page 29) [ ]
= pressure load factor (table 4, page 29) [ ]
20.8.2007
Axial movement
10:17 Uhr
Seite 27
angular movement
lateral movement
If the bellows are designed for a smaller number of load changes than the
basic value of 10,000, any admissible bigger stroke on account of the convolution geometry must be checked by us.
The movement values indicated in the bellows tables are only permitted for
one type of movement with full use, i.e. either an axial, lateral or angular
movement.
Combined loads are permitted provided the total of the percentage part load
does not exceed 100%.
Stroke ax.
Load change process (full stroke)
Time t
Installation position:
Extended
Position
Middle
Position
Compressed
Position
The load change is defined as the movement of the bellows from the neutral
position over the entire stroke range and back to the neutral position. The neutral position, as the start of the movement, can be both the extended position
(maximum bellows length and the compressed position (= minimum bellows
length) or the middle position.
27
Information
03_Information
24
25
03_Information
20.8.2007
10:17 Uhr
Seite 30
3.9 Spring rate per convolution

Sections 2224
Information
Calculating the bellows adjustment forces

The spring characteristic is specified for all 3 types of movement as the specific value per convolution and decreases with increasing number of corrugations, i.e. linearly in the case of axial and angular movements and to the power
of 3 in the case of lateral movements. At higher temperatures, the spring characteristic must be reduced according to the decreasing modulus of elasticity.
The factor TF that applies to this is given in table 5 on page 31.
a) Spring characteristic of a bellows with an axial movement
Cax =
cax .
TF
W
N
mm
b) Spring characteristic of a bellows with an angular movement

Ca =
ca .
TF
W
Nm
<
c) Spring characteristic of a bellows with lateral plane parallel movement

Clat =
Cax Ca Clat
cax ca clat
TF
W
clat .
TF
W3
N
mm
= Spring rate of the whole bellow

= Spring rate per convolution at sections 22, 23, 24
= Temperature factor to calculate spring rate at higher
temperatures (table 5, page 31)
= chosen number of convolutions (of a bellow)
The values for the spring characteristics apply to the standard version with
a tolerance of 30%. A smaller tolerance requires special measures concerning raw material and production and therefore is only possible subject to
agreement.
30
20.8.2007
10:17 Uhr
Seite 31
Correction factor TF for calculating

the spring rate for higher temperatures1)
Table 5
Working temperature C
Material
20
100
200
300
400
500
600
1.4306 (304 L)
1.00
0.97 0.93 0.90 0.86 0.83 0.79
1.4404 (316 L)
1.00
0.97 0.93 0.90 0.86 0.83 0.79
1.4435 (316 L)
1.00
0.97 0.93 0.90 0.86 0.83 0.79
1.4539 (Alloy 904L)
0.99
0.96 0.93 0.90 0.87 0.82 0.78
1.4541 (321)
1.00
0.97 0.93 0.90 0.86 0.83 0.79
700
800
900 1000
1.4571 (316 Ti)
1.00
0.97 0.93 0.90 0.86 0.83 0.79
1.4828 (309)
1.00
0.97 0.93 0.90 0.86 0.83 0.75 0.70 0.65 0.60 0.55
1.4876 (Alloy 8oo)
0.99
0.97 0.94 0.90 0.87 0.83 0.79 0.76
2.4068 (Nickel 200)
0.98
0.96 0.94 0.90 0.86 0.81 0.75
2.4360 (Alloy 400)
0.91
0.90 0.89 0.86 0.83 0.79
2.4602 (Alloy C-22)
1.03
1.01 0.99 0.95 0.93 0.89
2.4605 (Alloy 59)
1.05
1.04 1.00 0.98 0.95 0.93
2.4610 (Alloy C-4)
1.06
1.04 1.01 0.98 0.94
2.4816 (Alloy 600)
1.07
1.04 1.02 1.00 0.97 0.94
2.4819 (Alloy C-276)
1.04
1.02 1.00 0.97 0.94
2.4856 (Alloy 625)
1.04
0.97 0.93 0.91 0.89 0.85 0.81
2.4858 (Alloy 825)
0.98
0.95 0.93 0.90 0.87 0.84
2.10202) (Bronze)
1.00
0.99 0.97 0.86
2.10302)
0.97
0.96 0.94 0.83
1)
2)
According to spring rate value of metal bellows of 1.4571 in bellows table 1

According to spring rate value of metal bellows of 2.1020 in bellows table 2
31
Information
03_Information
03_Information
20.8.2007
10:17 Uhr
Seite 32
3.10 Effective cross-section area

Section 25
The effective cross-section area is an important variable for calculating
the reaction forces that occur as a function of pressure. In the case of
bellows in control elements, e.g. strain gauges or thermostats, these area
and pressure-related forces play an important part.
Information
The effective cross-section area can be calculated as follows:

Ab =
12
(Di2 + (Di . Da) + Da2 )
Ab = effective cross-section area

Da = bellows outside diameter [mm]
Di = bellows inside diameter [mm2 ]
3.11 Weight per convolution

Section 26
The values listed here give the approximate weight per convolution. A
guide to the total weight of the bellows can be calculated by multiplying
the weight of each individual convolution by the number of convolutions
chosen.
32
04_Bellows_Tables
20.8.2007
10:23 Uhr
Seite 33
Bellows tables
Bellows table 1
Stainless steel bellows
The basic material here is chromium
nickel steel 1.4571 (AISI 316 Ti).
This table applies to all the materials
listed, taking into account the conversion factors according to tables
1, 2, 3, 4 and 5.
Bellows tables
Example of the name of a bellows

