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    11 views45 pages

    AZ7600G 1 Ino2

    Uploaded by

    rosmel ricra

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 45
    tjamato Instruction Manual HIGH SPEED SAFETY STITCH MACHINE FOR HEAVY WEIGHT MATERIALS AZ7600G-1 ‘Thank you for having purchased the Model AZ7600G-1 Before using your AZ7600G-1, please read the instruction ‘manual and understand the contents wall After reading the instruction manual, please keep it in a locetion where it is easly accessible to the operator. OY SANATO SEWING MACHINE HF C0,L70, CONTENTS Safety instructions |. Name of each part 2. Installation za Zit zie z2 Zan BaP 2 74 Vongine belt 25 Installing belt cove 26 _Inetal ing eye a 3, Sewing speed and roteting direction of pulley 4, Lubrication peppppppp pp 21 brie 42 Uabrieatine 43 Ghanging of a theking and Proper operation a 52 aa 3 Eg ee ST 56 eo 5-10” Cleaning th machine Adjustment of 1 Tea 52 wing machine CONTENTS 6.1 Needle treed tansinn for dale caine 6.4 Looper tread tosion Tor double cwinst th TEE Misting thewistn of ovresye sean 25a __eating wpe a loner ie Tosti peer and ower Fvves TGR oie of Tovar tier pS 5.6.2 Height of wper bne(araTod We) 06 3__ Sharan of 3.8.4 Sharpening Rives 61 __Woiet of feed coms BT ot fed doe 6.0 Musting needles ad Teaser OT Heit of needle 6.0.2 Install angle of Tver Toner GTataoe betwee esd ad Tove? TORT 1.9.4 Frontand-rearposi:fon of fover Toner E05 Dstahos between nade snd wipe I 53.6 Front-and-earposi:lon oF wper Toner slashes 9.7 Timing botvoor for looper nd upar lobe 510 Needle sd able aaining Tooper 11 Neodle ad rece cara 11-1 Woudl- ad noadle garda 1.11.2 Nese ad nowdle grad rent) 113 Neale wd nosdlo rd for SBTo f=} || sl fle] =} xox] =| TET Aajusting position ef preser foot 7. $C10 device 33 6 7 3 Te a Tat a Tae 3 Tat = 8. Spevificaiton 36 ‘Rienton ‘OTs intuton manuals tac bt its dvs tat deo oe toa ran hinstratns wth 2h. nak te the machin oar ed mainly for ©The numba in lower ltt corner of fgures are figure numbers. We use them in tents a needed for Attention ‘The decrpton in ths instruction manual is subject to change for morovemant ofthe commodity without rote A Safety instructions 1, Toensure safe use Alvays observe the folloring instructions to onsure the safe use of the industrials rachines and devices 1-1 Application and purpose The sewing machine is designed te improve productivity in the seving industry and mist not be used for other applications and until it can be confirued thot safety 2 vetore use Read all Instruction sanuals thoroughly before starting tho use of this michine ond fellov then 1-2 Working environment = Place where atmosphere tempercture and porfornence of sering aachines, tachines are exposed to sunlight divectly or flammable gases. 10 8 of the roted volteue Place whore powor capacity necessary for the used aotor spectflestions cannot be savored = Place where strong electric or manetic fields axe generated such as newr Large output high frequency trancnitters or hich Frequency welding nockines. 1-4 Unpacking and transportation () opack from the top. (© Never hold the parts near the seedle or thoeeding parte when renaving the saving rachine head from the butfer of box (@) hen carrying the soving machine head have an assistant (Pay attention not to get excossive inpact for shock when moving the sowing sichine head with a pusheart 2. Installation and preparation 2-1 Instruction and training Sperators and vorkers, ho supervise, repait or maintain the machine head and wechine unit, are required to have the adequate knowledge and operation skills to do the Job safely. In order to establish such necessary fonditions, it needs for the employer to plan tnd enforce the safety edueetion and training to those workers 2-2 Sewing table and motor () Propare a aschine table that hes enoush strength to withstand che weight of he seving hoad and any resction while operacing (2 Maintain = considering the Lighting and the