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Energy and Environmental Analyses of A Sustainable Mul - 2023 - Process Safety A
Energy and Environmental Analyses of A Sustainable Mul - 2023 - Process Safety A
PII: S0957-5820(23)00511-6
DOI: https://doi.org/10.1016/j.psep.2023.06.030
Reference: PSEP4652
Production
Tao Hai
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School of Computer and Information, Qiannan Normal University for Nationalities, Duyun, Guizhou, 558000, China
Key Laboratory of Complex Systems and Intelligent Optimization of Guizhou, Duyun, Guizhou, 558000, China
Institute for Big Data Analytics and Artificial Intelligence (IBDAAI), Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia.
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Farhan A. Alenizi
Electrical Engineering Department, College of engineering, Prince Sattam Bin Abdulaziz University, Al-Kharj 11942, Saudi Arabia
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Abdullah H. Alshahri
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Department of Civil Engineering, College of Engineering, Taif University, P.O. Box 11099, Taif City, 21974, Saudi Arabia
Department of Mathematics, College of Science, King Saud University, Riyadh 11451, Saudi Arabia.
Hamad R. Almujibah
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Department of Civil Engineering, College of Engineering, Taif University, P.O. Box 11099, Taif City, 21974, Saudi Arabia
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Abstract
Municipal solid waste (MSW) management is a global challenge, and its efficient treatment is
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systems have emerged as a promising solution for sustainable waste management. Hydrogen
production from MSW offers several benefits, including reducing reliance on fossil fuels,
mitigating climate change, and promoting circular economy principles. The main aim of this
study is to design and model an innovative integrated energy system to convert an MSW stream
to hydrogen in a multi-generation system. In this regard, a gas turbine cycle, a proton exchange
membrane, and a supercritical carbon dioxide Brayton cycle are integrated and produce
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hydrogen, power, oxygen, heated air, and heated water. Energy and environmental analyses are
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implemented on the system and its performance is multi-objectively optimized using the Taguchi
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technique and the signal to noise analysis. The contributions of the input variables on the system
performance are evaluated using the analysis of variance. Municipal solid waste of 1.75 kg/min,
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inlet turbine temperature of 850 °C, and pressure ratio of 10 are recognized as the optimum
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conditions. The system produces 472 kW of power, 57.7 g/min of hydrogen, 458 g/min of
oxygen, 480 m3/min of heated air, and 12.2 L/min of heated water in the optimum state. The
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system presents the efficiency of 79.3% and emits 8.32 g/kW.min of carbon dioxide.
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Hydrogen production
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Nomenclature
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𝜂ℎ Efficiency of heat exchanger (%)
𝜂𝑐 Compressor efficiency (%)
𝜂𝑡 Turbine efficiency (%)
𝜑̇ Exhausted gas molar flow rate (mol/s)
C Carbon
H Hydrogen
N Nitrogen
O Oxygen
𝑥 Molar ratio of component to carbon
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1. Introduction
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Environmental sustainability is the need to maintain the earth's natural resources to meet the
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needs of current and especially future generations (Singh et al., 2022). This contains taking
measures to reduce pollution and degradation, while protecting and restoring the natural
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environment. There are many ways to achieve environmental sustainability; some key areas to
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focus on include promoting renewable energy sources (Hoang et al., 2021), reducing greenhouse
gas emissions (Alola et al., 2021), improving energy efficiency (Khan et al., 2022a), and
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Waste management has become a major concern in today's world due to the rapidly growing
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population and increasing industrialization. The traditional methods of waste disposal, like
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landfilling and incineration, have proved to be harmful to the environment and human health (Le
et al., 2022). Waste-to-energy systems have emerged as a sustainable solution to this problem
(Ghozatfar et al., 2023). These systems convert waste into energy by using various processes like
combustion, gasification and pyrolysis (Hoang et al., 2022a). Waste-to-energy systems not only
help in waste management but also generate renewable energy. The energy generated from these
systems can be used for various purposes like heating, electricity generation and transportation
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Municipal solid waste (MSW) is unwanted and discarded materials resulting from daily human
and commercial activities. MSW typically includes a mixture of paper, glass, plastic, metals,
textiles, and food scraps (Khan et al., 2022b). In developed countries such as the United States,
MSW also contains yard waste such as grass clippings and tree leaves. In 2014, the United States
generated about 258 million tons (US short tons) of MSW. Of this amount, 54 percent was
recycled or composted, 35 percent was combusted to generate electricity and heat, and 11
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percent went to landfills (Scarlat et al., 2019). MSW management is a complex issue, and there is
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not any one-size-fits-all solution. The most appropriate technique may be different depending on
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the type and quantity of MSW, local conditions, and other factors. However, proper MSW
2022b). MSW to energy can offer a number of benefits over traditional waste management
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methods, including reducing greenhouse gas emissions, generating renewable energy, and
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reducing the amount of solid waste that needs to be landfilled (Varjani et al., 2022). Recent years
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have seen a great interest in conducting researches in the field of MSW to energy. For instance,
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Taki and Rohani (2022) conducted a research on application of machine learning algorithms to
estimate the higher heating value of MSW in an MSW to energy system. Khan et al. (2023)
performed an energy and exergy assessment on an MSW to energy power plant. Ravajiri et al.
(2023) optimized a multi-generation system based on MSW to energy technology. Khan et al.
(2022c) integrated an MSW to energy system with a solar thermal system and optimized it.
Hydrogen fuel is an alternative fuel that can be used in place of traditional fossil fuels. Hydrogen
fuel is made by extracting hydrogen from different sources, and then, using it to power vehicles
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or other machinery (Zhang et al., 2022). Hydrogen production is a promising solution for
reducing carbon emissions and transitioning to clean energy. However, there are several issues
and challenges that need to be addressed (Hoang et al., 2022c). One of the main challenges is the
cost of production, as current methods such as steam methane reforming and electrolysis are still
expensive. Additionally, there is a lack of infrastructure for hydrogen storage and transportation,
which limits its widespread use. Safety concerns also arise due to the high flammability of
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hydrogen gas. Addressing these issues and challenges will require significant investment in
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research and development, as well as collaboration between industries, governments and
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academic institutions (Hren et al., 2023).
