PART BOOK READING

P E N D I D I K A N D A S A R A L A T B E R A T

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 PART BOOK
Yayasan Karya Bakti United

READING Tractors
Kompleks PPI Cakung PT United
Tractors
Jl. Raya Bekasi Km22. Cakung
Jakarta Timur
www.utschool.sch.id

Nomor Akreditasi
267/LA-LPK/XII/2019

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 PART BOOK READING

❖ Sebuah unit terdiri dari berbagai macam part.

❖ Setiap part memiliki part number tersendiri.
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 PART BOOK READING

LIFT CYLINDER EXHAUST MUFFLER

(14X-63-07011) (6691-11-5531)

TRACK SHOE ASSEMBLY

BLADE
(14X-32-01140)
(144-78-11120)

❑ Bulldozer memiliki sekitar 4000 s/d 5000 items.

❑ Setiap parts mempunyai nomor dan nama tersendiri
❑ Sering diantara parts memiliki nama yang sama seperti
halnya Bolt, Gasket, nut , O - ring dan lain - lain.
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 PART BOOK READING
Hal-hal yang harus diperhatikan
ketika membaca part book

• Kode Unit.
• Serial Number Unit/Chasis.
• Nama Parts.
• Nomor Parts.
• Serial Number Engine.
• Figure dan Index.

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 PART BOOK READING

Pola Part Number

Komatsu

KES Parts
General Purchased
Parts (Komatsu Enginering Parts
Part)

Engine Chasis
Parts Parts

➢ General Part merupakan part number pada part yang dibuat oleh komatsu sendiri.
➢ KES Parts (Komatsu Engineering Parts) Merupakan part number pada part yang dibuat bukan
oleh komatsu akan tetapi design dari komatsu.
➢ Purchased Part merupakan part number pada part yang dibuat dan di design oleh perusahaan
lain. P/N tersebut dimulai dengan hurud dimana huruf tersebut adalah singkatan dari pabrik
pembuatnya seperti ND = Nippon Denso, DK = Diesel Kiki, Zexel, SD = Sawafuji Denki, KD =
Nikko Denki, CU = Cummins, sedangkan GA = Air Research
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 PART BOOK READING

Contoh Penggunaan Part Number

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 PART BOOK READING
Sistem Penomoran

2 0 Y - 3 2 - 1 1 1 1 - 1

0 - KES Part
1 - Bulldozer
2 - Motor Grader, V.Roller, Excavator
3 - Forklift
4 - Wheel Loader
5 - Trucks
6 - Engine
7 - Hyd. Equipment, Electrical Devices
8 - Pump Alphabet-Purchased Parts
9 - Not Used
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 PART BOOK READING
General Parts (Chasis Parts)
- 3 2 - 1 1 1 1 - 1
2 0 Y

Model Code
• Indicate the machine
model on which the
part is installed
• Installed on PC200-6 PC200-6
D65E-12

HD325-6 WA320-3
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 PART BOOK READING
General Parts (Chasis Parts)
Machine Model Machine Model Machine Model
Code Code Code
Bulldozer Wheel Loader Motor Grader
D41E-6 12G WA600-3 426 GD825 235
D65E-8 144 WA470-3 421 GD611 23B
D65E-12 14X WA320-3 419 GD511 23A
D70LE 144 WA180-3 417 GD305 23E
D155A-3 17A WA120-3 416
D375A-3 195

Hyd. Dump Truck Vibratory

Excavator Roller
PC60-7 201 Hd785-5 561 JV100A-2 273
PC200-6 206 Hd465-5 569
PC400-6 208 Hd325-6 566 Mobile crusher
PC750-6 209 BR305JG 8242
PC1600-1 21T
Rough Terrain
Crane
LW250-5 23S
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 PART BOOK READING

General Parts (Chasis Parts)

2 0 Y - - 1 1 1 1 - 1
3 2

Unit / Assembly Code

PUMP ASS’Y • Indicates the unit / assembly on
which the part is installed
ARM CYLINDER ASS’Y • Installed on track shoe group

ENGINE BLOCK
TRACK SHOE ASS’Y
ASS’Y
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 PART BOOK READING
General Parts (Chasis Parts)
2 0 Y - - 1 1 1 1 - 1
3 2
0 1 2 3 4 5 6 7 8 9
Engine Air cleanr Cooling Fuel Lighting system, instrument
0 Accessy ex, sys system system Electrical system

