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A Strong Simple Sun Tracker

by Cowboywindmillbuilder on September 3, 2008

Table of Contents

intro: A Strong Simple Sun Tracker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

File Downloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

step 1: Look Ma, no solder! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

step 2: Its all together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

step 3: Wrap it up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

step 4: A possible setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

step 5: All the theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

File Downloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

step 6: Building the base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

step 7: Building the Pedestal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

step 8: Mounted pedestal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

step 9: The Dobson Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

step 10: Rotating frame mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Customized Instructable T-shirts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/
intro: A Strong Simple Sun Tracker
Build a big array of mirrors for a solar collector and you still have one problem, it has to follow the sun as it travels across the sky. Solar trackers are expensive and
complicated. Heres one that is simple, cheap and strong.

You can make it from parts found in the hardware store and garage sales.

First you need to know some navigator and sundial facts. As the Sun travels across the sky daily its astromonical position is called "right ascension"

This Sun Tracker will move the position of a solar array, heliostat or solar furnace as it makes its daily trip across the sky.

The other change your collector has to make is its altitude which changes as the season changes. This adjustment can be made on a weekly basis, and an automatic
adjustment isn't usually necessary.

I will keep you up to date with the progress of my prototype equitorial mounted solar furnace with more pictures and add ons.

I felt the neccesity to publicize the Strong Simple Solar Tracker as an inspiration to anyone else that might be thinking about building a large solar furnace, but were
intimidated by the tracking drive.

Now that you know you can make one cheaply and quickly, maybe you'll be tempted to take the plunge.

File Downloads

Solar Tracker 92908.pdf ((612x842) 264 KB)

[NOTE: When saving, if you see .tmp as the file ext, rename it to 'Solar Tracker 92908.pdf']

step 1: Look Ma, no solder!

You can put all this stuff together without solder. Make sure to observe the correct polarity when hooking up the cord to the holes on the plug. The white wire goes on the
big lug.

http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/
step 2: Its all together
Just screw it all together, use the holes in lugs to wrap the stripped ends of the wires in . You could use solder to secure them, its optional if you don't know how to solder.
Just make sure the feed wires are tight. Tape them up.

Image Notes
1. Hook the feed wires to the holes in the prongs and tighten. Solder if you want to . Observe polarity. Tape it up.

http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/
step 3: Wrap it up
Like a sore thumb. Leave a space for the sensor opening to look at the Sun and make sure the adjustment ring is loose.

Its ready to go into the housing.

Image Notes
1. Tape up the entire assembly, leave the sensor window and the adjusting ring uncovered.

step 4: A possible setup

I don't have the equitorial mount ready yet, but the idea is that the control moves the right ascension axis when the Sun Blocker darkens the sensor. The motor drives the
array into the direct sun, the sensor shuts off the drive until the sun moves again to shadow the sensor.

step 5: All the theory

Read this pdf file and get the details on how the tracker works and how to put it together. As always, use your imagination. Thats what my fourth grade science teacher
told us from the beginning. It works for me.

Goodnight Mrs. Hall, wherever you are!

File Downloads

Solar Tracker 92908.pdf ((612x842) 264 KB)

[NOTE: When saving, if you see .tmp as the file ext, rename it to 'Solar Tracker 92908.pdf']

http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/
step 6: Building the base
The base or carriage of the Sun tracker was built out of scrap lumber and an old set of wheels from a rusted out garden cart. This is what it looks like upside down.

step 7: Building the Pedestal

Here's the pedestal that will hold the entire assembly .It's made out of 2'x4' screwed and glued together to form and equilateral triangle.

step 8: Mounted pedestal

The pedestal is screwed and glued in place, and the mounting block ties the two arms together.

http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/
step 9: The Dobson Mount
This is the rotating part of the Tracker, when it is inclined to the angle that is parallel to the equator, the frame mounted on the hinges will track the Sun.

step 10: Rotating frame mounted

Whatever device we have in mind for capturing or reflecting solar energy goes on the wide end of the frame. The second picture shows the position of the frame during
the summer solstice.

http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/
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Comments
12 comments Add Comment

baudeagle says: Jan 25, 2009. 5:54 PM REPLY

I would suggest that you check out the following Instuctable. Between the two of you it sounds like you may come up with something good. I could imagine
that you could use gaiatechnician's water tracking mechanism and your control (operating a solenoid valve) to come up with low voltage feasible project.

http://www.instructables.com/id/Clock-Based-solar-tracker-experiment/

Just a thought

gaiatechnician says: Jan 25, 2009. 9:50 PM REPLY

The big advantage of a dripper tracker (over anything else) is that the wind will not break your control mechanism or gears (so you can use much lower
quality and cheaper equipment).
I actually had the clock based tracker on an equatorial mount for a while but it was too difficult to show with 2 buckets of water and 2 floats turning and
restraining the reflector. As far as I am concerned 2 containers and 2 floats are necessary.
So for the competition, I did it differently. Just one bucket and a counterweight.
I find a digital clock a little too weak to power the raising and lowering of the little dripper pipe. If you can find something else to do that very slow motion,
(it can be rotary or just up and down) even if you do it in quarter hour steps, you can make a good simple tracker. Certainly it will improve the
performance of a solar panel a lot because it will be pointing at the sun a lot more of the time.
You also need something to return the drip pipe to its morning position and pump the water back in the evening. You will probably have center of gravity
issues as you move things up and down with the seasons. This puts more pressure on things than I expected. You may need counterweights to prevent
these problems, especially if you use a parabolic dish.
Brian

offlogic says: Sep 14, 2008. 10:41 AM REPLY

Another great, inspirational piece.
"Vilitas, simplicitas, efficitas" should be part of every engineer's creed.
(Hey, will someone out there please nit-pick my dog-latin for "Cheapness, Simplicity, Effectiveness"?? I'm designing a family crest...).

http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/
 david williams says: Sep 8, 2008. 11:16 AM REPLY
You've got the letters CW at the bottom of the diagram, which suggests that the shaft rotates clockwise as seen from the bottom end. In fact, it should go the
other way, clockwise as seen from the *top*.

