>) PIOUS Ii — < ~ Z, < = N ee im Z. = ° . > MRE _— casi RECORD SERIAL NUMBER HERE (800) 5438 (858) 578-7676 CATALOG NUMBER 0604-002 ) (858) 578-9558OWNERS MANUAL CONTENTS INSTRUCTIONS (Step 1). FRAME ASSEMBLY (Step 2). CABLE ASSEMBLY.. V-1, V-3, AND V-4 CABLE INSTALLATION. V-5 CABLE INSTALLATION, UPHOLSTERY ASSEMBL’ PRE-ASSEMBLY .. DECAL PLACEMENT. PART LISTING. HARDWARE LISTE ABBREVIATION LISTING. BOLT SIZING CHART... WASHER SIZING CHART MAINTENANCE SCHEDULE.. GENERAL MAINTENANCE INFORMATION. WEIGHT TRAINING TIPS. WEIGHT RATIOS. EXCERCISE LOG.. LIMITED WARRANTY, Page 1 I OLS i Leg Press AssemblyOWNERS MANUAL Step 1 INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly. Please use the various lists in this manual to make sure that all parts have been included in your shipment. When ordering, use the part number and description from the lists. Use only Hoist replacement parts when servicing. Failure to do so will void your warranty and could result in personal injury. Hoist equipment is designed to provide the smoothest, most effective exercise motion possible. After assembly, you should check all functions to ensure correct operation. If you experience problems. first recheck the assembly instructions to locate any possible errors made during assembly. If you are unable to correct the problem, call your authorized Hoist dealer. Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on, TOOLS REQUIRED Socket Wrench 9/16" and 3/4" Sockets Crescent Wrench Rubber Mallet Tape Measure Leg Press Assembly LUE Page -2OWNERS MANUAL Page -3 VERT Leg Assembly AssemblyOWNERS MANUAL Step 2 FRAME ASSEMBLYOWNERS MANUAL Step 2a FRAME ASSEMBLY Start assembly by bolting (32) to (31) and (2). Next, attach (33), (41), and (1) to (31), and (2). Hand Tighten all bolts. Part Descriptions Hardware Descriptions 1 - Rear Tie Assembly E - 3/8"-16UNC x 2 3/4" HHB (WZ) 2 - Main Base Support U - 3/8"-16UNC x 4 3/4" HHB (WZ) 31 - Frame Assembly X - 3/8"-16UNC x 3 1/4" HHB (WZ) Front Cross Member AB - 3/8" USS Flat Washer (WZ) 33 - Rear Cross Member BB - 3/8"-16UNC Thin Nylok Nut (WZ) 41 - Accessory Rack oe RIEU Log Press AssemblyOWNERS MANUAL Leg Press Assembly RTE Page -6OWNERS MANUAL Step 2b FRAME ASSEMBLY Start assembly by inserting (24) into (34). Next, attach (34) to (31). Wrench Tighten bolt and back nut off 1/2 turn or until arm pivots freely. Part Descriptions Hardware Descriptions 24 - 01.00 Axle B - 1/2"-13UNC x 5" HHB (WZ) 31 - Main Frame Assembly AB - 1/2" SAE Flat Washer (WZ) 34. - Leg Press Arm BA - 1/2"-13UNC Thin Nylok Nut (WZ) Page-7 LTO ez Press asserbyOWNERS MANUALOWNERS MANUAL Step 2c FRAME ASSEMBLY Start assembly by inserting (24) into (34). Next, attach (42) to (34). Wrench Tighten bolt and back nut off 1/2 turn or until arm pivots freely. Insert (43) through the curved slot in (41) then through (34) and attach to backside of (34). Part Descriptions Hardware Descriptions 24 - 91.00 Axle B - 1/2"-13UNC x 5" HHB (WZ) 31 - Main Frame Assembly V - 1/4"-20UNC x 1" BHB (WZ) 34 - Leg Press Arm AA - 1/2" SAE Flat Washer (WZ) 42 - Foot Plate Mount AG - 1/4" SAE Flat Washer (WZ) 43 - Range Limiter Post AF - 1/4" Internal Lock Washer (WZ) BA - 1/2"-13UNC Thin Nylok Nut (WZ)OWNERS MANUALOWNERS MANUAL Step 2d FRAME ASSEMBLY Start assembly by attaching (36), and (37) to (31). Wrench Tighten bolts. Part Descriptions Hardware Descriptions 31 - Main Frame Assembly H - 3/8"-16UNC x 5" HHB (WZ) 36 - Left Handle AB - 3/8" USS Flat Washer (WZ) 37 - Right Handle BB - 3/8"-16UNC Thin Nylok Nut (WZ) Page - 11 WET Leg Press AssemblyOWNERS MANUALOWNERS MANUAL Step 3 CABLE ASSEMBLY Page - 13 Leg Press AssemblyOWNERS MANUAL (7 Step 3 LEG PRESS CABLE Step 3 is broken down into three steps for clarity. When