You are on page 1of 17

International Journal of Steel Structures 17(1): 273-289 (2017)

DOI 10.1007/s13296-015-0070-8
ISSN 1598-2351 (Print)
ISSN 2093-6311 (Online)

www.springer.com/journal/13296

Investigation on the Weld Damage Behavior of


Steel Beam-to-column Connection
X. Y. Liu1,2, Y. Q. Wang2,*, J. Xiong3, and Y. J. Shi2
1
College of Basic Education for Commanding Officers, National University of Defense Technology, Changsha, 410072, China
2
Key Laboratory of Civil Engineering Safety and Durability of China Education Ministry, Department of Civil Engineering,
Tsinghua University, Beijing 100084, China
3
Nanjing Jianye District Bureau of Construction and Transport, Nanjing 210019, China

Abstract

A large number of steel moment frames fractured at the welds of beam-to-column connections in earthquake. As the weld
damage behavior is a crucial factor for aseismic performance of steel frame connections, 20 local welded connections
representing beam-to-column connections were tested under monotonic and cyclic loads to study the weld damage behavior
in this paper. The failure modes and deformation curves were recorded; the effects of material strength, load types, and beam
geometries on the connection damage behavior were analyzed. Three damage evolution models were calibrated, the relation
between weld damage and macro connection performance was established. The results indicate weld cracking and plate
buckling are the main causes of the connection damage; the range of cyclic loads is the key factor affecting the weld damage
level; the plastic strain based damage model illustrate the damage process with good accuracy. This study provide technical
basis for the damage evaluation and fracture prevention of the welded steel beam-to-column connections.

Keywords: weld damage, steel connection, hysteretic performance, damage model, welded joint, seismic load

1. Introduction worldwide (Fisher et al., 1995; Yang et al., 1995; Tawil


et al., 1998; Shi et al., 2008; Zhao et al., 2000; Su, 2005;
A large number of steel structures were broken at the Shi et al., 2009). The recent researches indicated that the
weld of beam-to-column connections in the Northridge weld crack and fracture was one of the most important
earthquake and Kobe earthquake (Toyoda, 2002), which factors for the steel connection damage (Shen et al.,
aroused the attention of researchers to the earthquake 2002; Liu et al., 2002). However, the connection damage
resistance of welded steel connections. Several research characters are not deeply investigated by these experiments.
programs were started to study the seismic behavior of On the other hand, some researchers focused on the detail
the welded connections, including the SAC joint venture material properties. Zhang et al. (2004) studied the
started by the Structural Engineers Association of California, material properties of E4303 and E5015 welds, the
the Applied Technology Council, and California Universities standards of these two electrodes are listed in GB/T5117-
for Research in Earthquake Engineering (SAC, 1995). 1995 (1995) “carbon steel covered electrode”. These tests
These researches showed that in rare earthquakes, the have studied the crack performances of different steel and
connection damage was a key factor affecting the frame weld materials, but have not established the relations
strength and stability, simulating the damage and deterioration between the microstructure of materials and the macro
of the connections under earthquake appropriately is mechanical models.
crucial for the aseismic design of steel structures. In order to investigate the weld in connections, some
Some experiments have been conducted to study the simple T-stub tension specimens were designed and tested
performance of steel connections under cyclic loads by Kaufman (1995). The test results indicated that these
specimens had the same fracture modes as the large-scale
Received April 30, 2015; accepted September 12, 2016; connections. Besides, a few researchers have explored the
published online March 31, 2017 weld behavior with fracture mechanics and finite element
© KSSC and Springer 2017 methods. Weibull proposed the Weibull probabilistic model
*Corresponding author
to predict the steel fracture behavior (Beremin, 1983),
Tel: +86-10-6278-8623, Fax: +86-10-6278-8623 Matos et al. improved the Weibull model and employed
E-mail: wang-yq@mail.tsinghua.edu.cn it to study the fracture mechanism of the steel joint under
274 X. Y. Liu et al. / International Journal of Steel Structures, 17(1), 273-289, 2017

earthquakes (Matos et al., 2001; Matos et al., 2002). A


formulation using SINTAP was presented by Karal to
predict the fracture behavior of steel beam-to-column
connection with weld defect (Karal et al., 2005). Chi et
al. built up finite element model to analyze the fracture
behavior of connection, according to the weld constructions
of the bottom flange (Chi et al., 2000).
Although there has been some progress in the related
research field, the majority of which are concerned with
the non-structural steel or the effect of welding process
and metallurgical technique. Moreover, most researches
for the weld behavior were conducted by material properties
test, the effect of connection construction needs in-depth
study. Besides, the existing researches are mainly conducted
by monotonic tensile test. The accurate damage evolution
model of beam-to-column connection welds under cyclic
loads has not been established yet. As the weld damage Figure 1. Schematic of the local welded connection.
behavior is the most important factor for earthquake
resisting in steel frame connections, some more detail
researches are essential. steel moment resisting frame (SMRF) in China is generally
In this paper, 20 T-stub local welded connections were fabricated by welding a stub beam to the column with
tested under monotonic and cyclic loads in order to complete joint penetration (CJP) groove weld in the shop.
investigate the weld damage behavior of steel beam-to- Then, a long beam is linked to the stub beam with high
column connections. The effect of material strength, loading strength bolts and CJP weld in the field (Fig. 1). In order
types and connection geometries on the weld damage to study the weld damage mechanism in practical beam-
mechanism were considered. Furthermore, by analyzing to-column connections, the local welded connections
the influence of weld damage and fracture on the connection were tested in this study, so as to exclude other influence
damage, the damage evolution models are calibrated, the factors such as plate buckling. As the beam-to-column
relation between weld damage and macro connection connections are susceptible to fracture at the bottom
mechanical performance was established. beam flange to column flange welds, all the 20 local
connections were designed representing the bottom
2. Tests on the Local Welded Connection region of the full beam-to-column connection as shown in
Fig. 1.
2.1. Test specimens and materials The specimen details are shown in Fig. 2. Each
The widely employed beam-to-column connection in specimen consists of test part and holding part. The

Figure 2. Geometries of the local connection.