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Hydrogen production from MSW is a promising technology for reducing greenhouse gas
emissions and generating renewable energy. MSW is a significant source of carbon dioxide
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(CO2) which is the main greenhouse gas accountable for climate change. Hydrogen can be
produced from MSW using a variety of technologies, including steam reforming, partial
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oxidation, combustion, and gasification (Nandhini et al., 2022). These technologies can convert
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MSW into a variety of useful products, including electricity, heat, and transportation fuels such
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as hydrogen. MSW-to-hydrogen systems offer many benefits over traditional fossil fuel-based
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systems (Tak et al., 2022). First, they can significantly reduce CO2 emissions by using MSW as a
feedstock instead of fossil fuels. Second, they can generate renewable energy from MSW, which
would otherwise be sent to landfills. Third, MSW-to-hydrogen systems can be used to create
other valuable products, such as heat and transportation fuels (Ramprakash et al., 2022). Finally,
these systems can help to close the materials loop by recycling MSW into useful products instead
of send it to landfill sites where it emits methane, another potent greenhouse gas (Chen et al.,
2020). There are a number of challenges that must be addressed in order to make MSW-to-
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hydrogen systems viable on a large scale. First, the process must be made more efficient in order
to reduce costs and increase hydrogen production. Second, the infrastructure for distributing and
using hydrogen must be developed in order to create a market for this new fuel source (Fu et al.,
2021).
Despite all of these challenges, many studies have investigated the MSW-to-hydrogen
technologies in recent years. Wang et al. (2022) developed an innovative system to produce
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renewable hydrogen from MSW in a carbon-negative procedure. Tunay et al. (2022) studied an
MSW-to-hydrogen system for hydrogen production from MSW and waste sludge. Borgogna et
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al. (2022) investigated an MSW-to-hydrogen system for production of low-carbon hydrogen.
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Santos and Hanak (2022) developed a gasification process for hydrogen production from MSW
in an MSW-to-hydrogen production.
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Overall, hydrogen production from MSW offers numerous environmental benefits. Hydrogen is
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a clean-burning fuel that can be produced from a variety of sources, including MSW. Hydrogen
production from MSW offers several environmental benefits. First, hydrogen production can
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help to reduce the amount of MSW that is sent to landfill. Second, hydrogen production from
MSW can help to reduce greenhouse gas emissions. Third, hydrogen production from MSW can
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help to provide a source of renewable energy. Fourth, hydrogen production from MSW can help
to create jobs in the green economy. These benefits make it an attractive option for managing
MSW, and therefore, it is worth further investigation and development. In this regard, a novel
hydrogen technology. This novel multi-generation system produces hydrogen and power,
storages the oxygen, and has capacities to generate hot water and hot air. Although various
MSW-to-energy systems have been developed in recent years, the application of Taguchi
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analysis on MSW-to-multi-generation energy systems are still growing. As another novelty, the
application of the Taguchi technique is explored on this novel multi-generation system for a
Process optimization is the study of techniques to improve the efficiency of a process. This can
be done by reducing the amount of time needed to complete a process, or by reducing the
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resources used. Process optimization is a key aspect of industrial engineering, and can be applied
to energy, manufacturing, logistics, service industries, and more (Chen et al., 2018). There are
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many different approaches that can be taken to process optimization. One common approach is
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to use mathematical modeling to identify inefficiencies and potential improvements. Another
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approach is to analyze data from past processes to identify areas where improvements can be
made (Weichert et al., 2019). Process optimization can have a significant impact on the
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efficiency of a process.
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Design of experiments (DOE) is a powerful tool that can be used to systematically investigate
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the factors that affect a process or product. By designing and conducting carefully planned
experiments, it is possible to identify the key factors that impact the quality of the product or
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process under study. Additionally, DOE can be used to optimize processes by finding the
combination of input variables that produces the desired output (Wang et al., 2023). There are
many different DOE techniques that can be employed, depending on the specific goals of the
experiment. Some common DOE techniques include factorial designs (Ajmal et al., 2020),
response surface methodology (Weremfo et al., 2023), and Taguchi methods (Shokoohi et al.,
2023). Factorial designs are used to investigate the main effects and interactions between
independent variables. Response surface methodology is used to model the relationship between
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several dependent variables and one or more independent variables. Finally, Taguchi methods
are used to optimize processes by finding the combination of input variables that produces the
best output. When designing an experiment, it is important to consider both the practical
limitations of the study as well as the statistical analysis that will be used to interpret the results.
