Screw pumps E4 Maintenance and Service Instruction = This instruction is valid for all E4 pump models shown on page 2 Contents Page List of components Exploded view /Ordering code Service intervals Inspection of shaft seal, rotors, O-rings, ballbearing Sectional view List of tools/Dismantling Reassembly CAURRON E4.0613GB February 1997Dx Refers commencing any work, read this instruction carefully! Failure to comply with these instructions may cause damage and personal injury! For more information about the pumps identification code, technical data and performance we refer to the E4 Product description. Fore more information about the pumps installation, start-up and trouble shooting we refer to the Imo Installation and Start-up instruction for medium and high pressure pumps. List of components ‘Valid for all E4 pumps, size 025-070. Rotor lead & Generation: K1, N1, L1, K4, N4, L4 With versioncodes: 7) p) By gf ‘The version code is composed of the letters in the 4 columns. Also valid for pump options A101, A141. ‘Pump op! Yd} RJ Viel, Example of pump designations std: E4 025L4 LRBE Spare parts set: Gost Gi02, Gass | Re. Pos No| Denomination Qty | Bearing Pump Joint | marks element element __ kit 102 | Power rotor T x T m3. | Key 1 122 | Ball bearing 1 x x 124 | Retaining ring i 5 x 124A | Support washer 1 x x 202 | Idler rotor 2 x 1 382. | Screw 4 401 | Pump body 1 x 423 | Oring 1 5 427 | Split flange 2 5 427A | Weld stud 1 5 428 | Screw 4 5 428A. | Washer 4 5 451 | Screw 4 451A | Washer 4 453 | Screw 2/4 3 453A | Washer 4 7 455 | Screw 2 4 463 | Plug 1 x 463A | Tring 1 489 | Strainer 1 8 489A. | Distance ring di 2 491 | Nut 42 6 501 | Connecting frame | 1 506 | Gasket a x 509 | Radial seal Ei 514 | Retaining ring 1 x 551 | Inlet chamber i 7 556__ | Gasket i x Zz Remarks 5. Valid for JE sizes 052-076 1. CCW-rotation version pos no 101, 201 6. Valid for xxJE sizes 025-045: 2 pieces and 2. Valid for xxTE sizes 045 sizes 052-060: 1 piece. 3, Valid for xxBE: 2 pieces and »xJE 4 pieces 7. Valid for xxJE and xxBE 4, Valid for 3xBE 8, Valid for xxTE and xJE E40613GB 2 February 1997Press the shaft coupling to its original position (Fig 5). Do not use a hammer as this might damage the idler rotors and /or the ball bearing, © Tighten the locking screw 134. Fig. 23 K. Fig. 24 Fit the pump back to the system and proceed according to the instructions under "Start up” in the Installation Manual. Fig. 25 n E40613GB February 1997Sales and Service Australia ‘Alfa Laval Eng. Ply. Ltd. Finland Israel Romania ‘Alfa Laval Oy Isramex Company Ltd, Aifa Laval Intemational Private Bag No. 40 P.O, 51 (Luoteisrine 4C) P.O. Box 19042 Engineering AB Post Office FIN‘02271 ESPOO TEL-AVIV Otimpului 30 HOMEBUSH Tel 9-804 041 Tel: 3647 44 40 Sector 4 Nsw.2149 Fax: 9-804 28 42 Fax: 3 647 $773 75111 BUCHAREST ol 2-746.27 44 see fe Tel: 19-37 08 71 Fax 2-748 21 79 Imo Pompes SA Imo Indust. re ars Austria 410-12, Av des Oiympiades Imo AB Sales offce Russia See Switzerland F-94132 FONTENAY SOUS Via Corregio, 19 Dr. Simakov Alexe} Boigium Bol 1:20149 MILANO Lani Gotikova Str. 23-7-12 ‘ae Laval NV Tol 1 43 94.8651 Tol: 2-480 086 15 ST. PETERSBURG, 198202 Voss hibersaiao Fax. 1 43.96 22 95 Fax: 2-480 13928 Tel: 812-152.30-44 Haven 140 Germany Pomp? Garbarino SpA, Fax: 812-152.30-44 82030 ANTWERPEN Imo Pumpen Via San Lazzaro, 3 Cone Tel: 3-541 17 17 Postfach 1228 115011 ACQUI TERME (AL) [mo Industries Inc Fax: 3-541 60 27 0-32678 BARNTRUP Tel: 144-586 71 Corporate Representative Bulgaria Tek 5263-2067 Fax: 144-552 60 Office ‘Atfa Laval international Fax: 5263-9096 (Marine Sales) 30, Pioneer Road Engineering AB Greece Korea SINGAPORE 628502 P.0, Box 54 Afa Laval AEBE Tachwa Industry Lid Tel: 861 5442 Star Bolovodski Pet25 262 Measoahion Avenue FL 9 Nuon bldg, Fax: 861 35 65 Boyana GR-1s562 CHOLARGOS 825-3, Pumi-Dong, Dong-Ku (Indust Sales) 1000 SOFIA Tek 1-652.22 01 PUSAN get Tel: 2.955 91 99 Fax: 1-65255 14 Tol: 051 635-0555 See France Fax: 2-955 91 94 Fax: 