Investigation on the Weld Damage Behavior of Steel Beam-to-column Connection 275

Table 1. Specimen details


Beam flange Beam flange
Specimen Steel Weld Number Loading type
width W/mm thickness t/mm
1A monotonic
1B cyclic II
SP-1 100 12 Q345B E50 4
1C cyclic I
1D cyclic I
2A monotonic
SP-2 100 12 Q390B E55 2
2B cyclic I
3A monotonic
SP-3 100 12 Q420B E55 2
3B cyclic I
4A monotonic
SP-4 100 12 Q345B E50 2
4B cyclic II
5A monotonic
SP-5 100 10 Q345B E50 2
5B cyclic I
6A monotonic
SP-6 80 12 Q345B E50 2
6B cyclic I
7A monotonic
SP-7 90 12 Q345B E50 2
7B cyclic I
8A monotonic
SP-8 110 12 Q345B E50 2
8B cyclic I
9A monotonic
SP-9 120 12 Q345B E50 2
9B cyclic II
Note: Q345, Q390 and Q420 means the nominal yield strength are 345, 390, and 420 MPa respectively. E50 and E55 means the
ultimate tensile strength are 500, 550 MPa, respectively.

Figure 3. Test setup.

holding parts are designed to fix the specimen to loading little as the Code GB50661-2011 (2011) “Code for welding
device. The test parts are T-stub connections, the beam of steel structures” required.
flange width W=80~120 mm, the width-to-thickness ratio To investigate the influences of the material strength,
W/t=2.83~4.5, which satisfies the requirement of local beam geometries and loading conditions respectively, these
buckling prevention. The local connections are shop-
welded through GMAW (CO2) welding procedure. The Table 2. Chemical compositions of the steel wt%
beam web is CJP welded to the column flange by double C Mn Si S P
grooves (Fig. 2(a)); the beam flange is welded by single
groove with backing bar left (Fig. 2(b)). The weld quality Q345 0.18 1.60 0.44 0.025 0.017
is evaluated as grade I, which means all the welds are Q390 0.16 1.50 0.41 0.002 0.010
tested with ultrasonic flaw detection and the flaws are as Q420 0.16 1.29 0.36 0.018 0.026
276 X. Y. Liu et al. / International Journal of Steel Structures, 17(1), 273-289, 2017

Table 3. Mechanical properties of the steel


Material Q345 (12 mm) Q345 (10 mm) Q390 (12 mm) Q420 (12 mm)
Yield strength/MPa 369.85 438.04 412.30 468.62
Ultimate strength/MPa 531.69 551.67 556.51 600.86
Charpy V impact energy (20oC)/J 93 89 117 132
Elongation/% 24.67 25.08 23.13 24.97

Figure 4. Loading scheme of the connection.

20 specimens are designed to nine types. The column size the first phase, the loading is controlled by loads with
of T150 mm×75 mm×12 mm×12 mm is constant, while increase of 200 kN until the specimen yielded. Then in
the steel strength, beam flange width W, beam flange the second phase, the loading is controlled by displacement
thickness t and loading procedures are varied (Table 1). with increase of 2Δy (the yield displacement) until the
The steels standard are in accordance with GB-T1591- specimen failure. There are three different cyclic loading
1994 (1994) “High strength low alloy structural steels”. types as shown in Fig. 4. In Cyclic I, the pressure and
The chemical compositions and mechanical properties of tension loads are asymmetric. While for Cyclic II, the
the tested material are listed in Tables 2 and 3. Nine pressure is controlled by loads in the second phase, the
specimens are tested under monotonic loading (SP1A~ applied cyclic pressure is 50 kN. Besides, in order to
SP9A), the other 11 specimens are tested under cyclic prevent the overall instability of specimen, the maximum
loading (SP1B~SP9B, SP1C, SP1D). pressure for Cyclic III is controlled within 4Δy. The
details of loading scheme are showed in Fig. 4.
2.2. Test setup and loading
The specimen is bolted to the self-balancing reaction 2.3. Test measurement
frame by nine high-strength bolts (18 φ 24, Gr. 10.9), and The extensometers and displacement meters are used
the load is applied by a 2000kN capacity servo-hydraulic for axial and lateral extension measurement respectively.
actuator. Figure 3 shows the experimental equipment. Two extensometers are attached to either side of the
The axial tension applied to SP-1A~SP-9A increases specimen to monitor the elongation over the central 180
linearly until the specimen failure. All the cyclic loading mm gauge length as shown in Fig. 5. The lateral displace-
procedures for SP-1B~SP-9B consists of two phases. In ment is measured by displacement meters T1-1 and T1-2.
Investigation on the Weld Damage Behavior of Steel Beam-to-column Connection 277

across the whole section. Beam flanges of connection SP-


5A, SP-6A and SP-7A are relatively weaker than those of
SP-4A, SP-8A and SP-9A, therefore fractures seem to
more likely to occur at the beam flanges as shown in Fig.
6. Specimen SP-1A is not loaded to fracture due to the
limitation of testing machine in displacement capacity,
some small cracks can be observed in the weld toe of
beam flange to column weld. The test phenomenon is
summarized in Table 4.

