G° Ra OR era ay Pasir et este grat ee are wee swore eo 418 Efe, Per srt ag Reet http://epwd.gov.in ‘efrrt-011-23062330 ftA-delsetascsq.cpwd@nic.in )FFICE MEM DUM Sub:- Modification in DSR item and addition of two more DSR items in DSR-2019- On representation of Builders Association of India vide their letter no. BAVDC/03/2020/03 dated 13.01.2020, modification of item no. 26.48 (in three sub items) and addition of two more items of holes filling of aluminium form work and High end Melamine Polish are proposed. ‘Accordingly, the said five items/ sub items are enclosed for comments from field units who have been getting such items executed, All the comments with further scope of modification may kindly be communicated with Nomenclature, Analysis of Rates and Specifications by 11.06.2020 at the email id:- ceesq.cpwd@nic.in & delsetascsq.cpwd@nic.in. This issues with the approval of CE, CSQ (C). Enels.:- Five nos. of Analysis of Rates. able ‘Agyawal) Superintending Engineer (TAS), F. No, 133/SE (TAS)/DSR/2019/244 Dated: 92/06/2020 Copy to All the SDG/ADG/CEs/CPMs through CPWD website http://epwd.gov.in. ake Superintending Enéineer (TAS)Draft 26.48 Providing and fixing of customized Aluminium formwork for monolithic construction RCC members with] |specified no. of repetitive usage made up of, Aluminium sheets/Plates of minimum 4 mm thick and grade 16061 (Type-6). The form work comprises of (2) wall panel, rocker, kiker and internal soffit corner, lexternal soffit corner, external corner, internal corner ete. (b) beam components i.e. beam side panel, prop head for soffit beam, beams soffit panel, beam soffit bulk head and (c) deck components i.e. deck| panel, deck prop, prop length, deck mid, soffit length, deck beam bar. The panels are held in position by simple pin and wedge system that passes through holes in the out side rib of each panel, The tolerance o finished panels shall not be less than (-1 mm), and shall conform to IS 14687-1999, Pins and wedges to be| made of high grade hot deep galvanized mild steel. This formwork also comprises of M.S. angle iron "Z."| shaped brackets braced diagonally at 0.90 to 1.00 mtr. centre to centre on external wall face just the level below on which to lay M.S. square tube panels (challis) and guard railing supports to form working| platform and 40 mm dia Gil. telescopic adjustable props to support deck formwork and beam soffit panels it also includes de-shuttering the formwork from 1 odd/even level to be shifted/lifted to next alternate odd/even level before which the pins and shuttering surface to be thoroughly cleaned, pins greesed and shuttering surface oiled properly before fixing all complete including sealing of gape between kicker plates of wall panel and floors (if any) as per design of formwork as provided by the supplier and| as per direction of the Engineer-in-Charge. ‘Code Description Unit | Quantity| Rate Rs. | Amount Rs [Part-1-- Aluminium form work [Material [4mm thick sheet of aluminium alloy grade 6061 T-6. For the contact face area of 100 sqm. the sheet/plate requirement including framing flanges and specials = 100 + 120% = 220 sam. 10 sqm @ 10.72/5qm. = 2358.40 Ke| Tadd 5% wastage = Ke | 2496.32 | 250.00 624080.00][X] 2496.32 Ke [Aluminium formwork weight without wastage = 2558.40, Fabrication cost for formwork pannels and specials including] Ke | 235840 [35.00 8254.00 lcompterized designing for fabrication and mock testing before transportation to site of work [Accessories like pins. wedges and wall ties @ 3% (X, 18722.00][¥] | [Add cost towards maintenance and time to time replacement] 31204.00 lor damaged members @ 5% of (X} Packaging & cartage to site of work 2.36 tonne Tonne| 2.36 4000 9440.00) 776599000) Say 7765990.00 [Al] Par-2:- MS. working platform on external face IM.S. angle iron bracket of size 50xS0x6 mm = 106.00 mtr. @ 4.50 Kgimir, =270.00 Kel Ke | 270.00 | 76.05 20534.00 M.S. squere tube pannel of tubes 25x25 mm. 1.8 mm th, = Tx2x11.45= 160 mi. + 45 mir. (railing guards] Kg | 25625 | 107.20 27470.00| = 205 mtr. @ 1.25 Kg/mtr. = 256.25 k, [Applying red oxide primer on steel work (approx. 