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Engineering Structures
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A R T I C L E I N F O A B S T R A C T
Keywords: This paper presents the experimental response and resistance of sixteen axial tensile tests on headed deformed
Concrete cone failure bars embedded in reinforced concrete members, used as cast-in anchors, under concrete cone failure. Nine of
Cast-in anchors these tests investigated the influence of the flexural reinforcement ratio, which affects the concrete cracking state
Headed bars
in the vicinity of the anchor. The other seven tests measured the shear reinforcement contribution, adjusted to
Concrete cracking
Supplementary reinforcement
work as supplementary reinforcement, distributed in the tests in different amounts and arrangements.
Furthermore, design and theoretical methods were used to discuss the authors’ experimental results compared to
other literature results. The flexural reinforcement ratio significantly influenced the concrete cone resistance, as
it controls the crack width. Well-detailed stirrups, placed following the design codes’ spacing limitations for
supplementary reinforcement, can substantially increase the concrete cone resistance. The assumptions under
lying the design methods are conservative, which is justified by the simplicity of their equations, but more ac
curate calculation methods are required.
1. Introduction embedded in uncracked concrete. ACI 318 [2] and EN 1992-4 [6] as
sume a strength reduction factor of 0.8 and 0.7 applied to the resistance
Headed deformed bars are often used as cast-in anchors to transfer for uncracked concrete situations, respectively.
forces between structural members. Their use simplifies structural de These recommendations are based on experimental tests on cast-in
tailing and boosts the construction process and economy. They are anchors embedded on thick concrete members, most of them without
widely used to connect different structural members, such as in base- surface reinforcement and with induced cracks, which widths ranged
column and beam-column connections, among other applications. from 0.3 mm to 0.5 mm. These tests are representative of some design
When headed deformed bars are submitted to tensile loading, the cases, like for base-column connections. However, design situations
following failure modes described by both fib Model Code 2010 [1] and where headed deformed bars are embedded in structural members with
ACI 318 [2] can be observed: steel failure (see Fig. 1a); concrete cone significant amounts of flexural and shear rebars deserve more attention
failure or concrete breakout (see Fig. 1b); concrete splitting (see Fig. 1c); (see [13,14] as reference).
and edge failure or side-face blow-out (see Fig. 1d). The switching from Tensile tests on headed bars embedded in thick concrete members
one to another failure mode depends on the embedment length, the side led to the conclusion that the surface reinforcement does not affect the
cover, the bearing area of the head, the thickness of the concrete concrete cone failure load (see Eligehausen et al., [12]). Nevertheless,
structural member, and other variables, as discussed in detail by Gil- Nilsson et al. [15] showed that the surface reinforcement could improve
Martín and Hernández-Montes [3]Significant scientific efforts were the load-carrying capacity of anchor bolts as a function of their amount
carried to investigate the performance of cast-in anchors failing due to and positioning. Furthermore, for reinforced concrete structures under
concrete cone failure (see [4,7–9]), accounting for the influence of service load, the maximum crack width allowed varies from 0.2 to 0.4
concrete cracking degree (see [9–12]). The main conclusion is that for mm. Thus, unless the anchor’s position coincides with a particular
crack widths varying between 0.3 mm and 0.5 mm, mean strength structural member’s most tensioned zone, it is likely that its load-
reduction factors of 0.70 can be applied to the resistance of anchors carrying capacity will vary between cracked and uncracked resistances.
* Corresponding author.
E-mail address: mpina@ufpa.br (M. Ferreira).
https://doi.org/10.1016/j.engstruct.2021.113212
Received 14 October 2020; Received in revised form 13 August 2021; Accepted 12 September 2021
0141-0296/© 2021 Published by Elsevier Ltd.
M. Ferreira et al. Engineering Structures 248 (2021) 113212
Table 1
Summary of theoretical equations for concrete cone failure estimates of headed
bars without supplementary reinforcement.
