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    © All Rights Reserved
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    132 views257 pages

    Manual de Partes Motor Perkins

    Uploaded by

    Andrés Ramírez

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 257
    &$ Perkins’ Parts Book Powerpart 2506C-E1SPBE 2806-1SPBE 2506 GENERIC 2010/05/18 * Catalogue des piéces de rechange © Ersatzteilliste © Catalogo parti di ricambio © Catalogo de repuestos Contents 2 aye w Introduction How To Use Your Parts Book Engine Breakdown Symbol Descriptions Parts Lists & Illustrations Parts Index Pg. 4 Ped Pg. 5 Pp. il Pg. 13 Pg, 254 Introduction ‘The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable 10 this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet. How to use your Parts Book ] ‘This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to find the parts you require Eront Page This lists your build list number and the date of publication of this book Kvnibii ici Provides a quick reference guide to the symbols used withi Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book. Parts Lists & Mlustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require, the book. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears. Kit cyl kit AC cy Kit AC cyl ac cyl AC) fou acl Cra ACI Can ACI Engine Breakdown, oo ee M out = | identify easy to find the book. ag man ncaa ata used for | Section Page | | Section Page ‘Cylinder Block, Liners & Main Bearing | 13 Cylinder Block, Liners & Main Be 38 Kit Kit ACHDO409 ACHS1189 Cylinder Block, Liners & Main Bearing | 15. | | Cylinder Head Assembly 7 kit ACHS1190 ACHD0409 Cylinder Head Assembly 39 Cylinder Block, Liners & Main Bearing | 17 ACHSI190 Kit ACHD0409 Cylinder Head Assembly 4 ACHSI190 Cylinder Block Cover y ACHDO402 Timing Gear & Camshaft 8 ACHS1194 (Cylinder Head Assembly 24 ACHD0403 ‘Timing Gear & Camshaft 45 ACHSI194 Cylinder Head Cover 3 ACHDO406 Timing Gear & Camshaft a ACHSI194 Crankshaft 25 ACHDO407 Timing Gear & Camshaft 9 ACHSI194 ‘Camshaft 27 ACHDO408 Pistons & Rings 51 ADHDO0S3 Fuel Pump Drive 29 ACHSII70 Connecting Rods & Big End Bear 53 ADHDO0S3 Rocker Shaft Assembly 3 ACHS1173 Piston Cooling Jets 55 ADHDO0S3 Cylinder Block, Liners & Main Bearing | 33 Kit | ACHSi189 Timing Cover 37 | ABHDO070 1 perecneememestinnernenerenseencaraemnamcmmsifiinasonsa Page 5 Engine Breakdown Section Page | | Section Page ‘Timing Case 59 | | Pulleys 85 AEHS1070 FIBFH Timing Case on Fan Drive 87 AEHSIO7L FICFH Control Unit 63 Fan 39 AFHD0268 FIDFH Lift Pomp 6 Fan Drive 1 AFHDO269 FIFFH ‘Atomisers 7 Fan Drive 3 ‘AFHDO270 FIGFH Flywheel Housing eo Fan Drive 95 CDHSI100 FF Flywheel & Starter Ring 7 Sump 7 CDHSI101 GBHDO192 Starter Motor Breakdown B ‘Oil Strainer | 9 EIAFH GBHDO192 | Starter Motor 75 | [ouPump | aor EICFH GBHS1081 | Starter Motor [=a Oil Pump 103 EIDFH | GBHS1082, Starter Motor 79 | | Dipstick & Filer Tube 105 1BFH | | Gpustos = | Starter Motor 81 Dipstick & Filler Tube 107 EDHSIO41 GBHS1092 - : Fan Drive 33 Dipstick & Filler Tube 109 FIAFH GBHS1092 Page 6 Engine Breakdown Section Page | | Section Page Breather uM ‘Alternator 137 HIAFH NIBFH | Pipework & Connections 113 Alternator Bracket & Fixings 139 HBHS1032 NIBFH | Olt Fitter us Pulleys 14 JBHD0397 NIBFH Ol Filter 7 Pulleys 143. JBHD0397 NICFH Oil Filter 9 Pulleys 