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Reactive Dyeing process Shade- A2305

Yarn Weight 0.38 L.Ratio Process


Step Reactive Dyeing Concentration 6
95 degree-20 mins-4 degree/min
Invatex ED(Sequestering agent ) 1.5ml/l 9
1
Ultravon EL(Dispersing and wetting Agent ) 1.0ml/l 6
Drain

95 degree-30 mins-4 degree/min


Custic Soda 1.2ml/l 1.2 ml/l 7.2
Invatex ED(Sequestering agent ) 1.5ml/l 9
2
Hydrogen peroxide 3ml/l 18
Pretreatment
Eriopon R (washing agent) 1.5 ml/l 9
Drain

80 degree-15 mins-4 degree/min


3 Invatex SA(Cracking Agent) 1.5ml/l 9
Drain

60 degree-20 mins-4 degree/min


4 Acetic acid 1.5 ml/l 9
Drain

60 degree-15 mins-2 degree/min


5 Acetic acid 1.5 ml/l 9
Drain

40 degree-10 mins-4 degree/min


Albaflow FFC-01(Wetting and Defoaming Agent ) 1.5ml/l 9
Albatex CO(Dispersing and wetting Agent ) 1.0ml/l 6

Add dyes
Dyes Name Percentage Total Dyes
R00015 REMAZOL ULTRACARMINE RGB 0.072
R00014 REMAZOL ULTRAORANGE RGB 0.3758
R00017 REMAZOL BRILL BLUE RN 0.1352
Room Temp-10 mins Dyeing

6 Room Temp-10 mins


Common salt 40g/l 240

60 degree-10 mins-4 degree/min


Common salt 40g/l 240

60 degree-30 mins-4 degree/min


Soda Ash 15g/l 90

60 degree-30 mins-4 degree/min


Custic Soda 1.5ml/l 9
Drain

Cold Wash-5 mins


60 degree-20 mins-4 degree/min
7
Actic Acid 0.5g/l 3
Drain

Soaping
90 degree-20 mins-5 degree/min (if recipe con <2.0 soaping
8 time 5 mins and >2.0 soaping time 10 mins
Eriopon R (washing Agent ) 1.5 ml/l 9
Drain

Hot wash 80 degree 10 mins Process After


9
Drain Dyeing

Hot wash 80 degree 10 mins


10
Drain

Cold Wash-5 mins


11
Drain

45 degree-20mins-4 degree/min
12 Ultratex TTK(Silicone softener) 1.5 ml/l 9
Drain
REMAZOL YELLOW GR 133%
REMAZOL BRILL YELLOW GL
REMAZOL ULTRA ORANGE RGB
REMAZOL ULTRA CARMINE RGB
REMAZOL BRILL RED F3B
REMAZOL BRILL BLUE RN
LEVAFIX FOREST ECO
LEVAFIX BLACK ECO
REMAZOL RED F3B
Avitera Black SE
Avitera Brill Yellow  SE
Avitera Deep Blue  SE
Avitera Light Red SE
Novacron Navy SGI
Reactive Dyeing process Shade- 43227
Yarn Weight TEX-60 L.Ratio Process
Step Reactive Dyeing Concentration 40
110 degree-32 mins-5 degree/min
Ultravon EL(Dispersing and wetting Agent ) 1.0ml/l 40
Invatex ED(Sequestering agent ) 2.0 ml/l 80
Pretreatment
1 Hydrogen peroxide 2.0 ml/l 80
Custic Soda 1.5 ml/l 60
Acetic acid 1.0ml/l 40
Drain

60 degree-50 mins-2 degree/min


Solopol LDE(Leveling Agent) 0.5 ml/l 20
REMAZOL ULTRAORANGE RGB                                     1.0975
REMAZOL ULTRACARMINE RGB 0.07
2 REMAZOL BRILL BLUE RN 0.322 Dyeing
Salt 40.0 ml/l 1600
Soda Ash 15.0 ml/l 600
Custic Soda 2 ml/l 60
Drain

60 degree-10 mins-5 degree/min


3 Actic Acid 0.5g/l 20 Neutral
Drain

95 degree-15 mins-5 degree/min


4 Eriopon R (washing Agent ) 1.0 ml/l 60 Soaping
Drain

Cold Wash-5 mins


5
Drain Wash

Cotton PH
PH Check….

Signature……
Shade-32858 CH050
Dyes Name %
Levafix ECO Black 0.2295
REMAZOL ULTRACARMINE RGB 0.0253
REMAZOL BRILL BLUE RN 0.207

Shade-32022 CH050
Dyes Name %
REMAZOL ULTRAORANGE RGB                                    
0.5732
REMAZOL ULTRACARMINE RGB 0.0295
REMAZOL BRILL BLUE RN 0.2267

Shade-45657 CH050
Dyes Name %
Levafix ECO Black 0.318
REMAZOL ULTRACARMINE RGB 0.072
REMAZOL BRILL BLUE RN 0.608

Shade-32022 CH050
Dyes Name %
REMAZOL ULTRAORANGE RGB                                    
1.0498
REMAZOL ULTRACARMINE RGB 0.0912
REMAZOL BRILL BLUE RN 0.316

Shade-32619 CH050
Dyes Name %
Novacron Navy SGI 1.5759
REMAZOL ULTRACARMINE RGB 0.89
REMAZOL BRILL BLUE RN 1.377
Shade-32637 CH050
Dyes Name %
Levafix ECO Black 0.9948
REMAZOL ULTRACARMINE RGB 0.088
REMAZOL BRILL BLUE RN 1