√̅̅̅̅ n
Concrete Cone Capacity (CCD) Method NRc = k⋅ fc ⋅hef
where:
⎧
⎪
⎪ Uncracked concrete:
⎨
15.5
k =
⎪ Cracked concrete:
⎪
⎩
√̅̅̅̅ 10.85
EN 1992-4 NRc = k⋅ fc ⋅hnef
INFASO
where:
Sharma et al. ⎧
⎪
⎪ Uncracked concrete:
⎨
12.7
k =
⎪
⎪ Cracked concrete:
⎩
8.9
n = 3/2
√̅̅̅̅ n
ACI 318 NRc = k⋅ fc ⋅hef
where:
⎧
⎪
⎪ Uncracked concrete:
⎪
⎪
⎪
⎪ 12.5 for hef < 280 mm
⎨
4.9 for 280 mm ⩽hef < 635 mm
k =
⎪
⎪ Cracked concrete:
⎪
⎪
⎪
⎪ 10 for hef < 280 mm
⎩
3.9 for 280 mm ⩽hef < 635 mm
{
3/2 for hef < 280 mm
n =
5/3 for 280 mm ⩽hef < 635 mm
Fig. 1. Failure modes of headed deformed bars under tensile loading. Detailing rules are presented by ACI, and the design assumption is that
the supplementary reinforcement strength can be checked instead of the
concrete breakout strength.
For EN 1992-4 [6], supplementary reinforcement is any reinforce
ment tying a potential concrete breakout body to the concrete member.
EC2 part 4 suggests that the stirrups of a given structural member can be
considered as supplementary reinforcement. Although design assump
tions and detailing rules like those from ACI 318 are given, it is neces
sary to advance the guidelines on the use of stirrups as supplementary
reinforcement, e.g., to assist the decision-making process when it is not
feasible to fully anchor the stirrups within the concrete cone nor avoid
the concrete cone failure. Besides, the models included in design codes
consider only failures associated with loss of bonding or yielding of the
supplementary reinforcement but ignore the possibility of concrete strut
failure, as pointed by Sharma et al. [22], in cases where significant
amounts of steel are added.
This paper presents and discusses the results of sixteen tests on
headed deformed bars used as cast-in anchors on reinforced concrete
members under tensile loading. The tests were inspired by different
design situations of connections between structural members in pre
fabricated concrete constructions for Brazil’s mining and energy gen
eration industry. Fig. 2a illustrates one of these cases, showing the water
intake structure of a thermal power plant. In many of these situations,
the structural elements’ dimensions hinder the development of headed
bars in tension, thus concrete breakout is the governing failure mode.
The tests simulated the local resistance of the shaded area containing
headed bars shown in Fig. 2b, used to increase the lateral stiffness of the
frames. In such cases, concrete cone failure can precede yielding of the
headed bars as their effective depth can be limited. Although in design
practice it is more common to have two or more headed bars in beam-
column joints, the dimensions of the tested specimens were idealized
to represent local models and were designed to investigate the influence
Fig. 2. Headed deformed bars embedded in precast concrete struc of the flexural and shear rebars, arranged to assume the function of
tural members. surface and supplementary reinforcement, in the concrete cone resis
tance of single headed bars. All tested specimens were designed to
Experimental evidence (see [14,16–21]) supports the use of addi present concrete cone failure as all other failure modes were avoided,
tional reinforcement to increase the strength or prevent the concrete including the headed bars’ yielding. In addition, it should be noted that
cone failure of cast-in anchors. When the additional reinforcement is the carried tests represent situations in which the headed bars transfer
designed exclusively to resist the entire force applied to an anchor, ACI the main design loads, as illustrated in Fig. 2.
318 [2] classifies them as supplementary reinforcement, requiring The experimental results presented in this paper were summed to
proper anchorage on both sides of the concrete breakout surface. data available in the literature. They were used to discuss the theoretical
estimates obtained following the provisions given by ACI 318 [2], EN
2
M. Ferreira et al. Engineering Structures 248 (2021) 113212
Table 2
Summary of design code equations for concrete cone failure estimates of headed bars with supplementary reinforcement.