Careful planning at the design stage will help ensure that data collected during the experiment
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The Taguchi technique is a quality improvement method that was developed by Dr. Genichi
Taguchi in the 1950s (Shilpa and Yendapalli, 2022). It is based on the idea that quality can be
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improved by minimizing variation in a process. The technique involves designing experiments to
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identify the factors that affect quality and then optimizing those factors to produce the best
possible results. The Taguchi technique has been used extensively in manufacturing,
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engineering, and other industries to improve quality and reduce costs (Chen et al., 2022). It is a
powerful tool for optimizing complex processes and has been shown to be particularly effective
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in reducing defects. The technique is also relatively simple to understand and implement, which
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makes it accessible to organizations of all sizes. There are four steps in the Taguchi method,
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which is a statistical approach to quality engineering. The first step is to identify the key
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characteristics of the product or process that are important to quality. The second step is to
design an experimental setup to test how these key characteristics affect the quality of the
product or process. The third step is to conduct the experiments and analyze the results. The
fourth and final step is to use the results of the experiments to improve the quality of the product
In signal to noise ratio analysis, Taguchi attempts to minimize the noise-to-signal ratio so as to
obtain a higher signal-to-noise (S/N) ratio. This is important because the higher the S/N ratio, the
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easier it is to detect the signal (Siddeshware et al., 2022). In other words, Taguchi's goal is to
make the signal more distinct so that it can be more easily detected and analyzed. There are two
types of noise that can affect the S/N ratio: internal noise and external noise (Saidi and
Kadkhodayan, 2021). Internal noise is due to factors within the system being studied, while
external noise is due to factors outside of the system. Many times, external noise is out of the
control of those conducting the analysis, which makes internal noise reduction all the more
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important. There are several ways to reduce internal noise levels. One way is to increase the size
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of the sample or population being studied. This approach works because, with a larger number of
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data points, random variation will have less of an impact on overall results. Another way to
reduce internal noise levels is through data pre-processing techniques such as filtering or
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smoothing. These methods can help remove outliers and other non-normal data points that could
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skew results. Once internal noise levels have been minimized, Taguchi applies his S/N ratio
analysis in order to maximize the chance of detecting a signal amidst all of the remaining Noise
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Generally, there are two types of S/N formulation, the large is better and the smaller is better
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1
∑
2
𝑆⁄ = −10 log 𝑌 (1)
𝑁 𝑛
2
𝑆⁄ = −10 log ∑ 𝑌 (2)
𝑁 𝑛
The analysis of variance (ANOVA) in Taguchi is a statistical tool used to assess the impact of
different factors on the performance of a process or system (Yuce et al., 2022). It is based on the
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comparison of the variability of the results obtained from different treatments. Taguchi's
ANOVA can be used to identify which factors have the biggest impact on the performance of a
system and to optimize the process by minimizing the variability (Dhemla et al., 2022). It is a
powerful tool that can help improve quality and reduce costs.
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The combined system proposed in this study is shown in Figure 1.
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Cooling water
Water Condenser
Feeding tank e-
PEM electrolyzer
water
Hydrogen storage
Gas turbine
Water heat exchanger & Generator
Seperator
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Generator
Feeding air
Compressor
Heated air
Internal heat exchanger Feeding water
Heated water
Heating water unit
Figure 1: A schematic representing the system portrayal
The main assumptions considered for system formulation and modeling are (Ajorloo et al., 2022;
Tiktas et al., 2022): i) neglecting the radiation heat transfer through the components, ii) assuming
the gases to be ideal, iii) assuming steady state and thermodynamic equilibrium conditions for all
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components, iv) neglecting the variations in kinetic and potential energies, and v) considering
A municipal solid waste is considered as the feeding stream to the combustion chamber with
specifications provided in Figure 2. This MSW stream includes volatile matter of 53.61 wt%,
fixed carbon of 22.38 wt%, ash content of 16.45 wt%, and moisture of 7.56 wt%. It has also
59.64 wt% of carbon, 32.12 wt% of oxygen, 6.37 wt% of hydrogen, 1.5 wt% of nitrogen, and
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only 0.37 wt% of sulfur. Its higher heating value and lower heating value are 16.42 MJ/kg and
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(a)
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(b)
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Since the sulfur content is negligible, the chemical composition of the MSW is considered as
CO𝑥1 H𝑥2 N𝑥3 , where 𝑥𝑖 is the molar ratio of ith component to the carbon. Therefore, the
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combustion process of the MSW with the steam agent is as follows by considering the exhausted
where 𝑥̇ MSW and 𝑦̇ steam indicate the molar flow rate of MSW and steam agent, respectively. 𝜑̇
An elemental analysis is applied for the reaction balance for carbon, hydrogen, oxygen, and
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nitrogen as follows:
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𝑥̇ MSW × 1 = 𝜑̇ 4 (4)
𝑥̇ MSW × 𝑥1 + 𝑦̇ steam = 2 × 𝜑̇ 1 + 𝜑̇ 3
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𝑥̇ MSW × 𝑥3 = 2 × 𝜑̇ 2 (7)
The energy balance for the combustion process of the MSW is considered as follows:
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Supercritical carbon dioxide (s-CO2) is a fluid state of carbon dioxide where it is held at or above
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its critical temperature and pressure. In this state, CO2 behaves as both a gas and a liquid,
allowing it to be used as a working fluid in power cycles (Guo et al., 2022). The s-CO2 Brayton
cycle is one such power cycle that has been proposed for use in future power plants. The s-CO2
Brayton cycle uses CO2 as the working fluid in a closed loop system (Li et al., 2022). The CO2 is
compressed to supercritical conditions and then expanded through a turbine to drive a generator.
The exhaust from the turbine is then cooled and condensed back into a liquid before being
recirculated through the system. One advantage of using s-CO2 in the Brayton cycle is that it can
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operate at higher temperatures than water, meaning that more efficient turbines can be used
(Maher et al., 2022). In addition, s-CO2 has a very low global warming potential, making it a
cleaner option than fossil fuels for power generation (Yang et al., 2022). While there are many
potential advantages to using s-CO2 in the Brayton cycle, there are also some challenges that
Powers of turbine (𝑃𝑡 ) and compressor (𝑃𝑐 ) are obtained respectively as follows (Hadelu et al.,
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2022):
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𝑃𝑐 = 𝑚̇s−CO2 (ℎ𝑜𝑐 − ℎ𝑖𝑐 ) (10)
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where c and t superscripts indicate compressor and turbine and o and i subscripts denote the
outlet and inlet streams. 𝑚̇s−CO2 indicate the mass flow rate of s-CO2 working fluid and h is the
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enthalpy.
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Isentropic efficiency of turbine (𝜂𝑡 ) and compressor (𝜂𝑐 ) as obtained respectively as follows
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ℎ𝑖𝑡 − ℎ𝑜𝑡
𝜂𝑡 = 𝑡 𝑡 (11)
ℎ𝑖 − ℎ𝑜,𝑠
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𝑐
ℎ𝑜,𝑠 − ℎ𝑖𝑐
𝜂𝑐 = (12)
ℎ𝑜𝑐 − ℎ𝑖𝑐
𝑖
where ℎ𝑜,𝑠 shows the ith isentropic enthalpy at outlet.