051 645-6631 Hong KongPiR.G. (Marine Sales) Switzerland Canada ‘Alfa Laval (Hong Keng) Lie. inke PUInpeni AG Imo Industros (Canada) Inc. P, 0. Box 47112 Nothorlands Schorist 8 4401 Meyerside Drive, Unit A Morison Post Otice ‘Ala Laval BV GH 8344 BARETSWILZH MISSISSAUGA, HONG KONG Postbus 1020 Tol: 1-939 29 69 170 ‘Ontario LST 1G8 ‘Tel: 857 70 00 Zonnebaan 1 Fax: 1-939 2971 Tel 905-564 39.44 Fax: 8949032 3600 BA MAARSEN Fax: 905-564 357 ee Tel: 90248 82 11 Yeraine Croatia ‘Alfa Laval Kit Fen ae ee aa Alfa Laval GmbH Posta fidk 16 Norway United Kingdom IZNO-Sid, StraBe 2M7/1—BEKE Tér4 Alfa Laval AS Weir Pumps Lt. Postfach 120 2040 BUDAORS: P.O, Box 162-Skeyen Cathcart Works 4.2355 WIENER NEUDORF Tet 1-153 65 55 N-0212 08.02 GLASGOW Ga 4X Austria Fax: 1-185 22 13 Tel: 22 50 11.00 Tel: 41-637 71 41 Tel: 1-67 75 11 (316) India Fax: 22 50 7875. Fax: 41-697 73 58 Carne ae) O29) Heatly & Gresham (indi) Ltd, Poland sas 28, E-47/4 Okla Ind, Area. Alta Laval Polska Sp. Imo Pump Denmark Phases UL Zgeda 8 Airport Road Alfa Laval A/S NEW DELHI 140 020 81-361 GDYNIA 0. Baw 6020 Krondaivej 7 Tel: 11-683 62 93 Tel: 58-21 8923 MONneEN &. 9k 2810 RODOVRE Fax: 11-684.71 71 Fax 58-21 6998 28111 SD fac agaetiat Fax: 704-280 48 39 Imo Pump is a business unit of Imo Industries Inc., a diversified manufacturer of pumps, fluid sensors, motion contro! products and remote control systems, with operations worldwide. Imo is listed on the NYSE as IMD (Imoind). “Imo AB: P.O. Box 42000, SE-128 14 Stockholm, Sweden. Telephone + 46.8 1901 60 4 Telex: 11548 IMO S, Teletax: + 46.8 645 1509 Oi. Gita ennai an ae Telex: 8955002 IMO, Telefax: + 46.06 125379 bar All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or to be transmited in any form without prior wien consent ofthe publ. £4 0613GB February 1997Exploded view eee 8 - ae \ Lag ee s size 052-070 xxTE Fg Ordering code Pos Part numbers, sizes no Spare part sets ors | 032 | ose | 0a | 052 | 060 | 070 ‘Pump element CW rotation eee G102 | Normal lead - pump NI 140483 | 140509 | 140525 | 140541 | 140566 | 141051 | 141077 Low-lead - pump K1 - = — | 140533 | 140558 | 140574 | 141069 | 141085 " Zpumpti | aaoior |aaosi7 J =| fe | (G0si | Bearing element vaai70 | 4ai70 | 1aaies | 1uaiss | waaise | 14ii96 | 144208 G050 | Radial seal Version code xRxx 128009 | 128009 | 107680 | 107680 | 107680 | 107680 | 107680 [ar Vix xssao | 188840 | 173690 | 173690 | 173690 | 173690 | 173650 6055 | Joint kit vaazt2 [raazia | v4aziz | 14220 | raazae | raizas | 144253 Recommendation Every shut down for service of aplant is costly. The Spare part sets: ‘time for repair should therefore be limited toamini- 055 Joint kit for dismantling of the pump. mum, which can be accomplished by keeping a spare . ump. The changed pumpican laterbe cpaited and POMP element: for repair after damage or greater then become the spate pump. a 3 E40613GB February 1997Reassembly A. oY exeMore ‘+ Reessemble the rotor set with the marks according to the figure, see B. Mounting 122 : ‘Fit the ball bearing 122 3 | with the mounting sleeve 5 and a plastic mallet. | +. Fitthe retaining ring 124 and the support ‘ATTENTION | ting 1244, ‘The shaft coupling should not be hit if the ‘* The sharp edge on the retaining ring should rotor is not standing on a firm support. be on the took-side. Fig. 15 Fig. 16, D. | * Place the rotor set into the pump body. | ‘© Check that the pump shaft moves freely: Fig. 7 Fig. 18 8 £4 0613GB, February 1997Service intervals The intervals for inspection and replacement of wear parts vary greatly with the properties of the pumped liquid and can only be determined by experience. All internal parts of the E4-pump are lubricated by the pumped liquid. Pumping a liquid which con- tains abrasive materials, or a liquid that is corrosive, will significantly reduce service life and call for shorter service intervals. ‘Wear in the pump may be indicated by: * Vibration + Noise * Loss of capacity + Reduction in flow/pressure © Leakage We