145 JBHD0397 NIDFH Oil Cooler a Feed Pipes 147 JBHDO398 SBHDO16S Cootant Pipes & Connections 123 ‘Leak-Off Pipes 149 JBHD0398 | | SBHDOI6S Coolant 125 ‘Turbocharger 151 JBHDO398 ‘SBHDO166 Front End Drive Input 27 Turbocharger 153 KBHD00SS ‘SBHDOI67 Water Pump 129 Heatshield 155 LBHD0089 ‘SBHS1087 Water Pump 13 Filter Assembly 157 LBHD0090 TIAFH Water Pump 133 Air Filter Assembly 159 LBHDO090 TIBFH Alternator Bracket & Fixings 135, ‘Air Filter Assembly Wr NIAFH TIBFH | Page 7 } Engine Breakdown Section Page | | Section Page Air Duct 168 Fuel Filter 189 TIBFH ‘VBHS10%6 ‘Air Duet 168 Immersion Heater 11 TICFH “| | wiprit ‘Air Filter Assembly 167 Tnmersion Heater 193 TIEFH WIAFH | Pipework & Connections 169 Immersion Heater 195 ‘TBHDOIS4 WICFH Exhaust Outlet im Engine Lifting Eyes 197 UIAFH XBHS1032 Exhaust Outlet 173 Engine Lifting Eyes 199 UIBFH XBHS1033 Exhaust Outlet 175 Radiator & Cowling 201 UICFH ZAZFH Exhaust Manifold 17 Pipework & Connections 203 ‘UBHS1035 ZACFH Low Pressure Fuel Pipe Clips 179 Pipework & Connections 205 VIAFH ZIDFH Low Pressure Fuel Lines 181 Pipework & Connections 207 ‘VBHS1095 ZIDFH Low Pressure Fuel Lines 183 209 VBHS1095 Low Pressure Fuel Lines 185 2 VBHS1095 ZAFFH Filter Head Assembly 187 213 ‘VBHS10% Page & Engine Breakdown Section Page | | Section Page Wiring Looms 215 |__| Protection Switch 239 ZAHFHL ZIAFHL Wiring Looms 217, | | Protection Switch zat ZiMFH ZABFH Tools 219. | | Miscellaneous & Auxiliaries 243 ZANFH ZASFH Pipework & Connections 221 | | Tachometer & Hour Recorder 245 Z2KFH ZATFH | Engine Mounts 23 | | Tools | 247 ‘ZCHS1087 Z1QFH | Wiring Looms 225 | | Miscellaneous & Auxiliaries 209 ZNHDOO7S ZAPFH Switches 227 | | Miscellaneous & Auxiliaries 251 ZNHDO200 22BFH Switches 229 | | Miscellaneous & A 253 ZNHDO200 ZAYFH ‘Switches ZBI ZNHDO200 Switehes 233 ZNHDO200 Wiring Looms 235 ZNHS1038 Switches 237 ZNHS10$7 Page 9 ‘Symbols and Notes Symbol BOOnV#tr> Hk FO GUA OB YT Description From Engine Number Upto Engine Number Repairs and Replaces See Appropriate Section - Reference Number Alternative Order Remanufactured Part New for Old Part Number of Teeth Thickness. Bottom Top Left Hand Right Hand Reference for Detailed Breakdown Other Service Options Available Cylinder Number See History Section Page 11 (Cylinder Block, Liners & Main Bearing Kit Page 12 Cylinder Block, Liners & Main Bearing Kit Plate & » ACHDO409 = PartNo. References iy. | Description Notes 1 CHIR 1 CRANKCASE 2 = cHirsi6 1 3 Leniis0 6 CYLINDERLINER 4 Leat06rs 6 BAND 5 LcHt0674 6 SEAL- OM 6 Lcui0677 6 SEAL- OM 7 Lenn 6 SEAL-OML ab = cuss 1 BEARING CAP ° fesse 4 BOLT wo Lemiosre 14 WASHER ® new Cylinder Block, Liners & Main Bearing Kit Plate B ACHDO409 Page 14 . . 8 Plate B ACHDOW9 Them | PartNo. References iy. [Description Notes 1 cHi066 Ge 1 SPACER a = KRPISD 1 GASKET 3 1 SEAL 4 cH10661 1 DOWEL 5 cHt06s6 1 DOWEL 6 cHI06s9 1 DOWEL 7 CHtO860 1 SEAL-ORING w 8 cHio1 5 PLUG 9 cHIOs6s 2 PLUG 10 CHLO66+ 1 PLUG 1 cHi0s67 1 SEAL-ORING 12 CHIO6S8 2 DOWEL 13 CHIO666 2 PLU 1 CHIO6S7 2__SEAL-ORING History 1 cHin398. 