3.1.2. Cyclic loading


The failure modes for the 11 connections subjected to
cyclic loads include beam web weld crack, beam flange
weld crack and flange plate local buckling (Fig. 7). The
test phenomenon of these cyclic loading specimens is
Figure 5. Extensometers and displacement meters installation. summarized in Table 5.

3.2. Monotonic test results


3. Test Results 3.2.1. Load capacity and deformation
The deformation of the tested local connections is
3.1. Test phenomenon obtained by the average data from the two extensometers.
3.1.1. Monotonic loading The load capacity and deformation of specimens under
Figure 6 shows the failure modes of the nine specimens monotonic loads are listed in Table 6, where the ultimate
under monotonic tension loading. As shown in Fig. 6, load denotes the maximum load during loading process,
cracks in connection SP-2A, SP-4A, SP-8A and SP-9A the ultimate deformation denotes the deformation corres-
initiate from beam web welds, while connections SP-3A, ponding to the specimen fracture point.
SP-5A, SP-6A and SP-7A fracture across the whole
section. Fractures in these four connections initiate from 3.2.2. Load-displacement curves
beam flange at the toe of weld access hole and propagate The load-displacement curves for monotonic loading

Figure 6. Failure modes under monotonic loads.


278 X. Y. Liu et al. / International Journal of Steel Structures, 17(1), 273-289, 2017

Table 4. Failure modes and test phenomenon of monotonic loading tests


Crack initiate
Specimen Test phenomenon
position
SP-1A Flange weld Necking phenomenon developed at beam flange, no obvious crack observed
SP-2A Web weld Necking phenomenon developed at beam web
SP-3A Flange weld The beam flange and web to column weld fractured
SP-4A Web weld The web weld cracked without necking
SP-5A Flange weld Necking phenomenon developed at base metal
SP-6A Flange weld Necking phenomenon developed at base metal
Necking phenomenon developed at base metal, and some welding spatters were found in the web
SP-7A Flange weld
weld after fractured.
SP-8A Web weld The web weld cracked without necking.
SP-9A Web weld The beam flange had slight necking.

Figure 7. Failure modes under cyclic loads.

connections are provided in Fig. 8. three different cyclic load types are shown in Figs. 9, 10,
and 11, respectively.
3.3. Cyclic test results
3.3.1. Load capacity and deformation 3.3.3. Energy dissipation
The load capacity and deformation of specimens under The connection energy dissipation during cyclic loading
cyclic loading are listed in Table 7, where the ultimate is evaluated by the accumulated area of the hysteresis
strength is obtained by the absolute value of the maximum loops. The energy dissipation values of cyclic specimens
tension and compression loads, the ultimate displacement are listed in Table 8, as well as compared with that of the
corresponds to the specimen fracture point. corresponding monotonic specimens.
The ductility factor is defined as Eq. (1) (Han, 2004):
μ=Δu /Δy (1) 4 Discussion of the Test Results
where Δu denotes the connection ultimate deformation 4.1. Material strength effect
and Δy is the yield deformation. The material strength affects the local welded connections
strength, ductility and hysteretic behaviors, which can be
3.3.2. Hysteretic curves derived from the test results of connections SP1~SP3.
The hysteresis loops of the connections subjected to the
Investigation on the Weld Damage Behavior of Steel Beam-to-column Connection 279

Table 5. Failure modes and test phenomenon of cyclic loading tests


Specimen Failure mode Test phenomenon
The specimen developed overall buckling after the beam edge yielded. In the loading process one
Web weld side of the specimen was always subjected to tension and the other side was under cyclic loading.
SP-1B
fracture To observe the damage properties, the pressure was controlled. After 20 plastic cycles the specimen
cracked at the weld root of beam web to column weld.
Web weld
SP-1C The web weld cracked in a brittle manner at the 5th plastic cycle.
fracture
Web weld The crack initiated from beam web at the toe of weld access hole. It was closured when subjected to
SP-1D
fracture pressure, while propagated gradually when tensioned.
Web weld The crack initiated from the weld toe of beam web at the weld access hole, it propagated through
SP-2B
fracture the web weld and penetrated the weld finally.
Web weld The load still increased after the beam web weld fractured, and the specimen experienced local
SP-3B
fracture buckling.
Web weld The specimen fractured in a brittle manner with a loud voice, which was similar to the test
SP-4B
fracture phenomenon of the specimen subjected to monotonic loading.
Web weld The crack initiated from the weld toe of beam web at the weld access hole, it propagated along the
SP-5B
fracture web weld and resulted in connection failure finally.
Local The beam flange plate experienced buckling when compressed at the 10th plastic cycle, which lead
SP-6B
buckling to the connection failure. There was no crack observed in the specimen.
Web weld The crack initiated from beam web at the toe of weld access hole, and then propagated through the
SP-7B
fracture weld. The web weld cracked in the 6th plastic cycle and fractured in the 7th plastic cycle.
Local The beam flange plate experienced buckling when compressed at the 3rd plastic cycle with no
SP-8B
buckling crack observed.
The specimen developed overall buckling after the beam edge yielded. In the loading process, one
Flange weld side of the specimen was always subjected to tension and the other side was subjected to cyclic
SP-9B
fracture loads. The crack initiated from the weld toe of flange at the side under cyclic loads, and then
propagated through the thickness of the beam flange beneath the weld access hole.

