FRIMO. THE SOLUTION PEOPLE.

FAST AND ACCURATE PUNCHING

PUNCHING WITH
PRECISION.

FRIMO PUNCHING TECHNOLOGY –
PERFECT CUTS FOR HIGH VOLUMES.
Complex punching tasks can be solved perfectly with FRIMO
equipment, including when it is combined with other pro-
cesses, such as edge folding, laminating or joining. Based
on technologically neutral advice, you will have at your dis-
posal individually optimized, tailor-made punching solutions
and process combinations with sophisticated automation
­concepts, all from one source.
All the principles of die cutting, kiss cutting and other special
forms of machining can be used to suit the application. Vari-
ous materials and material combinations can be machined
easily, and the process is confirmed by trials in the FRIMO
TechCenter. Typical examples include punching of instru-
ment panels, center consoles, door panels and pillar trims
and bumpers.
The FRIMO Augmented Reality
App allows you to gain exciting
3D insights into our technologies.
Simply download the app and scan
the images labeled with the app
icon!
TECHNOLOGY | PUNCHING
HIGHLY PRODUCTIVE, RELIABLE PROCESSES –
PERFECTLY TAILORED TO YOUR NEEDS.
The highly efficient FRIMO EcoCut product line is available in
the STANDARD, COMPACT, UNIVERSAL and TOOL CHANGE
models, depending on where your focus lies: on large series Why FRIMO? Your Advantages:
production, minimum space requirements, modularity or flex-
ible tool changing. The FRIMO CombiCut has been d ­ esigned ƒ One Stop. All Services. For all punching processes
specially for punching, embossing and joining bumpers and
ƒ From individual systems to fully automated solutions
other exterior automotive components in a single system.
ƒ Highly flexible modular solutions
ƒ Solution for components of all sizes
ƒ Punching of fiber composite materials
ƒ Processes confirmed by punching experiments
in the FRIMO TechCenter
ƒ Reliable production processes, reproducible
­component quality
ƒ In-house sample, prototype and pre-series production
ƒ Conversion, relocation, retrofitting and servicing of
existing systems
>60 YEARS
OF TOOL AND SYSTEM
TECHNOLOGY
>40 YEARS
OF PUNCHING
TECHNOLOGY
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 TOOLS AND SYSTEM TECHNOLOGY | PUNCHING

LOOKING FOR FAST AND ACCURATE ­SOLUTIONS

FOR YOUR PUNCHING TASKS? FRIMO STANDS
FOR ROBUST QUALITY IN PUNCHING.

FRIMO provides you with comprehensive, perfectly custom- Further special forms are also used in combination or with
ized punching solutions for multiple applications. We are a other processes, such as edge folding. We offer automated,
leading specialist when it comes to complex punching tasks interlinked systems for this. The advantages for you? You have
Additional options
for high-volume production. Our systems are used worldwide 100 % reproducible, high-precision cutting results in short
ƒ Interlinked punching systems
in the automotive industry for punching instrument panels, ­cycles with high profitability and low space requirements. FRIMO punching tools and
center consoles, door panels and pillar trims. The punching
processes we use cover all the principles of die cutting and
ƒ Tool change systems
systems
ƒ Automated overall solutions
kiss cutting. ƒ Single-station machines/punching presses
ƒ Product-specific combination and
ƒ Inline punching systems
­special solutions
ƒ Rotary table systems

Punching equipment
ƒ EcoCut S (Standard)

ƒ EcoCut C (Compact)

ƒ EcoCut U (Universal)

ƒ EcoCut TC (Tool Change)

ƒ Punching equipment in C-frame and

sliding table design
FRIMO combination solutions
Punching with
ƒ Combination and special solutions
ƒ Edge folding

ƒ Lamination

ƒ Joining (welding, gluing)

ƒ Drilling

ƒ Milling

Tool technology
Punching processes
ƒ Punching tools with various ­punching
techniques for any manufacturing ƒ Knife/die punching process
process
ƒ Kiss cutting process with steel band
ƒ Combination tools blade in punch counterpiece

