Professional Documents
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Standard AC Motors
C-253
Induction Reversible Electromagnetic Clutch & Synchronous Synchronous Dust-Resistant Torque Right-Angle
Introduction Motors Motors Brake Motors V Series Brake Motors Motors Motors Gearheads Linear Heads Brake Pack Accessories Installation
Motors Motors
Brake Pack
Brake Pack
Standard AC Motors
Brake Pack ●Additional Information●
■ Features
● Four Functions in One Integrated Unit ● Instantaneous Stop
The SB50W provides instantaneous stop, bi-directional operation, The electronic brake stops the motor instantaneously. A large
electromagnetic brake control and thermal protector open detection braking force causes the motor to stop in approximately 0.1 second,
functions✽. allowing for an overrun of 1 to 1.5 rotations. The braking current
✽ Thermal protector open detection function flows through the motor for approximately 0.4 seconds, after which
(Available only when combined with a motor having a built-in thermal protector) the power supply to the motor is cut off automatically (The motor will
When the motor's thermal protector (overheat protection device) is activated, the SB50W
outputs an alarm signal and automatically cuts the power supply to the motor. The motor will
have no holding torque).
not restart by itself, even after the temperature drops and the thermal protector closes.
The alarm can be reset with external signals.
● Long Life, Simple Wiring and Maintenance-Free
The electronic brake operates on current flow, so it lasts longer than
● Wide Voltage Range of 100 to 230 VAC the mechanically operated electromagnetic brake that is subject to
The SB50W covers a single-phase voltage range of 100 to 230 VAC wear. This makes the SB50W ideal for indexing applications.
±10%, accommodating major voltages used throughout the world. The electronic-input type brake pack doesn't use a power relay, so
Use this product according to the power supply voltage of no maintenance is required. Wiring is easy as well.
applicable motors. ● Link Electronic Brake and Electromagnetic Brake
● Conforms to Safety Standards By combining the SB50W with a motor equipped with an
The SB50W is recognized by UL and CSA, and the CE Marking electromagnetic brake, you can link the electronic brake with the
is used in accordance with the EMC Directive and Low Voltage electromagnetic brake to allow the load to be held automatically
Directive. following an instantaneous stop. This configuration is ideal for
vertical applications in which the load must be held following the
● Supports Motors with 1 W to 90 W (1/750 HP to 1/8 HP) instantaneous stop of the motor.
Output
The SB50W can be used with induction motors, reversible motors,
electromagnetic brake motors and watertight, dust-resistant motors
with an output power of 1 W to 90 W (1/750 HP to 1/8 HP). Sensor
Sensor
Programmable SB50W
Controller
Introduction
● How to Read Braking Characteristics (Reference values) ● Example of Braking Characteristics with Brake Pack
The brake pack provides stable braking characteristics for the Brake Pack: SB50W
instantaneous stop of the motor. The braking characteristics are Motor: 4IK25GN-AW2U
Induction
Motors
illustrated by the braking curve, which indicates the amount of 2.0
overrun corresponding to the load inertia.
The braking time is 4n/f seconds or less.
Where, n: overrun, f : power supply frequency.
Overrun [Rotations]
Reversible
Motors
1.5
For example, if the 4IK25GN-AW2U [single-phase 115 VAC,
25 W (1/30 HP)] and SB50W are used together to stop a load
Electromagnetic
Brake Motors
with an inertia of J = 0.25×10−4 kg·m2 (1.37 oz-in2), the overrun
and braking time required will be approximately 1.4 rotations and 1.0
60 Hz
0.1 seconds, respectively, at a power supply frequency of 60 Hz.
In the case of deceleration using a gearhead, refer to the braking
0 0.1 0.2 0.3 0.4 0.5 0.6
V Series
characteristics curve after converting the load inertia at the gearhead [×10−4 kg·m2]
shaft to its corresponding value at the motor shaft.
