Professional Documents
Culture Documents
TRENT 700
SERIES ENGINES
__________
HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
CHAPTER 74
__________
74-HIGHLIGHTS Page 1 of 1
REVISION NO. 17 Jul 01/08
MSR
TRENT 700
SERIES ENGINES
CHAPTER 74
__________
IGNITION
74-L.E.P. Page 1
Jul 01/08
MSR
TRENT 700
SERIES ENGINES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
74-30-00 6 Jan01/04
74-30-00 7 Jan01/04
74-30-00 8 Jan01/04
74-30-00 9 Jan01/04
74-30-00 10 Jan01/04
74-30-00 11 Jan01/04
74-30-00 12 Jan01/04
74-30-00 13 Jan01/04
74-30-00 14 Jan01/04
74-30-00 15 Jan01/04
74-30-00 16 Jan01/04
74-30-00 17 Jan01/04
74-30-00 18 Jan01/04
74-30-00 19 Jan01/04
74-30-00 20 Jan01/04
74-30-00 21 Jan01/04
74-30-00 22 Jan01/04
74-30-00 23 Jan01/04
74-31-00 1 Jan01/04
74-31-00 2 Jan01/04
74-31-00 3 Jan01/04
74-31-00 401 Jan01/04
74-31-00 402 Jan01/04
74-31-00 403 Jan01/04
74-31-00 404 Jan01/04
74-31-00 405 Jan01/04
74-31-00 406 Jan01/04
74-L.E.P. Page 2
Jul 01/08
MSR
TRENT 700
SERIES ENGINES
CHAPTER 74
__________
IGNITION
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
IGNITION - GENERAL
__________________ 74-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
System Description 1 ALL
Power Supply 4 ALL
Operation/Control and Indicating 4 ALL
___________________
IGNITION - GENERAL 74-00-00
ADJUSTMENT/TEST 501 ALL
Audible Test of the Igniters 501 ALL
Refer to the MMEL TASK: 74-31-02 501 ALL
_______________________
ELECTRICAL POWER SUPPLY 74-10-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Power Supply 1 ALL
DISTRIBUTION 74-21-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
System Description 1 ALL
Component Description 1 ALL
The Ignition Lead 1 ALL
The Igniter Plug 4 ALL
Operation/control and Indicating 4 ALL
PLUG - IGNITER 74-21-51
REMOVAL/INSTALLATION 401 ALL
74-CONTENTS Page 1
Jul 01/05
R
MSR
TRENT 700
SERIES ENGINES
CHAPTER 74
__________
IGNITION
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Igniter Plugs 401 ALL
(4002EH1, 4002EH2)
Installation of the Igniter Plugs 409 ALL
(4002EH1, 4002EH2)
PLUG - IGNITER 74-21-51
INSPECTION/CHECK 601 ALL
Inspection of the Igniter Plugs 601 ALL
(4002EH1, 4002EH2)
Igniter Plug Immersion Depth 607 ALL
Check/Set
LEAD - IGNITION 74-21-52
REMOVAL/INSTALLATION 401 ALL
Removal of the Ignition Leads 401 ALL
(4001EH1, 4001EH2)
Installation of the Ignition Leads 431 ALL
(4001EH1, 4001EH2)
_________
SWITCHING 74-30-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
System Description 1 ALL
ENG START Control Panel 145VU 1 ALL
ENG MASTER Control Panel 125VU 4 ALL
ENG MAN START Section of Control 5 ALL
Panel 212VU
Interface 5 ALL
Operation/Control and Indicating 5 ALL
Normal Autostart Sequence 5 ALL
Normal Manual Start Sequence 13 ALL
Engine Motoring Sequence 17 ALL
Ignition 22 ALL
74-CONTENTS Page 2
Apr 01/06
R
MSR
TRENT 700
SERIES ENGINES
CHAPTER 74
__________
IGNITION
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
IGNITION STARTING AND CONTINUOUS 74-31-00
RELIGHT
DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the Ignition 401 ALL
Indicating System
Refer to the MMEL TASK: 401 ALL
74-31-02-A)
Reactivation of the Ignition 403 ALL
Indicating System
Deactivation of the Ignition 404 ALL
Warning System
Refer to the MMEL TASK: 404 ALL
74-31-03-A)
Reactivation of the Ignition 406 ALL
Warning System
74-CONTENTS Page 3
Jul 01/05
R
MSR
TRENT 700
SERIES ENGINES
IGNITION - GENERAL - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
The ignition system is used to give an electrical spark. This spark is used
to start the ignition of the fuel/air mixture in the engine. This ignition
is necessary to:
- Start the engine when the aircraft is on the ground
- Start the engine when the aircraft is airborne
- Keep the engine started during some flight conditions and bad weather.
2. Component
__________________
Location
(Ref. Fig. 001)
R -------------------------------------------------------------------------------
R FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
R | | | | DOOR | REF.
R -------------------------------------------------------------------------------
R
R 4000EH1 IGNITION UNIT-1 415 415AL 74-11-34
R
R 4000EH2 IGNITION UNIT-2 415 415AL 74-11-34
R
R 4001EH1 LEAD-IGNITION, 1 417 417AL 74-21-52
R
R 4001EH2 LEAD-IGNITION, 2 417 417AL 74-21-52
R
R 4002EH1 PLUG-IGNITER,1 417 417AL 74-21-51
R
R 4002EH2 PLUG-IGNITER,2 417 417AL 74-21-51
3. System
__________________
Description
(Ref. Fig. 002)
Each engine has two ignition systems. One ignition system is controlled by
the EEC channel A and the other system is controlled by the EEC channel B.
These systems can operate together or independently. Each system has an
ignition power supply (Ref. 74-11-00) and an ignition distribution system
(Ref. 74-21-00).
Each system has:
- An ignition unit
- An ignition lead
- An ignition plug
The ignition systems are controlled by the units that follow:
- The aircraft mounted Engine Interface and Vibration Monitoring Unit
(EIVMU) (Ref. 73-25-34)
- The Engine Electronic Controller (EEC) (Ref. 73-21-00).
EFF :
ALL 74-00-00
Page 1
Jul 01/08
MSR
TRENT 700
SERIES ENGINES
Component Location
Figure 001
EFF :
ALL 74-00-00
Page 2
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-00-00
Page 3
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
4. ____________
Power Supply
The ignition systems are supplied with 115 volts 400Hz AC power from the
Power Control Unit (PCU). The PCU is supplied with two 115VAC supplies to
channel A and channel B from the aircraft power supply. The EEC controls
which aircraft power supply is supplied to each ignition system.
5. Operation/Control
________________________________
and Indicating
- As part of the automatic engine starting sequence (Ref. 74-30-00)
- As part of the alternative (manual) engine starting sequence (Ref.
74-30-00)
- As part of the in-flight starting sequence (Ref. 74-30-00)
- As an autorelight function (Ref. 74-30-00)
- As a continuous ignition function (Ref. 74-30-00)
- As a quick relight (Ref. 74-30-00)
EFF :
ALL 74-00-00
Page 4
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
IGNITION - GENERAL - ADJUSTMENT/TEST
____________________________________
TASK 74-00-00-710-804
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-00-00-861-055
EFF :
ALL 74-00-00
Page 501
Jul 01/05
MSR
TRENT 700
SERIES ENGINES
Subtask 74-00-00-869-050
(1) Make sure the engine is clear of persons: Put warning notices in
position to tell persons the engine ignition system is on test.
(5) On the MCDU, do the procedure to get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 45-10-00-860-826).
4. Procedure
_________
Subtask 74-00-00-710-053
A. Do this Test:
WARNING : YOU MUST NOT TOUCH ANY PART OF THE ENGINE IGNITION SYSTEM
_______
DURING THIS TEST. THE ENGINE IGNITION SYSTEM USES VERY LARGE
VOLTAGES WHICH ARE DANGEROUS. THE ELECTRICITY IS SUFFICIENTLY
STRONG TO CAUSE AN INJURY OR KILL YOU.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the MCDU:
A. Push the line key adjacent to The ENG page comes into view.
the FADEC indication.
B. Push the line key adjacent to The EEC 1(2) CHAN A(B) page comes into
the EEC 1(2), CHAN A(B) view.
indication.
EFF :
ALL 74-00-00
Page 502
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Component Location
Figure 501/TASK 74-00-00-991-012
EFF :
ALL 74-00-00
Page 503
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
MCDU menu
Figure 502/TASK 74-00-00-991-013
EFF :
ALL 74-00-00
Page 504
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-00-00
Page 505
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
C. Push the line key adjacent to The ENGINE TESTS page comes into view.
the ENGINE TESTS indication.
