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Effects of Compression Ratio On Performance and Emission of A Modified Diesel Engine Fueled by HCNG
Effects of Compression Ratio On Performance and Emission of A Modified Diesel Engine Fueled by HCNG
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Article history: In this study, the effects of compression ratio (CR) have been investigated engine perfor-
Received 2 December 2014 mance and emissions characteristics of a modified diesel engine fueled by HCNG (hydrogen
Received in revised form enriched compression natural gas) blends (100% CNG, 95% CNG þ 5% H2, 90% CNG þ 10% H2
2 February 2015 and 80% CNG þ 20% H2). The experiments have been carried out using a modified Isuzu
Accepted 15 February 2015 3.9 L diesel engine having 9.6, 12.5 and 15 different compression ratios at 1500 rpm under
Available online xxx full load conditions. Engine brake torque, brake specific fuel consumption, combustion
analysis and emissions parameters (CO, THC and NOX) have been realized at 10 CA BTDC
Keywords: ignition timing and different excess air ratios (l ¼ 0.9e1.3).
Compression ratio The experimental results showed that the highest brake torque and lowest BSFC values
Modified diesel engine were obtained at CR of 12.5 for all blends. When the CR value was 9.6, torque values
HCNG blends increased with addition of hydrogen to CNG and CNG lost the advantages at high excess air
Engine performance ratios and low compression ratio due to its low flame speed. In addition, the maximum
Engine emissions cylinder pressure (PMAX) and the rate of heat release (ROHR) values closed to top dead
center with increasing CR and addition of hydrogen to CNG. The THC emissions were
generally lower than Euro VI standards. NOX emissions increased with hydrogen addition
to CNG. Finally, experiments showed that a compression ratio of 12.5 was a reasonable
value for the modified engine.
Copyright © 2015, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.
* Corresponding author.
E-mail addresses: selimtangz@hotmail.com, stangoz@erciyes.edu.tr (S. Tango€ z).
http://dx.doi.org/10.1016/j.ijhydene.2015.02.058
0360-3199/Copyright © 2015, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
and 30% H2 enriched CNG. Their studies showed that thermal compression ratios fueled by pure natural gas. It can be seen
efficiency improved and emissions out of NOX decreased with that the studies aren't adequate for understanding of the ef-
an increased CR and with the increase of hydrogen fraction in fects of compression ratio on engine performance and emis-
the CNG. In another study, Poompipatpong and Cheenkac- sion values using HCNG blends. For this reason, in the present
horn [4], analyzed engine performances and emissions with 9, study, authors have aimed to analyze the effects of
9.5, 10 and 10.5 CR for CNG fuels in a modified diesel engine. compression ratio on engine performance and emission
The study indicated that the highest thermal efficiency and values for low, medium and high compression ratios (9.6, 12.5
lowest specific fuel consumption showed at 9.5 CR and highest and 15) fueled by HCNG blends including hydrogen fractions
torque values obtained with CR of 10:1 at low speeds. THC of 0, 5, 10 and 20%.
emissions were proportional to the CR. NOX emissions
increased with increasing CR and then declined after 10 CR.
Zhao et al. [5] investigated the effect of CR (10, 12) at 1200 rpm, Experimental setup and test procedure
manifold air pressure of 50 kPa and ignition timing of 160 CA
using 55% HCNG in an SI engine. Their studies displayed that The experiments were conducted in a modified Isuzu 4BD1
increasing the compression ratio could be improved fuel 3.9 L diesel engine. Fig. 1 shows the experimental set up.
consumption and engine power and torque within the normal Torque and speed values of the engine were measured using A
operation range (l less than 1.8). But the emissions didn't Cussons P8601 hydraulic dynamometer. In experiments, the
improve with the increase of CR. fuels (H2 and CNG) have been stored in 2 pressurized tanks.
Because of rising oil prices and air contamination, many The pressures of gas fuels have been regulated by pressure
researchers have been studied to improve engine perfor- regulators. The volumetric blending of H2 and CNG fuels has
mance and emission parameters by using alternative fuels. been done in a Witt MM-Flex mixer unit. For gas flow mea-
Especially, due to the fact that CNG has high octane number surements, Alicat 1000 SLPM type flow meter has been used.