Table 6. Results of monotonic loading tests


Yield Yield Ultimate Ultimate Yield strength Ultimate Comparison with
Specimen
Load/kN Deformation/mm load/kN deformation/mm /MPa strength/MPa material strength
SP-1A 668 0.3 883 6.8 418.55 553.26 4.06%
SP-2A 751 0.12 876 2.4 470.55 548.87 -1.37%
SP-3A 799 0.33 1026 7.7 500.63 642.86 6.99%
SP-4A 584 0.36 849 4.2 365.91 531.95 0.05%
SP-5A 703 0.12 815 7.3 528.57 612.78 11.08%
SP-6A 567 0.18 772 7.8 418.14 569.32 7.08%
SP-7A 681 0.18 831 5.2 461.38 563.01 5.89%
SP-8A 751 0.12 880 3.07 437.65 512.82 -3.55%
SP-9A 819 0.1 976 3.24 446.08 531.59 -0.02%

4.1.1. Specimen strength seen that the connection strength is lower than the
As listed in Table 6, the yield strength of welded material strength under cyclic loading as listed in Table 7.
connection increases with the material strength increases The tested strength of connections made of Q345 and
under monotonic loading, while the ultimate strength is Q420 are lower than material strength by 10~20%.
not entirely dependent on the material strength. The Besides, similar with the results of monotonic loading,
ultimate strength of connection SP-2A made of Q390 is the connection fabricated from the high strength steel
lower than that of SP-1A made of Q345 by 0.8%. may have lower ultimate loading capacity than the
Compared the connections strength between SP-1D, ordinary steel connection. Connection SP-3B has lower
SP-2B and SP-3B which made of different material ultimate strength than SP-1D and SP-2B, which may be
strength under the same cyclic loading type, it can be correlated with the welding quality of high strength steel.
280 X. Y. Liu et al. / International Journal of Steel Structures, 17(1), 273-289, 2017

Figure 8. Load-displacement curves for monotonic loading specimens.

Table 7. Results of cyclic loading tests


Ductility Load capacity/ Ultimate Ultimate Comparison with
Specimen Total cycles Plastic cycles
factor/y kN strength/MPa deformation/mm material strength
SP-1B 24 20 18 732 3.65 458.7 -13.7%
SP-1C 9 5 3 769 0.62 482.5 -9.3%
SP-1D 16 12 6 756 1.25 471.2 -11.4%
SP-2B 17 13 7 957 0.72 599.6 -0.2%
SP-3B 11 7 3 686 0.74 429.8 -22.8%
SP-4B 31 27 32 876 5.8 548.9 3.2%
SP-5B 16 14 10 779 2.35 585.7 6.2%
SP-6B 12 10 6 741 1.33 546.5 2.8%
SP-7B 9 7 4 738 0.95 500.0 -6.0%
SP-8B 6 3 2 674 0.33 392.8 -26.1%
SP-9B 26 24 32 900 6.26 490.2 -7.8%

4.1.2. Ductility and hysteretic behavior 4.2. Loading type effect


The hysteresis loops and ductility factors are the most In this study, four load conditions were applied in order
important indices for the earthquake resistance evaluation to investigate the influence of loads, including monotonic
of connections. As Table 7 shows, the connection SP-1D loading and three types of cyclic loading (Fig. 4).
and SP-2B plastically cycled 12 loops and 13 loops
respectively, while SP-1C and SP-3B bore less cycles. 4.2.1. Comparison between monotonic and cyclic
The ductility factor values also indicate SP-1D and SP- loading
2B have better ductility. Some conclusions can be drawn By comparing the test results listed in Tables 6 and 7,
from the hysteresis loops as follows: it can be concluded that the connections bearing capacity
(1) Connection SP-1C and 1D have the same geometries, and deformability are weakened under cyclic loading.
loading conditions and failure modes, while the hysteresis The connections ultimate strength under cyclic load I are
loops are quite different, the hysteretic performance of the lower than that under monotonic loading by 4-33% except
connection are affected by the welding quality and initial specimen SP-2, and the deformability deteriorate by 10-
defects as well. 30% under cyclic loading. Moreover, test phenomenon
(2) The enclosed areas of the hysteresis loops for indicates that most connections fractured right after
connection SP-1D and SP-2B are relative larger. The reaching the ultimate load under monotonic loading, there
connection SP-2B which made of higher strength steel was no obvious load decrease developed before connections
has larger enclosed areas than SP-1D, indicating relatively fracture as shown in Fig. 8. However, under cyclic
higher energy dissipation ability. loading, the connections show gradual damage course
(3) The connection SP-3B developed local buckling before failure.
soon after it yielded, so its hysteresis loop looks cramped,
which indicates that the plate stability after yielding should 4.2.2. Comparison among different cyclic loads
be a concern when utilizing high strength steel under Connection SP-4B was applied Cyclic II load, SP-1B
cyclic loading. and SP-9B were applied Cyclic III load, and the others
Investigation on the Weld Damage Behavior of Steel Beam-to-column Connection 281

Figure 9. Hysteresis loops obtained by Cyclic load I.

were tested under Cyclic I load. The influence of the weld ductility when the applied tensile force is similar. In
three cyclic loading procedures can be derived from the this test, Cyclic I adopts symmetrical loading, in this
test results. loading type the compressive plastic deformation is the
(1) The SP-4B, SP-1B and SP-9B subjected to Cyclic same as the tension plastic deformation. Cyclic II and III
II and Cyclic III load have better ductility than the are asymmetrical loads, the specimens are in elastic phase
connections subjected to Cyclic I load, which indicates when compressed under Cyclic II, while the maximum
that the compressive plastic deformation weakens the plastic deformation is controlled as four times the yield
282 X. Y. Liu et al. / International Journal of Steel Structures, 17(1), 273-289, 2017

Figure 10. Hysteresis loops obtained by Cyclic load II.