EN 1992-4 (2013) NRcs = NRc ⩽0⋅NRc + NRs
where:
∑li ⋅π⋅Øsr ⋅fbk
NRs = NRb ⩽NRys ; NRb = ; NRys = nsr ⋅As,sr ⋅fy,sr
nsr
α1 ⋅α2
⎧
⎪
⎨ 0.3⋅fc2/3 for fc < 55 MPa
fy,sr ⩽600MPa ; fbk = 2.25⋅η1 ⋅η2 ⋅fct ; fct = 1.15⋅0.7⋅
⎩ 2.12⋅ln( 1 + ( f /10) ) for f ⩾ 55 MPa
⎪
c c
⎧
⎨ 0.7 for hooked bars
α1 = ; α2 = 0.7⩽1 − 0.15(cb − 3⋅Øsr )/Øsr ⩽1.0
⎩
1.0 for straight bars
⎧ ⎧
⎨ 1.0 for good bond condition ⎨ 1.0 for Øsr ⩽32mm
η1 = ; η2 = ;
⎩ ⎩
0.7 for bad bond condition (132 − Øsr )/100 for Øsr ⩾32mm
ACI 318 (2019) NRcs = NRc ⩽0⋅NRc + NRs
where:
∑li ⋅π⋅Øsr ⋅fbk
NRs = NRb ⩽NRys ; NRb = ; NRys = nsr ⋅As,sr ⋅fy,sr
nsr
α1
()
cd
0.275⋅ {
0.7 for hooked bars ( cd )
Øsr √̅̅̅̅
fbk = ⋅ fc ; α1 = ; ⩽2.5 ;
η1 ⋅η2 ⋅η3 1.0 for straight bars Øsr
⎧
{ { ⎪
⎪ 1.00 for fy,sr ⩽420 MPa
1.0 for good bond condition 0.8 for Øsr ⩽25mm ⎪
⎨
η1 = ; η2 = ; η3 = 1.15 for fy,sr = 550 MPa
1.3 for bad bond condition 1.0 for Øsr ⩾25mm ⎪
⎪
⎪
⎩ 1.30 for f = 700 MPa
y,sr
1992-4 [6], INFASO [23], and Sharma et al. [22], providing valuable hairpins, which shall be placed as close as possible to the anchor. Only
inclinations to improve the methods of calculation adopted today in supplementary reinforcement spaced less than 0.50 hef for ACI 318 [2]
design standards. and 0.75 hef for EN 1992-4 [6] from the anchor shall be assumed as
effective. The design hypothesis considers a strut and tie model where
2. Methods of calculation the total axial tensile force must be resisted solely by the supplementary
reinforcement. Thus, the concrete cone failure strength results from the
The Concrete Capacity Design (CCD) Method, presented by Fuchs minimum value obtained among the bond resistance and the yield
et al. [8], is the basis of the assumptions adopted in the design codes strength of the supplementary reinforcement. Table 2 summarizes the
(ACI 318 [2] and EN 1992-4 [6]) for the calculation of the concrete cone design code equations to calculate the concrete cone resistance of
resistance of single cast-in headed bars under tensile loading. The CCD headed bars with supplementary reinforcement.
method assumes a square-based pyramidal failure surface with a 35◦ Contrarily, according to INFASO [23], both the concrete and the
inclination of their lateral surfaces. supplementary reinforcement can mutually contribute to the resistance
The concrete cone failure load of a single anchor in uncracked con for concrete cone failure. The concrete cone failure load is estimated as
crete, unaffected by edge influences or neighboring anchors, is calcu the minimum of the three possible failure modes for cast-in headed bars
lated as NCCD = k1 fc0.5 ∙ k2 hef2 ∙ k3 hef − 0.5. In this equation, the term k1 with supplementary reinforcement placed within a zone up to 0.75 hef
fc0.5 represents the nominal concrete tensile stress at failure distributed from the bar’s axis. In the first two possible failure modes, the ultimate
throughout the horizontal projection of the failure area, given by k2 hef2. resistance is expressed by the contributions given by the concrete and by
The factor k3 hef − 0.5, according to the authors, gives the so-called size supplementary reinforcement, where the last is limited, or by its
effect. k1, k2, and k3 are calibration factors, and the final form of the anchorage failure, or due to steel yielding.
equation proposed was NCCD = knc ∙ fc0.5 ∙ hef 1.5, where knc varies Table 3 presents the equations for these failure modes. The contri
depending on the anchor type. bution given by concrete is not fixed but is a function of the anchor’s
Design codes calibrated the factor k to consider the cracking state of slip. This assumption considers that the activation of the supplementary
concrete in the vicinity of the anchors, based on the range of test data reinforcement occurs after the concrete has reached a peak. Thus, the
available. ACI 318 [2] recommends a variation of the CCD method for concrete contribution is deemed to decrease with increments in the
embedment depth between 280 mm and 635 mm to correct their theo anchor’s slip. If high amounts of supplementary reinforcement are used,
retical trends for deep embedment depths, based on the research carried and if these rebars are adequately anchored, INFASO [23] assumes that
by Lee et al. [16]. it is possible to achieve upper strength values. This third failure mode is
Table 1 summarizes the theoretical equations for concrete cone taken as a maximum concrete cone failure load, which, according to
failure estimates of headed bars without supplementary reinforcement. INFASO [23], shall be computed uniquely as a function of the concrete.