selected:
Bellows table N 1, DN 18, Item 4
Material 1.4571
Number of convolutions 15
Neck
SAG one end
AB the other end
Please provide other operating data
according to the checklist on pages
76 and 77.
Preferred series:
The grey shaded items in the following table (
) are our preferred series. These bellows should
be used whenever possible because
they are available more quickly.
33
HB
AB
SAG
IB
Basic material
1.4571
da
da
L3
PR
ax
mm
mm
mm
mm
mm
mm
mm
mm
bar
mm
12
13
14
15
16
17
18
19
20
21
spring rate per convolution
lat
mm
Cax
Ca
Clat
Ab
Nmm
cm2
23
24
25
26
Nmm Nm/
10
11
6,2
0,2
10,0
0,3
0,10
1,4
15
6,5
8,7
48
0,09
1,30
0,005
194
0,029
10590
0,52
0,07
1
2
9,4
9,7
0,3
0,3
14,5
14,5
0,4
0,4
1
1
0,10
0,12
1,5
1,6
187
187
9,6
9,9
13,2
13,2
2,1
2,6
13,2
13,2
10,3
11,5
2,0
2,0
25
41
0,20
0,15
1,50
1,39
0,009
0,006
116
252
0,036
0,080
9337
22174
1,12
1,16
0,14
0,16
10
1
2
3
10,1
10,2
10,5
0,3
0,3
0,3
14,5
14,5
15,2
0,4
0,4
0,4
1
2
3
0,10
0,10
0,10
1,4
2,1
2,6
218
144
114
10,4
10,6
11,2
13,0
13,0
13,0
2,0
2,0
2,0
13,2
13,2
13,2
11,5
11,5
11,7
1,5
1,5
1,5
34
100
125
0,14
0,15
0,18
1,30
1,40
1,60
0,005
0,009
0,012
198
504
756
0,065
0,168
0,272
24259
27152
27689
1,20
1,21
1,30
0,13
0,26
0,45
13
1
2
3
4
5
6
7
8
12,7
12,8
13,6
13,3
13,0
13,6
13,8
14,0
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
18,4
18,6
20,0
20,0
19,0
20,0
20,0
21,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
1
2
1
2
3
1
2
3
0,12
0,10
0,12
0,12
0,10
0,10
0,10
0,10
2,74
3,74
1,7
2,1
2,4
1,7
2,1
2,6
108
79
108
138
121
174
144
114
13
13,1
13,7
13,8
13,8
13,9
14,3
14,7
16,9
17,1
18,5
18,5
18,5
18,5
18,5
18,5
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
15,2
15,2
17,0
17,0
17,0
18,2
18,2
18,2
14,2
14,3
15,0
14,3
14,3
15,0
15,3
15,2
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
38
69
22
49
81
15
41
51
0,24
0,28
0.25
0,27
0,29
0,30
0,28
0,44
1,80
2,00
1.68
1,89
2,04
2,05
1,93
2,86
0,014
0,021
0,008
0,012
0,015
0,010
0,012
0,022
206
361
148
279
377
85
209
207
0,109
0,194
0,091
0,169
0,211
0,052
0,131
0,142
9963
9540
20717
25293
24328
12446
21120
14392
1,92
1,95
2,24
2,20
2,20
2,24
2,27
2,49
0,27
0,49
0,30
0,61
0,68
0,25
0,49
0,89
15
1
2
3
4
5
6
15,1
15,1
15,4
15,3
15,5
15,5
0,3
0,3
0,3
0,3
0,3
0,3
23,4
22,0
23,4
22,0
23,5
23,0
0,4
0,4
0,4
0,4
0,4
0,4
1
1
2
2
3
3
0,10
0,12
0,10
0,12
0,12
0,15
2,20
2,1
2,4
2,5
2,7
2,9
134
228
110
109
114
115
15,2
15,5
15,9
15,9
16,3
16,5
21,9
20,5
20,5
20,5
20,5
20,5
2,0
2,0
2,0
2,0
2,0
2,0
18,5
18,5
18,5
18,5
18,5
18,5
16,5
16,5
16,9
16,8
16,8
16,8
2,0
2,0
2,0
2,0
2,0
2,0
9
20
23
53
61
110
0,54
0,30
0,50
0,28
0,40
0,27
3,23
1,84
2,90
1,75
2,37
1,62
0,021
0,011
0,021
0,013
0,019
0,014
43
130
107
323
313
792
0,035
0,098
0,088
0,245
0,259
0,641
4922
15516
10436
27408
24090
52336
2,95
2,73
2,99
2,73
3,02
2,94
0,36
0,36
0,70
0,71
1,26
1,49
16
1
2
3
4
5
16,1
16,3
16,3
16,5
16,2
0,3
0,3
0,3
0,3
0,3
24,0
24,0
24,0
24,0
24,0
0,4
0,4
0,4
0,4
0,4
1
2
2
3
4
0,10
0,10
0,15
0,15
0,15
1,9
2,2
2,6
2,7
3,0
204
97
97
102
100
16,4
16,8
17,0
17,5
17,5
22,5
22,5
22,5
22,5
22,5
2,0
2,0
2,0
2,0
2,0
21,5
21,5
21,5
21,5
21,5
17,5
17,8
17,8
18,0
17,5
2,0
2,0
2,0
2,0
2,0
9
25
59
107
150
0,47
0,44
0,29
0,26
0,28
2,66
1,85
1,64
1,46
1,58
0,014
0,016
0,012
0,012
0,014
53
126
445
837
1107
0,047
0,112
0,395
0,749
0,977
9289
15307
40106
68514
72893
3,19
3,22
3,22
3,25
3,20
0,36
0,71
1,07
1,56
2,11
18
1
2
3
4
5
6
7
8
9
17,6
17,6
18,0
18,1
18,3
17,8
18,1
18,6
18,1
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
27,5
27,5
27,0
27,5
27,0
27,5
27,5
27,0
27,0
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
1
1
1
1
2
2
2
3
3
0,10
0,15
0,12
0,20
0,12
0,15
0,20
0,12
0,20
1,9
2,1
2,1
2,2
2,6
2,6
3,1
3,6
4,0
166
415
181
173
86
78
80
85
75
17,9
18,0
18,4
18,6
18,9
18,4
18,7
19,4
19,4
25,0
25,0
24,7
25,4
24,9
25,4
25,4
25,0
25,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
24,2
24,2
24,2
24,2
24,2
24,2
24,2
24,2
24,2
20,0
20,0
20,5
20,5
20,8
20,3
20,5
21,0
20,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
5
13
11
26
27
32
70
60
156
0,74
0,47
0,47
0,31
0,46
0,45
0,32
0,47
0,31
3,76
2,39
2,40
1,58
2,34
2,29
1,62
2,37
1,56
0,020
0,015
0,015
0,010
0,017
0,017
0,015
0,025
0,018
30
100
73
293
170
235
652
344
1400
0,033
0,111
0,081
0,333
0,191
0,263
0,740
0,391
1,555
6504
16716
12799
45578
21296
26749
51569
21190
65456
4,05
4,05
4,04
4,14
4,07
4,08
4,13
4,12
4,03
0,48
0,72
0,54
0,94
1,07
1,44
1,93
1,66
2,81
20
1
2
3
4
5
6
7
19,6
20,5
19,6
19,5
20,8
19,8
20,0
0,3
0,3
0,3
0,3
0,3
0,3
0,3
29,0
32,0
29,0
29,0
30,5
29,0
28,5
0,4
0,4
0,4
0,4
0,4
0,4
0,4
1
1
1
1
1
2
3
0,10
0,10
0,12
0,15
0,20
0,12
0,12
2,4
2,5
2,4
2,4
2,6
2,6
3,1
169
126
168
169
407
81
83
19,9
20,7
19,9
19,9
21,3
20,4
20,8
26,7
29,7
26,7
26,7
28,4
27,0
27,2
3,0
3,0
3,0
3,0
3,0
3,0
3,0
26,7
26,7
26,7
26,7
26,7
26,7
26,7
21,5
23,0
21,5
21,5
23,0
21,7
22,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
7
4
10
15
26
25
56
0,68
0,89
0,55
0,44
0,27
0,51
0,45
3,23
3,89
2,60
2,10
1,20
2,42
2,12
0,022
0,029
0,018
0,015
0,009
0,019
0,019
38
22
66
126
304
155
334
0,050
0,033
0,086
0,161
0,438
0,201
0,429
6113
3502
10215
18326
45903
19882
31458
4,69
5,49
4,69
4,67
5,22
4,73
4,66
0,52
0,66
0,62
0,78
1,13
1,23
1,75
Length according to consultationd
(Metal Bellows Consultant page 34)
= preferred series
22
lateral
angular
axial
lateral
angular
axial
IB interior
11-05 Subject to change
L2
SAG
convolution
da
AB exterior
weight per
L1
LW
HB cylindrical
effective crosssectional area
da
calculated
overpressure
thickness of ply
s
mm
max. number of
convolutions
number of plies
n
Da
convolution pitch
tolerance
mm
mm
outside
tolerance
position
Nominal
dimension
inside
mm
mm
Di
Stroke per convolution at 10 4 cycles
necks
bellows-
HB
AB
SAG
IB
Basic material
1.4571
da
da
L3
PR
ax
mm
mm
mm
mm
mm
mm
mm
mm
bar
mm
12
13
14
15
16
17
18
19
20
21
lat
mm
Cax
Ca
Clat
Ab
Nmm
cm2
23
24
25
26
Nmm Nm/
10
11
22
1
2
3
4
5
6
7
8
21,6
21,6
21,6
21,8
21,8
22,0
22,0
22,2
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
31,5
31,5
31,5
31,5
31,5
31,5
31,5
31,5
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
1
1
1
2
2
3
3
4
0,10
0,12
0,15
0,12
0,15
0,12
0,15
0,12
2,2
2,2
2,3
2,5
4,8
3,2
3,7
3,6
400
400
399
200
190
200
190
204
21,9
21,9
21,9
22,4
22,4
22,8
23,0
23,3
29,3
29,3
29,3
29,5
29,5
29,6
29,6
29,8
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
29,2
29,2
29,2
29,2
29,2
29,2
29,2
29,2
24,0
24,0
24,0
24,2
24,2
24,5
24,5
24,5
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
6
8
13
22
46
44
72
68
0,57
0,49
0,38
0,45
0,42
0,45
0,37
0,42
2,47
2,11
1,63
1,94
1,82
1,94
1,60
1,79
0,016
0,014
0,011
0,015
0,025
0,018
0,017
0,019
36
63
124
145
337
258
531
418
0,056
0,097
0,191
0,225
0,523
0,403
0,830
0,658
7950
13297
24853
22195
15844
26713
40736
34468
5,60
5,60
5,60
5,63
5,63
5,67
5,67
5,71
0,60
0,71
0,89
1,42
1,96
2,14
2,72
2,84
24
1
2
3
4
1
2
3
4
5
6
7
8
24,1
23,6
24,3
24
25,1
25,1
25,2
25,2
25,1
25,1
25,3
25,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
35,5
36,5
36,5
36,5
36,7
36,5
38,0
36,5
34,0
37,0
36,5
36,5
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
