0 1 2 3 4 5 6 7 8 9

WUPE001D 20.07.1999

DURMAZLAR MAKINE SANAYI A.S.

DURMA
ORGANIZE SAN.B™L. Tel : +90 224 2191800
75.YIL BULVARI Fax : +90 224 2427580
BURSA/TURKEY Web : www.durmazlar.com.tr

Customer :
Plant Designation : AD-R 30100
Machine Serial Nr.: 7313126587

Machine Type : CNC PRESS BRAKE HYD. Elec.Cabinent :690*1200*300

Control Unit Type : EMKO AD90-D Power Supply :3X220-460V/60Hz
Axis : Y1-Y2-X Control Voltage :24VAC/DC
Servo System : EMKO Power Consumption :11Kw

Hydraulic Block Type : REXROTH Mains Supply Cable :3x10+6mmý

Mains Fuses :63A
Norm : TSE
Front Protection : STD
Responsible for Project : Bahadir ELIK
Design : aglayan ISLAMOGLU

Created on : 05.Oct.2011 Last Page No : 22

Processed on : 05.Oct.2011 by : PC1 No. of pages : 22

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 LCD AD90-D

DURMA
Design aglayan ISLAMOGLU Editor PC1 CNC ADVANTAGE durmazlar P. 1
Control Bahadir ELIK Tested 05.Oct.2011 7313126587
PROJECT SHEET 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

Page overview Coloum X: an automatically created page was manually reworked ESSJ002E

Page Designation Additional field Date Revisor X

1 LCD AD90-D CNC ADVANTAGE PROJECT SHEET 05.Oct.2011 PC1

2 Table of contents 05.Oct.2011 PC1

3 LCD AD90-D CNC ADVANTAGE ANEL DESIGN & FOOT PEDAL 05.Oct.2011 PC1

4 MAIN POWER SUPPLY CONNECTION CIRCUIT 05.Oct.2011 PC1

5 LCD AD90-D CNC ADVANTAGE POWER SUPPLY CIRCUIT 05.Oct.2011 PC1

6 HYD.PUMP MOTOR CONNECTION CIRCUIT 05.Oct.2011 PC1

7 LCD AD90-D CNC ADVANTAGE LINEAR ENCODERS Y1/Y2 CONNECTION CIRCUIT 05.Oct.2011 PC1

8 EMERGENCY STOP AND SAFETY SWITCHES CONNECTION CIRCUITS 05.Oct.2011 PC1

9 LCD AD90-D CNC ADVANTAGE CONNECTION CIRCUIT 05.Oct.2011 PC1

10 TWO HAND SAFETY CONNECTION CIRCUIT 05.Oct.2011 PC1

11 TWO HAND SAFETY CONNECTION CIRCUIT 05.Oct.2011 PC1

12 SAFETY APPROACH SWITCHES CONNECTION CIRCUIT 05.Oct.2011 PC1

13 VALVE CONTROL CONNECTION CIRCUIT 05.Oct.2011 PC1

14 SERVO VALVE CONTROL CONNECTION CIRCUIT 05.Oct.2011 PC1

15 LCD AD90-D CNC ADVANTAGE BACK GAUGE DRIVER & ENCODER COMMAND CIRCUIT 05.Oct.2011 PC1

16 X0 05.Oct.2011 PC1

17 X1 05.Oct.2011 PC1

18 X2 05.Oct.2011 PC1

19 X2 05.Oct.2011 PC1

20 X2 05.Oct.2011 PC1

21 BILL OF MATERIALS 05.Oct.2011 PC1

22 BILL OF MATERIALS 05.Oct.2011 PC1

1 3

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 Table of contents

DURMA
PC1
Design aglayan ISLAMOGLU Editor
7313126587
durmazlar P. 2
Control Bahadir ELIK Tested 05.Oct.2011 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

3E1
3P1

MAIN SWITCH

4Q1

11S4 9S6 8S3 11S5

12S8 8S7 8S2 6S5 6S4

5L8 5L6 5L7

2 4

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 LCD AD90-D

DURMA
Design aglayan ISLAMOGLU Editor PC1 CNC ADVANTAGE durmazlar P. 3
Control Bahadir ELIK Tested 05.Oct.2011 7313126587
ANEL DESIGN & FOOT PEDAL 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

L1
L1 /6.0
L2
L2 /6.0
L3
L3 /6.0
PE
PE /5.0

P4
P4 /5.0
P3
P3 /5.0

L1 L2 L3 PE

4F8
1A

L1 L2 L3

P4 A2
L1 L2 L3
2 4 6 4A2
8.2
4Q1
1 3 5
3
63A

X2 1
1

4L8
36w
L1 L2 L3 PE PE
2
X2 PE
X2 2

6mmý

10mmý

X0 L1 L2 L3 N PE

L1 L2 L3 N PE

SUPPLY PHASE SEQUENCE FLOURESCENT

220-460V/60HZ RELAY LAMP
3 5

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 MAIN POWER SUPPLY

DURMA
Design aglayan ISLAMOGLU Editor PC1 CONNECTION CIRCUIT durmazlar P. 4
Control Bahadir ELIK Tested 05.Oct.2011 7313126587 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

