TABLES Maintenance schedule/maintenance intervals [lw] KLEEMANN 5.01.08 Screens Classifying screen CoE a Design Double-deck classifying screen Weight without screen media ‘approx. 2630 kg With screen media ‘Approx. 3730 - 4600 kg ‘Screen width 1550 mm Screen length 4880 mm ‘Screen inclination in operating posi- min. 15° - max. 20° tion Transport position 125° ‘Screen media clamping system, up- Transverse tension per deck ‘Screen media clamaing system, Longitudinal tension lower deck Vibrating amplitude adjustment Via discs Screen drive Hydraulic motor Volume 86 cm? Tab, 5.22: Classifying screen 5.02 Maintenance schedule/maintenance intervals 5.02.01 One-time maintenance tasks One-time maintenance after commissioning Soren Ce ener a eo ergy omeery Exec Power supply unit Visually inspect/lubricate High Performance 50 housing Grease! Hydraulic system Visually check compo- 50 nents Change hydraulic oil Hydraulic oll HVLP_ 500 401, tank approx. 250}, total approx. 400 Change ventilation filter See spare parts cata- 500 logue Replacing return suction See spare parts cata- 500 filter logue Pump splitter ‘Change gear oil Special Gear Oil!, ap- 500 gearbox prox, 1.41 4.01.01, 4,05,01.01 4,05,02.02 2.05.01 4.05.02.03 4.05.03, 384 © Kleemann GmbH 2021.TABLES (w] KLEEMANN Ustitennce:sietefraltenatce eras eo eer a Te Correrer Ger Electrical system Visually check compo- 4.06.01, nents Visually check cables and 50 4.06.01 plug Drive system Change gear oil Special Gear Oil!, ap- 500 4,08,02,01 prox. 2.4 | per side Hopper discharge Change gear oil Special Gear Oil, ap- 50 4.10.01.16 conveyor prox. 1.3 | per side Apron conveyor Change gear oll Special Gear Oil, ap- 50 4.10.03.03 prox. 5.41 Feeding unit Check feed hopper 50 4.43.01 check/repair wear lining 50 4.43.01 Screen machine Tighten screws on screen 50 drive Check vibrating ampli- 50 4.45.05 tude Tab. 5.23: One-time maintenance after commissioning 1 For operating fluids and lubricants, see chap. 5.04.01. ? See manufacturer's documentation. 5.02.02 Regular maintenance tasks Chassis/safety devices eo ae ea Pa eae Co Ca cl bd fata taal eee Fate a Fe Plant x 4.47 Signs check/replace See spare parts cat- X 4.01.01, alogue Hoticing far Check/luhrieate ‘High-Performance x 4.01.01, power supply hinges, mounts, pis- Grease! unit ton rods Folding locks Function and pres- See spare parts cat- X 4.02.01, ence check, replace alogue if necessary Platforms check x 4.01.01, Screw connec- check/retighten x 4.01.01 tions: 385TABLES Maintenance schedule/maintenance intervals fs KLEEMANN Coren Coes 5 oor Seed at baa ta Lubricating nip- Obstructions and x 4.01.01 ples/lubrica- leaks check/replace tion lines Waring devic- check x 4.01.02 8 Safety devices visually check/re- See spare parts cat- X? 4.01.03 place alogue Emergency _check/rep: See spare parts cat- X 2.01.08 stop alogue Tab. 5.24: Chassis/safety devices maintenance schedule 1 For operating fluids and lubricants, see chap. 5.04. ? Retighten screw connections earlier. 3 Replace if necessary. Operator's stand eae aE Fae BS IR a a ra ia ed Panelling check/repair x 4.02.01, Wired remote check/repair x 4.02.02 ‘control, compo- nents Emergency check/repair x 4.01.04 stop and func- tions Radio remote check x 4.02.02 control buttons and ‘control lamps Tab. 5.25: Maintenance schedule for operator's stand 1 Functional check of radio remote control only by specialist, see also chap. 4.02.02. 