If the test is to stop, push The ENGINE TESTS page comes back into
the line key adjacent to the view and the igniter test is cancelled.
RETURN indication.
3. On the MCDU:
A. Push the line key adjacent to The IGNITERS TEST page shows:
the START TEST indication. - The CAUTION: IGNITERS WILL SPARK FOR
20 SECONDS.
- The instruction CONFIRM START OF
TEST.
If the test is to stop, push The IGNITERS TEST - TEST CLOSE UP page
the line key adjacent to the comes into view and shows:
RETURN indication. - The instruction to set the ENG MASTER
lever to OFF to go back to the system
main menu page.
- The igniter test is cancelled - go to
step 10.
EFF :
ALL 74-00-00
Page 506
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
If the test is to continue, The igniter A and/or B will make sparks
push the line key adjacent to for approximately 20 seconds. Make sure
the CONFIRM START OF TEST that the igniter plug A and/or B of the
indication: But only when it engine 1(2) makes a noise at the same
is safe to start. time.
NOTE : The EEC cannot read the condition of the igniter(s) on test. Thus
____
the selection of the TEST OK result must be done manually.
C. Push the line key adjacent to The IGNITERS TEST - TEST CLOSE UP page
the TEST CLOSE UP indication. comes into view and shows:
- The instruction to set the ENG MASTER
lever to OFF to go back to the system
main menu page.
4. On the panel 125VU, set the ENG On the MCDU, the system main menu page
MASTER lever 1, (2) to the OFF comes into view.
position.
5. Close-up
________
Subtask 74-00-00-860-056
(1) On the MCDU, push the line key adjacent to the RETURN indication
until the MAINTENANCE MENU 1/2 page comes into view.
EFF :
ALL 74-00-00
Page 507
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(4) Remove the warning notices that were put in position before the start
of the test.
Subtask 74-00-00-862-053
EFF :
ALL 74-00-00
Page 508
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
ELECTRICAL POWER SUPPLY - DESCRIPTION AND OPERATION
___________________________________________________
1. _______
General
Two inputs of 115VAC 400Hz are supplied by the aircraft (Normal to channel B
of PCU and Emergency to channel A of PCU). Each supply is transmitted to two
relays in the Power Control Unit which is controlled by the EEC.
The EEC commands relays in the PCU to connect each of the igniter systems to
either the Emergency or Normal aircraft 115VAC power supplies. The EEC
detects faults in these components by cycling through the possible
combinations of igniter systems and aircraft power supplies during
successive engine starts.
2. Power
____________
Supply
(Ref. Fig. 001, 002, 003)
The ignition system is supplied through circuit breakers located on the
following panels of the avionics compartment:
- 721VU and 722VU included in the 710VU
- 742VU included in the 740VU.
-------------------------------------------------------------------------------
FIN PANEL/LOCATION DESIGNATION BUS AMM ATA REF.
P. BLOCK 001
-------------------------------------------------------------------------------
EFF :
ALL 74-10-00
Page 1
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-10-00
Page 2
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-10-00
Page 3
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Power Supply
Figure 003
EFF :
ALL 74-10-00
Page 4
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
IGNITION POWER SUPPLY - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
Each engine has two ignition systems. System A is controlled by the EEC
channel A and system B is controlled by the EEC channel B
B. Ignition Unit
The ignition exciter changes 115 volts 400Hz AC power from the aircraft
to a high voltage electrical output. The high voltage output is
transmitted to an igniter plug through the distribution system (Ref.
74-21-00).
2. Component
__________________
Location
(Ref. Fig. 001)
R -------------------------------------------------------------------------------
R FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
R | | | | DOOR | REF.
R -------------------------------------------------------------------------------
R
R 4000EH1 IGNITION UNIT-1 415 415AL 74-11-34
R
R 4000EH2 IGNITION UNIT-2 415 415AL 74-11-34
3. System
__________________
Description
The ignition exciter is a capacitive discharge circuit. The exciter changes
115 volts 400Hz AC power to an output voltage of between 2.7 and 3.0 K
volts.
Energy is stored in the ignition unit at between 8.0 and 12.0 joules. This
energy is released by the exciter to give a spark to the igniter plug at a
minimum rate of 60 sparks for each minute.
4. Power
____________
Supply
The ignition units are supplied with 115 volts 400Hz AC power from the
aircraft electrical system.
EFF :
ALL 74-11-00
Page 1
Jul 01/08
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-11-00
Page 2
Jul 01/08
MSR
TRENT 700
SERIES ENGINES
5. _____________________
Component Description
The two ignition units are installed on bracket assemblies on the lower left
side of the Low Pressure (LP) compressor case. Each ignition unit has a case
assembly, an ignition exciter and an electrical input and output connection.
Each unit is a part of a different system. The operation of each system is
isolated from the other. They are used together or independently.
EFF :
ALL 74-11-00
Page 3
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
IGNITION UNIT (4000EH1,4000EH2) - REMOVAL/INSTALLATION
______________________________________________________
TASK 74-11-34-000-801
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
WARNING : YOU MUST NOT TOUCH THE IGNITION UNITS FOR AT LEAST THREE MINUTES
_______
AFTER YOU OPEN THE APPLICABLE CIRCUIT BREAKERS. THE ENGINE IGNITION
SYSTEM USES VERY LARGE VOLTAGES WHICH ARE DANGEROUS. THE ELECTRICITY
IS SUFFICIENTLY STRONG TO CAUSE AN INJURY OR KILL YOU.
WARNING : YOU MUST ISOLATE THE POWER SUPPLY AT LEAST 3 MINUTES BEFORE YOU DO
_______
WORK ON THE IGNITION SYSTEM. THIS WILL ALLOW THE SYSTEM CURRENT TO
DECREASE TO A SAFE VALUE. THE IGNITION SYSTEM CURRENT IS VERY LARGE
AND CAN KILL YOU.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-11-34
Page 401
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-11-34-861-050
Subtask 74-11-34-941-050
B. Safety Precautions
(1) Make sure that the engine 1, (2) shutdown occurred not less than 5
minutes before you do this procedure.
Subtask 74-11-34-010-050
(1) Put the access platform in position at the access door 811.
(3) Open the protective door of the AC/DC emergency power-center 740VU.
EFF :
ALL 74-11-34
Page 402
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-11-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION FIN LOCATION
-------------------------------------------------------------------------------
FOR 4030EM1
722VU FADEC B ENG 1 13KS1 D44
742VU FADEC A ENG 1 12KS1 Q73
FOR 4030EM2
722VU FADEC B ENG 2 13KS2 K49
742VU FADEC A ENG 2 12KS2 Q74
Subtask 74-11-34-010-051
E. Get Access
4. Procedure
_________
Subtask 74-11-34-020-050
CAUTION : YOU MUST NOT BEND THE ELECTRICAL HARNESSES TOO MUCH WHEN YOU
_______
CONNECT/DISCONNECT THE ELECTRICAL CONNECTORS. THE HARNESSES CAN
BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
(1) Disconnection:
EFF :
ALL 74-11-34
Page 403
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-11-34
Page 404
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-11-34
Page 405
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE IGNITION
LEAD CAN BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT
DEFECTS.
(2) Remove the lockwire and disconnect the ignition lead connector (5).
(5) Hold the ignition unit (1) and remove the bolt (3) and washer (2)
from the front support bracket.
(6) Put blanking caps on the disconnected connectors and the ignition
unit receptacles.
EFF :
ALL 74-11-34
Page 406
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
TASK 74-11-34-400-801
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-11-34
Page 407
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-11-34-860-050
(2) Make sure that the access platform is in position at the access door
811.
(4) Make sure that the protective door of the AC/DC emergency power
center 740VU is open.
(5) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
805)
- FOR 4030EM1
415AL 416AR
- FOR 4030EM2
425AL 426AR
EFF :
ALL 74-11-34
Page 408
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-11-34-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION FIN LOCATION
-------------------------------------------------------------------------------
FOR 4030EM1
722VU FADEC B ENG 1 13KS1 D44
742VU FADEC A ENG 1 12KS1 Q73
FOR 4030EM2
722VU FADEC B ENG 2 13KS2 K49
742VU FADEC A ENG 2 12KS2 Q74
4. Procedure
_________
Subtask 74-11-34-420-051
(a) For FIN 4000EH1: the bolt (3) and the washer (2) and the bracket
(4).
(b) For FIN 4000EH2: the bolt (3) and the washer (2).