The design codes adjusted the k-factor values presented in Table 1 to Sharma et al. [22] simplified the method proposed by INFASO [23]
guarantee adequate safety levels for their theoretical predictions. In this but keeping the assumption that the concrete cone resistance can be
paper, a version from the CCD method was included to discuss mean calculated by the sum of the contributions given by the supplementary
concrete cone resistance estimates, where the average value for un reinforcement and the concrete. In their proposal, the concrete contri
cracked concrete was used as kuncr = 15.5, based on [8], and for cracked bution is assumed as 50% of the concrete cone resistance of headed bars
concrete the used value was kcr = 10.85, as proposed by [11]. without supplementary reinforcement. The supplementary reinforce
There is no consensus, either in the design codes or theoretical ment contribution is the sum of the forces given by bond along the
models, on estimating the concrete cone resistance in situations where shank’s length and by mechanical interlock in their anchorage, limited
supplementary reinforcement is added. ACI 318 [2] and EN 1992-4 [6] by the steel yielding. An equation to control the maximum strength,
state that supplementary reinforcement consists of stirrups, ties, or considered a function of the concrete resistance, is also proposed to
3
M. Ferreira et al. Engineering Structures 248 (2021) 113212
Table 3
Summary of theoretical methods for concrete cone failure estimates of headed bars with supplementary reinforcement.
INFASO (2012) NRcs = NRc + NRys + δy ⋅kc ⩽NRc + NRb + δb ⋅kc ⩽NRmax
where:
∑li ⋅π⋅Øsr ⋅fbk
NRys = nsr ⋅As,sr ⋅fy,sr ; NRb = ;
nsr
α1 ⋅α2
⎧ ⎧
⎨ 1.0 for good bond condition ⎨ 1.0 for Øsr ⩽32mm
η1 = ; η2 = ;
⎩ ⎩
0.7 for bad bond condition (132 − Øsr )/100 for Øsr ⩾32mm
)2 ( )2 ( )1
⎧
⎨ 0.95 for 1st row (
Øf 3 li 5 10 4
ψ1 = ; ψ2 = ⩽1.2; ψ 3 = ⋅ ;
⎩
0.16 for else rows Øsr hef Øsr
∑ ( )
Nbond = π⋅Øsr ⋅ li − li,min ⋅fbm
nsr
account for compression failure of the concrete strut. Fig. 3 presents the 3. Experimental program
main design parameters of the methods from INFASO [23] and Sharma
et al. [22]. The experimental program was carried at the Federal University of
Pará and involved sixteen tests on single cast-in headed bars embedded
in reinforced concrete members designed to present concrete cone
4
M. Ferreira et al. Engineering Structures 248 (2021) 113212
Fig. 4. General details of the flexural and shear reinforcement of the con
crete members.
failures. The tests were divided into two series (F and A), and the first set
(series F) involved nine pull-out tests which aimed to evaluate the in
fluence of the flexural reinforcement ratio (ρf) on the concrete cone
strength. In these tests, besides ρf, the main variables were the diameter
of the shanks of the headed bars (ds), with 10 mm or 16 mm, and the
effective embedment depth (hef), with 60 mm or 110 mm. For embed
ment depths of 60 mm, ρf varied from 0.13% to 1.24%, and for
embedment depths of 110 mm, it ranged from 0.33% to 3.21%. There
fore, tests covered the allowed range for the flexural reinforcement ratio
for beams in the Brazilian code, varying from 0.15% to 4%, and the
longitudinal reinforcement ratio of columns, which varies from 0.4% to
4%, according to ABNT NBR 6118 [25]. One should note that the
cracking pattern of the tested specimens may not be representative of Fig. 5. Detailing of the supplementary reinforcement.
actual beams and columns as in practice they are usually subjected to
loads in addition to those transferred from the anchors. govern the failure mode, as observed in several tests reported by Ghi
The second series (series A) included seven pull-out tests that were mire et al. [26].
idealized to investigate the shear reinforcement’s contribution to the For this series, specimen F-110–0.5 from the first series was defined
concrete cone strength of headed bars. They aim to represent cases as a reference model, and thus, all tested members had a constant
where the shear rebars of a given concrete structural member are locally flexural reinforcement ratio (ρf = 0.51%). In these tests, shear rein
rearranged to assume the function of supplementary reinforcement. In forcement bars were added to the surroundings of the headed bars. The
these cases, the shear reinforcement may not prevent the concrete cone shear reinforcement was detailed and arranged to work as supplemen
failure, primarily due to anchoring deficiencies at the tip of stirrups tary reinforcement to improve the headed bars’ resistance.
within the concrete cone. Therefore, the concrete cone strength may still
5
Table 4
Characteristics of the tested specimens.
