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Modeling and Experimental Verification of Torsional Deformation Constitutive Model of Tread Rubber Based On Digital Image Correlation
Modeling and Experimental Verification of Torsional Deformation Constitutive Model of Tread Rubber Based On Digital Image Correlation
https://doi.org/10.1007/s40799-022-00583-4
RESEARCH PAPER
Received: 12 July 2021 / Accepted: 27 May 2022 / Published online: 17 June 2022
© The Society for Experimental Mechanics, Inc 2022
Abstract
Due to the complex constitutive relationship of tread rubber and the strong non-linearity of the dynamic contact relationship
between tread rubber and road surface, the torsional deformation characteristics and distribution mechanism are difficult to
be modeled theoretically in the tire contact patch. In order to accurately express the nonlinear flexible large deformation of
tire tread block under torsional condition, the constitutive theory modeling of tread rubber based on continuum mechanics
and the constitutive model verification based on improved digital image correlation are studied. A novel constitutive model
considering the hyperelastic, viscoelastic and frictional property of tread rubber is established. A full-field measuring
equipment for torsional deformation of tread block is established based on machine vision technology. The digital image
sequence of instantaneous torsion deformation is analyzed by the improved digital image correlation to obtain the strain
rate distribution characteristics and distribution law of the marker points and the whole area of the tread block. The analysis
results demonstrate that the proposed constitutive model is feasible to predict the full-field distribution characteristics and
distribution trend of tread rubber blocks in the contact patch.
Keywords Rubber constitutive model · Digital image correlation · Continuum mechanics · Rubber contact surface · Full-
field distribution
Vol.:(0123456789)
750 Experimental Techniques (2023) 47:749–765
method based on the molecular network structure [11]. This To sum up, a new constitutive model and full-field model
method explains the physical properties of rubber material experimental verification method for large torsional defor-
macromolecules from the microscopic structure of material mation of tread block are proposed in this paper.
and deduces the macroscopic physical properties of rubber The contents of paper are organized as follows: Sect. 2
material using statistical theory. The constitutive models proposes a new constitutive model to describe the torsional
of rubber material established by this method include the deformation of tread block; Sect. 3 deduces the improved
Gaussian statistical model [12], three-chain model [13], digital image correlation method; Sect. 4 elaborates the
four-chain model [14], Arruda-Boyce model [15], etc. How- system development and experimental preparation; Sect. 5
ever, the expression of strain energy function established by discusses and analyzes the results; and Sect. 6 gives the
the statistical thermodynamic method is extremely complex, conclusion.
which has a large error in describing material experiments
and engineering phenomena, and is seldom used in practical
engineering analysis. Rubber Constitutive Model
The viscoelastic constitutive model of integer-order tread
rubber is obtained by combining the ideal Hooke elastic In order to expressing the torsional deformation of tread
model with the ideal Newtonian fluid model [16]. Drozdov block, a novel rubber constitutive model is proposed by the
[17] systematically studies the linear and nonlinear rubber mechanical analogy. As shown in Fig. 1, the new constitu-
viscoelastic constitutive models and experimental verifica- tive model consists of the hyperelastic stress model, viscoe-
tion methods. Bernstein et al. [18] propose viscoelastic con- lastic stress model and frictional stress model. To describe
stitutive equations for incompressible solids. Coleman et al. the hyperelastic mechanical properties of tread rubber, the
[19] derive the relaxation constitutive equation for isotropic strain energy density function is introduced. The viscoelastic
incompressible materials. These models could represent mechanical properties of rubber materials are very complex,
the linear viscoelastic properties of rubber materials, but which are usually related to frequency, temperature, time,
they are limited in application due to their large number of etc. The constitutive models to describe viscoelastic proper-
parameters and small application range. ties mainly include integer order and fractional order deriv-
In recent years, the fractional derivative theory has ative model [34]. According to the torsional deformation
been successfully applied to constitutive model modeling distribution characteristics of tread rubber [33], the friction
of viscoelastic materials [20]. Compared with the integer- model adopts the form of dynamic-static friction exponential
order viscoelastic constitutive model, the fractional-order decay. Parameter identification and internal correlation of
viscoelastic constitutive model could express the mechani- each component of the tread rubber constitutive model are
cal properties of viscoelastic material in the wide range of shown below.
time and frequency domains with fewer parameters. Bagley
et al. propose a generalized fractional derivative model and Hyperelastic Model
confirm that the fractional derivative constitutive relation
could better express the relaxation phenomena and creep In order to expressing the hyper-elastic characteristic of
phenomena of rubber materials [21, 22]. tread block, the strain energy density function is used [5].