and hydrogen has large limits of flammability and has high Ignition timing and mass flow of fuel have been controlled
flame speed, some studies have been carried out on hydro- using an engine control unit and a software program. Cylinder
genenatural gas blends. For instance, Kahraman et al. [6] pressure values have been measured with a PCB 112A05
experimentally studied on an SI engine fueled by H2/CH4 (0/ pressure transducer, Cussons 4410 module charge amplifier
100, 10/90, 20/80 and 30/70) blends. They outlined that the and Picoscope 4423 oscilloscope. Cylinder pressure values
highest thermal efficiency was obtained at including 30% H2 have been digitized at each crank angle and indicated by
into natural gas. Xu et al. [7] detected that addition hydrogen averaging 36 continues cycle. The emission values (CO, CO2,
led to higher cylinder pressure, rate of heat release, thermal THC and NOX) have been metered with a Capelec CAP 3200 gas
efficiency and NOX emissions and lower HC emissions. analyzer. Specifications and error range of the equipment and
Moreover, the tests by Refs. [8e10] obtained that adding sensors are given in Table 1.
hydrogen in to CNG raised thermal efficiency and improved The engine which had CR of 17.5 was modified to a natural
CO, CO2 and THC emission values. gas engine by replacing four spark plugs in place of fuel in-
Recently, many researchers have investigated to improve jectors. And then, pistons were arranged for different
performance parameters and to prevent knock at HCNG fuel. compression ratios (15, 12.5 and 9.6 CR). The combustion
In the some experimental studies [11e14], it can be observed chamber extended for CR ¼ 15 and 12.5. For CR ¼ 9.6, metal
that knock characterization and engine performance have seal was placed between cylinder block and piston head. The
significantly changed with ignition timing. Huang et al. [12] properties of the modified engine are outlined in Table 2. In
analyzed combustion characteristic in an SI engine fueled by the present study, experiments have been carried out using
HCNG blends under lean mixture condition using different CNG, HCNG5, HCNG10 and HCNG20 blends. The properties of
ignition timing (20e44 CA BTDC). They stated that brake mean each HCNG fuels are outlined in Table 3. The ignition timing
effective pressure, effective thermal efficiency and NOX con- has been selected as 10 CA BTDC. Because, the results of the
centration increased and HC concentration decreased with preliminary studies showed that the optimum values of tor-
advancing the ignition timing. Also, many researchers have que and specific fuel consumption generally obtained at the
studied to improve engine performance and emissions using ignition time.
HCNG fuels. But, many of these studies occupied at low CR.
Only a few study [15e19] applied at high CR. Shrestha and
Karim [15] investigated effect of hydrogen addition to Results and discussions
methane for spark ignition engine having 8.5, 10, 12 and 14
compression ratios. They announced that the engine perfor- Engine brake torque and brake specific fuel consumption
mance was enhanced by addition of small amounts of
hydrogen to methane (around 20%). Also, they declared that Fig. 2 indicates engine brake torque at different H2 blends and
the maximum indicated power values were obtained at 14 compression ratios. The maximum brake torque values are
compression ratio. While Thurnheer et al. [16] studied in an SI found at 12.5 CR and stoichiometric conditions. When l is
engine with constant compression ratio of 13.5, Wang et al. around 1.0, brake torque values of 228, 229, 228 and 217 Nm;
[17] experimental and numerical studied for constant 16 232, 235, 233 and 226 Nm; 231, 231, 228 and 221 Nm are ob-
compression ratio fueled by HCNG blends. Zheng et al. [18,19] tained fueled by CNG, HCNG5, HCNG10 and HCNG20 for 9.6,
analyzed effect of compression ratio on engine performance 12.5 and 15 CR, respectively. When CR are increased from 9.6
and emission values of an SI engine having 8, 10, 12 and 14 to 12.5 torque values increase. But, the torque values reduce at
using CNG and HCNG5. When mixture conditions are lean, the
Table 1 e Specifications and error range of the
best values are obtained HCNG10, HCNG5 and HCNG5 at
experimental equipment and sensors.
9.6 CR, 12.5 and 15 CR, respectively. So, it can be said that CNG
Instrument Values Accuracies
losses the advantages at high excess air ratios. This can
Gas mixer unit 0e25% ±1% abs attributed to the low flame speed of CNG [6,21], as seen in
(Witt MM Flex) Table 3. Moreover, when the CR values are 9.6 and 12.5, torque
Cylinder pressure transducer 0e5000 PSI ±1%
values increase with addition of hydrogen (about 5e10%) to
(PCB 112A05)
Oscilloscope (Picoscope 4423) ±50 mV to ±100 V 1%
CNG. Fig. 3 shows the brake specific fuel consumption at
Mass flow meter 0e1000 SLPM 0.4% different HCNG blends and CR. The minimum BSFC is ob-
(Alicat 1000 SLPM) tained at 12.5 CR and l ¼ 1.1 as 205 g/kWh using pure CNG. The
Cussons P8601 hydraulic highest BSFC values are obtained fueled by HCNG20 for all CR.