installing the Leg Press to either the V-1, V-3, or V-4 follow steps 3a and 3b. When installing the Leg Press to the V-5 follow Steps 3a and 3c. Part Descriptions Hardware Descriptions 13 - Pulley Mount Assembly L - 3/8"-16UNC x 1 3/4" HHB (WZ) 21 - .50" Flanged Pulley Spacer U - 3/8"-16UNC x 4 3/4" HHB (WZ) 26 - Pulley Plate X - 3/8" -16UNC x 3 1/4 HHB (WZ) 31 - Leg Press Arm AB - 3/8" USS Flat Washer (WZ) 40 - Cable Mounting Plate BB - 3/8"-16UNC Thin Nylok Nut (WZ) 51 - Main Frame Upright CC - 3 1/2" Dia. Wide Cable Pulley CD - 3 1/2" Dia. Cable Pulley DW - Leg Press Cable DX - Floating Pulley Cable [ 100.50 [2552.70mm] —— Leg Press Cable (DW) [oo {1912,94mm] —— Floating Pulley Cable (DX) Z Leg Pross Assombly COZUET Page- 14OWNERS MANUAL LEG PRESS CABLEOWNERS MANUAL Step 3b V-1, V-3, V-4 LEG PRESS CABLE Ke ae @” DETAILB SCALED 2xOWNERS MANUAL Step 3c V-5 & V-2 LEG PRESS CABLE NOTE: When installing the Leg Press to the V-5 or V—2 discard Part (40) and Cable (DX). These parts come with the Leg Press but are not used y-5 NOTES NOTE: When installing the Leg Press to the V-5 discord Part (54) and Cable (FF). These parts come with the V-5 but are not used. V-2 NOTES NOTE: When installing the Leg Press to the V-2 discard Part (27) and Cable (95). These parts come with the V-2 but are not used. poe REUT Leg Press AssemblyOWNERS MANUAL Leg Assembly Assembly EET Page - 18OWNERS MANUAL (7 Step 4 UPHOLSTERY ASSEMBLY Start assembly by attaching (39) to (41). Continue by attaching (27) to (38). Wrench Tighten bolts. Slide (38) into its receiver on (31). Attach (7) to (31). Wrench Tighten bolts. Part Descriptions Hardware Descriptions 7 - Upholstery Pad Q - 5/16"-18UNC x 1 1/4" HAB 27 - Back Pad Upholstery R - 5/16"-18UNC x 3" HHB 31 - Main Frame Assembly W - 3/8"-16UNC x 3/4" FHS 38 - Back Pad Adjuster AB - 3/8" USS Flat Washer (WZ) BOR rootEtate AC - 5/16" Flat SAE Washer (WZ) al eoot Eats Mouse BB - 3/8"-16UNC Thin Nylok Nut (WZ) Page -19 POTPUGT —z Press assonbyOWNERS MANUAL Leg Press Assembly Page - 20OWNERS MANUAL PRE-ASSEMBLY Part Descriptions Hardware Descriptions 10 - 1/2" Short Pullpin S - #10-32 x 1/8" Set Screw 31 - Frame Assembly CM - EZ Glide Sleeve 34 - Leg Press Arm CN - 2.00 x 3.00 Bullnose End Cap (Horizontal) 36 - Left Handle CO - 1.50" x 2.50" End Cap 37 - Right Handle CU - 1" Flanged Oi 38 - Back Pad Adjuster CW - 1.28" LD. Aluminum Ring CX - 1.28" LD. Aluminum Cap CZ - Plug Bumper DO - 1.188" LD. x 9.75" Ig. Rubber Grip DR - 2.00 x 4.00 Bullnose End Cap (Horizontal) DS - 1.00" Flanged Ball Bearing Pogo -21 WULF ReeOWNERS MANUALOWNERS MANUAL DECAL PLACEMENTS Page - 23 Leg Press AssemblyOWNERS MANUAL DECAL REFERANCE 021-0003113 | BoIsT FITNESS SYSTEMS 1-800-548-5438 www.hoistfitness.com 03-3-000000 021-0003204 Leg Press Assembly EET Page - 24OWNERS MANUAL PART LISTING Part Number _ Description 026-01X1419 Rear Tie Assembly 026-01X1416 Main Base Assembly 022-01PD0106 Seat Upholstery 026-01X0185 1/2" Short Pullpin (Hex Head) 026-01X1414 Pulley Mount Assembly 026-01M0760 .50" Flanged Pulley Spacer 026-01M0767 1.00" x 4,00" Ig Shaft 026-01P1689 Pulley Plate 022-01PD0107 Back Pad Assembly 026-01X1441 Frame Assembly 026-01X1436 Front Cross Member 026-01X1439 Rear Cross Member 026-01P1440 Foot Press Arm 022-01X1434 Left Handle 026-01X1435 Right Handle 026-01X1437 Back Pad Adjuster 026-01P1476 Foot Plate 026-01P1452 Weight Cable Mount 026-01X1438 Foot Plate Mount 026-01M0769 Range Limitter Post Per Unit Main Upright Page - 25 COLUEF Leg Press AssemblyOWNERS MANUAL HARDWARE LISTING NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED Qty. Part Number 011-0107014 011-0007051 011-0107022 011-0407020 011-0107011 011-0107051 011-0311005 011-0107049 011-0102008 011-0002032 