1 SPACER b ‘cxnin6es 1 PLUG Footnotes (4) [ALSO INCLUDED IN KRPIS29 Page 1S Cylinder Block, Liners & Main Rearing Kit ACHDOA0 Page 16 Cylinder Block, Liners & M Plate I » | ACHDO409 a ca aa Rete Op: | Desction Note 1 cfiRe7 7 Fue 2 cH 1 SéaL-oRnG 3 cams 1 PiuG 4 cos 1 SEAL-oRING Page 17 7 - ze eR Re Ree Re ee ee eee eee ese ee ee eee ee i -~ - = ~*~ Plate A ACHDO402 Cylinder Block Cover Page 18 Cylinder Block Cover Plate A ACHDOW2 Them | PartNo. References ‘Oty. | Description Notes 1 RRPISIZ 1 COVERKIT | 2 = KRPISs2 1 BLANKING COVER | 3 Ler0se1 = KRPIS 1 GASKET - BLANKING PLATE 4 Leross7 = KRPIS 2 BolT s Lemos = KRIS 2 WASHER 6 cHi0s79 . 1 GASKET 7 cHio8is 2 BOLT 8 CHIIS60 1 SEAL-O RING Page 19 atin amenities | -~ - ai a Pte a ACHDO403 Cylinder Head Assembly r Page 20 see REE RRR EEE ELL A [ Cylinder Head Assembly Plate A AcinDo03 Them | PartNo Rete Oo. | Desipoa 1 amas T LUG 2 canons 1 SeAL-oNG 3 cuoas7 1 PLUG 4 cm0230 1 SEAL-onNG 5 cums 4 plus oE 1 piuG 2 Cemorss 1 SEAL-ORING age 21 eT ee -~ - - Plate A ACHDOsOS (Cylinder Head Cover Cylinder Head Cover Plate A ACHDOWG [ Tem | Part No. ‘References ‘Qty. | Description ‘Notes 7 causi2 1 CYLHEAD COVER ASSY 2 L-cnnsss 1 SEAL-ROCKER BOX COVER 3 Lemos Is FASTENER Page 23 4 Crankshaft Plate A ACHDO4O7 [oes [Passe References Oe. [Peet ] Notes [1 care = 1 CRANKSHAFT ASSEMBLY 2 = cuit 1 CRANKSHAFT 3 Leme7s 1 CRANKSHAFT GEAR 4 Lcutiosss 1 DOWEL 5 Leaves 1 FIN 6 cHIS79 1 SEAL-FRONTEND OIL 7 KRPSI22 > 1 MAIN BEARING KIT 8 KRP3206 | THRUST WASHER KIT Service Options 7 KRP3II6025 F (002s 1 MAIN BEARING KIT-Uis, 7 KRPS116050 0.050" 1 MAIN BEARING KIT -W/S 7 KRPSII702s F (pose 1 MAIN BEARING KIT- is 7_KRPSIIT080 = y00s0" 1 __MAIN BEARING KIT-U/s tory 1 cHi9Ks 1 CRANKSHAFT ASSEMBLY . 7 KRPSIIB 1 MAIN BEARING KIT Se BES RSBASESASSESEELEREL EL ES Page 25 Camshaft Page 26 Camshart —————— "Tecra we Plate ) ACHDOW08 PartNo. References Description Notes ‘CH1988 1 CAMSHAFT cr10se7 1 SEAL-ORING cutioses 1 ENDCOVER cuoss9 3 SCREW METRIC Page 27 Fuel Pump Drive Plate A ACHSII70 Page 28 Fuel Pump Drive Plate A ACHSIITO Trem | Part No. References ] Qty. | Description Notes. 1 cHIOSDa 1 ADAPTOR 2 cise} 1 SNAPRING 3 crt004 2 BALL BEARING 4 cass 1 FUEL INIECTION PUMP GEAR 5 cHIOSS 3 BOLT 6 cht0s93 3 WASHER 7 cHI0550 3 ROL 8 cHto2ss +4 WASHER 9 cHt0s90 1 SEAL-ORING 10. cHio798 1 Nur ni cHiz6s 1 sw ccunoser 1 pour Page 29 | " cher Sha Anemy raed ) cust : ‘em [Fo Taree Te [bactnioa 7 2 1 CHI2695 @a s ROCKER SHAFT > cits ta ROCKER ARM ASSENBLY 2 3 ama a. SCREW 4 cue th NUT a | $ cutons ib SAL-ORING | 6 cum f@. 12 pIvoT a @ b. 7 caoso <2 BRIDGE 2 8 CH12698 a 6 ROCKER ARM ASSEMBLY : 9 cits & SCREW . to eae wr nt tion 6 Stat-onNO " 12 etter 6 BUTTON ees {ott a |) [ison 2 1 cHt068s 3 ROCKER SHAFT | 3 CHING 12 SCREW + cits NUT 6 esta fh Pvor cist 6 ROCKER ARMASSENBLY . 6 cao perros Pere aeascec eee eeaeaeRRa eae REE EEE Ree - _ a, - Plate A ACHSIIS9 Cylinder Block, Liners & Main Bearing Kit Page 32 i aaa me ) ‘eae [ae a = Cylinder Block, Liners & Main Beariag Kit Plate B ACHSII89 Page 4 | , » t t ‘ ' i Cylinder Block, Liners & Main Bearing Kit 7 ACHSIIN9 fs (ee Part No. References, Qty. | Deseri ‘Notes T cHi0s7 T PLUG 2 cHIOM6 1 SEAL-ORING Page 35 rte? © ©et tr ttt att RRERER ALLL DDT TTT _ - - Cylinder Head Assembly qaatindlmiy en i ans cia aa oe peor = aii 7 GINDRR EAD ASSEMBLY : = cum =| cre HEAD 3 Cemorst fe \aveseat sear 1 Conca 2 NER ALE 3 Comoe = cums 12 VALVESEATINSEKT & Conn Baausr Ave + (Peuoat Nt YALE OUDE + Comers WASHER > Cente Be SEAL: VALVESTEM wo Center i YALVESPRING OUTER Lesa i VALYESTRING NNER a Panes usar 5 emote i vawecousr Dems ose ) fas