Series Specimen Headed bars Flexural reinforcement Supplementary reinforcement
M. Ferreira et al.
Note:
fcm = 34.5 MPa; fctm = 1.5 MPa; Ec = 23.5 GPa; L = 900 mm; bw = 350 mm; h = 200 mm.
*
Radial distance between the anchor’s head and the first and second perimeters of supplementary reinforcement.
6
specimens.
Fig. 6. Tests setup.
14% of pozzolan addition), natural sand, and crushed basalt gravel with
The concrete was made with Portland cement CP-II-Z-32 (with 6% to
number of legs (nsr) inside the concrete cone area, varying from 4 or 8
guarantee that the shanks would yield without damages to the welds or
the heads since headed bars are intended to yield before failure. Also,
uniaxial tensile tests following the provisions presented by ASTM A370
[27] provided the mechanical properties of the deformed bars, which
are summarized in Table 4.
The reinforced concrete structural members in which the headed
bars were embedded had prismatic geometry and were 350 mm wide
(bw), 200 mm thick (h), and 900 mm long (L). As explained previously,
the tested specimens were designed to represent local models of the
beam-column connections shown in Fig. 2, and their dimensions were
set to guarantee both the formation of the concrete cone without edge
effect (bw > 3 hef) and a flexible behavior of the specimens, with the
shear span av > 2d.
They were supported above concrete blocks so that the headed bars
were positioned on its upper face, allowing crack measurements. The
headed bars were submitted to upwards axial tensile loading through a
reaction system composed of two roller supports and one steel beam.
Fig. 6 presents in detail the test arrangements.
Vertical displacements were measured by dial gauges (DG), as indi
cated in Fig. 7a. DG1 measured the vertical displacement of the rein
forced concrete specimen, and DG2 was attached to the bar’s head
through a hole located in the lower surface of the concrete member,
allowing the assessment of anchors’ slip. To attach the dial gauges to the
head, a 5 mm diameter steel rod was welded to the back surface of the
anchor’s head. This rod was involved with expanded polystyrene to
prevent bonding with concrete. In all tests, two strain gauges were fixed
close to the anchor’s head (Gh), and one strain gauge was placed in the
Fig. 7. Details of the instrumentation. a) Dial gauges. b) Strain gauges on the
headed bar and flexural reinforcement. c) and d) Strain gauges in the supple
mentary reinforcement.
Fig. 8. Load-strain curves for flexural rebars and concrete surface (F-110 specimens).
7
M. Ferreira et al. Engineering Structures 248 (2021) 113212
shank, immediately above the upper surface of the reinforced concrete 4. Test results
element (Gs), as shown in Fig. 7b. This instrumentation was used to
evaluate the importance of the bonding mechanisms between the 4.1. Series F
headed bars and concrete for the different embedment depths tested.
The flexural reinforcement strains were measured by pairs of strain Fig. 8 presents the flexural response of the reinforced concrete
gauges (Gf) at opposite ends of the diameters of the upper bars. members of series F-110, expressed as a function of the load–strain
Furthermore, one strain gauge was mounted on the bottom surface of curves on the concrete surface (see Fig. 8a) and on the flexural rebars
the concrete, allowing the complete monitoring of the flexural response (see Fig. 8b). These results, which illustrate the response observed for
of the reinforced concrete members, as shown in Fig. 7b. In the second the two series of tests, show that there were no flexural failures of the
series of tests, strain gauges were also mounted on the supplementary concrete members. In general, the strains on the concrete surface were
reinforcement at different heights of the bars, as shown in Fig. 7c and 7d. significantly below the crushing strain of concrete, and the flexural
The gauges were placed in the intersection between the axis of the reinforcement showed an initial yield strain level before the concrete
supplementary reinforcement and the theoretical concrete cone, in cone failure in only one of the tests.
clined at 35◦ , according to the ACI 318 [2]. Fig. 9 shows crack width estimates for different loading stages of the
tested specimens. These values were calculated following the recom
mendations presented by the fib Model Code 2010 [1], using as input
data the strain values measured in the flexural reinforcement during
these tests. In Fig. 9, these results are also compared with the crack
8
M. Ferreira et al. Engineering Structures 248 (2021) 113212
9
M. Ferreira et al. Engineering Structures 248 (2021) 113212
Table 5
Summary of experimental and theoretical results of tests without supplementary reinforcement.
Specimens hef ρf Nu kexp MS/MR Nu/ N u/ N u/
(mm) (%) (kN) NEC2-4 NACI NCCD
Notes:
MR = As,f ⋅fy,f ⋅(d − 0.5⋅a).