011-0107020 Meroe iae tS 013-0102003 013-0402005 013-0302008 013-0002003 013-0102023 & 4 3 4 1 1 012-0304011 012-0104008 wee 018-0002008 018-0001002 026-01PL125 026-01PL192RH 016-0001003 014-0101009 026-01M0392 026-01M0391 019-0001001 026-01PL235-8 026-01PL187 014-0009007 026-018C274T 026-01SC275T RR REE Eee Description 1/2"-13 x 5" HEB (WZ) 3/8"-16 x 2 3/4" HHB (WZ) 3/8"-16 x 5" HHB (WZ) 3/8"-16 x 1 3/4" HHB (WZ) 5/16"-18 x 1 1/4" HHB (WZ) 5/16"-18 x 3" HHB (WZ) #10-32 x 1/8 Set Screw 3/8"-16UNC x 4 3/4" HHB (WZ) 1/4"-20UNC x 1" BHB (WZ) 3/8"-16UNC x 3/4" FHS (WZ) 3/8"-16UNC x 3 1/4" HHB (WZ) 1/2" SAE Flat Washer (WZ) 3/8" USS Flat Washer (WZ) 5/16" SAE Flat Washer (WZ) 1/4” SAE Flat Washer (WZ) 1/4" Internal Lock Washer (WZ) 1/2"-13UNC Thin Nylok Nut (WZ) 3/8"-16UNC Thin Nylok Nut (WZ) 93 1/2" Wide Cable Pulley 93 1/2" Cable Pulley EZ Glide Sleeve 2" x 3" Bullnose End Cap (Horizontal H) 1,50" x 2.50" End Cap 1" Flanged Oilite 1,28" L.D. Aluminum Ring 1.28" LD. Aliminum Cap Plug Bumper 1.188" LD. x 9.75" lg. Rubber Grip 2.00 x 4.00 Bullnose End Cap (Horizontal) 1.00" Flanged Ball Bearing Leg Press Cable Floating Pulley Cable Lea Prase Assembly EIT Pegs -26OWNERS MANUAL ABBREVIATION LISTING BZ = Black Zine WZ = White Zinc FHS = Flat Head Screw BHS = Button Head Screw SHS = Socket Head Screw HHB = Hex Head Bolt Page 27 CET Leg Press AssemblyOWNERS MANUAL » 13/4" 23/4" 33/4" 43/4" 5/16” HEX BOLT 114 21/4" 31/4" ave | sue H 11/2" 2/2 31/2 aie | sie : . z x o s o » 13s" 2 3/eh 33/8 He 3/8” HEX BOLT 11s 21/6 314 sue | 3 ue O | 1 11/2" 21/2" 31/2" aye | 51/2 o" 7 2 ” 4" s" a 13/4" 23/8" 33/4" 43/8" 1/2” HEX BOLT 11a 214 31a aia | 51/4 I 1 1ay2 21/2" 312 aye | sae . 2 x e s 13/4" 23/4" 33/4" 1s 21/4" ae Ca 44/2" 21/2" 31/2" ee COT aesOWNERS MANUAL 3/8” FLATHEAD SOCKET CAP SCREW aa" vay a ae [Pye a ye 3/8” SOCKET CAP SCREW NSU 1 iin 1/4" HEX BOLT 11/8" 1 O vou edt I Page - 29 RET 3/8” BUTTON HEAD CAP SCREW, ,. 1/2” FLATHEAD SOCKET CAP SCREW ye 1 72" Leg Press AssemblyOWNERS MANUAL 013-0102003 013-0102004 45 o4o995 «010102003 013-0102026 ial 5/16 yan 2" V2 FLAT WASHER FLAT WASHER a (Bee FLAT WASHER FLAT WASHER SMALL, SAE, 13mm LARGE, USS, 25mm SMALL, SAE, 26mm LARGE, USS, 34mm © POCO) ors-ongn018 ors-onaaazo Ste 014-0018001 Lock WASHER Lock WASHER Lock WASHER Sao 026-01M0238 2" ALUMINUM FLATHEAD CAP 16-0000009 012-0003002 1 SHIM WASHER 3/8" FENDER WASHER 013-0008004 c26.01PL151 16" PLASTIC Wie" FENDER WASHER FENDER WASHER 026-01M0S51 17 LONG ‘SPACER Leg Press Assembly026-01M0211 1/4" LONG FLANGED SPACER ©) 1/4" LONG HEAWY FLANGED SPACER 026-01M0788 81” LONG HEAVY FLANGED SPACER 026-01M0789 44° LONG HEAVY FLANGED SPACER c 026-01M0600 '625" LONG FLANGED SPACER t© Page - 31 OWNERS 026-01M0198 026-01M0760 1/2" LONG 1/2" LONG HEAW FLANGED SPACER FLANGED SPACER 026-01M0532 026-01M0551 11/16" LONG HEAVY 1" LONG HEAVY FLANGED SPACER FLANGED’ SPACER 026-01M0780 026-01M0761 65" LONG HEAVY 111/16" LONG HEAVY FLANGED SPACER FLANGED SPACER 026-01M0762 026-01M0768 11/2" LONG HEAVY 11/4" LONG HEAVY FLANGED SPACER FLANGED SPACER 026-01M0240 026-01m0239 13/8" ALUMINUM 15/8" ALUMINUM FLATHEAD CAP FLATHEAD CAP ©) Leg Press AssemblyOWNERS MANUAL MAINTENANCE SCHEDULE ( ROUTINE icanrenanice | MpTresUaNee) LATEST DATE ENTRY Inspect Links, Pull Pins, Snap Locks, DAILY WEEKLY ‘Swivels, Weight Stack Pins Clean; Upholstery ee Inspect Cables or Belts and their WEEKLY tension Inspect, Accessory Bars, and Handles WEEKLY =| 3 MONTHS Inspect: aoe WEEKLY | 3MONTHS Taspect All Nuts and Bolts, Tighten itneeded | weexry | 3MONTHS WEEKLY | 3MONTHS Clean & Lubricate Guide Rods with a Teflon (PTFE) MONTHLY | 3MONTHS based lubricant (Superiube) Lubricate Seat Sleeves, Turcite Bushings, MonTHLY | 3MONTHS Linear Bearing Clean