In the heat exchanger, the heat transfer (𝑄ℎ ) and efficiency (𝜂ℎ ) are obtained as follows (Jin et
al., 2023):
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ℎ𝑖ℎ𝑜𝑡 − ℎ𝑜ℎ𝑜𝑡
𝜂ℎ = (14)
ℎ𝑜𝑐𝑜𝑙𝑑 − ℎ𝑖𝑐𝑜𝑙𝑑
where ℎℎ𝑜𝑡 and ℎ𝑐𝑜𝑙𝑑 show the enthalpy of hot and cold streams, respectively.
A proton exchange membrane (PEM) is a type of polymeric ion-exchange membrane that is used
as an electrolyte in fuel cells. It is also used for electrolysis and other electrochemical processes
(Li et al., 2023). PEMs are made from materials such as porous tantalum, polycarbonate,
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fluoropolymers, and composite membranes (Tomić et al., 2023). PEMs have a high selectivity
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for protons over other ions, which makes them ideal for use in fuel cells. In addition, they are
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resistant to poisoning by carbon monoxide, which is a common problem with other types of
electrolytes. PEMs are also capable of operating at very high temperatures, making them suitable
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for use in many industrial applications. Hydrogen production is one of the most important uses of
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PEMs (Zhou et al., 2023). Hydrogen can be produced using either electrolysis or steam
reforming. In electrolysis, water is split into hydrogen and oxygen by an electric current. Steam
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reforming is a process to convert methane into hydrogen and carbon dioxide. PEMs are essential
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for these processes because they provide an ion-exchange membrane that prevents reactions
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between the hydrogen and oxygen gas produced during electrolysis (Prestat 2023).
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PEM electrolysis is a promising technology for the production of hydrogen from water
(Veeramani et al., 2023). Its main advantages over other electrolysis technologies are its high
efficiency, low operating costs, and modular design (Bensmann et al., 2022). PEM electrolysis
operates at much higher efficiencies than other electrolytic processes, making it more cost-
effective. Its modular design also allows for easy scaling and expansion. PEM electrolysis has
been shown to be scalable from small to very large systems. PEM electrolysis is also less
sensitive to impurities in the feed water than other technologies. This makes it an attractive
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option for areas with less pure water sources. Overall, PEM electrolysis is a very promising
In PEM, water (H2 O(l) ) is decomposed to hydrogen (H2 (g) ) and oxygen (O2 (g) ) using a power
1
H2 O(l) → H2 (g) + O2 (g) (15)
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Oxidation in the anode and reduction in the cathode occur as the following reactions,
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respectively (Pourrahmani et al., 2022):
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1
H2 O(l) → O2 (g) + 2H + (aq) + 2e− (16)
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To optimize the efficiency of the catalyst, the anion exchange membrane is used for allowing the
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OH− ions for leaving the electrolyte and remaining neutral. The literature has addressed the
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energy analysis of the PEM (Cengel et al., 2011; Esmaili et al., 2012).
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The purpose of a thermodynamic model is to predict the behavior of the system, usually under
specific conditions and assumptions. A model is only as accurate as the assumptions that were
made in its creation. The process of validation is used to verify the accuracy of a model. This
involves comparing the output of the model to experimental data or other accepted values. If
there are discrepancies, the model needs to be adjusted. Validation is essential for any
thermodynamic modeling because it ensures that the results produced by the model are realistic.
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Without validation, there is no way to know if the predictions made by the model are actually
For validation of the PEM performance predicted by the model presented in this study, the
results of the cell potential of this study is compared with those reported by Ahmadi et al. (2013)
as presented in Figure 3. The results show that the PEM model of this study can accurately
predict the cell potential in different current density, and therefore, the modeling of this study is
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validated.
2.2 2.2
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2.0 2.0
Cell potential (V)-Ahmadi et al.
1.4 1.4
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1.2 1.2
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For validation of the performance of the s-CO2 Brayton cycle predicted by the model presented
in this study, the pressure ratio obtained by modeling of this study is compared with those
Figure 4. Figure 4-a shows that the results of this modeling are close to the corresponding results
of Sarkar and Bhattacharyya (2009), indicating the accuracy of the model. For a quantitative
comparison, the errors between the results of the modeling the corresponding values are
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calculated and presented in Figure 4-b. The results reveal that the errors of the modeling are
smaller than 3% and these tiny errors confirm the validation of the model.
(°C) 550 550 750 750 550 550 750
(a)
50
200
50
300
This study
50
200
Sarkar et al.
32
300
32
200
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32
300
32
200
Tmax
(°C)
T1
Pmax (bar)
pr
0 1 2 3 4 5
Pressure ratio
e-
(°C) 550 550 750 750 550 550 750
(b)
50
200
50
300
Pr
50
200
32
300
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32
200
32
300
n
32
200
Tmax
(°C)
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T1
Pmax (bar)
0 1 2 3 4
Error (%)
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Figure 4: Validation the s-CO2 Brayton cycle performance (a) and the errors (b)
In this section, MSW feeding rate (named MSW), inlet temperature of gas turbine (summarized
as temperature), and pressure ratio are considered as system input variables and their influences
Figure 5 shows the variations of power influenced by the interactions of MSW, temperature, and
pressure ratio. The results reveal that there are significant interactions between the input
variables on the power production especially between MSW and pressure ratio. Figure 5-a shows
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that the simultaneous increase of MSW and decrease of temperature results in improving the
power production. The maximum power in this condition is almost 502 kW. Decreasing MSW
and increasing temperature result in declining the power where the minimum power of 306 kW
is achieved at the high levels of temperature and low values of MSW parameter. The influence of
MSW on power variations is more remarkable at lower temperatures and a more remarkable
influence is detected for temperature on power variations at higher MSW. According to the
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results, the power is improved with higher values of MSW and Kalilarya et al. (2021) have
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recorded a similar result in their study. They have coupled an MSW gasifier system with gas
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turbine and organic Rankine cycle to produce power and heat. They have revealed that the power
generation of the combined system was enhanced by increasing MSW. Figure 5-b indicates that
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the simultaneous increase of MSW and pressure ratio leads to enhancing the power production.