arrangement of coving sichine so thot tho operators can work (3) thon installing the control box and the related parts on the sewing machine take care bout the posture of the vorker (© Instat correctly sccording to the instruction manual the drive unit Wiring (0) Never connect the plus for pover supply until ascenbly 18 finished (2) Fix the connectors securely ta tho coving wotor, and electric (5) Do not apply excessive force to the ‘connection cords, 4) Connest the cords aay from the driving (©) Place the ground vire securely to the designated position on the machine head 2-4 Before operation (1) Take care not to attach lubrfcant, silicone ofl, and grease on the eres oF kia A Safety instructions A oop thom ovay from children (2) Be sure to F111 oF drop lubrication ofl before operating the soving machine © Nover put your hand under the needle oF ven turning on poner supply ite (4) then operating snow sexing macine, make sure the rotating direction of pulley fagro0s with the roteting-direction mark 2-5 During operat ion (1) te sure to operate, the sewing machina with the safeguards such az belt cover Tingor guard, ond ore guard (2) Never place the finger, air er objects under the Ne or close co the ovine sachin (2) fe sure to turn off the pone supply switch when chreading or replacing the (Never place rour hands close to the nives vhon operating the aovits machine with the trlaming devices (8) Be sure to turn off the powsr supply fovltch when terminating the seving work (©) Ie the soving machine malfunctions abnormal sound of enol] something tunusuel while opersting, be suze to tara off the powor supply ssitch, Renoval () Turn off the povor supply switen it adjustment of soving machine, (@) to not pill the cord thon removing the plug, Be aure to bold the plug -tself, (A high voltage is applied iaside che control bor. ‘Tuen off the power supply switch and wait wore then § minutes 3. Malntenanee, inspection, and repair () Follow the Instruction monuals for (2) Entrust the maintenance, Lnopoetion and repair to specially trained Be sure to turn off tho pover supply snitch and aake sure the sering © nechine and motor completely stop before the maintenance, inspection and repair. (If using clutch motor, take care thet che motor kespe turning power supply svitch.) 4) Do not modify the 2 custoner’« judenent, (5) Be sure to use original replacenent parts for repairs or aaintenance ing machine by the 4. Caution signs and alert pictorial markings This instruction manual contains the following caution atene and alert pletorial norkings to prevent you from injuring yourself or the seving aachine from being danaced. Please follow the instructions 4-1 Meanings of caution signs WARNING indicates potentially hazardous situations vhich, if not heeded, could and others CAUTION indicates hazardous situations hich, Uf not hooded, may result in ainor oF rnoderate injury to you and others, oF mey result In machine danage NOTE ic used to onphesize escontiol ZA\ __ Salety instructions 4-2 Alert pictorial markings warning whieh, LP aot could result in dea caution for high tenperature This mark indicates the could result in sath of High-voltege applies tn the control ox. Thit Label > PEP Indicates that electsic shock ay be cause Tha mark indicates the ceution which, (f not rounded, the machine oF device could malfune:ion and © could result in personal 5. Warning labels on sewing machines This Label indicates safeguards and vorks the pover supply prohibited (Per details, soe the ext page.) A fn the control bos. that electric shock ray be caused This Label is affixed Considering the ftized on the finger Bo sure to operate and eye quard in Stepping motor ané If not connected earth line, state slectricity may be injury on person. In malfunction of Check the rotating pulley agrees vith ROTATING-DIRECTION svat” A Safety instructions A 6 . Handing the machine When carry a soning machine, do not be 1.Name of each part 2..installation URC RS URS Ue SL ST 1 Sy pe y