(a) For FIN 4000EH1: the bolt (3) and the washer (2).
(b) For FIN 4000EH2: the bolt (3), the washer (2) and the bracket
(4).
(4) Install the bolt (3) and the washer (2) to the front support bracket.
EFF :
ALL 74-11-34
Page 409
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(6) Remove the blanking caps from the connectors.
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE IGNITION
LEAD CAN BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT
DEFECTS.
(7) Connect the ignition lead connector (5) to the ignition unit (1).
(8) TORQUE the ignition lead connector (5) to between 140 and 150 lbf.in
(1.58 and 1.69 m.daN).
(9) Safety the ignition lead connector (5) to the bracket on the ignition
unit (1) with the lockwire 0.028 to 0.031 in. (0.71 to 0.79 mm) dia.
(Material No. OMAT 238).
CAUTION : YOU MUST MAKE SURE THAT THE ELECTRICAL CONNECTORS ARE NOT
_______
DIRTY BEFORE THEY ARE CONNECTED/DISCONNECTED. SOLID AND/OR
LIQUID CONTAMINATION CAN CAUSE DAMAGE TO THE COMPONENTS.
(10) Connect the electrical input lead connector (6) to the ignition unit.
Subtask 74-11-34-865-053
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
- FOR 4030EM1
12KS1, 13KS1
- FOR 4030EM2
12KS2, 13KS2
Subtask 74-11-34-710-051
EFF :
ALL 74-11-34
Page 410
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
5. Close-up
________
Subtask 74-11-34-410-052
A. Close Access
Make sure that the work area is clean and clear of tools and other items.
(1) Close the protective door of the AC/DC emergency power center 740VU.
Subtask 74-11-34-862-050
EFF :
ALL 74-11-34
Page 411
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
DISTRIBUTION - DESCRIPTION AND OPERATION
________________________________________
1. _______
General
The distribution system is in two parts. Each part has an ignition lead and
an igniter plug. The ignition leads transmit the electrical power from the
ignition units to the igniter plugs.
2. Component
__________________
Location
(Ref. Fig. 001)
R -------------------------------------------------------------------------------
R FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
R | | | | DOOR | REF.
R -------------------------------------------------------------------------------
R
R 4001EH1 LEAD-IGNITION, 1 417 417AL 74-21-52
R
R 4001EH2 LEAD-IGNITION, 2 417 417AL 74-21-52
R
R 4002EH1 PLUG-IGNITER,1 417 417AL 74-21-51
R
R 4002EH2 PLUG-IGNITER,2 417 417AL 74-21-51
3. System
__________________
Description
(Ref. Fig. 001)
The two ignition units are installed on bracket assemblies on the lower left
side of the Low Pressure (LP) compressor case.
The ignition leads routing is from the ignition units to the igniter plugs.
The igniter plugs are installed adjacent to the fuel spray nozzles at
position numbers ten and sixteen.
The igniter plugs are used to ignite the fuel/air mixture during engine
start and air-relight procedures.
4. Component
_____________________
Description
(Ref. Fig. 002)
EFF :
ALL 74-21-00
Page 1
Jul 01/08
MSR
TRENT 700
SERIES ENGINES
Component Location
Figure 001
EFF :
ALL 74-21-00
Page 2
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-00
Page 3
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
B. The Igniter Plug
The igniter plug is of the surface discharge type. It is used to ignite
the fuel/air mixture in the combustion chamber.
The igniter plug has a body and a ground electrode. The igniter plug also
has a center wire with a center electrode at the tip. The center wire is
sealed with glass and has insulation along its length.
The space between the center electrode and the ground electrode is filled
with a semi-conductor material. The igniter plug has a contact button
which touches a contact button in the ignition lead.
5. Operation/control
________________________________
and Indicating
When the ignition system is energized, the ignition lead transmits
electrical current from the ignition unit to the igniter plug. The
electrical current flows through the inner wire conductor of the ignition
lead to the contact button in the igniter plug.
The current flows through the center wire and the center electrode of the
igniter plug. The current then flows through the semi-conductor material to
the ground electrode. This current produces a magnetic field which ionizes
the gas near the igniter tip. This gives a low resistance routing for the
energy in the ignition unit and a pulse of energy occurs.
The energy pulse gives a high energy spark from the surface of the center
electrode to the outer electrode. The electrical current flows through the
igniter plug body and to the outer conductor of the ignition lead. It then
flows through the outer conductor of the ignition lead to the ignition unit
case.
EFF :
ALL 74-21-00
Page 4
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
PLUG - IGNITER (4002EH1,4002EH2) - REMOVAL/INSTALLATION
_______________________________________________________
TASK 74-21-51-000-802
WARNING : YOU MUST ISOLATE THE POWER SUPPLY AT LEAST 3 MINUTES BEFORE YOU DO
_______
WORK ON THE IGNITION SYSTEM. THIS WILL ALLOW THE SYSTEM CURRENT TO
DECREASE TO A SAFE VALUE. THE IGNITION SYSTEM CURRENT IS VERY LARGE
AND CAN KILL YOU.
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH THE IGNITION UNITS FOR AT LEAST THREE MINUTES
_______
AFTER YOU OPEN THE APPLICABLE CIRCUIT BREAKERS. THE ENGINE IGNITION
SYSTEM USES VERY LARGE VOLTAGES WHICH ARE DANGEROUS. THE ELECTRICITY
IS SUFFICIENTLY STRONG TO CAUSE AN INJURY OR KILL YOU.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-21-51
Page 401
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-21-51-861-053
Subtask 74-21-51-941-053
B. Safety Precautions
(1) Make sure that the engine 1, (2) shutdown occurred not less than 5
minutes before you do this procedure.
Subtask 74-21-51-010-059
(1) Put the access platform in position at the access door 811.
(3) Open the protective door of the AC/DC emergency power-center 740VU.
EFF :
ALL 74-21-51
Page 402
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-51-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION FIN LOCATION
-------------------------------------------------------------------------------
FOR 4030EM1
722VU FADEC B ENG 1 13KS1 D44
742VU FADEC A ENG 1 12KS1 Q73
FOR 4030EM2
722VU FADEC B ENG 2 13KS2 K49
742VU FADEC A ENG 2 12KS2 Q74
Subtask 74-21-51-010-060
E. Get Access
Subtask 74-21-51-040-053
WARNING : YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON
_______
OR AROUND IT.
IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND
CAUSE INJURY AND/OR DAMAGE.
Subtask 74-21-51-010-061
G. Get Access
EFF :
ALL 74-21-51
Page 403
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
4. Procedure
_________
Subtask 74-21-51-020-051
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE IGNITION LEAD
CAN BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
(1) To remove igniter plug (4002EH1) you must disconnect the electrical
input lead connector (2) from the ignition unit (3). To remove
igniter plug (4002EH2) you must disconnect the electrical input lead
connector (4) from the ignition unit (1).
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE IGNITION
LEAD CAN BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT
DEFECTS.
(a) Remove the lockwire and disconnect the applicable ignition lead
connector (6) or (7) from the igniter plug (5) or (8).
(4) Use the SOCKET WRENCH (UT1152) to remove the igniter plug (5) or (8).
You must keep the adjustment washers if:
NOTE : If the igniter plug was removed because it would not light
____
the engine, you must do a check of the immersion depth
when you install a new igniter plug. But if the tool
GAGE-PROTRUSION, IGNITER PLUG is not available, it is
permitted to install again the initial adjustment washers
with the new plug. Record in the Aircraft Tech Log Book
that a new igniter plug was installed without an immersion
depth check. This check must done at or before the next
aircraft A Check.
EFF :
ALL 74-21-51
Page 404
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(5) Put the applicable blanking caps on the igniter plug and install the
applicable blanking plug in the igniter plug location hole.
EFF :
ALL 74-21-51
Page 405
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Igniter Plugs
Figure 401/TASK 74-21-51-991-004- 13 (SHEET 1)
EFF :
ALL 74-21-51
Page 406
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Igniter Plugs
Figure 401/TASK 74-21-51-991-004- 23 (SHEET 2)
EFF :
ALL 74-21-51
Page 407
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Igniter Plugs
Figure 401/TASK 74-21-51-991-004- 33 (SHEET 3)
EFF :
ALL 74-21-51
Page 408
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
TASK 74-21-51-400-802
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-21-51
Page 409
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-21-51-860-051
Subtask 74-21-51-010-062
B. Get Access
(1) Make sure that the access platform is in position at the access door
811.
(3) Make sure that the protective door of the AC/DC emergency power
center 740VU is open.