recommend planned inspection and overhaul at regular intervals, not exceeding 3 years. Inspection of shaft seal An external visual inspection of the pump is advis- able at least every two days to assure that the shaft seal is not Excessively leaking shaft seals should be changed without delay. Inspection of rotors If the pump is not able to maintain the pressure, dlstatle the voto set by following tha retraction at page 69. Internal clearances in the pump, which are vital for its proper function, may have been affected by wear. Acceptable wear can be determined only by experi- ence of the actual application. As a rule of thumb the following max clearance values may apply: * Between rotor and bores or bushings: 0.2 mm * Between rotor flanks: 0.2 mm. For light duties (low pressure, medium viscosity) even bigger clearances may be acceptable whilst for low viscosity /high pressure duties the limit will be lower. ‘Also check if there are major scratches on these parts, Ifneeded replace the entire pump unit or reassemble by following the instructions at page on. O-rings All Ontings found to be hard or damaged shall be replaced. E4 061368 February 1997 If the pumps operating temperature exceeds 60°C let the pump cool off before any service, maintenance or dismantling work is commenced to avoid burn injury. All work carried out on the pump has to be AX pestormed in such a manner that risks for personal injury are observed! Ad When handling liquids that may harm skin use gloves and/or protective clothing. When handling liquids which may involve AN fire hazards appropriate precautions to avoid danger are to be taken. In case of failure for a system with elevated AN pressuce, sid jets may cause injury andlor damage. Ay Diilatiage many make fhe ace slippery and cause personal injury. Service for ball bearing ‘The ball bearing may be damaged if hit by a sledge- hammer or anything alike. Clean the ball bearing with white spirit when dismantled. Before any maintenance work, ensure that AN tite drivers deenergized and the pump hydraulically isolated. Connecting and disconnecting of electric AA cables must be done only by personnel authorized to do such work.© Replace the retaining ring 514. 509 * Fita new shaft seal 509. Ifnecessary use a mounting sleeve. Fig, 19 Fig. 20 501 Protect the edge with tape in order no to damage the seal. Place the pump body upright, Fit the gasket 506. Fit the connecting frame 501 carefully in order not to damage the radial seal 509. Remove the tape. Press the connecting frame 501 onto the pump body. Fit the screws 451/451A and tight them ‘carefully crosswise in several sequences, Fit the key 113. Fig. 21 4061368, February 1997 10 Fig. 22Sectional view 455 458A i 556 4534, 551 453 Fig.2 E40613GB February 1997List of tools necessary for dismantling/reassembly Refer, Rubermallt Sing Palle Sms Mounting er Screw dries yet internal ‘poner see external rings 1h (een 3 q Mounting sleeve dimensions (an) | & Pumpsiz D d L PartNo | 5 es F4 025-032 25 «21 «= «100188887 | ‘Wood blocks 038-070 42 36 100 188890 Fig.3 Dismantling ] A. | B. + Tum the electricity OFF, © Close the valves. | * Remove the pump from the system. * Note the axial position of the shaft coupling. ‘ATTENTION, Use appropriate vessels to collect ol spillage when removing and opening the pump. Fig. 4 Fig. 5 £4 0613GB 6 February 1997‘© Untighten the locking screw 134. © Remove the shaft coupling, if necessary use a puller. Fig. 6 Fig.7 © Remove the key 113, © Remove the screws 451. + Knock lightly on the connecting frame 501 and remove it. Fig. 8 Fig. 9 £4.0613GB February 1997© Remove the shaft seal 509 as shown on the sketch. + Remove the gasket 506. + Remove the retaining ring 514. Fig. 10 Fig. 11 Pull out the rotor set by holding one hand underneath. Inspect the rotors and separate them. ‘+ Remove the retaining ring 124 and the sup- portring 124A. Fig. 12 ig. 13, L. + Remove the ball bearing 122 with a puller. Fig. 1d E4 0613GB February 1997