Fomor § SEAL-ORNG ve emer ¢ SEALOANG ty Centers ‘ SALonne we Lemtese ora wo Lentest Yrs a [Peannzs + CAMSHAFT BUSH a Comer m mG ’ net (Cylinder Head Assembly ACHSI9O : Cylinder Hed Assembiy Pate ) Actisti90 = [PRS References Dein Noes i = RRPISDD 1 GASKET-CVLINDERTIEAD 2 cHto7t2 16 Row 3 cHIOTI 6 WASHER 4 cao 10 pour * 5 chor 10 WASHER & catio7os + 6 SLEEVE a 7 cHtoxs 3 PLUG & cHt013s +3 SEAL-ORING aa = ’ ri (Cylinder Head Assembly Plate ACHSH90 Page 40 ad REFETELUTETELVLUVLUEVTEVLETTTELCELELititiion Cylinder Head Assembly Plate C ) ACHSII3e [e[nae Reference Ge [Deseo Notes (1 caion 7 SEAL aw J 2 caine 1 SEAL-oRING “ | [Rooms Page 41 — oS = = = ec tc eee ee eR FSS FSSC R BER ESE a - _ Plate ACHSII94 Timing Gear & Camshaft Page 42 Pate s [aaeracmn fe Part No. References Qty. | Description Notes Page 43 Timing Gear & Camshat Acusu3s Page 44 5 sr PPE PRET TPT VTP TTT PSCC ees eee = “Timing Gear & Comahat Pate B acuisiiss f= [ Part No. References, Oty. | Deserition ‘Notes, [a chon 1 CAMSHAFT GEAR ba = cinos10 1 CAMSHAFT GEAR ; = ciios10 $ ROLLER 4 = ciio910 2 RETAINING PLATE s Lcanv6n 1 ows « Ceaioss 16 pow 7 cH0616 6 po.r 8 cHI0617 1 TuRUSTLATE 9. crnosis 3 por 10 chines 1 Gasker 1 c10620 1 SEAL-ORING | 12 cxttost2 1 SEAL-ORING | 13) cxt0627 1 ADAPTOR Page 4s =pePeee eee eee ee eee eeeeza Rec Rc eR RE Ee Se ES ER SS Plate C ACHSIIS ‘Timing Gear & Camshaft Page 46 Timing Ge & Camshatt Plate C ACHSIIDS [Rae References i. [Peseriion Notes 7 cHT0e3s 1 IDLER GEAR | > cites 1 sum | 3 cinosts 1 THRUSTPLATE . 4 CHilo621 3 BOLT 5 criso9 1 our 6 cuio6ts 1 WASHER: | citoas 5 Waste 8 cH029 5 NUT Page 47 a a a ee Lk Pa ain = ae Plate D ACHSIID4 ‘Timing Gear & Camshaft Page 48 Plate D — ACHSIIS4 Them | PartNo. ‘References (Qe | Description Notes 1 cHi062 1 IDLERGEAR 2 CHIDO 1 STUB 5 cHI0290 s NUT 4 cHi06is 5 WASHER 5 cH10609 1 BOLT 6 chtosis 1 WASHER | 7 cutosis 1 THRUST PLATE | 8 cittosat 3 BOLT Page 49 a aaliiataalialiaiiaiialiaia a be -~ =_= = a i Pistons & Rings Phate A » ADHDOOS3 [= PartNo. References Gp: | Description Notes 1 KRPROIT @ PISTONKIT 2 = Keps017 1 PISTON 3 Lcaisos 1 GUDGEON PIN 4 Lemuvez 2 cIRCLIP 5 KRP3OI9 6 PISTON RING KIT d rest PEE Eee EEEEL ELE LEP EERE ERE REECE Ts | ter Consecting Rods & Big End Bearings Plate A | VL ADHDOos3 [ren | Part Ne. ‘References [es ‘Description ‘Notes 1 CHIISO7 © CONROD ASSEMBLY 2 = cHnis07 1 CONROD 3 = cunis07 1 SMALLEND BUSH 4 Louies: 4 CONROD BOLT s Lonnses 2 PIN 6 KRPOIG e . 1 BIGEND BEARING KIT ‘Service Options 6 KRPSOI6I064 1 BIGEND BRGKIT-U'S 6 KRP3O16127 1 _BIGEND BRGKIT-U'S Page $3 Piston Cooling Jets Plate A ADHDOOSS peal References Oe. |Description News 1 cHii99s @ PISTON COOLINGIET 2 cam0600 6 Bor Page 55 Plate A ‘Timing Cover » | AEHDOO7O [ item | PartNo. References Qty. | Deseription Notes 1 CHa: 7 TIMING COVER 2 = cuss, 1 TIMINGGEAR COVER 3 Lennss2 1 SEAL + Lewtosss 14 SCREW = = = =] : 7 = a a ae aaa ee ee ae Plate A AEHSIOTO © ‘Timing Case L Page $8 fom ||| a Fr 3 ui BEEEREEREEREBREEREEREEREEREEREE fs sees ne ) “AEHS1070 =a a ma =a Tas ’ ad SL ba - = = 7 < 2 a Timing Case a Timing Case Plate A AEMSIO7! [i= [Pe References Qe: | Description Notes [1 cures T TIMING GEAR CASE | 2 cHioms 1 GASKET - TIMING CASE 3 CH10953 lo sTup 4 cHIO8iS 3 BOLT 5 CH10255 @o 8 WASHER 6 cHIO791 @s 9 BOLT 7 CHIOS32 1 SUPPORT BRACKET 8 CHIIB95 Go 2 Bor 9 cHi06is 2 