dynamometer The BSFC values are measured as 270, 266, 263 and 298 g/kWh;
Speed range 0e7500 rpm 2 rpm
206, 209, 215 and 221 g/kWh; 207, 210, 223 and 255 g/kWh
Torque range 0e280 Nm 0%
fueled by CNG, HCNG5, HCNG10 and HCNG20 for 9.6, 12.5 and
Exhaust gas analyzer
(Capelec CAP 3200) 15 CR at l ¼ 1.15, respectively.
CO 0e15% 0.001% When CR value increases from 9.6 to 12.5, BSFC values are
CO2 0e21% 0.1% declined. And then, the BSFC values increase at 15 of CR.
O2 0e21.7% 0.01% Moreover, the minimum BSFC values are obtained at low l for
THC 0e20,000 ppm 1 ppm pure CNG than HCNG blends and all CR. As an example, the
NOx 0e10,000 ppm 1 ppm
minimum values of 207, 210, 215 and 247 g/kWh are gotten at
l ¼ 1.1, l ¼ 1.15, l ¼ 1.22 and l ¼ 1.27 fueled by CNG, HCNG5,
HCNG10 and HCNG20 for 15 CR, respectively. The low flame
15 of CR. By increasing the CR from 12.5 to 15, total volume of
speed and the poor lean-burn capacity of CNG led to CNG as
the cylinder is decreased. So the amount of fuel supplied to
favorable fuel at stoichiometric conditions [11]. In addition,
the cylinder and torque values decreases. In addition, the
due to high flame temperature and high flame speed of
torque values gradually increase and then decline with
hydrogen, HCNG is considered to be the favorable fuel at lean
increasing l. The maximum torque values of 221, 227 and
mixtures [10,11,22].
222 Nm; 229, 235 and 231 Nm; 215, 225 and 221 Nm are found at
l ¼ 0.95, l ¼ 1.0 and l ¼ 1.15 for 9.6, 12.5 and 15 CR fueled by
HCNG5, respectively.
It can seen that the higher torque values are obtained using
pure CNG under rich mixture conditions (l ¼ 0.9e0.95). At Table 3 e Properties of the CNG and HCNG blends.
stoichiometric conditions, the best torque values are observed Properties CNG HCNG5 HCNG10 HCNG20
using HCNG5 for CR of 9.6 and 12.5 and are found at 15 CR
% H2 [volume] 0 5 10 20
% H2 [mass] 0 0.583 1.224 2.712
Density [kg/m3] 0.748 0.715 0.682 0.615
LHV [Mj/kg] 46.81 47.24 47.71 48.80
Table 2 e Properties of the modified engine (for one LHV [Mj/m3] 35.016 33.805 32.594 30.173
cylinder). Stoichiometric A/F 16.64 16.74 16.86 17.12
Properties CR 9.6 CR 12.5 CR 15 Flame speed at 1 atm 40 48 56 72
[cm/s] [20]
Stroke volume [L] 0.964 0.964 0.964
Clearance volume [L] 0.1121 0.0838 0.069 Composition of CNG: 91.18% methane, 3.02% ethane, 1.45% pro-
Total volume [L] 1.0761 1.0478 1.033 pane, 0.59% butane, 2.98% nitrogen, 0.78% others.
Fig. 2 e The brake torque values versus excess air ratio using different compression ratios and HCNG blends.
Fig. 3 e The BSFC values versus excess air ratio using different compression ratios and HCNG blends.
It is observed there is an advance in BSFC with the increase obtained at lower crank angle by addition of hydrogen to CNG,
of hydrogen fraction in natural gas for CR of 12.5 and 15. This due to adding hydrogen causes an increase in flame speed of
may be due to the combined effects of volumetric efficiency blends [6,14]. The PMAX values of 57.4, 79.1 and 82.1 bar are
and decreasing of volumetric heat value (as can be seen from obtained at 22.4, 20.6 and 19.1 CA ATDC around l ¼ 1.0 using
Table 3). But, for 9.6 CR, BSFC values descend by adding HCNG5 for 9.6, 12.5 and 15 CR, respectively. As can be seen
hydrogen to CNG above l ¼ 1.1 out of HCNG20. from Table 4 and the figure, the PMAX values are closed to top
dead center with increasing CR. The flame speed of blends is
Combustion increased by CR.