Figure 12. Skeleton curves of SP-1A, SP-1B, SP-4B, SP-1D.

displacement under Cyclic III. As listed in Table 7, these


three specimens tested under Cyclic II and Cyclic III all
cycle more than 24 cycles with a ductility factor larger
than 18. On the other hand, the best record of other
specimens is bearing 17 cycles with the largest ductility
factor of 7, the ductility of these specimens is obviously
lower than that for the connection developing small
compressive plastic deformation.
(2) Cracks are more prone to initiate in the area of
applied larger strain range, enlarging the strain range
accelerates the material damage. The skeleton curves of
SP-1A, SP-1B, SP-4B and SP-1D are compared in Figure
12. These four specimens were tested under four different
Figure 13. Skeleton curves of SP-4A, SP-4B.
loading types. The comparison result of the curves length
is SP1A>SP4B>SP1B>SP1D, showing that the strain
range affects the connection hysteretic performance. The Above all, cyclic loads cause the performance damage
curves of SP-1A and SP-4B do not show obvious damage, of welded connection, the damage is related to the strain
while the specimen of larger strain range has shorter range. When the damage exceeds the critical value, the
skeleton curve, the ductility become worse. Furthermore, macro cracks initiate and propagate as the load increases.
according to the test phenomenon of SP-9B, the crack So the macro cracks in structure are most likely to
occurs in the area subjected to cyclic loads, which also develop in the area where the accumulated strain is the
proves the conclusion above, the larger strain range largest.
causes larger damage.
(3) The SP-4B subjected to Cyclic II load has similar 4.3. Geometry effect
skeleton curve as the monotonic loading connection SP- The stress-strain curve is adopted to analyze the effect
4A, as shown in Fig. 13. It shows that a small compressive of beam geometry on the connection behavior. The strain
stress in elastic phase can hardly cause damage in connections. ε employed in this section is calculated by the following

Figure 11. Hysteresis loops obtained by Cyclic load III.


Investigation on the Weld Damage Behavior of Steel Beam-to-column Connection 283

Table 9. Comparison among specimens with different


width-thickness ratios
Specimen SP-6 SP-7 SP-1 SP-8
Flange width/mm 80 90 100 110
Width-thickness ratio 2.83 3.25 3.67 4.08
Monotonic ultimate strength/MPa 569 563 553 513
Cyclic ultimate strength/MPa 547 500 476 393

loading type I are listed in Table 9. Comparing the test


results of these specimens, it can be concluded that the
connection with larger width-thickness ratio has lower
Figure 14. Normalized stress-strain curves of SP-1, SP-5. bearing capacity under monotonic loads. Under Cyclic
load I, the bearing capacity also decreases with increasing
width-thickness ratio as shown in Fig. 15.
equation:
ε =D/D0 (2) 5. Damage Behavior Analyses for the Local
Welded Connection
where D is the mean value of the tested data by
extensometer M1-1 and M1-2, and D0 is the 180 mm 5.1. Damage feature analysis
gauge length. According to the test phenomenon and hysteresis loops,
the damage course for the local connections can be
4.3.1. Beam flange thickness effect categorized into three different types as follows:
For the specimen with a thinner beam thickness (for (1) The damage caused by plate buckling. As connection
SP-5, t =10 mm), the weld behaves better than the other SP-1B and SP-9B experienced overall buckling after the
specimens no matter under monotonic or cyclic loads. To beam edge yielded, the maximum pressure and displace-
exclude the influence of material strength, the normalized ment was controlled by Cyclic load III. The bearing
stress-strain curve is employed. Figure 14 compares the capacity of SP-1B and SP-9B decreases gradually with
normalized stress-strain curves of SP-1 and SP-5, suggesting increasing tensile displacement as shown in Fig. 9.
that the thinner beam thickness results in higher ultimate Besides, for connection SP-9B, the beam flange weld
strength. Further, all the cyclic test data of SP-5B, including cracked at the side subjected to a larger strain range, so
hysteresis loop, ductility factor, energy dissipation (area the performance deterioration is more obvious. While for
enclosed by the envelope), shows the weld of thinner connection SP-6B and SP-8B subjected to Cyclic I
plate has better hysteretic performance. loading, the flange plate experienced local buckling before
the weld cracking, the failure is of sudden and the
4.3.2. Beam flange width-thickness ratio effect performance shows no gradual damage process.
Specimens of five different width-thickness ratios were (2) The damage caused by the crack. Connection SP-
tested in the study as seen in Table 1. The test results of 1D, SP-5B and SP-7B cracked at the web weld, after two
four different local connections subjected to the same cycles they failure. These specimens tensile bearing

Table 8. Energy dissipation of the welded local connections


Monotonic ultimate Monotonic energy Maximum cyclic Energy
Specimen
displacement/mm dissipation/J displacement /mm dissipation /J
SP-1B 3.65 20958
SP-1C 6.8 6474 0.62 3781
SP-1D 1.25 8964
SP-2 2.4 2058 0.72 13264
SP-3 7.7 5483 0.74 3851
SP-4 4.2 4268 5.8 6271
SP-5 7.3 8508 2.35 21900
SP-6 7.8 5607 1.33 9366
SP-7 5.2 4258 0.95 5368
SP-8 3.1 2571 0.33 909
SP-9 3.2 2957 6.26 42120
284 X. Y. Liu et al. / International Journal of Steel Structures, 17(1), 273-289, 2017

