Professional Documents
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Sliding 105
Sliding 105
04-2013-V.01
All rights reserved.
No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any
means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.
Sliding Series 105 - 125mm
105 - A GULF EXTRUSIONS 03
105 - D TESTING 11
105/125-E PROFILES 13 - 47
105 - G ACCESSORIES 65 - 68
GULF
EXTRUSIONS
Gulf Extrusions Co. LLC, the flagship company of the Al Ghurair Group of Companies, was founded
in 1978, Dubai, UAE where it has over the years earned the reputation known as one of the most
innovative and reliable companies in the Middle East.
Located close to its raw material supplier Dubai Aluminium Company Ltd (DUBAL), the world’s
largest single smelter site, Gulf Extrusions has become one of the largest extrusion plants
in the region.
Gulf Extrusions quality products can be seen in many of today’s progressive structures. The
company was formed with the sole purpose to meet the increasing demands for aluminium
extrusions in domestic, regional and international markets.
Gulf Extrusions six presses and highly skilled workforce are able to produce 65,000 metric tonnes per
annum with a rated capacity of 24,000 tonnes for powder coated finish, 6,000 tonnes for anodized
finish and can offer more than 10,000 profile designs. These extrusions cover numerous industries
ranging from architectural to transportation, engineering to structural sections, components for
household items, HVAC and customized products.
During the progressive stages of Gulf Extrusions, from its inception to expansion, the company
not only has acquired a majority share in the local market, it has also made its presence felt
globally throughout the GCC countries, Indian sub -continent, South East Asia, Australia, Africa,
Europe and Canada.
Our commitment and utmost priority is to provide customers with the finest quality of
aluminium extrusions.
Gulf Extrusions looks ahead to inevitable challenges and product advancements of the new era.
3
105-B QUALITY STANDARD & CERTIFICATIONS
Quality is an inseparable element of all activities carried out at Gulf Extrusions. Gulf Extrusions is
dedicated to respond and deliver on time, high quality, tailor-made and cost effective products.
The management and staff are committed to implement a comprehensive and integrated Quality
Management System in accordance with the International Quality Standards of ISO 9001 and ISO 14001.
• SASO
• ESMA
Management:
• ISO 9001 (Quality Management System)
Environment:
• ISO 14001 (Environment Management System)
4
QUALITY STANDARD & CERTIFICATIONS 105-B
CHEMICAL COMPOSTIONS
Cu - 0.30 Cu - 0.10
Mn - 0.50 Mn - 0.10
Cr - 0.30 Cr - 0.05
Zn - 0.20 Zn - 0.15
Ti - 0.10 Ti - 0.10
Fe - 0.35 Fe - 0.50
Cu - 0.10 Cu - 0.10
Zn - 0.10 Zn - 0.20
Ti - 0.10 Ti - 0.10
ALLOY 6061
Si 0.40 0.80
Fe - 0.70
Cu 0.15 0.40
Mn - 0.15
Mg 0.8 1.20
Cr 0.04 0.35
Zn - 0.25
Ti - 0.15
Aluminium Remainder
5
105-B QUALITY STANDARD & CERTIFICATIONS
ANODIZING
A wide range of anodizing treatment options are possible for the aluminium profile sections of this
system. The color choices from Gulf Extrusions range from Natural, Gold, and Bronze to Spectro
colors (Red, Blue, Green, and Gray).
This surface treatment process involves first pre-treatment with scotch brite brushing for the
unfinished profiles, and then subsequently fully immersing the aluminium profiles in an acidic
electrolyte solution through which electric current is passed creating an anodic film on the profiles
ranging from 5-30MICs.
The process is guaranteed and certified for use by QUALANOD - A quality label Organization to
guarantee high quality aluminium anodizing and the company’s ISO 9001 certification.
6
QUALITY STANDARD & CERTIFICATIONS 105-B
7
105-B QUALITY STANDARD & CERTIFICATIONS
POWDER COATING
• Horizontal & Vertical Powder coating lines with an Annual Capacity of 24 000 MT
Powder Coating BS: 6496 Clause: 10.4, 10.5, 10.6, 10.7, & 10.8
ISO 2360/2813/2409/2931
Minimum Film Thickness - 60 Microns
A wide choice of colors for powder coating can be used for the aluminium profile sections.