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The maximum power is attained when both MSW and pressure ratio are at their highest levels. In
this situation, power is 509 kW. The minimum power in the case of interaction of MSW and
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pressure ratio is almost 258 kW and achieved at the lowest values of these factors. The influence
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of MSW on the power production is more considerable at higher pressure ratios while a more
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notable influence is observed for pressure ratio on the power production at higher MSW. As
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results shows, the pressure ratio increment enhances the power generation in this system where a
same observation is verified by Tozlu et al. (2016). They investigated the effect of compression
ratio on the net power of a re-compression supercritical carbon dioxide cycle. Their findings
indicated that the net power of their system is improved when the system acts at higher
compression ratio. According to the results of Figure 5-c, the power production is improved by
simultaneous decrease of temperature and increase of pressure ratio. When temperature is set at
low levels and pressure ratio is set at high values, the maximum power of 475.5 kW is reached.
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The minimum power of 289.5 kW is achieved when the temperature is at high values and
pressure ratio is at low levels. Temperature has a more remarkable influence on the power
production at higher pressure ratio and the influence of pressure ratio on the power production is
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453.0 446.3
940 12
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920 428.5 414.9
T (°C)
PR
900 404.0 10 383.5
pr
860 8
355.0 320.8
840
330.5 289.4
820 6
800
1.3 1.4 1.5
MSW (kg/min)
1.6 1.7
306.0
e- 1.3 1.4 1.5
MSW (kg/min)
1.6 1.7
258.0
Pr
(c) Power (kW)
475.5
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452.3
429.0
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405.8
PR
10 382.5
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359.3
8
336.0
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312.8
6
289.5
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800 820 840 860 880 900 920 940 960 980 1000
T (°C)
Figure 5: Variations of power versus a) MSW and T, b) MSW and PR, and c) T and PR
The variations of hydrogen production influenced by the interactions of MSW, temperature, and
pressure ratio are depicted in Figure 6. The results show that all interactions significantly affect
the hydrogen production especially the interaction of MSW and pressure ratio. Figure 6-a shows
that the simultaneous increase of MSW and decrease of temperature results in improving the
hydrogen production. The optimum hydrogen production of 61.30 g/min is achieved when MSW
is increased and the temperature is reduced. The minimum hydrogen production of 37.40 g/min
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is achieved when MSW is at low levels and temperature is at high values. The results of Figure
6-b indicate that the simultaneous increase of MSW and pressure ratio leads to improved
hydrogen production and the maximum hydrogen production is at the maximum levels of MSW
and pressure ratio. Hosseini (2020) have applied a gas turbine system as a prime mover of the
combine system to produce power and supply the required power to the electrolyzer. They used a
solid oxide steam electrolyzer to generate hydrogen and oxygen. Their results revealed that the
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hydrogen flow rate production is improved when the higher mass flow rate of fuel is fed to the
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system. Therefore, this finding is in line with the result of present study. When both MSW and
pr
pressure ratio are set at high levels, the optimum hydrogen production of 62.30 g/min is
achieved. Figure 6-c indicates that the simultaneous decrease of temperature and increase of
e-
pressure ratio leads to enhancing the hydrogen production. The influence of pressure ratio at
Pr
different temperatures are the same; however, the influence of MSW on the power production is
more remarkable at higher pressure ratios. When temperature is set at low values and pressure
al
ratio is set at high levels, the maximum hydrogen production of 58.10 g/min is achieved.
n
ur
Jo
20
(a) Hydrogen (g/min) (b) Hydrogen (g/min)
1000 61.30 62.30
980 14
58.31 58.46
960
55.33 54.63
940 12
PR
900 49.35 10 46.95
f
MSW (kg/min) MSW (kg/min)
oo
(c) Hydrogen (g/min)
58.10
14
55.26
pr
52.43
12
49.59
PR
10 46.75
8
e- 43.91
41.08
Pr
38.24
6
35.40
800 820 840 860 880 900 920 940 960 980 1000
MSWT(kg/min)
(°C)
al
Figure 6: Variations of hydrogen production versus a) MSW and T, b) MSW and PR, and c) T and PR
Figure 7 shows the variations of oxygen production influenced by the interactions of MSW,
n
ur
temperature, and pressure ratio. According to the results, the interactions of all input variables
are significant on the oxygen production especially the interaction of MSW and temperature and
Jo
the interaction of MSW and pressure ratio. Figure 7-a indicates that the simultaneous increase of
MSW and decrease of temperature result in boosting the oxygen production. The influence of
MSW on the oxygen production at different temperatures is the same; however, the influence of
temperature on the oxygen production is more significant at higher MSW. Hosseini (2020) have
illustrated the oxygen flow rate production is diminished when the system works at higher
maximum temperature in their study, although they applied a solid oxide steam electrolyzer
instead of the proton exchange membrane electrolyzer. The maximum oxygen production of
21
486.5 g/min is achieved when MSW is at high levels and temperature is at low values. According
to the results of Figure 7-b, the simultaneous increase of MSW and pressure ratio improves the
oxygen production. When both MSW and pressure ratio are set at high levels, the optimum
oxygen production of 494 g/min is attained. The minimum oxygen production of 251 g/min
occurs by setting both MSW and pressure ratio at their low values. Figure 7-c depicts that the
simultaneous decrease of temperature and increase of pressure ratio lead to enhancing the
f
oxygen production. The influence of temperature on the power production is more considerable
oo
at higher pressure ratios while the influence of pressure ratio on the power production is the same
pr
at different temperatures. When temperature is set at low levels and pressure ratio is set at high
values, the optimum oxygen production of 461 g/min is obtained while the minimum value of
e-
281 g/min is achieved when the conditions are opposite, i.e. the low values of pressure ratio and
Pr
high levels of temperature.