EFF :
ALL 74-21-51
Page 410
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(4) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
805):
FOR 4030EM1
415AL, 416AR
FOR 4030EM2
425AL, 426AR
(5) Make sure that the thrust reverser doors are open (Ref. TASK 78-30-
00-010-803):
FOR 4030EM1
417AL, 418AR
FOR 4030EM2
427AL, 428AR
Subtask 74-21-51-040-054
WARNING : YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON
_______
OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE
ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
Subtask 74-21-51-865-058
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION FIN LOCATION
-------------------------------------------------------------------------------
FOR 4030EM1
722VU FADEC B ENG 1 13KS1 D44
742VU FADEC A ENG 1 12KS1 Q73
FOR 4030EM2
722VU FADEC B ENG 2 13KS2 K49
742VU FADEC A ENG 2 12KS2 Q74
EFF :
ALL 74-21-51
Page 411
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
4. Procedure
_________
Subtask 74-21-51-420-051
(1) Remove the applicable blanking caps from the igniter plug and remove
the applicable blanking plug from the igniter plug location hole.
(c) Move the locking collar, the locating plate and the body up
against the indicator.
PRE SB74-C099
PRE SB74-C243
POST SB 74-C099
POST SB 74-C243
EFF :
ALL 74-21-51
Page 412
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-51
Page 413
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-51
Page 414
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(e) Engage the threads of the GAGE - PROTRUSION, IGNITER PLUG
(HU39037-1) in the applicable igniter plug location hole. Make
sure the indicator notch points to the rear of the engine.
END OF SB 74-C099
END OF SB 74-C243
(f) Carefully move the indicator until the probe foot touches the
igniter sleeve. Use the probe foot to feel if the igniter sleeve
is in correct position and has not become loose. If the igniter
sleeve is not in the correct position and has become loose -
Reject the engine
(g) Turn the indicator until the notch points to the rear of the
engine.
1
_ Turn the protrusion gage counterclockwise to remove it from
the applicable igniter plug location hole.
(3) Install the adjustment washer(s), which you kept in the removal
procedure, on the igniter plug.
NOTE : If the igniter plug was removed because it would not light the
____
engine, you must do a check of the immersion depth when you
install a new igniter plug. But if the tool GAGE-PROTRUSION,
IGNITER PLUG is not available, it is permitted to install
again the initial adjustment washers with the new plug. Record
in the Aircraft Tech Log Book that a new igniter plug was
installed without an immersion depth check. This check must
done at or before the next aircraft A Check.
EFF :
ALL 74-21-51
Page 415
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(4) Apply the high temperature anti-seize compound
WARNING : YOU MUST NOT GET THE HIGH TEMP ANTI-SEIZE COMPOUND ON YOUR
_______
SKIN OR IN YOUR EYES. THE HIGH TEMP ANTI-SEIZE COMPOUND IS
HARMFUL. USE AN APRON, APPLICABLE GLOVES AND EYE
PROTECTION. IF YOU GET THE HIGH TEMP ANTI-SEIZE COMPOUND ON
YOUR SKIN, REMOVE IT WITH SOAP AND WATER. REMOVE CLOTHING
IF CONTAMINATION HAS OCCURRED. IF YOU GET THE HIGH TEMP
ANTI-SEIZE COMPOUND IN YOUR EYES, FLUSH THEM WITH ISOTONIC
SALINE OR WATER FOR 15 MINUTES MINIMUM. IMMEDIATELY GET
MEDICAL AID. IF THE HIGH TEMP ANTI-SEIZE COMPOUND GOES
THROUGH YOUR SKIN, THERE CAN BE A HEALTH RISK.
WARNING : YOU MUST NOT BREATHE THE FUMES FROM THE HIGH TEMP
_______
ANTI-SEIZE COMPOUND OR GET IT IN YOUR MOUTH. THE HIGH TEMP
ANTI-SEIZE COMPOUND IS HARMFUL. USE THE APPROVED FACE MASK.
ALSO USE THE HIGH TEMP ANTI-SEIZE COMPOUND IN AN AREA THAT
HAS A GOOD FLOW OF AIR. IF YOU GET THE HIGH TEMP ANTI-SEIZE
COMPOUND IN YOUR MOUTH, FLUSH WITH WATER. IMMEDIATELY GET
MEDICAL AID. IF THE HIGH TEMP ANTI-SEIZE COMPOUND IS
BREATHED IN OR DRUNK THERE CAN BE A HEALTH RISK.
(a) Apply the high temperature anti-seize compound (Material No. OMAT
4-62) to the threads of the igniter plug.
(5) Use the SOCKET WRENCH (UT1152) to install the igniter plug and the
adjustment washer(s) in the applicable igniter plug location hole.
(6) TORQUE the igniter plug to between 200 and 300 lbf.in (2.26 and 3.39
m.daN) (Ref. TASK 70-51-00-910-801).
(7) Remove the applicable blanking cap from the disconnected connectors.
(8) Clean the ignition lead contact buttons with emery paper (Material
No. OMAT 5-43). Remove the dust with a clean lint-free cloth.
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE IGNITION
LEAD CAN BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT
DEFECTS.
EFF :
ALL 74-21-51
Page 416
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(a) Connect the applicable ignition lead connector (6) or (7) to the
igniter plug (5) or (8).
(10) TORQUE the ignition lead connector (6) or (7) to between 140 and 150
lbf.in (1.58 and 1.69 m.daN) (Ref. TASK 70-51-00-910-801).
(11) Safety the ignition lead connector (6) or (7) to the anchor washer
with lockwire 0.028 to 0.031 (0.71 to 0.79 mm) dia. (Material No.
OMAT 238) (Ref. TASK 70-12-04-910-804).
CAUTION : YOU MUST NOT BEND THE ELECTRICAL HARNESSES TOO MUCH WHEN
_______
YOU CONNECT/DISCONNECT THE ELECTRICAL CONNECTORS. THE
HARNESSES CAN BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT
DEFECTS.
CAUTION : YOU MUST MAKE SURE THAT THE ELECTRICAL CONNECTORS ARE NOT
_______
DIRTY BEFORE THEY ARE CONNECTED/DISCONNECTED. SOLID AND/OR
LIQUID CONTAMINATION CAN CAUSE DAMAGE TO THE COMPONENTS.
(a) Connect the electrical input lead connector (2) or (4) to the
applicable ignition unit (3) or (1).
Subtask 74-21-51-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tools and other
items.
Subtask 74-21-51-440-053
EFF :
ALL 74-21-51
Page 417
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-51-865-059
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
- FOR 4030EM1
12KS1, 13KS1
- FOR 4030EM2
12KS2, 13KS2
Subtask 74-21-51-710-051
5. Close-up
________
Subtask 74-21-51-410-058
A. Close Access
(1) Close the protective door of the AC/DC emergency power center 740VU.
EFF :
ALL 74-21-51
Page 418
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
PLUG - IGNITER (4002EH1,4002EH2) - INSPECTION/CHECK
___________________________________________________
TASK 74-21-51-200-802
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
WARNING : YOU MUST NOT TOUCH THE IGNITION UNITS FOR AT LEAST THREE MINUTES
_______
AFTER YOU OPEN THE APPLICABLE CIRCUIT BREAKERS. THE ENGINE IGNITION
SYSTEM USES VERY LARGE VOLTAGES WHICH ARE DANGEROUS. THE ELECTRICITY
IS SUFFICIENTLY STRONG TO CAUSE AN INJURY OR KILL YOU.
WARNING : YOU MUST ISOLATE THE POWER SUPPLY AT LEAST 3 MINUTES BEFORE YOU DO
_______
WORK ON THE IGNITION SYSTEM. THIS WILL ALLOW THE SYSTEM CURRENT TO
DECREASE TO A SAFE VALUE. THE IGNITION SYSTEM CURRENT IS VERY LARGE
AND CAN KILL YOU.
1. __________________
Reason for the Job
This task gives the inspection standards for the Champion igniter plugs used
in the ignition system.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-21-51
Page 601
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-21-51-861-052
Subtask 74-21-51-941-052
B. Safety Precautions
(1) Make sure that the engine 1, (2) shutdown occurred not less than 5
minutes before you do this procedure.
Subtask 74-21-51-010-056
(1) Put the access platform in position at the access door 811.
(3) Open the protective door of the AC/DC emergency power-center 740VU.