P4
4.9/ P4 P4 /6.4
P3
4.9/ P3 P3 /6.4
PE
4.9/ PE PE /6.0

5F1
4A 4 4 4
5.2/ X2:4 X2:4 /6.3
B1

PE N

1
5A1
10A PE

PE B2

13 21 13
5F2 6K4 8K4
10A 6.5 8.4
14 22 14

3 4
B5

3
X2:3 /5.6
4 13
X2:4 /5.6 8K5
8.5
14

5 6 7

PE

X2 3 X2 4
3 4 PE
X2 5 X2 6 X2 7
5A2
LCD K1 K1 PE
5 6 7

1 2
LCD AD90-D X1 X1 x1

CNC ADVANTAGE 5L6 5L7 5L8

X2 X2 x2

4 3 5

K2

A + B - 5.2/ X2:3
3 3 3
X2:3 /6.3
B4 B3
W0 2x0,50mmý

B4 B3
9.8 9.9

LCD AD90-D
MOTOR MOTOR RESTART
CNC ADVANTAGE
4 START STOP 6
POWER SUPPLY
Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 LCD AD90-D

DURMA
Design aglayan ISLAMOGLU Editor PC1 CNC ADVANTAGE durmazlar P. 5
Control Bahadir ELIK Tested 05.Oct.2011 7313126587
POWER SUPPLY CIRCUIT 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

L1
4.9/ L1 L1 /15.0
L2
4.9/ L2 L2 /15.0
4.9/ L3
5.1/ PE

4
5.9/ X2:4 X2:4 /8.0

6F1 95 P3 P3
6Q2 5.1/ P3 P3 /15.0
50A
.1
96
C3
C8
C2
23
C1 8K4
8.4
10mmý 24
C9

23 6F4
8K5
2A
1 3 5 8.5
24
6K4
.5 10
2 4 6

X2 10
10mmý

C4 C5 C6 1

6S4 C10
2
1 3 5
6Q2
.3
2 4 6
25-40A
X2 11
(38A) 11
11
U1 V1 W1

3 13 23
X1 U1 V1 W1 PE 6K3 6K3
6S5
.3 .3
4 14 24

W1 4x10mmý
12
cable
12
C11
X2 12
12

6M1
M
A1
3
11Kw ~ 6K4
A1
A2
(38,7-20,1A) 220V
6K3
220-460V A2
24V
3 P4 P4
5.1/ P4 P4 /15.0
3
5.9/ X2:3 X2:3 /8.0
3RH1140-1BB40 LC1-D40 M7
LA1-DN31

13 14 .4 1 2 .1
23 24 .5 3 4 .1
33 34 5 6 .1
43 44 13 14 5.6
21 22 5.7
53 54 8.5
61 62
73 74
83 84

HYD.PUMP MOTOR MAIN

5 7

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 HYD.PUMP MOTOR

DURMA
Design aglayan ISLAMOGLU Editor PC1 CONNECTION CIRCUIT durmazlar P. 6
Control Bahadir ELIK Tested 05.Oct.2011 7313126587 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

GIVI MISURE GIVI MISURE

LINEAR ENCODER LINEAR ENCODER
9P SOCKET FEMALE 9P SOCKET FEMALE
Y1 Y2

0V A B I DCV A B I Ï 0V A B I DCV A B I Ï
E1 E2

8 5 2 6 7 4 1 3 8 5 2 6 7 4 1 3

PE PE

W2 8x0,22mmý W3 8x0,22mmý

YELLOW

YELLOW
WHITE

GREEN

BROWN

WHITE

GREEN

BROWN
PINK

BLUE

GREY

PINK

BLUE

GREY
RED

RED
9A1 9A1
9.0 9.0

AD 90-D AD 90-D
9 10 11 12 1 2 3 4 29 30 31 32 21 22 23 24
Y1-Y2 MODUL Y1-Y2 MODUL

0V A B I 5V A B I 0V A B I 5V A B I
LCD AD90-D LCD AD90-D
CNC ADVANTAGE ENCODER CNC ADVANTAGE ENCODER

Y1-Y2 Y1 Y1-Y2 Y2

6 8

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 LCD AD90-D CNC ADVANTAGE

DURMA
Design aglayan ISLAMOGLU Editor PC1 LINEAR ENCODERS Y1/Y2 durmazlar P. 7
Control Bahadir ELIK Tested 05.Oct.2011 7313126587
CONNECTION CIRCUIT 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

