TEMA | CAMBIADORES DE C&T

TEMA | S&T HEAT EXCHANGERS

Curso Online | Online Course
Tubos | Tubes

Casos Resueltos | Solved Cases

Instructor: Javier Tirenti

www.arvengtraining.com
 uop
 
ST-01
REV DATE BY APVD REV DATE BY APVD
TUBULAR EXCHANGERS 
Note: The information in this document is confidential and the property of UOP LLC and must not be disclosed to others or reproduced in any manner or used for any purpose whatsoever without its written permission.

REV

1
SERVICE: FRACTIONATOR BOTTOMS-FLASH DRUM LIQUID EXCHANGER ITEM NO. :  2
HEAT EXCHANGED 19.49 10^6 kcal/h (See note 1) 3
HOT Fluid Through Tube COLD Fluid Through Shell 4
Fluid Type HYDROCARBON Fluid Type HCBN, WATER & HYDROGEN 5
6
Temp MW Flow Temp MW Flow 7
°C kg/h °C kg/h 8
INLET TOTAL FLOW: 287 246.7 182681 54 197.3 212141 9
VAPOR (TOTAL) 7.9 35 10
Vapor HCBN 24.9 28 11
Vapor H2 2.0 7 12
Vapor H2O 18.0 13

Inerts 14
LIQUID HCBN 246.7 182681 198.1 212103 15
FREE LIQUID H2O 18.0 3 16
Mole % H2 / Mole % H2S H2: (Vapor); H2S 0.00 (Total) H2: 74.12 (Vapor); H2S 0.92 (Total) 17

18
OUTLET TOTAL FLOW: 110 246.7 182681 219 197.3 212141 19
VAPOR (TOTAL) 42.9 1354 20
Vapor HCBN 56.4 1329 21
Vapor H2 2.0 15 22
Vapor H2O 18.0 10 23

Inerts 24
LIQUID HCBN 246.7 182681 201.9 210787 25
FREE LIQUID H2O 26
Mole % H2 / Mole % H2S H2: (Vapor); H2S 0.00 (Total) H2: 23.59 (Vapor); H2S 0.92 (Total) 27

28
DESIGN DATA, MATERIALS AND CONSTRUCTION 29
HOT SIDE COLD SIDE 30
1 Design Pressure and Temperature 16.5 kg/cm²(g) 315 °C 20 kg/cm²(g) 250 °C 31
Design for Full Vacuum @ Temp Yes @ 287 °C Yes @ °C 32
Line Size, inches In 8 Out 8 In 8 Out 8 33
ASME Flange Rating and Facing Class 300 RF Class 300 RF 34
Oper. Press. at Inlet Allow. Press. Drop 6.51 kg/cm²(g) 1.03 kg/cm² 17.6 kg/cm²(g) 1.03 kg/cm² 35
Min. (Net) Fouling 0.0006 m²·°C·h/kcal 0.0004 m²·°C·h/kcal 36
Exchanger Type: Shell & Tube (See UOP Std. Spec. 4-11) Multitube (See UOP Std. Spec. 4-12) Double Pipe (See UOP Std. Spec. 4-12) 37
TEMA Type Designation Sta. Head A Shell E Rear Head U 38
Max Bundle O.D. 1524 mm Nominal Tube Length 6.1 m Max Bundle Weight 20000 kg 39
Tube O.D. 19.05 mm X 2.11 mm Pitch 25.4 mm Sq. or Tube O.D. mm X mm Pitch mm 40
Tube Material Killed Carbon Steel (CA 3mm) Shell and Cover Killed Carbon Steel (CA 3mm) 41
Tubesheet-Stationary Killed Carbon Steel (CA 3mm) Tubesheet-Floating --- 42
Channel and Cover Killed Carbon Steel Floating Head Cover --- 43
Baffles, Tube Supports, Tie Rods, Spacers Carbon Steel Fins (If Used) --- 44
NOTES: 45
1. Design for hydrogen service per UOP Standard Specification 4-11, Section 4.6 or 4-12, Section 3.4. 46
2. Design for wet H2S service per UOP Standard Specification 4-11, Section 4.7 or 4-12, Section 3.5. 47
3. Use TEMA 'C' head with pass-partition similar to TEMA 'D' head. 48
49
50
51
52
53
54
401-2.1 T-401-02-2.1
 S&T Tube Design Page 1 of 1

BPVC ASME VIII DIV.1

Eqpt: ST-01 Internal Pressure Calculation

1 Design Conditions
2 315 T [ºC] - Design Temperature
3 1,62 Pi [MPa] - Internal pressure
4 0,000 SG [-] - Specific gravity D
5 0 LL [mm] - Liquid level
6 1,62 P [MPa] - Design pressure
7 1 MDMT [ºC] - Metal Temperature
8 0,0 CA [mm] - corrosion allowance nt

9 Dimensions:

Length
10 14,83 D [mm] - inside diameter

Long Seam
11 19 Do [mm] - outside diameter
11 7 R [mm] - inside radius
12 6100 L [mm] - TL to TL length