0 0.5 1 1.5 2 2.5 3
Load Inertia J [oz-in2]
Brake Motors
Use the following formula to convert the load inertia at the gearhead
Clutch &
shaft to its corresponding value at the motor shaft:
JG
JM = [kg·m2]
i2
Motors
at the motor shaft
JG : Load inertia at the gearhead shaft
i : Gear ratio of gearhead
Low-Speed
Motors
● Stopping Accuracy
The figure to the right shows the stopping position error (variation in Brake Pack: SB50W
stopping position) when braking force is applied to the motor using Motor: 4IK25GN-AW2U
Watertight,
the brake pack. The diagram shows an overrun distribution when
Motors
J: 0.25×10−4 kg·m2 (1.37 oz-in2)
braking is repeated 500 times under the same conditions. Varying 90 115 VAC/60 Hz
Number of Braking Operations
Motors
Torque
maximum delay of one cycle (power supply frequency) and variation 60
50
in initial braking force. The sagging at the center reflects the slot-
40
position relationship between the stator and rotor.
30
Right-Angle
Refer to the braking characteristics curve representing the average
Brake Pack
● How to Select a Brake Motor
◇ Selecting Based on Stopping Accuracy ◇ Selecting Based on Frequency of Use
1∼1.5 Page 60 cycles/ Page
Rotations Not necessary minute or less
Brake Pack Brake Pack Accessories
Operating Cycles
2∼3 Necessary
Rotations
Electromagnetic Brake Motors C-107 Electromagnetic Brake Motors C-107
50 cycles/minute or less
●The values for overrun applies to the motor only.
● For low-speed synchronous motors, the motor can be stopped instantly within ±10° of Notes
stopping accuracy by turning off the power supply. Refer to page C-191 for details. ● The operating cycles are based merely on brake response. The value specified above is the
maximum, so it may not be possible to repeat braking operation at this frequency.
● In an actual application, be certain the surface temperature of the motor case remains at 90°C
(194°F) or less.
● For low-speed synchronous motors, if operated within the permissible load inertia, the motor
can start, stop and reverse within 1.5 cycles of power supply frequency. Refer to page C-191
for details.
CAD Data
Manuals
www.orientalmotor.com Technical
Support
TEL: (800) 468-3982
E-mail: techsupport@orientalmotor.com
C-255
Brake Pack
■ System Configuration
Parallel Shaft Gearheads (➜ Page C-21) Right-Angle Gearheads (➜ Page C-227) Linear Heads (➜ Page C-247)
Brake Pack
World K Series Electromagnetic SB50W
Brake Motors (Sold separately)
Programmable
Controller✽
AC Power Supply
(Main power supply)
Capacitor Cap
(Included with the motor) 24 VDC
Power Supply✽
Capacitor
(Included with the motor)
●The system configuration shown above is an example. Other combinations are available.
✽ Not supplied
Introduction
Model SB50W
Induction
Motors
■ Specifications
Reversible
Motors
Power Supply Applicable Motor Power Source Braking Current
Model Frequency Functions Input Signals Output Signals
Voltage Output Power for Control Duration
Instantaneous stop CW, CCW, ALARM
Bi-directional operation FREE/ALARM-RESET
Electromagnetic
Brake Motors
Electromagnetic brake control
Single-Phase
1 W∼90 W (Only for electromagnetic brake 24 VDC ±10% Input specifications Output specifications Approximately
SB50W 100-230 VAC 50/60 Hz
(1/750 HP∼1/8 HP) motors) 0.1 A min. Photocoupler input Open-collector output 0.2∼0.4 seconds
±10%
Thermal protector open detection Input resistance 4.7 kΩ External use conditions
(Alarm output) 24 VDC ±10% 26.4 VDC max.
Sink/Source logic switch 10 mA max.
V Series
■ General Specifications
Brake Motors
Clutch &
Item Specifications
100 MΩ or more when 500 VDC megger is applied between the power supply input terminal and the signal input terminal after rated operation under normal ambient
Insulation Resistance
temperature and humidity.
Sufficient to withstand 3.0 kVAC at 50 Hz or 60 Hz applied between the power supply input terminal and the signal input terminal for 1 minute after rated operation under
Motors
Ambient Temperature 0∼+40∘C (+32∼+104˚F) (non-freezing)
Ambient Humidity 85% or less (non-condensing)
Degree of Protection IP10
Low-Speed
Motors
■ Applicable Products ■ Braking Current
World K Series Induction Motors✽ When a motor is stopped instantaneously, a large half-wave rectified
Watertight,
1 W∼90 W Reversible Motors current flows through the motor for approximately 0.2 to 0.4
Motors
(1/750 HP∼1/8 HP) Electromagnetic Brake Motors
seconds. When connecting a circuit breaker, fuse or transformer,
V Series Induction Motors refer to the table below for the braking current (peak value) and
6 W∼90 W Reversible Motors
(1/125 HP∼1/8 HP) Electromagnetic Brake Motors
select its current capacity.
