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Construction and Building Materials 209 (2019) 115–125

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Construction and Building Materials


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Review

A review of life cycle assessment of recycled aggregate concrete


Yurong Zhang a,b, Wei Luo b, Jingjing Wang b,d, Yuanfeng Wang b,⇑, Yaqin Xu a,
Jianzhuang Xiao c
a
College of Civil Engineering and Architecture, Zhejiang University of Technology, Hangzhou 310014, Zhejiang, PR China
b
School of Civil Engineering, Beijing Jiaotong University, Beijing 100044, PR China
c
College of Civil Engineering, Tongji University, Shanghai 200092, PR China
d
College of Architecture and Civil Engineering, Beijing University of Technology, Beijing 100124, PR China

h i g h l i g h t s

 Effect of mixture design and RA size on LCA of concrete should be considered.


 Benchmark to functional unit is urgent to be proposed in evaluating the LCA of RAC.
 Allocation combining the effect of quality, mass and market price needs be investigated.
 Ignoring CO2 uptake in the life cycle of RAC will lead to overestimated CO2 emissions.
 Critical distance for RA is existed when comparing environmental impact between NAC and RAC.

a r t i c l e i n f o a b s t r a c t

Article history: Recycled aggregate has emerged expecting to address raw materials shortage in construction sector by
Received 15 October 2018 converting waste concrete into resource. Many researchers adopted life cycle assessment (LCA) to eval-
Received in revised form 3 March 2019 uate and compare environmental impact of recycled aggregate concrete (RAC) and natural aggregate con-
Accepted 9 March 2019
crete (NAC). However, there are numbers of problems in applying the LCA in RAC, a unified treatment of
the subject is still lacking. By reviewing existing corresponding literature, this paper identified the exist-
ing problems of applying the LCA method in RAC from 5 aspects, including mixture design method, selec-
Keywords:
tion of functional units, allocation of inventory, CO2 uptake during the life cycle of concrete and transport
Recycled aggregate concrete
Life cycle assessment
distance of recycled aggregate. Review results indicate that when analyzing the environmental impact of
Mixture design RAC by LCA, a clear indication of the mixture design methods of RAC should be given at first. Second, a
Functional units benchmark method to define the functional unit of the LCA of RAC is urgently needed to make different
Allocation approaches LCA studies comparable. A method that combining the effect of quality, mass and market price on the
CO2 uptake allocation procedure of recycled aggregate should be further investigated. Besides, ignoring CO2 uptake
Transport distance in the use stage of RAC will lead to an overestimated CO2 emission of RAC. In addition, a critical distance
for recycled aggregate is existed when comparing the environmental impact between NAC and RAC. At
last, some contents of recycled aggregate concrete for further research have been proposed.
Ó 2019 Published by Elsevier Ltd.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2. Research method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3. Effect of mixture design method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4. Effect of functional unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.1. Functional unit selection of RAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.2. Advantages and disadvantages of the selected functional units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5. Effect of inventory allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5.1. Types of inventory allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

⇑ Corresponding author.
E-mail address: cyfwang@bjtu.edu.cn (Y. Wang).

https://doi.org/10.1016/j.conbuildmat.2019.03.078
0950-0618/Ó 2019 Published by Elsevier Ltd.
116 Y. Zhang et al. / Construction and Building Materials 209 (2019) 115–125

5.1.1. Subdivision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118


5.1.2. System expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5.1.3. Cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5.1.4. Partition rule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5.1.5. Mass allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5.1.6. Economic allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5.2. Importance of allocation procedure on the LCA result of RAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
6. CO2 uptake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
6.1. Model of CO2 uptake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
6.2. Importance of taking CO2 uptake into consideration of the LCA analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7. Transportation type and distance of recycled aggregate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8. Conclusions and outlooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