EFF :
ALL 74-21-51
Page 602
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-51-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION FIN LOCATION
-------------------------------------------------------------------------------
FOR 4030EM1
722VU FADEC B ENG 1 13KS1 D44
742VU FADEC A ENG 1 12KS1 Q73
FOR 4030EM2
722VU FADEC B ENG 2 13KS2 K49
742VU FADEC A ENG 2 12KS2 Q74
Subtask 74-21-51-010-057
E. Get Access
Subtask 74-21-51-040-052
WARNING : YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON
_______
OR AROUND IT.
IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND
CAUSE INJURY AND/OR DAMAGE.
Subtask 74-21-51-010-058
G. Get Access
EFF :
ALL 74-21-51
Page 603
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-51-020-052
4. Procedure
_________
Subtask 74-21-51-220-050
(1) Examine the Champion igniter plug. Check against the standards that
follow to accept or reject this type of igniter plug.
(a) Examine the igniter plug body, the joints and the igniter plug
insulation above the contact button for cracks. If cracked -
Reject.
(d) Examine the igniter plug tip for erosion. For the igniter plug
erosion limits.
(Ref. Fig. 601/TASK 74-21-51-991-003)
(e) If the igniter plug body (not the tip) is corroded and/or pitted
- Reject if more than 0.015 in. (0.38 mm) depth.
5. Close-up
________
Subtask 74-21-51-420-052
Subtask 74-21-51-865-056
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
- FOR 4030EM1
12KS1, 13KS1
- FOR 4030EM2
12KS2, 13KS2
EFF :
ALL 74-21-51
Page 604
Jan 01/04
MSR
TASK 74-21-51-200-802
TRENT 700
Inspection ofthe Igniter Plugs
SERIES ENGINES
EFF :
ALL 74-21-51
Page 605
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-51-410-056
C. Close Access
(1) Close the protective door of the AC/DC emergency power center 740VU.
Subtask 74-21-51-862-051
Subtask 74-21-51-710-053
Subtask 74-21-51-410-055
F. Close Access
(1) Make sure that the work area is clean and clear of tools and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-30-00-410-803):
- FOR 4030EM1
417AL, 418AR
- FOR 4030EM2
427AL, 428AR
Subtask 74-21-51-440-052
Subtask 74-21-51-410-062
H. Close Access
EFF :
ALL 74-21-51
Page 606
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
TASK 74-21-51-200-803
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
WARNING : YOU MUST NOT TOUCH THE IGNITION UNITS FOR AT LEAST THREE MINUTES
_______
AFTER YOU OPEN THE APPLICABLE CIRCUIT BREAKERS. THE ENGINE IGNITION
SYSTEM USES VERY LARGE VOLTAGES WHICH ARE DANGEROUS. THE ELECTRICITY
IS SUFFICIENTLY STRONG TO CAUSE AN INJURY OR KILL YOU.
WARNING : YOU MUST ISOLATE THE POWER SUPPLY AT LEAST 3 MINUTES BEFORE YOU DO
_______
WORK ON THE IGNITION SYSTEM. THIS WILL ALLOW THE SYSTEM CURRENT TO
DECREASE TO A SAFE VALUE. THE IGNITION SYSTEM CURRENT IS VERY LARGE
AND CAN KILL YOU.
1. __________________
Reason for the Job
This task gives the procedure to check and set the correct immersion depth
of the igniter plugs. This procedure is applicable to the ignition system 1
and the ignition system 2 igniter plugs.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-21-51
Page 607
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-21-51-861-054
Subtask 74-21-51-941-054
B. Safety Precautions
(1) Make sure that the engine 1, (2) shutdown occurred not less than 5
minutes before you do this procedure.
Subtask 74-21-51-010-063
(1) Put the access platform in position at the access door 811.
(3) Open the protective door of the AC/DC emergency power-center 740VU.
EFF :
ALL 74-21-51
Page 608
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-51-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION FIN LOCATION
-------------------------------------------------------------------------------
FOR 4030EM1
722VU FADEC B ENG 1 13KS1 D44
742VU FADEC A ENG 1 12KS1 Q73
FOR 4030EM2
722VU FADEC B ENG 2 13KS2 K49
742VU FADEC A ENG 2 12KS2 Q74
Subtask 74-21-51-010-064
E. Get Access
Subtask 74-21-51-040-055
WARNING : YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON
_______
OR AROUND IT.
IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND
CAUSE INJURY AND/OR DAMAGE.
Subtask 74-21-51-010-065
G. Get Access
EFF :
ALL 74-21-51
Page 609
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-51-020-053
4. Procedure
_________
Subtask 74-21-51-220-052
A. Prepare to make sure that the Igniter Plug Immersion Depth is correctly
set
CAUTION : YOU MUST USE THE SPECIFIED PROTRUSION GAGE FOR THE RELATED
_______
ENGINE STANDARD. IF YOU DO NOT USE THE CORRECT GAGE, THE
IMMERSION DEPTH OF THE IGNITER PLUG WILL BE INCORRECT. THIS CAN
CAUSE ENGINE START PROBLEMS.
CAUTION : YOU MUST NOT INSTALL PRE SB74-C099 IGNITER PLUGS CH34698 AT THE
_______
DECREASED IMMERSION DEPTH. IF YOU DO, DAMAGE WILL OCCUR TO THE
COMPONENTS.
NOTE : The igniter immersion depth is the distance the tip of the igniter
____
is set below the wall of the combustion liner. There are two
different immersion depths for igniter plugs; the original depth
of 6.92mm and a decreased depth of 3.50mm to improve engine start
characteristics.
PRE SB74-C099
PRE SB74-C243
POST SB74-C099
POST SB74-C243
END OF SB74-C099
END OF SB74-C243
EFF :
ALL 74-21-51
Page 610
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Igniter Plug
Figure 602/TASK 74-21-51-991-007
EFF :
ALL 74-21-51
Page 611
Jan 01/04
MSR
TASK 74-21-51-200-803
TRENT 700
Igniter Plug Immersion
DepthCheck/Set
SERIES ENGINES
EFF :
ALL 74-21-51
Page 612
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(3) Set the applicable GAGE-PROTRUSION, IGNITER PLUG to the igniter plug
depth.
(c) Slide the locating plate up to the body. Make sure the body
touches the tip of the igniter plug.
(d) Make sure the igniter plug is correctly positioned against the
protrusion gage; then use a depth gage to measure dimension X.
(a) Move the locking collar, the locating plate and the body up
against the indicator.
1
_ Engage the threads of the protrusion gage in the applicable
igniter plug location hole then turn the gage clockwise to
install it. Make sure the indicator notch points to the rear
of the engine.
(b) When the protrusion gage is installed, make sure the body is
correctly engaged in the combustion case.
EFF :
ALL 74-21-51
Page 613
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(c) Install the locating plate into the body. Make sure the arrow on
the locating plate points to the front of the engine. The
locating plate should be aligned with one of the three bolts.
(d) Turn the indicator until the notch points to the front of the
engine.
1
_ Carefully pull the indicator up until the probe foot touches
the combustion liner.
(f) Use a vernier depth gage to measure dimension X again. Take the
initial dimension X from the new dimension X, the result is the
thickness of adjustment washers necessary to get the correct
igniter immersion.
(g) The igniter plug and the adjustment washers can now be installed
in the applicable igniter plug location hole.
(a) Loosen the locking collar, then push the indicator down until the
probe foot does not touch the combustion liner.
(b) Turn the indicator until the notch points to the rear of the
engine.
(e) Install the igniter plug(s) to the engine (Ref. TASK 74-21-51-
400-802).
EFF :
ALL 74-21-51
Page 614
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
5. Close-up
________
Subtask 74-21-51-865-061
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
- FOR 4030EM1
12KS1, 13KS1
- FOR 4030EM2
12KS2, 13KS2
Subtask 74-21-51-410-059
B. Close Access
(1) Close the protective door of the AC/DC emergency power center 740VU.
Subtask 74-21-51-862-053
Subtask 74-21-51-710-052
Subtask 74-21-51-410-060
E. Close Access
(1) Make sure that the work area is clean and clear of tools and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-30-00-410-803):
- FOR 4030EM1
417AL, 418AR
- FOR 4030EM2
427AL, 428AR
Subtask 74-21-51-440-054
EFF :
ALL 74-21-51
Page 615
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-51-410-061
EFF :
ALL 74-21-51
Page 616
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
LEAD - IGNITION - REMOVAL/INSTALLATION
______________________________________
TASK 74-21-52-000-801
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
WARNING : YOU MUST NOT TOUCH THE IGNITION UNITS FOR AT LEAST THREE MINUTES
_______
AFTER YOU OPEN THE APPLICABLE CIRCUIT BREAKERS. THE ENGINE IGNITION
SYSTEM USES VERY LARGE VOLTAGES WHICH ARE DANGEROUS. THE ELECTRICITY
IS SUFFICIENTLY STRONG TO CAUSE AN INJURY OR KILL YOU.
