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https://doi.org/10.1007/s10953-020-00946-8
Abstract
Diaminomethanal (an organic compound), was examined as entrainer for dehydration of
isopropanol−water system by extractive distillation. Isobaric vapor−liquid equilibrium
(VLE) data were studied for isopropanol−water−diaminomethanal system at 101.3 kPa,
employing modified Othmer type still. The VLE data studied for the system comprising
diaminomethanal were quite different from that of diaminomethanal-free system. The
diaminomethanal represented a significant increase in the relative volatility of the isopro-
panol−water solution and led to termination of the azeotrope at a specific concentration. It
was observed that the relative volatility for isopropanol−water mixture increases continu-
ously with the increase in diaminomethanal concentration till 15.7 mol%. Results demon-
strate that diaminomethanal is a functional entrainer for the separation of isopropanol−
water mixture and 13 mol% of diaminomethanal concentration is enough to terminate the
azeotrope. Furthermore, the experimental VLE data for ternary system were correlated by
nonrandom two-liquid (NRTL) model and predicted values correlated with the experimen-
tal data very well. Further, the experimental data was verified for thermodynamic consist-
ency by Wisniak–Tamir’s modification of McDermott-Ellis and Wisniak’s L-W thermody-
namic consistency test.
1 Introduction
Isopropanol (IPA), also known as 2-propanol, is a bulk chemical product and raw mate-
rial. Due to its physico-chemical properties, IPA is useful in diverse areas like; a solvent
in the pharmaceutical industry, an intermediate for producing mono-isopropyl amine
and isopropyl acetate. IPA is useful for many engineering applications and biofuels [1].
Generally, it’s mass production in done using propylene as raw material by different
routes: direct and indirect hydration technique [2]. Several industries like semiconductor
* Neetu Singh
neetu.singh1479@gmail.com
1
Department of Chemical Engineering, Thapar Institute of Engineering & Technology, Patiala,
Punjab, India
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Journal of Solution Chemistry
and electronics industries require very pure IPA as a cleansing agent [3]. Therefore,
it is necessary to separate water from IPA. This separation is challenging due to the
well-known fact that they form a minimum-boiling azeotrope at 0.675 mol fraction IPA,
353.45 K temperature and standard atmospheric pressure. This represents the separation
limitation by conventional distillation [4].
For the separation of such mixtures various processes are available including those
tested on industrial scale like azeotropic distillation, extractive distillation and distilla-
tion with salt addition. Some other recent development in this area such as, pervapora-
tion [5], adsorptive distillation [6], membrane distillation [7] and diffusion distillation
[8, 9], showed promising results at the laboratory scale. Hybrid methods combining
these options are also used and are well described in the literature [10]. Out of all pre-
sent methods, extractive distillation is an encouraging technology, mainly for mass
production. Extractive distillation includes the addition of a third compound which
interacts with the constituents of the mixture to be separated. Entrainers increase the
relative volatility of the binary mixture above unity and do not encourage phase separa-
tion or azeotrope formation. Extractive distillation is an energy-efficient technique and
is appropriate for systems which do not show any pressure sensitivity.
As entrainer is the key to extractive distillation, so a careful choice is very essen-
tial. A good entrainer must have following characteristics: high boiling point, low toxic-
ity, thermal stability, selectivity and easy recovery. Different salts like lithium chloride,
lithium bromide, sodium chloride, sodium bromide [11], magnesium chloride, magne-
sium bromide [12], potassium carbonate [13], 2,2′,2″-nitrilotrisethanol [14] and ionic
liquids [15] are reported to be suitable extracting agents for the dehydration of IPA.
However, they have many disadvantages like; corrosion, environmental pollution and
challenges in reuse/recycling. Further, 1,2-ethanediol, dimethyl sulfoxide (DMSO),
N-methyl-2-pyrrolidone (NMP), N-methyl-2-piperidone and N-methyl-6-caprolactam
were also examined as entrainers for IPA–water separation by Gmehling and Mӧllmann
[16]. Out of these four entrainers, DMSO performed best by giving maximum relative
volatility value. Moreover, Arifin and Chien [17] presented the design and control of an
IPA–water separation by employing DMSO as entrainer via extractive distillation.
The objective of this study is to examine diaminomethanal (commonly known as
urea) as extracting agent for dehydration of IPA–water binary system. Diaminomethanal
is presented as entrainer because of many advantages over traditional entrainers.
Other than these advantages, it is always possible to recover the large amount of
diaminomethanal present in the bottom product and this can be reused in many indus-
trial applications.
Isobaric vapor−liquid equilibrium (VLE) data for isopropanol (1)−water (2)−
diaminomethanal (3) were examined using modified Othmer type recirculation still at
101.3 kPa. The experimental findings were well fitted with the nonrandom two-liquid
(NRTL) model. Further, experimental results were verified for thermodynamic consist-
ency using modified McDermott-Ellis consistency test [18] and Wisniak’s L-W consist-
ency test [19].