1. Introduction 2. Research method

Concrete is by far the most widely used construction material The research method proposed by Fink [31] was adopted to con-
around the world. The annual world concrete production varies duct this review. The reviewed bibliography included articles pub-
depending on the source between 13 billion [2] and 21 billion tons lished in international journals and academic dissertations. First,
[95]. Dixit et al. [21] pointed out that 49% of raw stone, gravel and the Scopus and PQDT database are used for collecting relevant liter-
sand, 25% of virgin wood and 16% of water are consumed by the ature and dissertations. Second, some articles published in Chinese
building sector. The huge concrete demand in the building sector are also identified through the CNKI database (one of the most com-
leads to a tremendous need of aggregate. The global market for prehensive academic databases in China), which not only covers
construction related aggregate is about 48.3 billion tonnes in journal articles, but also includes dissertations and conference pro-
2015 Freedonia. World Construction Aggregates [32]. Oikonomou ceedings. At last, data is obtained by querying by diverse fields, such
[65] predicted that the demand of aggregates will double over as topic, author, and keyword, etc. It is worth noting that the
the course of next one to two decades if the present rate of aggre- method of LCA has been employed to investigate the environmental
gates and concrete consumption remained. Thus, the availability of impact of RAC, and some problems have been discerned. Therefore,
natural aggregates (NAs) and the effect of their production on envi- selecting right keywords to retrieve papers is a critical issue. Two
ronment have been burning issues. On the other hand, a large keywords, namely LCA and RAC (both abbreviation and full name)
amount of construction and demolition (C&D) waste is generated are chosen as search terms. In addition, waste concrete and C&D
around the world, becoming an increasing threat to environment. waste are also relevant to RAC, and sometimes only carbon emis-
The annual generation of C&D waste is about 850 million tons in sion and energy use are selected as the indicators of environmental
EU [87]. In China, nearly 50% of municipal solid waste is occupied impact, thus, these four keywords are also used to search the rele-
by C&D waste [19], approximately 200 million tons of waste con- vant literature. After finding the related publications, we checked
crete are produced annually. the title and abstract of the literature to identify the most relevant
To pursue sustainable civil engineering, recycled aggregate publications. Then, some irrelevant articles to our research were
(RA) emerged, expecting to contribute to addressing the issue excluded. The process resulted in about 70 articles for final in-
of raw materials shortage by converting construction waste into depth analysis. Then, according to the expert consultations and
resource. Therefore, RA has been used as a constituent in con- our existing research, the finalized set of articles was further
crete production. Over the past decades, extensive researches grouped and classified on the basis of the life cycle stages of RAC.
have confirmed that RAs can be used to replace NAs [51]. The In the concrete production stage, the environmental impact of vol-
property and structural or non-structural application of recycled umetric concrete depends on mixture design. Therefore, the effect
aggregate concrete (RAC) have been extensively studied and of mixture design method of RAC on environmental impact is inves-
some findings have been adopted in engineering practice [105]. tigated at first. Second, functional unit is a key element to conduct
Afterwards, with the drive towards sustainable development, to LCA, as different functional units could lead to different results for
promote the application of RAC, scholars started to evaluate the the same systems when evaluating the environmental impact of
environmental impact difference between RAC and natural aggre- RAC. Moreover, since recycling involves waste management as well
gate concrete (NAC). Life cycle assessment (LCA), a powerful tool as material production, it is necessary to allocate environmental
for quantifying, evaluating, comparing and improving the envi- burdens between waste management and material production sys-
ronmental impact of products during their life cycle, has been tems. Thus, the types of allocation are summarized, and the impor-
widely adopted [45,46]. Even though some authors have tance of allocation procedure on the LCA result of RAC is explored.
employed LCA to evaluate the environmental impact of RAC, At last but not the least, in the use stage of RAC, carbonation (CO2
there are still some problems existed. Therefore, by reviewing uptake) happens all the time, which is more considerable than that
existing corresponding literature, this paper identified the exist- of NAC, leading to a negative CO2 emission. Moreover, due to that
ing problems in the LCA of RAC from the following 5 aspects, there is a distinct difference of quantity of NA and RA between
including mixture design method, selection of functional units, NAC and RAC, it is necessary to analyze and compare the effect of
allocation approaches, CO2 uptake during the life cycle of RAC transport on the environmental impact of concrete.
and transport distance of RA. In addition, some contents of RAC
for further research, including the effect of mechanical property
variability and the application areas on the environmental impact 3. Effect of mixture design method
of RAC, and the temporal, geographic and further technological
correlations when establishing the life cycle inventory of RA, Decomposition analysis is always used to determine the magni-
have been proposed. tude and source of environmental impact of concrete [40,41]. The
Y. Zhang et al. / Construction and Building Materials 209 (2019) 115–125 117