15 sqm.) [ Sqm [15.00 | 37.90 569.00] [40_mm dia G.L telescopic adjustable props 2-3.5 mtr Each | 30.00 | 955.00 28650.00| 7723.00] Base material cost : 270 kg @ 46.00 per kg = 12420/+ Say 7200.00] (B] 256.25 @ $7.00 per kg = 14606/- 3032.75 = 82.50 meter @ 250.00 per meter = 20625/- 47651/- ie formwork material cost 624081 671731/- [Total material cost [A|+[B] = Rs. 843190-[C]Draft 26.48.1 [Upto 48 usage repetitions Details of cost for 100 sqm, ‘Material [Aluminium formwork & MS working platform 100 Sqm. @ 8432.00 =843200 [Therefore cost for using once 843200/40 = 21080 2 1080.00 Deduct salvage value of aluminium form work and working| ~10916.00 platform with possible repetitions that may be available on| other sites @ 65% of bare mateiral cost i.e. Rs.671731/40 =| 10916 [Greese to be applied to pins @ 5 pinsisqm. using 25 erm Kg | 1250 | 80.00 1000.00) reese/pin = 500x25= 12.50 Kg Shuttering oil for panels @ 40 SqmJitre = 100/40 = 2.23) Lir. | 2.50 750.00 375.00 Ltr [Add for replacement of losi/damaged accessories @ 2.5% off 411.99] [Y] i.e. 2.5% of 16476/- [Add sundries for gaps filling with sealents etc. LS. 1000.00] ‘Labour ier, Per dayl 4.00 [738.00 2952.00] [Assistant fitter Per dayl 4.00 | 679.00 2716.00) Mason (average) Per dayl 1.00 | 708.50 709.00) Beldar [Per day 9.00 [558.00 5022.00] [Add for T&P including pully. ropes and mise. tools LS. 200.00] [Total 74549.90] [Add water charges @ 1% 245.50] [Total 24795.40) [Add GST @ 12% be. 0.1405 3483.75] [Total 28279.15 [Add GP. & OH. @ 15% 4241.87) [Total 32521.03 [Add Labour Cess @ 1% 325.21 [Cost for 100 Sqm 32846.24| [Cost for 1.00 Sqm 328.46] Say 328.45]2648.2 [Beyond 48 and upto 72 usage repetitions [Details of cost for 100 sqm. Material [Aluminium formwork & MS working platform 100 Sqm. @ 8432.00 = 843200 Therefore cost for using once 843200/60 = 14053 14053.00) Deduct salvage value of aluminium form work and working] 5598.00 platform with possible repetitions that may be available on other sites @ 50% of bare mateiral cost ie. Rs. 671731/60 =| 5598 [Greese to be applied to pins @ 5 pinsisqm. using 25 erm{ Ke | 12.50 | 80.00 1000.00 |greese/pin = 500x25= 12.50 Kg. [Shuttering oil for pannels @ 40 Sqmlitre = 100/40 = 2.25[ Lir. | 2.50 150.00 375.00 Lir {Add for replacement of lost/damaged accessories @ 2.5% off 411.90 LY Jie. 2.5% of 16476)- [Add sundries for gaps filling with sealents ete LS. 1000.00 Labour Fitter [Per day] 4.00 [738.00 2952.00) Assistant fitter [Per dayl 4.00 | 679.00 2716.00 Mason (average) Per day 1.00 [708.50 709.00) [Beldar Per dayl 9.00 [558.00 5022.00 [Add for T&P including pully. ropes and mise. tools LS. 200.00) [Total 22840.90] [Add water charges @ 1% 228.41 [Total 23069.31 [Add GST @ 12% ie. 0.1405 3241.24) [Total 26310.55| [Add CP. & OH. @ 15% 3946.58) [Total 30257.13| [Add Labour Cess @ 1% 302.57 [Cost for 100 Sqm 30559.70) [Cost for 1.00 Sqm 308.60 Say 305.6026.48.3 [Beyond 72 usage repetitions [Details of cost for 100 sqm. Material ‘Aluminium formwork & MS working platform 100 Sqm. @ 8432.00 =843200 [Therefore cost for using once 843200/90 = 9369 9369.00 Deduct salvage value of aluminium form work and working -2612.00 platform with possible repetitions that may be available on| other sites @ 35% of bare mateiral cost ie. Rs. 671731/90 =| 12612 [Greese to be applied to pins @ 5 pinsisqm. using 25 grm| Ke | 12.50 | 80.00 1000.00 lereese/pin = 500x25= 12.50 Ke [Shuttering oil for panels @ 40 Sam.fitre = 100/40 = 2.23[ Lir. [2.50 150.00 375.00 Lin [Add for replacement of lost/damaged accessories @ 2.5% of 411.90] LY ive. 2.5% of 16476/- [Add sundries for gaps filling with sealents etc. LS. 1000.00] Labour Fitter Per dal 4.00_[ 738.00 2952.00] Assistant fitter Per dal 4.00 [679.00 2716.00, [Mason (average) Per day 1.00 [708.50 709.00] Beldar Per dayl 9.00 [558.00 5022.00 [Add for TEP including pully. ropes and mise. tools LS. 200.00] Total 2142.90 [Add water charges @ 1% 211.43] Total 2135433 [Add GST @ 12% ice. 0.1405 