WARNING : YOU MUST ISOLATE THE POWER SUPPLY AT LEAST 3 MINUTES BEFORE YOU DO
_______
WORK ON THE IGNITION SYSTEM. THIS WILL ALLOW THE SYSTEM CURRENT TO
DECREASE TO A SAFE VALUE. THE IGNITION SYSTEM CURRENT IS VERY LARGE
AND CAN KILL YOU.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-21-52
Page 401
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-21-52-861-050
Subtask 74-21-52-941-050
B. Safety Precautions
(1) Make sure that the engine 1, (2) shutdown occurred not less than 5
minutes before you do this procedure.
Subtask 74-21-52-010-050
(1) Put the access platform in position at the access door 811.
(3) Open the protective door of the AC/DC emergency power-center 740VU.
EFF :
ALL 74-21-52
Page 402
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-52-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION FIN LOCATION
-------------------------------------------------------------------------------
FOR 4030EM1
722VU FADEC B ENG 1 13KS1 D44
742VU FADEC A ENG 1 12KS1 Q73
FOR 4030EM2
722VU FADEC B ENG 2 13KS2 K49
742VU FADEC A ENG 2 12KS2 Q74
Subtask 74-21-52-010-051
E. Get Access
Subtask 74-21-52-040-050
WARNING : YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON
_______
OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE
ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
Subtask 74-21-52-010-052
G. Get Access
EFF :
ALL 74-21-52
Page 403
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
4. Procedure
_________
Subtask 74-21-52-020-050
(1) To remove the ignition lead (4001EH1) do the steps that follow:
CAUTION : YOU MUST NOT BEND THE ELECTRICAL HARNESSES TOO MUCH WHEN
_______
YOU CONNECT/DISCONNECT THE ELECTRICAL CONNECTORS. THE
HARNESSES CAN BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT
DEFECTS.
(a) Disconnect the electrical input lead connector (3) from the
ignition unit (4).
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE
IGNITION LEAD CAN BE DAMAGED AND CAN CAUSE ELECTRICAL
CIRCUIT DEFECTS.
1
_ Remove the lockwire and disconnect the ignition lead connector
(2) from the ignition unit (4).
(d) Remove the lockwire and disconnect the ignition lead connector
(7) from the igniter plug (8).
R
R PRE SB 79-D247
R
EFF :
ALL 74-21-52
Page 404
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
R
R (f) Release the clips at clip positions 1 thru 22, 57, 24, 58, 26,
R 59, 60 and 29 thru 35.
R
R END OF POST SB 79-D247
R
R (j) Put blanking caps on the ignition unit and the igniter plug.
(2) To remove the ignition lead (4001EH2) do the steps that follow:
CAUTION : YOU MUST NOT BEND THE ELECTRICAL HARNESSES TOO MUCH WHEN
_______
YOU CONNECT/DISCONNECT THE ELECTRICAL CONNECTORS. THE
HARNESSES CAN BE DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT
DEFECTS.
(a) Disconnect the electrical input lead connector (5) from the
ignition unit (6).
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE
IGNITION LEAD CAN BE DAMAGED AND CAN CAUSE ELECTRICAL
CIRCUIT DEFECTS.
1
_ Remove the lockwire and disconnect the ignition lead connector
(1) from the ignition unit (6).
(d) Remove the lockwire and disconnect the ignition lead connector
(10) from the igniter plug (9).
R
R PRE SB 79-D247
R
EFF :
ALL 74-21-52
Page 405
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 406
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 407
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 408
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
INTENTIONALLY BLANK
R
74-21-52
Page 409
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 410
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 411
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 412
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 413
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 414
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
R
EFF :
ALL 74-21-52
Page 415
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 416
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
INTENTIONALLY BLANK
R
74-21-52
Page 417
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 418
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 419
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 420
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 421
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 422
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 423
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 424
Apr 01/06
R
MSR
TRENT 700
SERIES ENGINES
INTENTIONALLY BLANK
R
74-21-52
Page 425
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 426
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 427
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 428
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-21-52
Page 429
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
(e) Release the clips at the clip positions 7 thru 18, 20 thru 22 and
36 thru 56.
R
R END OF PRE SB 79-D247
R
R POST SB 79-D247
R
R (f) Release the clips at the clip positions 7 thru 18, 20 thru 22, 36
R thru 42, 61 thru 69 and 52 thru 56.
R
R END OF POST SB 79-D247
R
R (j) Put blanking caps on the ignition unit and the igniter plug.
EFF :
ALL 74-21-52
Page 430
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
TASK 74-21-52-400-801
WARNING : YOU MUST BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE
_______
ENGINE IS SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST 1 HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN
_______
CAUSE AN INJURY. IF YOU GET AN INJURY PUT IT IN COLD WATER FOR 10
MINUTES AND GET MEDICAL AID.
WARNING : YOU MUST NOT TOUCH THE IGNITION UNITS FOR AT LEAST THREE MINUTES
_______
AFTER YOU OPEN THE APPLICABLE CIRCUIT BREAKERS. THE ENGINE IGNITION
SYSTEM USES VERY LARGE VOLTAGES WHICH ARE DANGEROUS. THE ELECTRICITY
IS SUFFICIENTLY STRONG TO CAUSE AN INJURY OR KILL YOU.
WARNING : YOU MUST ISOLATE THE POWER SUPPLY AT LEAST 3 MINUTES BEFORE YOU DO
_______
WORK ON THE IGNITION SYSTEM. THIS WILL ALLOW THE SYSTEM CURRENT TO
DECREASE TO A SAFE VALUE. THE IGNITION SYSTEM CURRENT IS VERY LARGE
AND CAN KILL YOU.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-21-52
Page 431
Apr 01/06
R
MSR
TRENT 700
SERIES ENGINES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 74-21-52
Page 432
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
3. __________
Job Set-up
Subtask 74-21-52-860-050
(2) Make sure that the access platform is in position at the access door
811.
(4) Make sure that the protective door of the AC/DC emergency power
center 740VU is open.
(5) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
805):
FOR 4030EM1
415AL, 416AR
FOR 4030EM2
425AL, 426AR
(6) Make sure that the thrust reverser is deactivated (Ref. TASK 78-31-
00-040-805).
(7) Make sure that the thrust reverser doors are open : (Ref. TASK 78-30-
00-010-803)
FOR 4030EM1
417AL, 418AR
FOR 4030EM2
427AL, 428AR
EFF :
ALL 74-21-52
Page 433
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-52-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION FIN LOCATION
-------------------------------------------------------------------------------
FOR 4030EM1
722VU FADEC B ENG 1 13KS1 D44
742VU FADEC A ENG 1 12KS1 Q73
FOR 4030EM2
722VU FADEC B ENG 2 13KS2 K49
742VU FADEC A ENG 2 12KS2 Q74
4. Procedure
_________
Subtask 74-21-52-420-050
(1) To install the ignition lead (4001EH1) do the steps that follow:
(a) Remove the blanking caps from the ignition unit and the igniter
plug.
(b) Clean the contact button at each end of the ignition lead with
R emery paper (Material No. OMat 5-43). Remove the dust with a
clean lint-free cloth.
EFF :
ALL 74-21-52
Page 434
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
R Make sure that the position of clips and number of spacers agrees
R fully.
(Ref. Fig. 402/TASK 74-21-52-991-002, 403/TASK 74-21-52-991-003,
R 404/TASK 74-21-52-991-004, 405/TASK 74-21-52-991-005)
R 1
_ Attach the clips to the ignition lead for clip positions 1
R thru 35.
R
R END OF PRE SB 79-D247
R
R POST SB 79-D247
R
R CAUTION : MAKE SURE THAT THE POSITION OF THE CLIPS AND THE NUMBER
_______
R OF SPACERS ARE CORRECT. INCORRECT INSTALLATION CAN
R CAUSE THE THRUST REVERSER C DUCT TO CATCH ON THE CLIPS.
R BE SPECIALLY CAREFUL AT CLIP POINTS 24, 58 AND 26.
R Make sure that the position of clips and number of spacers agrees
R fully.