1. Degreasing
2. Washing
3. Etching
4. Washing
5. Chromatising
6. Double washing in dematerialized water
Once completed, powder is applied using an electrostatic spraying process with charged powder
particles, followed by curing in an oven under a controlled temperature of 180-200C for paint
polymerization where the paint layer is at least 60mic.
This whole process is certified for use from QUALICOAT - A quality label for coating on metal for
Architectural Applications.
GUARANTEE PERIOD:
10 years for PE-F Quality
25 years for PE-SDF
8
QUALITY STANDARD & CERTIFICATIONS 105-B
9
105-C INTRODUCTION TO THE SYSTEM
Sections:
The sections in Gulf Extrusions line are produced by extruding aluminum on a wide range of presses
starting with 800 tons to 4400 tons press. They are made of aluminum alloy 6060, 6063, 6082 and 6005
according to British Standard Specification for extrusion Dimension Tolerances BS EN 755-9:2008 and
BS EN 12020-2:2008.
Frame:
Tubular with a width of 105mm, a wide range of frames are available to suit most of the required
applications in the building codes. A 125mm frame is available to widen the use of the system.
Fly screen rail is embedded in the frames. It is made for internal and external fly screen depending
on the project requirements.
Sash:
Tubular straight, elegant and stylish. A wide range is available to cover all the needed applications
and glass thickness.
Assembly:
Assembly of the frames is done by 45º cut whereas the sashes are custom 90º cut.
10
TESTING (SLIDING WINDOW 105-125) 105-D
11
PROFILES 105/125-E
PROFILES
13
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
14
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
15
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
16
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
17
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
18
PROFILES 125-E
All dimensions in mm
_ _ _ _ _Visible area
19
125-E PROFILES
All dimensions in mm
_ _ _ _ _Visible area
20
PROFILES 125-E
All dimensions in mm
_ _ _ _ _Visible area
21
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
22
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
23
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
24
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
25
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
26
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
27
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
28
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
29
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
30
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
31
125-E PROFILES
All dimensions in mm
_ _ _ _ _Visible area
32
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
33
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
34
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
35
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
36
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
37
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
38
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
39
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
40
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
41
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
42
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
43
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
44
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
45
105-E PROFILES
All dimensions in mm
Visible area_ _ _ _ _
46
PROFILES 105-E
All dimensions in mm
_ _ _ _ _Visible area
47
PROFILE LIST 105-F
PROFILE LIST
49
105-F PROFILE LIST
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
50
PROFILE LIST 105-F
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
51
105-F PROFILE LIST
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
52
PROFILE LIST 105-F
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