5.2. Damage process analysis


By comparing the results of the monotonic tests and
cyclic tests, the damage process of the cyclic loading
specimen is analyzed. Based on the damage mechanics,
the damage index can be calculated by Eq. (3) as follows:
D=1−FD /Fu (3)
where FD denotes the connection bearing capacity after
damage, Fu denotes the nondestructive bearing capacity
of the connection.
The bearing capacity of the cyclic loading specimens is
damaged with the plastic deformation develops. So the
accumulated plastic deformation is adopted as the index
Figure 15. Skeleton curves of specimens with different to analyze the damage process. The cyclic load and
width-thickness ratio. monotonic load which correspond to this deformation
index are taken as the damage bearing capacity and
nondestructive bearing capacity, respectively. When the
capacity decline with the crack propagation, the damage accumulated plastic displacement is beyond the ultimate
process is apparent. displacement under monotonic loading, the ultimate
(3) The damage is not obvious. All the other local bearing capacity of the monotonic specimen is adopted as
welded connections fractured by tension at the hardening the nondestructive bearing capacity. The damage process
stage without distinct damage course. curves for the SP-1B, SP-5B and SP-7B showing the
In summary, the performance damage of these welded significant damage process are shown in Fig. 16.
connections is mainly caused by flange weld cracking
and buckling when subjected to Cyclic I tension and 5.3. Damage model validation
compression respectively. Part of the specimens fractured To describe the damage behavior exactly and conveniently,
earlier at the web weld, which may lead to the connection some research proposed the damage model based on
failure before it damaged. experimental researches and damage mechanics. Generally,

Figure 16. Damage curves of the connections bearing capacity.


Investigation on the Weld Damage Behavior of Steel Beam-to-column Connection 285

Table 10. Parameter values used in the damage model


Ultimate displacement
Failure modes Yield load Energy/J
Specimen Damage /mm
Fy /kN
Monotonic Cyclic Monotonic δu Cyclic δmax Monotonic Cyclic
SP-1C whole section web 0.30 6.8 0.62 668 6474 3781
SP-1D whole section web 0.28 6.8 1.25 668 6474 8964
SP-2B web web 0.17 6.8 0.72 751 6776 13264
SP-3B whole section web 0.40 7.7 0.74 799 5483 3851
SP-5B whole section web 0.19 7.3 2.35 703 8508 21900
SP-6B whole section buckling 0.07 7.8 1.33 567 5607 9366
SP-7B web web 0.32 5.2 0.95 681 6077 5368
SP-8B web buckling 0.24 6.8 0.33 751 6871 909

the models are set up based on two damage factors: Table 11. Constant parameters of damage models evaluated
deformation (displacement, rotation, et al.) and energy. from experiments
Kravinkler and Zhorei (1983), Krawinkler and Nassar Deformation Energy Combination
(1992), Powell and Allchabadi (1988), Kato and Akiyama Damage model: model: model:
Specimen
(1975), Cosenza and Manfredi (1992) proposed the index Parameter Parameter Parameter
damage model based on the deformation respectively. C C β
Kumar and Usami (1994) proposed the energy based SP-1C 0.3 1.06 1.15 0.25
model. Park and Ang proposed the model combining the SP-1D 0.28 1.73 1.73 0.06
displacement and energy index (Park et al., 1985). SP-2B 0.17 2.24 2.15 -0.01
In this paper, three damage models are verified by the SP-3B 0.4 1.21 1.22 0.48
experimental data. In the damage models, the damage SP-5B 0.19 4.37 2.63 -0.03
index D is used (D=0 indicates no damage and D ≥1 SP-6B 0.07 3.13 2.69 -0.05
means collapse or failure). The models are listed as
Mean 2.09 1.73 0.23
follows:
COV 0.55 0.40 1.66
Cosenza and Manfredi model (Deformation model)
(Cosenza and Manfredi, 1992):
n
δi – δy ⎞ c
⎛ ------------- dissipated energy and β is constant. In this model, the
D= ∑ ⎝ δu – δ-y⎠ (4)
displacement and energy is combined linearly.
i=1
Some parameters in these models such as Emon and δ u
where δ i is the deformation amplitude of each half cycle, are calibrated by the monotonic test. In this test, four
δ y is the yield deformation, δ u is the ultimate deformation monotonic specimens SP-1A, SP-3A, SP-5A and SP-6A
under monotonic loading and c is constant. failed due to the whole section fracture, the others failed
Kumar and Usami model (Energy model) (Kumar and by web weld crack (local fracture). The ultimate displace-
Usami, 1994): ment δu and energy dissipation Emon of the connections
n
cracked at the whole section are taken as the model
Ei ⎞ c
⎛ ---------- parameters. For the connections fractured locally, these
D= ∑ ⎝ Emon⎠ (5)
two parameter values are scaled by comparing the results
i=1
of the standard specimen SP-1A (totally fractured), the
where Ei is the energy dissipated each half cycle, Emon is scaling factor is according to the ratio of specimen section
the energy dissipated under monotonic loading and c is area and material strength to the standard specimen.
constant. The damage process for the specimens subjected to
Park and Ang model (Combination model) (Park and Cyclic I load are simulated by applying the displacement
Ang, 1985): model, energy model and combination model respectively.
All the cyclic loading specimens fractured at the web
δ max β

weld and partly damaged. The damage index is calculated
D = --------- + ---------- dE (6)
δu Fyδu by Eq. (3). The parameters of these damage models are
obtained by the test data, as shown in Table 10.
where δ max is the maximum deformation under cyclic The constant parameters of the three damage models
loading, δ u is the ultimate deformation under monotonic are evaluated by test data fitting. Some conclusions can

loading, F y is the yield strength, dE is cumulative be drawn from the fitting results as follows:
286 X. Y. Liu et al. / International Journal of Steel Structures, 17(1), 273-289, 2017

Figure 17. Comparisons between the three different damage models.