The "altitude" of the sun is its angle of "elevation". Its azimuth is essentially its compass bearing.

At the equinoxes, the declination (latitude) of the sun changes by about three degrees per week. If you adjust the tracker only once a week, it will be
significantly off at the end.

Also, the seasonal movements of the sun are not just in the north-south dimension. There are east-west movements too. So the periodic readjustments of
the machine will have to include movements in both directions. The east-west motions essentially involve moving the clock forward or back. Between early
November and mid-February, it has to move back about half an hour.

And "equatorial" is spelled with an "a" near the middle.

Sorry to sound picky!

David

Cowboywindmillbuilder says: Sep 9, 2008. 11:57 AM REPLY

Thank you for your helpful comments, please feel free to correct whatever defiencies you might find.

Am I correct in using a "Sundial " model of the position of the Sun?

This is a work in progress, so if you see anything that might not make this work, speak up before I screw up.

david williams says: Sep 9, 2008. 1:40 PM REPLY

I'm not sure what you mean by a "sundial model".

Basically, your machine is okay. Apart from the little things I mentioned earlier (especially the direction of rotation!), it should work just fine. Like the
gnomon of a sundial, the axis of rotation should point to the (north) celestial pole, which is very close to the Pole Star. The machine has to rotate,
clockwise as seen from the north so as to compensate for the earth's anticlockwise rotation, once every 24 hours. I have a machine something like
yours which just uses an old alarm-clock mechanism. An additional 2:1 gear slows the rotation down from once every 12 hours, for the hour-hand of
the clock, to once every 24 hours. It works very well.

As you already know, you will have to adjust your tracker in the north-south direction every few days to follow the sun's seasonal movements. You
will also sometimes have to set the clock ahead or back a bit, even if it keeps perfect time. This is to compensate for a rather complex east-west
movement of the sun. If you know about sundials, you will have encountered this by the name "equation of time". Relative to clocks, sundials are not
good timekeepers, especially during the (northern) winter, when sundials lose about half an hour between early November and mid-February. I
suspect this is why sundials are almost unknown in the southern hemisphere, where this inaccuracy happens in summertime. I was in Chile a few
years ago and found that nobody knew what a sundial was! I built one, and amazed some people.

I would urge you to try to think of all possible problems before you spend money on building the machine. For example, are there going to be electric
wires going to the rotating part of the tracker? If so, you'll have to arrange some way to ensure that the wires don't get wound up tightly and broken
after the machine has made a lot of rotations. You'll have to use "slip rings" which are tricky and expensive, or make the machine rotate in the
opposite direction from time to time to unwind the wires.

Have fun!

David

gmoon says: Sep 4, 2008. 5:27 AM REPLY

Just a couple of comments:

-- Does it work on cloudy, or partly-cloudy days?

-- This is single-direction only, right? So the mount must be manually returned to the start position at the end (or the beginning) of the day.

-- Electrical tape isn't a great solution for outdoor circuits (in fact, it's use in general is fading.) You can find other threaded sockets with wire connectors (like
lamp sockets), or maybe re-use a cheap worklight--which would have a sturdy cable already attached.

Cowboywindmillbuilder says: Sep 4, 2008. 3:54 PM REPLY

This is an ongoing project, with details added in the pdf file at the end. Today, I just added more info to the pdf file. Read it. I am documenting the entire
design process as it evolves from start to finish. The electrical tape is for insulation, the entire tracker will fit inside a watertight housing probably made
out of PVC pipe.

As for retracting, I can always find a way to reverse the actuator or move it manually. Not a big deal.

PKM says: Sep 4, 2008. 5:32 AM REPLY

I agree with alex, the writing in the photos doesn't add much. Did you add the words to your photos not thinking about image notes (or indeed get the images
from somewhere different)? It's pretty moot anyway because your image notes explain adequately.

Are you planning to build one of these? If you haven't started yet, something to consider- old/broken sewing machines are a good source of fairly strong
mains-powered electric motors and usually come with an adjustable speed control (ie foot pedal), and you could fix the pedal on at a slow speed so that the
motor doesn't suddenly jump when the light switch turns it on and overshoot the sun's position.

Also, have you considered clouds? IDK where in the world you live so clouds might not be an issue :P but if the switch is designed to be on in direct sunlight
and off otherwise, cloud cover will confuse the machine. Mind you, if you have a lot of clouds then solar furnaces aren't really worth the effort.
http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/
 Cowboywindmillbuilder says: Sep 4, 2008. 3:48 PM REPLY
I live in the fifth sunniest place in the United States. Check the NOAA stats for zip 89429. We are lucky to get 7 inches of rain a year. If clouds are a
concern, I would think about another night light in a enclosure only the sensor would be outside and trun on in the dark, shutting down the movement.
Keep on reading the plans, this is an ongoing project, I just thought the Simple tracker would help out anyone else thinking about building one.

alex-sharetskiy says: Sep 3, 2008. 6:11 PM REPLY

it's hard to read the words in the pictures

LinuxH4x0r says: Sep 3, 2008. 5:52 PM REPLY

Why didn't I think of this!?
Great idea

http://www.instructables.com/id/A_Strong_Simple_Sun_Tracker/