- Punching-edge folding tools ƒ Kiss cutting process using steel on steel

or plastic
Product-specific punching
- Punching-laminating tools
ƒ Kiss cutting process on carrier
solutions
- Punching-joining tools
ƒ Bumpers
ƒ Special punching processes:
hot cutting, punching in groove, pinching ƒ Door panels

ƒ Instrument panels

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SOPHISTICATED
PUNCHING PROCESSES
IDEAL FOR
YOUR PROJECT.
Die cut: Knife/die (bypass cut)
Punching principle with waste falling
through. The cutting edge penetrates the
surface and the material is compressed.
The material is then sheared off.
Die cut: Knife/die (bypass cut)
with forming contour
With this punching principle, the material
is cut off, the cut edge is rounded and the
waste falls through.
Kiss cut: Steel against steel or plastic
A knife penetrates the material until it hits
the counter surface. The spring rate of the
steel counterpiece can be adjusted with
the elastic substructure. As an alternative,­
this can also be achieved with a plastic
­counterpiece.
PUNCHING PROCESSES | PUNCHING
Combined die/kiss cut
The advantages for you: With this punching process, the knife The advantages for you:
ƒ Wide range of application areas cuts through the decor and any foam ƒ The carrier provides a “new”
ƒ Good waste disposal that is ­present. The carrier is used as the counterpiece­in each case
ƒ Long service life ­counterpiece. ƒ Combination with end edge trimming
very effective
Punching with hot knife
The hot knife melts and cuts the material. The advantages for you:
The advantages for you:
Includes a hold-down device in the good ƒ Textiles that are easy to cut and seal for
ƒ Cutting and cut edge rounding in one
and waste area with ­cooling. An extraction subsequent trimming
process
system is necessary. ƒ Lower requirements for the guidance
The advantages for you:
Pinching
ƒ For textiles that are difficult to punch
The process can be integrated into press- The advantages for you:
ƒ Lower requirements for the guidance on
ing and forming tools. Cutting takes place ƒ Closed end edge
flat surfaces
in the direction in which the tool closes. A ƒ Creation of the end edge in the forming
spring-mounted pinch counterpiece is also process
an option.
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 PUNCHING SYSTEMS | PUNCHING

FRIMO ECOCUT S – COST-EFFECTIVE AND POWERFUL PUNCHING DEVICE

FOR LARGE SERIES PRODUCTION.

The FRIMO EcoCut S (Standard) is a punching machine that
is ideal for cutting very complex and large plastic parts, such
as dashboards and door panels. Its high capacity makes it
perfect for large series production.
The FRIMO EcoCut S has been designed specifically for
­cutting in the direction of the ram and in many other punch-
ing directions. The product fixture is integrated directly into
the lower table. The upper tool can be moved and replaces
the press ram.

Why FRIMO EcoCut S?

Your advantages:
ƒ Can be used for any punching process

ƒ High productivity and process reliability

ƒ Very good cutting quality

ƒ Compact design and low overall weight

ƒ Ergonomically optimal part loading and operation

FRIMO.
ƒ Integrated waste transport available

ƒ Partially laminated components can be produced

WE SET THE
STANDARDS FOR FRIMO ECOCUT C – THE PUNCHING DEVICE FOR MAXIMUM
COST-EFFECTIVENESS WITH MINIMUM SPACE REQUIREMENTS.

PUNCHING. The FRIMO EcoCut C (Compact) is a punching machine that

is ideal for cutting very complex and large plastic parts, such
as instrument panel, door panels and armrests. Thanks to its
high ­capacity and very compact system design, it is perfect
for large series production in a small space.
The EcoCut C has been designed specifically for cutting in the
direction of the ram and in many other punching directions.
The product fixture is integrated directly into the lower table
of the punching machine. The upper tool can be moved and
replaces the press ram.

Why FRIMO EcoCut C?