1
1
2
3
1
1
1
1
1
1
2
3
0,10
0,15
0,15
0,20
0,10
0,12
0,15
0,20
0,20
0,25
0,12
0,12
3
3,5
3,1
4
3,5
2,7
2,80
2,7
5,1
2,8
3,2
3,6
300
300
160
160
367
344
340
351
220
336
171
170
24,0
24,0
32,2
25,2
25,3
25,4
25,5
25,7
25,7
25,7
25,9
26,1
33,3
34,3
34,5
34,5
34,2
34,3
35,5
34,4
32,0
35,0
34,4
34,7
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
31,8
31,8
31,8
31,8
34,2
34,2
34,2
34,2
32,2
34,2
34,2
34,2
26,5
26,0
26,5
26,0
28,0
28,0
28,0
28,0
28,0
28,0
28,0
28,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
5
9
20
64
6
7
8
18
46
26
16
31
0,87
0,72
0,58
0,45
0,90
0,63
0,64
0,37
0,30
0,32
0,62
0,64
3,34
2,75
2,17
1,72
3,35
2,36
2,32
1,36
1,15
1,17
2,30
2,39
0,030
0,028
0,020
0,020
0,034
0,019
0,019
0,011
0,017
0,010
0,020
0,025
27
60
158
588
27
48
66
233
507
394
109
178
0,052
0,119
0,319
1,176
0,057
0,100
0,144
0,485
0,966
0,829
0,226
0,371
3871
6826
22827
49486
3130
9056
12639
44347
25924
70627
17504
20081
7,06
7,20
7,35
7,27
7,58
7,53
7,94
7,55
6,91
7,66
7,57
7,57
0,78
1,30
2,47
5,03
0,85
0,97
1,34
1,59
1,44
2,07
1,91
2,90
28
1
2
3
4
5
6
7
8
27,6
27,6
27,5
27,9
27,8
27,9
27,7
28,0
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
39,5
39,5
39,5
39,5
39,5
39,5
39,0
39,5
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
1
1
1
2
2
3
4
1
0,10
0,12
0,15
0,12
0,15
0,12
0,12
0,15
2,9
2,9
3,0
3,1
3,3
3,8
4,3
2,8
300
300
300
165
165
164
167
164
27,9
27,9
27,9
28,5
28,5
28,8
28,8
28,5
37,2
37,2
37,2
37,5
37,5
37,7
37,5
37,3
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
37,2
37,2
37,2
37,2
37,2
37,2
37,2
37,2
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,5
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
4
6
9
15
23
29
46
11
0,92
0,72
0,58
0,66
0,52
0,69
0,46
0,53
3,13
2,45
1,97
2,26
1,76
2,34
2,21
1,79
0,026
0,021
0,017
0,021
0,017
0,025
0,028
0,017
27
47
88
108
207
176
285
102
0,066
0,114
0,216
0,267
0,512
0,436
0,692
0,253
5544
9289
16900
18610
33067
21644
25729
16738
8,93
8,93
8,90
9,00
8,97
9,00
8,81
9,03
0,93
1,11
1,39
2,19
2,74
3,32
4,34
1,38
29
1
2
3
4
5
6
7
29,3
29,1
29,2
29,3
29,5
29,1
29,2
0,3
0,3
0,3
0,3
0,3
0,3
0,3
42,0
41,5
41.5
41,5
41,5
41,4
40,3
0,4
0,4
0,4
0,4
0,4
0,4
0,4
1
1
1
2
3
4
3
0,10
0,12
0,15
0,12
0,12
0,20
0,25
3,7
3,2
3,8
3,6
4,1
4,6
4,3
300
312
257
154
156
174
174
29,5
29,4
29,6
29,8
30,3
30,8
30,8
39,7
39,2
39,2
39,5
39,6
39,3
39,3
3,0
3,0
3,0
3,0
3,0
3,0
3,0
39,2
38,1
38,1
38,1
38,1
38,1
38,1
31,5
31,5
31,5
31,5
32,0
31,5
31,5
3,0
3,0
3,0
3,0
3,0
3,0
3,0
5
6
11
15
28
103
141
1,05
0,80
0,63
0,76
0,72
0,42
0,26
3,37
2,61
2,05
2,47
2,31
1,36
0,85
0,036
0,025
0,023
0,026
0,027
0,018
0,010
24
43
87
98
170
1126
2191
0,067
0,118
0,237
0,268
0,468
3,055
5,778
3372
7692
11281
13914
19500
99183
218730
10,08
9,88
9.91
9,93
9,98
9,84
9,55
1,08
1,23
1,56
2,45
3,66
7,99
6,78
30
1
2
3
4
29,9
30,2
30,7
30,9
0,3
0,3
0,3
0,3
44,5
44,0
45,1
44,0
0,4
0,4
0,4
0,4
1
1
2
3
0,12
0,15
0,15
0,15
3,6
3,8
3,7
4,0
134
147
134
147
30,2
30,6
31,4
31,9
42,5
42,0
43,1
42,3
3,0
3,0
3,0
3,0
40,2
40,2
40,2
40,2
32,5
33,5
33,5
33,5
3,0
3,0
3,0
3,0
4
8
15
28
1,19
0,80
0,83
0,72
3,67
2,48
2,51
2,22
0,038
0,027
0,027
0,026
27
64
121
213
0,082
0,191
0,379
0,653
4415
9069
18399
28040
11,00
10,93
11,41
11,12
1,48
1,79
3,72
4,80
32
1
2
3
4
5
6
31,6
31,5
31,8
31,7
31,9
32,1
0,3
0,3
0,3
0,3
0,3
0,3
45,0
45,0
46,0
45,0
45,0
45,0
0,4
0,4
0,4
0,4
0,4
0,4
1
1
2
2
3
4
0,12
0,15
0,12
0,15
0,15
0,15
3,4
3,5
3,0
3,9
4,5
5,2
289
289
138
147
149
80
31,9
32,0
32,4
32,4
32,9
33,5
42,3
42,3
43,4
42,6
42,8
42,5
3,0
3,0
3,0
3,0
3,0
3,0
42,2
42,2
42,2
42,2
42,2
42,2
34,5
34,5
34,5
34,5
34,5
34,1
3,0
3,0
3,0
3,0
3,0
3,0
5,5
8
9
19
36
56
0,90
0,71
0,92
0,71
0,71
0,67
2,69
2,13
2,72
2,11
2,11
2,00
0,027
0,021
0,024
0,024
0,028
0,030
37
71
66
160
277
445
0,119
0,226
0,219
0,513
0,894
1,443
7085
12942
16922
23146
30604
36664
11,63
11,61
12,01
11,66
11,71
11,76
1,44
1,81
2,97
3,59
5,39
7,21
Length according to consultation
26
= preferred series
22
lateral
angular
axial
lateral
angular
axial
IB interior
convolution
L2
SAG
da
AB exterior
weight per
L1
LW
HB cylindrical
da
calculated
overpressure
thickness of ply
s
mm
max. number of
convolutions
number of plies
n
Da
convolution pitch
tolerance
mm
mm
outside
tolerance
position
Nominal
dimension
inside
mm
mm
Di
necks
bellows-
HB
AB
SAG
IB
Basic material
1.4571
da
da
L3
PR
ax
mm
mm
mm
mm
mm
mm
mm
mm
bar
mm
12
13
14
15
16
17
18
19
20
21
lat
mm
Cax
Ca
Nmm Nm/
Ab
cm2
24
25
26
10
11
34
1
2
34,1
34,2
0,3
0,3
44,3
50,0
0,4
0,4
1
2
0,20
0,25
2,7
4,7
386
122
34,7
35,4
41,7
48,0
3,0
3,0
40,2
47,2
37,0
37,0
3,0
3,0
25
35
0,27
0,58
0,78
1,57
0,006
0,021
438
487
1,471
1,886
134620
59651
12,13
14,07
1,95
7,59
35
1
2
3
4
5
6
7
35,1
34,8
35,1
35,0
35,2
35,4
35,4
0,3
0,3
0,3
0,3
0,3
0,3
0,3
53,0
50,0
51,0
50,0
50,0
50,0
47,2
0,4
0,4
0,4
0,4
0,4
0,4
0,4
1
1
1
1
2
3
3
0,12
0,15
0,20
0,30
0,15
0,15
0,20
3,4
4,0
4,1
4,3
3,8
4,6
4,9
223
263
246
261
130
131
160
35,5
35,5
35,8
35,7
36,8
36,4
36,8
50,2
47,3
49,4
47,6
47,6
47,8
45,4
3,0
3,0
3,0
3,0
3,0
3,0
3,0
47,2
47,2
47,2
47,2
47,2
47,2
42,2
38,0
38,0
38,0
38,0
38,0
38,0
38,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3
6
11
25
14
28
81
1,30
0,99
0,74
0,44
0,84
0,86
0,40
3,30
2,66
1,98
1,17
2,27
2,31
1,11
0,033
0,031
0,023
0,014
0,025
0,031
0,016
18
55
114
466
127
217
1051
0,074
0,215
0,462
1,837
0.505
0,865
3,916
4409
9411
19234
69548
24550
28570
113891
15,44
14,27
14,71
14,32
14,39
14,44
13,47
2,08
2,26
3,15
4,47
4,36
6,59
7,24
38
1
2
3
4
5
6
38,4
38,1
38,0
37,9
38,2
38,2
0,5
0,5
0,5
0,5
0,5
0,5
54,2
53,0
56,0
56,0
56,0
56,0
0,6
0,6
0,6
0,6
0,6
0,6
1
1
1
2
2
2
0,10
0,15
0,20
0,15
0,20
0,25
4,2
3,6
3,7
2,9
4,3
4,7
366
366
222
110
110
110
38,7
38,5
38,6
38,7
39,2
39,4
45,6
45,6
53,4
53,4
53,8
54,0
3,0
3,0
3,0
3,0
3,0
3,0
47,2
47,2
51,7
51,7
51,7
51,7
41,5
41,5
41,5
41,5
41,5
41,5
3,0
3,0
3,0
3,0
3,0
3,0
3,5
6
7
7
16
26
1,58
0,88
0,93
1,09
0,91
0,72
3,92
2,20
2,26
2,67
2,21
1,75
0,048
0,023
0,025
0,023
0,028
0,024
17
64
86
75
189
377
0,077
0,289
0,412
0,362
0,917
1,824
3012
14973
20271
28745
34058
57701
17,00
16,43
17,55
17,51
17,61
17,61
1,74
2,40
3,78
5,51
7,53
9,44
40
1
2
3
4
5
6
7
8
39,9
40,3
40,7
40,6
40,1
40,2
40,5
40,7
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
55,0
59,0
53,0
53,0
55,5
55,0
55,0
55,0
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
1
1
1
1
1
2
3
4
0,15
0,15
0,20
0,25
0,30
0,15
0,15
0,15
3,6
4,5
4,2
4,3
3,9
4,1
4,4
5,5
261
200
300
305
257
129
132
131
40,5
40,6
41,4
41,3
40,9
41,0
41,5
42,1
51,8
55,8
50,5
50,5
53,1
52,0
52,3
53,1
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
51,7
51,7
47,2
47,2
51,7
51,7
51,7
51,7
43,5
43,5
44,3
44,0
43,5
43,5
44,0
44,0
4,0
4,0
4,0
4,0
4.0
4.0
4.0
4.0
6
4
19
29
23
15
26
45
0,87
1,48
0,44
0,35
0,44
0,83
0,79
0,80
2,11
3,42
1,07
0,86
1,04
2,00
1,89
1,90
0,022
0,044
0,013
0,011
0,012
0,024
0,024
0,031
64
34
287
550
501
146
245
396
0,316
0,184
1,373
2,632
2,500
0,722
1,219
1,982
16373
6344
52480
95983
110665
29515
43252
44360
17,83
19,58
17,33
17,30
18,09
17,93
17,99
18,10
2,54
3,19
2,94
3,68
5,18
5,04
7,47
10,10
42
1
2
3
42,1
