Systems. Featuring:: SONOHEAT 2WR5 For The Measurement of Energy & Volume in Heating or Cooling

5 690
SONOHEAT
STATIC ENERGY METER 2WR5…

ULTRASONIC
SONOHEAT 2WR5 for the measurement of energy & volume in heating or cooling
systems. Featuring:
• No moving parts so therefore low wear
• Long term measurement stability means ensured revenue
• Suitable for dirty water as well as pure water
• Low pressure loss
• Modular option platform
• Manufactured in accordance with EN 1434 Class 2.0
Applications
Metering of consumption and demand data:

• heat energy & demand
• cooling energy & demand
• volume & flow
Typical users:
• apartment complexes
• commercial buildings
• district heating schemes
• industrial processes
Typical Metering Data
• total energy (kWh) • instantaneous power & flow (kW &

• total volume (m³) m³/h)
• maximum demand (kW MD) • instantaneous supply & return temp.
• maximum flow rate (Q MD) • instantaneous ∆t
• maximum supply & return temp. • date & time
• annual ‘set-day‘ values • customer number
• automatic monthly readings • statistical data
Monthly Memory Storage
Firmware versions earlier than 2.12 have 18 months for automatic monthly readings for:
• Energy
• Volume
• MD power
• MD flow
From version 2.12 there are 36 months of readings and additionally:
• Maximum and minimum temperatures per month

• Date stamp of the MD value
• Tariff register readings
Tariffication
Additional tariff registers allow energy to be recorded in a separate register upon preset
criteria being met.
For heat/cool applications the heat energy is recorded in one register and the cooling
energy recorded in a separate register upon the measurered temperature falling below
a threshold of 18°C (default). The sum of these two registers equals the total energy
consumed.
Other tariff possibilities are:
• Supplied energy threshold

• Returned energy threshold
• Supply temperature threshold
• Return temperature threshold
• Differential temperature threshold
• Maximum Demand threshold
In all these cases, the main register always registers the total energy consumed while
the tariff register only indicates the energy consumed during the time the tariff threshold
was breached (the total register increments in parallel with the tariff register).
From firmware version 2.12, two refinements have been made:
• Three MD thresholds; three tariff registers with separately assignable thresholds.

• Time-switched tariff; programable time based switch points – one ON and one OFF
per day.
2/19
Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

HVAC Products Details subject to change without notice 08.08.2001
Ordering
The 16-digit type designation specifies the heat meter completely. In special cases
(such as cooling application), order number supplements (ATGs) are necessary. See
the Basic Documentation for the complete guide to order code creation.
Example of type codes:
Type reference: 2WR5 38 0 - 5B C 6 1 - 6 T A 4 -Z +K00
Basic type
Nominal flowrate
Integration
Temperature sensor
Calculator design
Power supply
Communication mod-
ule
Manufacturer's label
Country
Unit of energy
Certification
ATG(s)
Flow-tube range overview
Nominal Connection Nominal Mounting Type*

flowrate pressure length
0.6 m3/h Thread G1 PN16 190 mm 2WR507...
3.5 m3/h Thread G1¼ PN16 260 mm 2WR545...
6.0 m3/h Thread G1¼ PN16 260 mm 2WR550...
3
10 m /h Flange DN40 PN25 300 mm 2WR561...
15 m3/h Flange DN50 PN25 270 mm 2WR565...
* The meters are normally mounted on the return pipe. Mounting in the flow side is also possible if
specified in the order.
3/19

Key Flow Points
As defined in the EN 1434 standard for energy meters, the main flow points to consider
when selecting a flow tube are as follows:
Reference Alt. Description Comment