Shade-32058 CH050
Dyes Name %
Levafix ECO Black 0.1747
REMAZOL ULTRACARMINE RGB 0.017
REMAZOL BRILL BLUE RN 0.1666

Shade-43227 CH050
Dyes Name %
REMAZOL ULTRAORANGE RGB                                     1.0975
REMAZOL ULTRACARMINE RGB 0.07
REMAZOL BRILL BLUE RN 0.322

Shade-32030 CH050
Dyes Name %
Novacron Navy SGI 1.62
REMAZOL ULTRACARMINE RGB 0.3825
REMAZOL BRILL BLUE RN 1.3051
Plan Date PO Number Order Item Shade Status Batch Qty Machine
CH30S-32022-02000-
6/10/2021 OR0423045 OR0423045 32022 Quality Fail 15 39-003KG
REG
3/10/2021 OR0423045 OR0423045 CH050-32022-03000-REG 32022 Winding Floor 11 19-003KG
3/10/2021 OR0423045 OR0423045 CH050-32030-03000-REG 32030 Yarn Issued 5 05-001KG
CH30S-32030-02000-
10/10/2021 OR0423045 OR0423045 32030 Batch Card Printed 5 18-003KG
REG
3/10/2021 OR0423045 OR0423045 CH050-32058-03000-REG 32058 Winding Floor 8 16-002KG
6/10/2021 OR0423045 OR0423045 CH050-32619-03000-REG 32619 Batch Card Printed 8 16-002KG
6/10/2021 OR0423045 OR0423045 CH050-32637-03000-REG 32637 Batch Card Printed 24 48-006KG
CH30S-32637-02000-
9/10/2021 OR0423045 OR0423045 32637 Batch Card Printed 20 47-006KG
REG
6/10/2021 OR0423045 OR0423045 CH050-32858-03000-REG 32858 Winding Floor 16 40-003KG
6/10/2021 OR0423045 OR0423045 CH050-43227-03000-REG 43227 Quality Fail 16 39-003KG
CH30S-43227-02000-
6/10/2021 OR0423045 OR0423045 43227 Quality Checking 17 39-003KG
REG
3/10/2021 OR0423045 OR0423045 CH050-45657-03000-REG 45657 Quality Checking 10 16-002KG
CH30S-45657-02000-
3/10/2021 OR0423045 OR0423045 45657 Yarn Issued 10 19-003KG
REG
9/10/2021 OR0423045 OR0423045 CH050-45955-03000-REG 45955 Batch Card Printed 22 43-017KG
CH30S-45955-02000-
9/10/2021 OR0423045 OR0423045 45955 Batch Card Printed 27 43-017KG
REG
9/10/2021 OR0423045 OR0423045 CH050-47896-03000-REG 47896 Batch Card Printed 25 43-017KG
Customer Remarks
Kenpark Bangladesh- Kontoor OK
Kenpark Bangladesh- Kontoor OK
Kenpark Bangladesh- Kontoor Ahiba Running
Kenpark Bangladesh- Kontoor Ahiba Running
Kenpark Bangladesh- Kontoor Ahiba Running
Kenpark Bangladesh- Kontoor Ahiba Running
Kenpark Bangladesh- Kontoor Ahiba Running
Kenpark Bangladesh- Kontoor Ahiba Running
Kenpark Bangladesh- Kontoor OK
Kenpark Bangladesh- Kontoor Ahiba Running
Kenpark Bangladesh- Kontoor Ahiba Running
Kenpark Bangladesh- Kontoor OK
Kenpark Bangladesh- Kontoor OK
Kenpark Bangladesh- Kontoor
Kenpark Bangladesh- Kontoor
Kenpark Bangladesh- Kontoor OK
Shade-43227 Ratio 40
95 degree-20 mins-4 degree/min
Solopol LDE(Leveling Agent) 1
Soda Ash 8
Custic Soda 2
Eriopon R (washing Agent ) 1.5
Albatex CO(Dispersing and wetting Agent ) 1
Reactive Dyeing process Shade- 32022
Yarn Weight 3.78 L.Ratio
Step Reactive Dyeing Concentration 38
40 degree-10 mins-4 degree/min
Solopol LDE(Leveling Agent) 0.5 19
1
Albaflow FFC-01(Wetting and Defoaming Agent ) 1.5 57
Albatex CO(Dispersing and wetting Agent ) 1 38
40 degree-10 mins-4 degree/min
Dyes Name Percentage Total Dyes
2 REMAZOL ULTRA ORANGE RGB 0.9099
REMAZOL ULTRA CARMINE RGB 0.0881
REMAZOL BRILL BLUE RN 0.3862
Room Temp-10 mins
3
Common salt 40 1520
60 degree-10 mins-4 degree/min
4
Common salt 40 1520
60 degree-30 mins-4 degree/min
5
Soda Ash 15 570
60 degree-30 mins-4 degree/min
6
Custic Soda 1.5 57
Drain
Cold Wash-5 mins
60 degree-20 mins-4 degree/min
7
Actic Acid 0.5 19
Drain
Soaping
90 degree-20 mins-5 degree/min (if recipe con <2.0 soaping
8 time 5 mins and >2.0 soaping time 10 mins
Eriopon R (washing Agent ) 1.5 57
Drain
Hot wash 80 degree 10 mins
9
Drain

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