n al
ur
Jo
22
(a) Oxygen (g/min) (b) Oxygen (g/min)
1000 486.5 494.0
980 14
462.8 463.6
960
439.1 433.3
940 12
920 415.4 402.9
T (°C)
PR
900 391.8 10 372.5
880 368.1 342.1
860 8
344.4 311.8
840
320.7 281.4
820 6
800 297.0 251.0
1.3 1.4 1.5 1.6 1.7 1.3 1.4 1.5 1.6 1.7
f
MSW (kg/min) MSW (kg/min)
oo
(c) Oxygen (g/min)
461.0
14
438.5
pr
416.0
12
393.5
PR
10 371.0
8
e- 348.5
326.0
Pr
303.5
6
281.0
800 820 840 860 880 900 920 940 960 980 1000
MSWT (kg/min)
(°C)
al
Figure 7: Variations of oxygen production versus a) MSW and T, b) MSW and PR, and c) T and PR
The variations of heated air influenced by the interactions of MSW, temperature, and pressure
n
ur
ratio are depicted in Figure 8. According to the results, all interactions have a significant
influence on the heated air. Figure 8-a shows that the simultaneous increase of MSW and
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temperature result in improving the heated air. The influence of MSW on the heated air is more
remarkable at higher temperatures and vice versa. The maximum heated air of 587 m3/min
occurs when both MSW and temperature are set at high levels. When they are set at low levels,
the minimum heated air of 289 m3/min is attained. According to the results of Figure 8-b, the
simultaneous increase of MSW and decrease of pressure ratio lead to enhancing the heated air.
The influence of MSW on the heated air is more significant at lower pressure ratios and a more
considerable influence for pressure ratio on the heated air is observed at higher MSW. Tse et al.
23
(2007) have observed that when the system works at higher compression ratio values, the
thermal capacity of the system is diminished. When MSW is set at high levels and pressure ratio
is set at low values, the maximum heated air of 758 m3/min is achieved. The minimum heated air
of 274 m3/min occurs when MSW is decreased and pressure ratio is increased. Figure 8-c shows
that the simultaneous increase of temperature and decrease of pressure ratio improves the heated
air. According to the results, the influence of temperature on the heated air is more remarkable at
f
higher pressure ratios while the influence of pressure ratio on the heated air is the same for
oo
different temperatures. The maximum heated air of 702 m3/min is obtained when temperature is
pr
increased and pressure ratio is declined. When temperature is set at low levels and pressure ratio
is set at high levels, the minimum heated air of 232 m3/min occurs. e-
(a) Heated air (m3/min) (b) Heated air (m3/min)
1000
Pr
587.0 758.0
980 14
549.8 697.5
960
512.5 637.0
940 12
920 475.3 576.5
al
T (°C)
PR
860 8
363.5 395.0
840
ur
326.3 334.5
820 6
800 289.0 274.0
1.3 1.4 1.5 1.6 1.7 1.3 1.4 1.5 1.6 1.7
Jo
584.5
12
525.8
PR
10 467.0
408.3
8
349.5
290.7
6
232.0
800 820 840 860 880 900 920 940 960 980 1000
MSW
T ((kg/min)
°C)
Figure 8: Variations of heated air versus a) MSW and T, b) MSW and PR, and c) T and PR
24
The influences of interactions of MSW, temperature, and pressure ratio on the variations of
heated water are depicted in Figure 9. The results confirm that all interactions are significant on
the heated water. Figure 9-a shows that the simultaneous increase of MSW and temperature
boost the heated water. The influence of MSW at all temperatures is the same while the influence
of temperature is more considerable at higher MSW. The heated water is maximized when MSW
and temperature are set at high levels. The maximum heated water is 13.5 L/min in this
f
condition. Figure 9-b indicates that the simultaneous increase of MSW and decrease of pressure
oo
ratio result in improving the heated water. A more remarkable influence of MSW on the heated
pr
water is detected at higher pressure ratios; however, the influence of pressure ratio is the same on
the heated water versus different MSW. The heated water is maximized when MSW is increased
e-
and pressure ratio is decreased. At high levels of MSW and low levels of pressure ratio, the
Pr
maximum heated water of 17.5 L/min is obtained. Similar findings have been achieved in the
results of Haseli et al. (2008). They have investigated a gas turbine unit coupled with a solid
al
oxide fuel cell. Their findings showed that the thermal capacity of their system is reduced by
n
increasing compression ratio. According to the results of Figure 9-c, the simultaneous increase of
ur
temperature and decrease of pressure ratio lead to advancing the heated water. The heated water
Jo
is optimized when temperature is increased and pressure ratio is decreased. At high levels of
temperature and low levels of pressure ratio, the optimized heated water of 15.70 L/min is
attained.
25
(a) Heated water (L/min) (b) Heated water (L/min)
1000 13.50 17.50
980 14
12.75 16.22
960
12.00 14.94
940 12
920 11.25 13.66
T (°C)
PR
900 10.50 10 12.38
880 9.750 11.09
860 8
9.000 9.813
840
8.250 8.531
820 6
800 7.500 7.250
f
1.3 1.4 1.5 1.6 1.7 1.3 1.4 1.5 1.6 1.7
oo
MSW (kg/min) MSW (kg/min)
(c) Heated water (L/min)
15.70
14
14.64
pr
13.58
12
12.51
e-
PR
10 11.45
10.39
8
Pr
9.325
8.262
6
7.200
800 820 840 860 880 900 920 940 960 980 1000
al
T ((kg/min)
MSW °C)
Figure 9: Variations of heated water versus a) MSW and T, b) MSW and PR, and c) T and PR
n
The variations of efficiency influenced by the interactions of MSW, temperature, and pressure
ur
ratio are represented in Figure 10. The results reveal that the interaction of MSW and
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temperature and the interaction of MSW and pressure ratio are not significant on the efficiency
while temperature and pressure ratio have a significant interaction on the efficiency. Figure 10-a
shows that decreasing temperature improves the efficiency and changing MSW does not affect
the efficiency. A similar observation has been presented in the study of Palsson et al. (2000).
Palsson et al. (2000) have integrated a solid oxide fuel cell with a gas turbine unit to generate
power. They have indicated that when the inlet turbine temperature increased, the efficiency of
the integrated system was dropped. Regardless of MSW value, the optimum efficiency of
26
83.55% is achieved at low levels of temperature. Also, the efficiency is enhanced by increasing
pressure ratio while it does not change with the MSW, according to the results of Figure 10-b.