yi Table dimensions 1200 % 54040 Fle 2 2installation Inetell the mchine correctly refercing to Fig. $ and 4 ge comrt io Cae a cupporting, board rubber cushion a | oe D cmute bber Table 1__the number of spacers D and @ o- ‘ shin pen ot @ | pee ot @ a n z é Sine of spacers = D=i5ma O=5un Fig 4 7 a 2inetallation Dee UR CC eeu Rsd Table dimensions 1200 * 540 40 for Refer to the instruction 1 of the motor 2installation Cutting diggran of auxilisry table el ‘Ste 8 mz F5 ie S| a x Pa FIle z Fig 6 2intallation PaO To set up the machine with a device, install the dovice with the following dinensions and ref 2.2.1 Table cutting diagran” (Figs, 5 and 6) ALTOOOG-L with KL device Using @ serve notor Fig. 7 ier a 2installation lation Install the machine correctly referring to Fig. 8 and 9 Adjust the position of supporting board so eg ee [~ with tho mchine toble or a Little higher than ie ‘Dmchine table supporting board "@ rubber cushion ®. Stoporting fost connector Fig 8 a ® totes comector Stpplenentary chute cover 2istallation CR Ue See the instruction manus for the motor to wse and install the motor properly. To install the clutch motor, slign the center of ‘the michino pulley with that of the motor pulley hon tho motor pulley shifts to the left with tooing dow the pede NOTE: Table 2 shots the outside diameter of ‘the wotor pulley, rpm of tho machine, and size of the belt when using the cluich motor of 3 phase, 2-pole, 4000 (1/24) The outside dianter on the table shows the nearest size to the calculatad values based on the comorcial pullers ot intervals of 5 mn AXCAUTION - ‘Use only those motor pulleys ply to the machine, | WW not, the machine will over the speed limit and be amd J ———— A\WARNING sn ALWAYS tu mest OF | ‘steerer Use 9 V-belt of the Metype ) fang the belt® on the machine pulley, and the other end on the motor plley® vhile rotating the nachine puller. (2) Adjust the belt vonsion so that tae belt has 10 20mm slack whon its conter is pushed with TONG. Oke) (@) Lock the belt with the mut@. imme 5 5.5m V-belt Sige of belt Seal [Fully utmera| sumer | wea [Mom M33 [Mao M34 Mao Maa [Moo M34 [M50 75 M30 35 [M0 mas | Mar 36 [M31 installation CES UU ec cae ZXWARNING ~ |b» sue to instal the bet cover to provent you trom ettng Injured and a mater fom being caught bythe | vet Ne (D) Install the euxiliary belt cover as show in the Figure, (@) Install tho belt cover® as shom in the fig De CUR ER RMU ca ELC always: 11 the eye guard @ ribed position during Fe 5 Te 3.Sewing speed and rotating direction of pulley ‘Tho maximun seving speed has been shorn in Table 3 Run a new machine at 18 ~ 208 lower rotating speed of the maxim soving speed during the first 200 hours (for about one month) so that the machine can offer a Teng service Life in good condition, The rotsting direction of the motor pulley and ‘tho machine pulley is clockwise ar shown in the Figure. AXCAUTION mash pte tae in reece retin. can | nat be tupled properly and the icine an be ~ ace Fig 14 as, verlag ea speed (pa) Table a 4 Lubrication Se cL RO Use YAMATO SF OTL Mo, 28 AXCAUTION a NEVER sd aditives to the a If add It can cause the deterioration of the oll end armage tthe Soe Cer Then using @ new machine or a machine which has not been run for a while, supply the of: to the needle bariD and the Looper bax@ with two ar three drops Ronove tho ol cap@ indicated “OI--IN" end sup- ply the oil to the upper Line of the oil sight Make sure that the ofl splashes from the nozzle inside the oi1 cap@ with running the machine If the of] does not splash fro the nozzle, see “4.4 Ohecking and replacing of! filter” on paxe 2, AXCAUTION st tit an st sage =| machine trouble, Be eure to Keep the of level bet the nes. Also too mush llaton can cnuee of aztec nd materi eta, Fig 15 Fig 16 ‘4.Lubtication ead Timing of changing: When using 4 new achine, change the lubricating oil efter running the machine for 250 hours (Gor about one month). After that, change the of] once Procedure for changing? (Q) Remove