42,0
42,2
0,5
0,5
0,5
60,0
60,0
60,0
0,6
0,6
0,6
1
1
2
0,15
0,20
0,20
4,6
4,2
4,3
200
219
110
42,5
42,6
43,2
56,4
56,4
56,8
4,0
4,0
4,0
56,2
56,2
51,7
45,5
45,5
45,5
4,0
4,0
4,0
5
7
16
1,30
0,97
0,88
2,92
2,17
1,98
0,039
0,027
0,025
41
95
210
0,232
0,536
1,197
7412
20485
44477
20,67
20,63
20,70
3,22
4,24
8,31
44
1
2
3
4
5
44,0
44,0
44,2
44,3
44,4
0,5
0,5
0,5
0,5
0,5
60,0
61,0
60,0
60,0
60,0
0,6
0,6
0,6
0,6
0,6
1
1
2
2
3
0,15
0,25
0,15
0,25
0,15
4,3
4,7
4,6
5,0
4,9
241
228
119
110
122
44,4
44,7
45,3
45,3
45,5
56,3
57,5
56,5
56,5
56,8
4,0
4,0
4,0
4,0
4,0
56,2
56,2
56,2
56,2
56,2
47,4
47,5
47,5
47,5
47,5
4,0
4,0
4,0
4,0
4,0
6
14
14
38
23
1,01
0,66
0,96
0,54
0,94
2,23
1,43
2,11
1,19
2,07
0,028
0,019
0,028
0,017
0,029
60
230
132
646
221
0,352
1,385
0,782
3,836
1,315
13059
43829
25402
105422
37623
21,40
21,83
21,47
21,50
21,54
3,01
5,31
5,97
9,86
8,85
46
1
2
3
4
46,4
46,5
46,4
46,4
0,5
0,5
0,5
0,5
66,0
69,0
69,0
65,3
0,6
0,6
0,6
0,6
1
1
1
3
0,15
0,20
0,25
0,20
5,1
4,6
4,7
5,5
177
177
177
102
47,1
47,1
47,1
47,9
59,3
65,0
65,0
62,0
4,0
4,0
4,0
4,0
62,2
62,2
62,2
62,2
50,5
50,5
50,5
50,5
4,0
4,0
4,0
4,0
4
5
7
27
1,64
1,56
1,17
1,02
3,35
3,10
2,32
2,09
0,050
0,041
0,031
0,034
35
54
103
309
0,238
0,389
0,748
2,103
6193
12834
23675
47073
25,05
26,51
26,47
24,71
3,89
5,78
7,24
14,75
47
1
2
3
4
5
47,0
47,0
47,2
47,2
47,4
0,5
0,5
0,5
0,5
0,5
60,0
66,0
66,0
66,0
66,0
0,6
0,6
0,6
0,6
0,6
1
1
2
2
3
0,15
0,20
0,20
0,30
0,25
4,4
4,4
5,0
5,7
6,4
286
207
102
102
102
47,5
47,6
48,2
48,6
49,1
56,3
62,4
62,8
63,2
63,2
4,0
4,0
4,0
4,0
4,0
56,2
62,2
62,2
62,2
62,2
51,0
51,0
51,0
51,0
51,0
4,0
4,0
4,0
4,0
4,0
9
6
16
37
46
0,72
1,08
1,00
0,65
0,80
1,54
2,20
2,03
1,32
1,62
0,020
0,028
0,029
0,022
0,030
97
90
199
693
671
0,602
0,623
1,388
5,106
4,708
20977
22271
38759
102454
80460
22,59
25,30
25,37
25,37
25,45
2,52
5,00
9,94
15,00
18,76
= preferred series
23
Clat
Nmm
22
lateral
angular
axial
lateral
angular
axial
IB interior
convolution
L2
SAG
da
AB exterior
weight per
L1
LW
HB cylindrical
da
calculated
overpressure
thickness of ply
s
mm
max. number of
convolutions
number of plies
n
Da
convolution pitch
tolerance
mm
mm
outside
tolerance
position
Nominal
dimension
inside
mm
mm
Di
necks
bellows-
HB
AB
SAG
IB
Basic material
1.4571
da
da
L3
PR
ax
mm
mm
mm
mm
mm
mm
mm
mm
bar
mm
12
13
14
15
16
17
18
19
20
21
lat
mm
Cax
Ca
Nmm Nm/
Ab
cm2
24
25
26
10
11
49
1
2
3
4
5
6
48,9
49,0
49,1
49,1
49,1
49,4
0,5
0,5
0,5
0,5
0,5
0,5
66,0
66,0
66,0
66,0
66,0
66,0
0,6
0,6
0,6
0,6
0,6
0,6
1
1
1
1
2
3
0,20
0,30
0,40
0,50
0,20
0,20
4,1
3,9
4,1
5,8
4,5
5,4
230
234
237
226
120
100
49,5
49,8
50,1
50,2
50,2
50,6
61,4
62,0
62,0
62,0
62,0
62,0
4,0
4,0
4,0
4,0
4,0
4,0
62,2
62,2
62,2
62,2
62,2
62,2
53,0
53,0
53,0
53,0
53,0
53,0
4,0
4,0
4,0
4,0
4,0
4,0
8
19
35
60
19
36
0,77
0,47
0,34
0,30
0,72
0,71
1,50
0,94
0,68
0,60
1,43
1,41
0,018
0,011
0,008
0,010
0,019
0,022
130
457
1140
2144
288
492
0,924
3,301
8,247
15,478
2,079
3,580
38914
134940
330573
311768
71815
85597
26,11
26,14
26,18
26,18
26,18
26,30
4,68
6,95
9,16
12,00
9,26
13,88
50
1
2
3
49,9
50,5
50,7
0,5
0,5
0,5
66,0
66,0
66,0
0,6
0,6
0,6
1
1
2
0,20
0,30
0,30
3,7
4,9
6,0
245
263
99
50,5
51,4
52,1
61,4
62,0
62,0
4,0
4,0
4,0
62,2
62,2
62,2
54,0
54,0
54,0
4,0
4,0
4,0
9
25
64
0,66
0,42
0,41
1,30
0,83
0,81
0,014
0,012
0,014
160
610
1411
1,172
4,516
10,491
57560
127117
197569
26,54
26,80
26,87
4,48
6,77
13,54
51
1
2
3
4
51,2
51,0
51,2
51,4
0,5
0,5
0,5
0,5
64,8
75,0
72,0
72,0
0,6
0,6
0,6
0,6
1
1
2
3
0,12
0,20
0,25
0,20
3,2
6,2
4,8
6,0
99
99
99
88
51,7
51,7
52,4
52,9
60,8
71,0
67,0
67,0
4,0
4,0
4,0
4,0
60,0
62,2
62,2
62,2
55,0
55,0
55,0
55,0
4,0
4,0
4,0
4,0
5
5
18
23
0,74
1,70
0,88
1,15
1,47
3,09
1,64
2,13
0,014
0,056
0,023
0,037
58
49
315
263
0,429
0,422
2,612
2,183
28052
7452
76592
41111
26,54
31,54
30,06
30,15
2,35
6,97
14,62
17,87
53
53,4
0,5
77,6
0,6
0,20
4,7
163
54,1
73,5
4,0
68,1
57,5
4,0
1,54
2,70
0,037
50
0,463
14168
34,07
7,12
57
1
2
3
4
5
57,4
57,7
57,7
57,9
57,9
0,5
0,5
0,5
0,5
0,5
77,0
77,0
77,0
77,0
77,0
0,6
0,6
0,6
0,6
0,6
1
2
2
2
3
0,20
0,15
0,20
0,25
0,20
4,9
5,3
5,5
6,0
6,2
120
54
54
100
100
58,0
58,7
58,7
58,9
59,2
73,0
73,0
73,0
73,0
73,0
5,0
5,0
5,0
5,0
5,0
73,2
73,2
73,2
73,2
73,2
61,5
61,5
61,5
61,5
61,5
5,0
5,0
5,0
5,0
5,0
6
9
16
25
27
1,06
1,34
0,97
0,77
0,98
1,81
2,28
1,64
1,31
1,67
0,026
0,035
0,026
0,023
0,030
100
94
224
460
374
0,989
0,931
2,221
4,569
3,715
28310
23119
51182
87186
66401
35,71
35,86
35,85
35,95
35,94
6,35
9,47
12,59
15,76
18,87
60
1
2
3
4
5
6
60,0
59,9
59,8
60,3
60,1
60,4
0,5
0,5
0,5
0,5
0,5
0,5
82,0
82,0
82,0
82,0
82,0
82,0
0,6
0,6
0,6
0,6
0,6
0,6
1
1
1
2
2
3
0,20
0,25
0,30
0,25
0,30
0,25
4,6
4,7
4,8
5,3
5,5
6,2
65
63
62
55
53
48
60,7
60,7
60,7
61,6
61,4
62,2
77,9
77,9
78,0
78,5
78,7
79,5
5,0
5,0
5,0
5,0
5,0
5,0
75,2
75,2
75,2
75,2
75,2
75,2
65,0
65,0
65,0
65,0
65,0
65,0
5,0
5,0
5,0
5,0
5,0
5,0
5
7
11
17
25
30
1,21
1,02
0,81
0,95
0,78
0,93
1,95
1,65
1,31
1,53
1,27
1,50
0,026
0,022
0,018
0,024
0,020
0,027
75
145
248
326
556
530
0,822
1,589
2,722
3,603
6,125
5,869
27168
50271
82520
86807
137107
106258
39,90
39,84
39,79
40,04
39,93
40,08
7,31
9,15
11,00
18,10
21,79
27,15
62
1
2
3
4
61,9
61,9
62,1
62,3
0,5
0,5
0,5
0,5
80,0
76,7
82,0
82,0
0,6
0,6
0,6
0,6
1
1
2
2
0,20
0,25
0,20
0,25
5,1
5,3
5,6
7,0
58
252
52
52
62,6
62,7
63,2
63,4
75,9
73,2
78,0
78,5
5,0
5,0
5,0
5,0
75,2
73,2
75,2
75,2
67,0
67,0
67,0
67,0
5,0
5,0
5,0
5,0
8
21
15
26
0,86
0,45
1,02
0,87
1,38
0,75
1,63
1,38
0,020
0,012
0,027
0,028
137
489
220
452
1,508
5,124
2,492
5,133
40466
123436
53823
71967
39,74
37,85
41,01
41,12
6,41
6,76
14,00
17,87
65
1
2
3
4
5
6
7
8
65,7
65,7
65,9
65,9
65,7
65,5
65,3
65,3
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
84,0
90,0
80,0
90,0
80,0
80,0
80,0
90,0
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
1
1
1
1
1
1
2
2
0,20
0,20
0,30
0,30
0,40
0,50
0,30
0,30
5,1
5,1
5,3
5,3
6,0
5,7
5,9
6,4
58
58
235
56
50
52
50
47
66,4
66,4
66,8
66,8
66,8
66,8
66,8
66,8
79,8
85,4
75,8
85,6
75,8
76,0
76,2
86,2
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
75,2
78,0
75,2
78,0
75,2
75,2
75,2
78,0
71,0
71,0
71,0
71,0
71,0
71,0
70,0
70,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
8
4
34
9
47
61
71
20
0,85
1,52
0,33
0,99
0,30
0,25
0,25
1,02
1,30
2,24
0,52
1,45
0,48
0,40
0,55
1,51
0,019
0,033
0,008
0,022
0,008
0,007
0,009
0,028
141
61
1055
212
2426
4740
2062
414
1,726
46317
0,801
21497
12,259 304407
2,817
69951
28,112 543700
54,777 1174672
23,761 475354
5,447
92511
44,21
47,97
41,33
48,08
41,80
42,88
41,58
47,72
6,87
8,85
8,22
13,20
11,20
13,84
16,70
26,89
68
1
2
3
4
68,4
68,7
68,7
68,7
0,5
0,5
0,5
0,5
100,0
90,0
90,0
90,0
0,6
0,6
0,6
0,6
1
2
2
2
0,20
0,20
0,25
0,30
4,9
6,1
7,4
7,5
25
35
35
35
69,1
69,8
70,2
70,2
95,4
85,8
86,2
86,2
5,0
5,0
5,0
5,0
88,5
84,2
84,2
84,2
72,0
72,0
72,0
72,0
5,0
5,0
5,0
5,0
2
12
23
32
2,68
1,20
0,97
0,81
3,65
1,73
1,41
1,18
0,052
0,031
0,030
0,026
29
198
405
684
0,444
2,720
5,575
9,399
56,32
49,73
49,84
49,72
11,69
16,63
21,13
25,44
1
73,3
0,5
89,0
2
73,0
0,5
89,0
0,6
0,6
1
2
0,20
0,20
5,4
6,0
46
40
74,1
74,0
83,5
83,5
5,0
84,2
78,5
5,0
84,2