The optimum efficiency of 85.10% is obtained when the pressure ratio is set at high levels for all
MSW values. The interaction of temperature and pressure ratio is the only significant interaction
on the efficiency, as depicted in Figure 10-c. According to the results, the simultaneous decrease
of temperature and increase of pressure ratio result in advancing the efficiency. The influence of
f
temperature on the efficiency is more notable at higher pressure ratios while pressure ratio has
oo
the same influence at different temperatures. When temperature is decreased and pressure ratio is
pr
increased, the efficiency is maximized and reaches 93.60%.
1000
980
(a) e-
Efficiency (%)
83.55
81.89
14
(b) Efficiency (%)
85.10
81.66
Pr
960
80.24 78.23
940 12
920 78.58 74.79
T (°C)
900 76.93
PR
10 71.35
al
840
71.96 61.04
820 6
ur
Efficiency (%)
93.60
14
88.55
83.50
12
78.45
PR
10 73.40
68.35
8
63.30
58.25
6
53.20
800 820 840 860 880 900 920 940 960 980 1000
T (kg/min)
MSW (°C)
Figure 10: Variations of efficiency versus a) MSW and T, b) MSW and PR, and c) T and PR
27
Figure 11 shows the variations of emission influenced by the interactions of MSW, temperature,
and pressure ratio. According to the results, there is only a significant interaction on the emission
which is the interaction of temperature and pressure ratio and the interaction of MSW and
temperature and the interaction of MSW and pressure ratio are not significant on the emission.
Figure 11-a shows that the emission is declined by decreasing the temperature and changing the
MSW does not affect the emission. According to the results of Figure 11-b, the increase of
f
pressure ratio reduces the emission and the emission does not change with the MSW. The reason
oo
of this phenomenon is that when more MSW is fed to the system, the higher power is produced
pr
and also more carbon dioxide is released to the environment. As a consequence, the emission
value variation is reduced because of the carbon dioxide mass flow rate to power generation ratio
e-
is diminished. This result was also observed in the publication of Haseli et al. (2008). They also
Pr
showed when the pressure ratio is raised, the emission is reduced in the system contain gas
turbine. Figure 11-c shows that the simultaneous decrease of temperature and increase of
al
pressure ratio decreases the emission. The results confirm that the influence of pressure ratio on
n
the emission is slightly more remarkable at higher temperatures while the influence of
ur
28
Emission (g/kW.min) (b) Emission (g/kW.min)
(a)
1000 9.445 11.51
980 14
9.258 11.05
960
9.071 10.58
940 12
8.884 10.12
920
T (°C)
PR
900 8.698 10 9.655
f
1.3 1.4 1.5 1.6 1.7 1.3 1.4 1.5 1.6 1.7
oo
MSW (kg/min) MSW (kg/min)
(c) Emission (g/kW.min)
12.46
14
11.79
pr
11.12
12
10.45
e-
PR
10 9.780
9.110
Pr
8
8.440
7.770
6
7.100
800 820 840 860 880 900 920 940 960 980 1000
al
T (kg/min)
MSW (°C)
Figure 11: Variations of emission versus a) MSW and T, b) MSW and PR, and c) T and PR
n
MSW, temperature, and pressure ratio are selected as the input variables and the orthogonal array
ur
of the Taguchi technique is utilized for designing the trials for analysis and optimization of the
Jo
process. Table 1 shows the conditions of different trials based on L25 orthogonal array. These
S/N values are obtained through the signal to noise ratio analysis for each response and presented
in Table 2. It should be noted that the larger is better type of analysis is implemented for power,
hydrogen, oxygen, heated air, heated water, and efficiency because their higher values are
preferable while the smaller is better type of analysis is implemented for emission because its
29
Table 1: Input variable conditions for L25 orthogonal array of Taguchi technique
f
7 1.375 850 10.0
oo
8 1.375 900 12.5
9 1.375 950 15.0
pr
10 1.375 1000 5.0
11 1.500 800 10.0
12
13
1.500
1.500
e- 850
900
12.5
15.0
Pr
14 1.500 950 5.0
15 1.500 1000 7.5
16 1.625 800 12.5
al
30
Table 2: S/N values for responses
S/N
Trial Power Hydrogen Oxygen Heated air Heated water Efficiency Emission
1 49.0050 30.7513 48.7423 26.0024 21.3786 36.0732 -20.3740
2 49.9248 31.6708 49.6632 24.6274 19.9407 37.1406 -19.3022
3 50.3281 32.0737 50.0649 23.8023 19.0945 37.6071 -18.8362
4 50.5242 32.2684 50.2590 23.2935 18.5761 37.8341 -18.6088
5 50.6168 32.3610 50.3545 22.9763 18.2540 37.9437 -18.4990
f
6 51.1525 32.8966 50.8888 24.9868 20.2988 37.5842 -18.8580
oo
7 51.5084 33.2533 51.2459 24.1303 19.4218 37.9964 -18.4462
8 51.6640 33.4086 51.4015 23.6267 18.9094 38.1793 -18.2636
pr
9 51.7250 33.4696 51.4621 23.3324 18.6108 38.2540 -18.1890
10 48.4878 30.2323 48.2223 27.6247 23.1612 34.5329 -21.9104
11
12
52.6613
52.7718
34.4048
34.5150
52.3986
52.5083
e-
24.2630
23.7756
19.5508
19.0558
38.4348
38.5659
-18.0084
-17.8775
Pr
13 52.7937 34.5378 52.5309 23.5164 18.7934 38.5976 -17.8452
14 49.5250 31.2696 49.2629 28.1850 23.7391 34.8592 -21.5836
15 50.5578 32.3022 50.2936 27.0790 22.4966 36.0719 -20.3740
al
Table 3 shows the contribution of the input variables on the responses using the analysis of
variance. According to the results, power production is considerably affected by MSW and
pressure ratio. It is slightly influenced by temperature. MSW affects by 44.7% and pressure ratio
31
contributes by 43.5% on the power production while temperature contributes by 11.2% to the
power production. The error contribution is only by 0.6%. According to the results, the hydrogen
production is mainly affected by MSW and pressure ratio. MSW influences the hydrogen
production by 44.6% and the pressure ratio contributes the hydrogen production by 43.6%. The
temperature has smaller influence on the hydrogen by 11.2% and the error contribution as low as
0.6%. Similar to the power production and hydrogen production, MSW and pressure ratio have
f
more significant contributions to the oxygen production. MSW affects the oxygen production by
oo
44.6% and pressure ratio influenced the oxygen production by 43.6%. The temperature
pr
contributes 11.2% to the oxygen production and the error contribution is 0.6% and negligible.
