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Keywords: The use of all “green” composite materials is a great environmental option for several applications such as
Fibres (A) construction or automotive. A new type of all green composites has been prepared by compression moulding flax
Curing (B) fibres with humins as the matrix. Humins are macromolecular heterogeneous furanic co-products from bior-
Thermomechanical properties (B) efinery operations. For the first time the potential of humins as a whole thermoset-like matrix in combination
Scanning electron microscopy (D)
with natural fibres was studied. The raw industrial humins were cross-linked with and without catalyst. The
Biocomposites
effect of the process conditions on the final properties of the composites was studied. Good tensile properties
were measured by tensile test and Dynamic Mechanical Analysis. Observations of the fracture surface were done
by Scanning Electron Microscope, revealing a void-free morphology. The study finally focused on the water
absorption behaviour, underlining the more hydrophobic nature of the humins' composites compared to the raw
flax mat. The good adhesion between the fibre and the matrix was underlined. Humins interacts with the hy-
drophilic fibres thus creating a good interphase, leading to improved properties. The study demonstrated the
possibility of using a biorefinery co-product as a thermoset matrix for preparing composites materials.
∗
Corresponding author.
E-mail address: nathanael.guigo@unice.fr (N. Guigo).
https://doi.org/10.1016/j.compscitech.2018.12.008
Received 3 August 2018; Received in revised form 15 November 2018; Accepted 10 December 2018
Available online 12 December 2018
0266-3538/ © 2018 Elsevier Ltd. All rights reserved.
A. Sangregorio et al. Composites Science and Technology 171 (2019) 70–77
properties [49,50]. were preheated for 20 min at 120 °C before 1.5 %wt of PTSA was added
In this context, finding solutions combining environmentally slowly. The latter humins' mixture was then stirred for 5 min at 120 °C.
friendly and sustainable composites and keeping in mind the goal of The thermal pre-treatment was applied to obtain optimal viscosity
improving interfacial adhesion between matrix and filler, has become (∼10 Pa s measured by rheometry) to impregnate the fibres. In both
an urgency [27,51–53]. Such a solution could be using humins as ma- cases, the resin was homogeneously spread over the flax mat and flat-
trix in natural fibres composites. Humins is an emerging new biobased tened between two non-adhesive films. The composites were prepared
material, co-product of sugar conversion process. Humins are hetero- by compression moulding. Two samples obtained with the two resins
geneous and polydisperse macromolecules mainly constituted by were processed at 140 °C for 40 min to study the effect of the catalyst on
furanic rings comprising aldehydes, carboxylic acids and hydroxyls as the final properties. One more sample was prepared with the PTSA
main functional groups. Humins valorisation matter is more and more catalyst and processed at 140 °C for 20 min, to demonstrate the possi-
under the spotlight, thanks to the growing attention of industries in bility of decrease the time of process when using a catalyst, without
green chemistry and biomass valorisation [54–60]. Using humins significantly compromising final properties. A pressure of 2 bars was
would lead to numerous advantages: (i) combining humins' matrix with used for the preparation of all the samples. The weight ratio between
natural fibres would allow the production of “all green composites”, a humins and flax was around 40: 60.
very recent and attractive research line nowadays
[1,27,38,49,51–53,61,62] (ii) the functional groups present on humins 2.3. Tensile test
suggest the possibility to obtain a very good affinity with the cellulosic
fibres, solving the problem linked to the use of compatibilizer (iii) using Tensile properties of the composites were tested with an Instron
humins as resin would perfectly fit in the by-product valorisation 5565 apparatus in tensile mode with crosshead speed of 3 mm min−1,
concept, providing high-value products from this material. with a loadcell of 1 kN. Samples of dimension 40 × 60 × 1.3 mm
Humins were shown to be able to crosslink in relatively low tem- (length x width x thickness) were impregnated and cured. The speci-
peratures and short times, depending on the thermal treatment used. mens were cut into strips of 40 × 10 × 1.3 mm (length x width x
These conditions would also affect the final structure and properties of thickness) for the tensile tests. For each curing condition, six samples
the humins' resin [58]. The possibility of using humins for composites were tested to evaluate the average Young's modulus and maximum
elaboration was already demonstrated by Pin et al. [1]. Large quantities tensile strength.
of humins (55 or 75% w/w) were included in a polyfuranic network to
prepare a thermoset matrix for binding cellulosic fibres. Better me- 2.4. Dynamic mechanical analysis (DMA)
chanical properties and interfacial adhesion were observed when hu-
mins were included in the polyfurfuryl alcohol network. Accordingly, The dynamic mechanical properties were studied by dynamic me-
this proof of concept could be extended to natural fibre composites chanical analysis (DMA), Mettler-Toledo DMA-1 in tensile mode.
