Installation Manual

00_CV_3P201178-4B.
fm Page 1 Monday, May 21, 2007 9:09 AM
INSTALLATION MANUAL
System air conditioner
Installation manual
English
VRVIII System air conditioner
Installationsanleitung Deutsch
VRVIII System Klimaanlage
Manuel d’installation Français

Conditionneur d’air VRVIII System
Manual de instalación Español

Sistema de acondicionador de aire VRVIII
REYQ8PY1B Manuale di installazione Italiano

REYQ10PY1B Condizionatore d’aria a sistema VRVIII
REYQ12PY1B
REYQ14PY1B Εγχειρßδιο εγκατÜστασηò ΕλληνικÜ
REYQ16PY1B Κλιìατιστικü ìε σýστηìα VRVIII
Installatiehandleiding Nederlands
Airconditioner met VRVIII Systeem
Manual de instalação Portugues

Ar condicionado VRVIII System
Рóêоводство по монтажó Рóссêий

Кондиционер системы VRVIII
Montaj elkitabý Türkçe

VRVIII System Klima
DAIKIN INDUSTRIES, LTD.
RXYQ5PY1(E), RXYQ8PY1(E), RXYQ10PY1(E), RXYQ12PY1(E), RXYQ14PY1(E), RXYQ16PY1(E), RXYQ18PY1(E), REYQ8PY1, REYQ10PY1, REYQ12PY1, REYQ14PY1, REYQ16PY1,
RXYQ20PY1(E), RXYQ22PY1(E), RXYQ24PY1(E), RXYQ26PY1(E), RXYQ28PY1(E), REYQ18PY1, REYQ20PY1, REYQ22PY1, REYQ24PY1, REYQ26PY1, REYQ28PY1, REYQ30PY1, REYQ32PY1,
RXYQ30PY1(E), RXYQ32PY1(E), RXYQ34PY1(E), RXYQ36PY1(E), RXYQ38PY1(E), REYQ34PY1, REYQ36PY1, REYQ38PY1, REYQ40PY1, REYQ42PY1, REYQ44PY1, REYQ46PY1, REYQ48PY1,
RXYQ40PY1(E), RXYQ42PY1(E), RXYQ44PY1(E), RXYQ46PY1(E), RXYQ48PY1(E), REYQ8PY1B, REYQ10PY1B, REYQ12PY1B, REYQ14PY1B, REYQ16PY1B,
RXYQ50PY1(E), RXYQ52PY1(E), RXYQ54PY1(E), REMQ8PY1, REMQ10PY1, REMQ12PY1, REMQ14PY1, REMQ16PY1,
BSVQ100PV1, BSVQ160PV1, BSVQ250PV1,
EN60335-2-40,
Low Voltage 2006/95/EC

Machinery Safety 98/37/EC
Electromagnetic Compatibility 89/336/EEC
DAIKIN.TCF.024
TNO
0510260101
Noboru Murata
Manager Quality Control Department Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome,
1st of April 2007 Kita-ku, Osaka, 530-8323 Japan
3P177868-1C
00_CV_3P201178-4B.fm Page 3 Monday, May 21, 2007 9:09 AM
1
3 4
B 2
A 1 2
5
figure 14 figure 15
15
1 5 14 12 12
8 13
2 9 1
4 2 11
10
9 3
1 3 4
6
2
3
4
8 8
7 7
6 5
figure 17 figure 18
5
1 2
2 1 8
A1P F1 F2 F1 F2 F1 F2 F1 F2
TO OUT/D UNIT TO IN/D UNIT TO OUT/D UNIT TO IN/D UNIT
TO IN/D UNIT TO OUT/D UNIT F1 F2
F1 F2 F1 F2 6 6 F1 F2 F1 F2 F1 F2
F1 F2 F1 F2 F1 F2 F1 F2
F1 F2
7 7
3
F1 F2 F1 F2
figure 19 figure 20
7 8
L1 L2 L3 N
1
1
(A1P)
9
4 3 6 5
1 2
5
4 2
4
2 3 4 6
10
4
11 11
figure 21 figure 22 figure 23

11
1 12
9
3 A 10 8
13 14 14
B
2
2
C
Part A Part B Part C
4 5 6 7
figure 24
7
8 14
9 1 3
1 10
6
2
12
2 3
13
4
5 2
11 15 : 16
: 18 ( : 17 ) 1
: 19
3
1 3 1 2 4 11
4 5
8
2 6
7
5 9
1
6 10
2 2
5 3 7 : 13 8
: 15
4 : 14 12 ( : 16 )
3
4 11
5 1
6 2
7
1 9 3
10
2
4
: 13 8
: 15
: 14 ( : 16 ) 12
figure 31 figure 32
3P201178-4B EM07A013 (0705) HT

01_EN_3P201178-4B.fm Page 1 Friday, May 18, 2007 7:58 PM
REYQ8PY1B REYQ14PY1B
REYQ10PY1B REYQ16PY1B VRVIII System air conditioner Installation manual
REYQ12PY1B
Warning
CONTENTS • Ask your dealer or qualified personnel to carry out installation
1. FIRST OF ALL ......................................................................... 1 work. Do not try to install the machine yourself.
Improper installation may result in water leakage, electric
1-1. Safety considerations........................................................ 1
shocks or fire.
1-2. Special notice of product................................................... 2
• Perform installation work in accordance with this installation manual.
1-3. Disposal requirements ...................................................... 2
Improper installation may result in water leakage, electric shocks or fire.
2. INTRODUCTION...................................................................... 2
• When installing the unit in a small room, take measures against to
2-1. Combination ...................................................................... 2 keep refrigerant concentration from exceeding allowable safety
2-2. Standard supplied accessories ......................................... 3 limits in the event of refrigerant leakage.
2-3. Option accessory .............................................................. 3 Excessive refrigerant in a closed ambient can lead to oxygen defi-
2-4. Technical and Electrical specifications ............................. 3 ciency. Contact your dealer for more information.
2-5. Main components.............................................................. 3 • Be sure to use only the specified accessories and parts for instal-
3. SELECTION OF LOCATION ................................................... 3 lation work.
4. INSPECTING AND HANDLING THE UNIT ............................. 4 Failure to use the specified parts may result in water leakage,
5. PLACING THE UNIT................................................................ 4 electric shocks, fire or the unit falling.
6. REFRIGERANT PIPING .......................................................... 4 • Install the air conditioner on a foundation strong enough to with-
stand the weight of the unit.
6-1. Selection of piping material and Refrigerant A foundation of insufficient strength may result in the unit falling
branching kit...................................................................... 4 and causing injuries.
6-2. Protection against contamination when installing pipes.... 4 • Carry out the specified installation work after taking into account
6-3. Pipe connection ................................................................ 5 strong winds, typhoons or earthquakes.
6-4. Connecting the refrigerant piping...................................... 5 Improper installation work may result in the unit falling and caus-
6-5. Example of connection...................................................... 6 ing accidents.
7. FIELD WIRING ........................................................................ 9 • Make sure that a separate power supply circuit is provided for this
7-1. Power circuit, safety device and cable requirements ........ 9 unit and that all electrical work is carried out by qualified person-
7-2. Wiring Connection Example for Whole System ................ 9 nel according to local and national regulations and this installation
7-3. Leading wire Procedure .................................................... 9 manual.
7-4. Transmission Wiring Connection Procedure................... 10 An insufficient power supply capacity or improper electrical con-
7-5. Power Wiring Connection Procedure .............................. 10 struction may lead to electric shocks or fire.
7-6. Procedure for Wiring Inside Units ................................... 10 • Be sure to establish an earth.
8. AIR TIGHT TEST AND VACUUM DRYING ........................... 11 Do not earth the unit to a utility pipe, arrester or tele-
9. PIPE INSULATION ................................................................ 11 phone earth.
10. CHECKING OF DEVICE AND Incomplete earth may cause electrical shock or fire.
A high surge current from lightning or other sources may cause
INSTALLATION CONDITIONS .............................................. 12
damage to the air conditioner.
11. ADDITIONAL REFRIGERANT CHARGE AND • Be sure to install an earth leakage breaker.
CHECK OPERATION ............................................................ 12 Failure to install an earth leakage breaker may result in electric
11-1. Before working .............................................................. 12 shocks or fire.
11-2. Procedure of Adding Refrigerant charging and check • Before touching electrical parts, turn off the power.
operation ....................................................................... 13 Failure to turn off the power may result in electric shocks.
12. ONSITE SETTINGS............................................................... 16 • Make sure that all wiring is secured, the specified wires are used,
13. TEST RUN ............................................................................. 16 and no external forces act on the terminal connections or wires.
Improper connections or installation may result in the terminals
13-1. Before test run............................................................... 16 overheating or fire.
13-2. Test Run........................................................................ 16 • When wiring the power supply and connecting the remote control-
13-3. Checks After Test Run .................................................. 16 ler wiring and transmission wiring, position the wires so that the
14. CAUTION FOR REFRIGERANT LEAKS ............................... 16 EL.COMPO.BOX lid can be securely fastened.
Improper positioning of the EL.COMPO.BOX lid may result in
electric shocks or fire.
1. FIRST OF ALL • If the refrigerant gas leaks during installation, ventilate the area
immediately.
• This document is an installation manual for the Daikin REYQ-P Toxic gas may be produced if the refrigerant gas comes into con-
Series VRV Inverter. Before installing the unit, read this manual tact with fire.
thoroughly, and following the instructions contained in it. • After completing the installation work, check that the refrigerant
After installation, do a test run to make sure the unit runs properly, gas does not leak.
and then explain how to operate and take care of the unit to the Toxic gas may be produced if the refrigerant gas leaks into the
customer, using the operation manual. room and comes into contact with a source of fire, such as a fan
Lastly, make sure the customer keeps this manual, along with the heater, stove or cooker.
operation manual, in a safe place. • Do not directly touch the refrigerant leaked from refrigerant piping
connections.
1-1 Safety considerations Frostbite may be caused.
Please read these “Safety considerations” carefully before installing • Do not allow children to mount on the outdoor unit, or avoid
placing any object on it. Falling or tumble may result in injury.
air conditioning unit and be sure to install it correctly. The safety pre-
cautions listed here are divided into two categories.
In either case, important safety information is listed which must be Caution
read carefully. • While following the instructions in this installation manual,
install drain piping in order to ensure proper drainage and insu-
Warning........Failure to observe a warning may result in death late piping in order to prevent condensation.
or serious injury. Improper drain piping may result in water leakage and property
damage.
Caution.........Failure to observe a caution may result in injury • Install the indoor, BS and outdoor units, power supply wiring and
connecting wiring at least 1 meter away from televisions or radios
or damage to the unit. in order to prevent image interference or noise.
These too might lead to serious injury depend- (Depending on the radio waves, a distance of 1 meter may not be
ing on the circumstances. sufficient enough to eliminate the noise.)
1 English
• The indoor and BS unit should be installed as far away from fluo-
rescent lighting as possible. 4 1 factory refrigerant charge
Remote controller (wireless kit) transmitting distance can result of the product : see unit
shorter than expected in rooms with electronic fluorescent lamps 1 name plate (2)
(inverter or rapid start types). 2 additional refrigerant
• Do not install the air conditioner in the following locations: 2 amount charged in the field
(a) where a mineral oil mist or an oil spray or vapor is produced,
for example in a kitchen. 3 total refrigerant charge
Plastic parts may deteriorate and fall off or result in water leakage. 3 4 Contains fluorinated
(b) where corrosive gas, such as sulfurous acid gas, is produced. greenhouse gases covered
6 5 by the Kyoto Protocol
Corroding copper pipes or soldered parts may result in refrig-
erant leakage. 5 outdoor unit
(c) near machinery emitting electromagnetic waves.
Electromagnetic waves may disturb the operation of the con- 6 refrigerant cylinder and
manifold for charging
trol system and result in a malfunction of the unit.
(d) where flammable gas may leak, where there are carbon fiber (2) In case of multiple outdoor systems, only 1 label must be adhered,
or ignitable dust suspensions in the air, or where volatile flam- mentioning the total factory refrigerant charge of all outdoor units
mables such as thinner or gasoline are handled. connected on the refrigerant system.
Operating the unit in such conditions may result in fire.
(e) Locations where small animals might build nests inside the unit. [DESIGN PRESSURE]
If small animals enter and come in contact with electrical parts, Since design pressure is 4.0MPa or 40bar (for R407C units : 3.3MPa
this can cause malfunctions, smoke, and fire. or 33bar), the wall thickness of pipes should be more carefully selected
in accordance with the relevant local and national regulations.
1-2 Special notice of product 1-3 Disposal requirements