Reference
Nominal flow; the flow rate at which the It is this value that should be used
QNom qp flow unit will operate within class when selecting a flow tube. The flow
accuracy continuously without tube should not be selected based on
exceeding 250mBar pressure loss the pipe size
Maximum flow; 2.qp – the flow rate that The short time reference relates more
QMax qs the flow unit can endure for a short to mechanical meters (<1 hr/day or
time while remaining in accuracy class. 200 hrs/yr). SONOHEAT meters will
operate up to 2.8qp continuously but
the associated pressure loss should
be considered.
Minimum flow; the flow rate by which
QMin qI time the meter must be operating within For SONOHEAT: 1:100
class accuracy. Typically expressed as
a ratio to qp
Starting flow; the flow rate by which
QStart qa flow should be registered. No accuracy For SONOHEAT: 1:500
requirement. Typically expressed as a (except qp 40 = 1:333; qp 60 = 1:426
ratio to qp
Replacement parts and modules
Please note that a correctly ordered meter will be supplied complete with sensors and
modules etc. The following sections are for selecting spares, replacement parts and
modules for retro-fitting already installed meters.
Sensor Type of mounting Thread / Sensing Cable Ordering MLFB
qp 0.6 – 2.5 / 190mm

diameter element length code for * (dig-
qp 3.5 – 6 / 260mm
sensor pair its 8
qp 10 - 60
and 9)
27.5 mm Direct M10x1 Pt 500 1.5 m 9078360003 5B z

27.5 mm Direct M10x1 Pt 500 2.5 m 9078360004 5C z
38 mm Direct M10x1 Pt 500 1.5 m 9078363003 5D z
38 mm Direct M10x1 Pt 500 2.5 m 9078363004 5E z
100 mm Protection pocket diam. 6 Pt 500 2m 9078361101 5M z
100 mm Protection pocket diam. 6 Pt 500 5m 9078361102 5N z
* MLFB means machine-readable product code, and corresponds to the ASN
4/19

Power supply module Type
Type code in the MLFB Individual supply
(digit 11), if ordered with
the heat meter
Battery for a 9-year service life * 2 9979057002
Power supply module 230 V AC, 1.5m cable 6 9975065011
Power supply module 12 to 24 V AC, 1.5m cable 5 9975065006
Power supply module 12 to 24 V DC, 1.5m cable 4 9975065001
* Not for fast M-Bus reading
Communication module * Type

Type code in the MLFB Individual supply
(digit 12) and ATG, if
ordered with the heat
meter
Pulse module for heat and volume 1 9956182001
Pulse module for heat and device status 1 / KWS 9956182001
Pulse module for heat and cold 1 / KWK 9956182001
Current loop (CL module) 7 9956181001
Combi module for pulses (heat and volume) and 3 9975109001
current loop
Combi module for pulses (heat and device status) 3 / KWS 9975109001
and current loop
M-bus module for fixed or variable data structure 5 9975138001
(via coding connector)
Pulse output for fast pulses for controller opera- 1 ** 9956182001 **
tion
Combi module for fast pulse output and M-bus 6 ** 9975138002**
Modem module 8 9975137001
* One module can be installed in the calculator. All modules are reaction-free and can be upgraded
** For configuration of this pulse output, the appropriate parameterization with the PappaWin software is
required
Accessories for flow tube mounting
Accessories Brief description, use Type

190mm
260mm
300mm
1 ½“
¾“
1“
Meter fitting set Installation of flow sensor in pipe R3/4 x G1 B (in pairs, WZM-E1 z
with gaskets)
Meter fitting set Installation of flow sensor in pipe R1 x G1 ¼ B (in pairs, WZM-E54 z
with gaskets)
Spacer Spacer for heat meter G 1 - 190 mm, incl. Sealing disks WZM-G190 z
Spacer Spacer for heat meter G 1 1/4 - 260 mm, incl. Sealing WZM-G260 z
disks
Sealing disk thread Sealing disk thread G 1, for threaded connection R 3/4" 9060944003 z
G1
Sealing disk thread Sealing disk thread G 1 1/4, for threaded connection R 9060944004 z
G1¼ 1"
5/19

Spacer Spacer for heat meter DN 50 - 270 mm, incl. Sealing WZM-F270
disks
Spacer Spacer for heat meter DN 40 - 300 mm, incl. Sealing WZM-F300
disks
Spacer Spacer for heat meter DN 65 - 300 mm, incl. sealing WZM-
disks F300.65
disks F300.80
disks. PN16 F360.100-16
Sealing disk for Sealing disk for DN40 flange connection, qp 10 9060944024
DN40
DN50
DN65
DN80
DN100
Mounting accessories for temperature sensors
Accessories Type 27.5 mm 38 mm 100 mm