Motors
Torque
Braking Current [A] (Peak Value)
FPW Series Motor Output Power
110/115 VAC 220/230 VAC
25 W∼90 W Induction Motors
(1/30 HP∼1/8 HP) 1 W (1/750 HP) 1.0 –
6 W (1/125 HP) 1.5 1.0
Right-Angle
✽ Except for 2-pole type
Brake Pack
◇ SB50W ◇ Flush Mounting Socket ◇ Flush Mounting Socket
Mass: 0.1 kg (0.22 lb.) (Included) Panel Cut-Out
A092 50 max. 31.2 (1.23)
70.5 (2.78) 40±0.2 (1.97) 1.2 5 max. Accessories
5.5 0.7 (1.575±0.008) (0.05) (0.2) 2×ϕ4.5 (ϕ0.177)
(0.22) (0.03) Mounting Holes
2×ϕ4.5
70 (2.76) max.
(ϕ0.177)
(□1.89)
(□1.76)
□44.6
□48
(1.39)
35.4
40±0.2
Installation
(1.575±0.008)
(0.37)
9.5
4 (0.16)
CAD Data
Manuals
www.orientalmotor.com Technical
Support
TEL: (800) 468-3982
E-mail: techsupport@orientalmotor.com
C-257
Brake Pack
2.0
Overrun [Rotations]
Overrun [Rotations]
Overrun [Rotations]
1.5 1.5
1.5
50 Hz
60 Hz
1.0 50 Hz 50 Hz
1.0 1.0
60 Hz 60 Hz
0 0.005 0.010 0.015 0.020 0.025 0.030 0 0.025 0.050 0.075 0.100 0.125 0 0.05 0.10 0.15 0.20 0.25
[×10−4 kg·m2] [×10−4 kg·m2] [×10−4 kg·m2]
0 0.025 0.05 0.075 0.1 0.125 0.15 0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.2 0.4 0.6 0.8 1 1.2
Load Inertia J [oz-in2] Load Inertia J [oz-in2] Load Inertia J [oz-in2]
2.0
Overrun [Rotations]
Overrun [Rotations]
Overrun [Rotations]
1.5 1.5
1.5
50 Hz 50 Hz 50 Hz
1.0 1.0 1.0
60 Hz 60 Hz 60 Hz
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.25 0.50 0.75 1.00 1.25 0 0.5 1.0 1.5 2.0
[×10−4 kg·m2] [×10−4 kg·m2] [×10−4 kg·m2]
90 W (1/8 HP)
2.0
Overrun [Rotations]
1.5
50 Hz
1.0 60 Hz
0 2 4 6 8 10
Load Inertia J [oz-in2]
◇ Reversible Motors
1 W (1/750 HP) 6 W (1/125 HP) 15 W (1/50 HP)
2.5 1.5 1.5
2.0
Overrun [Rotations]
Overrun [Rotations]
Overrun [Rotations]
1.0 1.0
1.5
0.5 0.5
1.0 50 Hz
60 Hz 50 Hz 50 Hz
60 Hz 60 Hz
0 0.005 0.010 0.015 0.020 0.025 0.030 0 0.025 0.050 0.075 0.100 0.125 0 0.05 0.10 0.15 0.20 0.25
[×10−4 kg·m2] [×10−4 kg·m2] [×10−4 kg·m2]
0 0.025 0.05 0.075 0.1 0.125 0.15 0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.2 0.4 0.6 0.8 1 1.2
Load Inertia J [oz-in2] Load Inertia J [oz-in2] Load Inertia J [oz-in2]
Overrun [Rotations]
1.0
1.5 1.5
0.5
50 Hz 50 Hz 50 Hz
1.0 1.0
60 Hz 60 Hz 60 Hz
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.25 0.50 0.75 1.0 1.25 0 0.5 1.0 1.5 2.0
[×10−4 kg·m2] [×10−4 kg·m2] [×10−4 kg·m2]
Introduction
2.0
Overrun [Rotations]
1.5
Induction
Motors
50 Hz
1.0
60 Hz
Reversible
Motors
0 0.5 1.0 1.5 2.0
[×10−4 kg·m2]
0 2 4 6 8 10
Load Inertia J [oz-in2]
Electromagnetic
Brake Motors
◇ Electromagnetic Brake Motors
6 W (1/125 HP) 15 W (1/50 HP) 25 W (1/30 HP)
2.0 1.5 1.5
V Series