The optical-mechanics method is based on the principle The strain energy density function that complies with the
of mechanics and optical technology, which has the advan-
tages of real-time, non-contact, and full-field measurement
[23]. The material mechanical parameters such as displace-
ment, strain, and stress of deformed objects are measured
and analyzed by this method [24–26]. The digital image
correlation is a kind of optical-mechanics method, which
has become one of the effective means for the measurement
of mechanical properties of deformation materials [27–29].
Hiraoka et al. [30] propose to use the digital image cor-
relation method to obtain in-plane strain and out-of-plane
displacement of the tire. In Ref. [31, 32], the digital image
correlation method has been used to calculate the dynamic
contact patch length and rolling resistance coefficient of the
rolling tire. Based on Ref. [33], the paper proposes to use
full-field deformation distribution of tire tread block to ver-
ify the rubber constitutive model in the cornering condition. Fig. 1 Schematic diagram of rubber constitutive model
Experimental Techniques (2023) 47:749–765 751
∑
3
I1 = tr(Cr) = 𝝀2n (1)
n=1
1{ ( )} ∑ ( )2
I2 = tr(Cr)2 − tr 𝐂𝐫 2 = 𝝀𝐦 𝝀𝐧 (2)
2 1≤m<n≤3
( )2
I3 = det(Cr) = 𝝀, 𝝀2 𝝀3 (3)
where Cr = J T J denotes as the right Cauchy–Green defor- Fig. 2 Tread block uniaxial tensile test rig
mation tensor, J is the matrix of the position vector gradi-
ents, tr(Cr) is the trace of Cr, and {𝜆n} expresses the princi-
ple stretch ratios. If the material is incompressible, the strain
energy density function is a function of I1 and I2. The Rivlin
polynomial of the strain energy density function consisting
of strain invariants is defined as
∑
N
( )i ( )j
W= Cij I1 − 3 I2 − 3 , (4)
i,j=0
The viscoelasticity of rubber material is between linear In the equation (7), 𝜂 denotes as viscosity of rubber mate-
elasticity and ideal viscosity, so the mechanical proper- rial. In the classical theory, the well-known viscoelastic
ties of rubber materials could be expressed by different models are Maxwell model, Kelvin model and three-element
combinations of viscous and elastic element. When the model. The Maxwell model adopts series spring element and
inertial effect of rubber material is ignored, the constitu- Newton pot unit element to represent the mechanical prop-
tive relation of linear spring could be expressed by the erties of rubber material, and structural schematic diagram
following formula: is shown in Fig. 4(a). According to the structural schematic
diagram, the mathematical expression of stress and strain is
𝜎 = E1 ⋅ 𝜀 (6) shown in the equations (8) and (9). In the Kelvin model, vis-
In the equation (6), E1 denotes as the material constant of coelastic properties are represented by the parallel connection
spring. The constitutive relation for Newton pot unit element between the spring element and the Newton pot unit element,
is: and structural schematic diagram is shown in Fig. 4(b). The
three-element model is the Kelvin model with spring element
𝜎=𝜂⋅
d𝜀
(7) in series or the Maxwell model with a spring element in paral-
dt lel. The schematic diagram is shown in Fig. 4(c).