Mounting element with sensor drill-hole M10 x 1 x G 1/2 WZT-A12 z z
Mounting element with sensor drill-hole M10 x 1 x G3/4 WZT-A34 z z
Protection pocket G 1/2'' mounting length 100mm, high-grade WZT-S100 z
steel
Seal for temperature sensors DS 9060944001 z z
Ball valve Rp 1 WZT-K1 o
Ball valve Rp 3/4 WZT-K34 o
Ball valve Rp 1/2 WZT-K12 o
Adapter for ball valves to install temperature sensors DS length WZT-KA z
38 mm
Threaded sleeve for welding on 1/2" 45° WZT-G12 z
Welding sleeve G1/2" x 90° 100 sensor WZT-GLG z z O
Welding sleeve M10 x 1 for temperature sensors DS WZT-G10 z z
z Preferred type o Possible combination
6/19

LCD Resolution
Table of the LCD resolution as a function of the nominal flowrate.
EN1434 (class Qp m³/ 0.6 1,0 1.5 2.5 3.5 6 10 15 25 40 60

2) h
LCD Energy kW 1 1 1 1 1 1 1
Resolution h
or MW 0.001 0,001 0.001 0.001 0.001 0.001 0.001 0.01 0.01 0.01 0.01
h
or MJ 1 1 1 1
or GJ 0.001 0,001 0.001 0.001 0.01 0.01 0.01 0.01 0.01 0.1 0.1
Volume m³ 0.01 0,01 0.01 0.01 0.01 0.01 0.01 0.01 0.1 0.1 0.1
Flowrate m³/ 0.001 0,001 0.001 0.001 0.01 0.01 0.01 0.01 0.01 0.01 0.1
h
Demand kW 0.1 1
Temperature °C 1
Temp.diff. K 0.1
Pressures Losses
Flow tube pressure loss values at qp:
qp in m³/h 0.6 0.6 1,0 1,0 1.5 1.5 2.5 3.5 6 10 15 25 40 60

Length in mm 110 190 110 190 110 190 190 260 260 300 270 300 300 360
Pressure drop 140 55 60 140 130 130 140 60 170 120 120 70 120 140
at qp in mbar
7/19

Pressure Loss Chart
8/19

Dimensions (all in mm)
Calculator
Volume measuring units

Calculator mounting plate
qp 0.6 to 2.5 m3/h:
9/19

qp 3.5 to 6.0 m3/h:
qp10 to 60 m3/h:
10/19

Technical data
General information • All 2WR5 meters are certified to EN 1434 based on the data and limit values listed
below
• The applications are always determined by the most unfavorable data of the individ-
ual component (e.g. temperature range of temperature sensors or working range of
the meter)
•
Flow measurement All 2WR5 meters satisfy the measurement accuracy requirements of class 2 to
EN 1434.
Small heat meters
Nominal flowrate qp 0.6 1.0 1.5 2.5 m3/h

Metrological class 1:100 1:100 1:100 1:100
Maximum flow qs 1.2 2.0 3.0 5.0 m3/h
Minimum flow qi 6 10 15 25 l/h
Operating limit 1.2 2.0 3.0 5 l/h
Pressure drop at qp, (110/190mm) ∆p 140/55 60/140 130/130 - /140 mbar
Flowrate at ∆p = 1 bar, (110/190mm) KV 1.6/2.6 4.1/2.7 4.2/4.2 6.7 m3/h
Mounting orientation any
Temperature range 10 to 130 °C
Maximum temperature tmax 150 °C for 2000h
Nominal pressure PN 1.6 MPa (PN 16)
2.5 MPa (PN 25)
Measuring error acc. to EN 1434 (class 2) 2 + 0.02 qp/q %
max. 4% at qi
Large meters
Nominal flowrate
qp 3.5 6 10 15 25 40 60 m3/h
Metrological class 1:100 1:100 1:100 1:100 1:100 1:100 1:100
Maximum flow qs 7.0 12 20 30 50 80 120 m3/h
Minimum flow qi 35 60 100 150 250 400 600 l/h
Operating limit 7 12 20 30 50 80 120 l/h
Pressure drop at qp, ∆p 60 170 120 120 70 120 140 mba
r
Flowrate at ∆p = 1 bar KV 14 14 29 43 94 115 160 m3/h
Mounting orientation any
Temperature range 10 to 130 °C
Maximum temperature tmax 150 °C for 2000h
Nominal pressure PN 1,6 MPa 2.5 MPa (PN 25) 1.6MPa
2,5 MPa 4.0 MPa (PN 40) 2.5MPa
Measuring error acc. to 2+ 0.02qp/q %