[CLASSIFICATION] Dismantling of the unit, treatment of the refrigerant, oil and eventual
This air conditioner comes under the term “appliances not accessible other parts, should be done in accordance with the relevant local and
to the general public”. national regulations.
[EMC CHARACTERISTICS]
VRVIII System is a class A product. In a domestic environment this
product may cause radio interference in which case the user may be 2. INTRODUCTION
required to take adequate measures. • REYQ-P series are designed for outdoor installation and used for
[REFRIGERANT] cooling and heating aplications. The REYQ8-16P system is exclu-
VRVIII System use R410A refrigerant. sive unit for single outdoor unit system. The unit can not use for
• The refrigerant R410A requires strict cautions for keeping the sys- independent unit of multi outdoor unit system.
tem clean, dry and tight. With this system, rated cooling capacity from 22.4kW to 45.0kW
Read the chapter “REFRIGERANT PIPING” carefully and follow and rated heating capacity from 25.0kW to 50.0kW can be
these procedures correctly. achieved.
A.Clean and dry • The BS units that combined with REYQ-P system for changing
Foreign materials (including mineral oils such as SUNISO oil or the refrigerant flow to indoor units are BSVQ100, 160, 250P type
moisture) should be prevented from getting mixed into the system. only. To combine with other type BS unit will cause malfunction.
B.Tight • The indoor units that combined with REYQ-P system for air con-
Take care to keep the system tight when installing. ditioning are Daikin VRV series indoor units that compatible with
R410A does not contain any chlorine, does not destroy the R410A. To learn which indoor units are compatible with R410A,
ozone layer, and does not reduce the earth’s protection against refer to the product catalogs. To combine with other refrigerant
harmful ultraviolet radiation. indoor unit will cause malfunction.
R410A can contribute slightly to the greenhouse effect if it is
released. 2-1 Combination
• Since R410A is a mixed refrigerant, the required additional refrig-
• The indoor units can be installed in the following range.
erant must be charged in its liquid state. If the refrigerant is
charged in a state of gas, its composition changes and the system 〈Outdoor unit〉 〈Total capacity of indoor units〉
will not work properly. REYQ8PY1B .......................................100 ~ 260
REYQ10PY1B .....................................125 ~ 325
Limit by the total maximum refrigerant charge REYQ12PY1B .....................................150 ~ 390
The total maximum refrigerant charge of a VRVIII system must be REYQ14PY1B .....................................175 ~ 455
below 100kg, this to be in accordance with CE requirement REYQ16PY1B .....................................200 ~ 520
(EN60335-2-40 standard).
This means that in case the total maximum refrigerant charge of the • If the total capacity of the connected indoor units exceeds the
system (factory and additional charge) is equal to or more than capacity of the outdoor unit, cooling and heating performance
100kg you must divide your multiple outdoor system into smaller may drop when running the indoor units. See the capacity table in
independent systems, each containing less than 100kg refrigerant the Engineering Data Book for details.
charge.
For factory charge, refer to the unit name plate.
Important information regarding the refrigerant used
This product contains fluorinated greenhouse gases covered by the
Kyoto Protocol. Do not vent gases into the atmosphere.
Refrigerant type : R410A
GWP (1) value : 1975
(1) GWP = global warming potential
Please fill in with indelible ink,
Q the factory refrigerant charge of the product,
Q the additional refrigerant amount charged in the field and
Q + the total refrigerant charge on the refrigerant charge label
supplied with the product.
The filled out label must be adhered in the proximity of the product
charging port (e.g. onto the inside of the service cover).
English 2
2-2 Standard supplied accessories 3. The foundation is strong enough to support the weight of the unit
Confirm the following accessories are included. The storage location and the floor is flat to prevent vibration and noise generation.
of the accessories is shown in figure 1. 4. The piping length between the outdoor unit and the indoor unit
may not exceed the allowable piping length.
Note (Refer to “6. REFRIGERANT PIPING”)
Do not throw away any of the accessories until installation is com-
plete. They are needed for installation work. 5. Locations where the unit’s suction vent and outlet vent do not gen-
erally face the wind.
Liquid side Liquid side Suction gas Suction gas Wind blowing directly into the suction or outlet vents will interfere
Name accessory accessory side accessory side accessory
pipe (1) pipe (2) pipe (1) pipe (2) with the unit’s operation.
8 type 1 pc. 1 pc. If necessary, install some kind of obstruction to block the wind.
6. The space around the unit is adequate for servicing and the min-
Quantity
10 type 1 pc. 1 pc.

1 pc. 1 pc. imum space for air inlet and air outlet is available.
12 type 1 pc. 1 pc.
(See the “Installation Space Examples” for the minimum space
14·16 type 1 pc. 1 pc. requirements.)
Installation Space Examples
Shape • The installation space requirement shown in figure 2 is a refer-
ence for cooling operation when the outdoor temperature is 35°C.
φ22.2 φ22.2 φ28.6 φ19.1 φ22.2 φ28.6
If the design outdoor temperature exceeds 35°C or the heat load
HP / LP gas HP / LP gas L type L type accessory exceeds maximum capacity in all the outdoor unit, take an even
Name side accessory side accessory accessory accessory joint (2)
pipe (1) pipe (2) joint (1) joint (2) large space on the intake shown in figure 2.
1 pc. 1 pc. 1 pc.
• During installation, install the units using the most appropriate of
8 type
the patterns shown in figure 2 for the location in question, taking
Quantity
10 type 1 pc. 1 pc. into consideration human traffic and wind.

1 pc. 1 pc.
12 type 1 pc. 1 pc. • If the number of units installed is more than that shown in the pat-
14·16 type 1 pc. 1 pc. tern in figure 2, install the units so there are no short circuits.
• As regards space in front of the unit, consider the space needed
for the local refrigerant piping when installing the units.
Shape • If the work conditions in figure 2 do not apply, contact your dealer
φ15.9 φ19.1 φ22.2 φ15.9 φ19.1 φ22.2 φ25.4 φ19.1 or Daikin directly.
(Refer to figure 2)
Name Clamp(1) Clamp(2) Manuals, etc.
1. Front side
Quantity 9 pcs. 3 pcs. 1 pc. about each item 2. No limit to wall height
• Operation manual 3. Service space of front side
• Installation manual
• Declaration of conformity (PED) 4. Service space of suction side
Shape • “REQUEST FOR THE INDICATON” For Patterns 1 and 2 in figure 2 :
label (Installation records)
• “ADDITIONAL REF. CHARGE” label • Wall height for front side – no higher than 1500 mm.
• Wall height on the suction side – no higher than 500 mm.
• Wall height for sides – no limit.
(Refer to figure 1)
• If the height is exceeded the above, calculate h1 and h2 shown
1. Clamps, Manuals, etc.
2. Accessory pipes in the figure below, and add h2/2 to the service space of front
side and h1/2 to the service space of suction side.
2-3 Option accessory
To install the outdoor units, the following optional parts are also required.
h2
To select an optimum kit, refer to “6. REFRIGERANT PIPING”. <Front side> <Suction side>
• Refrigerant branching kit
h2 Service h1 h1
1500
for 3 piping 500 + space

+
2 2
REFNET header – KHRP25M33H KHRP25M72H KHRP25M73H or more or more
500
REFNET joint KHRP25A22T KHRP25A33T KHRP25A72T KHRP25A73T
for 2 piping Note

REFNET header KHRP26M22H KHRP26M33H KHRP26M72H KHRP26M73H 1. An inverter air conditioner may cause electronic noise gener-
REFNET joint KHRP26A22T KHRP26A33T KHRP26A72T – ated from AM broadcasting. Examine where to install the main
• Pipe size reducer air conditioner and electric wires, keeping proper distances
away from stereo equipment, personal computers, etc.
for 3 piping for 2 piping
Particularly for locations with weak reception, ensure there is a
for REFNET header KHRP25M72HP KHRP25M73HP KHRP26M73HP distance of at least 3 meters for indoor remote controllers,
for REFNET joint KHRP25M72TP KHRP25M73TP – place power wiring and transmission wiring in conduits, and
Make sure that any separately purchased accessories are designed ground the conduits.
for use with R410A.
(Refer to figure 3)
1. Indoor unit
2-4 Technical and Electrical specifications 2. Branch switch, overcurrent breaker
Refer to the Engineering Data Book for the complete list of specifications. 3. Remote controller
4. COOL/HEAT selector
2-5 Main components 5. Personal computer or radio
For main components and function of the main components, refer to 2. When installing in a locations where there is heavy snowfall,
the Engineering Data Book. implement the following snow measures.
• Ensure the base is high enough that intakes are not clogged
by snow.
3. SELECTION OF LOCATION • Remove the rear intake grille to prevent snow from accumu-
lating on the fins.
Select a location for installation that meets the following conditions
and get the customer’s permission. 3. If condensate may drip on downstairs (or walkway) depending
on the floor condition, take a measure such as the installation of
1. There is no danger of fire due to leakage of inflammable gas.
central drain pan kit (sold separately).
2. Select the location of the unit in such a way that neither the dis-
charged air nor the sound generated by the unit disturb anyone.
3 English
4. The refrigerant R410A itself is nontoxic, nonflammable and is • For anti-corrosion type, use nuts with resin washers. If the paint on
safe. If the refrigerant should leak however, its concentration nut connections comes off, the anti-corrosion effect may decrease.
may exceed the allowable limit depending on room size. Due to Resin washers
this it could be necessary to take measures against leakage.
See “14. CAUTION FOR REFRIGERANT LEAKS” for details.
4. INSPECTING AND HANDLING THE UNIT 6. REFRIGERANT PIPING

