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Cabrera Covarrubias2016
Cabrera Covarrubias2016
DOI 10.1007/s40999-016-0071-9
RESEARCH PAPER
Abstract As a result of the large quantities of glass resi- With regard to compressive and flexural strength, the
dues being generated, research is currently underway for mortars with recycled glass reported lower resistance than
efficient, economic and eco-friendly alternatives, among the natural sand mortars, with the 15 % recycled glass
them the incorporation of recycled glass in mortar as a combination being the closest to the natural mortar. On the
substitute for natural sand; this work has researched and other hand, in the case of deformation due to drying
studied recycled glass substitutions of 0, 15, 30, 60 and shrinkage (the most significant), the recycled mortars
100 %. A basic characterization of both sands was carried showed even more favorable results than the natural mor-
out with the aim of comparing both materials (granulo- tar; the 100 % glass content had the lowest shrinkage rate
metric profiles, density and absorption). Compressive and in the experimental phase. The study concludes that mor-
flexural strength were studied with regard to the mechan- tars with 15 % recycled sand may feasibly be used in
ical behavior of the mortar in question; regarding defor- applications with low mechanical requirements, with their
mation, the basic, drying and total shrinkage were low rates of shrinkage deformation being an additional
determined. The results of the research show that the advantage.
recycled glass sands are less dense than the standard sand
used, and the latter has a higher absorption coefficient. Keywords Recycled mortars Recycled glass materials
Basic and drying shrinkage Sustainability construction
& Jose Manuel Gomez-Soberon
josemanuel.gomez@upc.edu
Francisca Guadalupe Cabrera-Covarrubias
1 Introduction
guadalupe.cabrera04@gmail.com
Jorge Luis Almaral-Sanchez
The use of recycled materials in the construction industry is
jalmaral@uas.edu.mx an attractive option which is gaining force, not only due to
Susana Paola Arredondo-Rea
the large quantity of materials used in the sector but also to
susypao79@gmail.com the reduced quality requirements needed and the fact that
Jose Miguel Mendivil-Escalante
they can be produced in almost any location [1–4]. Among
josemiguelmendivil@hotmail.com these materials, one group which has not been incorporated
into the sector is that of glass residues. They were origi-
1
Escuela de Ingenieros de Caminos Canales y Puertos de nally designed for short term use and frequently their reuse,
Barcelona, Polytechnic University of Catalonia, C. Jordi
Girona, 1, CP: 08034 Barcelona, Spain
storage or landfill after-use is not the most adequate [5, 6].
2
All over the world huge quantities of glass bottles, used in
Escuela Politécnica Superior de Edificación de Barcelona,
the drink industry, are being wasted, with only a small
Polytechnic University of Catalonia, Av. Doctor Marañón,
44-50, CP: 08028 Barcelona, Spain number being reused or melted down to make new glass;
3 for example, it is reported that in Hong Kong only 1.2 % of
Facultad d Ingenieı́a Civil Los Mochis, Autonomous
University of Sinaloa, Fuente de Poseidón y Ángel Flores s/n waste glass is recycled [7, 8]. In addition to the above, its
pte., CP: 81223 Los Mochis, Sinaloa, Mexico practical use is limited due to the high processing costs and
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the restrictions that guarantee the quality of the products. fractures in the angular contour located in some of the glass
As a result, glass waste is a burden on landfills, as it is non- particles—an effect caused by the crushing process of the
biodegradable, thus becoming an unfavorable alternative glass—[7]. In some cases, GM which used metakaolin
for the environment [8, 9]. Consequently, it has become (MK) as a partial replacement for cement also showed a
necessary to find practical and environmentally friendly loss of resistance, this being attributed to the additive itself
alternatives for this waste [5, 10, 11], such as reuse [12], in [5, 7, 13].
addition to the more emphasized recycling [13]. Considering the size of the particles, it is noted that the
As an alternative to the use of recycled glass in the negative effect of resistance loss is lower when their
construction industry, its use as a replacement in cement maximum size (TMA) is increased [22]; in this study it was
has been studied [8, 14], showing that it possesses inter- established that for the use of different TMA, that which
esting physical properties and chemical makeup—hy- used the biggest particles (5 mm) showed greater resis-
draulic apportion in some cases—[15, 16]; additionally it tance; this is explained by the larger particles providing an
has been shown that it can be easily separated from other even distribution of the particle size, improving the pack-
residues, free from possible impurities. Similarly, the use ing and compactness of the particles.