It can be seen from the table and the figure, the PMAX values
The cylinder pressure and the rate of heat release versus are increase by CR, as in some studies [12,19,23]. But, IMEP
crank angle for different HCNG and CR around l ¼ 1.0 are values of 7.4, 8.68 and 8.12 bar are obtained using CNG for 9.6,
shown in Fig. 4. Moreover, Table 4 gives values of IMEP, PMAX, 12.5 and 15 CR, respectively. The same results are obtained
qPMAX, ROHRMAX and qROHRMAX around l ¼ 1.0 for HCNG using the other fuels. However, it can be waited that IMEP
blends and CR. The maximum pressure values of 57, 57.4, 57.6 values increased with CR, IMEP values decreased for CR of 15
and 56.6 bar are produced at 24.2, 22.4, 20.6 and 18.8 CA ATDC due to decreasing of cylinder air and increasing of BSFC. The
for l ¼ 1.01 using CNG, HCNG5, HCNG10 and HCNG20 for CR of lean mixture or the decreasing CR results in a decrease in
9.6, respectively. It can be said that PMAX values are generally cylinder temperature and so BSFC values increase. The
Fig. 4 e Cylinder pressure and rate of heat release values versus crank angle at stoichiometric conditions using.
Table 4 e IMEP, PMAX, qPMAX, ROHRMAX and qROHRMAX values at stoichiometric conditions for different CR and HCNG fuels.
Compression ratio Fuels IMEP (bar) PMAX (bar) qPMAX (0 CA ATDC) ROHRMAX (J/0 CA) qROHRMAX (0 CA ATDC)
9.6 CNG 7.40 57 24.2 84.00 17.0
HCNG5 8.03 57.4 22.4 88.19 15.3
HCNG10 7.45 57.6 20.6 85.18 13.4
HCNG20 7.07 56.6 18.8 78.06 11.6
12.5 CNG 8.68 70.1 22.4 89.56 13.4
HCNG5 10.38 79.1 20.6 102.06 13.4
HCNG10 9.38 75.7 18.8 90.69 11.6
HCNG20 8.55 72.1 18.8 80.36 9.8
15 CNG 8.12 82.6 20.6 86.00 13.4
HCNG5 8.10 82.1 19.1 90.30 10.0
HCNG10 8.00 80.8 17.0 87.59 9.8
HCNG20 7.50 75.3 15.2 78.26 8.02
cylinder temperature and thermal efficiency are increased by mixture into the clearance volume. Therefore, THC values rise
adding hydrogen which has high flame temperature and high from the relative increase in the combustion volume [4,
flame speed for low CR [10,11]. quoted in 25]. Overall, the effect of hydrogen addition on THC
It can be clearly seen from the figures that the curves of emissions is not clear.
rate of heat release are generally advanced with the increase The CO emissions at different HCNG blends and CR are
of CR and hydrogen fraction in the blends. Namely, the shown in Fig. 6. When l value is above 1.1, the CO values are
maximum rate of heat release of 84, 88.19, 85.18 and lower than given a Euro-VI standard [24] which is 4.0 g/kWh.
78.06 J/0 CA are gotten at 17.0, 15.3, 13.4 and 11.6 CA ATDC at With increasing l, the CO values dramatically decrease. The
l ¼ 1.01 for 9.6 CR and the values of 89.56, 102.06, 90.69 and lowest CO values are found for CR 12.5 below l ¼ 1.1. More-
80.36 J/0 CA are obtained at 13.4, 13.4, 11.3 and 9.8 CA ATDC at over, the effect of adding hydrogen to CNG on CO emissions is
l ¼ 1.0 for 12.5 CR for CNG, HCNG5, HCNG10 and HCNG20, not clear. Fig. 7 gives the NOX emissions at different HCNG and
respectively. This is because the increase in CR and addition CR. Due to high flame temperature and high flame speed of
hydrogen resulted in an increase burning velocity of blends hydrogen, the increase of the hydrogen fraction in HCNG led
and this made the phase of ROHRMAX close to the top dead to increase the temperature of mixture and the residence time
centre [7,12,18]. of air in the hot zone. So, NOX increased by addition of
hydrogen to CNG [11].