386 © Kleemann GmbH 2021(w] KLEEMANN TABLES Maintenance schedule/maintenance intervals Power supply unit/engine accor Pace Pa Cee PaEaEa) Cu cs als eld eye yeyeye Bee Ce Ee a oF Diesel engine Engine oil level check/top up._—_EngineOilLowSAPS 10W-403 Engine oil change’ Engine Oil Low SAPS x 4.04.08, 10W-40° Engine mounting check? x Oil filter change’ See spare parts cat- x alogue Engine leak-tight- check x! ness Valve clearance adjust” x Crankease ventila- change’ Ba tion Coolant check/nachful- Antifreezing Com-X 4.04.09, len” pound KLEEMANN? Check anti- ES freeze? change” Antifreezing Com a pound KLEEMANN? Hose connections check/change if See spare parts cat- x necessary alogue Cooler fins: clean Fe 4.04.07 Exhaust system check x! leaktightness Exhaust turbo- clean? xo charger, compres sor inlet Cold start device check? x Air intake leak- check x tightness Cyclone prefilter check re 4.04.05 Air filter clean/change* See spare parts cat-_X* 4.04.06 alogue Fuel filter change’ pe Fuel prefilter empty water con- xt tainer Jeemann GmbH 2021 387TABLES Maintenance schedule/maintenance intervals [lw] KLEEMANN Coren change? See spate parts cat- xt alogue Fuel tank drain, flush X 4.04.10 Urea filter and change See spare parts cat xX 4.04.04 ‘compensating ele- alogue ment Tank vent filter check/clean xX 4.04.04.01 check? xl change’ xe Bearings of elec- lubricate High Performance X 4.04.02 tric motors Grease Tab. 5.26: Maintenance schedule for power supply unit/engine *See manufacturer's documentation. ? only to be carried out by authorised specialist personnel. 3 For operating fluids and lubricants, see chap. 5.04. 4 Daily in case of large accumulations of dust. ° As required, mixing ratio see chap. 5.04.01. © Every 4000 operating hours. 7 Every 6000 operating hours. Hydraulic plant Component [Maintenance > Sarre beens Gg g ea i A Blais A a H Ha Hydraulic com- check/repair ‘See spare parts cat- X? 4.05.01.01 ponents, leak- alogue tightness! Hydraulic oil check/top up MyarauNc Oi] HVLP x 4,05.02.01 tank, fill level 462 388 © Kleemann GmbH 2021.(w] KLEEMANN TABLES Maintenance schedule/maintenance intervals [Component [Maintenance Rag Hydraulic oil Hydraulic oil clean. tank Cooler fins on clean. hydraulic oll cooler Ventilation filter change Coarse strainer clean of filler neck Return suction change filter Separating check O-rings/clean plate filter Filter for pres- change sure line, pump Land pump 2 Pump splitter check leak-tight- gearbox ness Fill level check/top up Gear oil change Material, spare | > fod = S| |. f= le Pa ea alae ce ta el bd PEE iEye IME Hydraulic oll HVLP X 4,05.02.02 46%, tank approx. 250 |, total approx. 4001 X 4.05.02.04 xe See spare parts cat- xX 4.05.02.03 logue X — 4.05.02.03 ‘See spare parts cat- x2 4.05.02.03 aloaue ‘See spare parts cat- xX 4.05.02.03 ‘logue ‘See spare parts cat- x? 4.05.02.03 alogue x 4.05.03 Special Gear Oil? x 4.05.03 ‘Special Gear Oil’, X 4.05.03 161 Tab. 5.27: Maintenance schedule for hydraulic plant 1 Observe checking and replacement intervals of hydraulic hos- es! 2 Fluids and lubricants, see chap. 5.04. 3 With maintenance indicator earlier. 4 Daily in case of large accumulations of dust. 389TABLES Maintenance schedule/maintenance intervals [lw] KLEEMANN Electrical system ooo 5 i A 8 18 g Eat i rat 5 a i i i Electrical com- check/repair See electric diagram X 4.06.01, ponents Wired remote clean brightness 2.02.03.01 control sensors, Earthing straps check/replace See spare parts cat- X 4.06.04 alogue Earthing rod check? x 6.02.12 Starter batter- check x 4.06.02.02 ies check/clean vent ig 4,06.02.02 openings Switch cabinet clean* e 4.06.03 Cables, sock-_check/repair See electric diagram — X 4.06.01, ets, control ele- ments and indicators Switch cabinet check x 4.06.03, Tab. 5.28: Electrical system maintenance schedule + Work in the switch cabinet must only be carried out by quali- fied and authorised personnel. 2 When working with an external power supply, check the safe earthing of the plant with the earthing rod. 390 © Kleemann GmbH 2021.TABLES (w] KLEEMANN Ustitennce:sietefraltenatce eras aes BRIE Slee BBB Crawler carrier check, retension if High Performance x* 4.08.01.01 chains necessary Grease! Track shoes, check See spare parts cat- X 4.08.01.02 track rollers alogue Track pads check x 4.08.01.03 change See spare parts cat- x? 4,08.01.03 alogue Planetary gear change Special Gear Oil, x2 4.08.02.01 oil approx. 