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2 Experimental Section
2.1 Materials
IPA of purity (> 0.99 mass fraction) was procured from Sigma–Aldrich and used with-
out further purification. Diaminomethanal of purity (> 0.995 mass fraction) was pur-
chased from the Merck chemicals. Due to the hygroscopic nature of diaminomethanal,
it was vacuum dried for 24 h before use. To prepare IPA–water mixture, double distilled
water was used in all experiments. Hydrogen gas with the purity of > 99.98% was used
for GC analysis.
2.2 Apparatus and Procedure
A modified Othmer type recirculation still was used for generating the isobaric VLE
data. The complete detail of the equilibrium still, experimental methodology and
authentication of the experimental setup is described in our previous publications
[20, 21]. The apparatus mainly contains a still, a glass-sealed heater and a magnetic
stirrer for stirring the contents of the still. The apparatus is operated at atmospheric
pressure during the experimentation. Air-cooled and water-cooled condensers are con-
nected to the still in sequence. Calibrated mercury thermometers were used to meas-
ure the equilibrium temperatures with an uncertainty of 0.1 K. 100 ml of IPA–water
mixtures of known composition were taken in the still and a predetermined amount of
diaminomethanal was introduced to the mixture. The mixture undergoes rigorous boil-
ing with stirring. Vapors generated in the still were condensed and circulated back in
order to achieve the equilibrium. 45 min was provided for the evaporation and conden-
sation cycle to establish the equilibrium. Further, the heating was switched off, and the
samples were drawn for analysis. Condensed vapor phase sample was drawn from the
condensate sampling bulb, which is attached beneath the condenser. Liquid sample was
drawn from the still.
2.3 Analysis
Gas chromatograph (GC) (AIMIL-NUCON: 5765 GC with the data station “DASTA”)
with a thermal conductivity detector (TCD) was used for the analysis of condensed
vapor phase and bottom samples. Hydrogen gas (purity > 99.9% v/v) was employed as
carrier gas with 4.7 × 10–7 m3·s−1 flow rate and 240 kPa inlet pressure. The GC column
(2 m × 0.032 m) was packed with Porapak QS. Temperatures of the injector, detector
and oven were set at 375, 375 and 433 K, respectively, with the uncertainty of ± 1 K.
For the GC analysis and equilibrium composition measurements in the samples, a cal-
ibration curve was previously prepared with gravimetrically measured standard solu-
tions. Liquid samples were analyzed using a glass liner before the column. After each
gas chromatogram, a clean glass liner was used which could successfully prevent the
diaminomethanal from entering in the column. The vapor and liquid phase compositions
were calculated in mole fraction with an uncertainty of 0.003. The uncertainty in mole
fraction were calculated using the triplicate measurement data.
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1.4
1.2
1.0
0.0 5.0 10.0 15.0 20.0
3 Results and Discussion
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over the T − x1 curve for the complete concentration range, which shows that the azeotrope
�
VLE is calculated from the fugacity equality in vapor and liquid phases, as given in Eq. 1.
f̂ V = f̂ L (1)
Using the γ–φ approach, the equilibrium Eq. 2 is obtained.
where f̂ V and f̂ L are fugacities of ith component in the vapor and liquid phases respec-
tively, yi and xi are the mole fraction of ith component in vapor phase and liquid phase
respectively, P the total system pressure, 𝜙Vi the fugacity coefficient of ith component in
vapor phase, γi the activity coefficient of ith component in the liquid phase, 𝜙Si the fugac-
ity coefficient at saturation condition and system temperature and psi is vapor pressure of
ith component at saturation condition and system temperature. psi was evaluated using
Antoine equation and equation parameters were taken from the literature [22].
Fugacity coefficients were evaluated by employing virial equation of state reduced at the
second coefficient with Tsonopoulo correlations [23]. Saturated liquid molar volumes and
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T (K)
365
360
355
350
0.0 0.2 0.4 0.6 0.8 1.0
365
360
355
350
0.0 0.2 0.4 0.6 0.8 1.0
vapor pressures essential for calculation of Poynting effect (PE) were estimated with the help
of DIPPR equations [24].
[ L( )]
vi p − psi
PEi = exp (3)
RT
yi 𝜙̂ V p
𝛾i = (4)
xi psi 𝜙si PEi
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y1
0.4
0.2
0.0
0.0 0.2 0.4 0.6 0.8 1.0
Diaminomethanal is a nonvolatile substance and will not appear in the vapor phase.