quantity of constituent materials plays a crucial role on environ- ously, the mixture design methods of DCBs and DCSs are different
mental impact of concrete, which is decided by mixture design. from that of conventional RA. Additionally, the energy consump-
Therefore, it is worth paying more attention to how to analyze tion and related emissions of DCBs and DCSs can be reduced due
the effect of mixture design method on the LCA results of RAC. to the straightforward and simplified production manner [97,98].
RAs can be regarded as a two-phase composite made of ‘‘origi- Moreover, the important effects of demolition technique and treat-
nal” NAs and adhering mortar (made of sand, hydration products ment equipment of C&D wastes on the performance of RAs should
and fractions of un-hydrated cement) [73]. Thus, there are two be emphasized, since they not only yield different qualities of RA,
types of interfacial transition zone (ITZ) in RA, i.e. old ITZ between and eventually lead to different mechanical properties and durabil-
NAs and adhering mortar and new ITZ between RAs and new mor- ity of RAC [12], but also influence the energy consumption and
tar [30]. environmental emissions in producing RAs. Hence, the life cycle
Classical RAC mixture design methods often replace a certain inventory of recycled aggregate should be given according to its
percentage of the previously calculated NAs by RAs, i.e. on a production modes, the effects of demolition techniques, treatment
replacement basis of equivalent volume or mass [101,28]. How- equipment and size of aggregate on the life cycle assessment
ever, due to the existence of adhering mortar, RACs always have results should be taken into consideration as well.
inferior compressive strength and elasticity modulus [75,102]
and obvious increasing shrinkage and creep [23], when compared
with NAC. 4. Effect of functional unit
The equivalent mortar volume (EMV) method is predicated
based on the fact that RCA is a two-phase material comprising ‘‘A functional unit is a measure of the performance of the func-
mortar and NA [30]. The total mortar volume is considered as tional outputs of the product system”. The purpose of using func-
the sum of residual and fresh mortar volumes in concrete made tional unit is ‘‘to provide a reference to which the inputs and
with RA. It has been verified experimentally that the mechanical outputs are related. . . [and] . . .to ensure comparability of LCA
properties [103,91] and durability of RAC designed by the EMV results [45,46]” Thus, functional unit is an important basis that
method are superior to that designed by classical mixture design enables the LCAs of alternative goods or services to be comparable
method [1], owing to the better controlled total quantity of mortar and analyzable. Adequately selecting a functional unit is of prime
in concrete mixes. Jiménez et al. [48] compared the environmental importance because different functional units could lead to differ-
impact of concrete designed by EMV method and classical methods ent results for the same product system [43,50]. Moreover, the
(American Concrete Institute and Bolomey mix proportioning results of LCA according to the predefined functional unit will be
methods) and pointed out that RAC designed by EMV method used for decision making support [17,63].
shows better environmental performances in all of the selected
impact categories. 4.1. Functional unit selection of RAC
It is worth noting that researches on the effect of mixture
design methods on LCA results of RAC are few [47]. But some Many products have multiple functions, as currently there is no
novel mix design methods for RAC have been proposed, such as universal or common functional unit when evaluating the environ-
the methods based on close packing method of mechanically mental impact of products, most studies are unique and incompa-
interlocked skeleton [72] and water absorption capacity of recy- rable. For concrete, an appropriate functional unit can be defined
cled aggregate [73] or interfacial transition zones in RAC [57]. based on different performance characteristics. Panesar et al. [69]
Therefore, in the future research, a clear indication of the mixture conduct a literature review of functional units pertaining to con-
design methods of RAC should be given at first. And then, the crete LCAs and classified the relevant functional units as simple
comparison of environmental impact of RAC can be conducted (single variable), moderately complex (two variables) and complex
based on the same mixture design method. Otherwise, the LCA (three or more variables). To evaluate the environmental impact of
results may be misleading. Moreover, it is necessary to use the RAC, different functional units have been adopted, such as the vol-
comparison results of environmental impact of RAC to guide ume of concrete [86,81], Colangelo et al. [13], combining volume
the mixture design. and strength [19,106,88,78,53], considering volume, strength and
Wu et al. [96,99] proposed several new types of RA, with larger durability simultaneously [52,29,18] and strength reliability
sizes compared to conventional RA, such as demolished concrete [11,77]. Table 1 gives an overview of several used functional units
blocks (DCBs) and demolished concrete segments (DCSs). Obvi- in the previous LCA studies of RAC.