WASHER History 5 cHioss1 B WASHER | 8 cHios37 2 BOLT b. [6 cHnays 9 Bor Pages Puate A Control Unit Plate A AFHID0268 P= PartNo, References ‘Qty. | Description ‘Notes, 1 RCHIZIOn T ENGINE CONTROL MODULE 2 cHioszs 4 stub 3 cHIo272 8 VIBRATION MOUNT 4 cHio108 4 SPACER s cHu0279 & WASHER 6 cHIOs76 1 suppoRT 7 cHi0s77 1 suPPoRT 8 CHIIM32 «2 BRACKET 9 CHIN931 2 uNcAoLT 10 CHIT933 2 PLAIN WASHER, nM cuio277 2 WASHER Page ss =k beer kB ERP) 2 as i - ~ = = AFHDO2? Lin Pomp Page 6¢ ‘ it emp waa | AFHDO269 _ p= Tere Danton Tae eRe arn DE = xan 1 UrTPUwe 3 Cems 1 SEAL- ORIG + cuiose 2 ott Page 65 ~~ eal — Siam = = Plate A AFHDO270 = Atomisers Page — ; mien Pie a areata J) i = PartNo. References Qty. | Description Notes : Gane 7 INECTOR: EXCHANGE 2 LKRPI643 1 SEAL KIT ' 3 = keris 1 Seacentecron 4 = KRP6#s {seat ciNsEcroR ' 5 = RRBIS {seat ciNsecroR & cme $CAN : > catiost 6 Bor 1 eine 6 SPACER ] | ] | ) | \ di | | | | |) | : rap nee Saar eee ee eee eee ee ee ee ee ee ee __ Flywheel Housing Plate A cDHSHI00 a PartNo. References (Qe: | Description Nos 7 cH0933 1 FLYWHEEL HOUSING 2 cHNo8 1 SEAL-REAR END OIL 3 cH0s39 1 BLANKING COVER 4 cHioss0 1 GASKET 5 cH10S38 | BOLT 6 cHossi 2 WASHER 7 cH10s37 1 BOLT ss cHio26 . 2 PLUG 9 CHIO7RS 9 BOLT 10 CH10099 9 WASHER a CHIOss6 Is BOLT 12 cHtoss1 1s WASHER 1B CHIO839 1 DRAIN PLUG M4 cHi0940 1 GASKET Page 69 PSS eet PPPS EEE EERE — _ = = = Plate cpusii01 Flywheel & Starter Ring Page 70 A aa rac coast e ‘Part No. ‘References: Notes oa 1 a or a E = cHII0S8 1 FLYWHEI 3 Conouss 1 STARTER RNG AR cases bor toss 2 WASHER _ . ‘ “ A 4 4 a J i ‘] ‘ = ‘ a : J a i a i : rat ae aa re ene ee jas -_ = = Plate A ELAFH 1 2 ‘Starter Motor Breakdown Page 72 Starter Motor Breakdown EIAFH io aa Teterences Description Notes 7 cue 3 BOLT ~ 2 092 1 WASHER Page 73 WEEEEELERE EER ERE ERR ER EERE ERR ERR EEE Pees =~ = — i Plate A EICFH | starter Motor starter Motor EICrH " fae Reterenees Qe: | Deserinsion Notes Fr 7 CHD 4 1 STARTER MOTOR a. fas. | Ge. Ttisory 1 cntio89 4 1 STARTER MoTOR » 1 cursos 4 1 STARTER MOTOR 1 can1089 4 1 STARTER MOTOR Page 75 a Z + o _ © | EIDFH Starter Motor 6 Starter Motor Plate ELDFH Tem [PartNo References Qty. | Description [1 cmnaaos 1 STARTER MOTOR = b 2 cHIIO93 1 EARTH STRAP. 3 cHio707 1 BOLT 4 CHIO79 1 NUT 5 _cHworss 1 WASHER [History 1 caus e 1 STARTER MOTOR ® 1 cHi2s04 e 1 STARTER MOTOR 1 cus e 1 STARTER MOTOR Page 77 Peet bt tt i PERE Pe ee ee ee eee eee eee me _ Plate A Starter Motor EIBFH Page 78 Plate & sure Nor ern [ie ase tana 5. [ rarnon as 7 cee 7 sua COVER > eine 1 Gkaner-meanincrLare 3 coe + ort js cess 3 wasten Page 9 S.A Eek Pk ERE RE RE ERE RSS SE HS SESE EERE RE ES bee [Paces Note 7 cana 1 TaN 2 |___FAN ADaFTOR [History I sratse . 8 or cuunass 6 WASHER i i i i i Page 89 =e AE EEAAAAAAH ELE ED ee | | ala = = ms | A Fan Drive Plate A rier pL ten [Pa References Ge | Description Nowe [canis 1 FANDRIVE a 3 = car 1 FAN DRIVE HOUSING 3 Lemus 1 FANDRIVEFULLEY 4 Esravoos 1 oRcuP 5s Ecmose 1 car 6 Esresses 2 nowt 7 Eastaoto 2 WASHER | a Fcutose 1 DRIVE sHAFT 9 Connor 1 ROLLER BEARING 10 ciant03s 2 stu av20007 2 WASHER 12 mneiss > Nur Footores ) aa Terrer roo ans ERC RRR ORDER ee ee =e: OO A I I — I ~~ iii | | FIGEH | = Page 92 ES sae nae : = Eel) | ao — = | = a Tama a ie a | : icmmes; —eurcv aoos ) [as Eemass 1 anarion t enaas na tae Sauna ew Pootnotes | [Way [EtECK YOUR ENGINE SPECIFICATION BEFORE ORDERING | i | b ome FF Page 94 asseememermUmcaemUmaemmae mae em UmcaemUmcramUcrATULD ECU EELLEULhElULrS ted Fan Drive lng FLIFH fer Ne. References (Qty. | Description [pe ae 1 BELT Page 95 GBHDOIS2 Plate A yea somp convo. | | Beripon Nowe [a caine TSM Jz CHI0887 1 ‘SEAL - SUMP. 5 [-enuosss 20 FASTENER 4 Ectitoss2 2 DRAINPLUG s staves: 2 WASWER ¢ Ecunass 2. SUMPADAPTOR 7 Corto 2 SEAL-ORD 5 Leunsss 2 UNFNUT 3 Conners ms 2 SUMP DRAIN FLUG 10 CHS? Ba 2 SEAL-O RING uw CH11456, 2 “ADAPTOR: | n Lesiosis 2 SEAL-ORING [x Coane 2 UNPNUT [isos 1 canes 1 sus 9 Lemos 2 DRAIN PLUG (0 ST49950_ 2 WASHER: Page 97 GBHDo192 O11 Strainer Plates ee ee | ee > ) Enos PartNo. References G5: |Description Nos 1 cHioTs9 1 FRAME 2 cHI0s37 5 BOLT 3 CHIOSHI S WASHER 4 CHLO5S0 2 BOLT [os catoss 2 WASHER | 6 CHLos68 1 PIPE-OMl. SUCTION 7 cHI0787 1 SEAL-ORING | 8 CHIO8SS 1 SUPPORT BRACKET | 9 cHIO78s 2 LOCKNUT | 10 cHI0786 1 om PIPE cHi0788 1 SEAL-ORING Page 99 Fk Sehtett PP PPP eee eee eee ee ee eee eS | as a = = Plate « Gansiost 011 Pump Page 100 c au a a = | ice ee =I = — aa = = q | a = = = a = = a _ at = 4 oui FERRE EREEEREEREER ERR HR EERE ERERERC EE ESTs — =~ — = i ) GBHSt082 [ Thom | PartNo. References Qo. | Description ‘Notes T cHio860 T Om PUMP 2 = cHi0860 1 PUMP BODY 3 LcHto76 2 BUSH 4 Lento? 2 DOWEL 5 Lcntoser 1 END COVER 6 Lentose2 1 SHAFT 7 Leutoses 1 DRIVE SHAFT 8 Lore 4 BolT 9 Lcmior36 1 RETAINER wo Lemo7ss 2 BoLT nu Lewiosat 2 WASHER pn Lex77 1 SPRING 5 Lexto7ss 1 PLUNGER Page 103 Ee ee e -_~ —_ —_ 5 : - - i ate A Dipstck & Filler Tube Plate A snHs1091 [i= "art No. References ‘Qty. | Description Notes [1 camer 1 OIL FILLER TUBE 2 CHINO 1 OILFILLER CAP 5 cHI0s67 2 ROLT 4 cHioss 2 WASHER 5 cHItI02 1 SEAL-ORING Page 10s aa a a be - =_ a -_ —~ | Plate GBnsi0%2 Dipstick & Filler Tube l Poge 106 , co al Pere References Qty. | Description ‘Notes ; ) 7 # # 7. - - : FY) a = a a = a o , a Artie eRRRR RR BE RREREREEREREERBERREREBREE DS - -_ _ —_ Dipstick & Filler Tube GBHStO2 Page 108 | ctaladee I Plate B Gpusies: BEBREEEEREEREREEREEREEEREREREREEREREREERER [ item | Part No, ‘iy. | Description [cons 3 PLUG Page 109 Plate A Breather MARI Page 110 EBEEELELREEREEELULELELELEUS BEEREELEEREEREEREE [= | i PartNo, References Qty. | Description ‘Notes ‘| 1 cr10962 1 PIPE- BREATHER 2 STH6408 1 cuP Page 111 Plate A AFH Pipework & Connections HBHS1032 _— a. = ee ee ee ee ee ee, | Poge 112 =... E weer = Se 2 7 eas 7c ; er 1 See ~ a = a 2 2j\) - a = , . . zi) s : : . a eee ee Ee | eee eee ee ea ee a - _ - Plate A JBHDO397 On Fiker Page 114 SEAL-O RING ’ | JBHDO397 [eRe References (Qty | Description Notes 1 cuHo%39 1 OIFILTER 2 £ = cio 1 onenrer s Lewno10 1 seat 4 cHIS 1 SEAL-ORING 5 KRPIS70 1 FILTER HOUSING 6 = KRPISTO 1 FILTER HOUSING 7 1 . L PLUG Page 115 = f wes | | [courier Pate ) | sanpos97 4 fe Part Ne References Qty. | Description ‘Notes ; 7 Guia To LTE TEAD , 3 Lemons 1 OW FILTER WeaD 4 Pemesis 2 SEAL-ORING ; s [ceanoser 4 Bout j 6 Comsi 4 WASHER ) 7 cmon | SEAL-oRING 5 cioses | ADAPTOR 5 9 che 1 nue to chtosts 2 RELIEP VALVE ; it cHiosi9 2 SPRING ta civ 2 stat-onmNo : 13 cittst 2 mus ta citios3 1 StAL-onNG 7 1 Rs : 3 3 ) Page 117 zp eRe Re ee eee eee eee eee 2 ee _ _ ea = : é JBHDO397 on Fitter Page 118 ou Fiter Plate B ’ sBHD0397 (im [Fe References Description Notes 7 CHIO8I6 2 