PERANCANGAN KURSUS

(COURSE OUTLINE)

DMD 2233
VEHICLE CHASSIS SYSTEM I

DIPLOMA TEKNOLOGI AUTOMOTIF

KOLEJ VOKASIONAL
KEMENTERIAN PENDIDIKAN MALAYSIA
 JABATAN TEKNOLOGI MEKANIKAL DAN PEMBUATAN
KOLEJ VOKASIONAL

PERANCANGAN KURSUS
COURSE OUTLINE

MAKLUMAT KURSUS (COURSE INFORMATION)

SEMESTER/SESI (SEMESTER/SESSION) : SEMESTER II

KOD KURSUS (COURSE CODE) : DMD 2233

NAMA KURSUS (NAME OF COURSE) : VEHICLE CHASSIS SYSTEM I

BEBAN AKADEMIK PELAJAR (STUDENT ACADEMIC LOAD) :

Kategori Aktiviti Aktiviti Pembelajaran Jumlah Jam/Semester

(Category of Activities) (Learning Activity) (Total Hours/Semester)
Kuliah
11
(Lecture)
Pembelajaran
Tutorial/Amali
berbantu 56
(Tutorial/Practical)
(Guided learning)
Aktiviti pembelajaran bertumpukan pelajar
3
(Student centered learning activities)
Persediaan untuk tugasan/projek
25
(Preparation for assignments/projects)
Pembelajaran kendiri Pembelajaran kendiri/ulangkaji
11
(Self learning) (Independent study/revision)
Persediaan bagi penilaian
7
(Preparation for assessment)
Penilaian berterusan
5
(Continuous assessments)
Penilaian rasmi Menduduki peperiksaan akhir teori
0
(Formal assessments) (Final examination sitting for theory)
Menduduki peperiksaan akhir amali
2
(Final examination sitting for practilcal)

JUMLAH JAM BELAJAR (JJB)

120
TOTAL STUDENT LEARNING TIME (SLT)

Kursus Pra-syarat : -
(Pre-requisite Course)
Nama Pensyarah :
(Name of Lecturer)

Disediakan oleh Disahkan oleh

(Prepared by) (Approved by)

Tandatangan : Tandatangan :
(Signature) (Signature)

Nama : Nama :
(Name) (Name)
Ketua Program Ketua Jabatan
Tarikh : Tarikh :
(Date) (Date)
MATLAMAT (GOALS)

This course is designed to introduce the students on the basic principal knowledge of brake, front
and rear wheel bearing, steering system and suspension system.

SINOPSIS (SYNOPSIS)

Vehicle steering and suspension service is a scope of competency to ensure steering and
suspension are responsible for providing optimal ride comfort and handling performance. The
competency includes inspect steering & suspension system condition, service steering system,
and service suspension system. The outcome of this competency is to provide free leakages,
vibration and stiff defect, smooth performance and operational of vehicle steering, free stiff, noise
defect and safety ensure for suspension.

HASIL PEMBELAJARAN (LEARNING OUTCOMES)

Upon completion of the course, students will be able to:

1. Describe the operation and relevant maintenance procedure on chassis system. (C2,
PLO1)
2. Assemble and disassemble chassis system. (P3, PLO2)
3. Repair chassis system based on analyzed result. (P3, PLO2)

ISI KANDUNGAN (CONTENT)

MINGGU KANDUNGAN PENTAKSIRAN

(WEEK) (CONTENT) (ASSESSMENT)

1.0 BRAKE SYSTEM

1.1 Braking System Components
1.2 Braking System Principles
1.3 Brake Hydraulic Systems
1.4 Hydraulic Valves and Switches
1.5 Brake Fluid and Lines
TEST,
1–4 1.6 Brake Bleeding Methods and Procedures
PRACTICAL
1.7 Wheel Bearings and Service
1.8 Drum Brake
1.9 Drum Brake Diagnosis and Service
1.10 Disc Brake
1.11 Disc Brake Diagnosis and Service
1.12 Parking Brake Operation, Diagnosis and Service

2.0 FRONT AND REAR WHEEL BEARING

2.1 Function of Wheel Bearing

TEST,
5–6 2.2 Type of Wheel Bearing
PRACTICAL
2.3 Wheel Bearing Check and Repair
2.3.1 Front Wheel Bearing
2.3.2 Rear Wheel Bearing
 3.0 STEERING SYSTEM
3.1 Steering System Function
3.2 Types of Steering
3.2.1 Rack
3.2.2 Box
3.3 Steering System Parts and Components
3.3.1 Hydraulic
3.3.2 Mechanical
3.4 Steering Repair and Service TEST,
7 – 10
3.4.1 Steering Bellows / Boot and Clips PRACTICAL
3.4.2 Steering Wheel Component
3.4.3 Steering Rack Component
3.4.4 Tie-Rod End
3.5 Steering Check and Repair
3.5.1 Steering Wheel Free Play Condition
3.5.2 Steering Abnormal Noises
3.5.3 Steering Stiffness Condition
3.5.4 Steering Abnormal Vibration

4.0 SUSPENSION SYSTEM

4.1 Suspension System Function
4.2 Types of Suspension
4.3 Suspension System Parts and Components
4.4 Suspension System Components Condition
4.5 Front and Rear Shock Absorber
4.6 Suspension Repair and Service
4.6.1 Shock Absorber and Mounting TEST,
11 – 14
4.6.2 Spring PRACTICAL
4.6.3 Vehicle Stabilizer Link
4.6.4 Ball Joint and Bushes
4.7 Suspension Check and Repair
4.7.1 Suspension Abnormal Noises
4.7.2 Suspension Stiffness Condition
4.7.3 Suspension System Leakages
4.7.4 Suspension Abnormal Vibration