EN1434 (class 2) max. 4% at qi
11/19

Temperature meas- Sensing element
urement Pt 500 to EN 60751
Pt 100 to EN 60751
Temperature range of sensors
Lengths 27.5 mm, 38 mm 0 to 140 °C
Length 45 mm 0 to 150 °C
Lengths 100 mm, 150 mm 0 to 180 °C
Perm. temperatures when heat meter is
mounted in the
Flow 10 to 130 °C *
Return 2 to 180 °C
Resolution 0.1 °C
Temperature differential
Temperature sensor 3 to 120 K
Operating limit 0.2 K
* Limited by the permissible temperature in the volume measuring units
Power supply mod-

ules Common features of the power supply modules
Ambient temperature + 5 . . . + 50 °C
Storage temperature - 20 . . . + 60 °C
Cable length 1.5 m*
The following always applies: an uninterruptible and fraud resistant power supply from
the network must be ensured.
Electrical data:
12 . . . 24 V direct voltage
Type Safety extra low voltage
Power consumption up to 0.6 VA
12 . . . 24 V alternating voltage
Type Safety extra low voltage
Frequency 50 / 60 Hz
Galvanic isolation None
Power consumption Up to 0.6 VA
220 . . . 240 V alternating voltage

Type Safety protection class II
Frequency 50 / 60 Hz
Voltage tolerance +10 %, –15 %
Power consumption Up to 1.6 VA
Relative humidity Less than 93% for T < 50°C
Maximum altitude 2000 m above MSL
Fuse protection 6 A MCB
Battery modules
Characteristics of the lithium battery:
Voltage 3.6 V
Life 9 years
Ambient temperature Up to 55 ° C
12/19

Calculator conformity
EMC directive 89/336/EEC
Electromagnetic immunity to EN 50082-1
Electromagnetic emmission to EN 50081-1
Low voltage directive 73/23/EEC for power supply units
Design and testing to EN 61010-1
Safety class *)
230 V AC line ll to EN 61558
24 V AC line Ill to EN 61558
Battery lll to EN 61558
Degree of protection of housing IP54 to EN 60529
European standard for heat meters EN 1434
Environment class A
Perm. ambient temperature
Operation 5 to 55 °C
Storage and transport -20 to +60 °C (dry) **)
Perm. ambient humidity <93 % relative humidity
Display
Energy 9999999 (kWh, MWh, MJ, or GJ)
Volume 999999.9 m3
Data storage Non-volatile
*) The safety class applies to the entire meter (heat meter plus power supply mod-
ule)
**) Storage below freezing point only when there is no water in the flow sensor
Volume measuring
Temperature in the volume measuring unit *)
units
Continuously 130 °C
Briefly up to 2000h in 150 °C
total
*) If temperatures inside the flow sensor exceed 90 °C, the calculator must be detached from
the flow sensor
Recommend values low salt content high salt

for water chemistry content
for the water in the Elec. conductivity at 25 °C ms / cm 10 to 30 >30 to >100 to
circuit of directly or 100 1500
indirectly heated sys- General requirements: clear, without sediment
tems pH-value at 25 °C – 9 to 10 1) 9 to 10.5 9 to 10.5 1)
1)
Oxygen (O2) mg/l < 0.1 2) < 0.05 2) < 0.02 2) 3)