the belt cover, (See pase 9) (2) Remove V-belt frum the motor pulley. (See page 3) (8) Renove the machine fron the aachine table, ) Set a ©. () After rewoving serer(D, the oil drains out 0] to receive the ofl under the screw NOTE carell not to ell the V-belt an the machine pulley th the ol. (6) Rocot the seree. (9) Change the cil. (See “4.2 Lubrication” on age 11) () Reset the machine on the machine table @ Hang V-belt on the motor pulley and reset the belt cover. (See page 8 and 9) Seer AC SU RRs @IF the off Filter® is clogged vith dust, Ie brication ean not be perforned properly. @Rooove the oil filter cap@) and the oil filter @ to check thom every six wonths. If clogged or cracked, clean or replace the oil filter. TF the of] is splashed from the mesle insuffi ciently oF Sneludes many bubbles even though the il has boon sufficiently kept, check or reploc the oil filter —— NOTE Be careful thatthe ol mays then losering the sow rs a rom he otter Fie 5 Proper operation ) etd ical axre00e-1 + Dex 27 Select proper neoiles in size according to the Table 4 hicknese and the type of the material SAU ey — ZAWARNING \ | before instating the needles, ALWAYS turn the moter Sith OFF and cack th motor heady stooped ) (0) Loosen the screw with an allen wrench. (i ) Ronore the old needle with a pait of tweezers (6) Insert a new needle into the needle clamp@ as far as it goes with focing its scarf to the right back. (Pigs. 22 and 23) | @ Tighten the sere# with the allen wrench @ accessories include an allen wrench NOTE | easton re of acon osm | Rl ar en) Hes 2 a Zz 6 x ° x le< & == Fig. 2 ‘Proper operation SACU Ruse SLE Adjust the thread tension with the thresd tension spring caps@ - © according to tho typo of fab ric, the type of thread, sean width, stitch lensth, and other sewing conditions @To tighten the thread tension, turn caps clock (@To loosen the thread tension, turt cape counter clockwise. Woiet | RETEOET ete nents eheead © isnswovde theend 2 ® over looser tress | __@ @ @ Table & Threading /-——— A\WARNING Bere th ALWAYS tar tet svh ") ‘debi if the moor has aready stonod, Taroading correctly referring to the thresding fisure hich has been attoched to the bach of the front 7 — AXCAUTION —__. Improper threading can cause thread bre stiteh,ené uneven stitch omy a S5Proper operation ure of presser foot fie ae Loosen the Zoek nutD and adjust the pressure of the pressor foot by turning the adjusting screw © To increase the pressure, turn the sdjusting screw clockrise © To decrease the pressure, tum the adjusting soren counterclockeise Keep the pressure as low as possible for stable stiteh, 5.5 Releasing presser foot fa ZAXWARNING ———. Betore aeuetng, ALWAYS turn the motor switeh OFF and check Ifthe metor has seady tonnes, ) Rotate the machine pulley and position the needle at the highest point. Release the presser foot to the Ieft while prossing tho presser foot release lever @. To sot the presser foot, slide and push the presser Foot against to the right side while pressing the Fig, 23 Lever. 1r foot release lever@. Then release the A\WARNING Ake sre that th oestr ar ha efit ino the cov oft race ba Wot an ete damage oth prs a ins a rc 15 Proper operation 5.6 Opening cover Front cover ® en the Front cover), slide it to the right Alt torerd you To close it, raise it. Tts spring maces it slide to the left Cloth plate To open the cloth plate@, shift it to the left vile pushing the lever@ To close it, shift it to the right, theck sf s¢ hae boon locked securely BU Rare) Loosen the Lock nut@ nd adjust th differential 2 up! for gather curly ith tra @'o tower the lever, turn the scree clockwise @7o raise the lever, tum the screw counterclock Differential ratio up to 150.6 1:2 or 1:1 - 1:3 is available by adjusting internal sochaniam Table 7 stitch longth of each node! the differential rat:o and aaxisun imo fa Jordoation ‘Proper operation SU ee CUN cau I) [ ZA\WARNING ——— Before ating ALWAYS urn the moe seh ") ‘and tuck thatthe motor has