of cathode ray tube glass (CRT) as a sand substitute in With regard to the color of the GS, it was shown that the
mortar, for prolonged curing (90 days), produced less GM with the green GS, compared with the brown, trans-
strength loss than expected (a possible effect of the poz- parent and mixed GS, showed better results in terms of
zolanic reaction of the CRT glass in the hydrated cement resistance (with even contents of less than 25 % being
paste), thus also contributing to obtaining long term superior to the reference mortar), which can be explained
resistance [17]. by the greater pozzolanic reaction produced by its partic-
Additionally, the use of recycled glass as a mortar sand ular chemical composition (the presence of Cr2O3, which
has been considered an ecological, profitable and attractive provides its color), thus reducing porosity and improving
solution [18] favored in places with few natural resources its ITZ [23].
[15, 19], thereby contributing to sustainability in con- In another work [24], a surprising case was studied in
struction [20]. This alternative may even lead to advan- which GM with different GS contents achieved resistance
tages in mortars, such as an increase in their resistance and to higher rates of compression than the reference model (in
improvements in durability (chemical resistance) as well as a range of 10–30 MPa); despite the microstructural study
giving more aesthetic value to their finishing performed, the research was unable to find a satisfactory
[5, 7, 13, 14, 19]. explanation for this odd behavior; on the contrary [25], it
Studies of the density of recycled mortars (GM) in described a similar case as a possible explanation, in which
which part of the sand is replaced by glass sand (GS) show the fine GS improves the packing between the particles, as
that their density increases along with the glass content well as that of the cementing additives used in the case (fly
[17]. If the GS used originated in television screens (high ash and slag).
lead presence) the differences are even more considerable Referring to the deformation behavior due to drying
[21]; the size of the GS particles determines the increase of shrinkage, the GM are mortars which, to a considerable
density (bigger sized particles cause bigger density extent, reduce this property when compared with the
increases) [22]. standard mortars (the increase in the use of GS leads to less
Regarding the absorption of the GM, it is shown that shrinkage in the GM) [5, 7, 13]. The previous behavior is
they have a lower absorption than the standard mortars explained by the impermeable properties of the GS (low
with natural sand (NATM), the GS content being correla- absorption) [17, 21], and also by its high shape coefficient,
tive to the absorption reduction [21], which is explained by the irregularity of its particles and the fact that its granu-
the low absorption capacity of the glass particles (almost lometry locates its preferred profile shape in the fine par-
zero) [11]. Additionally, the size of the particles causes ticle zones [23]. However, contrary results to the
variation in absorption (greater absorption in GM with aforementioned have been presented [25], in which this
smaller sized GS particles); which in turn is due to their behavior is explained as a result of the use of additions
greater specific surface and air retention capacity [22]. such as fly ash and slag (providing capacity to increase
With reference to the mechanical properties, compres- compressive strength) which increases the drying
sive and flexural strength tests in mortars that contain shrinkage.
different percentages of GS show similar trends in both Therefore, two objectives (with differentiated scopes)
properties (a reduction as the substituted portion is have been established for this work:
increased), this behavior being attributed to the creation of On the one hand the aim is to provide a global study (the
weaker interfacial transition zones (ITZ) (smooth particle physical, mechanical and deformation properties of the
glass and cement paste) [5, 11, 13, 17, 21–23], as well as GM) which will serve as a comparative reference for
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various previous studies, given that the current incipient particles, color, maximum size (less in the case of GS) and
state of the knowledge contains some divergences, short- the distribution of the particles.