15 STUDY WEEK

16 – 17 FINAL EXAMINATION
PENTAKSIRAN (ASSESSMENT)

JENIS PENTAKSIRAN CLO 1 CLO 2 CLO 3

NO
(TYPE OF ASSESSMENT) C P P
PENTAKSIRAN BERTERUSAN
(Continuous Assessment)
1 UJIAN (Test) 10%
PRAKTIKAL (Practical) 30% 20%
PEPERIKSAAN AKHIR
(Final Examination)
2 TEORI (Theory) - - -
PRAKTIKAL (Practical) - 40% -
JUMLAH
10% 70% 20%
Sub Total
JUMLAH KESELURUHAN
100%
Total

JADUAL SPESIFIKASI PENTAKSIRAN (ASSESSMENT SPECIFICATION TABLE (AST))

KAEDAH
PENTAKSIRAN
CLO
(METHOD OF
ASSESSMENT)

KANDUNGAN
(CONTENT)
PRAKTIKAL
(PRACTICAL)
CLO 1

CLO 2

CLO 3

UJIAN
(TEST)

C P P

1.0 Brake System / / / /

2.0 Front and Rear Wheel
/ / / /
Bearing
3.0 Steering System / / / /

4.0 Suspension System / / / /

RUJUKAN UTAMA
(MAIN REFERENCES)

1. James D. Halderman (2017). Automotive Steering, Suspension & Alignment: Pearson. ISBN:
9780134073651
2. James D. Halderman (2017). Automotive Chassis Systems: Pearson. ISBN: 9780134064451
3. James D. Halderman (2017). Automotive Brake Systems: Pearson. ISBN: 9780134063126
4. Mark Schnubel (2015). Automotive Suspension & Steering Classroom Manual and Shop
Manual: Cengage. ISBN: 9781285438108

RUJUKAN TAMBAHAN
(EXTRA REFERENCES)

*NIL

KEHADIRAN/PERATURAN SEMASA KULIAH

(LECTURE ATTENDANCE/REGULATION)

1. Pelajar mesti hadir tidak kurang dari 80% masa pertemuan yang ditentukan bagi sesuatu
kursus.
Students must attend lectures not less than 80% of the contact hours for every course.

2. Pelajar yang tidak memenuhi perkara (1) di atas tidak dibenarkan menduduki peperiksaan
akhir. Markah sifar (0) akan diberikan kepada pelajar yang gagal memenuhi perkara (1).
Students who do not fulfill (1) will not be allowed to attend final examination. Zero mark (0)
will be given to students who fail to comply with (1).

3. Pelajar perlu mengikut dan patuh kepada peraturan berpakaian yang berkuatkuasa dan
menjaga disiplin diri masing-masing untuk mengelakkan dari tindakan tatatertib diambil
terhadap pelajar.
Students must obey all rules and regulations of the university and must discipline themselves
in order to avoid any disciplinary actions against them.

4. Pelajar perlu mematuhi peraturan keselamatan semasa proses pembelajaran dan

pengajaran.
Student must obey safety regulations during learning and teaching process.

MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM

(MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES)

Dilampirkan
(As attached).
 MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM
MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES

Jabatan Matrik ini perlu digunakan bersama:

: KEJURUTERAAN MEKANIKAL DAN PEMBUATAN (This matrix is to be used with)
(Department)

Program 1. Objektif Pendidikan Program (PEO)

: TEKNOLOGI AUTOMOTIF (Programme Educational Objectives (PEO))
(Programme)

Kod Kursus 2. Hasil Pembelajaran Program (PLO)

: DMD 2233 (Programme Learning Outcomes (PLO))
(Course Code)

Nama Kursus
: VEHICLE CHASSIS SYSTEM I
(Course Title)

Pematuhan kepada PLO

(Compliance to PLO) Kaedah Kaedah
Bil. Hasil Pembelajaran Kursus Penyampaian Pentaksiran
KPI
(No.) (Course Learning Outcomes) PLO PLO PLO PLO PLO PLO PLO PLO PLO PLO PLO (Method of (Method of
1 2 3 4 5 6 7 8 9 10 11 Delivery) Assessment)

Describe the operation and Interactive

Lecture,
1 relevant maintenance procedure C2
Collaborative
Test
on chassis system. (C2, PLO1) Learning
100% students obtain
Practical,
Assemble and disassemble 50% marks and
2 P3 Field Work Final above
chassis system. (P3, PLO2) Examination
Practical,
Repair chassis system based on
3 P3 Field Work Final
analyzed result. (P3, PLO2) Examination
Jumlah
10 90
(Total)
 Taksonomi Pembelajaran
(Learning Taxonomy)
Kognitif Psikomotor Afektif
(Cognitive) (Psychomotor) (Affective)
C1 Pengetahuan P1 Persepsi A1 Menerima
(Knowledge) (Perception) (Receiving)
C2 Pemahaman P2 Set A2 Memberikan Maklum Balas
(Comprehension) (Set) (Responding)
C3 Aplikasi P3 Respons Berpandu A3 Menilai
(Application) (Guided Response) (Valuing)
C4 Analisis P4 Mekanisme A4 Mengorganisasi
(Analysis) (Mechanism) (Organising)
C5 Sintesis P5 Respons Ketara Kompleks A5 Menghayati Nilai
(Synthesis) (Complex Overt Response) (Internalising)
C6 Penilaian P6 Adaptasi
(Evaluation) (Adaptation)
P7 Lakuan Tulen
(Origination)