Based on the results of analysis of variance, the heated air is mainly affected by pressure ratio
e-
and temperature and MSW have smaller influences. Pressure ratio contributes to the heated air
Pr
by 67.8% while temperature influences the heated air by 17.3% and MSW affects it by 14.0%.
The error contribution is almost 0.9%. According to the results, the heated water is mainly
al
influenced by pressure ratio and MSW. Pressure ratio affects the heated water by 67.3% while
n
contribution of MSW is 21.8%. Temperature contributes to the heated water by 10.0% and the
ur
error contribution is tiny by 0.9%. The results confirm that the efficiency is affected mainly by
Jo
pressure ratio and it contributes to the efficiency by 82.0%. According to the results, temperature
influences the efficiency by 17.7%. It is noteworthy to mention that the error contribution is as
low as 0.2% and the influence of MSW on the efficiency is negligible and is only 0.1%. This
outcome is in accordance with the results of previous sections. The emission is mainly affected
MSW. According to the results, the pressure ratio contributes to the emission by 84.5% and the
temperature influences the emission by 15.1%. The error contribution is as low as 0.3% and it is
32
note mentioning that the MSW contribution is negligible by 0.1%. The insignificant contribution
f
Total 100 100 100 100 100 100 100
oo
Multi-objective optimization is implemented by conditions presented in Table 4. MSW,
temperature, and pressure ratio are the input variables. MSW ranges from 1.25-1.75 kg/min,
pr
temperature ranges from 800-1000 °C, and pressure ratio ranges from 5-15. Power, hydrogen
e-
production, oxygen production, heated air, heated water, efficiency, and emission are decision
Pr
variables. Minimization of emission and maximization of other decision variables are the goals
of optimization procedure.
al
Low High
MSW (kg/min) 1.25 1.75 Power Maximum
Jo
Figure 12 shows the results for the optimization procedure implemented using the Taguchi
technique. According to the results, MSW of 1.75 kg/min, temperature of 850 °C, and pressure
ratio of 10 are the optimum condition of input variables. In this condition, the system produces
33
471.8 kW of power, hydrogen production is 57.7 g/min, and oxygen production is 457.7 g/min.
The heated air production is 479.8 m3/min and the system has capability for heated water
production of 12.2 L/min. The optimum system efficiency is high as 79.3% and the system emits
f
oo
Composite
Desira bility
D: 0.6285
pr
Emission
Minimum
y = 8.3240 e-
d = 0.77237
Efficie ncy
Pr
Maximum
y = 79.2684
d = 0.64687
He ate d water
al
Maximum
y = 12.2142
d = 0.45745
n
He ate d air
ur
Maximum
y = 479.820
d = 0.46592
Jo
Oxyge n
Maximum
y = 457.660
d = 0.71389
Hydroge n
Maximum
y = 57.6644
d = 0.71364
Power
Maximum
y = 471.7680
d = 0.71378
34
5. Conclusions
The technologies of MSW-to-energy and specifically MSW-to-hydrogen are still in the early
stages of development and need to be further explored. There are many challenges associated
with hydrogen production from MSW such as that MSW is a complex mixture of different
materials, which makes it difficult to produce a uniform product. Despite these challenges,
hydrogen production from MSW in energy systems holds great promise. If successful, these
f
oo
technologies could play a major role in reducing greenhouse gas emissions and mitigating
climate change. In this study, a multi-generation energy system was modeled to produce
pr
hydrogen, power, oxygen, heated air and water from an MSW stream. The Taguchi technique
e-
was utilized for optimization of the system performance in a multi-objective procedure. All of
the products of the system were significantly affected by the interactions of the input variables
Pr
while the system efficiency and the system emission were not markedly influenced by all
interactions. The analysis of variance showed that power, hydrogen and oxygen productions
al
were mainly influence by MSW feeding rate. However, pressure ratio contributed the most
n
influence to the heated air and water. The system performance and the system emission were
ur
mainly affected by pressure ratio and inlet gas turbine temperature and the contribution of the
Jo
pressure ratio was tiny. MSW feeding rate of 1.75 kg/min, temperature of 850 °C, and pressure
this condition, the system produced 472 kW of power, 57.7 g/min of hydrogen, 458 g/min of
oxygen, 480 m3/min of heated air, and 12.2 L/min of heated water with efficiency of 79.3% and
solution to address waste management issues. These systems convert waste into energy and
reduce the amount of waste that needs to be landfilled or incinerated. By implementing MSW-to-
35
energy systems, municipalities can reduce their dependence on fossil fuels and promote
renewable energy sources. Moreover, waste-to-energy plants can create job opportunities and
contribute to local economic development. However, it is important to note that waste reduction,
recycling, and reuse should still be prioritized over waste-to-energy as they are more sustainable
solutions. Overall, municipal solid waste-to-energy systems can play a significant role in
f
oo
ACKNOWLEDGMENTS
pr
the Ministry of Education of Guizhou University (GZUAMT2022KF[07]), the National
e-
Natural Science Foundation of China under Grant No.61862051; the Science and
KY[2019]067); the program of Qiannan Normal University for Nationalities under Grant
Nos.(qnsy2018003, qnsy2019rc09)
n
ur
b. This work was funded by the Researchers Supporting Project No.(RSP2023R363), King
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Declaration of Competing Interest
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The authors declare that there is no conflict of interest.
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