R (Ref. Fig. 402/TASK 74-21-52-991-002, 403/TASK 74-21-52-991-003,
R 404/TASK 74-21-52-991-004, 405/TASK 74-21-52-991-005)
R 1
_ Attach the clips to the ignition lead for clip positions 1
R thru 22, 57, 24, 58, 26, 59, 60 and 29 thru 35.
R
R END OF POST SB 79-D247
R
R PRE SB 79-D247
R
R (f) Install the ignition lead with the clips 1 thru 35.
R
R END OF PRE SB 79-D247
R
R POST SB 79-D247
R
R (g) Install the ignition lead with the clips 1 thru 22, 57, 24, 58,
R 26, 59, 60 and 29 thru 35.
R
R END OF POST SB 79-D247
R
EFF :
ALL 74-21-52
Page 435
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
R (h) TORQUE the clip bolts to 55 lbf.in (0.62 m.daN).
R (i) Apply spiral binding (Material No. OMat 2-18) tightly around the
ignition lead between clip positions 23 and 24.
R (j) Attach the spiral binding (Material No. OMat 2-18) to the
R ignition lead with adhesive tape (Material No. OMat 296) at the
R two ends. Wind the adhesive tape (Material No. OMat 296) at least
R two times around the spiral binding (Material No. OMat 2-18).
R (k) Attach a tying cord (Material No. OMat 293) around the adhesive
R tape (Material No. OMat 296) at the two ends.
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE
IGNITION LEAD CAN BE DAMAGED AND CAN CAUSE ELECTRICAL
CIRCUIT DEFECTS.
1
_ Connect the ignition lead connector (7) to the igniter plug
(8).
R (m) TORQUE the ignition lead connector (7) to between 140 and 150
lbf.in (1.58 and 1.69 m.daN).
R (n) Safety the ignition lead connector (7) to the anchor washer with
R the lockwire 0.028 to 0.031 in. (0.71 to 0.79 mm) dia (Material
R No. OMat 238).
R (o) Connect the ignition lead connector (2) to the ignition unit (4).
R (p) TORQUE the ignition lead connector (2) to between 140 and 150
lbf.in (1.58 and 1.69 m.daN).
R (q) Safety the ignition lead connector (2) to the anchor washer with
R the lockwire 0.028 to 0.031 in. (0.71 to 0.79 mm) dia (Material
R No. OMat 238).
EFF :
ALL 74-21-52
Page 436
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
R (s) Connect the electrical input lead connector (3):
CAUTION : YOU MUST MAKE SURE THAT THE ELECTRICAL CONNECTORS ARE
_______
NOT DIRTY BEFORE THEY ARE CONNECTED/DISCONNECTED. SOLID
AND/OR LIQUID CONTAMINATION CAN CAUSE DAMAGE TO THE
COMPONENTS.
1
_ Connect the electrical input lead connector (3) to the
ignition unit (4).
(2) To install the ignition lead (4001EH2) do the steps that follow:
(a) Remove the blanking caps from the ignition unit and the igniter
plug.
(b) Clean the contact button at each end of the ignition lead with
R emery paper (Material No. OMat 5-43). Remove the dust with a
clean lint-free cloth.
R 1
_ Attach the clips to the ignition lead for clip positions 7
R thru 18, 20 thru 22 and 36 thru 56.
R
R END OF PRE SB 79-D247
R
R POST SB 79-D247
R
R CAUTION : MAKE SURE THAT THE POSITION OF THE CLIPS AND THE NUMBER
_______
R OF SPACERS ARE CORRECT. INCORRECT INSTALLATION CAN
R CAUSE THE THRUST REVERSER C DUCT TO CATCH ON THE CLIPS.
R BE SPECIALLY CAREFUL AT CLIP POINT 63.
EFF :
ALL 74-21-52
Page 437
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
R Make sure that the position of clips and number of spacers agrees
R fully.
R (Ref. Fig. 402/TASK 74-21-52-991-002, 403/TASK 74-21-52-991-003,
R 404/TASK 74-21-52-991-004, 405/TASK 74-21-52-991-005)
R 1
_ Attach the clips to the ignition lead for clip positions 7
R thru 18, 20 thru 22, 36 thru 42, 61 thru 69 and 52 thru 56.
R
R END OF POST SB 79-D247
R
R PRE SB 79-D247
R
R (f) Install the ignition lead with the clips 7 thru 18, 20 thru 22
and 36 thru 56.
R
R END OF PRE SB 79-D247
R
R POST SB 79-D247
R
R (g) Install the ignition lead with the clips 7 thru 18, 20 thru 22,
R 36 thru 42, 61 thru 69 and 52 thru 56.
R
R END OF POST SB 79-D247
R
CAUTION : YOU MUST NOT BEND THE IGNITION LEAD TOO MUCH WHEN YOU
_______
DISCONNECT/ INSTALL THE ELECTRICAL CONNECTOR. THE
IGNITION LEAD CAN BE DAMAGED AND CAN CAUSE ELECTRICAL
CIRCUIT DEFECTS.
1
_ Connect the ignition lead connector (10) to the igniter plug
(9).
R (j) TORQUE the ignition lead connector (10) to between 140 and 150
lbf.in (1.58 and 1.69 m.daN).
EFF :
ALL 74-21-52
Page 438
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
R (k) Safety the ignition lead connector (10) to the anchor washer with
R the lockwire 0.028 to 0.031 in. (0.71 to 0.79 mm) dia (Material
R No. OMat 238).
R (l) Connect the ignition lead connector (1) to the ignition unit (6).
R (m) TORQUE the ignition lead connector (1) to between 140 and 150
lbf.in (1.58 and 1.69 m.daN).
R (n) Safety the ignition lead connector (1) to the anchor washer with
R the lockwire 0.028 to 0.031 in. (0.71 to 0.79 mm) dia (Material
R No. OMat 238).
CAUTION : YOU MUST NOT BEND THE ELECTRICAL HARNESSES TOO MUCH
_______
WHEN YOU CONNECT/DISCONNECT THE ELECTRICAL CONNECTORS.
THE HARNESSES CAN BE DAMAGED AND CAN CAUSE ELECTRICAL
CIRCUIT DEFECTS.
CAUTION : YOU MUST MAKE SURE THAT THE ELECTRICAL CONNECTORS ARE
_______
NOT DIRTY BEFORE THEY ARE CONNECTED/DISCONNECTED. SOLID
AND/OR LIQUID CONTAMINATION CAN CAUSE DAMAGE TO THE
COMPONENTS.
1
_ Connect the electrical input lead connector (5) to the
ignition unit (6).
Subtask 74-21-52-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
- FOR 4030EM1
12KS1, 13KS1
- FOR 4030EM2
12KS2, 13KS2
Subtask 74-21-52-410-052
C. Close Access
(1) Close the protective door of the AC/DC emergency power center 740VU.
EFF :
ALL 74-21-52
Page 439
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
Subtask 74-21-52-862-050
Subtask 74-21-52-710-050
E. Do this test:
5. Close-up
________
Subtask 74-21-52-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other
items.
(2) Close the thrust reverser cowl doors : (Ref. TASK 78-30-00-410-803)
- FOR 4030EM1
417AL, 418AR
- FOR 4030EM2
427AL, 428AR
Subtask 74-21-52-440-050
Subtask 74-21-52-410-051
C. Close Access
EFF :
ALL 74-21-52
Page 440
Apr 01/06
MSR
TRENT 700
SERIES ENGINES
SWITCHING - DESCRIPTION AND OPERATION
_____________________________________
1. _______
General
(Ref. Fig. 001)
The ignition and start system is controlled by the EEC, using aircraft
control data.
The EEC has the capability to perform:
- an automatic start using the EIVMU data or alternate start/ignition
electrical input signals
- a manual start using the EIVMU data.
2. Component
__________________
Location
(Ref. Fig. 002)
-----------------------------------------------------------------------------
| FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA |
| | | | | DOOR | REF.|
-----------------------------------------------------------------------------
| 17KS | SEL SW-ENG MODE | 145VU | 210 | | |
| 2KC1 | SW-ENG/MASTER 1 | 125VU | 210 | | |
| 2KC2 | SW-ENG/MASTER 2 | 125VU | 210 | | |
| 18KS1 | ANN-ENG/1/FIRE/FAULT | 125VU | 210 | | |
| 18KS2 | ANN-ENG/1/FIRE/FAULT | 125VU | 210 | | |
| 16KS1 | P/BSW-ENG/MAN START VALVE/1 | 212VU | 210 | | |
| 16KS2 | P/BSW-ENG/MAN START VALVE/2 | 212VU | 210 | | |
-----------------------------------------------------------------------------
3. System
__________________
Description
The engine starting, motoring and ignition controls are located on the
following cockpit panels:
- ENG START control panel 145VU, on the center pedestal
- ENG MASTER control panel 125VU, on the center pedestal
- ENG MAN START panel, on the overhead control panel 212VU.