Investigation on the Weld Damage Behavior of Steel Beam-to-column Connection 287

Figure 18. Comparisons of damage curves between damage models and test results.

(1) From Table 11 it can be observed that some β model is not used for SP-2B, SP-5B and SP-6B. The
values of combination model are negative, which indicates damage curves calculated by the three damage models are
the effect of the cycle with maximum displacement is illustrated in Fig. 17 and some conclusions can be made
overestimated in that model. as follows:
(2) The dispersion of the three damage models is The combination model is a linear accumulated model;
different when simulating the damage course of welded the linear fitting gives the same weighting for each cycle,
connections. From the coefficient of variation (COV), it except for the cycle with maximum displacement. While
can be perceived all the three models has large scatter, the displacement model and energy model are accelerated
moreover, the dispersion of combination model is larger damage models, the parameter c has large effect on the
than the other two models. connection damage process.
(3) As the steel material can be assumed to be rigid- All the displacement model and energy model curves
perfectly plastic, the Eq. (4) can be simplified as Eq. (7): have obvious threshold. In this experiment, all the critical
n
values are near the yield point. The damage curves show
δ pi⎞ c

∑ ⎛⎝ -----
that the obvious damage occurred after the specimen
D= - (7)
δu ⎠ yielded, which is in accordance with the models physic
i=1
meaning. On the other hand, the terraced curve of
where δ pi denotes the plastic deformation of each half combination model shows a different damage process
cycle, δ u is the ultimate deformation under monotonic with the other two, the critical points are not apparent.
loading. That curves show the damage at the elastic cycle and
Comparing Eq. (7) with Eq. (4), it shows great agreement cannot reflect the real situation at the initial stage.
between the energy model and displacement model. The The effects of connection geometry on damage process
fitting parameters of these two models are similar to each are not significant for displacement model and energy
other as listed in Table 11, which also indicates that the model. Although specimen SP-1, SP-5, SP-6, SP-7 and
two models can be converted to each other approximately. SP-8 has different geometries, the two damage model
To avoid the conflict between the definition of parameter curves all agree well with each other.
β and the negative values of the specimen, the combination The scatter of the fitting results could be resulted from
288 X. Y. Liu et al. / International Journal of Steel Structures, 17(1), 273-289, 2017

the following reasons: The connection made of high strength steel probably
The welding defects and residual stress existed in the has a lower ultimate loading capacity, which may be
welded connection causes the connection has different correlated with the welding quality of high strength steel.
welding quality. The connection with larger beam flange width-thickness
The welded connection may be eccentric loaded ratio has lower ultimate strength and deformation. Cyclic
differently during loading procedure, which leads to the loading results in crack initiate and propagate in the
different lateral buckling for the different specimen. The connection weld, which weakens the bearing capacity and
lateral buckling makes the connection damage unilaterally, deformation capacity of the welded connections. The
while the extensometers are installed at two sides of range of cyclic loads is the key factor affecting the weld
specimen, they cannot measure the displacement distribution damage level.
at different locations of the specimen. So the mean values Weld cracking and plate buckling are the major causes
are adopted to evaluate the connection performance, of connection damage. The load capacity decreases greatly
which leads to the difference between test results and real with the crack propagating and plate buckling. For the
values. welded connection designed to have higher load capacity
The fitting curves obtained by the damage models are than components, the damage of its bearing capacity and
compared with the test curves of specimen SP-1D, SP-5B stiffness is mainly caused by the crack evolution in weld.
and SP-7B as shown in Fig. 18. A variety of damage evolution equations applied in
As shown in Fig. 18, the displacement model and engineering are calibrated and compared, the comparison
energy model curves are approximate to the test curves results indicate that the damage model adopting the
when accumulated plastic deformation is large. While the connection plastic deformation index shows a reasonable
curve shape of the combination model agrees well with good accuracy to fit the test data. Moreover, that model
the test curve, especially for the nonuniform damage has less relation with the connection geometries so that it
acceleration process, the variation trend of the curve can be widely applied, which means adopting the plastic
slope is more similar to test curve. Accordingly, these deformation to illustrate damage process of metal material
three models have their own merits when simulating conforms to its physical mechanism. The damage models
welded connections damage, the result of displacement based on the macro mechanics index can reveal the
model is more accurate. connection deterioration behavior to a certain extent.