areas storpad. Each graduation on the michine pulley indicates ‘tho length (am) for one stitch Aftor soving, tho actusl stitch Length may difter~ ont from the length on graduation. Tt changes be- couse of application, type and weight of material or differential ratio (D Press the pushing buttonD hile rotating the pulley. At the point that the button goes far, prose it again strongly. (2) Align desired graduation of the yulTey vith the ‘mark® on the bolt cover, while kesp pressing the button (3) Release the push button, © To make stitch Tength shorter, tarn the pulley fin the direction © To wako stitch Jongth longer, turn it in the direction "L" Fie @ 7 AxcauTion ——~ hack the push btn fas bom reed empha | [ Nader each ‘and the pulley rotates smoothly. Sie | Gertint) | Neer te (4m) ee z @ = The stitch length is adjustable botmen 2 to Sm, 3 5 0 Table 8 shows the number of stitches per inch (25.4 : = sca ta) ted 90 converted stitch Leng Sa a re Proper operation SRR er mR ‘© dovice(noedlo thread oiling) and IR device (needle tip cooling) are equipped as standard to prevent ‘throad breakage and skip stitch wton running the ‘machine at high speed or using syithetic thread and/or synthetic fabric, - AXCAUTION ——— (1 When not using SP devi and HR Seve, remove fete and, if not, may ecu rue conn during sewing. (2 the acoe ols sticked to the parts othe than SP and HR devious, It can cause th mactne trouble. Be sire to wipe it away. Use dimethyl silicone ofl Check the oi enount in SP tenkD. 1F not enough, supply the oil through the hole®. (Check the of! amount efter opening the of! con tainer plug@ of HR device. Tf not enough, supply the ofl. mower a Fig $9 SP dovieo Fig 4H device ‘Proper operation Ce Ru ce A\WARNING ——— Before cleaning, ALWAYS turn the moter such OFF and eek that the motor has already stood Waste thread and dust inside of sew ng michine may cause troubles. Sowing nachine shauld bo cleaned at the ond of every working day. Grooves of stitch plate and the area around feed dogs should be cleaned once a week. ;——— AXCAUTION Clogged dust can cause damages to parts and ot Fig leakage J CCheking at the sewing factory (maintenance by technician) Dally maintenance: () Before operating, renove the machine cover and rre-threed correctly vithout slacking. Chick that the throad hangor is right above the spool sest discs of the thread stands (che thread stands should bo fixed securely) (2) chock the lubricating and silicone of! enount Supply thon if nocossary (2) Check the order of threading. Check the bord of needles, damage on tips, and the setting positions respectively (© Check the sharpness of knives. © Check the sean by testing sevire fabric Pstiten length, differential feeding adjusting knives and thread tension Weekly maintenance: (1) On weekends, clean the machine carefully after renoving the presser foot and the stiteh plate, (©) Check the tension of V-belt © Feplenish the lubricating oil. a ot 6.Adjustment of sewing machine A\WARNING ———} (snes tg, ALWAYS te OFF a ot oe ed 6.1 Needle thread tension for overlock stitch To sat the standard position of needle t Let, position the center of the scree the mark @ To set the standard position of the needle thread poll-off@, align the portion®D with the aya of the thread oyelet(ight) when the noodle thread pull-ofF@ cones at the extzeno front Loosen the serew® to adjus © Loosen the needle Uhresd tension, nove the needle thread eyelet and the needle thread pull off in the direction “L" @7o tighten the needle thread tension, move then fin the direction °T” imams A B. Adjustment of sewing machine The standard setting ofeach looper ti Upper looper supplementary thread eyelet @) Nove it to the extrene left Looper thread eyelet(lett)® Position the part A horizontally, Upper looper thread eyelet @) ove its left end to the mark®. Lower looper thread eyelet 6) Position the center of the width 6 with the nork@®. Looper thread puioft Move its right end to the mark @®. Upper looper thread