• At delivery, the package should be checked and any damage
should be reported immediately to the carrier claims agent. Note
• When handling the unit, take into account the following: • All field piping must be installed by a licensed refrigeration techni-
cian and must comply with relevant local and national regulations.
1. Fragile, handle the unit with care.
• After piping work is complete, do not under any circumstances open
Keep the unit upright in order to avoid compressor damage. the shutoff valve until “7. FIELD WIRING” and “10. CHECKING OF
2. Decide on the transportation route. DEVICE AND INSTALLATION CONDITIONS” are complete.
• Do not use flux when brazing the refrigerant piping. Use the phos-
3. If a forklift is to be used, insert the arms into the lower side. phor copper brazing filler metal (BCuP-2 : JIS Z 3264, B-Cu93P-
(Refer to figure 4)
710/795 : ISO 3677) which does not require flux.
4. If hanging the unit, use a cloth sling to prevent damaging the unit. (Flux has extremely harmful influence on refrigerant piping sys-
Keeping the following points in mind, hang the unit following the tems. For instance, if the chlorine based flux is used, it will cause
procedure shown in figure 5. pipe corrosion or, in particular, if the flux contains fluorine, it will
• Use a sling sufficiently strong to hold the mass of the unit. damage the refrigerant oil.)
• Use 2 belts of at least 8m long.
• Place extra cloth or boards in the locations where the casing 6-1 Selection of piping material and Refrigerant
comes in contact with the sling to prevent damage.
branching kit
• Hoist the unit making sure it is being lifted at its center of gravity.
• Use only pipes which are clean inside and outside and which do
(Refer to figure 4) not accumulate harmful sulfur, oxidants, dirt, cutting oils, mois-
1. Fork ture, or other contamination. (Foreign materials inside pipes
(Refer to figure 5) including oils for fabrication must be 30mg/10m or less.)
1. Belt sling • Use the following items for the refrigerant piping.
2. Filler cloth or Board Material : Jointless phosphor-deoxidized copper pipe
3. Hole (small) Size : See “6-5 Example of connection” to determine the cor-
rect size.
Note Thickness : Select a thickness for the refrigerant piping which
• Apply a filler cloth on a fork to prevent coating of the bottom frame complies with national and local laws.
from coming off and rust from occurring when bringing the unit For R410A, the design pressure is 4.0 MPa (40-bar).
using a forklift. The minimum thickness of piping according to Japan’s High-
• Insert the arms even the tip of arms come out fully from opposite Pressure Gas Safety Law (as of January 2003) is shown below.
side. Temper grade (O type, 1/2H type) in the table indicate the
material types specified in JIS H 3300.
(unit : mm)
5. PLACING THE UNIT Temper grade O type
• Make sure the unit is installed level on a sufficiently strong base to outer diameter φ6.4 φ9.5 φ12.7 φ15.9
prevent vibration and noise. (Refer to figure 6) smallest thickness 0.80 0.80 0.80 0.99
• The base should support the unit with the extent larger than
hatched area in figure 7. (unit : mm)
If protective rubber is to be attached, attach it to the whole face of Temper grade 1/2H type
the base. outer diameter φ19.1 φ22.2 φ25.4 φ28.6 φ31.8 φ34.9 φ38.1 φ41.3
• The height of the base should be at least 150mm from the floor.
• Secure the unit to its base using foundation bolts. (Use four com- smallest thickness 0.80 0.80 0.88 0.99 1.10 1.21 1.32 1.43
mercially available M12-type foundation bolts, nuts, and washers.) • For piping work, follow the maximum tolerated length, difference
• The foundation bolts should be inserted 20 mm. in height, and length after a branch indicated in the “6-5 Example
of connection”.
20
(Refer to figure 6) • Outdoor unit multi connection piping kit and refrigerant branching
1. Independent base (four corner type) kit (sold separately) are needed for connection of piping between
2. Independent base (with center support type)
outdoor units (in case of multi system) and piping branches.
3. Beam base (Horizontal)
Use only separately sold items selected specifically according to
4. Beam base (Vertical)
5. Center of the product the outdoor unit multi connection piping kit, the refrigerant branch-
ing kit selection in the “6-5 Example of connection”.
(Refer to figure 7)
1. 4-15×22.5 (Hole for foundation bolt) 6-2 Protection against contamination
2. (Depth of product)
3. (Inner dimension of the base) when installing pipes
4. (Outer dimension of the base) Protect the piping to prevent moisture, dirt, dust, etc. from
entering the piping.
Note
• When installing central drain pan kit (optional accessory), con- Place Installation period Protection method
struct the bace by independent base (with center support type) or More than a month Pinch the pipe
Outdoor
beam base (Horizontal) in figure 6. Less than a month
Pinch or tape the pipe
• There are restrictions on the refrigerant pipe connecting order Indoor Regardless of the period
between outdoor unit in the case of the multi system.
Note
See “2-1 Combination” for detail. Exercise special caution to prevent dirt or dust when passing piping
• When installing on a roof, make sure the roof floor is strong through holes in walls and when passing pipe edges to the exterior.
enough and be sure to water-proof all work.
• Make sure the area around the machine drains properly by setting
up drainage grooves around the foundation.
Drain water is sometimes discharged from the outdoor unit when
it is running.
English 4
6-3 Pipe connection 6. Suction gas pipe shutoff valve

• Be sure to perform nitrogen permutation or nitrogen blow when 7. HP/LP gas pipe shutoff valve
8. Brazing
brazing. (Refer to figure 8)
9. Liquid side accessory pipe (1)
Brazing without performing nitrogen permutation or nitrogen
10. Suction gas side accessory pipe (1)
blow into the piping will create large quantities of oxidized film on 11. HP/LP gas side accessory pipe (1)
the inside of the pipes, adversely affecting valves and compres- 12. L type accessory joint (1)
sors in the refrigerating system and preventing normal operation. 13. L type accessory joint (2)
(Refer to figure 8) 14. Liquid side accessory pipe (2)
1. Refrigerant pipe 15. Suction gas side accessory pipe (2)
2. Location to be brazed 16. HP/LP gas side accessory pipe (2)
3. Nitrogen 17. In case of Q8 type use the Accessory joint for connecting
4. Taping the Suction gas side accessory pipe (2) to Suction gas
5. Handy valve side shutoff valve.
6. Regulator 18. Accessory joint
• The pressure regulator for the nitrogen released when doing Note
the brazing should be set to about 0.02 MPa (0.2kg/cm2 : • Make sure the onsite piping does not come into contact with other
Enough to feel a slight breeze on your cheek). piping or the bottom frame or side panels of the unit.
4. Branching the refrigerant piping
Note Heed the restrictions below when installing the refrigerant branch-
Do not use anti-oxidants when brazing the pipe joints.
ing kit and read the installation instruction manual with the kit.
Residue can clog pipes and break equipment.
(Improper installation could lead to malfunctioning or breakdown
of the outdoor unit.)
6-4 Connecting the refrigerant piping
<REFNET joint>
1. Direction to bring out the pipes Install the REFNET joint so it splits horizontally or vertically.
The local interunit piping can be connected either forward or to
the sides (taken out through the bottom) as shown in the figure 10. (Refer to figure 14)
When passing out through the bottom, use the knock hole in the 1. Horizontal
bottom frame. 2. A-arrow view
3. Horizontal surface
(Refer to figure 10) 4. ±30° or less
1. Left-side connection 5. Vertical
2. Front connection
<REFNET header>
3. Right-side connection
Install the REFNET header so it splits horizontally.
Precautions when knocking out knock holes
• Open knock hole in the base frame by drilling the 4 concave (Refer to figure 15)
around it with a 6mm bit. (Refer to figure 11) 1. Horizontal surface
2. B-arrow view
(Refer to figure 11)
1. Knock hole
2. Drill
3. Concave section (4 points)
• Be sure to avoid damaging the casing
• After knocking out the holes, we recommend you remove any
burrs and paint them using the repair paint to prevent rusting.
• When passing electrical wiring through the knock holes, protect the wir-
ing with a conduit or bushings, making sure not to damage the wiring.
2. Removing Pinch Piping
• When connecting refrigerant piping to an outdoor unit, remove
the pinch piping using the procedure in the figure 12.
• About handling of shutoff valves, refer to [Shutoff valve opera-
tion procedure] in “11-1 Before working”.
Caution
After removing the gass, remove the pinch piping.
Any gas remaining inside may blow off the pinch piping when you dis-
solve the brazing, causing damage.

1. Pich piping (4 pieces)
2. Do not remove the relay piping.
3. Pinch piping
4. Procedure 1 : Confirm the shutoff valve is closed.
5. Procedure 2 : Connect a charge hose to the service port
of shutoff valve and remove the gas in the pinch piping.
6. Procedure 3 : After removing the gas in the pinch piping,
dissolve the brazing using a burner and remove the
pinch piping.
3. Connecting refrigerant piping to outdoor units
• Figure 13 shows the example of connecting refrigerant piping to
outdoor units.
• The local interunit piping next accesorry pipes are field supplyed.
1. When connected to the front
2. When connected at lateral side (bottom)
3. Remove the shutoff valve cover to connect.
4. Remove the knock hole on the bottom frame and route
the piping under the bottom frame.
5. Liquid pipe shutoff valve
5 English
English
Example of connection Branch with REFNET joint Branch with REFNET joint and header Branch with REFNET header
(Connection of 8 indoor units) Outdoor unit Outdoor unit Outdoor unit
REFNET joint (A, B)
Outdoor 1 2 Indoor REFNET header
unit BS unit
Unit REFNET joint (A~G) REFNET header
side side a m
a
a b c d e A
1 Piping from outdoor unit to BS unit Single b
A B C D E B5 n p
H1
outdoor
H1
H1
Suction gas pipe f n p

(Bold):3 pipes HP/LP gas pipe system B b d f h j
i k c e g i
REYQ B1 B2 B3 B4 o B1 B2 B3 B4 B5 B6
Liquid pipe r s B1 B2 B3 B4 8
F G k
6-5 Example of connection
8~16 j m o q c e g i k m n o
d f h j
2 Piping from BS unit to indoor unit or g
1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7
H2
Piping from Refrigerant branch kit to 8
indoor unit used as cooling only 8
H2
H2
(Thin):2 pipes (Suction) gas pipe

Liquid pipe
B1 ~ B4 : BS Unit B1 ~ B5 : BS Unit B1 ~ B4 : BS Unit
1~6 : Indoor unit (Cool/Heat selection possible) 1 ~ 4 , 7 , 8 : Indoor unit (Cool/Heat selection possible) 1~6 : Indoor unit (Cool/Heat selection possible)
7, 8 : Indoor unit (Cooling only) 5, 6 : Indoor unit (Cooling only) 7, 8 : Indoor unit (Cooling only)
(*1) “ ” Indicate the Outdoor unit multi
connection piping kit. First outdoor unit multi connection piping kit
(*2) In case of multi outdoor system, re-read
“outdoor unit” to “the first Outdoor unit Outdoor unit Outdoor unit Outdoor unit
H3
H3
H3
multi connection piping kit” as seen from