4 4 4 4
6.8/ X2:4 X2:4 /9.0
E2

E3

J 2 J 3

1 1

EMERGENCY STOP 8S3

NOT-AUS STOP 2 2

J J
1 4
J 10 J 12

8S7 1
1 1
12S8
FOOT 12.8 2
2 2
PEDDAL 13 17

J X2 13 J X2 17 3 1 3
11 13
8S7
.8
4 2 4
.8

X2 14 X2 18
E10
E10 /10.1 1 2 3 1:MANUEL
X2 14 X2 18 2:HAND-HAND
3:HAND-FOOT
E10
E1

53
X2 15 X2 19 6K4
6.5
X2 15 X2 19 54

X2 16 E7 X2 20
8A1
A1 S11 S22 S21 S12 13 23
A2 S33 S34 14 24
PSR-SCP-24UC/ESM4
PHONIX
21 E6
E8 E9 X2 71 X2 72 X2 73
X2 21 61
8K4
71 72 73
3 .4
62 E8 E9
8S2 E5
4
61 A1 A1 A1 A1 A1
8K5
X2 22 .5
8K4 8K5 8K7 8K8 8K9
22 11 14 E4 62 A2 A2 A2 A2 A2
24V 24V 24V 24V 24V
3 3
4A2
4.1
3 3 3 3 3
6.8/ X2:3 X2:3 /9.0
3RH1140-1BB40 3RH1140-1BB40 3RH1140-1BB40 3RH1140-1BB40 3RH1140-1BB40
3RH1911-1FA22 3RH1911-1FA22

13 14 5.8 13 14 5.8 13 14 11.1 13 14 11.1 13 14 11.2

23 24 6.3 23 24 6.3 23 24 11.7 23 24 11.8 23 24 11.9
33 34 9.1 33 34 9.1 33 34 9.3 33 34 33 34
43 44 10.1 43 44 10.1 43 44 43 44 43 44
53 54 15.1 53 54 15.1
61 62 .3 61 62 .3
71 72 71 72
83 84 83 84

EMERGENCY STOP EMERGENCY

7 RESTART ENABLE MANUEL HAND-HAND HAND-FOOT 9

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 EMERGENCY STOP AND SAFETY

DURMA
Design aglayan ISLAMOGLU Editor PC1 SWITCHES durmazlar P. 8
Control Bahadir ELIK Tested 05.Oct.2011 7313126587
CONNECTION CIRCUITS 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

4 4 23 23 23 23 23
8.9/ X2:4 X2:23 /10.1

9S4 J 5

33 33 3 13 21
8K4 8K7 - + 10K2 12K6
9S6 12.6
8.4 8.7 10.2
34 34 4 14 22
3 J
F1 6

33 X2 3
8K5 23

8.5
34 F8 LCD AD90-D

PHOTOCELL FAULT
CNC ADVANTAGE
24
K2
13
F4 10K3 F11 5.1 5.1

ADJUSTMENT
23
10.3 B4 B3

ZI Y1 Y2
F7 14

UP

DOWN
23 23

F9
B4 B3
X2 23 X2 23 X2 24
23 23 24

9A2 9A2
9A1 9A2 9A2 9A1 9A2 9A2 9A1 9A1 9A2 9A1 9A1 9A2 + -
A B
7.1
7.5
13.6
14.2 15 18 1 9 5 7 4 8 17 10 13 14

3 16 16 7 5 8 6 2 14 15 13

9A2 9A2 9A1 9A2 9A2 9A2 9A2 9A2 9A1 9A1 9A1
25

9A1:Y1/Y2 X2 25
F2 F3 F10 F12
9A2:I/Q

F5 F6 F13

F2 F3 F5 F10 F12

A1 A1 A1 A1 A1 A1 A1

9K1 9K2 9K4 9R5 9K7 9K8 9R9

A2 A2 A2 A2 A2 A2 A2
24V 24V 24V 24V 24V 24V 24V
3 3 3 3 3

3 3 3 3 3 3 3 3 3
8.9/ X2:3 X2:3 /10.1
3RH1122-1BB40 3RH1122-1BB40 3RH1122-1BB40 MY2 24DC(S) 3RH1140-1BB40 3RH1122-1BB40 MY2 24DC(S)
3RH1911-1GA04

13 14 13 14 10.2 13 14 11.2 1 9 13.3 13 14 13.1 13 14 13.2 1 9 11.3

21 22 10.8 21 22 21 22 11.2 4 12 23 24 13.3 21 22 10.4 4 12
31 32 13.3 31 32 31 32 11.8 5 9 33 34 31 32 10.2 5 9
43 44 13.5 43 44 10.3 43 44 11.9 8 12 43 44 43 44 8 12
51 52 11.3
61 62 13.1
71 72
81 82

SLOW POZ TDC SAFETY.P MAN. P.P. DOWN UP RAM

8 LONGSAM O.K STOP 10

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 LCD AD90-D

DURMA
Design aglayan ISLAMOGLU Editor PC1 CNC ADVANTAGE durmazlar P. 9
Control Bahadir ELIK Tested 05.Oct.2011 7313126587
CONNECTION CIRCUIT 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