and Wax; All Glossy Finishes 6 MONTHS Repack with Grease; Linear Bearings @MonTHs | YEARLY Replace; Cables, Belts and Connecting Pars | YEARLY | 3 YEARS Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. Leg Press Assembly CUT Page - 32OWNERS MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Locks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. Check springs in snap hooks and pull-pins or proper tension and alignment “fhe spring sticks or has los its rigidity, replace it immediately. Upholstery: "To ensure prolonged upholstery life and proper hygiene, all upholtered pads should be wiped down with a damp cloth afer every workout "Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of racking or drying. Avoid using any abrasive cleaners or cleaners not intended for use on vinyl "Replace ripped or warn upholstery immediately. "Keep sharp or pointed objects clear ofall upholstery. Decals: "Inspect and familiarize yourself with any safety warnings or other user information posted on each decal Nuts and Bolts: Inspect all nuts and bolts fr any loosening and tighten if needed. *Go through a re-tightening sequence periodically to ensure that all hardware is tensioned proper. Anti-Skid Surfaces: "These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery. Bolts and Cables: *Hoist uses only high quality belt, and mil-spec cables. "Visually inspect the belts and cables for fraying, cracking, peeling or discoloration "While the machine is notin use, carefully run your fingers along the belt or cable to feel for thinning or bulging areas. "Replace belts and cables immediately atthe first signs of damage or wear. Do not use equipment until belts or cables has been replaced. Page 33 EUET eeOWNERS MANUAL GENERAL MAINTENANCE INFORMATION (CONTINUED) Belt and Cable Tension: *Refering tothe Owners Manual, when bels or cables are used check all bolts attachments to be sure they are properly attached. Check slack in cables and re-adjust cable tension if needed. Seat Sleeves, Guide Rods: "Wipe down adjusting tubes with a dust free rag before applying lubricant Lubricate seat sleves and Guide Rods with a Silicon or Teflon based lubricant spray: Linear Bearings: *Refering to the Owners Manual carefully ds-assemble the bearing from its housing and place a finger full of light grease (lithium, super lube, etc) into the inside ofthe bearing. Using your finger, press the grease ino the ball-bearings and their tracks. repeat unl the ball-bearing tracks are ful of grease. Insert the shaft back into the bearing and wipe off exces grease PLEASE KEEP THIS FOR YOUR RECORDS Vet Assembly CQEETF age -24OWNERS MANUAL WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program. Hoist equipment is designed to maximize your time spent working out. Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising, and will also enable you to work all the major muscle groups. Warm up properly before engaging in weight resistance training. Stretching, yoga, jogging, calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights. Learn how to perform the exercise correctly before using heavy weight. Correct form is important to avoid injury and to ensure that you work the proper muscle groups. Know your limitations. If you are new to weight training or are embarking on an exercise regimen after a long layoff, start slowly and build foundational strength over a longer period of time. Pay attention to your breathing. Exhale when you exert is a general rule of thumb. Never hold your breath. Page - 35 ETAT Leg Press AssemblyOWNERS MANUAL WEIGHT RATIOS The above chart shows the weight resistance ratio for this option. The weights listed are approximate and have been rounded off to the nearest