SEAL-ORING 2 CHIOS67 2 pour 3 CHIOSHT 2 WASHER 4 citosis 2 BOLT. 5 cHiossi 2 WASHER 6 cro 2. SEAL-ORING 7 citings 4 BOLT 8 cHiosar 4 WASHER 1. ) Page 119 sRHDO398 O11 Cooker Page 120 Plate A BHI 100398, References Oy. Deseription ‘Notes = cH0903 = cHIO808 ‘OM COOLER HOUSING END COVER. ‘TUBESTACK, PLUG Page 121 Coolant Pipes & Connections 1 PlateA sBHDO398 Page 122 —_ — — BALLAD ILE LAP AETTVAEVDAEVULALLALLIDTILILIEA 4 [ cootst Pipes & Connections Plate A | ) BHO 7 er Tetras [2% [seria Nae Taine 1 WATER PIPE 2 aus 1 SEAL 3) cus? 2 Bott | canoass 1 PLUG 5 cHiazan 1 pwuG 6 cio220 1 pluG 3 cittossa 1 SEAL-oRING | catoss 21 support 9 ciiosis 4 pow 10 cinosa, 4 WASHIER hh ciuos7s 2 Gasker 2 cHn0s79 1 GASKET 13 chss7 2 Bott 14 chose 2 waster J [is caosis 1 SEAL-ORING 16 cus 1 WATER PIPE 17 cao2s0 2 PLUG 18 cinie20 1 ruc 1 etas9 1 pluG cnionst 4 Boir cino0 1 PLUG cium 1 pLuG BEEREEREERERBRRERERERERAERERERE ) Page 123 - = = = ee ewe ee ee ee ee ee ee IBHDO398 Coolant Pipes & Connections Coolant Pipes & Connections Plate. sBHDO398 ne Ee ee ee [ee References Oey. | Description Notes 1 RRPIOAS 2 Lcrii620 3 Lcmior6 4 LcHt0770 5 LCHIO0s6 6 Lewtorss 7 cunt 8 cH10260 9 cH1076s wo cHio7si ni cHIOTS3 12 CHIO260 15 cHuoTs1 14 cH10752 15 CHII6IB 16 cHios37 17 cHII619 18 cHuie2 9 cHn622 T THERMOSTAT KIT 2 THERMOSTAT 1 SEAL-ORING 1 SEAL- THERMOSTAT HOUSING. 2 SEAL- THERMOSTAT HOUSING 2. SEAL-ORING 1 HOUSING 2 lua | THERMOSTAT HOUSING 1 1 1 1 1 1 1 3 a 1 BOLT BOLT PLUG. BOLT PIE COVER BOLT SEAL -O RING SEAL -O RING PLUG SEAL-ORING Page 125 I A Plate A KBHTDOOSS Front End Drive Input Page 126 Front End Drive Input y KBHDOOSS . [= [reste Relerences Oey, | Description Notes 7 cHIIGIS T CRANKSHAFT PULLEY 2 CHIO809 mM. 6 BolT 3. CHI6ST 6 WASHER 4 cHII646 1 DAMPER 5 cues 1 ADAPTOR 6 cHtt6s2 BOLT 7_cHt1650 12__WASHER [Histor q 2 CHIBI 6 BolT Page 127 Leek ee eee ee eee eee ee eee Re oe - _ a — Plates LBEDOOSS } Water Pump Page 128 wW rly a : = fats = a fZ ‘CHIIB9S T BOLT = al - - a _ a |) = — a a = a = a al) a = = a = a | ~ iv [ (= at | _—— = 5 a | | a|) 7 a = st a a rs a aa) aj PT a a : | a | | a a! Le ea a aa a ee i i g& FA $ Kol \ q . OSS OY iz Clade } , @. 3 3 4 i i Alteroator Bracket & Plate A NIBFHL Le at Them [Part Ne. References ‘Oey. | Description Notes 7 S129802 1 SETSCREW 2 OF49437 1 SPACER | 3. urters 1 BOLT 4 CHINO 1 SPACER | 5 stussos 2 WASHER [ses 1. NUT Page 139 Plate A Palleys BFA — Tem | Part No, References [eo Description ‘Notes 1 cHiI036 1 ALTERNATOR PULLEY cunize2 1 BELT Page 141 Mase tet bP Pe ee wee eee eee eee eee —_. _ == ————— a ——= Plate 4 NICFH Pulleys Page 142 g HE la ||. i 2 4 Ve AQaguayzrrswtwuetTtTtTtAtAaTataAaAaTa SS | 2 kee eee ee ee ee bo — —— : — Pate 4 NIDFH Page 144 = a am le ) [om [ PartNo. Ralimew Qty. | Description Notes fran ae : a 2 it 2 4 = a a ] 2 2 2 |) = oT a = - , ] - eee es ee he we eeeewereeeee]y re errr See ——— ee = =——— i — = =| SBH_DOIGS Feed Pipes Page 196 SBHDOISS. ‘References Oy. Description [Notes PIPE - TURBO OIL FEED GASKET BOLT CLAMP CLAMP BOLT WASHER WASHER NuT CONNECTOR SEAL-O RING LS = = se ee eee ee ee a" = = ola i SBEDOIGS Leak-OfFPipes Page 148 [ Lesk-O0T Pipes ea | | Plate A ) SBEDOLGS [i Part Ne References Qh. | Deseription Notes [canst 1 PIPE= TURBO OTL DRAIN 2 CHIT 1 GASKET 3 CH10609 1 BoLr 4 CHIOS38 1 BOLT 5 CHIISSE 1 ELBOW 6 1) SEAL -ORING | 7 