REFNET joint (A, B)
the indoor unit.
r s t r s t REFNET header r s t
REFNET joint (A~G) u u REFNET header
a m
a a
b c d e A
Multi b
A B C D E B5 n p
H1
H1
outdoor
H1
system f n p B b d f h j
REYQ i k c e g i
r o B1 B2 B3 B4 B5 B6
18~48 G S B1 B2 B3 B4 k 8
F m o q c e
d f h j g i k m n o
g
1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7
H2
8 8
H2
H2
B1 ~ B4 : BS Unit B1 ~ B5 : BS Unit B1 ~ B4 : BS Unit
1~6 : Indoor unit (Cool/Heat selection possible) 1 ~ 4 , 7 , 8 : Indoor unit (Cool/Heat selection possible) 1~6 : Indoor unit (Cool/Heat selection possible)
7, 8 : Indoor unit (Cooling only) 5, 6 : Indoor unit (Cooling only) 7, 8 : Indoor unit (Cooling only)
Actual pipe Pipe length between outdoor unit (*2) and indoor unit ≤ 165m
length Example 8 : a + b + c + d + e + s ≤ 165m Example 6 : a + b + ≤ 165m, 8 : a + m + n + p ≤ 165m Example 8 : a + o ≤ 165m
Between outdoor unit (*2)
Equivalent Equvalent pipe length between outdoor unit (*2) and indoor unit ≤ 190m (Note 1)
Maximum and indoor unit
length (Assume eqivalent pipe length of REFNET joint to be 0.5m, that of REFNET header to be 1m, that of BSVQ100, 160 to be 4m, that of BSVQ250 to be 6m for calculation purposes)
allowable
length Total extention length Total piping length from outdoor unit (*2) to all indoor unit ≤ 1000m
Between first outdoor unit multi Actual and Actual pipe length from first outdoor unit multi connection piping kit to outdoor unit ≤ 10m Outdoor unit
connection piping kit and outdoor unit Equivalent Equivalent pipe length from first outdoor unit multi connection piping kit to outdoor unit ≤ 13m r ≤ 10m
(in case of multi system) pipe length (Equivalent length ≤ 13m)
u + s ≤ 10m
Allowable Between outdoor and indoor units Difference in height Difference in height between outdoor unit and indoor unit (H1) ≤ 50m (Max 40m if the outdoor unit is below) r s (Equivalent length ≤ 13m)
height Between indoor and indoor units Difference in height Difference in height between adjacent indoor units (H2) ≤ 15m t u + t ≤ 10m
difference Between outdoor and outdoor units u (Equivalent length ≤ 13m)
Difference in height Difference in height between adjacent outdoor units (H3) ≤ 5m
Actual pipe Actual pipe length from first refrigerant branch kit (either REFNET joint or REFNET header) to indoor unit ≤ 40m (Note 2)
Allowable length after the branch
length Example 8 : b + c + d + e + s ≤ 40m Example 6 : b + ≤ 40m, 8: m + n + p ≤ 40m Example 8 : o ≤ 40m
6
7
Outdoor unit multi connection piping kit and How to select the REFNET joint How to select the REFNET header
Refrigerant branch kit selection When using REFNET joint at the first branch counted from the outdoor unit side, Choose from the following table in accordance with the total capacity index of all
choose from the following table in accordance with the outdoor unit capacity type. the indoor units connected below the REFNET header.
(Example : REFNET joint A) 250 type indoor unit can not be connected below the REFNET header.
• Refrigerant branch kits can only be used with R410A.
• When multi outdoor system are installed, be sure to use the Outdoor unit capacity type Refrigerant branch kit name Refrigerant branch kit name
Indoor unit total capacity index
special separately sold Outdoor unit multi connection piping 8,10HP type KHRP25A33T 3 pipes 2 pipes
kit. (BHFP26P90 · 136). 12~22HP type KHRP25A72T+KHRP25M72TP x < 200 KHRP26M22H or KHRP26M33H
KHRP25M33H
(For how to select the proper kit, follow the table at right.) 24HP type ~ KHRP25A73T+KHRP25M73TP 200 ≤ x < 290 KHRP26M33H
• Never use BHFP26M90 · 135, BHFP22M90 · 135P for M Choose the REFNET joints other than the first branch from the following table in accordance 290 ≤ x < 640 KHRP25M72H+KHRP25M72HP KHRP26M72H
type of this series or T joint (field supplyed). with the total capacity index of all the indoor units connected below the REFNET joint. 640 ≤ x KHRP25M73H+KHRP25M73HP KHRP26M73H+KHRP26M73HP
Refrigerant branch kit name How to select the outdoor unit multi connection piping kit
Indoor unit total capacity index (This is required when the system is multi outdoor unit system.)
3 pipes 2 pipes
x < 200 KHRP25A22T KHRP26A22T Choose from the following table in accordance with the number of outdoor units.
200 ≤ x < 290 KHRP25A33T KHRP26A33T Number of outdoor unit Connecting piping kit name
290 ≤ x < 640 KHRP25A72T+KHRP25M72TP KHRP26A72T 2 units BHFP26P90
640 ≤ x KHRP25A73T+KHRP25M73TP 3 units BHFP26P136
Example for indoor units Example REFNET joint B : Indoor units 7 + 8 Example REFNET header :
connected downstream Example REFNET joint C : Indoor units 5 + 6 + 7 + 8
Example REFNET header : Indoor units 1 + 2 + 3 + 4 + 5 + 6 Indoor units 1 + 2 + 3 + 4 + 5 + 6 + 7 + 8
Pipe size selection Piping between outdoor unit (*2) and refrigerant branch kit (part A) Piping between refrigerant branch kits
Choose from the following table in accordance with the outdoor unit system capacity type. Piping between refrigerant branch kit and BS unit
Piping between outdoor unit multi connection piping kits (part B) Piping between BS unit and refrigerant branch kit
The thickness of the pipes in the table shows Choose from the following table in accordance with the total capacity of all
the requirements of Japanease High Pressure Choose from the following table in accordance with the total capacity type of all the
the outdoor units connected upstream. (unit : mm) indoor units connected downstream.
Gas Controll low. (As of Jan. 2003)
The thickness and material shall be selected in Outdoor unit Piping size (O. D.) *1 Connection piping must not exceed the refrigerant Piping size between outdoor
accordance with local code. capacity type Suction gas pipe HP/LP gas pipe Liquid pipe unit and refrigerant branch kit (part A).
8HP type φ19.1 φ15.9
φ9.5 *2 When selecting 2 pipes line (gas pipe and liquid pipe), use Suction gas pipe
10HP type φ22.2
column for gas pipe and Liquid pipe column for liquid pipe.
<In case of single outdoor unit system> φ19.1 (unit : mm)
12HP type φ12.7
Outdoor unit 14,16HP type Piping size (O. D.)
φ28.6 φ22.2 Indoor capacity index
18HP type Suction gas pipe HP/LP gas pipe Liquid pipe
20,22HP type φ15.9 x < 150 φ15.9 φ12.7
24HP type 150 ≤ x < 200 φ19.1 φ15.9 φ9.5
φ34.9 φ28.6 200 ≤ x < 290 φ22.2
26~34HP type φ19.1
Piping between outdoor unit and 36HP type φ19.1 290 ≤ x < 420 φ12.7
φ41.3 φ28.6
refrigerant branch kit (part A) 38~48HP type φ34.9 420 ≤ x < 640 φ15.9
640 ≤ x < 920 φ34.9 φ28.6
φ19.1
<In case of multi outdoor unit system> Piping between outdoor unit multi connection piping kit and outdoor unit (part C) 920 ≤ x φ41.3
Independent Independent Independent Choose from the following table in accordance with the capacity type of
the outdoor unit connected. Piping between refrigerant branch kit, BS unit and indoor unit
unit 1 unit 2 unit 3 (unit : mm)
Match to the size of the connection piping on the indoor unit. (unit : mm)
Outdoor unit Piping size (O. D.)
capacity type Suction gas pipe HP/LP gas pipe Liquid pipe Piping size (O. D.)
Indoor unit capacity type
8,10HP type φ22.2 φ9.5 × 0.8 gas pipe Liquid pipe
φ19.1 20 · 25 · 32 · 40 · 50 type φ12.7 φ6.4
12HP type φ28.6 φ12.7
Equalizer pipe 14,16HP type φ22.2 63 · 80 · 100 · 125 type φ15.9
(part D) 200 type φ19.1 φ9.5
Piping between outdoor unit 250 type φ22.2
multi connection piping kit Equalizer pipe (part D) (multi outdoor unit system only) (unit : mm)
and outdoor unit (part C)
Temper grade and wall thickness for pipes Piping size (O. D.) φ19.1
Piping between outdoor unit multi
(Temper grade, O type and 1/2H type indicate the material type specified in JIS H 3300.)
connection piping kits (part B)
Copper tube O. D. φ6.4 φ9.5 φ12.7 φ15.9 φ19.1 φ22.2 φ25.4 φ28.6 φ31.8 φ34.9 φ38.1 φ41.3
Piping between outdoor unit and Temper grade O type 1/2H type
refrigerant branch kit (part A) Wall thickness
(Min. requirement) 0.80 0.80 0.80 0.99 0.80 0.80 0.88 0.99 1.10 1.21 1.32 1.43
English
How to calculate the
English
HEAT RECOVER SYSTEM REFRIGERANT AMOUNT
additional refrigerant Total length(m) Total length(m) FOR EXCEEDING CONNECTION
R= of liquid piping 0.37 of liquid piping 0.26 MODEL NAME THE AMOUNT OF REFRIGERANT
to be charged size at φ22.2 size at φ19.1 REYQ8 ~ 16PY1 3.6kg CAPACITY OF INDOOR UNIT
REYQ18 ~ 20PY1 1.0kg MODEL NAME
INDOOR
Additional refrigerant to Total length(m) Total length(m) 1.02 REYQ22 ~ 24PY1 1.5kg CONNECTION REYQ8 REYQ34
of liquid piping 0.18 of liquid piping 0.12 REYQ26PY1 2.0kg CAPACITY ~ ~
be charged : R(kg) 32PY1 48PY1
size at φ15.9 size at φ12.7 REYQ28 ~ 30PY1 2.5kg
R should be rounded MORE THAN 100%
off in units of 0.1 kg. REYQ32 ~ 40PY1 3.0kg 0.5kg
Total length(m) Total length(m) 120% OR LESS
REYQ42PY1 3.5kg
of liquid piping 0.059 of liquid piping 0.022 MORE THAN 120%
REYQ44 ~ 46PY1 4.0kg 0.5kg 1.0kg
size at φ9.5 size at φ6.4 130% OR LESS
REYQ48PY1 4.5kg
Example for refrigerant branch using REFNET joint and REFNET header for the systems and each pipe length as shown below.
Outdoor system : REYQ34PY1
a : φ19.1 × 30m e : φ9.5 × 10m i : φ9.5 × 10m m : φ9.5 × 20m r : φ12.7 × 3m
Total capacity of indoor unit : 116%
b : φ19.1 × 20m f : φ9.5 × 10m j : φ9.5 × 10m n : φ9.5 × 10m s : φ9.5 × 3m
c : φ9.5 × 10m g : φ9.5 × 10m k : φ9.5 × 20m o : φ6.4 × 10m t : φ9.5 × 3m
d : φ9.5 × 10m h : φ9.5 × 10m l : φ9.5 × 20m p : φ6.4 × 10m u : φ15.9 × 1m

R = ( 50 × 0.26 + 1 × 0.18 + 3 × 0.12 + 156 × 0.059 + 20 × 0.022 )×1.02 + 3.0 + 0.5
a, b u r c~n, s, t o, p REYQ34PY1 116%
= 27.148 27.1kg
Round off in units of 0.1 kg.
Note 1. System Liquid pipe
When the equivalent pipe length between outdor and indoor units is 90m or
REYQ8 ~ 10PY1 φ9.5 → φ12.7
more, the size of main pipes on the liquid side (refer to figure 9) must be
increased according to the right table. REYQ12 ~ 16PY1 φ12.7 → φ15.9
(Never increase suction gas pipe and HP/LP gas pipe.) REYQ18 ~ 24PY1 φ15.9 → φ19.1
REYQ26 ~ 48PY1 φ19.1 → φ22.2
(Refer to figure 9)
1.Outdoor unit
2.Main pipes
3.Increase only liquid pipe size
4.First refrigerant branch kit
5.BS unit
6.Indoor unit
Note 2. Allowable length after the first refrigerant branch kit to indoor units is 40m or less, however it can be extended up to 90m if all the following conditions are satisfied. (In case of “Branch with REFNET joint”)
Required Conditions Example Drawings

1. It is necessary to increase the pipe size between the first branch kit 8 b + c + d + e + f + g + p ≤ 90 m Increase the pipe size as follows
and the final branch kit. (Reducers must be procured on site) increase the pipe size of b, c, d, e, f, g φ 9.5 → φ12.7 φ15.9 → φ19.1 φ22.2 → φ25.4* φ34.9 → φ38.1*
However, the pipes that are same pipe size with main pipe must not φ12.7 → φ15.9 φ19.1 → φ22.2 φ28.6 → φ31.8*
be increased.
2. For calculation of Total extension length, the actual length of a+b×2+c×2+d×2+e×2+f×2+g×2 REFNET joint (A-G)
above pipes must be doubled. (except main pipe and the pipes + h + i + j + k + l + m + n + p ≤ 1000 m Outdoor unit
that are not increased)
a b c d e f g H1
3. Indoor unit to the nearest branch kit ≤ 40 m h, i, j....... p ≤ 40 m A B C D E F G
p
4. The difference between The farthest indoor unit 8 h i j k l m n
1 2 3 4 5 6 7
[Outdoor unit to the farthest indoor unit] and [Outdoor unit The nearest indoor unit 1 8
to the nearest indoor unit] ≤ 40 m ( a + b + c + d + e + f + g + p ) - ( a + h ) ≤ 40 m Indoor units ( 1 - 8 )
*If available on the site, use this size. Otherwise it can not be increased.
8
7. FIELD WIRING • Use insulated wire for the power cord.