76,0
= preferred series
5,0
5,0
11
28
0.53
0,48
0.75
0,67
0,012
0,012
247
565
3,548
83598 51,87
6,77
8,147 157560 51,68
13,36
23
Clat
Nmm
73
22
lateral
angular
axial
lateral
angular
axial
IB interior
12709
49570
71088
113575
L2
SAG
convolution
da
AB exterior
weight per
L1
LW
HB cylindrical
da
calculated
overpressure
thickness of ply
s
mm
max. number of
convolutions
number of plies
n
Da
convolution pitch
tolerance
mm
mm
outside
tolerance
position
Nominal
dimension
inside
mm
mm
Di
necks
bellows-
HB
AB
SAG
IB
Basic material
1.4571
da
da
L3
PR
ax
mm
mm
mm
mm
mm
mm
mm
mm
bar
mm
12
13
14
15
16
17
18
19
20
21
lat
mm
Cax
Ca
Nmm Nm/
Ab
cm2
24
25
26
10
11
75
1
2
3
4
75,0
74,8
75,1
75,4
0,5
0,5
0,5
0,5
100,0
100,0
100,0
97,0
0,6
0,6
0,6
0,6
1
1
2
3
0,30
0,40
0,30
0,25
5,6
5,8
6,5
7,2
30
30
31
35
76,0
76,0
76,7
77,3
96,1
96,1
95,5
94,0
5,0
5,0
5,0
5,0
93,7
93,7
93,7
93,7
79,0
79,0
79,0
79,0
5,0
5,0
5,0
5,0
8
15
19
34
0,87
0,62
0,84
0,74
1,14
0,81
1,09
0,98
0,019
0,014
0,021
0,020
217
507
466
662
3,621
8,462
7,793
10,726
79332
172820
125169
143740
60,52
60,39
60,57
58,63
15,63
20,90
31,24
34,63
76
1
2
3
4
76,0
75,8
75,8
75,8
0,5
0,5
0,5
0,5
109,0
106,0
107,0
101,0
0,6
0,6
0,6
0,6
1
1
1
2
0,20
0,25
0,30
0,25
7.4
8,5
7,6
6,2
22
25
23
31
76,8
76,7
76,8
77,5
104,4
101,5
104,6
97,0
5,0
5,0
5,0
5,0
97,0
97,0
97,0
93,7
80,0
80,0
80,0
80,0
5,0
5,0
5,0
5,0
2,5
5
6
13
2,47
1,73
1,39
1,00
3,06
2,18
1,75
1,30
0,066
0,054
0,039
0,023
28
72
110
259
0,524
1,290
2,012
4,421
6580
12267
23938
80044
67,90
65,47
66,22
61,96
14,07
16,47
20,00
26,51
78
1
2
3
4
1
2
3
4
77,8
78,3
78,1
78,5
79,8
80,1
81,3
81,8
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
100,0
101,0
100,0
100,0
102,0
102,0
104,0
109,0
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
1
1
1
2
1
2
1
2
0,20
0,30
0,40
0,20
0,20
0,30
0,15
0,25
5,7
6,1
6,3
6,3
6,7
7,0
6,3
7,0
33
34
34
34
33
34
32
28
78,6
79,3
79,3
79,3
80,6
81,7
82,0
83,2
96,0
96,0
96,0
94,8
97,4
97,2
99,3
104,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
93,7
93,7
93,7
93,7
93,7
93,7
93,7
97,0
82,0
82,0
82,0
82,0
84,0
84,0
85,0
85,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5
11
22
12
6
29
3
11
1,05
0,70
0,47
1,00
1,07
0,66
1,57
1,24
1,35
0,89
0,61
1,29
1,34
0,82
1,94
1,50
0,023
0,016
0,011
0,024
0,026
0,018
0,036
0,030
94
300
801
207
96
730
39
221
1,617
5,260
13,873
3,576
1,731
13,217
0,732
4,388
33725
97111
240137
61905
26182
159713
12669
61522
62,38
63,44
62,57
62,84
65,21
65,39
67,75
71,93
9,81
15,12
19,44
19,44
10,30
30,35
7,96
31,15
85
1
2
3
84,8
84,8
85,2
0,5
0,5
0,5
113,0
118,0
111,2
0,6
0,6
0,6
1
1
1
0,20
0,30
0,30
6,9
6,6
8,8
26
22
27
85,6
85,6
86,0
108,4
110,0
106,0
5,0
5,0
5,0
102,0
104,0
104,0
90,0
90,0
90,0
5,0
5,0
5,0
3,5
4,5
10
1,68
1,55
1,03
1,94
1,76
1,20
0,039
0,034
0,031
50
103
215
1,068
2,327
4,521
15411
36693
40478
77,33
81,45
76,16
13,53
23,28
19,55
90
1
2
90,1
90,1
0,5
0,5
115,0
115,0
0,6
0,6
1
1
0,20
0,50
6,4
6,3
29
30
91,0
91,6
110,4
111,0
5,0
5,0
105,0
105,0
94,0
94,0
5,0
5,0
4
25
1,32
0,47
1,48
0,53
0,027
0,010
77
1262
1,768
28,980
29657
495316
82,99
82,97
12,75
31,25
92
1
2
3
4
5
92,0
91,9
91,7
92,3
93,0
0,5
0,5
0,5
0,5
0,5
116,0
115,0
120,0
120,0
109,0
0,6
0,6
0,6
0,6
0,6
1
1
1
3
2
0,25
0,30
0,40
0,40
0,30
5,7
5,8
6,0
7,2
7,4
31
32
27
28
40
93,0
93,0
93,0
95,2
94,7
111,5
110,6
115,8
117,0
105,0
6,0
6,0
6,0
6,0
6,0
104,0
104,0
105,0
105,0
104,0
96,0
96,0
96,0
96,0
97,0
6,0
6,0
6,0
6,0
6,0
6,5
10
12
40
54
0,91
0,71
0,74
0,75
0,39
1,00
0,79
0,80
0,80
0,44
0,016
0,013
0,014
0,017
0,009
174
338
442
1663
2206
4,102
7,905
10,821
40,908
49,133
87966
163676
209287
536157
623118
85,31
84,38
88,49
88,93
80,26
15,46
17,88
28,54
82,79
26,75
95
1
2
3
4
5
94,7
94,6
94,7
95,0
95,0
0,5
0,5
0,5
0,5
0,5
120,0
120,0
121,0
121,0
123,0
0,6
0,6
0,6
0,6
0,6
1
1
1
2
2
0,20
0,25
0,30
0,20
0,25
6,4
6,4
5,4
6,8
7,3
29
29
28
28
26
95,6
95,6
95,8
96,3
96,5
115,4
115,5
116,5
116,4
118,5
6,0
6,0
6,0
6,0
6,0
108,0
108,0
108,0
108,0
108,0
99,0
99,0
99,0
99,0
99,0
6,0
6,0
6,0
6,0
6,0
3,5
5,5
7,0
7,5
10
1,43
1,12
0,91
1,44
1,33
1,53
1,20
0,96
1,53
1,40
0,028
0,023
0,015
0,030
0,030
77
150
239
150
235
1,943
3,750
6,062
3,808
6,096
32596
60940
140723
56572
77736
90,92
90,83
91,79
92,03
93,79
13,59
17,01
20,58
27,82
37,34
100
1
1
2
100,0
99,8
99,7
0,5
0,5
0,5
120,0
121,0
120,0
0,6
0,6
0,6
1
1
1
0,15
0,25
0,50
6,5
6,7
9,3
33
33
32
100,3
100,8
101,2
116,0
116,5
116,0
6,0
6,0
6,0
114,2
114,2
114,2
104,0
104,0
104,0
6,0
6,0
6,0
4
8
36
1,18
0,82
0,43
1,23
0,85
0,45
0,023
0,016
0,012
69
268
2445
1,831
7,133
64,412
30138
110479
507259
95,28
96,01
95,02
8,81
15,36
30,94
132,0
132,0
132,0
132,0
0,6
0,6
0,6
0,6
1
1
2
2
0,20
0,30
0,20
0,30
6,2
6,8
7,5
7,0
27
26
26
27
105,6
105,8
106,3
106,7
126,4
126,6
126,8
127,2
109,0
109,0
109,0
109,0
6,0
6,0
6,0
6,0
3
6,5
7,5
15
1,58
1,07
1,56
0,99
1,53
1,04
1,51
0,95
0,028
0,020
0,033
0,020
69
231
147
511
1
104,7
0,5
2
104,7
0,5
3
105,0
0,5
4
105,0
0,5
105
6,0
125,2
6,0
125,2
6,0
125,2
6,0
125,2
= preferred series
23
Clat
Nmm
80
22
lateral
angular
axial
lateral
angular
axial
IB interior
2,091
36898 110,48 16,02
7,076 106381 110,48 24,13
4,518
55778 110,74 32,19
15,662 217097 110,73 47,36
L2
SAG
convolution
da
AB exterior
weight per
L1
LW
HB cylindrical
da
calculated
overpressure
thickness of ply
s
mm
max. number of
convolutions
number of plies
n
Da
convolution pitch
tolerance
mm
mm
outside
tolerance
position
Nominal
dimension
inside
mm
mm
Di
necks
bellows-
HB
AB
SAG
IB
Basic material
1.4571
da
da
L3
calculated
overpressure
PR
ax
mm
mm
mm
mm
mm
mm
mm
mm
bar
mm
12
13
14
15
16
17
18
19
20
21
133,4
133,5
124,6
133,0
132,2
6,0
6,0
6,0
6,0
6,0
130,0
130,0
125,9
130,0
130,0
114,0
114,0
114,0
114,0
114,0
6,0
6,0
6,0
6,0
6,0
3,5
5,5
12
21
18
2,24
1,79
0,57
0,66
1,18
2,06
1,65
0,54
0,62
1,09
0,061
0,050
0,009
0,017
0,032
60
113
589
1102
523
2,040
3,812
18,470
36,572
17,401
139,2
6,0
130,0
118,0
6,0
17
1,50
1,33
0,046
417
15,172
10
11
110
1
2
3
4
5
109,7
109,6
109,6
109,6
109,9
0,5
0,5
0,5
0,5
0,5
139,0
139,0
130,0
137,0
137,0
0,6
0,6
0,6
0,6
0,6
1
1
1
1
2
0,20
0,25
0,30
0,50
0,30
10,2
10,3
5,6
9,3
10,2
23
23
35
25
25
110,7
110,7
110,8
111,2
111,7
114
114,2
0,5
144,0
0,6
0,30
11,9
23
116,0
= preferred series
lat
mm
Cax
Ca
Nmm Nm/
22
lateral
angular
axial
lateral
angular
axial
IB interior
23
Clat
Ab
Nmm
cm2
24
25
26
121,99
121,90
112,98
119,86
120,14
19,15
23,96
19,01
43,79
52,73
74103 131,44
61,08
13364
24498
404622
288014
114904
(Metal Bellows Consultant page 45/54)
L2
SAG
convolution
da
AB exterior
weight per
L1
HB cylindrical
da
LW
Length according to
consultation
thickness of ply
s
mm
max. number of
convolutions
number of plies
n
Da
convolution pitch
tolerance
mm
mm
outside
tolerance
position
Nominal
dimension
inside
mm
mm
Di
necks
bellows-
04_Bellows_Tables
20.8.2007
10:23 Uhr
Seite 55
Bellows table 2
Non-ferrous metal bellows
The basic material used is bronze
2.1020 (CuSn6). This table also
applies to material 2.1030 (CuSn8),
taking into account the conversion
factors according to tables 1, 2, 3, 4
and 5
Bellows tables
Example of the name of a bellows