comings or contradictions (research on specific aspects or Regarding the distribution of particles, both sands
with little integral conception). Subsequently, an experi- require an adjustment to their granulometric profile to unify
mental campaign has been prepared which will provide the them (as much as is technically and commercially possible)
physical, mechanical and delayed shrinkage properties of and to try to adjust them within the limits established by
the GM, with varying percentages of substitution of natural ASTM C144. If the adjustment is not made it will lead to
sand by GS (0, 15, 30, 60 and 100 %); the physical and the decompensation of the granulometric profiles (a dis-
mechanical properties produce samples which are tribution of sizes with pronounced jumps, abrupt changes
equitable with previous studies, which allows for their in curves or granulometric curves far from the limits of the
comparison, and the availability of a wide range of specifications), generating distortion in the experimental
replacements means that gaps in previous studies, which results and producing variations linked to the dissimilar
had only focused on certain percentages of replacement, profiles. Therefore, criteria were established for combining
can now be filled. The aim is to clarify, normalize and different percentages of each, which involved using frac-
standardize the basic universal knowledge of GM behavior; tions of particle size (both from the initial material of each
as well as to determine it in those cases where it has not yet sand) that were then separated using a No. 30 (0.59 mm)
been clearly established. sieve. The method involved making a composition, with
Additionally, as an innovation, this work proposes to the minimum possible action, which produced similar
look into the hitherto unstudied behavior of the delayed profiles in both while being close to the limits of the
shrinkage of the GM in its different varieties (basic, drying specifications; to do so, the optimum sieve was chosen as a
and total). The aim of the analysis is to verify the behavior starting point (beginning with the particle sizes that cause
that its use implies, thus contributing with real experi- the profiles to move away from the limits of the specifi-
mental results which facilitate the establishment of the cations). If the resulting fractions obtained are mixed with
criteria for its best use, as well as its possible application different percentages (separately for each study profile: GS
compared to the usual mortars. The innovative aspect in the and NS), and an identical requirement objective is estab-
shrinkage behavior of the GM arises from the origin, cause lished (maximum compactness), the resulting profiles of
and impact of the phenomenon itself (as well as the pos- each sample show that the granulometric curves between
sible influence of the residue and its content used in this them are ‘‘comparable’’ and are to be found close to the
research), given that this is governed by recognized factors limits of the specifications. This prevents possible varia-
such as the thickness of the specimen, the exposed area, the tions within the study (attributed to the variation of the
exterior temperature and the relative humidity. All of these profiles); however, it should be noted that this situation
act directly on the use and application of mortars in the should be assumed in industrial applications. In the case of
construction industry, such as covering elements, exterior recycled glass, this was with a combination of 30 % of
application, wall protection, etc. As a result, a definition (as sand bigger than the No. 30 sieve (0.59 mm) and 70 %
yet unstudied) is a priority for guaranteeing its application smaller. Regarding NS, the optimum combination was of
and use. 50 % of each type separated by the same sieve.
The granulometric curves of both sands resulting from
the previous granulometric adjustment are shown In Fig. 2,
as well as the limits established in the specifications. As
2 Materials and Methodology can be seen in the case of the GS, its granulometric profile
is located close to the upper limits, which indicates that the
2.1 Materials particle sizes tend to be mostly fine, as shown by its fine-
ness modulus (FM 1.8) presented in Table 1. The NS
A transparent GS was used, obtained from a local industry profile is also found within the established limits, with the
involved in cullet processing, more specifically the recy- exception of 4 % of the material (sieve No. 8, 2.38 mm).
cled glass from windows, doors and windshields (lami- The adjustment helps prevent the distribution factor of the
nated glass), producing a fine-fraction material size of particle size becoming determinant in the replacement
between 0–1.8 mm. Silica sand, acquired from a local proposal of both sands; although the method of dispensing
business dealing in natural sands for construction, was used also takes this variability into account, this is an habitual
as an NS, made up of particles with a grain size of 0–4 mm. practice in research [6, 7, 22, 26].
Figures 1a and 2b, respectively, show the GS and the NS Some of the physical properties of the sands used are
used in the research; as can be appreciated, both materials shown in Table 1, where it can be seen that the volumetric
show obvious visual differences, such as the size of their weights (M) of GS have lower values than those of NS
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[the difference in over dry (OD) is 370 kg/m3 and in a absorption coefficient than the NS. Regarding the fineness
saturated surface dry condition (SSD) it is 437.3 kg/m3] modulus (ASTM C33) the GS is considered fine sand,
and show equal behavior in their density (the difference in while the NS is medium sand; in both cases less than
OD is 107.8 kg/m3 and in SSD it is 134.8 kg/m3); this is 10 % of the contents are particles smaller than 75 lm.
explained by the GS showing higher voids content in NS Finally, Portland cement, classified as CEM I 42.5 N/SR
in the volumetric weight test, as well as having a lower (UNE EN 197-1:2011) was used as a binder, as its
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Table 1 Physical properties of sands due to the requirements of each mixture being influenced
Property *
GS NS
by the GS.