EFF :
ALL 74-30-00
Page 1
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Switching Schematic
Figure 001
EFF :
ALL 74-30-00
Page 2
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Component Location
Figure 002
EFF :
ALL 74-30-00
Page 3
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(2) NORM position
This position is selected by the pilot at the end of the starting
sequence. In this position, with engines running, the EEC
automatically selects continuous ignition under the following
condition:
- in-flight flameout detected
EFF :
ALL 74-30-00
Page 4
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(b) FIRE legends
A red annunciator legend dedicated to each engine is supplied by
the FDU (Fire Detection Unit) when a fire occurs.
4. _________
Interface
(Ref. Fig. 003, 004)
5. Operation/Control
________________________________
and Indicating
The EEC system provides control for:
- starting, either an autostart or a manual start mode can be selected
- engine motoring
- ignition
- shutdown.
The engine status page appears as soon as the EEC enters a start or motoring
sequence.
EFF :
ALL 74-30-00
Page 5
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Electrical Schematic
Figure 003
EFF :
ALL 74-30-00
Page 6
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Electrical Schematic
Figure 004
EFF :
ALL 74-30-00
Page 7
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 8
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 9
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(1) Ground autostart sequence
When the autostart sequence logic is active on the ground, the EEC
initiates the automatic starting sequence to control:
- the opening of the SCV (N3<10%)
- the energization of one ignition system and opening of the HP fuel
SOV at (N3> 25% or Max Motoring Speed reached and EGT< 150 DEG.C
(302.00 DEG.F)) (the igniters are EEC sequenced A, A, B, B, A, A
...) selects alternatively one igniter system only at each start.
The second ignitor system may be energized in case of delayed or no
light condition)
- the closing sequence of the SCV and de-energization of the ignition
system at approximately N3>50%.
The EEC is entirely responsible for the engine starting sequence. It
provides protections on:
- the engine EGT limit
- any engine abnormal start
- starter reengagement.
(Ref. Fig. 007)
The EEC can abort or recover the start sequence following an abnormal
start. Fault annunciation is provided to the Flight Warning Computer
(FWC), which generates warning messages to the pilots. These features
are available while in the start region up to idle. In case of
failure of the SCV actuation device, the EEC logic is compatible with
a manual actuation of the SCV without any additional signal.
EFF :
ALL 74-30-00
Page 10
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 11
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 12
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
- the minimum pressurization/ignition speed is not reached within the
allotted time due to insufficent starter air pressure.
EFF :
ALL 74-30-00
Page 13
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 14
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 15
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 16
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(3) Manual start interruption
(Ref. Fig. 012, 013)
Placing the ENG/MAN START pushbutton switch in the OFF position
before placing the ENG/MASTER switch in the ON position leads to
closure of the SCV, and then abortion of the manual starting
sequence. After the ENG/MASTER switch is placed in the ON position,
placing the ENG/MAN START pushbutton switch in the OFF position has
no effect. The man start sequence can be interrupted at any time by
placing the ENG/MASTER switch in the OFF position.
This leads to:
- SCV closure via the EEC
- ignition de-energization
- HP fuel SOV closure via the EEC.
EFF :
ALL 74-30-00
Page 17
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 18
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 19
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 20
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
EFF :
ALL 74-30-00
Page 21
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
D. Ignition
(Ref. Fig. 016)
EFF :
ALL 74-30-00
Page 22
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Ignition - SD
Figure 016
EFF :
ALL 74-30-00
Page 23
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
IGNITION STARTING AND CONTINUOUS RELIGHT - DESCRIPTION AND OPERATION
____________________________________________________________________
1. _______
General
The ignition system is used to:
- start the engine when the aircraft is on the ground
- start the engine when the aircraft is airborne
- keep the engine started during some flight conditions and bad weather.
2. Component
__________________
Location
Each engine has two ignition systems. These systems can operate together or
independently. Each system has an ignition power supply (Ref. 74-11-00) and
an ignition distribution system (Ref. 74-21-00).
The ignition systems are controlled by the units that follow:
- the aircraft mounted Engine Interface and Vibration Monitoring Unit
(EIVMU)
- the Engine Electronic Controller (EEC) (Ref. 73-21-00).
3. Operation/Control
________________________________
and Indicating
The engine ignition system can be operated as follows:
- as part of the automatic engine start sequence
- as part of the alternative (manual) engine start sequence
- as part of the in-flight starting sequence
- as an autorelight function
- as a continuous ignition function.
The two ignition systems can be operated together or independently. The
operation of one of the ignition systems is single ignition. The operation
of the two systems together is dual ignition. The EEC will set single
ignition for automatic ground starts. Dual ignition will be set by the EEC
for manual starts, automatic in-flight starts, autorelight and continuous
ignition.
Autostart can be used to start the engines on the ground or in flight. When
an autostart selection is made the EEC will control the engine start
sequence. When autostart is not used the engines can be started manually.
EFF :
ALL 74-31-00
Page 1
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
A. Automatic Ground Start
(1) The EEC alternates power supply and ignition to avoid hidden failures
on the total system. The sequence is the following:
-------------------------------------------------------------------------------
| START | POWER | IGNITION |
| NUMBER | SUPPLY | 1st ATTEMPT | 2nd ATTEMPT |
|-----------|--------------|--------------------------------------------------|
| 1 | ENER | A | AB |
| 2 | NORM | A | AB |
| 3 | ENER | B | AB |
| 4 | NORM | B | AB |
-------------------------------------------------------------------------------
(3) When TGT is above 100 deg.C, both ignition systems are selected by
EEC at the first attempt.
(1) The alternative (manual) ground start procedure is set through the
EEC and permits the flight crew at the applicable time to make the
selections that follow:
- the EEC opens the starter control valve to supply sufficient air to
initially turn the engine
- the EEC opens the PRSOV (in the FMU)
- the EEC energizes the igniters for fuel ignition to occur.
C. In-Flight Starts
D. Autorelight
(1) The EEC autorelight function energizes the two igniters (for
continuous ignition) to give protection from an engine flame-out
condition at idle.
EFF :
ALL 74-31-00
Page 2
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
(2) The autorelight function is armed when the ENG MASTER switch is ON
and the engine has satisfactorily started. The EEC then monitors the
rate of change of N3 at idle and compares this to a minimum datum
calculated from P30. If a flame-out condition is found the igniters
are continuously energized until the condition is corrected and for
10 seconds more (to make sure of satisfactory ignition).
(3) The EEC transmits the operation of the autorelight function for
display at the cockpit.
E. Continuous Ignition
(b) If the EEC finds the ENG START selector switch has moved from
NORM to IGN START position during engine operation, continuous
ignition will be supplied.
EFF :
ALL 74-31-00
Page 3
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
IGNITION STARTING AND CONTINUOUS RELIGHT - DEACTIVATION/REACTIVATION
____________________________________________________________________
TASK 74-31-00-040-807
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-31-00-941-057
A. Not applicable.
4. Procedure
_________
Subtask 74-31-00-710-062
EFF :
ALL 74-31-00
Page 401
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
5. Close-up
________
Subtask 74-31-00-869-061
A. Put a warning notice in the cockpit to tell persons that the ignition
system does not operate.
Subtask 74-31-00-942-050
EFF :
ALL 74-31-00
Page 402
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
TASK 74-31-00-440-807
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-31-00-869-062
A. Not applicable.
4. Procedure
_________
Subtask 74-31-00-440-054
5. Close-up
________
Subtask 74-31-00-860-050
EFF :
ALL 74-31-00
Page 403
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
TASK 74-31-00-040-808
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-31-00-941-058
A. Not applicable.
4. Procedure
_________
Subtask 74-31-00-710-063
5. Close-up
________
Subtask 74-31-00-869-063
A. Put a warning notice in the cockpit to tell persons that the ignition
system does not operate.
EFF :
ALL 74-31-00
Page 404
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
Subtask 74-31-00-942-051
EFF :
ALL 74-31-00
Page 405
Jan 01/04
MSR
TRENT 700
SERIES ENGINES
TASK 74-31-00-440-808
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 74-31-00-869-064
A. Not applicable.
4. Procedure
_________
Subtask 74-31-00-440-055
5. Close-up
________
Subtask 74-31-00-860-051
EFF :
ALL 74-31-00
Page 406
Jan 01/04
MSR