selected:
Bellows table N 2, DN 18, Item 4
Material 2.1020
Number of convolutions 15
Neck
AB one end
IB the other end
Please provide other operating data
according to the checklist on pages
76 and 77.
Preferred series:
The grey shaded items in the following table (
) are our preferred series. These bellows should
be used whenever possible because
they are available more quickly.
55
HB
AB
SAG
IB
LW
mm
9
1,5
10
22
mm
11
9,2
lat
Cax
Ca
Clat
Ab
weight per
convolution
ax
PR
lateral
L3
angular
da
axial
da
lateral
L2
stroke per conv. at 10 4 cycles
mm
13
13,0
mm
14
2,0
mm
15
13,2
mm
16
11,2
mm
17
2,0
bar
18
12
mm
19
0,14

20
1,30
mm
21
0,006
Nmm
22
69
Nm/
23
0,021
N/mm
24
6532
cm2
25
1,12
g
26
0,15
2
1
3
9,3
4
0,3
10
1
2
10,1
10.2
0,3
0,3
14,5
14,5
0,3
0,3
1
3
0,12
0,12
1,4
2,7
211
110
10,0
10,5
13,0
13,0
2,0
2,0
13,2
13,2
11,5
11,5
2,0
2,0
26
109
0,08
0,09
0,75
0,85
0,003
0,007
212
982
0,070
0,322
24594
30333
1,20
1,19
0,17
0,55
13
1
2
3
12,9
12,9
13,0
0,3
0,3
0,3
19,5
19,5
20,0
0,3
0,3
0,3
1
1
2
0,10
0,12
0,12
1,7
1,7
2,1
21
21
138
12,9
12,9
13,2
18,0
18,0
18,0
2,0
2,0
2,0
18,2
18,2
18,2
15,0
15,0
15,0
2,0
2,0
2,0
7
10
23
0,22
0,18
0,18
1,55
1,25
1,30
0,008
0,006
0,008
44
77
147
0,025
0,044
0,088
6016
10550
13639
2,09
2,09
2,17
0,26
0,32
0,68
13,5
13,6
0,3
20,0
0,3
0,12
1,7
170
13,5
18,0
2,0
18,2
15,8
2,0
11
0,17
1,15
0,006
89
0,055
12544
2,24
0,33
14
13,8
0,3
20,0
0,3
0,12
1,9
32
13,8
18,0
2,0
18,2
15,8
2,0
13
0,16
1,10
0,006
99
0,062
11826
2,27
0,33
15
1
2
15,0
15,0
0,3
0,3
22,0
22,0
0,3
0,3
1
1
2,2
2,1
220
220
15,0
15,0
20,0
20,0
2,0
2,0
20,2
20,2
17,0
17,0
2,0
2,0
7
10
0,27
0,21
1,68
1,28
0,011
0,008
44
77
0,033
0,058
4734
9154
2,72
2,72
0,33
0,40
17,5
17,6
0,3
27,0
0,3
0,10
0,12
.
0,14
2,1
415
17,5
25,0
2,5
24,2
20,0
2,5
0,31
1,62
0,010
56
0,061
9332
3,94
0,71
18
1
2
3
4
18,1
18,0
18,1
18,1
0,3
0,3
0,3
0,3
27,0
27,0
27,5
27,5
0,3
0,3
0,3
0,3
1
1
1
2
0,12
0,14
0,20
0,20
2,1
2,4
2,2
3,1
396
19
170
90
18,2
18,0
18,2
18,2
25,0
25,0
25,0
25,0
2,5
2,5
2,5
2,5
24,2
24,2
24,2
24,2
20,5
20,5
20,5
20,5
2,5
2,5
2,5
2,5
5
7
13
35
0,34
0,30
0,21
0,22
1,70
1,55
1,05
1,10
0,010
0,011
0,007
0,010
43
66
173
385
0,048
0,074
0,196
0,437
7551
8798
26891
30426
4,04
4,03
4,12
4,13
0,60
0,71
1,04
2,13
19,5
19,5
0,3
29,0
0,3
0,14
2,4
300
19,5
26,5
2,5
24,2
22,0
2,5
0,32
1,50
0,010
60
0,077
8913
4,67
0,80
21
21,1
0,3
31,5
0,3
0,14
2,6
370
21,0
29,0
2,5
29,2
24,0
2,5
0,41
1,79
0,014
50
0,075
7479
5,50
0,95
21,5
1
2
3
21,5
21,5
21,5
0,3
0,3
0,3
31,5
29,5
32,0
0,3
0,3
0,3
1
1
1
0,14
0,17
0,20
2,3
2,8
2,4
396
11
385
21,7
21,5
21,7
29,5
29,0
30,0
2,5
2,5
2,5
29,2
26,7
29,2
24,0
24,0
24,0
2,5
2,5
2,5
6
16
11
0,34
0,20
0,26
1,46
0,90
1,10
0,010
0,007
0,008
59
206
151
0,092
0,292
0,237
12092
26378
28210
5,60
5,15
5,69
0,92
0,94
1,38
24,5
24,6
0,3
36,5
0,3
0,17
2,9
330
24,5
34,0
3,0
34,2
27,5
3,0
0,42
1,55
0,013
70
0,144
11771
7,42
1,54
25
1
2
25,2
25,1
0,3
0,3
36,0
37,0
0,3
0,3
1
1
0,17
0,25
3,1
2,8
14
332
25,2
25,1
34,0
35,0
3,0
3,0
34,2
34,2
28,4
27,5
3,0
3,0
8
13
0,36
0,27
1,35
1,00
0,012
0,008
96
239
0,198
0,504
14162
42915
7,43
7,66
1,46
2,30
1
9.5
mm
5
14,4
mm
12
da
necks
IB interior neck
angular
max. number of
convolutions
s
mm
8
0,10
L1
SAG
= preferred series
mm
7
1
da
necks
exterior neck AB
axial
mm
mm
6
0,3
HB cylindrical
calculated
overpressure
Da
thickness of ply
number of plies
Di
tolerance
outside
tolerance
inside
position
Nominal
dimension
bellows-
convolution pitch
Basic
material
2.1020
HB
AB
SAG
IB
mm
9
3,2
3,5
mm
11
27,0
27,2
ax
lat
Cax
Ca
Clat
Ab
weight per
convolution
PR
L3
lateral
da
angular
da
axial
L2
mm
13
37,0
37,0
mm
14
3,0
3,0
mm
15
37,2
37,2
mm
16
30,0
30,0
mm
17
3,0
3,0
bar
18
6
14
mm
19
0,46
0,42