8.6/ E10 G13

23
9.9/ X2:23 X2:23 /12.0
21 5
9K8 12R3
9.8 12.3
43 13 22 9
8K4 12K6
8.4 12.6 G12 G14
44 14

21 5
G1 G3 10K3 12R4
.3 12.4
22 9
43 43
8K5 12K6
8.5 12.6 G11 G15
44 44

G4
G15
31
9K8
21
9.8 10K2 5 21
32
12R1 9K1
G2 .2
22 12.2 9.1
G5 9 22
G5 G16

G10 G16

10A2
11.1
A1 13 23 Y1 Y2

PSR-SCP-24UC/THC4
A2 14 24 PHONIX

G6 G8

13 43
9K2 9K2
9.2 9.2
14 44

G7 G9

G7 G10

A1 A1

10K2 10K3
A2 A2
24V 24V
3 3

3 3 3
9.9/ X2:3 X2:3 /12.0
3RH1131-1BB40 3RH1131-1BB40

13 14 9.7 13 14 9.7
21 22 .4 21 22 .4
33 34 12.0 33 34 12.0
43 44 13.1 43 44 13.1

9 DOWN COMMAND 11

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 TWO HAND SAFETY

DURMA
Design aglayan ISLAMOGLU Editor PC1 CONNECTION CIRCUIT durmazlar P. 10
Control Bahadir ELIK Tested 05.Oct.2011 7313126587 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

10A2
10.1 PSR-SCP-24UC/THC4
PHOENIX
S12 S14
S21 S24 S22 S11

H1 H12
H5
H1 H1 H1 H12 H12 H12

H1 H1 H1 H1 H12 H12 H12 H12

13 13 13 23 23 23
8K7 8K8 8K9 51 8K7 8K8 8K9
9K8
8.7 8.8 8.8 8.7 8.8 8.8
14 14 14 9.8 24 24 24
52
H2 H2 H3 H9 H9 H11
H6

1
9R9 31 43
21 13 H8 9K4 9K4
H2 9K4 9K4 9.9
9 9.4 9.4
9.4 9.4 32 44
22 14
H9
H7
H7

H2 H4 H7 H8 H7 H8 H9 H10

J 7 J 8 J 19 J 17 J 14 J 18

3 1 1 3

11S4 11S5
4 2 2 4

M1 M2

H7 H8 H7 H8

13 21 21 13
12K8 12K9
12.8 12.9
14 22 22 14

10 12

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 TWO HAND SAFETY

DURMA
Design aglayan ISLAMOGLU Editor PC1 CONNECTION CIRCUIT durmazlar P. 11
Control Bahadir ELIK Tested 05.Oct.2011 7313126587 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

23 23 23 23 23 23 23 23
10.1/ X2:23 X2:23 /13.0

33
10K2
10.2
34

I1

X2 26 X2 29 X2 32 X2 35 X2 38 J 16
33
10K3
10.3
34

brovn-white

brown
blue blue

3 3
I2 12S8
8.1
4 4
12S6 12S7 8.3
.9

black
J J
9 20

X2 27 X2 28 X2 30 X2 31 X2 33 X2 34 X2 36 X2 37
36 I3 I4
27 30 33
36 I3 I4

B3 A3 A1 A1 A1 A1 A1 A1

12ZR0 12R1 12R3 12R4 12K6 12K8 12K9

A2 A2 A2 A2 A2 A2 A2
24V 24V 24V 24V 24V 24V 24V
3 3 3

3 3 3 3 3 3 3 3 3 3 3 3
10.6/ X2:3 X2:3 /13.0
3RP1505-1AP30 MY2 24DC(S) MY2 24DC(S) MY2 24DC(S) 3RH1122-1BB40 3RH1122-1BB40 3RH1122-1BB40

15 16 13.5 1 9 1 9 1 9 13 14 10.2 13 14 11.3 13 14 11.7

4 12 4 12 4 12 21 22 9.8 21 22 11.4 21 22 11.5
15 18 5 9 10.8 5 9 10.8 5 9 10.8 31 32 31 32 31 32
8 12 8 12 8 12 43 44 10.2 43 44 43 44

PRESS VALVE LEFT SAFETY RIGHT SAFETY PHOTOCELL FOOT PEDAL

RELAY COMMON VALVE COMMON VALVE SWITCH CIRCUIT
11 RELAY RELAY 13

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 SAFETY APPROACH SWITCHES

DURMA
Design aglayan ISLAMOGLU Editor PC1 CONNECTION CIRCUIT durmazlar P. 12
Control Bahadir ELIK Tested 05.Oct.2011 7313126587 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