However in the liquid phase, diaminomethanal mole fraction was considered for calcu-
lating the activity coefficients of both the compounds. Experimental activity coefficients
were determined using above equation and were correlated with the values obtained
from the NRTL model.
The model parameters were regressed by minimizing the following objective func-
tion [25].
n
[ exp ]2
∑ 𝛾i − 𝛾icalc
OF = exp (6)
i=1 𝛾i
where i and n defines to the component and experimental data point respectively.
The relative volatility (α12) were evaluated by
�
y1 ∕x1
𝛼12 = � (7)
y2 ∕x2
where x1 and x2 are IPA and water mole fractions in the liquid phase represented on diami-
′ ′
nomethanal-free basis, respectively, and y1, y2 are the mole fractions of IPA and water in
the vapor phase, respectively.
It can be seen from the results that, predicted values from NRTL model provided
good correlation with the experimental VLE data as shown in Fig. 4. The results of cor-
relation for the average difference in T and vapor mole fraction in ternary system are
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Journal of Solution Chemistry
reported in Table 3. The average and maximum difference in T and IPA mole fraction in
the vapor phase are defined as following:
n
∑ | exp |
DT = (1∕n) |T − T calc |
| |k (8)
k=1
( )
| |
dT = max |T exp − T calc |
| | (9)
n
∑ | exp |
Dy1 = (1∕n) |y1 − ycalc
| 1 ||k (10)
k=1
( )
| exp |
dy1 = max |y1 − ycalc
| 1 |
| (11)
where “n” represents the number of data points and “exp” and “cal” represents to the exper-
imental and calculated values respectively. The average absolute difference for the tem-
perature and IPA mole fraction in the vapor phase are 0.172 K and 0.0017 K respectively.
In order to ensure the reliability of the measured data, thermodynamic consistency of the
experimental data were examined applying Wisniak’s L-W test and modified McDermott-
Ellis test. According to McDermott-Ellis test [18] for ternary systems two experimental
points, a and b, are thermodynamically consistent if local deviation (D) < local value of the
maximum deviation (Dmax) [19]. The local deviation (D) and local value of the maximum
deviation (Dmax) are defined as following:
n
∑ ( )( )
D= xib + xia ln 𝛾ib − ln 𝛾ia (12)
i=1
where
1−n ( )
∑ ( ) 1 1 1 1
D1max = xib + xia + + + Δx (14)
i=1
xia yia xib yib
Table 3 The NRTL parameters obtained from correlations of experimental VLE data, and correlation devi-
ations for the systems {IPA (1) + water (2) + diaminomethanal (3)} at 101.3 kPa
Systems Δg12 Δg21 α DT (K) dT (K) Dy1 dy1
IPA(1) + water (2) + diaminomethanal (3) − 2564.4 7766.9 0.3 0.172 0.947 0.0017 0.033
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n
∑
D2max = 2 |ln 𝛾ib − ln 𝛾ia | Δx
| | (15)
i=1
n
∑ ( ) Δp
D3max = xib + xia (16)
i=1
p
n
[ ]
∑ ( ) 1 1
D4max = xib + xia Bi ( )2 + ( )2 ΔT (17)
i=1 Ta + Ci Tb + Ci
where n is the number of components and ∆x, ∆T, ∆P are the errors in the measurement of
the mole fraction, temperature and pressure respectively. The values of D, Dmax and
|D|−|Dmax| are presented in Table 4 and Table 5 for 13 mol% and 15.7 mol% diaminometh-
anal concentrations respectively. The findings of thermodynamic consistency test show
that, D < Dmax for all the experimental VLE data. Therefore, according to modified McDer-
mott–Ellis test all the experimental data are thermodynamically consistent. In addition to
this, experimental data also pass the Wisniak’s L-W point-to-point test as the values of Wi
L
i
lies between 0.92 and 1.08.
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4 Conclusions
This work indicates that diaminomethanal is a potential entrainer for separation of IPA‒
water azeotropic mixture in the concentration range of 13‒15.7 mol%. The isobaric VLE
for the ternary system IPA‒water‒diaminomethanal were studied at atmospheric pres-
sure using Othmer type recirculation still. The VLE results exhibited that the inclusion
of diaminomethanal enlarges the relative volatility of IPA to water, which led to the ter-
mination of azeotrope. Results indicate that 13 mol% of diaminomethanal concentration
is sufficient enough to eliminate the azeotrope of IPA‒water system completely. NRTL
model was used to correlate the experimental VLE data of the ternary systems, good
correlations were obtained. An average absolute difference for the temperature and IPA
mole fraction in the vapor phase are 0.172 K and 0.0017 K respectively. The measured
experimental results were also examined for its thermodynamic consistency with the
help of modified McDermott–Ellis and Wisniak’s L-W tests and found to be consistent.
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Journal of Solution Chemistry
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