2.4 | per ‘gear unit Tightness check % 4.08.02.01 Tab. 5.29; Drive system maintenance schedule 4 Fluids and lubricants, see chap, 5.04, 2 But at least every 2 years. 3 with damage or wear. 4 Optical check with yardstick. Conveyor u Component [Maintenance es AE ons fue Fa eal ea eee Aca cae bal bd a Paral eee Belt conveyor Conveyor belts check See spare parts cat- X 4.10.01.01 alogue Conveyor belt check x 4.10.01.02 run adjust Re 4,10.01.03 Conveyor belts tension pe 4.10.01.04 Protective check/adjust x 4.10.01.05 guard for sup- port rollers © Kleemann GmbH 2021. 301TABLES Maintenance schedule/maintenance intervals fs KLEEMANN Cone a reer Material, spare Ae Good (oes ad Pa eas eae ea fo |B |B [FIR Fata ra Fat a ea Fats rats Protective check/adjust x 4.10.01.06 guard for re- turn rollers Fastening for check x 4.10.01.07 return rollers ‘Scraper check/adjust x 4.10.01.08 Impact rollers check/repair See spare parts cat- X 4.10.01.09 alogue Sliding plates check See spare parts cat- X 4.10.01.10 and damping alogue ‘elements Rubber plates adjust See spare parts cat- X 4.10.01.11 alogue Main discharge lubricate bearings High Performance x 4.10.01.12 ‘conveyor Grease! check bearings x 4.10.01.12 Side discharge lubricate bearings High Performance X 4,10.01.13 conveyors Grease! check bearings x 4.10.01.13 Fine grain con- lubricate bearings High Performance X 4.10.01.14 veyor Grease! check bearings x 4.10.01.14 Hopper dis- lubricate bearings High Performance X 4,10.01.15 charge convey- Grease! or check bearings x 4,10.01.15 Gear oil Check the fill level x 4.10.01.16 change Special Gear Oil, X 4.10.01.16 2x131 Apron conveyor Apron plates check x 4,10.03.01 Apron feeder tension xe 4.10.03.02 Gear oil change Special Gear Oil", X — 4,10,03.03 5.41 Tightness check x 4,10.03.03 Return rollers check x 4.10.03.04 Track rollers check x 4,10.03.05 392 © Kleemann GmbH 2021TABLES (w] KLEEMANN Ustitennce:sietefraltenatce eras poorer Goo ele ow Ae ae eas RIBIEIE SN aE eye ye ye le a a ja |e lo SESS High Performance X 7130.08.08 Grease! Chutes Chutes, check/repair See spare parts cat- X 4.10.04 alogue Tab. 5.30: Conveyor unit maintenance schedule 1 Fluids and lubricants, see chap.5.04 2 If necessary. Water system poe 8G ma E ie ale ABBE HEH Water pump Leaks, check/repair x 4.12 Check/clean prefil- x 4.12 Ee Check/Repair spray x 4.12 nozzles. Tab, 5:3: Water epstern maintenance sched Tools/accessories (eeernreats I (eer erie aR Es AAR Aas FANE a Fan a BAB Hii Tools and ac- — check/replace x 4.42 cessories Tab. 5.32: Tools/accessories maintenance schedule © Kleemann GmbH 2021. 393TABLES Maintenance schedule/maintenance intervals [lw] KLEEMANN Se Sooo Para BRIE aa aa Feed hopper check/repair wear See spare parts cat- X™ 4.43.01 lining alogue Filling aids check See spare parts cat- -X 4.43.01.01 alogue Tab. 5.33: Feeding unit maintenance schedule +Replace/repair if necessary. Screen machines (errr rar a Pee ae eee fo |B |B [A IR Fata ra fata eee Screen media check See spare parts cat- x 4.45.01 alogue tension x 4.45.02 Bearings of lubricate High Performance x 4.45.03 classifying Grease! screen Bearing noises, check See spare parts cat- X* 4.45.04 heating alogue Vibrating am- check Fe 4.45.05 plitude Springele- check ‘See spare parts cat- X* 4.45.06 ments alogue Other compo- check ‘See spare parts cat- x? 4.45.07 nents. alogue Tab. 5.34: Maintenance schedule for screen machines 1 Fluids and lubricants, see chap. 5.04. ? Tension if necessary. > Change if required. 4 Repair if necessary. 5 after changing screen media. 394 © Kleemann GmbH 2021.