6. Summary and Conclusions Acknowledgment


In this study, a series of 20 local connections representative This project is funded by the Natural Science Foundation
of beam-to-column connections in SMRFs are tested of China (Grant No. 51678339 and No. 51378289). The
under monotonic tension loading and cyclic loading to financial support is deeply acknowledged.
investigate weld damage behavior for the connection. The
influence of the material strength, loading type and connection References
geometry on the damage behavior and fracture for the
Beremin F.M. (1983). “A local criterion for cleavage fracture
weld zone of connection are investigated. Besides, damage of a nuclear pressure vessel steel”, Metall. Trans. Vol. 11,
process for the local welded connection is analyzed and pp. 2277-2287.
damage evolution models are calibrated based on the test Binnur G.K. and Secil E. (2005). “Prediction of fracture
results. The test results obtained in this study provide behavior of steel beam-to-column connections with weld
technical basis for the damage evaluation and fracture defect using the SINTAP”, Engineering Structures, Vol.
prevention of the welded beam-to-column connections in 27, pp. 760-768.
SMRFs. The following conclusions can be drawn from Chi W. M., Deierlein G. G., and Ingraffea A. (2000).
the present study: “Fracture toughness demands in welded beam-column
The test phenomenon shows that for the nine monotonic moment connections”, Journal of Structural Engineering,
loading connections, four connections fracture at the toe ASCE, Vol. 126, No.1, pp. 88-97.
of beam web to column flange weld; while in another Cosenza E. and Manfredi G. (1992). “Seismic Analysis of
four connections, cracks firstly initiate from the toes of Degrading Models by means of Damage Functions
Concept”, Nonlinear Seismic Analysis and Design of
weld access holes in the beam flange and finally fracture
Reinforced Concrete Buildings, Elsevier.
across the whole section. Specimen SP-1A is not loaded
GB/T5117-1995 (2011). Carbon steel covered electrode,
to fracture due to the limitation of testing machine in China Standards Press.
displacement capacity. For the 11 specimens tested under GB50661-2011 (2011). Code for welding of steel structures,
cyclic loading, eight connections failure are due to beam China building industry press.
web weld fracture, two specimens experienced flange GB-T1591-1994 (1994). High strength low alloy structural
plate buckling, and one connection fracture at the beam steels, China Standards Press.
flange just beneath the weld access hole. Han Lin Hai. (2004). “The concrete filled-steel tube
Investigation on the Weld Damage Behavior of Steel Beam-to-column Connection 289

structure: theory and practice”, Beijing: Science Press. prediction by deterministic methods: Concept and
John W. F., Robert J. D., and Eric J. K. (1995). “Fracture procedures”, Earthquake Engineering and Structural
Mechanics of Welded Structural Steel Connections”, Dynamics, Vol. 16, pp. 719-734.
SAC report No. 95-09, Washington, DC. SAC. (1995). “Interim Guidelines: Evaluation, Repair,
Kato B. and Akiyama H. (1975). “Aseismic Limit Design of Modification and Design of Welded Steel Moment Frame
Steel Rigid Frames”, Proceeding of Architectural Institute Structures”, SAC-95-02, Sacramento, California.
of Japan, No.237, Nov., 1975. Shen Z.Y. and Shen S. (2002). “Seismic Analysis of Tall
Kaufmann E.J. and Fisher J.W. (1995). “A study of the Steel Structures with Damage Cumulation and Fracture
effects of material and welding factors on moment frame Effects”, Journal of Tongji University (Natural Science),
weld joint performance using a small scale tension Vol. 30, No. 4, pp. 393-398.
specimen”, Technical report SAC 95-08. Tawil S., Mikesell T., Vidarsson E. and Kunnath S.K.
Kravinkler H. and Zhorei M. (1983). “Cumulative Damge in (1998). “Strength and Ductility of FR Welded-Bolted
Steel Structures Subjected to Earthquake Ground Motions”, Connections”, SAC report No. 98-01, Washington, DC.
Computers and Structures, Vol. 16, pp. 1-4. Shi W.L, Xiao Y., Li G.Q. and Ye Z.M. (2008). “Pseudo-
Krawinkler H. and Nassar A. A. (1992). “Seismic Design dynamic tests on composite joints with flush end plate
based on Ductility and Cumulative Damage Demands connections”, Earthquake Engineering and Engineering
and Capacities”, Nonlinear Seismic Analysis and Design Vibration, Vol. 28, No. 6, pp. 124-133.
of Reinforced Concrete Buildings, Elsevier. Shi Y.J., Ao X.L., Wang Y.Q. and Shi G. (2009).
Kumar S. and Usami T. (1994). “A note on evaluation of “Experimental study on the seismic performance of
damage in steel structures under cyclic loading.” Journal beam-to-column composite connections in medium-high
of Structure Engineering”, JSCE, Vol. 40A, pp. 177-178. strength steel frame structures”, China Civil Engineering
Liu Y.M., Chen Y.Y. and Chen Y.J. (2002). “Hysterical Journal, Vol. 42, No. 4, pp. 48-54.
Model of Steel Frame Connection Considering Partial Su D. (2005). “Seismic Behavior of Beam-Column Connections
Fracture”, Journal of Tongji University (Natural Science), in Steel Structure with Composite Effect”, Tsinghua
Vol. 31, No. 5, pp. 525-539. University.
Matos C.G. and Dodds R.H. (2001). “Probabilistic modeling Toyoda M. (2002). “Properties of steel structures damaged in
of weld fracture in steel frame connections part I: quasi- Hanshin-Japan and Northridge-USA earthquake”, Seminar
static loading”, Engineering Structures, Vol. 23, pp. 1011- notes. Dokuz Eylul University, Izmir(Turkey).
1030. Yang T.S. and Popov E.P. (1995). “Experimental and
Matos C.G. and Dodds R.H. (2002). “Probabilistic modeling Analytical Studies of Steel Connections and Energy
of weld fracture in steel frame connections part II: Dissipators”, SAC report No. 95-13, Washington, DC.
seismic loading”, Engineering Structures, Vol. 24, pp. Zhang L. (2004). “Study on earthquake resistance of rigid
687-705. beam-to-column connection of steel structure”, Tianjin
Park A. J. and Ang H. S. (1985). “Mechanistic Seismic University.
Damage Model for Reinforced Concrete”, Journal of Zhao D.W., Shi Y.J. and Chen H. (2000). “Experimental
Structure Engineering, Vol.111, No.4, pp. 195-207. Research on Beam-column Connections Under Cyclic
Powell G. H. and Allchabadi R. (1988). “Seismic damage Loading”, Building Structure, Vol. 30, No. 9, pp. 3-6.

You might also like