CHIIS62 1 SEAL-ORING | | Page 149 Lee eR ERE RRR RE REE EERE EERE eee ——— — _ -_ FS ee _ ~ z # z i i i 2 [ ‘Turbocharger eS ea aa Ft | mi Sononee a ee References: ‘Qty. | Description ‘Notes ; =e i onan a ; 2 ain 1 ce nace Hee eur 7 Footnotes i IES : : ' {ih i i i : ‘ i i : i |) i i i : : : an o! , was a I a i il sie PEEEEEEERCEEUREE REE ROREEEREEREE “Terbocharker Plate A SBHDOLGT Trem [ PartNo. References Qo: | Description Notes 1 CHIOAT T TURBOCHARGER «a 2 cunan 1 GASKET - TURBOCHARGER 3. cHIOT33 4 BOLT 4 cHIO74 4 LOCKNUT Footnotes woe | | Page 153 Heatshield ‘SBHSIOST Page 154 a wea Pate sansios7 wh Retiree Gis | Deerinion Note 7 Gi 1 EATSHIELD 3 cinsss 4 socr 5 cnoass 4 WASHER 4 CHILS96 4 SPACER Page 155 ee ee ee eee A ‘Air Fiter Assembly Pate aan om [Pane po Oe | Dacrnin Notes | 7 eniti0s 1 MOUNTING BRACKET 2 metas 4 uxcrour 5 o7zmo4 4 wasHER Page 157 2 eee ee ee ee hh hl rth rth eel etl Re lel el el el aU aU aU Air Filter Assembly TIBFH $< Prope 158 ate A i Air Filter Assembly Plate A EELS@ | iru ere References iy | Description Noes a cmni03 1 AIR FILTER ASSEMBLY 2 = cose 1 AIRFILTER BODY 3 Esevssieis 1 MAIN AIR FILTER 4 Lors7 1 covER s Leva 1 VALVE «6 Leviosst st cP Page 159 ean aliases addlsidis a ne eee Bee EE Eb we be _ _ = — a _ par — Plate T1BFH Air Filter Assembly - Page 160 — . aa a i ‘Part No. ‘References Qty. | Description ‘Notes. =] 1 CHN220 1 BAND = | 3) ©V70393 2 WASHER i 5 cvsa79 1 INDICATOR - | —a Ss BI | ~ a = = = oa a a Page 162 jie a erg “ ‘Air Duct Plate A — THBFH im PartNo, References ‘Gy. | Description Notes 1 CHITO40 1 AIRDUCT 2 STON30 1 HOSE 3 STa64I9 1 HOSE CLIP 4 525162 1 HOSE CLIP Page 163, eres SS SS ee aa ae hm — oe — — —— Plate A Page 168 Notes Pain AIRDUCT TIceH References [ome XQ \ a I Aie Biter Assembly mag ) a Tram [ PartNo. References Oty. | Description ‘Notes a iP ‘CHINA2 1 CAP. a - wi | < - | a a a a a J 4 A a A - | 7 rar io7 Pipework & Connections ‘TeHDOIS Page 168 A Pipework Connections Plate A ‘Tonpeiss pm Retireneee Om | Deserintion Nowe 7 anes 1 INLETELBOW > ames 1 SEAL-ORING 3 cHiozse 1 nue | case? 4 pour [ 5 cums 4 WASHER pa | | a et a — at | a at a a a | || a = age 169 Exhaust Outlet UIAFH Page 170, a eee ee Eshaust Outlet ita UIAFHE [= Part No, References Qty. | Description Notes | 7 cHIleDs 1 EXHAUST FLANGE 2 CV70399 8 BOLT 3 CV70304 8 WASHER [4 evisas & = METRICNUT Page 171 a lalalalialnatiatilialittiatintialtlllialii | i ———————— — - ae ? é IBF Exhaust Outlet " Plate A [pre ) a = Part No. ‘References Qty. | Description ‘Notes 1 GASRET- EXHAUST OUTLET Page 173, LEBER RRR EEE REE REDE EE EEE DED vIcrH Exhaust Outlet 4 Pb os = i : = : 7 CHITSSS T EXHAUST ELBOW || J , i J J J i j ' | J i } ) j } } ) | ) ) | ! | 4 ri ee ee ee = ao $a ———= - ee - a i —— UBHSIO3s Exhaust Manifold Pave 176 r | ges Eshanst Manifold Plas ; upnst : iim [Pane Reterenees Gee [Desripon Nowe 2 | Fr emer 1 EXHAUST MANIFOLD | fa emer 6 GASKET- EXHAUST MANIFOLD 3 3 cno776 M1 SPACER 4 cmons stub 2 5 amos 12 WASHER 6 core 2) LocKnur 2 7 cii601 1 EXHAUST MANIFOLD 4 ff ca07se 21 SPACER || 3 caw 1 stp corns 1 EXHAUST MANIFOLD = Poge 177 = se eeseeeeeeesrseeereeeeeeeseeeeseseananaazaueem ——_ a = a — — Plate A VIAFH Low Pressure Fuel Pipe Clips Page 178 Low Pressure Fuel Pipe Clips Plate A he LR ie ie ~~~ nic tac ethene tte" ~~

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