The mathematical models introduced have a very simple
expression to describe the viscoelasticity of rubber material,
Fig. 4 Schematic diagram of
integer order mathematical
model structure
(a) Maxwell model (b) Kelvin model (c) Three element model
Experimental Techniques (2023) 47:749–765 753
plex mechanical properties of rubber material. The struc- where Ej ( j = 1, 2,…, N) is the elastic modulus of the j-th
ture diagram of the generalized Maxwell model is shown in Maxwell element, and 𝜏i = Ei .𝜂i (i = 1, 2, ⋯ N) is the viscos-
𝜂
Fig. 5, which is made up of multiple Maxwell elements in i
parallel. As shown in equation (10) and equation (11), the ity constant of the i-th Maxwell element.
stress of the generalized Maxwell model is the sum of a sin- The above constitutive model could express the viscoelastic
gle Maxwell element, and the strain is the sum of the strains properties of most rubber materials. However, the generalized
of the spring element and the clay pot element. Maxwell viscoelastic model and the generalized Kelvin model
require more fitting parameters, which has brought many limita-
𝜎 = 𝜎1 + 𝜎2 + … + 𝜎n (10) tions. Bagley [35] innovatively introduces the concept of frac-
tional derivative to describe the viscoelastic properties of rubber
𝜀 = 𝜀h + 𝜀v (11) materials. After that, more and more researchers begin to study
the fractional differential viscoelastic constitutive model [22, 36].
where, 𝜀h presents the strain generated by the spring ele- The fractional derivative introduces the pop-pot element, and the
ment, 𝜀v denotes as the strain generated by the glue pot ele- stress expression of the pop-pot element is shown in equation (13):
ment, and n is the number of elements in the generalized
Maxwell model. Then the expression of the generalized 𝜎(t) = E𝜏 𝛼 D𝛼 𝜀(t) (13)
Maxwell model is as follows
where 𝜂 presents the viscosity, and E is the elastic modulus and
𝜏 = 𝜂∕E denotes as relaxation time. When 𝛼 = 0 , the pop-pot
model degenerates into an ideal spring model; When 𝛼 = 1 ,
the pop-pot model is the ideal Newton Pot Unit element; When
0 < 𝛼 < 1 , the pop-pot model is a combination of the ideal spring
model, the ideal Newton Pot Unit element and the fractional
derivative model. The fractional derivative viscoelastic constitu-
tive model is obtained by different combination of the pop-pot
element model and the ideal spring model.
As shown in Fig. 6(a), the Maxwell model with fractional
derivative is the most commonly used fractional differential
viscoelastic model [37]. The schematic diagram of fractional
derivative Kelvin model [36], the Zener model of fractional
derivative [38, 39] and FDZ model with ten parameters
[40, 41] is shown in Fig. 6(b-d). Maxwell's model of fractional
derivative is taken as an example to carry out model derivation.
Fig. 5 Schematic diagram of generalized Maxwell model structure
(a) Maxwell model of (b) Kelvin model of (c) Zener model of (d) FDZ model with ten
fractional derivative fractional derivative fractional derivative parameters
( ) ( )
Where x1ij , x2ij and x1ij
′ ′
, x2ij denote as the i-th point
of the j-th element of the reference image and the deformed
image, respectively.
In the absolute nodal coordinate system, the displace-
ment and strain of object surface are acquired by the tem-
plate matching algorithm of digital image correlation [46].
The correlation coefficients between the reference digital
image elements and the deformed digital image elements
are calculated by the template matching algorithm, and the
displacement vector relationship between them is deter-
mined. The correlation coefficient formula is defined as
[ , , ]2 Fig. 8 The principle of the improved digital image correlation
∑n ∑ M fj (x1ij , x2ij ) − fn gj (x1ij , x2ij , ej ) − gn
CANCF = −
j=1 i=1 Δf Δg
(21) rj (xj ) = [r1j , r2j ]T = Sj (xj )ej , (22)
( ) ( )
where fj x1ij ,x2ij and gj x1ij , x2ij stand for the grayscale
� �
[ ( )( )]T
intensity levels of the point of reference image element and 𝜕rjk 𝜕rjk
deformed image element. n denotes as the number of ele- ej = rjk k = 1, 2, 3, 4. (23)
𝜕xkj 𝜕ykj
ments. M denotes as the number of the element’s points. The
ej consists of the plate element node coordinates of the
reduced order.