Table 1
Examples of used functional units in literature.

NO. Functional unit Detailed descriptions


FU1 Volume The environmental impact of 1 m3 RAC with different aggregate replacements is compared with that of 1 m3 natural
aggregate concrete (NAC) [86,81,13]
FU2 Combining volume and strength The functional unit is chosen as 1 m3 of concrete. The mix proportion of NAC and RAC is determined so that both
concrete types have similar compressive strength, through adding slightly additional cement for RAC production
[106,88,78]
The fcm/GWP ratio is used to compare the performance of 1 m3 concrete mixtures with/without recycled aggregates
[53]
RAC and NAC have the same compressive strength and workability, and the analysis is limited to a type of concrete
structure for which non-aggressive environment conditions apply, that the impact of service phase is expected to be
approximately the same for both concrete types [88]
FU3 Considering volume, strength and 1 m3 of concrete of a specific strength class at the construction site, assuming equal lifetimes for recycled and
durability simultaneously conventional concrete in a full life cycle assessment [52]
Compare the total amount of concrete necessary to deliver 1 MPa of strength and one year of service life [18].
FU4 Strength reliability Strength reliability is calculated according to the mean value, coefficient of variation and distribution pattern of
compressive strength of NAC, and then supposed that RAC have the same strength reliability, based on the known
coefficient of variation of strength of RAC, the mean value can be obtained by trial mixtures [11,77].
118 Y. Zhang et al. / Construction and Building Materials 209 (2019) 115–125