23 23 23 23 23
12.9/ X2:23 X2:23 /14.4

43 13
10K2 9K8
10.2 9.8
44 14

15
K1 12ZR0
12.1
18

43
10K3
10.3
44
K6
X2 47
K2
K2

PRESSURE VALVE
DRUCK VENTIL
61 31 43
9K8 9K1 9K1 A1
9.8
62
9.1
32
9.1
44
Y7
A2

K3 K4

39

13 1
9K7 9R5
9.7 9.5 X2 48
14 9 48 23

13A6
K5 45
(1,5A) MVP 100 E
1 5
PRESSURE VALVE
+10V 0V
4 3 2 6
23
9K7
9.7
24
K7 K8
39

ñ10V
42

OV
W4 2x0,50
X2 39 X2 42 X2 45 SHIELD CABLE
X2 39 X2 42
3

9A1
A1 A1 A1 9.0
9A1 9A1
Y3.1 Y3.2 Y5
AD 90-D
A2 A2 A2
Y1-Y2 MODUL 19 20

LCD AD90-D
CNC ADVANTAGE
X2 40 X2 41 X2 43 X2 44 X2 46 Y1-Y2
3 3 3 3 3 3 3
12.9/ X2:3 X2:3 /14.4

LEFT-LINKS RIGHT-RECHTS LEFT-LINKS RIGHT-RECHTS PRESSURE PROPORTIONAL

COMMON COMMON FAST FALL FAST FALL VALVE PRESSURE VALVE
VALVE VALVE VALVE VALVE DRUCK VENTIL
12 SLOW-LANGSAM 14

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 VALVE CONTROL

DURMA
Design aglayan ISLAMOGLU Editor PC1 CONNECTION CIRCUIT durmazlar P. 13
Control Bahadir ELIK Tested 05.Oct.2011 7313126587 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

23
13.9/X2:23 X2:23 /15.5
3
13.9/ X2:3 X2:3

A B A B
Y1.1a Y1.1b Y1.2a Y1.2b

U U

SERVOAMPLIFIER
PE SERVOAMPLIFIER PE

PE D F E C B A A B C E F D PE
PE PE
X2 3 X2 23
X2 PE X2 PE

W5 2x2x0,50 W7 2x2x0,50
SHIELD CABLE SHIELD CABLE

PE PE
49 50 3 23 23 3 51 52

X2 49 50 X2 51 52
49 50 51 52

W6 2x0,50 W8 2x0,50
SHIELD CABLE SHIELD CABLE

OV ñ10V ñ10V OV
9A1
9.0
9A1 9A1 9A1 9A1

Y1-Y2 MODUL
26 25 27 28

LCD AD90-D
CNC ADVANTAGE
Y1-Y2

SERVO VALVE SERVO VALVE

13 YI AXIS Y2 AXIS 15

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 SERVO VALVE CONTROL

DURMA
Design aglayan ISLAMOGLU Editor PC1 CONNECTION CIRCUIT durmazlar P. 14
Control Bahadir ELIK Tested 05.Oct.2011 7313126587 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

15A2
.6
LCD AD90-D
AD 90-D CNC ADVANTAGE (X)
6.1/ L1
6.1/ L2 (X) MODUL
6 7 16 15 1 8 2 3 4 14
15F0
2P 10A P1 P2

0V 220V 460V 15A2 15A2 15A2 15A2 15A2 15A2 15A2 15A2 15A2 15A2

3
15T0 3
1250VA
220/460-220V X2 23 X2 53 X2 55 X2:3

220V 24V
21 21

15S5 15S6
6.5/ P3 ñ10V OV 23
(+) 22 (-) 22

6.5/ P4 W10 2x0,50

P12 P14
P3 P4
ROTARY ENCODER
SHIELD
CABLE X2 54 X2 56
15F1
2P 6A P13
23 23 23
X
P5 P6 P15 P16
P13 P14

53
8K4
8.4
54 X2:23
14.5
P7

53
0V A B Z 5V A B Z Ï
8K5 E3
PE
8.5
54
P8

15A1

L1 N PE 3 4 9 10

G110
U V W PE

SIEMENS
P9 P10 P11 PE
W11 8x0,22mmý

W9 4x1,5mmý

15A2
.2
15A2 15A2 15A2 15A2 15A2
U V W
AD 90-D
13 10 9 11 12

15M1
M (X) MODUL
3
0.55Kw ~
3,2A
PE
0V A 4.75-30V B Z

AXIS-X LCD AD90-D

MOTOR CNC ADVANTAGE (X)

14 16

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 LCD AD90-D CNC ADVANTAGE

DURMA
Design aglayan ISLAMOGLU Editor PC1 BACK GAUGE DRIVER & ENCODER durmazlar P. 15
Control Bahadir ELIK Tested 05.Oct.2011 7313126587
COMMAND CIRCUIT 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

Cable name

Cable name
Strip designation

X0

Connection

Connection

Connection
Terminal
number

Jumpers
Type

Type
Page/
Function text Target design. Target design. path

220-460V/60HZ N N N 4.1
L1 L1 L1 4Q1 1 X 4.0
L2 L2 L2 4Q1 3 X 4.0
SUPPLY L3 L3 L3 4Q1 5 X 4.0
220-460V/60HZ PE PE PE 5A1 _3 X 4.1