pulFoft @) Align the eye of the thresd pull-off with the nark@® when the lover looper moves to the extreme right Lower looper thread pull-otf a) Thighten it with the screw at the center of the slot. Neff in the direction “TT © To tichten the thread tension, nove eich thread eyelet or thread tension, move then in the direction 0 loosen the thr a 6 Adjustment of sewing machine Se SUR un mt chainstitch rs © To sot standard front-and-roar position of the dexble chainstiteh thresd eyelet, align the cyes@O of the needle thread erelet® with the eve of the double chainstiteh thread eyelet For adjusting, loosen the sere¥@ and nove the double chainstiteh thread eyelet) in the front and-rear direction, O10 set the distance between the eye@ which under the needle thread eyelet Dand the eye® of double choinstitch thread eyelet to Gan standard up-end-dom position, make For adjusting, loosen the screr(@ and nove the for double chainstitch needle thread eyelet up and down © To Ieosen the needle thread tension, nove the holder in the direction @o tighten the needle thread tension, move the holder in the direction" See mans nis Cer aac @Align tho eye of the double chaining Looper fll of the double chaining loopor thread take-up) vhen the straight thread eyelet@ with the Line A is level read retaining finger 1 mm above the eye of the looper thread eyelet. 10 set the standard position of the double chaining Position ¢ leeper thread eyelet, position the center of he slot in that of the serew@. @7o Yoosen Looper the thread tension, move the Tooper thread eyelet in the direction “L” @To tighten the looper th the direction “T" @Ax the standard timing of the looper thread take-up, it starts taking up the looper threa hen the nesdle starts Tovering from the highest NOTE Set the thread retling ings inthe centr of double looper thread takeupe when tightening the erew of I. 6 Adjustment of sewing machi A A A UL OL a alec Before adjusting, sot the edge of the upper knife 00.5 ua shove the lover brite ‘To make wide overedge seam: () Loosen tho seren® on the upper knife holder. (2) Tighten the serew® securely after movine the holder as desired in the direction “W (@) Loosen the screu® on the lover knife holder W) The lower knife® touches the upper kniteD closely because of the pressure of its spring. () Tighten the scren® securely. To make narrow overedge seam: (D Loosen the screw @ on the lover knife holder: (2) Tighton tho screw® slightly after moving the holder as desired in the direction "N" (9) Loosen the serex on the upper knife holder. (@ Tighten the serev@ with applying. the upper knife D to the lover knife Loosen the screw. (© Tho lower knife® touches the upper knife closely because of the pressure of its spring (@ Tighton the screwD securely NOTE ‘ter changing the with of overedge sam, check the eso tho edges by seting the head between ‘and the lower Knives with rotating the ‘machine pulley by hand. (See “6.5.4 Sharpness of kis” ) Use s stitch ‘Aajusable range of overage sear i vithin 05 me ace onthe validated the gouge especialy 8 ust clogged atthe connecting part of he upper knife holder change the inetaing ane of the ives. wil make them cut bedi. Be sure to cles the parts by loosening the screw 3. apply fo the width of overedge 2 stich plate Fig @ rie 6. Adjustment of sewing machine 6.6 Adjusting upper and lower knives Ped Install the edge of the lower knifeD on the sane Tovel with the top surface of the stiteh plate or 0—0.3 am Loner than it Loosen the serev® to adjust it eT) Loo and apply the upper knifolD to the seree@ fully, The height willl be decided 0 seron® automatically ‘Then tighten the screw® securely The engagenent of the upper knife and the loner \nifoD is 0.51.0 mm at the Iovest point of the upper knife. Loosen the serew® and turn the sorow@ to adjust poe After adjusting the knivos and the with of overedse seam, check the sharpness of the edges by setting ‘the thread between the upper and the lover knive hile rotating the machine