Overrun [Rotations]
Overrun [Rotations]
Overrun [Rotations]
1.0 1.0
1.5
Brake Motors
0.5 0.5
Clutch &
50 Hz 50 Hz 50 Hz
1.0 60 Hz
60 Hz 60 Hz
0 0.025 0.050 0.075 0.100 0.125 0 0.05 0.10 0.15 0.20 0.25 0 0.1 0.2 0.3 0.4 0.5 0.6
[×10−4 kg·m2] [×10−4 kg·m2] [×10−4 kg·m2]
Low-Speed
2.0 2.0 2.0
Motors
Overrun [Rotations]
Overrun [Rotations]
Overrun [Rotations]
1.5 1.5 1.5
Watertight,
Motors
50 Hz 50 Hz 50 Hz
1.0 1.0 1.0
60 Hz 60 Hz 60 Hz
0 0.25 0.50 0.75 1.00 1.25 0 0.5 1.0 1.5 2.0 0 0.5 1.0 1.5 2.0
[×10−4 kg·m2] [×10−4 kg·m2] [×10−4 kg·m2]
Motors
Torque
0 1 2 3 4 5 6 0 2 4 6 8 10 0 2 4 6 8 10
Load Inertia J [oz-in2] Load Inertia J [oz-in2] Load Inertia J [oz-in2]
● FPW Series
Right-Angle
Gearheads Linear Heads
25 W (1/30 HP) 40 W (1/19 HP) 60 W (1/12 HP)
2.0 2.0 2.0
Overrun [Rotations]
Overrun [Rotations]
Overrun [Rotations]
50 Hz 50 Hz 50 Hz
Brake Pack
1.0 1.0 1.0
60 Hz 60 Hz 60 Hz
0 0.1 0.2 0.3 0 0.25 0.50 0.75 0 0.25 0.50 0.75 1.00 1.25
[×10 -4 kg·m2 ] [×10 -4 kg·m2 ] [×10 -4 kg·m2 ]
90 W (1/8 HP)
2.0
Installation
Overrun [Rotations]
1.5
50 Hz
1.0
60 Hz
0 2 4 6 8 10 12
Load Inertia J [oz-in2 ]
CAD Data
Manuals
www.orientalmotor.com Technical
Support
TEL: (800) 468-3982
E-mail: techsupport@orientalmotor.com
C-259
Brake Pack
● Connection Diagrams
The wiring diagram is for when the SINK/SOURCE select switch is set to "SINK."
◇ World K Series, V Series ◇ FPW Series
● Induction Motors/Reversible Motors
Brake Pack Brake Pack
Terminal No. AC Power Supply✽ Terminal No.
AC Power Supply✽
ON ON ON AC Power Supply✽
2 L 2 L 2 L
ON ON ON
N N N
(Terminal Box Type)
Black U1 Black
1 U2
Motor
Red Red
Motor
1 11 Z2 1 White
White 11
Motor
11 Green/
Yellow
Capacitor Capacitor
Capacitor
+24 V +24 V
6 6
CW Operation Input CW Operation Input
8 8
CCW Operation Input CCW Operation Input
5 5
4
Brake Release Input + Brake Release Input
+
24 VDC 4
0.1 A min. 24 VDC
GND 0.1 A min.
7 − FG 7
GND
− FG
9 ALARM Output 9 ALARM Output
✽ Single-phase 110/115 VAC, single-phase 220/230 VAC ✽ Single-phase 110/115 VAC, single-phase 220/230 VAC
Red
1 ③ NC Not used. Leave this terminal unconnected.
White
11 Brake Release Input✽2 Not an instantaneous stop but coast to a stop.
④ ✽1
Capacitor ALARM-RESET Input Reset ALARM Output.
Orange ⑤ CCW Operation Input Motor rotates in the CCW direction during "ON."
Orange
10 ⑥ DC Power Supply Input +24 VDC input
+24 V ⑦ GND GND
6
CW Operation Input ⑧ CW Operation Input Motor rotates in the CW direction during "ON."
8
CCW Operation Input Turns OFF when the motor's thermal protector is
5 ⑨ ALARM Output
4
Brake Release Input + open.