1
Main clutch Damper Torque Dir. drive Torqflow Transfer Transmission
Clutch converter Transmission

2
Drive Bevel ge Steering clutch Final drive
shaft Drive shf Drive axle Follow axle
Track frame group Shoe grp Brake
3 Wheel, tire Brake Pneumatic

4
Steer v/v Control system Pneumati Oil line for powertrain
Steering Control system Frame

5
Suspension Frame guard Operator
Body seat
Hydraulic system Power control unit Drawbar
6 Power control unit

7
Bucket, dozer group Winch Ripper
Working mechanism

8
Attachment

Attachment Oversize,
9 U/S parts

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 PART BOOK READING
General Parts (Chasis Parts)

2 0 Y - 3 2 - 1 1 1 1 - 1

Identification Code
• Indicates each part and
are its own particular part
number
• Indicates a single part shoe
(Qty 1 pc)
TRACK SHOE ASS’Y

✓ Individual part - Zero is not used in identification code

✓ Assembly part - Zero is used in identification code
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 PART BOOK READING

General Parts (Chasis Parts)

2 0 Y - 3 2 - 1 1 1 1 - 1

Revision Code
• 0 is given to the first part.
• The figure becomes higher
SHOE, track when a revision is made to
the part.
• Indicates that this part has
been revised once

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 PART BOOK READING
General Parts (Engine Parts)
6 2 0 7 - 4 1 - 4 1 1 0

Model Code
• Indicate the engine PC200-6
model on which (S6D95L Engine)
the part is installed
• Installed on S6D95L
engine

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 PART BOOK READING
General Parts (Engine Parts)

60 Gasoline engine
61 Diesel engine
62 / 63 / 64 Reserved mostly for products designed by Komatsu
65 Turbocharger
66 / 67 Cummins engine

6D95L-1 6206 S6D140-1 6211

S6D95L-1 6207 S6D155-4 6127

S6D105-1 613D SA6D155-4 6128

S6D108-1 6222 S6D170-1 6162

SA6D110 613E SA8V170-1 6164

6D125-1 6150 SA12V140-1 6215

S6D125-1 6151
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 PART BOOK READING

General Parts (Engine Parts)

6 2 0 7 - 4 1 - 4 1 1 0

Unit Code
• Indicates the unit /
assembly on which
the part is installed
• Installed in the valve
system

intake valve

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 PART BOOK READING
General Parts (Engine Parts)
K Kits 0 Used for supplied assembly parts.

1 Cylinder Head 1 Indicates that the part is designed

first.
2 Cylinder Block

3 Moving Parts The figure grows one each when

the whole engine is re-modeled.
4 Valve System

5 Lubricating System 5

6 Cooling System 6

7 Fuel System Used oversized and undersized

parts
8 Accessories, Misc

9 Others 9
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 PART BOOK READING
General Parts (Engine Parts)
6 2 0 7 - 4 1 - 4 1 1 0

• Identification Code
• Indicates each part
and are its own part
number
• Indicates an individual
part (intake valve)

intake valve

✓ Individual part - Zero is not used in identification code

✓ Assembly part - Zero is used in identification code
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 PART BOOK READING

General Parts (Engine Parts)

6 2 0 7 - 4 1 - 4 1 1 0

Revision Code
• 0 is given to the first part.
• The figure becomes higher
when a revision is made to the
part.

intake valve
• Indicates that this part has
not been revised
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 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

0 1 0 1 0 - 3 1 2 6 0

Classification Code
• The 1st number is 0
• Large classification is indicated by
the 1st to 3rd number
• Indicates a hexagon headed
metric bolt

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 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