• Select the power supply cable type and size in accordance with
Caution relevant local and national regulations.
• Specifications for local wiring are in compliance with IEC60245.
• All field wiring and components must be installed by a licensed • Use wire type H05VV when protected pipes are used.
electrician and must comply with relevant local and national Use wire type H07RN-F when protected pipes are not used.
regulations.
• Be sure to use a dedicated power circuit. Never use a power sup- Phase and Voltage Minimum Recom-
frequency circuit amp. mended fuses
ply shared by another appliance.
• Never install a phase advancing capacitor. As this unit is equipped REYQ8PY1 φ 3, 50Hz 380-415V 17.1A 20A
with an inverter, installing a phase advancing capacitor will not only REYQ10PY1 φ 3, 50Hz 380-415V 22.1A 25A
deteriorate power factor improvement effect, but also may cause REYQ12PY1 φ 3, 50Hz 380-415V 22.3A 25A
capacitor abnormal heating accident due to high-frequency waves. REYQ14PY1 φ 3, 50Hz 380-415V 32.8A 40A
• Only proceed with wiring work after blocking off all power. REYQ16PY1 φ 3, 50Hz 380-415V 33.0A 40A
• Always ground wires in accordance with relevant local and
national regulations. 7-2 Wiring Connection Example for Whole System
• This machine includes an inverter device. Connect earth and
leave charge to eliminate the impact on other devices by reducing (Refer to figure 17)
noise generated from the inverter device and to prevent leaked 1. Power supply
current from being charged in the outer hull of the product. 2. Main switch
• Do not connect the ground wire to gas pipes, sewage pipes, light- 3. Earth leakage circuit breaker
ning rods, or telephone ground wires. 4. Fuse
Gas pipes : can explode or catch fire if there is a gas leak. 5. Outdoor unit
Sewage pipes : no grounding effect is possible if hard plastic pip- 6. COOL/HEAT selector
ing is used. 7. Remote controller
Telephone ground wires and lightning rods : dangerous when 8. Indoor unit
struck by lightning due to abnormal rise in electrical potential in 9. BS unit
the grounding.
• Be sure to install an earth leakage circuit breaker. Note
This unit uses an inverter, so install the earth leakage circuit • Make sure the weak electric wiring (i.e. for the remote controller,
breaker that be capable of handling high harmonics in order to between units, etc.) and the power wiring do not pass near each
prevent malfunctioning of the earth leakage circuit breaker itself. other, keeping them at least 50 mm apart.
• Earth leakage circuit breaker which are especially for protecting Proximity may cause electrical interference, malfunctions, and
ground-faults should be used in conjunction with main switch or breakage.
fuse for use with wiring. • Be sure to connect the power wiring to the power wiring terminal
block and secure it as described in “7-5 Power Wiring Connec-
Note tion Procedure”.
• Electrical wiring must be done in accordance with the wiring dia- • Transmission wiring should be secured as described in “7-4
grams and the description herein. Transmission Wiring Connection Procedure”.
• Do not operate until refrigerant piping work is completed. • Secure wiring with clamp such as insulation lock ties to avoid con-
(If operated before complete the piping work, the compressor may tact with piping.
be broken down.) • Shape the wires to prevent the structure such as the EL. COMPO.
• Never remove thermistor, sensor or etc. when connecting power BOX lid deforming. And close the cover firmly.
wiring and transmission wiring. • All field wiring is to be procured on site.
(If operated with thermistor, sensor or etc. removed, the compres-
sor may be broken down.) 7-3 Leading wire Procedure
• This product have reversed phase protection detector that only • The power wiring and ground wiring are passed out from the
works when the power is turned on. If there exists black out or the power wiring hole on the sides, the front (knock hole) or the bot-
power goes on and off which the product is operating, attach a tom frame (knock hole) .
reversed phase protection circuit locally. Running the product in • The transmission wiring is passed out from the wiring hole (knock
reversed phase may break the compressor and other parts. hole) on the front of the unit or from a piping hole.
• Attach the power wire securely. Introducing power with a missing
N-phase or with a mistaken N-phase will break the unit. (Refer to figure 18)
• Never connect the power supply in reversed phase. 1. Electrical wiring diagram
The unit can not operate normally in reversed phase. 2. On the back of the EL .COMPO. BOX (1) lid.
If you connect in reversed phase, replace two of the three phases. 3. Power wiring, ground wiring (inside conduit)
• Make sure the electrical unbalance ratio is no greater than 2%. If 4. (When the wiring is routed out through the side panel.)
5. Transmission wiring
it is larger than this, the unit’s lifespan will be reduced.
6. Pipe opening
If the ratio exceeds 4%, the unit will shut down and an malfunction
7. Conduit
code will be displayed on the indoor remote controller. 8. For power wiring and ground wiring
• Connect the wire securely using designated wire and fix it with 9. Through cover
attached clamp without applying external pressure on the termi- 10. Cut off the shaded zones before use.
nal parts (terminal for power wiring, terminal for transmission wir- 11. Burr
ing and earth terminal). 12. Knockout hole
• If there exists the possibility of reversed phase, lose phase, 13. For transmission wiring
momentary blackout or the power goes on and off while the prod- 14. EL. COMPO. BOX (1)
uct is operating, attach a reversed phase protection circuit locally. 15. EL. COMPO. BOX (2)
Running the product in reversed phase may break the compres-
sor and other parts. Note
• Open the knock holes with a hammer or the like.
• After knocking out the holes, we recommend you remove any
7-1 Power circuit, safety device and cable burrs and paint them using the repair paint to prevent rusting.
requirements (Refer to figure 18)
• A power circuit (see the following table) must be provided for con- • When passing wiring through the knock holes, remove burrs
nection of the unit. This circuit must be protected with the required around the knock holes and protect the wiring with protective
safety devices, i.e. a main switch, a slow blow fuse on each phase tape. (Refer to figure 18)
and an earth leakage circuit breaker. • If small animals might enter the unit, block off any gaps (hatching
• When using residual current operated circuit breakers, be sure to parts in figure 18) with material (field supply).
use a high-speed type (0.1 second or less) 200mA rated residual
operating current.
• Use copper conductors only.
9 English
7-4 Transmission Wiring Connection Procedure (Refer to figure 23)

• Referring to figure 19 connect the transmission wiring between 1. Power supply (3N~ 380-415V 50Hz)
2. Earth leakage circuit breaker
outdoor unit and indoor unit, outdoor unit and outdoor unit of other
3. Branch switch, Overcurrent breaker
system.
4. Ground wire
(Refer to figure 19) 5. EL. COMPO. BOX (1)
1. EL. COMPO. BOX (1) 6. EL. COMPO. BOX (2)
2. EL. COMPO. BOX (2) 7. Do not open the EL. COMPO. BOX (2) lid. (There are no
3. Never connect the power wire. work when installation)
4. To outdoor unit of other system 8. Attach insulation sleeves
5. Use duplex wires (No polarity) 9. Power supply terminal block
6. BS unit 10. Ground terminal
7. Indoor unit 11. Clamp (1) (accessory)
8. Indoor unit (Cooling only)
Caution
Note
• Be sure to use crimp-style terminal with insulating sleeves for
• Do not connect the power wiring to terminals for the transmission
connections. (See the figure below.)
wiring. Doing so would destroy the entire system.
• When connecting wires to the terminal block on the PC-board, too Power wire
much heat or tightening could damage the PC-board. Attach with care. Crimp-style terminal
See the table below for the tightening torque of the transmission wiring
terminals.
Screw size Tightening torque (N · m) Insulating sleeve
M3.5 (A1P) 0.80 - 0.96
• For wiring, use the designated power wire and connect firmly,
• All transmission wiring should use sheathed vinyl cord then secure to prevent outside pressure being exerted on the ter-
0.75-1.25 mm2 or cable (duplex). minal board.
• Transmission wiring should be done within the following limitations. • Use an appropriate screwdriver for tightening the terminal screws.
If they are exceeded, transmission problems may occur. A screwdriver with a small head will strip the head and make
Between outdoor unit and BS (or indoor) unit proper tightening impossible.
Between BS unit and indoor unit • Over-tightening the terminal screws may break them.
Between outdoor unit and outdoor unit of other systems See the following table for the tightening torque of the terminal
Max. wiring length :1,000 m screws.
Max. total wiring length :2,000 m
Max. no. of branches :16 Screw size Tightening torque (N·m)
[Note] M8 Power terminal, ground terminal 5.5 ~7.3
No branch is allowed after branch (See figure 20)
Max. no. of outdoor units of other system • When pulling the ground wire out, wire it so that it comes through
that can be connected the cut out section of the cup washer. (See the figure below.) An
: 10 improper ground connection may prevent a good ground from
being achieved.
1. Branch Cup washer
2. Branch after branch
• The transmission wiring inside the EL.COMPO.BOX (1) (right) Crimp-style terminal
should be secured using the clamp (1) as shown in figure 21.
(Refer to figure 21) Cut out section
1. In the EL.COMPO.BOX (1) (right)
2. Retain to the EL.COMPO.BOX with the accessory clamp (1). • When two wires are connected to a single terminal, connect them
• Outside the units, the transmission wiring must be finished simul- so that the rear sides of the crimp contacts face each other. Also,
taneously with the local refrigerant piping, and wound with tape make sure the thinner wire is on top, securing the two wires simul-
(field supply) as shown in figure 22. taneously to the resin hook using the included clamp (1).
(Refer to figure 22) Terminal Crip style
block terminal Wire : narrow
1. Suction gas pipe
2. HP/LP gas pipe Wire : thick
3. Liquid pipe
4. Insulation material
5. Finishing tape Resin hook
• Wiring to other systems should be connected to terminals F1 and
F2 (TO OUT/D UNIT) on the PC-board of the unit. Connecting the 7-6 Procedure for Wiring Inside Units
wires to the Q1, Q2 (TO MULTI UNIT) terminals results in mal- • Referring to figure 24, secure and wire the power and transmis-
function. sion wiring using the included clamp (1), (2), and (3).
• The Q1, Q2 (TO MULTI UNIT) terminals of EL. COMPO. BOX (1) • Wire so that the ground wiring does not come into contact with the
(right) are connected to the Q1, Q2 (TO MULTI UNIT) terminals of compressor lead wiring.
EL. COMPO. BOX (2) (left) by internal tansmission wiring. Do not If they touch, this may have an adverse effect on other devices.
remove the internal transmission wiring. • The transmission wiring must be at least 50 mm away from the
power wiring.
7-5 Power Wiring Connection Procedure • Make sure all wiring do not contact to the pipes (hatching parts in
• Be sure to connect the power supply wiring to the power supply the figure 24).
terminal block and hold it in place using the included clamp as
shown in the figure 23.
1. Secure to the hook of column support using the acces-
• The L1, L2, L3 and N phases of the power wiring should be sory calmp (1).
secured separately to the hook using the included clamp (1). 2. Electric conduit
• The ground wiring should be bound to the power wiring using the 3. When routing out the power/ground wires from the left side.
included clamp (1) to prevent outside force from being applied to 4. When routing out the transmission wiring from the open-
the terminal area. ing for piping.
5. When routing out the power/ground wires from the front.
6. Clear over 50 mm.
English 10
7. When routing out the transmission wiring from the • The refrigerant charge port is connected to unit pipe.
knockout hole. When shipped, the unit contains the refrigerant, so use caution
8. When routing out the power/ground wires from the right side. when attaching the charge hose.
9. Power wiring <Air tight test>
10. Ground wire
Pressurize the liquid pipe, suction gas pipe and HP/LP gas pipe from
the service ports of each shutoff valve to 4.0MPa (40bar) (do not
12. When wiring, exercise sufficient caution not to detach the
pressurize more than 4.0MPa (40bar)). If the pressure does not drop
acoustic insulators from the compressor.
13. Secure to the back side of the support beam using the within 24 hours, the system passes the test.
accessory clamp (1). If there is a pressure drop, check for leaks, make repairs and perform
14. Retain to the back of the column support with the acces- the airtight test again.
sory clamp (2). <Vacuum drying>
Evacuate the system from the liquid pipe, suction gas pipe and
Note HP/LP gas pipe shutoff valve service ports by using a vacuum
• After wiring work is completed, check to make sure there are no loose pump for more than 2 hours and bring the system to –100.7kPa or
connections among the electrical parts in the EL.COMPO.BOX (1) less. After keeping the system under that condition for more than 1
(right). hour, check if the vacuum gauge rises or not. If it rises, the system
may either contain moisture inside or have leaks.
8. AIR TIGHT TEST AND VACUUM DRYING Note