15 17

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 X0

DURMA
PC1
Design aglayan ISLAMOGLU Editor
7313126587
durmazlar P. 16
Control Bahadir ELIK Tested 05.Oct.2011 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

Cable name

Cable name
W1
Strip designation

X1

Connection

Connection

Connection
Terminal
number

Jumpers
Type

Type
Page/
Function text Target design. Target design. path

1 6M1 U1 6Q2 2 6.1

HYD.PUMP MOTOR 2 6M1 V1 6Q2 4 6.1
= 3 6M1 W1 6Q2 6 6.1
= PE 6M1 PE 5A1 _3 X 6.1

16 18

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 X1

DURMA
PC1
Design aglayan ISLAMOGLU Editor
7313126587
durmazlar P. 17
Control Bahadir ELIK Tested 05.Oct.2011 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

Cable name

Cable name
W5
Strip designation

X2

Connection

Connection

Connection
Terminal
number

Jumpers
Type

Type
Page/
Function text Target design. Target design. path

FLOURESCENT LAMP 4L8 1 4F8 4.8

= 5A1 _5 2 4L8 4.8
5A2 K1 3 1 5A1 5.1
TDC 3 9S4 9.4
SERVO VALVE YI AXIS 1 B 3 13A6 6 14.4
5A2 K1 4 2 5F2 5.1
MOTOR START 5L6 X1 5 6K4 14 5.6
MOTOR STOP 5L7 X1 6 6K4 22 5.7
RESTART 5L8 x1 7 8K5 14 5.8
HYD.PUMP MOTOR 6S4 1 10 8K5 24 6.3
= 6S5 3 11 6S4 2 6.3
= 6K3 A1 12 6S5 4 6.3
EMERGENCY STOP RESTART 13 J 1 8.3
= 14 8.3
= 14 8.3
= 15 8.3
= 15 8.3
= 8A1 S22 16 8.3
= 17 J 4 8.4
= 18 8.4
= 18 8.4
= 19 8.4
= 19 8.4
= 8A1 S12 20 8.4
= 8S2 3 21 8A1 S33 8.1
= 4A2 11 22 8S2 4 8.1
SLOW LONGSAM 9A1 9A2 23 1 8K5 34 9.1
POZ O.K 9A1 9A1 23 5 8K7 33 9.2
SERVO VALVE YI AXIS 2 A 23 15A2
13A6 15A2
5 14.5
AXIS-X MOTOR 15A2 15A2 23 8 15A2 15A2 15.4
SAFETY.P 9A1 9A2 24 4 9S4 9.4
TDC 25 5 9A1 9A2 9.3

17 19

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 X2

DURMA
PC1
Design aglayan ISLAMOGLU Editor
7313126587
durmazlar P. 18
Control Bahadir ELIK Tested 05.Oct.2011 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

Cable name

Cable name
W8

W6

W5

W7
Strip designation

X2

Connection

Connection

Connection
Terminal
number

Jumpers
Type

Type
Page/
Function text Target design. Target design. path

PRESS VALVE RELAY 26 12ZR0 A3 12.2

= 12R1 A1 27 12.2
= 12R1 A2 28 12.2
LEFT SAFETY COMMON VALVE RELAY 29 12.3
= 12R3 A1 30 12.3
= 12R3 A2 31 12.3
RIGHT SAFETY COMMON VALVE RELAY 32 12.4
= 12R4 A1 33 12.4
= 12R4 A2 34 12.4
= 12S6 35 12.6
= 12K6 A1 36 12S6 12.6
= 12K6 A2 37 12S6 12.6
PHOTOCELL SWITCH 12S7 38 J 16 12.7
LEFT-LINKS COMMON VALVE 39 9K7 14 13.1
= 9K8 14 39 13.1
= 12K9 A2 40 13.1
RIGHT-RECHTS COMMON VALVE 41 13.2
LEFT-LINKS FAST FALL VALVE 42 9K7 24 13.3
= Y3.1 A1 42 13.3
= 43 Y3.1 A2 13.3
RIGHT-RECHTS FAST FALL VALVE 44 Y3.2 A2 13.4
PRESSURE VALVE Y5 A1 45 9K1 44 13.5
= 13A6 2 46 Y5 A2 13.5
= Y7 A1 47 12ZR0 15 13.7
= 13A6 1 48 Y7 A2 13.7
1 9A1 9A1 49 26 D 3 14.2
SERVO VALVE YI AXIS X 9A1 9A1 50 25 E 2 14.2
SERVO VALVE Y2 AXIS 1 9A1 9A1 51 27 E 3 14.7
= X 9A1 9A1 52 28 D 2 14.7
AXIS-X MOTOR 15S5 21 53 2 15A2 15A2 15.5
= 54 15S5 22 15.5
= 15S6 21 55 3 15A2 15A2 15.6

18 20

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 X2

DURMA
PC1
Design aglayan ISLAMOGLU Editor
7313126587
durmazlar P. 19
Control Bahadir ELIK Tested 05.Oct.2011 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