20
1.60
1.45
mm
21
0.015
0.015
Nmm
22
66
147
Nm/
23
0.161
0.355
N/mm
24
10800
19924
cm
25
8,78
8,78
g
26
1,79
3,55
2
1
2
3
27,0
27,0
4
0,3
0,3
29
1
2
28,9
29,0
0,3
0,3
43,3
41,5
0,3
0,3
1
1
0,14
0,14
2,9
3,3
21
310
28,9
29,0
41,0
39,0
3,0
3,0
39,2
39,2
30,5
32,5
3,0
3,0
2
4
0,80
0,60
2.50
1.95
0.021
0.019
26
39
0,074
0.108
6034
6815
10,37
9,86
1,77
1,59
29,5
29,5
0,3
41,5
0,3
0,25
3,7
21
29,5
39,0
3,0
39,2
33,0
3,0
15
0,29
0.95
0.010
267
0.737
37003
9,99
2,80
30
30,0
0,3
42,5
0,3
0,17
3,7
20
30,0
40,5
3,0
40,2
33,5
3,0
0,51
1.60
0.017
74
0.212
10648
10,42
2,02
30,5
1
2
30,5
30,5
0,3
0,3
45,0
45,0
0,3
0,3
1
2
0,17
0,17
3,4
3,7
300
135
30,5
30,7
42,0
42,0
3,0
3,0
40,2
40,2
34,0
34,0
3,0
3,0
4
9
0,63
0,58
1.90
1.75
0.019
0.019
48
104
0.150
0.326
8896
16359
11,32
11,32
2,32
4,62
32
31,7
0,3
45,5
0,3
0,30
3,8
17
31,7
42,0
3,0
42.2
35,4
3,0
15
0,31
0.90
0.010
332
1.080
51399
11.82
4,08
33,5
1
2
33,5
33,5
0,3
0,3
50,0
50,0
0,3
0,3
1
2
0,20
0,20
3,7
4,1
240
115
33,5
33,7
47,0
47,0
3,0
3,0
47.2
47.2
36,5
37,0
3,0
3,0
4
10
0,70
0.62
1.90
1.70
0.021
0.020
58
127
0.223
0.486
11179
19857
13.86
13,85
3,39
6,76
38
1
2
38,0
38,0
0,3
0,3
55,0
55,0
0,3
0,3
1
2
0,20
0,20
4,0
4,3
220
110
38,0
38,2
51,5
51,5
3,0
3,0
47.2
47.2
42,0
42,0
4,0
4,0
4
9
0,74
0.68
1.80
1.65
0.021
0.021
60
132
0.287
0.623
12305
23156
17,16
17,16
3,99
7,92
40
1
2
40,7
40,9
0,3
0,3
55,5
55,0
0,3
0,3
1
1
0,30
0,20
4,8
4,8
20
20
40,7
40,9
51,5
51,5
4,0
4,0
51,7
51,7
45,0
45,0
4,0
4,0
14
7
0,39
0,58
0.90
1.35
0.013
0.019
338
114
1.711
0.574
51024
17115
18,30
18,18
5,76
3,74
42
1
2
42,0
42,0
0,3
0,3
60,0
60,0
0,3
0,3
1
2
0,20
0,20
4,2
4,6
215
110
42,0
42,2
56,0
56,0
4,0
4,0
56,2
56,2
46,5
46,5
4,0
4,0
4
8
0.80
0.77
1.80
1.70
0.021
0.023
56
122
0.321
0.694
12498
22527
20,63
20,62
4,67
9,30
59
59,0
0,3
78,0
0,3
0,20
5,0
19
59,0
74,0
5,0
68,1
63,4
5,0
1,01
1.65
0.024
67
0.691
18982
37,08
7,02
60
1
2
60,0
60,0
0,3
0,3
82,0
82,0
0,3
0,3
1
2
0,30
0,30
5,0
5,6
65
50
60,0
60,2
76,5
76,5
5,0
5,0
76,7
76,7
65,5
65,5
5,0
5,0
5
13
0.82
0.71
1.30
1.15
0.019
0,019
152
332
1.676
3.654
46069
80059
39,89
39,88
12,13
24,12
66
1
2
66,0
66,0
0,3
0,3
90,0
90,0
0,3
0,3
1
2
0,30
0,30
5,4
6,2
280
50
66,0
66,2
84,0
84,0
5,0
5,0
84,2
84,2
70,5
70,5
5,0
5,0
4
11
1.00
0.86
1.45
1.25
0.023
0.023
128
277
1.706
3.685
40198
65859
48,14
48,13
14,56
29,10
75
1
2
75,0
75,0
0,3
0,3
100,0
100,0
0,3
0,3
1
2
0,30
0,30
5,8
6,6
30
30
75,0
75,2
94,0
94,0
5,0
5,0
93,7
93,7
79,0
79,0
5,0
5,0
4
10
1.07
0.96
1.40
1.25
0.023
0.024
128
277
2.154
4.635
43995
73096
60,52
60,51
17,31
34,57
92
1
2
92,0
92,0
0,3
0,3
120,0
120,0
0,3
0,3
1
3
0,40
0,40
6,4
7,6
25
25
92,0
92,6
114,0
114,0
6,0
6,0
114,2
114,2
96,0
96,0
6,0
6,0
6
24
0.94
0.76
1.00
0.80
0.019
0.018
271
976
6.662
23.953
111733
284894
88,73
88,69
31,53
92,57
1
27
mm
5
39,5
39,5
mm
12
da
stroke per conv. at 10 4 cycles
lateral
L1
necks
IB interior neck
angular
da
10
315
155
SAG
= preferred series
LW
max. number of
convolutions
s
mm
8
0,17
0,17
necks
exterior neck AB
axial
mm
mm
6
0,3
0,3
7
1
2
HB cylindrical
calculated
overpressure
mm
thickness of ply
Da
number of plies
Di
tolerance
outside
tolerance
inside
position
Nominal
dimension
bellows-
convolution pitch
Basic
material
2.1020
05_Quality
20.8.2007
10:23 Uhr
Seite 61
Quality management
Certification
Non-destructive test methods
All the factories belonging to our