13 Material and Conditions:

14 SA-179 Material
15 90,7 S [MPa] - allowable stress

16 1,00 El - long seam efficiency (circ stress)

17 1,00 Ec - circ seam efficiency (long stress)

19 Required Thickness: UG-27(c)(1,2)

20 ta [mm] = P*R/(S*El-0.6*P) ~~ long sem 1,62*7,415/(90,7*1-0.6*1,62) = 0,13

21 tb [mm] = P*R/(2*S*Ec+0.4*P) ~~ circ seam 1,62*7,415/(2*90,7*1+0.4*1,62) = 0,07
22 Treq [mm] = Max(ta,tb)+CA ~~ required minimum thickness Max(0,13;0,07)+0 = 0,13

19 Available Thickness
20 nt [mm] = Select Thk ~~ nominal thickness nt [mm] = 2,11
21 UA [mm] = SA-20 Mill undertolerance allowance UA [mm] = 0,03
22 at [mm] = nt - UA Available thickness 2,11-0,03 = 2,08

23 Check nt = Treq <= at 0,13 <= 2,08 = Acceptable

24 MAWP: UG-27(c)(1,2)

25 atc [mm] = (at-CA) available thickness corroded 2,08-0 = 2,08

26 Pint1 [MPa] = (S*El*atc)/(R+0.6*atc) (91*1*2,08)/(7+0.6*2,08) = 21,78
26 Pint2 [MPa] = (2*S*Ec*atc)/(R-0.4*atc) (2*91*1*2,08)/(7-0.4*2,08) = 57,32
27 PMax [MPa] = Min(Pint1,Pint2) ~~ maximum allowable working pressure Min(21,78;57,32) = 21,78

28 Check P = PMax >= P 21,78 <= 1,62 = Acceptable

Treq provides a worst case required thickness for shell analysis

This sheet will not calculate thick walled vessels Check → Not a thick walled vessel, calculations are valid
The UG-16(b) minimum thickness requirement has not been taken into consideration here.
This sheet cannot be used to check for allowable exterior pressure loads.
This sheet is for educational use only - use at your own risk.
ST-02
HII-E12 A/B
 S&T Tube Design Page 1 of 1

BPVC ASME VIII DIV.1

Eqpt: ST-02 Internal Pressure Calculation

1 Design Conditions
2 275 T [ºC] - Design Temperature
3 5,10 Pi [MPa] - Internal pressure
4 0,000 SG [-] - Specific gravity D
5 0 LL [mm] - Liquid level
6 5,10 P [MPa] - Design pressure
7 1 MDMT [ºC] - Metal Temperature
8 0,0 CA [mm] - corrosion allowance nt

9 Dimensions:

Length
10 9,40 D [mm] - inside diameter

Long Seam
11 13 Do [mm] - outside diameter
11 5 R [mm] - inside radius
12 6000 L [mm] - TL to TL length

13 Material and Conditions:

14 SA-213 Gr.304L Material
15 97,7 S [MPa] - allowable stress

16 1,00 El - long seam efficiency (circ stress)

17 1,00 Ec - circ seam efficiency (long stress)

19 Required Thickness: UG-27(c)(1,2)

20 ta [mm] = P*R/(S*El-0.6*P) ~~ long sem 5,1*4,7/(97,7*1-0.6*5,1) = 0,25

21 tb [mm] = P*R/(2*S*Ec+0.4*P) ~~ circ seam 5,1*4,7/(2*97,7*1+0.4*5,1) = 0,12
22 Treq [mm] = Max(ta,tb)+CA ~~ required minimum thickness Max(0,25;0,12)+0 = 0,25

19 Available Thickness
20 nt [mm] = Select Thk ~~ nominal thickness nt [mm] = 1,65
21 UA [mm] = SA-20 Mill undertolerance allowance UA [mm] = 0,03
22 at [mm] = nt - UA Available thickness 1,65-0,03 = 1,62

23 Check nt = Treq <= at 0,25 <= 1,62 = Acceptable

24 MAWP: UG-27(c)(1,2)

25 atc [mm] = (at-CA) available thickness corroded 1,62-0 = 1,62

26 Pint1 [MPa] = (S*El*atc)/(R+0.6*atc) (98*1*1,62)/(5+0.6*1,62) = 27,90
26 Pint2 [MPa] = (2*S*Ec*atc)/(R-0.4*atc) (2*98*1*1,62)/(5-0.4*1,62) = 78,12
27 PMax [MPa] = Min(Pint1,Pint2) ~~ maximum allowable working pressure Min(27,9;78,12) = 27,90

28 Check P = PMax >= P 27,9 <= 5,1 = Acceptable

Treq provides a worst case required thickness for shell analysis

This sheet will not calculate thick walled vessels Check → Not a thick walled vessel, calculations are valid
The UG-16(b) minimum thickness requirement has not been taken into consideration here.
This sheet cannot be used to check for allowable exterior pressure loads.
This sheet is for educational use only - use at your own risk.