( )/( )
a = As,f ⋅fy,f 0.85⋅fcm ⋅bw .
MS = Nu ⋅lef /4.
lef = 700mm.
experimental response of specimen F-110-0.5, without supplementary 0.78 hef away from the anchor, the supplementary reinforcement
reinforcement, represents a reference for the other results showed in reached 30% of the yield strain of the steel.
Fig. 13. Fig. 14b clearly shows that it is crucial to keep the supplementary
The supplementary reinforcement significantly increased the load- reinforcement close to the anchor, as recommended by ACI 318 [2] and
carrying capacity of the headed bars before failure, as a function of in EN 1992-4 [6]. In specimen A4-6-50-0, the supplementary reinforce
crements in As,sr, as shown in Fig. 13a. Fig. 13b shows that it is essential ment was gradually activated before failure, increasing the anchor’s
to keep the supplementary reinforcement close to the anchor, with the efficiency in terms of ductility and resistance. In specimen A4-6-125-0,
specimen with s/hef = 1.1 showing response and resistance almost equal the supplementary reinforcement was activated in the imminency of
to those without supplementary reinforcement. Regarding the value of θ, failure, preventing its contribution to the anchor’s concrete cone
it is noticeable that using inclined legs (in specimen Aw4-6-50-0 θ was resistance.
50◦ ) was less effective than using vertical legs (θ = 90◦ ), as shown in Fig. 14c shows that the supplementary reinforcement with inclined
Fig. 13c. legs (θ = 50◦ ) had a similar load-strain response in comparison to the
Fig. 14 shows mean strains measured in the supplementary rein one with vertical legs (θ = 90◦ ). Then, for a loading stage of 90 kN, the
forcement as a function of As,sr, s/hef, and θ. As shown in Fig. 7c and d, strains in the inclined legs of the supplementary reinforcement started to
the strain gauges were placed in varying heights of the rebars in the increase more intensely than that observed for the specimen with ver
virtual intersection between the supplementary reinforcement and the tical legs. As shown in Fig. 14d, the vertical legs of the supplementary
concrete cone failure surface, aiming to measure their maximum strains. reinforcement of specimen A4-6-50-0 were closer to the anchor’s head,
As shown in Fig. 14a, the supplementary reinforcement reached strain thus being more effective in controlling the propagation of the failure
levels close to the steel yielding strength in all tests. The exception was crack than in the case of inclined legs used in the supplementary rein
in specimen A8-6-45-35, which had two layers of supplementary rein forcement of the specimen Aw4-6-50-0.
forcement inside the concrete cone failure’s predicted zone. In the first Table 6 compares the experimental and theoretical results for tests
layer, which was 0.50 hef away from the anchor, the steel bars yielded with supplementary reinforcement. It also presents the failure modes
before the collapse. On the other hand, in the second layer, which was observed on tests and those theoretically predicted using the equations
10
M. Ferreira et al. Engineering Structures 248 (2021) 113212
5. Discussion
Table 6
Summary of experimental and theoretical results of tests with supplementary reinforcement.
Specimens As,sr (mm2) s/hef θ Nu (kN) Nu/NREF Nu/NEC2 Nu/NACI Nu/NINFASO Nu/NSharma
1st row 2nd row 1st row 2nd row
A4-5-50-0 78.5 – 0.55 – 90◦ 128.0 b 1.78 2.12a 1.89a 1.68b 1.62b
A4-6-50-0 124.7 – 0.55 – 90◦ 158.0 b 2.19 2.62a 2.33a 1.54c 1.45b
A4-8-50-0 201.1 – 0.55 – 90◦ 159.5 b 2.22 3.27a 2.35a 1.56d 1.46d
A4-6-62-0 124.7 – 0.63 – 90◦ 115.0 b 1.60 1.86a 1.65a 1.08c 1.01b
A4-6-125-0 124.7 – 1.19 – 90◦ 88.0 * 1.22 1.40a 1.25a 1.40c 1.40a
A8-6-45-35 124.7 124.7 0.50 0.78 90◦ 168.0 b 2.33 2.82c 2.51a 1.65c 1.55d
Aw4-6-50-0 124.7 – 0.55 – 55◦ 118.5 * 1.65 1.99a 1.77a 1.60c 1.70b
μ 2.30 1.97 1.50 1.45
S.D. 0.64 0.46 0.21 0.22
C.V. 27.8% 23.1% 13.9% 15.3%
Failure modes:
a
Concrete cone failure without supplementary reinforcement.
b
Concrete cone failure with yielding of supplementary reinforcement.
c
Concrete cone failure with bond failure of the supplementary reinforcement.
d
Maximum concrete cone resistance.