To allow time for the water to be absorbed by the NS,
MOD (kg/m3) 1415.0 1735.1 the mixtures were given a previous saturation (1 min with
MSSD (kg/m3) 1423.5 1860.8 the initial water of the mixture) before the cement was put
Voids (%) 42.8 32.9 into the mixer. This had the objective of establishing
3
Density (OD) (kg/m ) 2473.84 2581.6 similar internal saturation conditions of the particles for
Density (SSD) (kg/m3) 2488.8 2623.6 both sands used (different absorption coefficient, see
Water absorption (%) 0.6 1.6 Table 1) and in this way created similar hydration pro-
Fineness modulus 1.8 2.4 cesses [27, 28].
Materials finer that 75 lm (sieve no. 200) (%) 5.3 2.9
*
Determined according to ASTM
2.3 Details of Tests
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while in Fig. 6b the matrix is less dense and the GS profile ITZ is wider, with an area of high porosity around the GS,
is smoother, which prevents better adherence with the CP as well as the presence of microfissures (marked on the
and also leads to a wider and more porous ITZ than that of circumferences). The smooth surfaces of the GS, as well as
the NATM. the possible expansion due to the effect of the ASR, affect
Regarding the loss of strength related to the increase in the adherence between the GS and the CP, having reper-
GS content, Fig. 7 shows the GMs with the greatest amount cussions on the strength of these mortars. Additionally, a
(GM60 and GM100); in both images it can be seen that the large amount of pores can be observed, mainly in the
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GM100 (Fig. 7b), due to the greater quantity of water hydration speeds with a difference of 5.20 and 5.21 MPa,
needed to reach the desired workability, which produces a respectively.
more porous matrix of inferior density. Figure 8 shows the
images of the main components in the chemistry of the 3.3 Flexural Strength
mortars, for the samples of Fig. 7; these were obtained by
means of mapping with X-ray diffraction (XRD) micro- Figure 10 shows that all the GM have resistance values
analysis, connected to the SEM unit. By juxtaposing the lower than the NATM, with GM15 showing the highest
images, the increase of the ITZ in the composites Si and Ca values of all the GM at all ages, obtaining in regard to the
(for the two GM), as well as the high number of NATM the lowest difference at the age of 3 days
microfissures in the GM100 containing the greatest amount (-28.2 %), and the greatest at that of 7 days (-49.9 %).
of GS (Fig. 8b) can be distinguished. It is noteworthy that the other study variables (GM30,
Referring to the hydration process of the mortars in GM60 and GM100) show behavior distant from that of
terms of the mechanical effect of compression (Fig. 9), it GM15, achieving a distance of up to 54 % at 3 days and up
can be stated that the curves of all the GM belong to the to 35 % in general terms for the rest of the ages (7, 28, 60
same ‘‘family’’, showing that the hydration process is also a and 90 days). In general, this similar behavior in both
valid hypothesis for the GM. Although the GM vary with flexural and compression is due to the weakness of the ITZ
respect to the NATM (minor increases in strength), with of the GM, this being considered the weakest link in the
the passing of time they rise. Based on the extremes of the matrix, a characteristic obtained from its higher porosity
study (3 and 90 days), we can observe that the NATM and absorption.