Emissions The maximum NOX values of 18, 19.8, 21.5 and 25.5 g/kWh
are obtained at l ¼ 1.15 for 9.6 CR fueled by CNG, HCNG5,
The THC emissions are shown in Fig. 5. THC emissions shown HCNG10 and HCNG20, respectively. Similarly, the maximum
a decreasing trend at between l ¼ 1.1 and l ¼ 1.15 and then values of 18.4, 19.1, 20.7 and 22.1 g/kWh and 18, 19.2, 21.7 and
increased again. In general, THC emissions are lower than the 25.8 g/kWh are found at l ¼ 1.16 and ¼ 1.21 for 12.5 and 15 CR
limit given Euro-VI standards [24] which is 0.5 g/kWh for a gas fueled by the same fuels, respectively. As seen from the figure,
engine. The THC values of 0.26, 0.22, 0.24 and 0.23 g/kWh; 0.33, when the CR increases, the emission values arrive to
0.31, 0.29 and 0.3 g/kWh; 0.34, 0.35, 0.41 and 0.39 g/kWh are maximum values at higher l. Moreover, these NOX values are
obtained fueled by CNG, HCNG5, HCNG10 and HCNG20 for 9.6, higher than Euro VI standard (0.4 g/kWh) [24] for a gas engine.
12.5 and 15 CR at l ¼ 1.15, respectively. THC values increase Therefore NOx values should be decreased to reach the Euro
with CR. This is because the increase in CR led to in an in- VI standard. As it can be observed from this figure, NOX
crease in surface to volume ratio in the combustion chamber. emission values reach to a maximum values and then reduce
In addition, higher CR also has resulted in higher maximum with excess air ratios. The NOX emission values of 4, 21.5 and
pressure, which pushed a higher fraction of unburned gas 16.7 g/kWh; 4, 20.5 and 17 g/kWh; 3.7, 21 and 18.6 g/kWh are
Fig. 5 e The THC emission values versus excess air ratio using different compression ratios and HCNG blends.
Fig. 6 e The CO emission values versus excess air ratio using different compression ratios and HCNG blends.
Fig. 7 e The NOX emission values versus excess air ratio using different compression ratios and HCNG blends.
obtained at l of 0.96, 1.15 and 1.3 for 9.6, 12.5 and 15 CR fueled - The PMAX and ROHRMAX values were closed to top dead
by HCNG10, respectively. center with increasing CR and adding of hydrogen.
- The THC values were lower than Euro VI standards. The CO
values were generally lower than Euro VI standards. The
NOX emissions were increased by hydrogen addition for all
Conclusions CR and the lowest NOX values were commonly obtained at
CR of 12.5. Euro-VI standards have been achieved without
In this study, the emission and performance characteristics in catalytic converters for CO and THC emissions.
a modified Isuzu 3.9 L diesel engine have been investigated at
1500 rpm using 9.6, 12.5 and 15 different compression ratios Consequently, it can be suggested that when CR value is
fueled by pure CNG, HCNG5, HCNG10 and HCNG20. The main 9.6, 5% and 10% H2 enrichment of CNG can be used interest in
results are outlined from the investigation; performance and emissions for the modified diesel engine. In
addition, 0% and 5% hydrogen enrichment of CNG can be
- The maximum torque values were obtained fueled by suggested for 12.5 and 15 CR. HCNG blends have some positive
HCNG5 at the stoichiometric levels using CR of 12.5. For CR properties such as high heating value, wider flammable limits,
of 15, the maximum torque values were measured using high octane number, high flame speed and low emission
CNG and HCNG5 at the same conditions. capability. For this reason, in transportation sector, HCNG
- The lowest BSFC values were obtained at CR of 12.5 for all blends have been used as alternative fuel to some industrial
blends. For a given excess air ratio, the BSFC values at projects such as Ford F-150 [26], CATA HCNG bus [27] and
12.5 CR were about 23e30%, 19e27%, 20% and 23e32% ENEA Iveco Daily [28] using SI engines producing brake power
lower than with 9.6 CR fueled by CNG, HCNG5, HCNG10 and values range from 50 to 350 HP.
HCNG20, respectively. The BSFC values were about 0.5e8%,
0.5e6%, 0e4% and 5e11% lower than with CR ¼ 15fueled by
CNG, HCNG5, HCNG10 and HCNG20, respectively.
- As CR decreased, torque values increased by adding of H2 to Acknowledgments
CNG and CNG lost the advantages at high excess air ratio
and low CR. This study was founded by the Unit of the Scientific Research
- The maximum pressure values were increased by addition Projects of Erciyes University (project no: FBD-11-3493 and
of hydrogen to CNG for all CR. FBY-11-3496).