0 1 2 3 4 5 6 7 8 9
Bolt, Nut Bolt Stud Screw Screw Wingbolt Nut Washer Bolt
0 1 (metric Protector Heli-sert Bolt Seat Nut
thread)
Bolt, Nut Bolt Bolt Nut Pin Hose O-ring
0 2 (Unified Screw Key Elbow (C.Eng)
Thread) Rivet Plug
(C.Eng) (C.Eng)
Key Key Chain Linkage Rivet Lifting
0 4 Pin Pin V-belt parts Screw Apparatus
Others Wire Clip
Ring
Lock
Bearing Bearing Bearing Bushing
0 6 Seal
Hydraulic Seal Hose Hydraulic Hydraulic Valve Air
0 7 Parts O-ring Hydraulic Piping Piping Piping
Gasket Cylinder Parts Parts Parts
Packing Parts
Plug
Others
Electric Battery Bulb Resistor Electric Electric Gauge
0 8 Parts Switch Lamp Heater Powered Powered Meter
Wiring Horn Signal Bulldozer Bulldozer
Parts Buzzer Parts Parts
Mirror
Wiper
Tools Attached Safety Bolt Pedal Cushion Plate Nipple Overall
0 9 Others Tools Plate Nut Knob Armrest Mark Cap
Others Handle Seat Others
Others Others

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 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

0 1 0 1 0 - 3 1 2 6 0

Material Code
• Indicates material, heat treatment
and surface treatment.

• Metric thread
• Material:S43C(hard steel)
• Heat treatment:Hardening tampering
• Surface treatment:Rust preventive oil
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 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

Material Metric thread 3 5 6 8
code Unified thread 2 7 4 8
Material S43C SCM3H
Surface treatment KP-9 ZM3 KP-9 ZM3
(KP9) (KP9)
Heat treatment Harden tempering
Metric thread

Head Coarse
mark thread
Unified
thread Fine
thread

S43c….. Hard steel SCM3H ….. Special steel

Kp-9 ….. Rust preventive oil ZMC3 ….. xinc galvanizing
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 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

0 7 0 0 0 - 1 5 1 5 5

Material Code
• O-rings are classified by the
conditions they are used under,
such as… temperature; pressure,
installed part.
Material: • An identification colour is given to
• NBR-1B (Nitrill rubber) each O-ring.
• Temperature range:
-300C to +1200C
• Hardness: Hs90 (2 dots) Hardness:
Hs70 (1 dot): Can withstand pressure up to 140 kg/cm2
Hs90 (2 dot): Can withstand pressure up to 370 kg/cm2
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 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

Material code 0 1 2 3 4 5 6
Material NBR-1A NBR-1B FR-1B FR-1A NBR-1D NBR-1E SR-1
Yellow,
02890~ 2 points - - - White, - -
02894 Green, 1 point
Identifi 1 point
-cation 07000 Blue Blue Green Green Red Red Wholly
colour 1 point 2 points 2 points 1 point 1 point 2 points orange
07002 White White Yellow Yellow Orange Orange
1 point 2 points 2 point 1 point 1 point 2 point -
02895 Wholly
- - - - - - blue

NBR- Nitrill rubber

FR- Flourine rubber
SR- Silicone rubber

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 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

0 1 0 1 0 - 3 1 2 6 0

Dimension Code
• Size classification is
indicated by this code.
*Even numbers in the 5th position indicate bolt with a length less than 95mm.
Example:
01010-31260; diameter = 12mm, length = 60mm
01016-50685; diameter = 06mm, length = 85mm
*Odd numbers in the 5th position indicate bolt with a length greater than 95mm; therefore
100mm is added to the length indicated in position 9th and 10th.
Example:
01011-31260; diameter = 12mm, length = 160mm
Program Upskilling & Reskilling Guru Kejuruan SMK Tahun 2020 01019-50685; diameter = 06mm, length = 185mm ©Copright UT School 2020
 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

0 1 5 8 0 - 1 1 0 0 8

height diameter Dimension Code

• Size classification is
indicated by this code.

Example:
01580-11008; diameter = 10mm, height = 08mm
01580-30806; diameter = 08mm, height = 06mm

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 PART BOOK READING

KES Parts (Komatsu Engineering Parts)

0 7 0 0 0 - 6 3 0 2 8

Dimension Code
thickness diameter • Size classification is
t indicated by this code.
O-rings d

Example:
07000-63028; thickness = 3mm, diameter = 28mm
07000-15135; thickness = 5mm, diameter = 135mm

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 PART BOOK READING

Purchased Parts

• 1st figure of part numbers for purchased parts is always a letter of the alphabet
• Various patterns are used by each source and the number configuration varies

KD7-33100-0120, rotor assembly

ND 092100-1602, feed pump assembly
TW 7040-0040, blower assembly
SP314616, turbine assembly
GA 430295-0001, clamp

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 Selamat Belajar

www.utschool.sch.id
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