shows the greater hydration speed, with an increase of Previous research reported similar behavior of the GM,
15.5 MPa, while the GM60 and GM100 show the lowest this being due to a weak join between the glass and the
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Fig. 8 Microanalysis of components by mapping in SEM of the majority compounds: a GM60, b GM100
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cement paste [5, 7, 12, 13, 17, 20–22, 31]. Another variable flexural strength values show relationships which go from
identified as a cause of this characteristic is the size of the 1/2.56 to 1/2.34 of their compressive strength. For each of
GM particles. When the particle size increases it causes a the different percentages of GS in the GM the following
reduction in the flexural strength; this is attributable to the apply: NATM = 1/3.17; GM15 = 1/3.34; GM60 = 1/2.56
smoother surface of the glass particles, which weaken the and GM100 = 1/2.07. In general terms the following
join with the mortar and produce a lower resistance [22]. equation can be used for all the GM:
On the other hand, the expansion due to the ASR effect compressive strength
may be caused by particles with a high silica content in the Flexural strength ¼
3
glass which, upon initiating contact with cement, cause
decreased strength due to bad adherence between the glass
surface and the cement paste [12]. 3.4 Shrinkage
Regarding the hydration capacity, Fig. 11, it can be
stated that this is evolutive for all samples, and based on To facilitate the study of deformations in the GM the
the extremes of the study (3 and 90 days) it can be seen that curves have been divided into two stages: (a) the curing
the NATM acts fastest, with an increase of 4.9 MPa; in the chamber, which goes from the age (t): 0 \ t \ 28 days,
case of the GM it is the GM30 with an increase of 2.6 MPa, and (b) the laboratory environment, which goes from the
and the variable with the worst rate of hydration evolution age of 28 \ t \ 90 days.
is the GM60 with an increase of 2.3 MPa. In general terms, For the basic shrinkage process (ebasic) in the curing
the limits of this behavior are less noticeable than in the chamber stage (Fig. 12a), it can be seen that GM15, GM30
previously mentioned compression strength (compression and NATM show signs of shrinkage, whereas GM60 and
is a better correlation property than flexural for GM). GM100 show those of expansion (all referred to in the
Regarding the last two mechanical properties for the age graph with the term PAR, to denote being covered in
of 28 days (characteristic as a reference), it can be said that paraffin). Analyzing this behavior for the first three GM, it
the GM have compressive strength values of between 19 can be said that the low absorption of the GS (with low
and 56 % of the value shown by the reference NATM; replacements in GM) provides little water for the hydration
while for flexural strength the GM show between 29 and process, which in turn produces chemical reaction shrink-
53 %. As a comparison between these properties the age due to the consumption of water (intrinsic to sand). On
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the other hand, the behavior of the second group of vari- their period of exposure in the curing chamber; this
ables could be explained by the high w/c relationship behavior may be explained by the curing conditions (high
required (high replacements in GS) to obtain the desired relative humidity and constant temperature), which favor
workability, which in turn modifies the rheology of the the inclusion of water in the interior of the samples and
GM. become more sensitive and determinant when comparing
For the total shrinkage process (etotal), in the first stage GM with NATM.
(curing chamber) (Fig. 12b), all the GM test samples ulti- Regarding the exposure stage (laboratory environment),
mately show values of expansion deformation at the end of it was necessary to discard the values obtained in the first
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stage of deformation (curing chamber, both ebasic and etotal), environmental condition (low HR and high temperature),
so that the real values of deformation for this stage could be all the specimens suffer drastic deformations of shrinkage
obtained. To establish this, an adjustment of values was (loss of interior water from the porous system, reducing the
carried out (value equal to zero to the value of deformation interfacial tension that generates shrinkage), which later
obtained at the start of the drying phase in the laboratory leads to small incremental changes in shrinkage as part of a
environment), doing the same with its age; that is, e28 - horizontal type trend.
days = 0 % and t28 days = 0 days. As a result the defor- During the 40 \ t \ 90 day period, the majority of the
mation values of the sample materials were obtained curves show a constant linear trend. This behavior may be
without considering the curing phase in the curing explained by showing that in this period the effect of the
chamber. laboratory environment is offset by the interfacial tensions
In Fig. 13a the curves of ebasic are presented (laboratory of the GM, and so it is not possible to extract the water in
environment without considering previous stage); here it these conditions.
can be seen that for the time (t) = 90 days, the variable For the extreme case (GM60 at t = 90 days) an etotal
NATM and all the GM variables are ultimately located in maximum 0.1088 % was reported, with the rest of the
the shrinkage zone. variables forming similar behavioral groupings to this.