756 Experimental Techniques (2023) 47:749–765
where Sj (xj ) denotes as the element shape function. The image subset and the deformed image subset approximately
correlation coefficient is minimized by Newton-Roughson satisfy fj (x1ij , x2ij ) ≈ gj (x1ij
, ,
, x2ij , ej ) , and then can be simpli-
algorithm. fied as
∇CANCF (ej0 ) � � � �
⎧ ⎫
� � 𝜕gj x� , x� , ej 𝜕gj x� , x� , ej ⎪
(24)
n M
ej = ej0 − . ⎪ 1ij 2ij 1ij 2ij
∇∇CANCF = 2 DTj ⎨ K2
⎬ Dj
∇∇CANCF (ej0 ) j=1 ⎪ i=1 𝜕ek 𝜕el ⎪ k = 1, 6m (28)
⎩ ⎭
i = 1, 6m
where ej0 and ej denote as the element node vectors of the
un-deformed image and the deformed image. In the global absolute nodal coordinates, the numerical
� �
⎧M � , , � � � ⎫
�
n
� g (x , x , e ) − g 𝜕g x , x , e
T⎪ ⎪ (25)
fj (x1ij , x2ij ) − fn j 1ij 2ij j n j 1ij 2ij j
∇CANCF = −2 Dj ⎨ K × − × ⎬
j=1 ⎪ i=1 Δf Δg 𝜕e l ⎪
⎩ ⎭l=1,6m
⎧ � � � � � � ⎫
⎡ ⎛ gj x� ,x� ,ej −gn ⎞ ⎤ 𝜕gj x� ,x� ,ej 𝜕gj x� ,x� ,ej
⎪ ⎢ 𝜕K ⎜ fj (x1ij ,x2ij )−fn − 1ij 2ij
⎟ − K2⎥ 1ij 2ij 1ij 2ij ⎪
⎪M ⎢ k⎜ ⎟ ⎥ ⎪
�n
� 𝜕e Δf Δg 𝜕ek 𝜕el
T⎪ ⎣ ⎝ � ⎠ ⎦� ⎪
(27)
∇∇ANCF = −2 Dj ⎨ � � ⎬ Dj
⎪ i=1 𝜕 2 gj x� ,x� ,ej ⎛ gj x� ,x� ,ej −gn ⎞ ⎪
⎜ fj (x1ij ,x2ij )−fn −
j=1
⎪ +K
1ij 2ij 1ij 2ij
⎟ ⎪
⎪
𝜕ek 𝜕el ⎜ Δf Δg ⎟ ⎪ k = 1, 6m
⎩ ⎝ ⎠ ⎭
i = 1, 6m
Clamp
mechanism
Platform
Torque
sensor
(a) (b)
Experimental Techniques (2023) 47:749–765 757
( ( )T )
( ) 1 T 𝜕Sj 𝜕Sj
𝜀kl j = e e − 𝛿kl , k, l = 1, 2. (32)
2 j 𝜕xkj 𝜕xkj j
Fig. 11 Angular velocity vs
time relation
758 Experimental Techniques (2023) 47:749–765
Time 0s 3s 4s 6s 7s 10s
DIC
results
Detail
Fig. 16 Simulation results of
strain rate at marked points.
(a) Yeoh model simulation
result; (b) Neo-Hookean model
simulation result; (c) Reduced
polynomial (N = 4) model simu-
lation result; (d) Mooney-Rivlin
model simulation result; (e)
Arruda-Boyce model simulation
result
(a) (b)
(c) (d)
(e)
slip state of the rubber tread block is 4 s, which is consist- simulation results are shown in Fig. 16. According to the
ent with the strain rate distribution of the marked points. simulation results, it could be obtained:
(a) (b)
(c) (d)
(e)
2) The strain rate of marked points 1 and 2 gradually 3) The strain rate of mark point 1, 3 and 4 of the Mooney-
increase in the Neo-Hookean coupling model and Rivlin coupling model firstly rise and then reach the
the Polynomial (N = 4) coupling model. The strain peak value, after the strain rate fluctuates around the
rate of mark points 3 and 4 firstly increase and then peak value. The whole change stage of the strain rate
reach the peak value, after the strain rate fluctuates of the marked point 1, 3 and 4 are also divided into the
near the peak value. It is obtained that the strain stick–slip stage and the full-slip stage, and the peak posi-
rate of marked points 1 and 2 are stick–slip stage in tion of strain rate is the switching point from stick–slip
the whole change stage. The strain rate distribution stage to full slip stage.