Alkaline-earth metals (Ca + Mg) mmol/l < 0.02 < 0.02 < 0.02
Phosphate (PO4) 1) mg/l < 5 4) < 10 4) < 15
If oxygen binders are used:
Hydrazine (N2H4) 5) mg/l 0.3 to 3 0.3 to 3 0.3 to 3
Sodium sulfide (Na2SO3) mg/l – – < 10
1) If the stipulations of the drinking water regulations/drinking water treatment regulations are to be observed,
the pH values must not exceed 9.5 and the PO4 concentration 7 mg/l.
2) During continuous operation, this quantity normally settles at much lower values
3) If suitable inorganic corrosion inhibitors are used, the oxygen concentration in the circuit water can be up
to 0.1 mg/l
4) For heat water generators with firetube heating surfaces, e.g. in firetube boilers, the minimum phosphate
concentration of half the maximum value of 2.5 or 5 mg/l PO4 must be observed
5) Only for heating systems without direct drinking water heating
13/19

Pulse module Standard pulses
Labeling pulse module (

Standard config. CV ( count volume; energy & volume )
Optional config. R I ( ready indication; energy & watchdog )
CT ( cooling tariff; heat energy & cooling energy )
Type open collector
Connection 2 × 0.75 mm² each with
galvanic isolation
Voltage up to 30 V
Current up to 30 mA
Voltage drop approx. 1.3 V at 20 mA
Dielectric strength 500 Vrms against ground
Pulses for quantity of energy and volume

Period duration greater than 200 ms
Pulse duration 100 ms conducting
qp m³/h 0.6 1.0 1.5 2.5 3.5 6 10 15 25 40 60

Pulse Heat kWh 1 10
significances
or MJ 1 1 1 1 10 10 10 10 10 100 100
Volume m³ 0.1 1
Pulse for remote fault signaling:

Ready in cycles "conducting", i.e.
100 to 250µs pulse duration, 500 ms period
Fault continuously "not conducting"
14/19

CL module Via the CL module it is possible to read the meter remotely in a point-to-point connec-
tion, e.g. from the front door of the building.
Display in LCD CL (current loop)

Standard to EN 1434-3
Protocol EN 61107
Type passive current loop
Isolation galvanic
Connection 2-conductor, 2 × 0.75 mm²
Polarity yes
Voltage up to 30 V
Current up to 30 mA
Voltage drop less than 2 V at 20 mA
Documentation TKB 3400
Combi module CL + With the combi modules, both the functions of the pulse module ( terminals 16, 17, 18 )
pulses and of the CL modules ( terminals 19, 20, 21 ) are implemented at the same time. It is
important to note that the reference potentials 17, 19 are assigned to a common termi-
nal.
15/19

M-bus module Together with the M-bus module, the heat meter satisfies the requirements of
EN 1434-3 (EN 60870).
• Use with the M-bus central unit OZW10, Apogee or NIMEB gateways
• With heating controllers equipped with an integrated M-bus master interface (RVD)
Fixed data
structure
Variable
data structure
Data
Display in LCD MB ( M-bus )

Standard to EN 1434-3
Protocol EN 60870-5
Isolation galvanic
Connection 2 × 0.75 mm² with
galvanic isolation
Voltage up to 50 V
Current consumption 1.5 M BUS loads ( 2.25 mA )
Addressing primary or secondary
Transmission rate 300 or 2400 baud
Documentation TKB 3402
Data with a fixed data structure, i.e. coding plug vertical:

Update every 15 minutes
Customer number, quantity of thermal energy, volume, setting and resetting a lock for
specific telegrams, setting the data and time, setting the primary and secondary ad-
dress
Data of the variable data structure, i.e. coding

plug horizontal:
Update every 15 minutes
Customer number, unit number, manufacturer ID, medium, firmware version, fault mes-
sages, missing days, operating days, quantity of thermal energy, volume, pervious
year's values for quantity of thermal energy, volume, and maximum demand, measur-
ing period with maxima for demand, flowrate, and temperatures, actual values for de-
mand, flowrate, and temperatures, F0 warning bit, setting and resetting a lock for spe-
cific telegrams, setting of data and time of day, setting of primary and secondary ad-
dress
Data for fast readout:

Update at least every 4 sec
Customer number, quantity of energy, volume
16/19

actual values for demand, flowrate, temperatures
setting the date and time
Combi module M-bus The combi module M-bus plus (M-bus+pulses) is used if data of the 2WR5 heat meter
+ pulses is processed in a master-capable M-bus unit and at the same time pulses are to be
transmitted to systems or district heating controllers for limitation and closed-loop con-
trol.
Modem The analogue modem allows for reading the meter data and setting of meter date and
time. It can be called as well as call itself a settable number at settable times
The modem takes its energy from the telephone network. It does not use any battery or
accumulator and is therefore maintenance free. It can operate in parallel to an ana-
logue telephone. With password protection for readout and administration.
A call back number and 10 call back times or one call back interval can be set.
Display in LCD MB (wie M-Bus Modul)

Standard TBR21 / CTR21
Protocol EN 61107
Baudrate 1200 baud, V.22 (V.22bis)
Isolation galvanic (3700V rms)
Connection 2-conductor, 2 x 0,75mm2
Polarity no (possibly yes in private telephone networks)
Data content As with the CL- module.
17/19

Typical Data
18/19

Notes
19/19


Systems. Featuring:: SONOHEAT 2WR5 For The Measurement of Energy & Volume in Heating or Cooling

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5 690

STATIC ENERGY METER 2WR5…

Metering of consumption and demand data:

Typical Metering Data

• total energy (kWh) • instantaneous power & flow (kW &

From version 2.12 there are 36 months of readings and additionally:

• Maximum and minimum temperatures per month

Other tariff possibilities are:

• Supplied energy threshold

From firmware version 2.12, two refinements have been made:

• Three MD thresholds; three tariff registers with separately assignable thresholds.

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Example of type codes:

Type reference: 2WR5 38 0 - 5B C 6 1 - 6 T A 4 -Z +K00

Flow-tube range overview

Nominal Connection Nominal Mounting Type*

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Reference Alt. Description Comment

Replacement parts and modules

Sensor Type of mounting Thread / Sensing Cable Ordering MLFB

qp 0.6 – 2.5 / 190mm

27.5 mm Direct M10x1 Pt 500 1.5 m 9078360003 5B z

* MLFB means machine-readable product code, and corresponds to the ASN

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

* Not for fast M-Bus reading

Communication module * Type

Accessories for flow tube mounting

Accessories Brief description, use Type

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Mounting accessories for temperature sensors

Accessories Type 27.5 mm 38 mm 100 mm

z Preferred type o Possible combination

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Table of the LCD resolution as a function of the nominal flowrate.

EN1434 (class Qp m³/ 0.6 1,0 1.5 2.5 3.5 6 10 15 25 40 60

Flow tube pressure loss values at qp:

qp in m³/h 0.6 0.6 1,0 1,0 1.5 1.5 2.5 3.5 6 10 15 25 40 60

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Volume measuring units

qp 0.6 to 2.5 m3/h:

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Small heat meters

Nominal flowrate qp 0.6 1.0 1.5 2.5 m3/h

Measuring error acc. to 2+ 0.02qp/q %

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Power supply mod-

220 . . . 240 V alternating voltage

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Recommend values low salt content high salt

Oxygen (O2) mg/l < 0.1 2) < 0.05 2) < 0.02 2) 3)

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Labeling pulse module (

Pulses for quantity of energy and volume

qp m³/h 0.6 1.0 1.5 2.5 3.5 6 10 15 25 40 60

Pulse for remote fault signaling:

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Display in LCD CL (current loop)

Siemens Building Technologies SONOHEAT 2WR5 D5690A101En1

Display in LCD MB ( M-bus )

Data with a fixed data structure, i.e. coding plug vertical:

Data of the variable data structure, i.e. coding