pound. To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the weight plate you have pinned. Hoist reserves the right to modify the weight stack from the one shown without prior notice. Lag Press Assembly EET Page 96OWNERS MANUAL WEIGHT TRAINING EXERCISE LOG S = Sets R = Repetition per set W = Weight used Date Exercise] S s s WIS| RWIS Totals Leg Press Assembly Page - 37OWNERS MANUAL HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product tothe original purchaser to be free from defects in workmanship andlor materials ‘under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal, transportation or reinstallation. This warranty shall not apply ifthe defect was caused by misuse, neglect or normal wear and tear. Starting from the original date of purchase, normal wear and tear shall be considered as the following: COMMERCIAL USE: All malfunctions of upholstery, grips, paint, and chrome that occur after one year; all malfunctions of electronic components, belts, or cables after one year; all malfunctions of pulleys, bearings, or bushings that ocour after five years, The frame and all welded components are warranted forthe life ofthe product HOME USE: All maifunctions of grips, paint, and chrome that occur after ten years; all malfunctions of electronic components, belts, cables, or upholstery that occur after ten years; all malfunctions of pulleys, bearings, or bushings that occur after ten years. The ‘frame and all welded components are warranted forthe life ofthe product. Hoist Fitness Systems sole responsibilty shall be to repair or replace the component within the terms stated above. Hoist Fitness ‘Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting, ditetly ot indirectly from any warranty expressed or implied or any ather failure ofthis product. WHAT IS NOT COVERED BY THIS WARRANTY Hoists sole obligation under this warranty is limited to elther repair or replacement of parts, subject to the additions below. This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty, NO CONSEQUENTIAL DAMAGES. Hoist is not responsible for economic loss; profit loss; or special, indirect, or consequential damages. WARRANTY IS NOT TRANSFERABLE. This warranty is not assignable and applies only in favor of the original purchaseriuser to whom delivered. Any such assignment or transfer shall void the warranties herein made and shall void all warranties, expressed, implied or statutory, except the one (1) and five (5) year warranties described above. These warranties are exclusive and in lieu ofall other warranties, including implied warranty and merchantability or fitness for a particular purpose. There are no warranties which extend beyond the description on the face hereof. ALTERATION, NEGLECT, ABUSE, MISUSE, NORMAL WEAR & TEAR, ACCIDENT, DAMAGE DURING TRANSIT OR INSTALLATION FIRE, FLOOD, ACTS OF GOD. Hoist is not responsible forthe repair or replacement of any parts that Hoist determines have been subjected after the date of manufacture to alteration, neglect, abuse, misuse, normal wear & tear, accident, ‘damage during transit or installation, fre, flood, or an ACT OF GOD. TRANSPORTATION COSTS. Hoist wil accept parts covered under this warranty freight collect, provided that shipment has received prior approval, Hoist is not responsible for any other transportation costs, but will ship freight collect pars either repaired or replaced under these warranties. WARRANTY CLAIMS. All cizims should include: model number, the serial number, proof of purchase, date of installation, and all pertinent information supporting the existence of the alleged defect. Hoist Fitness Systems 9990 Empire St. #130 San Diego, Calif. 92126 (800)548-5438 Web Site - www-hoistfitness.com PLEASE KEEP THIS FOR YOUR RECORDS