*
Concrete cone failure without yielding of the supplementary reinforcement.
11
M. Ferreira et al. Engineering Structures 248 (2021) 113212
the concrete cone resistance of cast-in anchors. Fig. 16a and b use
experimental data from tests on cast-in anchors embedded in uncracked
and cracked concrete, respectively. In Fig. 16a, seven tests from Nilsson
et al. [15] were not used due to lack of information, and five specimens
from Nilforoush et al. [30] were removed since they did not present
concrete cone failure. In addition, in Fig. 16a and b, as Nilsson et al. [15]
had several samples in the same range of ρf, faded circles show indi
vidual strengths while full circles present mean strengths of specimens in
the same range of ρf.
In Fig. 16a, if tests from Nilforoush et al. [30] with ρf = 0 are ignored
as they present kexp significantly below uncracked values of kACI and
kEC2-4, it shall be noted that for flexural reinforcement ratio below the
absolute minimum value allowable by ABNT NBR 6118 (ρf = 0.15%),
the flexural reinforcement ratio does not seem to impact the concrete
cone strength. Nevertheless, for 0.15% < ρf < 0.60% a mean increase of
30% is observed for kexp, which seems to stabilize for ρf > 0.60%.
12
M. Ferreira et al. Engineering Structures 248 (2021) 113212
presented by Lee et al. [16], Fontenelle [29], Henriques et al. [17], increment plateau is observed, regardless of further increases in ρsr. The
Petersen et al. [18], and Trautwein et al. [20]. Fig. 19a evaluates the specimens tested by the authors showed higher strength increments than
influence of increasing ρsr in the concrete cone strength of cast-in an those from the database, which is attributed to the stirrups detailing,
chors, and Fig. 19b discusses the limits of s/hef imposed by design ap once they enclose flexural rebars with a diameter equal to or greater
proaches. In Fig. 19a, twenty-five tests from Henriques et al. [17] were than the size of the stirrups, and fully anchored beyond the failure cone.
removed due to group effects, and twenty-five tests from Petersen et al. The other tests did not follow these concepts, especially those from
[14] were cut off due to cyclic loading or edge effects. Besides, all tests Henriques et al. [17], whose supplementary reinforcement did not
where s > 0.75 hef were removed from these analyses. In Fig. 19a, Nu is embrace any longitudinal bar, and those from Fontenelle [29] and
the experimental strength of the tested specimen with supplementary Trautwein et al. [20], whose lower anchorage length of the supple
reinforcement, NREF is the resistance of the reference specimen for each mentary reinforcement seems to be small and possibly limited their
tested specimen, and ρsr is the anchor or shear reinforcement ratio, activation, especially for those with a larger diameter.
calculated as As,sr/9 ∙ hef 2. Regarding the limits imposed by ACI and EC2-4 for the ratio s/hef
In general, the database shows that increasing ρsr results in in discussed in Fig. 19b, it is shown that although ACI can seem quite
crements of the concrete cone resistance. However, a resistance restrictive compared to EC2-4, large drops of resistance are observed for
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M. Ferreira et al. Engineering Structures 248 (2021) 113212
Fig. 18. Influence of tests variables in the efficiency factors of concrete (ηc) and supplementary reinforcement (ηs).
tests in the range of 0.5 < s/hef < 0.75. These results highlight the rel • The concrete cone resistance is considerably affected by the crack
evancy of fitting the design codes’ recommendations at a conservative width. The flexural reinforcement ratio may significantly contribute
level, as observed in this topic, but shall also encourage the development to the resistance of headed bars used as cast-in anchors since it might
of more accurate methods to estimate the concrete cone resistance of control the crack width, when embedded on flexural members, or
cast-in anchors. whether embedded on rigid structural members, they may work as
surface reinforcement and contribute due to dowel action.