Your advantages:
ƒ Very compact design, low height

ƒ Ergonomic part loading

ƒ Combination ram and slider cutting

ƒ Automatic waste disposal with flexible

­configuration at the back, left or right

ƒ Energy-efficient drive

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FRIMO ECOCUT TC – THE COMPACT PUNCHING MACHINE
FOR VERY EASY TOOL CHANGES.
The EcoCut TC  (Tool  Change) is a punching machine in
which the focus is on very easy tool changing, which can be
carried out manually or automatically. Standard tool cas-
settes are used for this purpose. Swivel devices to improve
COMPACT, COST-EFFECTIVE AND YET FLEXIBLE?
THE FRIMO ECOCUT TC MAKES THIS POSSIBLE.
Devices for manual tool change with the EcoCut TC
ergonomics and waste transport in two directions are also
available. The compact design means that there is no need
for a separate maintenance platform and makes relocation
of the system in the production hall easier.
Why FRIMO EcoCut TC?
Your advantages:
ƒ Very compact design, low height
ƒ Ergonomic part loading
ƒ Combination ram and slider cutting
ƒ Automatic waste disposal with flexible
­configuration at the back, left or right
ƒ Manual or automated tool change
ƒ Energy-efficient drive
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PUNCHING SYSTEMS | PUNCHING
FRIMO ECOCUT U – THE REAL ALL-ROUNDER
FOR EXTRA PUNCHING FLEXIBILITY.
With the refinements of the FRIMO EcoCut U (Universal), you The system can be designed flexibly and extended in future
have tried and tested technology at your disposal, c­ ombined to meet your needs. This means that you can begin with a
with the advantages of full flexibility. This extremely ­compact basic model, in other words a machine that can be retrofit-
and ergonomically designed punching machine is perfect ted and extended flexibly to create an advanced model with
for cutting large, complex components, such as instrument fully automated tool changing and part loading and removal
panels, door panels and pillar trims, center consoles and by robot.
armrests in large series.
Why FRIMO EcoCut U?
Your advantages:
ƒ Universal punching machine
ƒ Tool change at the front and/or back possible
ƒ Free positioning of the hydraulic unit and
control cabinet
ƒ Flexible waste disposal
ƒ Little floor space required
ƒ Can be extended on site to create a more
advanced model of any sort
WHAT LEVEL OF AUTOMATION DO YOU REQUIRE?
THE MODULAR FRIMO ECOCUT U COVERS ALL OPTIONS.
Version with automatic tool change
Electric tool change trolley Version with swivel fixture
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 COMBINATION/SPECIAL TOOLS | PUNCHING

FRIMO CUTTING CENTERS. THE PERFECT COMBINATION Why FRIMO cutting centers?
OF PRODUCTIVITIY AND FLEXIBILITY. By interlinking punching and milling operations in one cutting
center, the advantages of both cutting processes are combined.

The optimal trimming technology must be chosen in accordance with a whole series of factors
For punching, these include a high level of productivity and
to be defined, such as component geometry, materials, production environment, process, cycle
automation and precision and repeatability of the process.
­
time required and quality. Punching, milling, ultrasonic and blade cutting are used depending on
Punching is therefore mainly used for large volumes and
the product and the type of cut required. For complex applications, such as trimming instrument
­guarantees process stability and machine availability.
panels, a combination of several processes is the best solution.

Complex geometries can also be processed with flexible

­trimming systems. The component can be machined on both
sides and modifications to the cutting line/angle can be made
at any time. Especially for projects with a large number of
­variants, flexible trimming technology is the optimal choice.

WHAT CAN WE DO FOR YOU? This is what your fully automated cutting center could look like:

ƒ Application-specific system layout ƒ Gripper technology ƒ Interface for higher-level control

ƒ Punching machine or press with
punching tool
ƒ Robot cell for flexible trimming
(e. g. milling)
ƒ Automated material handling
with handling robot
system (PDA; traceability)
ƒ Automated waste removal
ƒ Cutting simulation
ƒ Blow-off system
ƒ Deburring
ƒ Central control for the entire
system ƒ US cutting (alternative cutting
process)
ƒ End-of-line check