Terminal diagram ESSK034E

Cable name

Cable name
Strip designation

X2

Connection

Connection

Connection
Terminal
number

Jumpers
Type

Type
Page/
Function text Target design. Target design. path

AXIS-X MOTOR 56 15S6 22 15.6

MANUEL 8K7 A1 71 8S7 4 8.7
HAND-HAND 8K8 A1 72 8S7 2 8.8
HAND-FOOT 8K9 A1 73 8S7 4 8.8
Schirm PE PE 14.1
FLOURESCENT LAMP PE 4L8 4.9
SERVO VALVE Y2 AXIS Schirm PE PE 14.8

19 21

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 X2

DURMA
PC1
Design aglayan ISLAMOGLU Editor
7313126587
durmazlar P. 20
Control Bahadir ELIK Tested 05.Oct.2011 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

Bill of materials
Item designation Amount Designation Article Supplier Stock number

3P1 1 PANEL 690X1200X300 Ekin Pano 3300210402

3E1 1 PANEL / ARMATURENBRETT ETK 0102 Emko 3901001020
4Q1 1 MAIN SWITCH KG 64B T203/09VE 63A Kraus&Naimer 3301610610
4A2 1 PHASE SEQUENCE RELAY RM4-TG20 Telemecanique 3301700590
4F8 1 FUSE / SICHERUNG 5SQ2 170-2YA01-1A Siemens 3301800010
4L8 1 FLUORESCENT LAMP / FLUORESZEN LAMPE 36W Philips 3301300060
5A2 1 LCD PANEL CNC ADVANTAGE LCD PANEL Emko 3303910515
5A2 1 LCD BUTTON PANEL CNC ADVAN. BUTTON PANEL Emko 3303910519
5F1 1 FUSE / SICHERUNG 5SQ2 170-2YA04-4A Siemens 3301800030
5A1 1 POWER SUPPLY / STROMVERSORGUNG 6EP1 334-2AA01-10A Siemens 3302100020
5F2 1 FUSE / SICHERUNG 5SQ2 170-2YA10-10A Siemens 3301800050
6F1 1 FUSE / SICHERUNG 5SQ2 370-2YA50-50A Siemens 3301800240
6Q2 1 OVER CURRENT RELAY / šBERSTROMRELAIS 3UA59 00-2E 25-40A Siemens 3301700200
6S4 1 BUTTON/LAMP / SCHALTER LEUCHTE 3SB 3607-0AA21 Siemens 3300700190
6S5 1 BUTTON/LAMP / SCHALTER LEUCHTE 3SB 3606-0AA41 Siemens 3300700180
6K3 1 CONTACTOR / SCHALTSCHšTZ 3RH1140-1BB40 Siemens 3301100070
6K3 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
6F4 1 FUSE / SICHERUNG 5SQ2 170-2YA02-2A Siemens 3301800020
6K4 1 CONTACTOR / SCHALTSCHšTZ LC1-D40 M7 Telemecanique 3301000310
6K4 1 AUXILIARY CONTAC LA1-DN31 Telemecanique 3301200170
8A1 1 SAFETY MODUL / SICHERUNG MODšL PSR-SCP-24UC/ESM4 Ph”nx contact 3301900076
8S2 1 BUTTON/LAMP / SCHALTER LEUCHTE 3SB 3606-0AA31 Siemens 3300700200
8S3 1 EMERGENCY BUTTON / NOT SCHALTER 3SB 3603-1CA21 Siemens 3300700110
8K4 1 CONTACTOR / SCHALTSCHšTZ 3RH1140-1BB40 Siemens 3301100070
8K4 1 AUXILIARY CONTAC 3RH1911-1FA22 Siemens 3301200105
8K4 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
8K5 1 CONTACTOR / SCHALTSCHšTZ 3RH1140-1BB40 Siemens 3301100070
8K5 1 AUXILIARY CONTAC 3RH1911-1FA22 Siemens 3301200105
8K5 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
8S7 1 BUTTON / SCHALTER XB4-BJ33 Telemecanique 3300700440
8S7 1 NC CONTAC ZBE 102 Telemecanique 3301610310
8K7 1 CONTACTOR / SCHALTSCHšTZ 3RH1140-1BB40 Siemens 3301100070
8K7 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
8K8 1 CONTACTOR / SCHALTSCHšTZ 3RH1140-1BB40 Siemens 3301100070
8K8 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
8K9 1 CONTACTOR / SCHALTSCHšTZ 3RH1140-1BB40 Siemens 3301100070
8K9 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
9A1 1 MODUL AD 90 Y1-Y2-MODUL Emko 3303910500
9A1 1 MODUL AD 90 I/Q MODUL Emko 3303910460
9K1 1 CONTACTOR / SCHALTSCHšTZ 3RH1122-1BB40 Siemens 3301100040
9K1 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
9K2 1 CONTACTOR / SCHALTSCHšTZ 3RH1122-1BB40 Siemens 3301100040
9K2 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
9S4 1 PROXIMITY SWITCH / NAHERUNGSSCHALTER BES516-3026-BO-C Balluff 3304300200
9K4 1 CONTACTOR / SCHALTSCHšTZ 3RH1122-1BB40 Siemens 3301100040
9K4 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
9R5 1 RELAY / RELAIS MY2 24DC(S) Omron elektronx 3301700610
9R5 1 SOCKET / FASSUNG PYF-08A-N Omron elektronx 3300500580
9S6 1 BUTTON / SCHALTER 3SB 3602-0AA11 Siemens 3300700030
9K7 1 CONTACTOR / SCHALTSCHšTZ 3RH1140-1BB40 Siemens 3301100070