comprising humins as the only reactive matrix. Samples were tested on temperature sweeps from −40 °C to 150 °C with
Therefore, the focus of this work is, for the first time, on the pro- a heating rate of 2 °C.min−1. Experiments were done in a single fre-
duction of homogeneous and stable humins/flax fibres composites ob- quency oscillation mode with a frequency of 1 Hz, a force amplitude of
tained by compression moulding. No additional resins or compati- 0.1 N and a displacement amplitude of 0.1% in auto tension offset
bilizers were employed. Different process conditions were tested and control. A preload of 1 N was applied.
their effects on the thermo-mechanical properties were highlighted. To
this end, the relaxation behaviour and the thermal stability were stu- 2.5. Thermogravimetric analysis (TGA)
died by means of Dynamic Mechanical Analyses (DMA) and thermo-
gravimetric analyses (TGA). Water absorption behaviour and leaching Thermogravimetric measurements were carried out on a TGA/
tests were done to obtain further insights on the composites. The focus DSC3+ from Mettler-Toledo. To study the thermo-oxidative degrada-
was set on obtaining samples with good hydrophobic behaviour. The tion of composites, measurements were performed at a heating rate of
fracture surface of the composites was observed by scanning electron 10 °C.min−1 under air flow (50 mL min−1) from 30 °C to 800 °C. On the
microscopy (SEM) to check the morphology at the matrix/fibres inter- other hand, the thermal degradation and the char yield was rather
face and to control if good adhesion was obtained. highlighted through measurements under nitrogen gas flow
(50 mL min−1) from 30 °C to 1000 °C.
2. Materials and methods
2.6. Scanning electron microscopy (SEM)
2.1. Materials
The morphology of natural fibre composites after fracture by tensile
Humins were supplied by Synvina B.V. and produced in their pilot test were observed by scanning electron microscopy (SEM) at the mi-
plant in Geleen, the Netherlands, by conversion of fructose and glucose. croscopy centre of University Nice Sophia Antipolis using a JEOL 6700F
p-Toluenesulfonic acid monohydrate (PTSA) was used as acidic catalyst microscope equipped with a field emission gun. The electron beam
to promote humins polymerisation. PTSA was supplied by Sigma voltage was fixed to 1 kV.
Aldrich, (Mw = 190.22 g/mol, melting point = 103–106 °C, purity >
98.5%). Flax fibres mat were supplied by HempFlex, the Netherlands 2.7. Water absorption behaviour and leaching test
and were used as received. The fibres used were a non-woven mat with
a grammage of 600 g/m2. No peculiar treatment was applied to the mat Water absorption was tested on (i) reference sample cured after
prior to the impregnation with the humins as attested by the presence of impregnation with raw humins (ii) reference sample cured after im-
some remaining waxes or pectins at the surface of flax fibres. The pregnation with raw humins and PTSA initiator (iii) reference raw
morphological observation of the mat by means of SEM is shown in natural fibres mat. In each case, the weight of the samples was checked
supplementary information. before immersion in water. The sample was then let for a specific in-
terval of time in water. The weight was checked every time the sample
2.2. Resin and composites preparation was taken out of the water, and the water was then replaced. The
samples were let in water up to 120 h. Leaching water was collected and
Two formulations of humins' resins were prepared; (i) raw humins analysed for monomers content using ultra high performance liquid
preheated for one hour in the oven at 120 °C and (ii) raw humins which chromatography (UPLC). UPLC analyses were performed with a column
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A. Sangregorio et al. Composites Science and Technology 171 (2019) 70–77
Waters Acquity UPLC HSS C18, 2.1 × 100 mm, 1.8 μm, equipped with Fig. 1b shows the ultimate tensile strength for all the samples pre-
UV and ELSD detectors. pared. Ultimate tensile stress is involving the mechanical response at
high deformations, thus it is strongly affected by the adhesion between
3. Results and discussion fibres and matrix rather than the properties of the matrix itself. The
values of ultimate tensile strength for the two samples treated with the
3.1. Tensile properties same conditions (i.e. a and c) is almost the same, being around 15 MPa.
The samples treated for 20 min at 140 °C (i.e. b) shows slightly lower
The tensile properties of flax fibres composites depend on several ultimate tensile strength. As explained before, in this case the interac-
factors, which can be linked either to the fibres used and/or to the tions between fibres and matrix are less significant, decreasing the
matrix employed. Concerning the matrix, when using humins' resin it is maximum tensile strength value. Similar values of Young's modulus and
important to consider the thermal treatment applied. Indeed, it was tensile strength were found in literature for other all “green” flax fibres
recently demonstrated that depending on the time and temperature of composites [25,61,63]. In particular, the tensile properties obtained in
treatment it is possible to tune the degree of cross-links in humins and this work are close to the properties of flax mat composites fabricated
accordingly their glass transition temperatures [58]. with tannins [52] or tannins/polyfurfuryl alcohol [51] as matrix. Such
Two different resins were tested, humins with and without PTSA comparison with similar reinforcements (i.e. flax mat) underlines the
catalyst, to study the effect on the final properties. These two samples influence of the matrix. This indicates that humins have matrix prop-
were processed at 140 °C for 40 min. One more sample was prepared at erties similar to tannins. Nonetheless, it is quite difficult to make a fair
140 °C for 20 min. This last sample was prepared using PTSA since if no comparison with other studies. Many factors can indeed play an im-
catalyst is used, curing times below 40 min are not sufficient to fully portant role on the final properties, such as the structure of the mat, the
cross-link the resin. Indeed, PTSA acts as an acidic initiator for the optimisation of the resin/fibres ratio and the manufacturing processes
cross-linking reactions, allowing shorter processing times. The Young's [17,64].