Group have a ISO 9001 and 14001
accredited quality system.
Water pressure test

Leak-tightness test with air or
nitrogen under water
Leak-tightness test with air and
foaming agents at the welds
(Nekal test)
Pressure difference test with air
X-ray test
Magnetic particle crack test
Dye penetration test
Helium leakage test
(<1x10-9 mbar l/s)
Hardness test including
on the components.
Our factories also have other qualifications and permits which cover the
requirements of the market segment
concerned.
Tests and inspections

The BOA metal bellows can undergo
various quality tests and inspections.
The scope of the test programme
depends on the requirements and
wishes of the customer or inspection
organization.
Product quality is a matter of production standard and not the tests

that follow. Therefore, our production
methods are generally based on a
high quality level. Consequently, for
reasons of costs, additional tests are
only carried out if the application
concerned absolutely demands this.
Mechanical strength test

Cupping test
Metallographic investigations
Spectroscopic test
Stroke test (endurance test) under
pressure and temperature
Vibration test
Bursting pressure test
If design evidence is required for the

metal bellows in individual cases, we
need to check the admissible operating data here at the factory on the
basis of an exact specification of the
requirements.
61
Quality management
Destructive test methods

Our quality assurance programme
and cooperation with the inspection
organizations allow us to supply products to meet the most stringent
demands.
Quality management
05_Quality
20.8.2007
10:23 Uhr
Stroke test to determine the number

of load cycles that can be achieved
Seite 62
Helium leak test

Compared with other leak testing
methods, the helium test can detect
the smallest measurable leakage rate
up to now. Depending on the size of
the test-piece, even a leak of <1x10-9
mbar l/s can be detected. The component is sealed at both ends with a
special fixture and evacuated to a
vacuum of 10-2 bar. Helium is applied
to the welds from outside. A leak is
recorded immediately by the mass
spectrometer and the leakage rate
can be read off at the measuring
instrument. An acoustic signal also
indicates a leak.
62
06_Material_Tables
20.8.2007
10:23 Uhr
Seite 63
Material tables
Tables
Explanation of table content
Page
6.1
67
Table on guide analyses and

characteristic strength values
6467
Foreign standards/comparison table
6869
6.2
Material tables
Section
63

Boa Bellows Guide

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Boa Bellows Guide

Uploaded by

Copyright:

Available Formats

BOA

BOA METAL BELLOWS CONSULTANT

BOA METAL BELLOWS CONSULTANT

Presenting BOA Group and BOA AG

2. Metal Bellows Applications

Applications for Metal Bellows

3. Information on using the

Information on the table sections with reference to

Table on guide analyses and characteristic strength

Pressure conversion tables

Bellows made of stainless steel

Presenting BOA Group and BOA AG

BOA Group, Stutensee, Germany

Product range of BOA Group:

BOA AG, Rothenburg, Switzerland

Visit our Website

Our metal bellows range includes

We advise you objectively and

The BOA standard convolution profile

Standard, single ply profile

Standard, multi ply profile

Metal bellows applications

Construction of the BOA metal bellows

Metal bellows applications

Plant and chemical

Spindle seals for valves

Metal bellows applications

Measuring and control engineering

Solar / heating engineering

Underfloor heating distributors

ISO-KF, ISO-K, CF connections and

Metallbalg-Anwendungen Metal bellows applications

General information on the bellows tables

Special steel bellows table:

Information on using the bellows tables

Explanation of the table sections

Maximum number of convolutions

Dimensions of the necks

Effective bellows cross-section area

Weight per convolution

Information on the table sections with reference to

3.4 Convolution pitch, calculating

TL = Total length of the bellows

3.5 Max. number of convolutions

3.6 Edge shapes, connections and joining method

Preferably used for a lip welded join.

Mainly for small quantities and individual components. Which of these

The bellows are separate,

Type mainly for single ply bellows

Connections and joining methods

A) Soft soldered connections

Necks HB, IB, AB

Bellows with cylindrical ends are

The leak-tightness of brazed connections is the same as that of welded

Round weld, Neck SAG

Connection of 2 bellows with

Edge weld with

Connection of 2 bellows with a

Edge weld with inserted rim

Type of welding geometry

Because of the welding process,

for highly nickel

Welding a two ply metal bellows