53
105-F PROFILE LIST
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
54
PROFILE LIST 105-F
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
55
105-F PROFILE LIST
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
56
PROFILE LIST 105-F
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
57
105-F PROFILE LIST
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
58
PROFILE LIST 105-F
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
59
105-F PROFILE LIST
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
60
PROFILE LIST 105-F
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
61
105-F PROFILE LIST
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
62
PROFILE LIST 105-F
Profile Weight IX IY WX WY
Profile Section Page
Reference KG/M cm4 cm4 cm3 cm3
63
ACCESSORIES 105-G
ACCESSORIES
65
105-G ACCESSORIES
Gasket / Accessories
Section Description Unit
Reference
GLAZING BEAD
GE-G-010 Linear Meter
GASKET
BRUSH
6.0MM HIGH 10MM FIN TYPE BRUSH
Linear Meter
(6.5 - 6.8 WIDE) FLY SCREEN PROFILE
66
ACCESSORIES 105-G
Gasket / Accessories
Section Description Unit
Reference
M 5 X 20 - DIN 965 - A2
SCR-20 Piece
FOR ROLLER FASTENING
67
105-G ACCESSORIES
Gasket / Accessories
Section Description Unit
Reference
68
ASSEMBLY DRAWINGS 105-H
ASSEMBLY DRAWINGS
69
105-H ASSEMBLY DRAWINGS
70
ASSEMBLY DRAWINGS 105-H
71
105-H ASSEMBLY DRAWINGS
72
ASSEMBLY DRAWINGS 105-H
73
105-H ASSEMBLY DRAWINGS
Interlock Section
Detail - A3
74
ASSEMBLY DRAWINGS 105-H
75
105-H ASSEMBLY DRAWINGS
76
ASSEMBLY DRAWINGS 105-H
Fixed Section
Detail - B1
77
105-H ASSEMBLY DRAWINGS
78
ASSEMBLY DRAWINGS 105-H
79
105-H ASSEMBLY DRAWINGS
80
ASSEMBLY DRAWINGS 105-H
81
105-H ASSEMBLY DRAWINGS
82
ASSEMBLY DRAWINGS 125-H
83
125-H ASSEMBLY DRAWINGS
84
ASSEMBLY DRAWINGS 125-H
85
125-H ASSEMBLY DRAWINGS
Interlock Section
Detail - D3
86
ASSEMBLY DRAWINGS 125-H
87
105-H ASSEMBLY DRAWINGS
88
ASSEMBLY DRAWINGS 105-H
89
105-H ASSEMBLY DRAWINGS
90
ASSEMBLY DRAWINGS 105-H
Interlock Section
Detail - R3
91
105-H ASSEMBLY DRAWINGS
92
ASSEMBLY DRAWINGS 105-H
Bottom Section
Detail - C
93
105-H ASSEMBLY DRAWINGS
Top Section
Detail - C1
94
ASSEMBLY DRAWINGS 105-H
Left Section
Detail - C2
95
105-H ASSEMBLY DRAWINGS
Interlock Section
Detail - C3
96
ASSEMBLY DRAWINGS 105-H
Left Section
Detail - C4
97
105-H ASSEMBLY DRAWINGS
98
ASSEMBLY DRAWINGS 105-H
99
105-H ASSEMBLY DRAWINGS
100
ASSEMBLY DRAWINGS 125-H
101
105-H ASSEMBLY DRAWINGS
102
ASSEMBLY DRAWINGS 105-H
103
3D SECTIONS 105-I
3D SECTIONS
105
105-I 3D SECTIONS
SIDE FRAME
B4.2X19-DIN7982-A2 13009
SCREW
SUITABLE DRAIN
PLUGS B4.2X19-DIN7982-A2
SCREW
B4.2X19-DIN7982-A2
LOWER FRAME SCREW
13010 DEFLECTOR
TO BE USED AT 45O
JOINTS FOR THE
FRAME PROFILE
01009 DEFLECTOR
B4.2X19-DIN7982-A2
SCREW DEFLECTOR
B4.2X19-DIN7982-A2
SCREW
106
3D SECTIONS 105-I
Sash Section
COUNTER SUNK
FIXING SCREW
INSULATED
GLASS UNIT
SCREW PLUG
END CAP FOR TRACK
GUIDING AND UPPER SASH
AESTHETIC PURPOSE 11279 END CAP FOR
TRACKGUIDING
AND AESTHETIC
PURPOSE
SCREW PLUG
LATERAL SASH
13011
SUITABLE FLUSH
TYPE HANDLE
COUNTER SUNK
FIXING SCREW
SCREW PLUG
INTERLOCK PROFILE
11279
COUNTER SUNK
FIXING SCREW
SCREW PLUG
NEEDLE ROLLER HOUSED TO
BE USED AT THE BOTTOM OF
THE SASH PROFILE
COUNTER SUNK
FIXING SCREW
107
105-I 3D SECTIONS
Sliding Frame
BRUSH
SASH PROFILE
6MM
13011
FLY SCREEN BRUSH
SIDE FRAME 12745 3MM GASKET
13023 GE-G-010 INTERLOCK PROFILE
13012
BRUSH
6MM GASKET
GE-G-010
INTEGRATED
ARCHITRAVE
INSULATED
GLASS UNIT
GASKET
GE-G-010
SASH PROFILE
13011
FLY SCREEN
12745 BRUSH
3MM
BRUSH
3MM
BOTTOM FRAME
13024
INTEGRATED
ARCHITRAVE
108
3D SECTIONS 105-I
109
All rights reserved.
No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any
means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.
P.O.Box-5598, Dubai, United Arab Emirates • Tel: +971 4 884 6146 • Fax: +971 4 884 6830
Email: mail@gulfex.com • Visit us at www.gulfex.com