modulus of all the composite samples is shown in Fig. 1a. When using Morphological observations after fracture help to characterize the
PTSA (sample a) the composite shows higher Young's modulus value, interface between the fibres and the matrix. Fig. 2 shows SEM images of
reaching values around 1.7 GPa, compared with the sample treated in the fracture surface of humins/flax fibres composites (sample a). In
the same conditions but without using PTSA (sample c). PTSA and high agreement with the good tensile properties, the images reveal a very
temperature treatments give the possibility to significantly decrease the good adhesion between humins' matrix and the flax fibres. The matrix is
time of process (samples b). Nonetheless, a decrease in the Young's homogenously embedding the fibres, without any visible gap between
modulus is observed, probably due to the short time of process. This the two phases. No fibre fractions or dislocations is observed, rather the
might induce lower adhesion between matrix and fibres and lower fracture is coming from the matrix. The same failure profiles have been
stiffness of the humins matrix. previously reported for other flax fibres composites [64].
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A. Sangregorio et al. Composites Science and Technology 171 (2019) 70–77
Fig. 2. SEM pictures of tensile fracture surface of flax/humins composites (image a). High magnification details on the matrix/fibers interface (Images b, c, d).
the lower Tg(max E”). The addition of PTSA does not change significantly
the cross-link density and the glass transition of the humins' resin after
40 min of curing as attested by similar relaxation behaviour in sample a
and c.
Relaxation phenomena can be also identified with the variation on
the tan δ curves (Fig. 3 b). Tan δ is the loss factor and represents the
damping within the materials. The peak in tan δ curves is associated
with damping contributions from the matrix and the fibres. The max-
imum of the tan δ peak is similar for sample a and c, i.e., being around
90 °C, in agreement with what was observed for the E″ max values. The
sample treated with PTSA at 140 °C for 20 min (sample b) has a slightly
lower Tg value, i.e. around 80 °C. As explained above, there is a strong
contribution linked to the fibres and their adhesion with matrix,
probably also related to the heterogeneity in the humins/flax ratio.
Similar Tg values were observed in comparable samples prepared with
similar conditions, such as PFA based natural fibres composites [53].
Differences in the amplitude of the tan δ peak are also observed. The
intensity of the tan δ peak gives information on the nature of the in-
terface. The higher is the intensity, the lower is the interface. As the flax
fibres are not relaxing in this temperature region, the changes in the
intensity of the tan delta peak are mostly attributed to modification of
mobility coming from humins chains. Samples a and c show similar
amplitudes of tan δ peak suggesting similar interfaces with the fibres.
The longer processing time thus promotes interactions between matrix
and fibres compared to sample treated for shorter time (i.e. sample b)
which exhibits higher tan δ intensity. This means that interfaces are
poorer in sample b, in agreement with its lower ultimate tensile
strength.
Fig. 3. 3aStorage modulus and Loss modulus versus temperature of flax fibres
composites under different compression moulding conditions a) humins/PTSA
resin, 40 min@140 °C; b) humins/PTSA resin, 20 min@140 °C; c) humins resin, 3.3. Thermal stability
40 min@140 °C. 3b. Tan δ versus temperature of flax fibres composites under
different compression moulding conditions a) humins/PTSA resin, 40 min@ The thermal stability of humins/flax fibres composites where mea-
140 °C; b) humins/PTSA resin, 20 min@140 °C; c) humins resin, 40 min@ sured by TGA. The thermograms together with the DTG of the mea-
140 °C. surements under air are shown in Fig. 4 a. The DTG curve of flax fibres
shows three degradation steps. From 40 °C, we observe a weight loss of
surrounding the fibres. For the samples a, b and c, the Tg (max E″) are about 5% which could be associated to the loss of moisture absorbed by
respectively 71 °C, 38 °C and 64 °C. The lower curing time (i.e. 20 min the hydrophilic fibres. This step is significantly less pronounced in
for sample b) explains the lower degree of cross-link and consequently composites samples (curves a to c), occurring at 100 °C and
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A. Sangregorio et al. Composites Science and Technology 171 (2019) 70–77
yield is respectively 25%, 27% and 21% for sample a, b and c. Indeed
the humins alone lead to a relatively high char yield (37%). Presence of
humins in composite decrease the rate of carbonization of flax fibres
and it is particularly highlighted under inert atmosphere.
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A. Sangregorio et al. Composites Science and Technology 171 (2019) 70–77
Declarations of interest
None.
Acknowledgment
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