of marked points 3 and 4 are also divided into the
stick–slip stage and the full-slip stage, and the peak The strain rate experimental results of the marked points
position of strain rate is the switching point from are compared with the simulation results, and the analysis
stick–slip stage to full slip stage. results are shown in Fig. 17.
762 Experimental Techniques (2023) 47:749–765
Table 5 Average and standard deviation of marker point 1 of experi- Table 8 Average and standard deviation of marker point 4 of experi-
mental and coupled models mental and coupled models
Mark point 1 Average Standard deviation Mark point 4 Average Standard deviation
Time 0s 3s 4s 6s 7s 10s
DIC
results
Detail
(a)
(b)
(c)
(d)
(e)
Fig. 18 Full-field strain rate simulation and experimental results. (a) Yeoh model; (b) Neo-Hookean model; (c) Reduced polynomial(N = 4)
model; (d) Mooney-Rivlin model; (e) Arruda-Boyce model
rate at marked point 1 is always lower than the predicted 5) In order to more clearly analyze the comparative analy-
value of the model, because the marked point 1 is close sis of various coupling models and DIC experimental
to the torsion center, and the model could not describe results, the mean and standard deviation between each
the small torsion strain. marker point experiment and each coupling model are
4) As shown in Fig. 17(e), compared with the experimental calculated. The results are shown in Tables 5, 6, 7, 8.
results, the distribution of strain rate simulation results
based on the Arruda-Boyce coupling model has a large
error above the experimental results. This is because the In addition, equation (33) is used to define the total
model is not suitable to express the torsion condition of mean fitting error of four marker points. The total mean
tread rubber. fitting error is summarized in Table 9.
764 Experimental Techniques (2023) 47:749–765
1) The full-field strain rate distribution obtained by the cou- • A constitutive model considering the hyperelastic, viscoe-
pling models and the improved DIC algorithm is com- lastic and frictional property of tread material is created.
pared and analyzed. The switching point of the tread • A real-time test system for torsional deformation of tread
torsional deformation from stick–slip state to full-slip rubber block and experimental devices for mechanical
state could be determined. The full-field strain rate dis- properties of rubber material are developed.
tribution characteristics at the switching point are shown • The strain rate distribution characteristic and variation
as the torsional strain rate distribution at the moment of law of marked points and ROI are calculated by using
4 s. In the light of the full-field strain rate distribution of the improved digital image correlation method.
6-10 s, the three-point distribution of the Yeoh model, • The Yeoh coupling model is the most suitable consti-
the Neo-Hookean model, the Reduced-Polynomial tutive model to express the mechanical properties and
(N = 4) model and the Mooney-Rivlin model is consist- describe the torsional strain characteristics of tread block.
ent with the experimental strain rate distribution. How-
ever, the two-point distribution of Arruda-Boyce model
Acknowledgements This research was supported by the Science and
is inconsistent with the experimental strain rate distribu- Technology Research Project of Education Department of Jilin Prov-
tion, and there is a large error between simulation and ince (JJKH20220677KJ), the National Natural Science Foundation of
experimental results. China (61790564) and the National Key Research and Development
2) According to the full-field strain rate distribution at Program of China (2018YFB0104804).
the switching point, the two-point distribution of the
Reduced-Polynomial (N = 4) model is consistent with Declarations
the experimental strain rate distribution, and the error
Conflict of Interest Statement The authors declare that they have no
between the simulation results of Yeoh model and the conflict of interest.
Experimental Techniques (2023) 47:749–765 765
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