If moisture might enter the piping, follow belows.
• After finished piping work, carry out air tight test and vacuum drying. (I.e., if doing work during the rainy season, if the actual work
Note takes long enough that condensation may form on the inside of
• Always use nitrogen gas for the airtightness test. the pipes, if rain might enter the pipes during work, etc.)
• Absolutely do not open the shutoff valve until the main power ciruit (1) After performing the vacuum drying for two hours, pressurize to
insulation measurement has been completed. (measuring after 0.05 MPa (i.e., vacuum breakdown) with nitrogen gas, then
the shutoff valve is opened will cause the insulation value to drop.) depressurize down to –100.7 kPa for an hour using the vacuum
<Needed tools> pump (vacuum drying).
(2) If the pressure does not reach –100.7 kPa even after depressur-
• To prevent entry of any impurities and insure izing for at least two hours, repeat the vacuum breakdown - vac-
sufficient pressure resistance, always use the uum drying process.
Gauge manifold
special tools dedicated for R410A. After vacuum drying, maintain the vacuum for an hour and make sure
Charge hose
• Use charge hose that have pushing stick for the pressure does not rise by monitoring with a vacuum gauge.
valve
connecting to service port of shutoff valves or
refrigerant charge port.
• The vacuum pump for vacuum drying should 9. PIPE INSULATION
be able to lower the pressure to –100.7kPa • Insulation of pipes should be done after performing “8. AIR TIGHT
Vacuum pump (5 Torr –755mm Hg). TEST AND VACUUM DRYING”.
• Take care the pump oil never flow backward • Always insulate the liquid piping, the HP/LP gas piping, the suc-
into the refrigerant pipe during the pump stops. tion gas piping, the gas piping and these pipe connections.
<The system for air tight test and vacuum drying> Failing to insulate the pipes may cause leaking or burns.
• Referring to figure 25, connect an nitrogen tank, refrigerant tank, Especially, be sure to insulate the HP/LP gas piping as withstand-
and a vacuum pump to the outdoor unit. ing as the suction pipe because the suction gas follows in the
The refrigerant tank and the charge hose connection to refrigerant HP/LP gas piping when the system is whole cooling mode.
charge port or the valve A in figure 25 are needed in “11. ADDI- And be sure to use the insulation which can withstand such tem-
TIONAL REFRIGERANT CHARGE AND CHECK OPERATION”. peratures of 120°C or more for the HP/LP gas piping and the gas
piping because the high pressure gas follows in these pipings.
• Reinforce the insulation on the refrigerant piping according to the
1. Gauge manifold
installation environment. Condensation might form on the surface
2. Nitrogen
3. Measuring device of the insulation. Refer to the below.
4. R410A tank (with siphon) Ambient temperature : 30°C, humidity : 75% to 80% RH : min.
5. Vacuum pump thickness : 15mm.
6. Charge hose If the ambient temperature exceeds 30°C and the humidity
7. Refrigerant charge port 80% RH, then the min. thickness is 20mm.
8. HP/LP gas pipe shutoff valve See the Engineering data book for detail.
9. Suction gas pipe shutoff valve • If there is a possibility that condensation on the shutoff valve
10. Liquid pipe shutoff valve might drip down into the indoor unit through gaps in the insulation
11. Valve A and piping because the outdoor unit is located higher than the
12. Valve B indoor unit, etc., this must be prevented by caulking the connec-
13. Valve C tions, etc. (Refer to figure 26)
14. Outdoor unit • The piping lead-out hole lid should be attached after opening a
15. To BS (or indoor) unit knock hole. (Refer to figure 27)
16. Shutoff valve • If small animals and the like might enter the unit through the pip-
17. Service port ing lead-out hole, close the hole with blocking material (procured
18. Field piping on site) after completion of “11. ADDITIONAL REFRIGERANT
19. Gas flow
CHARGE AND CHECK OPERATION”. (Refer to figure 30)
Note (Refer to figure 26)
• The airtightness test and vacuum drying 1. Insulation material
should be done using the service ports of 2. Caulking, etc.
HP/LP gas pipe, suction gas pipe and liquid (Refer to figure 27)
pipe shutoff valve. 1. Piping lead-out hole lid
See the [R410A] Label attached to the front
plate of the outdoor unit for details on the 2. Open a knock hole at “ ”.
location of the service port (see figure at right) 3. Block “ ”.
• See [Shutoff valve operation procedure] in
Note
“11-1 Before working” for details on han- [R410A] Label • After knocking out the holes, we recommend you remove burrs in
dling the shutoff valve. the knock holes (See figure 27) and paint the edges and areas
around the edges using the repair paint.
11 English
10. CHECKING OF DEVICE AND INSTAL- Tightening torque

The sizes of the shutoff valves on each model and the tightening
LATION CONDITIONS torque for each size are listed in the table below.
Be sure to check the followings. <Size of Shutoff Valve>
For those doing electrical work 8HP type 10HP type 12HP type 14HP type 16HP type
1. Make sure there is no faulty transmission wiring or loosing of a nut. φ9.5
See “7-4 Transmission Wiring Connection Procedure”. Liquid pipe The 12HP type corresponds to
φ12.7
2. Make sure there is no faulty power wiring or loosing of a nut. shutoff valve the 12.7-diameter onsite pip-
ing using the accessory pipe.
See “7-5 Power Wiring Connection Procedure”.
φ25.4
3. Has the insulation of the main power circuit deteriorated?
The 8HP type corresponds to the 19.1-diameter
Measure the insulation and check the insulation is above regular
onsite piping using the accessory pipe.
value in accordance with relevant local and national regulations. Suction gas
For those doing pipe work shutoff valve
onsite piping using the accessory pipe.
1. Make sure piping size is correct. The 12-16 HP type corresponds to the 28.6-diam-
See “6-1 Selection of piping material and Refrigerant branch- eter onsite piping using the accessory pipe.
ing kit”. φ19.1
2. Make sure insulation work is done. HP/LP gas
See “9. PIPE INSULATION”. onsite piping using the accessory pipe.
shutoff valve
3. Make sure there is no faulty refrigerant piping. The 14 · 16 HP type corresponds to the 22.2-diam-
See “6. REFRIGERANT PIPING”. eter onsite piping using the accessory pipe.
1. Service port
11. ADDITIONAL REFRIGERANT 2. Cap
3. Hex holes
CHARGE AND CHECK OPERATION 4. Shaft (valve body)
The outdoor unit is charged with refrigerant when shipped from the factory, 5. Seal section
but depending on the size and length of the piping when installed, it may To open
require additional charging.
For charging the additional refrigerant, follow the procedure in this chapter.
1. Remove the cap and turn the shaft counterclockwise with the
hexagon wrench (JISB4648).
And then carry out the check operation.
2. Turn it until the shaft stops.
11-1 Before working 3. Make sure to tighten the cap securely.
[About the refrigerant tank] (For the tightening torque, refer to the item <Tightening Torque>.)
Check whether the tank has a siphon pipe before charging and place To close
the tank so that the refrigerant is charged in liquid form. 1. Remove the cap and turn the shaft clockwise with the hexagon
(See the figure below.) wrench (JISB4648).
With siphon pipe 2. Securely tighten the valve until the shaft contacts the main body seal.
Stand the tank upright and charge. 3. Make sure to tighten the cap securely.
(The siphon pipe goes all the way inside, (For the tightening torque, refer to the item <Tightening Torque>.)
so the tank does not need be put <Tightening torque>
upside-down charge in liquid form.)
Shutoff Tightening torque N·m (Turn clockwise to close)
Other tanks valve size Shaft (valve body) Cap (valve lid) Service port
φ 9.5 5.4 - 6.6 Hexagonal 13.5 - 16.5

Stand the tank upside-down and charge. wrench
φ 12.7 8.1 - 9.9 4 mm 18.0 - 22.0
11.5 - 13.9
φ 19.1 Hexagonal
Note 27.0 - 33.0 wrench 22.5 - 27.5
• Always use the proper refrigerant (R410A). If charged with the φ 25.4 8 mm
refrigerant containing an improper material, it may cause an
explosion or accident.
• R410A is a mixed refrigerant, so charging it as a gas will cause
the refrigerant composition to change, which may prevent normal
operation.
[Shutoff valve operation procedure]
When operating the shutoff valve, follow the procedure instructed below.
Note
• Do not open the shutoff valve until “10. CHECKING OF DEVICE
AND INSTALLATION CONDITIONS” are completed. If the shutoff
valve is left open without turning on the power, it may cause refrig-
erant to buildup in the compressor, leading insulation degradation.
• Be sure to use the correct tools.
The shutoff valve is not a back-seat type. If forced it to open, it
might break the valve body.
• When using a service port, use the charge hose.
• After tightening the cap, make sure no refrigerant gas is leaking.
English 12
[How to Check How Many Units are Connected]

It is possible to find out how many indoor or outdoor unit in the system are turned on by operating the push button on the PC-board (A1P) of out-
door unit (In case of multi system master unit).
Follow the procedure below to check how many indoor or outdoor units are turned on.
LED display
(LED display: h ...OFF i ...ON j ...Blinking ∗ ...Uncertain)
H1P H2P H3P H4P H5P H6P H7P
(1) Press the MODE button (BS1) once at Setting Mode 1 (H1P : off), and set the MON-
j h h h h h h
ITOR MODE (H1P : Blinking).
(2) Press the SET button (BS2) the number of times until the For checking the number of
j h h i h h h
LED display matches that at right. outdoor units : eight times
For checking the number
j h h h i h i
of indoor units : five times
(3) Press the RETURN button (BS3) and read the number of units from the display of
H2P through H7P.
[Reading Method] j ∗ ∗ ∗ ∗ ∗ ∗
The display of H2P through H7P should be read as a binary number, with j standing
for “1” and h standing for “0”.
Ex: For the LED display at right, this would be “0 1 0 1 1 0 ”,