pulley by hand ro 7 G.Adjustment of sewing machine Tf the lover knife cuts bedly, re-slarpen it. (Gee e Fig. (7) wk c os The upper knife nade of super hard alloy is unnec~ ‘essary to re-sharpen for about one rear and norual tinder is not useful for re-sharpening it Keep another upper knife for spare. If nocessary, contact us directly or the dealer for ro-charponing GE = To sot the standard position, set the top surfaces of tho main and tho difforential feed dogs parallel to that of the stitch plate when the top surface fof the feed dogs are raised and on the sane level with that of the stitch plate, ‘Adjust the height between the top surface of the stitch plate and tho rear side of the main feed doe ® to 1.0 mm then the food dog is at the highest Install the suxiliery feed dog) or 2 level with the main feed dog. Adjust the differential feed dogDD, the asin feed dog, ond the auxilisry feed dog® with Loosen ing the screws®, @, and © respectively. NoTE ————_ Make sure thre eno hugh diferece tween the main eed doz andthe efferent feed dog(D. If there i an cause unstable feeding and foading Fin 6. Adjustment of sewing machine Ce Roa) Romove tho tail cover(D and Loosen the serew®) Move the food bar block(rear) lid@ to adjust it, © To Lilt the feed dow forvard dow, aove it up. © To Lilt the feed dog forvard up, move it dom, Fle 50 x ‘itt forward up Fig. 51 26 6. Adjustment of sewing machine EU Mca ade Mra Adjust the folloving procedure: (WD) Height of needle (@) Angle of lover Yooper (@) Distance between needle and lover Yooper ( Front-and-rear position of lorer Looper (©) Distance betveen needle and upfer looper (6) Front-and-roar position of upper Looper (Timing betwoon lower looper ane upper looper ht of neetle () Loosen the serensD and remove the Logo plate ©. (ig. 52) (2) Remove the serew®. (9) Rai Ne bar at the highest point while rotating the machine pulley. Loosen the serer@ and adjust the needle bar while moving ft up and down o the ne ‘When the needle bir is at the highes: point, adjust the height fron the top surface of the stitch plate to the tip of needle to 12.0—12.2 am —— NOTE ———4 1. Th tightening torque ofthe serew onthe nau bar connecting racks is 154-1 5ket-0. 2 Aly te liud gasket tothe srew when tihtoning Fig 8 Se Fig 58 AZTODOG-1 We es: se LS = eS Fig &1 ATTe200-1 6. Adjustment of sewing machine 6.9.2 Installing angle of lower looper To set the stendard position, install the angle of 2-2 to the lover looper. Loosen the screv@ to adjust rear of the lover oper 0, ig. 58) 1.00 u above the loner looper tip Exe es Rotate the machine pulley clockwise and nove the Tower looper) ta the extreme Taft lake the Aistance between the lover looper tip and the con ter of the needle to 4.04.5 mn Loosen the serew@ on the lover Ioeper bolder to dust is ees ‘Single needle overlock stitch on AZ76000-1: Loosen the seren@ to nako the cleurance between the lower looper tip and the needle to 0—0. 05 mm, 2-needle overlock stitch on AZ76206-1: (1) Loosen the serer@ 10 make the clearance be- twoon the Loner looper tip and toe left needle to 00.05 um while loosening the screw ®. (2) Wake the clearance botween the right needle and tho lover looper to 0—0.05 am vhen they meet with, Loosen the scren@ and acjust it while ‘turning the noodle clamp slightly. See "6.8.2 Height of needle” on page 28 NOTE Tihten the sore attr checking the hat of nou. When adlusting front-ané-rear position of the lower looper, hte the sorew & ater checkle the distance ofthe fer lope. mer a Fig. 56 P1005 m Fig 68 Fig 9 6 Adjustment of sewing machine cor fae rey Rotate the machine pulley clockrise and more the wpper looper to the extrone loft. Adjust the Aistance botwoon tho tip of the upper looper and the center of the needle to 6.0—6.5 m. (1) Renove the thread eyelet support, the Looper thread eyelet, and the Looper holder cover (2) Loosen the serew@® of the upper looper bar crank arm to adjust it AXCAUTION ‘Aply the liquid packing to the mounting part of the {ram