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COMBINATION SYSTEMS AND PRODUCT-SPECIFIC SOLUTIONS –
PUNCHING, EMBOSSING AND WELDING IN ONE MACHINE.
With our product-specific customized solutions, you can
optimize production, e. g. to make exterior parts for the
­
­automotive industry. Combination systems for punching out
COMBINATION/SPECIAL TOOLS | PUNCHING
Why FRIMO product-specific
bumpers (FRIMO CombiCut) are the latest trend here. Simple punching solutions?
system technology, a fast process and easy operation make
the concept particularly attractive.
Your advantages:
ƒ Technologically neutral advice in the early
­development phase
ƒ Fast, cost-effective production
ƒ Combination systems and tools from one source
ƒ Multiple process stages in one production system
ƒ From the smallest series to large volumes
ƒ Processing of various materials and material
combinations
ƒ Sophisticated automation systems
ƒ FRIMO TechCenter with testing systems for a wide
range of application experiments and tests for
­trying out and developing processes
Why FRIMO bumper punching?
Your advantages: Customized punching systems for any application. We are
your professional partner when it comes to individual punch-
ƒ All-in-one system for punching, ing solutions, combinations with other technologies and
embossing and welding ­automation of punching processes. With a view to making
production as efficient as possible, we support you from an
ƒ Easy production of variants
early stage in developing the machining process for your
(optional punching operations)
component and application.
ƒ Integration of functional elements and fittings, e. g.
for parking assistance systems, fog lights We work with you to establish the best possible process on
the basis of your individual project parameters and confirm
ƒ Machine concept suitable for large series
it by means of experiments in our TechCenters. Our early
ƒ Short cycle times involvement in product and process development ultimately
reduces investment and production costs for your punching
ƒ Simple and ergonomic operation
solution and gives you the capacity and security you need for
ƒ Fast tool change series production.
ƒ Compact design
ƒ Cost-effective universal system
14 15
 PUNCHING

PROVEN PUNCHING
TECHNOLOGY
NEW OPTIONS

ARE YOU LOOKING FOR MORE THAN JUST PUNCHING? EXPLORE

OUR CONCEPTS FOR EFFICIENT USE OF THIS TECHNOLOGY.

Significant advances are always being made in materials, We give you impartial advice on the technology from the
structures and processes through research and develop- early development phase and on this basis, come up with a
ment, leading to new requirements of cutting components. customized production concept for you, with individual tool
FRIMO has developed its various punching processes in such and system technology and a level of automation to suit your
a wat that everything from modern, high-performance plas- needs. Rediscover punching with FRIMO technology.
tics to glass and carbon fiber can be processed efficiently and
precisely. Not only the development of compact and flexible
universal punching machines, but also integration of addi-
tional process stages and combination with robot-supported
cutting systems offer new options and increase the appeal of
this technology for future applications.

16 17
 FRIMO. THE SOLUTION PEOPLE.

ONE FRIMO.
BEST SOLUTIONS.

LOCAL COMPETENCE WITH ONE STOP. ALL SERVICES.

THE GLOBAL FRIMO NETWORK An unparalleled range of technologies
We provide technology- We support in every step
Locations neutral advice: of the process:
ƒ FRIMO Group, Lotte ƒ FRIMO China
ƒ FRIMO Center of Competence: ƒ FRIMO Hungary PU PROCESSING ENGINEERING
- PU & Trim, Lotte ƒ FRIMO USA
FLEXIBLE TRIMMING PROJECT MANAGEMENT
- Form & Punch, Sontra ƒ FRIMO Mexico
- Surface & Finish, Freilassing ƒ FRIMO Poland PUNCHING PROTOTYPING
- Joining, Hamburg ƒ B+R Elektro-Steuerungstechnik
PRESSING/FORMING TOOLING
- Automation
THERMOFORMING MACHINERY

Representatives PRESS LAMINATING AUTOMATION

Bosnia and Herzegovina  Brazil  Colombia  Croatia  Czech Republic  Ecuador  France  Great Britain  India  Indonesia EDGE FOLDING SERVICE
Ireland  Italy  Korea  Northern Cyprus  Northern Macedonia  Portugal  Serbia  Scandinavia  Slovakia  Slovenia JOINING/GLUING PART PRODUCTION
South Africa  Spain  Turkey

18 19
FRIMO Group GmbH
Hansaring 1
49504 Lotte
Germany
+ 49 (0) 5404 886-0
info@frimo.com
© FRIMO | 10/2022 | Subject to change

www.frimo.com