The behavior of the mortars in this stage of the study is However, for the GM100 variable, reported etotal defor-
conditioned by the laboratory environment, which pro- mations were even lower than for the control variable
duces an ‘‘interruption’’ in the initial expansion process (NATM) itself; this may be explained by the high content
(curing period in curing chamber), and leads to a new non- of glass material with closed porosity and low absorption,
incremental and evidently constant trend (horizontal) for which can interfere with the behavior. However, this is not
the particular case of the NATM. On the contrary, the GM conclusive in the cases of the other glass contents.
shows an inclination towards the values of shrinkage, with The drying shrinkage (edrying) can be obtained from the
GM15 and GM60 being the most notable variables. As a difference between etotal and ebasic, as shown in Fig. 14,
result, it can be said that the behavior of the GM may be where lower values can be seen for the case of the GM
affected by a desiccation process from t [ 30 days after its compared with the NATM. The NATM mortars, GM15
exposure in the laboratory environment, which could be and GM30 for t = 90 days are those showing the greatest
explained by the greater propensity of its structure to shrinkage (edrying = 0.0953, 0.0844 and 0.0883 %,
facilitate movement of water with the exterior. respectively), while GM100 showed the least shrinkage
In the case of Fig. 13b the curves of etotal are shown, (edrying = 0.0675 %), followed by GM60 (edrying =
where it should be pointed out that in all cases noticeable 0.0731 %). Related research has shown results in which the
and similar deformations are observed among them when drying shrinkage is similar in behavior to the pattern
compared with ebasic. This can be synthesized in the established in detail in this work (diminishing as the per-
behavior by saying that at the start of the new centage of glass substitution rises). However, in general
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terms the imbalances and deficiencies of those studies are The GS showed a lower percentage of absorption with
centered on particular considerations: [5, 17, 21] only regard to the NS; however, the amount of water needed in
evaluate the etotal (without the effect of the ebasic) at an the mixture to obtain the desired workability rose in tan-
initial t = 28 days after curing in the curing chamber; Ling dem with the increase in the glass replacement factor. The
et al. [13] determines the etotal (without the effect of the shape, the distribution of sizes and the characteristic
ebasic) at a tinitial = 0 days without curing in the curing angularity of the particles (as well as an increase in the
chamber. specific surface area) are responsible for causing the
In conclusion, this effect may be expressed by the fact increases of water needed to obtain the equivalent condi-
that the GS improve the stability of the changes in the tion of consistency; these characteristics of the particles are
deformation behavior and dimensions of the mortar. The caused by the crushing process that produces them, as well
reduction of edrying can be attributed to the reduced water as by the rigidity of their material (brittle fault).
absorption capacity of the glass particles (see Table 1), as The compression and flexural strengths of the GM were
the behavior suggests [5, 7, 17, 21]. These particles, being lower than those of the NATM (for all ages in the study),
unable to keep the available water inside the matrix, pre- with the lowest difference (of the GM) appearing in GM15
vent the phenomenon of the rapid evaporation of the water (with a compression strength value of 17.42 MPa and
physically contained in the interior of the matrix, which is flexural strength of 5.78 MPa, both at 90 days). The
the direct cause of shrinkage. Another possible explanation behavior of both mechanical properties is explained (hav-
for this behavior might be the irregular shape of the glass ing previously eliminated the possibility of an ASR) by
particles [23], as due to this the w/c ratio of the mixture considering the microstructure of its matrix (cement
containing them must change to establish similar worka- paste—natural sand—glass sand with transition zones
bility requirements. between them), which stimulate and increase the weak
joins between the glass particles and the cement paste.
Considering the results of this study, this behavior must be
4 Conclusions linked to the high porosity and absorption reached by the
GM (causing an increase in the need for mixing water)
Based on the results of this research the following con- which increases the weak and fissure-prone ITZ. Although
clusions can be reached: the hydration process of these GM is lower, the shape of
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their evolutionary curves is similar to that of the NATM 4. Allahvedi A, Hashemi H (2015) Investigating the resistance of
and so, based on the results presented, the GM could be alkali-activated slag mortar exposed to magnesium sulfate attack.
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than the NATM; the latter’s deformation was 0.0953 %, while performance characterization of mortars incorporating fine glass
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Conflict of interest The author declares that there is no conflict of 36:205–215
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