when instling the looper haldr coer. Fig 60 Goin ee The thick portion (around eys) of th upper looper 005-4 _@ is close to the mete then th ier looper tmves from the extrane Teft to tie right shile rotating the machine pulley clockvise. Adjust the clearance between the back side of the upper Jooper(D and the needle to 0.05—0.1 am by loosening the screw. Fig. 61 2 ae S.Adjustment of sewing machine te Sera eck that the clearance 1s 0.05~0.tan between | 9 og jack and forth end 0,05—0.mn between right and | °° loft when tho lover Looper) acots with the upper ocper® while rotating tho machine pulley elock- wise, 0.05 Te is correct if the tining is in these range of CACORE Cn) looper Timing To set the height, insert the dwuble chaining ooper® into the looper holder uttil it touches the holder pin, Adjust the distance betreen the center of ‘the double chaining needle@ and the tip of the double chaining looper to 2.3—2 6 mn when tho double chaining looper is at the extreme Left vith loosening the screw Adjust the distance so that the tip of the looper touches the double chaining needle & Front-and-rear position: Adjust the tip of the Looper to where is a close ae possible to the needle(but does not ‘ouch the noodle), when it pase behind the need Adjust the needle to where touches the back of curved portion of the Looper slightly when the looper moves from the right to the left(the ne falls down behind the Leope Fig of 0 PR UM r Ge sd Soe ere) The noodle siard(rear) D moving vith the loner looper is equipped in this machine. The needle guard(rear) holds the needle in the back an guard the tip of the lover looper when the needle meets the tip of the lower losper on the way rising from the lovest point ajuse the cleerance between the tip of the Tower looper and the needle to 0—0.0Sum by loosening the scree) 6.11.2 Neetle and needle guard(font) Adjust the clearance betwen the aeedle and the needle guard(front)@ to 0,020. 05nm by loosen ing the screw, Cer) fee Needle guard(resr) (double chainstitet): the veadle and the Adjust the clearance bet needle guard(ross) @ to 0~0.05mn at the lor est point of the needle by Leosenirg the serev®). Needle euard(front) (double chainstiteh: Adjust the clearance betwoen the aeodle and the ent) @ to 0.1=0.2un by loosen a S.Adjusinent of sewing machine Fig. 65 raion 6. Adjustment of sewing machine Caer RO eu Ce ay tall the botton surface of the presser foot parallel to the stitch plate when see then fron the fron Slanted presser foot can cause feeding scrsteh For front-ond-resr position, ad nettcen the needle drop iat of the stitch plate to 0—0.2m0 as shown in 2. 68 rary Loosen the screw £0 adjust it 7.8C10 device SCIO is @ self-cleaning system thit can keep lean and sortable environment for operators. Tr elimina holder and under the atiteh plate by cutting ‘rial during the sering. And alco makes naintenane easily and prevents troubles caused by the Lint logged dust around the Lover knife CEUs MU EWC Ug Soloct tho type of setting by changirg the position of the air deflector@ depending on the soving speed and seving condition To set the standard position, insert the alr de~ Flector into the guides® and @. (See Fig. 70) For high speed and less dust sewing, insert the air deflector@ into the muides® and @. (Seo Fig. 71) hen not using SC10 device, renove the air doflec~ tor = fair flow Fig 70 Fig 7 1.8010 device PARC COL) (D Drain the oil from the nachine ©) Tilt the machine backrard (9) Loosen two serere® and renove the wind uido pla ( Thetall the air dofle of the of @ (sat the wind guide plate@ no machine Upright and supply the ol Si lowing hole screen (1) Install the blowing tole sereen®) on the ofl res~ (2) Instalt the wind guide plate( front) @ on the oil reservoir with two screns@ while pressing tho blowing hole sereen® Hig 7 1.8010 device Pe al pine () Put two pipe elaups® to the Lint renoval pipe ®. (@) Install the Lint renoval pipe© and the pipe

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