24 VDC
0.1 A min. ⑩ Electromagnetic Brake✽3 Connect to the electromagnetic brake.
GND
7 − FG ⑪ Motor/Capacitor Connect to the motor and capacitor.
9 ALARM Output
✽ 1 Functions as a brake release input during normal operation and as an ALARM-RESET input
✽ Single-phase 110/115 VAC, single-phase 220/230 VAC when the ALARM is activated.
✽ 2 Releases the electromagnetic brake for electromagnetic brake motors.
✽ 3 Only for electromagnetic brake motors
Notes
● The input signal voltage is 24 VDC±10%, 0.1 A min.
● Minimize the length of the motor cable and the input/output signal cable.
● Use a cable of AWG18 or more in diameter for the motor cable and power supply cable.
● Be sure to connect the GND terminal to GND (negative side) of the external control device or
the motor will not operate.
Introduction
The factory setting is sink logic for both input and output circuits. Reverse
Brake Brake Brake Coast to a Stop
Select sink logic or source logic according to the external control
Run Stop Run Stop Run Stop Run Stop
device you will be using.
◇ Sink Logic ON
Induction
AC Power Supply
Motors
OFF
● Input Circuit DC Power Supply
ON
OFF
Brake Pack CW Operation Input ✽1
ON
OFF
CCW Operation Input ✽1
6 ON
Reversible
OFF
Motors
DC Power Input ✽1 ON
560 Ω
Brake Release Input ✽2 OFF
4.7 kΩ
24 VDC Input ✽ Electromagnetic Brake ✽3 Holding Holding Holding Holding Holding
Action
Action
Clockwise
Electromagnetic
CW CW ✽4 CW
Brake Motors
Motor Rotation
✽ 8 CW Operation Input Counterclockwise CCW CCW
Rotation
5 CCW Operation Input
4 Brake Release Input ✽1 Turn on CW operation input, CCW operation input and brake release input after turning on
AC power.
● Output Circuit The motor will not operate if they are turned ON before the AC power is applied.
V Series
The ALARM indicator will light and ALARM output will switch to "OFF."
✽2 The brake release input becomes ALARM-RESET input when the ALARM output is OFF.
Brake Pack
✽3 Only for electromagnetic brake motors.
4.7 kΩ ✽4 The induction motor will not accommodate instantaneous bi-directional switching.
24 VDC ALARM Output
Brake Motors
Clutch &
9 ◇ CW Operation Input
GND Turning the CW operation signal to "ON" causes the motor's output
7 0V shaft to turn in the CW direction. Turning it to "OFF" triggers an
Motors
● Input Circuit ◇ CCW Operation Input
Turning the CCW operation signal to "ON" causes the motor's
Brake Pack
output shaft to turn in the CCW direction. Turning it to "OFF" triggers
Low-Speed
24 VDC
Motors
4.7 kΩ an instantaneous stop.
Input ✽
560 Ω
Watertight,
7
◇ Brake Release Input [ALARM-RESET Input]
Motors
✽ 8 CW Operation Input
5 CCW Operation Input Functions as a brake release input during normal operation and as
4 Brake Release Input an ALARM-RESET input when the ALARM is activated.
● Output Circuit
Motors
Torque
● When Normal Operation: Brake Release Input
Brake Pack
Turning the brake release signal to "ON" disables both the electronic
DC Power Input brake and electromagnetic brake. When the CW and CCW operation
Right-Angle
Gearheads Linear Heads
6 signals are turned "OFF," the motor operates by inertial force before
4.7 kΩ coasting to a stop. When the motor is stationary, the electromagnetic
ALARM Output
24 VDC
9 brake is not activated, so the motor's output shaft can be moved
freely.
Turning the brake release signal to "OFF" (or leaving the signal
unconnected) and turning both CW and CCW operation signals to
"OFF" will activate the electronic brake and electromagnetic brake,
bringing the motor to an instantaneous stop. Once the motor stops,
Brake Pack
the electronic brake will be cut off automatically. However, the
electromagnetic brake will continue to operate and hold the load.
Accessories
Installation
CAD Data
Manuals
www.orientalmotor.com Technical
Support
TEL: (800) 468-3982
E-mail: techsupport@orientalmotor.com
C-261
Brake Pack
0.5 s max.
Use a power supply of 26.4 VDC max., and limit the output current to 10 mA max.