3000.28) [Total 24354.61 Add CP & OH @15% 3653.19) [Total 28007.80 [Add Labour Cess @ 1% 280.08; [Cost for 100 Sqm 28287.88 [Cost for 1.00 Sqm 282.88] [Say 282.90]Analysis of Rates based on DSR-2018 Draft Item no. 26.48 (a) [Filling and finishing the holes of varied sizes and shapes (left by keys/pins of aluminium] lform work shuttering while D shuttering) with GP-2 cementeous polymer compound| Imixed with water in appropriate ratio to form consistent workable dough for pushi Ithe holes using chisel head type tools and finishing smooth all complete Charge. [Assuming 100 to 120 nos. holes of 0.0001 cum to 0.00008 cum| Ithe Engine per directions of size can be filled with 25 kg (i/c wastage) of GP-2 compound). Details of cost for 0.01 cum. Code Deseritpion Qi. | Unit [Rate ‘Amount [Material GP-2 cementeous compound (100] 25.00] Ke | 15.00 375.00] holes of 0.0001 cum size = 0.01 cum) [Labour [Mason 2nd class 1.25 | days | 679.00 848.75 [Sundries for T&P and scaffolding etc. LS. 125.00 [Total 1348.75 [Add water charges @ 1% 13.49 To 1362.24] [Add GST @ 12% ive. 0.1405 19139] [Total 1553.63 Add CP. & OF. @ 15% 233.04] [Total 1786.68] [Add Labour Cess @ 1% 17.87] [Cost for 0.01 cum holes volume 1804.54] [Cost for 1.00 cum holes volume 180454.34| Say 180450.00) Note:- For the purpose of payment, holes left by pins on de-shuttering of varied sizes as per thicknesses of walls shall be measured in nos. and multiplyed by cubical content of each hole independately and therefore putting together such cubical content shall become payable as per rate derived at as above.Draft Analysis of Rates based on DSR-2018 [ item no. 13.116 Polishing in high gloss/matt finish melamine matt clear polish on new wood work inl required color/wooden shade texture with following process in the sequence as detailed Ist| the surface to be polished is to be sanded with sand paper 80 no./120 no, and then sanding with sand paper of 160x180 nos. Applying sealer coat with brush or spray gun which is jallowed to dry for 8 to 12 hrs. on drying of sealer coat wet sanding with emery cloth o finer grating with ample water is done s0 as to remove excess sealer layer and make the! surface further smooth after this wet sanding the surface is applied with special grade melamine fillers so as to fill all the small and bid holes/grooves ete. Filler coat dries in 4 to 6 hrs. On which again a light wet sanding is done and this surface is allow to dry for 12 lnrs. On this Ist coat of melamine polish is applied using melamine and hardening compound in light proportion using melamine thinner. As far as possible this coat shall be| Jdone with compressor pressure spray gun. This Ist coat is allowed to dry for 24 hrs. then| this dry surface is again fine wet sanded smooth which is further allowed to dry for 12 hrs. (On drying the final melamine polish is applied with compressor pressure spray gun using| melamine and hardener in right proportion. Final coat may be in 1 or 2 layer but care |should be taken that it is not overdone. (Details of cost for 10 sqm.) Code Deseritpion Qty. [Unit [Rate [Amount [Material [Melamine matt clear polish 150 [Titre [180.00 270.00] [Melamine wood sealer 12 [Litre [135.00 162.00 [Melamine solventthinner 1.65 | Litre [165.00 272.25 [Sanding cloth 150 mm wide 8.00 | Meter | 35.00 280.00 Sandpaper of different nos. 10.00 [ Nos. | 12.00 120.00 [Dhoti (worm out soft cotton cloth) | 2.00 | Nos. | 20.00 40.00 [Melamine wood filler putty 225 | Ke | 120.00 270.00] [Labour Polisher Ist class 2.20 |" days | 738.00 1623.60] Polisher 2nd class 3.60 [days | 679.00 2444.40 [Beldars/Coolies 3.60 | days | 558.00 2008.80] (0006 ‘charges of compressor machine] 3.00 | days | 250.00 750.00 spare gun etc. with electric charges [Carriage of machine & material 2.00 | LS. | 100.00 200.00 Total 8441.05} [Add water charges @ 1% ‘84.41 Total 8525.46] [Add GST @ 12% ie. 0.1405 1197.83| [Total 9723.29 [Add CP. & OH. @ 15% 1458.49] Total 1181.78} [Add Labour Cess @ 1% [ 111.82] [Cost for 10 Sqm 11293.60] [Cost for 1.00 Sqm 1129.36 Say. 1129.35]