20 22

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 BILL OF MATERIALS

DURMA
PC1
Design aglayan ISLAMOGLU Editor
7313126587
durmazlar P. 21
Control Bahadir ELIK Tested 05.Oct.2011 1956

Changes Norm TSE

22 P.
 0 1 2 3 4 5 6 7 8 9

Bill of materials
Item designation Amount Designation Article Supplier Stock number

9K7 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430

9K8 1 CONTACTOR / SCHALTSCHšTZ 3RH1122-1BB40 Siemens 3301100040
9K8 1 AUXILIARY CONTAC 3RH1911-1GA04 Siemens 3301200085
9K8 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
9R9 1 RELAY / RELAIS MY2 24DC(S) Omron elektronx 3301700610
9R9 1 SOCKET / FASSUNG PYF-08A-N Omron elektronx 3300500580
10A2 1 SAFETY MODUL / SICHERUNG MODšL PSR-SCP-24UC/THC4 Ph”nx contact 3301900078
10K2 1 CONTACTOR / SCHALTSCHšTZ 3RH1131-1BB40 Siemens 3301100050
10K2 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
10K3 1 CONTACTOR / SCHALTSCHšTZ 3RH1131-1BB40 Siemens 3301100050
10K3 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
11S4 1 BUTTON / SCHALTER 3SB 3500-1GA11 Siemens 3300700050
11S5 1 BUTTON / SCHALTER 3SB 3500-1GA11 Siemens 3300700050
12ZR0 1 TIMING RELAY / ZEIT RELAIS 3RP1505-1AP30 Siemens 3301700010
12R1 1 RELAY / RELAIS MY2 24DC(S) Omron elektronx 3301700610
12R1 1 SOCKET / FASSUNG PYF-08A-N Omron elektronx 3300500580
12R3 1 RELAY / RELAIS MY2 24DC(S) Omron elektronx 3301700610
12R3 1 SOCKET / FASSUNG PYF-08A-N Omron elektronx 3300500580
12R4 1 RELAY / RELAIS MY2 24DC(S) Omron elektronx 3301700610
12R4 1 SOCKET / FASSUNG PYF-08A-N Omron elektronx 3300500580
12S6 1 PROX SWITCH S5-5-F12-30 Data Sens”r 3303800010
12K6 1 CONTACTOR / SCHALTSCHšTZ 3RH1122-1BB40 Siemens 3301100040
12K6 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
12S7 1 PROX SWITCH S5-5G12-00 Data Sens”r 3303800010
12S8 1 FOOT PEDAL / FUSS PEDAL 3SE-2924-3AA20 Siemens 3302200070
12K8 1 CONTACTOR / SCHALTSCHšTZ 3RH1122-1BB40 Siemens 3301100040
12K8 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
12K9 1 CONTACTOR / SCHALTSCHšTZ 3RH1122-1BB40 Siemens 3301100040
12K9 1 SURGE SUPPRESSOR / UBERSPANNUNG SCHUTZ 3RT1916-1BB00 Siemens 3301200430
13A6 1 (MVP100) MVP 100 E Emko 3303920245
15A1 1 SPEED CONTROL DRIVER 6SL3211-OAB17-5UAO/0.75KW Siemens 3304200065
15T0 1 TRANSFORMER 1250VA/220/460-220V Eta 3302000560
15F1 1 FUSE / SICHERUNG 5SQ2 270-2YA06-6A Siemens 3301800140
15F0 1 FUSE / SICHERUNG 5SQ2 270-2YA10-10A Siemens 3301800145
15A2 1 MODUL AD 90 X-MODUL Emko 3303910470
15S5 1 MICRO SWITCH SHL-W2155 OMRON Omron elektronx 3301630190
15S6 1 MICRO SWITCH SHL-W2155 OMRON Omron elektronx 3301630190

21

Name Surname Signature Date 05.Oct.2011 Sing Change Date AD-R 30100 BILL OF MATERIALS

DURMA
PC1
Design aglayan ISLAMOGLU Editor
7313126587
durmazlar P. 22
Control Bahadir ELIK Tested 05.Oct.2011 1956

Changes Norm TSE

22 P.