6. Conclusions • The second series of tests showed that adjusting the shear rein
forcement to work as supplementary reinforcement can significantly
This paper presented sixteen experimental tests on headed bars increase the resistance of head bars, especially if they embrace well-
embedded on reinforced concrete members under tensile loading. All anchored longitudinal bars. The distance between the legs of the
tests were designed to present concrete cone failure and represent sit supplementary reinforcement and the cast-in anchors is a critical
uations where the headed bars transfer the main design loads. Nine of parameter, as observed in the present tests and the literature, con
these tests evaluated the influence of the flexural reinforcement ratio in firming that the design codes’ limits are essential to guarantee their
the headed bars’ concrete cone resistance. The other seven tests inves activation before failure.
tigated the contribution given by the shear reinforcement, working as • The theoretical model presented by Sharma et al. [22] showed the
supplementary reinforcement, in the concrete cone failure load. The best correlation with the present experimental results in the tests
behavior and the resistance measured in the experimental tests and the with supplementary reinforcement, deserving to be highlighted the
comparisons presented with other tests from literature permit the good correlation with the observed failure modes. On the other hand,
following conclusions: ACI 318 [2] and EN 1992-4 [6] were conservative and less accurate,
but this is reasonable due to the simplicity of their equations. How
• For the different embedment depths evaluated (hef ranging from 60 ever, the results and discussions presented in this paper shall also
mm to 110 mm), the flexural reinforcement ratio slightly affected the encourage the development of more accurate design methods.
angle of the concrete cone surface, which consistently varied be
tween 34◦ (ρ = 3.2%) to 42◦ (ρ = 0.10%). Considering the scenario of
these tests, which is restricted to cases of headed bars with small Declaration of Competing Interest
effective embedment depth, it was observed that the headed bars
resistant mechanism is fundamentally related to the interlock be The authors declare that they have no known competing financial
tween its head and concrete. interests or personal relationships that could have appeared to influence
the work reported in this paper.
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M. Ferreira et al. Engineering Structures 248 (2021) 113212
Fig. 19. Influence of ρsr and s/hef in the concrete cone resistance.
Acknowledgements
Appendix A. Notation
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M. Ferreira et al. Engineering Structures 248 (2021) 113212
(continued )
s is the radial distance between the headed anchor and the supplementary reinforcement legs
s0 is the longitudinal distance between the anchor and the first layer of supplementary reinforcement
sr is the longitudinal distance between the first and the second layer of supplementary reinforcement
x is the distance between the secondary failure cone and the anchor axis
wk is the concrete crack width
Ac is the total projected area for an anchor group
Ac0 is the maximum projected area for a single anchor
As,sr is the area of the supplementary reinforcement
C.V. is the coefficient of variation of the results
Ec is the modulus of elasticity of the concrete
Ef is the modulus of elasticity of the flexural reinforcement
Es is the modulus of elasticity of the anchor shank reinforcement
Esr is the modulus of elasticity of the supplementary reinforcement
L is the length of the concrete specimen
MS is the bending moment acting on the specimen
MR is the bending moment strength of the specimen
N is the tensile load applied in the anchor
Nbond is the contribution of the bond strength in the resistance of the supplementary reinforcement
Nc is the contribution of the concrete strength in the concrete cone resistance
Nhook is the contribution of the hook and bend strength in the resistance of the supplementary reinforcement
NRb is the bond strength of supplementary reinforcement
NRc is the concrete cone strength of anchors without supplementary reinforcement
NRcs is the concrete cone strength of anchors with supplementary reinforcement
NREF is the concrete cone strength of the specimen F-110-05
NRmax is the maximum resistance of headed bars with supplementary reinforcement
NRs is the contribution of the supplementary reinforcement in the concrete cone resistance
NRys is the yield strength of the supplementary reinforcement
Ns is the contribution of the supplementary reinforcement measured along the tests
Nu is the experimental strength of the specimens
S.D. is the standard deviation of the results
SLS is the serviceability limit state
α is the angle of the concrete cone
α1 is a factor to consider the influence of the anchorage by hooks, bends, or straight on the bond strength
α2 is a factor to consider the influence of cd on the bond strength
δb is the displacement of the supplementary reinforcement assuming that bond failure occurs
δy is the displacement of the supplementary reinforcement at the yielding point
εc is the strain on the concrete surface
εs is the strain on reinforcement steel
εys is the yield strain of reinforcement steel
Øf is the diameter of the flexural reinforcement
Øsr is the diameter of the supplementary reinforcement
µ is the average of the results
η1 is the factor that considers the bond condition
η2 is the factor that considers the influence of the diameter of the bar
η3 is the factor that considers the steel yielding strength of the reinforcing bar
θ is the angle between the horizontal plane and the leg of the supplementary reinforcement
ξ is the slip of the headed bars
ρf is the flexural reinforcement ratio
ρsr is the anchor or shear reinforcement ratio, calculated as As,sr/9 hef2
σL are the stresses in the concrete due to external loads, including anchor loads
σR are the stresses in the concrete due to restraint or intrinsic imposed deformations
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