which would mean 22 units are connected.
j h j h j j h
32 × 0 + 16 × 1 + 8 × 0 + 4 × 1 + 2 × 1 + 1 × 0 = 22 units
Note: “000000” indicates 64 units.
(4) Press the MODE button (BS1) once. This returns to Setting Mode 1 (H1P : OFF, default). h h i h h h h
Note
Press the “MODE button” (BS1) if you get confused while operating.
This returns to Setting Mode 1 (H1P : OFF, default).
Note
11-2 Procedure of Adding Refrigerant charging • If operation is performed within 12 minutes after the BS, indoor
and check operation and outdoor units are turned on, H2P will be lit on and the com-
pressor will not operate.
Warning Electric Shock Warning Check the LED display indicate as shown below.
• Make sure to close the EL. COMPO. BOX (1) (right) lid before H1P H2P H3P H4P H5P H6P H7P
turning on the power. h h i h h h h
• Do not open the EL. COMPO. BOX (2) lid or that inspection door.
• Perform the setting on the PC-board (A1P) of the outdoor unit and • In order to ensure uniform refrigerant distribution, it may take up to
check the LED display after the power is on via the inspection around 10 minutes for the compressor to start up after the unit
door which is in the EL. COMPO. BOX (1) (right) lid. starting operating. This is not a malfunction.
• The refrigerant charge port is connected to the piping inside the unit.
When the unit is shipped from the factory, the unit’s internal piping is
1. EL. COMPO. BOX (1) (right)
already charged with refrigerant, so be careful when connecting the
2. Inspection door
charge hose.
3. EL. COMPO. BOX (2) (left)
4. Do not open the EL. COMPO. BOX (2) (left) lid or that • After adding the refrigerant, make sure to close the lid of the
inspection door. refrigerant charging port.
5. EL. COMPO. BOX (1) (right) lid The tightening torque for the lid is 11.5 to 13.9 Nm.
6. LED (H1~8P) • See [Shutoff valve operation procedure] in chapter 11-1 for details
7. Push button (BS1~5) on how to handle shutoff valves.
8. Lift the protruding part to open the inspection door. • When done or when pausing the refrigerant charging operation,
• Use an insulated rod to operate the push buttons via the EL. close the valve of the refrigerant tank immediately.
COMPO. BOX’s inspection door. The refrigerant charge port of this product have electric expansion valve.
There is a risk of electric shock if you touch any live parts, since The valve will be closed at end of refrigerant charging. However
this operation must be performed with the power on. the valve will be opened on operation after refrigerant charging
(check operation, nomal operation, etc.).
Caution If the tank is left with the valve open, the amount of refrigerant
which is properly charged may be off the point.
• Make sure to use the protect tool (protective groves and gog- • Make sure to perform the check operation after installation. Oth-
gles) when charging the refrigerant.
erwise, the malfunction code “U3” will be displayed and normal
• Due to a danger of liquid hammer, the refrigerant must not be
operation cannot be performed.
charged over the allowable maximum amount when charging the
refrigerant. And the failure of “Check of miswiring” may also cause abnormal
• Do not perform the refrigerant charging operation under working operation. Performance may drop due to the failure of “Judgment
for the BS and indoor unit. of piping length”.
• When opening the front panel, make sure to take caution to the • Check operation must be performed for each refrigerant piping system.
fan rotation during the working. Checking is impossible if plural systems are being done at once.
After the outdoor unit stops operating, the fan may keep rotation • The individual problems of indoor units can not be checked.
for a while. About these problems check by test run after the check operation
is completed. (See chapter 13)
• The check operation cannot be performed in recovery or other
service modes.
13 English
11-2-1 Procedure of Adding Refrigerant charging 12. To BS, indoor unit

13. Field pipings
1. Make sure the following works are complete in accordance with 14. Refrigerant flow when charging
the installation manual. 15. Shutoff valve
Piping work 16. Service port
Wiring work
Air tight test [Automatic refirgerant charging operation procedure]
Vacuum drying
Installation work for BS, indoor unit Note
2. Calculate the “additional charging amount” using “How to calcu- The marks of LED mean as follows.
late the additional refrigerant to be charged” in “6-5 Example of h : OFF i : ON j : Blinking ∗ : OFF, ON or Brinking
connection”. (1) Open the liquid pipe, suction gas pipe and HP/LP gas pipe shutoff
3. Open the valve B (See the figure 30. The valve A,C and the liquid valves. (The valve A~C must be closed. See figure 31.)
pipe, suction gas pipe, HP/LP gas pipe shutoff valves must be left (2) • Close the EL. COMPO. BOX (1) lid and all front panel except on
closed), and charge the refrigerant of the “additional charging the EL. COMPO. BOX (1) side. (*1) And turn the power to the
amount” from the liquid side shutout valve service port. outdoor unit and all connected BS, indoor units. (*2)
• After H2P stop blinking (about 12 minutes after turning on the
(Refer to figure 30) power), check H2P is OFF.
1. Measuring device If H2P is ON, check the malfunction code in the remote control-
2. R410A tank (with siphon)
ler of indoor unit and correct the malfunction in accordance with
3. Charge hose
[Remote controller display malfunction code] in chapter 11-2-2.
4. Refrigerant charge port
5. HP/LP gas pipe shutoff valve (3) Check the LED. And push the MODE button (BS1) once if the LED
6. Suction gas shutoff valve displays is not as below.
7. Liquid pipe shutoff valve H1P H2P H3P H4P H5P H6P H7P
8. Valve A h h i h h h h
9. Valve B
10. Valve C (4) Push the TEST button (BS4) once. (The LED displays will change
11. Outdoor unit as below.)
12. To BS, indoor unit H1P H2P H3P H4P H5P H6P H7P
13. Field pipings
14. Refrigerant flow i i i i i i i
15. Shutoff valve
(5) Hold the TEST button (BS4) down for 5 seconds or more.
16. Service port
(The LED displays will change as below and fan of outdoor unit
4. If the “additional charging amount” was charged fully, close the will start rotation.)
valve B and go to step 6.
If the “additional charging amount” was not charged fully, close H1P H2P H3P H4P H5P H6P H7P
the valve B and go to step 5. h j h h h ∗ ∗
5. Perform the refrigerant charging following [Automatic refrigerant (6) When the compressor start working and the LED displays change
charging operation procedure] as shown below. And charge the any state in below (*3), go to “In case of cooling mode” or “In case
remaining refrigerant of the “additional charging amount”. of heating mode” in accordance with the LED displays.
Note H1P H2P H3P H4P H5P H6P H7P
• For performing the automatic refrigerant charging operation, the Go to “In case of
push button on the PC-bord (A1) of outdoor unit are used. (See j j j h i h i cooling mode”
figure 29.) Go to “In case of
And the refrigerant are charged from the refrigerant charge port j j h h i h i heating mode”
via the valve A. (See figure 31.) For operating the push button and
opening or closeing the valves, follow the procedure. In case of cooling mode
(7) Push the TEST button (BS4) once within 5 minutes after proce-
• During Automatic refrigerant charging operation, the system will dure (5) (*4) and close the all front panels (*5).
select charging mode (cooling mode or heating mode) by the tem- After that, open the valve A immediately (See figure 31) (*6) and
perature condition as follows. watch the remote controller display of indoor unit.
(8) If the remote controller display shows “PE” code (*7), ready to
Outdoor temp. : 0˚C DB ~ 43˚C DB
Cooling mode close the valve A.
Indoor temp. : 10˚C DB ~ 32˚C DB
And go to procedure (9).
Less than above range Heating mode If the remote controller display shows other code, close the valve
When cahrging in cooling mode, the system will stop operation A immediately and refer to [Remote controller cooling mode mal-
when the required amount of refrigerant is charged. function code]
During charging in heating mode, a person must manually close Beware the fan running when open the front panel.
valve A and stop operation. The fan may continue rotation after the system stop the operation.
Beforehand, check the remaining refrigerant that is needed to (9) When the compressor stop working (the fan may continue rota-
charge based on the “additional charging amount” in step 2 and tion.), close the valve A immediately (*8).
the charged amount in step 3. And check the LED displays are as below and the remote control-
• The refrigerant will be charged about 30kg in one hour at outdoor ler display shows “P9” code.
temp. 30°C DB (about 12kg at outdoor temp. 0°C DB). H1P H2P H3P H4P H5P H6P H7P
• During Automatic refrigerant charging operation, you can stop the
operation forcedly by pushing MODE button (BS1). i j j i i i i
(Refer to figure 31) After checking, push the MODE button (BS1) once and the charg-
1. Meauring device ing is complete.
2. R410A tank (with siphon) In case of heating mode
3. Charge hose (7) Push the TEST button (BS4) once within 5 minutes after proce-
4. Refrigerant charge port dure (5) (*4) and close the all front panels.
5. HP/LP gas pipe shutoff valve After that, open the valve A immediately (See figure 31) (*6) and
6. Suction gas pipe shutoff valve
check the charged amount by meauring device.
7. Liquid pipe shutoff valve
During operation, if the remote controller display shows “P2” or
8. Valve A
9. Valve B “P8” code, close the valve A immediately and refer to [Remote
10. Valve C controller heating mode malfunction code].
11. Outdoor unit
English 14
Beware the fan running when open the front panel. [Remote controller heating mode malfunction code]
The fan may continue rotation after the system stop the operation. Code The work contents
(8) When the required amount of refrigerant is charged, close the Close the valve A immediately and push the TEST button
valve A (See figure 31) (*8) and push the RETURN button (BS3) P8 (BS4) once. And restart from procedure (7) of “In case of
once. And then go to procedure (9). heating mode”.
(9) Push the MODE button (BS1) once, and the charging is complete. Operation is interrupted. Close the valve A immedeately
Notes (*1)~(*9) and check the below items.
(*1) Lead the refrigerant charge hose etc from the pipe intake. • Check if HP/LP gas pipe, suction gas pipe or liquid
All front panels must be closed at the procedure (7). pipe shutoff valve is opened.
P2 • Check the refrigerant tank is connected and the valve
(*2) • If you perform the refrigerant charging operation within the
refrigerant system that have the power off unit, the operation A was opend.
cannot finish properly. • Check if the air inlet and outlet of the indoor unit are
Check the number of outdoor and indoor units that is powered. not closed by an obstruction.
For checking, see [How to check how many units are con- 6. After completing the additional refrigerant charging, record the
nected] in chapter 11-1.
charging amount on the accessory “REQUEST FOR THE INDI-
• To energize the crankcase heater, make sure to turn on for
CATON” label (Installation records) and adhere it to the back side
6 hours before starting operation.
(*3) It takes about 2~10 minutes for getting stability of refrigerant state. of the front panel. Also, record the factory charged refrigerant
If the additional refrigerant is little and operation is started before amount, additional refrigerant amount in the field and total refrig-
getting stability, the system can not judge the charging amount erant amount of the system to “ADDITIONAL REF. CHARGE”
precisely and it cause over charge. label and adhere in the proximity of the refrigerant charge port.
(*4) If the TEST button (BS4) is not pushed within 5 minutes, “P2” code About “ADDITIONAL REF. CHARGE” label, refer to [Important
will displayed in the remote controller. In this case, refer [Remote information regarding the refrigerant used] in “1-2 Special notice
controller cooling (or heating) mode malfunction code]. of product”.
(*5) If the front panel is opened during the operation, the system can- 11-2-2 Procedure of check operation
not operate properly. • Check operation perform the following work. Do the check opera-
(*6) If you leave the system without connecting the refrigerant tank or tion following below.
opening the valve A for 30 minutes or more, the system stop oper- Otherwise, malfunction code “U3” will be displayed in the remote
ation and “P2” code are displayed in remote controller. controller and nomal operation can not be carried out.
In this case, refer [Remote controller cooling (or heating) mode Check of shutoff valve opening
malfunction code]. Check of miswiring
(*7) Depending on the situation of operation such as the charging Judgment of piping length
amount is little, the “PE” code may not be displayed and the “P9” Check of refrigerant overcharge
code may be displayed.
(*8) Always close the valve A and take the tank off. Note
The refrigerant charge port of this unit have electric expansion • Check operation can not carried out at outdoor temp. less than –5°C.
valve and the valve are closed when charging is finished. However, Perform the check operation at day or time that outdoor temp. is –5°C
the valve will opened when ather operation (Check operation, or more.
nomal operation, etc.). If you leave the tank connected, the refrig- [Check Operation Procedure]
erant will charged and it cause over charge. (1) Close the EL. COMPO. BOX (1) lid and all front panels except as
[Remote controller cooling mode malfunction code] the side of the EL. COMPO. BOX (1) and turn on the power to the
outdoor unit and all connected BS, indoor units. (Be sure to turn
Code The work contents
the power on at least 6 hours before operation in order to have
PE Charging is almost finished. Ready to close the valve A. power running to the crank case heater.)
The refrigerant tank is empty. Close the valve A and (2) Make the onsite settings as needed using the push button (BS1-
replace empty tank to the new tank. After changing the BS5) on the outdoor unit PC-board (A1P) with the power on. (See
PA
tank, open the valve A again. “12. ONSITE SETTINGS”)
PH
Beware the fan running. The outdoor unit does not
stop operation. (3) Perform the check operation following the Check Operation Method of
the [Service Precautions] label (lower) on the EL. COMPO. BOX (1)
Close the valve A immediately, and restart the operation lid (see figure 32). The system operation for about 40~60 minutes and
P8
from procedure (3).
automatically stops the check operation.
Operation is interrupted. Close the If the malfunction code is not displayed in the remote controller after
valve A immedeately and check the
the system stop, check operation is completed. Normal operation will
below items.
• Check if HP/LP gas pipe, suc- be possible after 5 minutes. If the malfunction code is displayed in the
tion gas pipe or liquid pipe remote controller, correct the malfunction following [Remote controller
shutoff valve is opened. displays malfunction code] and perform the check operation again.
P2 • Check the refrigerant tank is (Refer to figure 32)
connected and the valve A After correcting the 1. EL. COMPO.BOX (1) lid
was opend. abnormality, restart 2. EL. COMPO.BOX (2) lid
• Check if the air inlet and outlet the operation from 3. [Service Precaution] label (upper)
of the indoor unit are not procedure (3). 4. [Service Precaution] label (lower)
closed by an obstruction.
Note
Operation is stoped abnormally. For interrupting the check operation, push RETURN button (BS3).
Close the valve A immediately. Con-
firm the malfunction code and cor-
∗ rect the abnormality following the
[Remote controller displays mal-
function code] in chapter 11-2-2.
Charging is finished. Close the valve A and take the refrig-
P9
erant tank off.
15 English
[Remote controller displays malfunction code] Note

Malfunc- • Heating is not possible if the outdoor temperature is 24°C or
Installation error Remedial action higher. Refer to the Operation manual.
tion code
E3, E4 • If a knocking sound can be heard in the liquid compression of the
The shutoff valve of the out- compressor, stop the unit immediately and then energize the
F3, F6 Open the shutoff valve.
door unit is left closed. crank case heater for a sufficient length of time before restarting
UF
The phases of the power to the Exchange two of the three phases (L1, the operation.
U1 • Once stopping, the compressor will not restart in about 5 minutes
outdoor unit is reversed. L2, L3) to make a proper connection.
even if the On/Off button of the remote controller is pushed.
U1 No power is supplied to an out- Make sure the power source wire is prop-
U4 door, BS or indoor unit (includ- erly connected to the outdoor, BS or • When the system operation is stopped by the remote controller,
LC ing phase interruption). indoor unit and revise if necessary. the outdoor units may continue operating for further 5 minutes at
There is conflict on the con- Check if the refrigerant piping line and the maximum.
UF nection of transmission wiring transmission wiring are consistent with • The outdoor unit fan may rotate at low speeds if the Night-time low
in the system. each other. noise setting or the External low noise level setting is made, but
Recalculate the additional amount refrig- this is not a malfunction.
E3 erant from the piping length and correct • If the check operation was not performed at first istallation, the
F6 Refrigerant overcharge. the refrigerant charge level by recovering malfunction code “U3” will be displayed in the remote controller.
UF any excessive refrigerant with a refriger- Perform the check operation following “11-2-2 Procedure of
ant recovery machine. Check Operation”.
• Check if the additional refrigerant
E4
charge has been finished correctly. 13-3 Checks After Test Run
Insufficient refrigerant. • Recalculate the additional amount
F3 Perform the following checks after the test run is complete.
refrigerant from the piping length and
add the adequate amount. • Record the contents of field setting.
→ Record them on the accessory “REQUEST FOR THE INDI-
Field wiring is connected to
“TO MULTI UNIT (Q1,Q2)” ter- CATION” label.
U7, U4 Remove the line from the “TO MULTI And attach the label on the back side of the front panel.
minal on the outdoor unit PC-
UF, UH UNIT (Q1, Q2)” terminal. • Record the installation date.
board (A1P) when the system
is one outdoor system. → Record the installation date on the accessory “REQUEST
The internal transmission wir- FOR THE INDICATION” label in accordance with the
Connect the internal transmission wiring
ing to “TO MULTI UNIT IEC60335-2-40.
UA to “TO MULTI UNIT (Q1,Q2)”. (See the
(Q1,Q2)” for the single outdoor And attach the label on the back side of the front panel.
wiring diagram.)
unit system are disconnected.
Note
Note After the test run, when handing the unit over to the customer, make
If any malfunction codes other than the above are displayed, check sure the EL.COMPO.BOX lid, the inspection door, and the unit casing
the service manual for how to respond. are all attached.
12. ONSITE SETTINGS 14. CAUTION FOR REFRIGERANT LEAKS

Use the push button switches (BS1 through BS5) on the outdoor unit (Points to note in connection with refrigerant leaks)
PC-board (A1P) to make the necessary onsite settings.
Introduction
See the “Service Precautions” label (upper) on the EL. CONPO. BOX
(1) lid for details on the positions and operating method of the push The installer and system specialist shall secure safety against
button switches and on the onsite setting. (see figure 32) leakage according to local regulations or standards. The following
Make sure to record the setting on the accessory “REQUEST FOR standards may be applicable if local regulations are not available.
THE INDICATION” label. The VRV System, like other air conditioning systems, uses R410A as
refrigerant. R410A itself is an entirely safe non-toxic, non-combusti-
Warning Electric Shock Warning ble refrigerant. Nevertheless care must be taken to ensure that air
conditioning facilities are installed in a room which is sufficiently large.
Use an insulated rod to operate the push buttons via the inspection
This assures that the maximum concentration level of refrigerant gas
door of EL. COMPO. BOX (1) lid.
There is a risk of electric shock if you touch any live parts, since is not exceeded, in the unlikely event of major leak in the system and
this operation must be performed with the power on. this in accordance to the local applicable regulations and standards.
Maximum concentration level
The maximum charge of refrigerant and the calculation of the maxi-
mum concentration of refrigerant is directly related to the humanly
13. TEST RUN occupied space in to which it could leak.
The unit of measurement of the concentration is kg/m3 ( the weight in
13-1 Before test run kg of the refrigerant gas in 1m3 volume of the occupied space).
• Make sure the following works are completed in accordance with Compliance to the local applicable regulations and standards for the
the installation manual. maximum allowable concentration level is required.
Piping work In Australia the maximum allowed concentration level of refrigerant to
Wiring work a humanly space is limited to 0.35kg/m3 for R407C and 0.44kg/m3 for
Air tight test R410A.
Vacuum drying
Additional refrigerant charge 1
Check operation
• Check that all work for the BS, indoor unit are finished and there 2
are no danger to operate.
13-2 Test Run

After all works are completed, operate the unit normally and check 1. direction of the refrigerant flow
the following. 2. room where refrigerant leak has occurred (outflow of all
(1) Make sure the indoor and outdoor units are operating normally. the refrigerant from the system)
(2) Operate each indoor unit one by one and make sure the corre-
Pay a special attention to the place, such as a basement, etc.
sponding outdoor unit is also operating.
where refrigerant can stay, since refrigerant is heavier than air.
(3) Check to see if cold (or hot) air is coming out from the indoor unit.
(4) Push the fan direction and strength buttons on the remote control-
ler to see if they operate properly.
English 16
Procedure for checking maximum concentration NOTES

Check the maximum concentration level in accordance with steps 1
to 4 below and take whatever action is necessary to comply.
1. Calculate the amount of refrigerant (kg) charged to each system
separately.
amount of refriger- additional charging total amount
ant in a single unit + amount (amount of = of refriger-
system (amount of refrigerant added ant (kg) in
refrigerant with locally in accordance the system
which the system with the length or
is charged before diameter of the refrig-
leaving the factory) erant piping)
Note
• Where a single refrigerant facility is divided into 2 entirely inde-
pendent refrigerant systems then use the amount of refrigerant
with which each separate system is charged.
2. Calculate the smallest room volume (m3 )
Incase like the following, calculate the volume of (A), (B) as a sin-
gle room or as the smallest room.
A.Where there are no smaller room divisions
B.Where there is a room division but there is an opening

between the rooms sufficiently large to permit a free flow of
air back and forth.
1
2
1. opening between rooms
2. partition
(Where there is an opening without a door or where there are open-
ings above and below the door which are each equivalent in size to
0.15% or more of the floor area.)
3. Calculating the refrigerant density using the results of the calcu-
lations in steps 1 and 2 above.
total volume of refrigerant in the
refrigerant system
size (m3 ) of smallest room in which
≤ maximum concen-
tration level (kg/m3)
there is an indoor unit installed
If the result of the above calculation exceeds the maximum con-

centration level then make similar calculations for the second then
third smallest room and so until the result falls short of the maxi-
mum concentration.
4. Dealing with the situations where the result exceeds the maxi-
mum concentration level.
Where the installation of a facility results in a concentration in
excess of the maximum concentration level then it will be neces-
sary to revise the system. Please consult your Daikin supplier.
17 English
NOTES
English 18

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00_CV_3P201178-4B.

fm Page 1 Monday, May 21, 2007 9:09 AM

System air conditioner

Manuel d’installation Français

Manual de instalación Español

REYQ8PY1B Manuale di installazione Italiano

Manual de instalação Portugues

Рóêоводство по монтажó Рóссêий

Montaj elkitabý Türkçe

Low Voltage 2006/95/EC

figure 21 figure 22 figure 23

figure 25 figure 26 figure 27

figure 28 figure 29 figure 30

3P201178-4B EM07A013 (0705) HT

1-2 Special notice of product 1-3 Disposal requirements

10 type 1 pc. 1 pc.

10 type 1 pc. 1 pc. into consideration human traffic and wind.

for 3 piping 500 + space

REFNET joint KHRP25A22T KHRP25A33T KHRP25A72T KHRP25A73T

for 2 piping Note

4. INSPECTING AND HANDLING THE UNIT 6. REFRIGERANT PIPING

6-3 Pipe connection 6. Suction gas pipe shutoff valve

(Refer to figure 12)

Suction gas pipe f n p

(Thin):2 pipes (Suction) gas pipe

multi connection piping kit” as seen from

d : φ9.5 × 10m h : φ9.5 × 10m l : φ9.5 × 20m p : φ6.4 × 10m u : φ15.9 × 1m

Required Conditions Example Drawings

7. FIELD WIRING • Use insulated wire for the power cord.

7-4 Transmission Wiring Connection Procedure (Refer to figure 23)

8. AIR TIGHT TEST AND VACUUM DRYING Note

10. CHECKING OF DEVICE AND INSTAL- Tightening torque

φ 9.5 5.4 - 6.6 Hexagonal 13.5 - 16.5

[How to Check How Many Units are Connected]

Ex: For the LED display at right, this would be “0 1 0 1 1 0 ”,

11-2-1 Procedure of Adding Refrigerant charging 12. To BS, indoor unit

[Remote controller displays malfunction code] Note

12. ONSITE SETTINGS 14. CAUTION FOR REFRIGERANT LEAKS

13-2 Test Run

Procedure for checking maximum concentration NOTES

B.Where there is a room division but there is an opening

If the result of the above calculation exceeds the maximum con-

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