4.2. Advantages and disadvantages of the selected functional units rehabilitation actions will also consume additional concrete, differ-
ent rehabilitation strategies will cause different environmental
Different kinds of functional unit are used in evaluating the burdens.
environmental impact of RAC, with different performance parame- Choosing strength reliability as a functional unit (FU4) for com-
ters that have to be considered, as mentioned above. Each func- paring the environmental impact between RAC and NAC will con-
tional unit has its own advantages and disadvantages. sider the variability of compressive strength of concrete and
It has been gradually realized that choosing volume as a func- analyze the environmental impact based on a probabilistic
tional unit (FU1) is flawed, since the increase of RA replacement method. This method has an obvious advantage that combining
at the same water-cement ratio will lead to a decrease in compres- the environmental impact analysis with the mixture proportion
sive strength of concrete, generally up to 10% lower than that of design, i.e. considering the mean value and standard deviation
NAC [7,58]. Moreover, it is well known that increasing compressive simultaneously to compare the environmental impact of RAC and
strength of concrete will lead to a decrease of concrete amount NAC. If both types of concrete (A and B) meet the requirement of
needed to build a given structural element [37]. Therefore, a direct compressive strength’s mean value, but the standard deviation of
comparison of environmental impact between 1 m3 RAC and NAC A is smaller than that of B, then in the mixture proportion design,
does not correspond to a balanced/precise analysis [22]. the design strength of A is lower than that of B, ultimately leading
The method that combining volume and strength as a func- to different environmental impacts. However, the functional unit
tional unit (FU2) solves the problem that FU1 encounters, i.e. real- of strength reliability is still poorly adopted. Because completing
izing that for RAC, to achieve the similar load bearing capacity of a life cycle assessment on different types of concrete with the same
NAC, the different volumes of concrete are needed. To gain similar strength reliability indexes needs a great quantity of basic data
compressive strength of NAC and RAC, one may add additional support, such as the mean value, standard deviation or coefficient
cement (about 5% additional cement for RAC with 100% RCA of variation and distribution pattern of compressive strength of
replacement percentage) [20] or decrease water-cement ratio concrete. However, researches on the statistical characteristic of
(RAC requires 0.05–0.1 less water-cement ratio than NAC) [49] to concrete are few, especially that of RAC, due to the range of the
produce RAC due to its high water absorption [51], then compare quality and composition of C&D concrete. In addition, many factors
the environmental impact based on the unit volume of concrete. can influence the compressive strength of concrete, unified
However, it is hard to realize the identical compressive strength answers on the statistical characteristic of compressive strength
between NAC and RAC. Another method which takes volume and still have not been yielded Mukherjee et al. [64], Li et al. [55].
strength into account is to analyze the environmental impact per Due to that the functional performances (durability, compres-
strength, on the basis of the same volume (usually 1 m3). In other sive strength and volume, etc.) of concrete with different mixture
words, in concrete mixture proportion design, for simplicity, the proportions depend on the constituents of concrete, the selection
cement content and water-cement ratio of RAC remain the same of functional unit has significant influence on the LCA results of
as that of NAC, the only variable in LCA of RAC is RA replacement the studied concrete. Therefore, it is urgent to propose benchmark
percentage, it is concise and explicit to analyze the effect of methods to define functional unit, hoping to avoid the differences
replacement percentage on the environmental impact per strength of LCA studies among the selected functional units and make dif-
of RAC, and determine the optimal replacement percentage with ferent LCAs comparison more easily.
minimum environmental burden. Certainly, FU2 also has some dis-
advantages. Some researchers argued that the analysis (FU2) is lim-
5. Effect of inventory allocation
ited to a type of concrete structure located in a non-aggressive
environment (such as indoor environment of residential and office
5.1. Types of inventory allocation
buildings, etc.). Otherwise, it is not correct to exclude the use phase
because of the possible different durability performance of two
As we known, recycling is a multifunction process, which
concrete types [88]. Moreover, although in a non-aggressive envi-
involves waste management as well as material production [26].
ronment, concrete carbonation will occur and lead to the corrosion
Thus, it is necessary to distribute environmental impacts in a suit-
of reinforcement bars, since carbon dioxide and water can be found
able way for each product [76]. Allocation of environmental bur-
in almost every environment and thus all concretes will be sub-
dens is a recognized methodological problem in LCA [4].
jected to carbonation [54].
International Organization for Standardization [44] presented a
Supposing that there are two types of concrete (A and B), A has
standard requiring the procedures for allocation in a multifunction
lower environmental impact during the production process, but B
process. First of all, allocation should be avoided. Wherever possi-
is more durable, i.e. rehabilitation actions (repair or replacement)
ble, allocation should be avoided by 1) dividing the unit process to
of B is less than that of A during their design service life. Therefore,
be allocated into two or more sub-processes and collecting the
it is difficult to compare the life cycle environment impact of these
input and output data related to these sub-processes, or 2) expand-
two types of concrete by using FU2. A new functional unit (FU3)
ing the product system to include the additional functions related
modifies the shortcomings existed in FU2, which takes the durabil-
to the co-products, taking into account the requirements of system
ity of concrete into consideration. One may choose the amount of
boundary. Then, when allocation cannot be avoided, an allocation
concrete needed in a structure with a defined service life as the
reflecting the physical relationships between environmental bur-
functional unit of LCA, or choose per strength per service life per
dens and functions should be adopted. At last, when the physical
volume as the functional unit of LCA. However, FU3 still has some
relationships (e.g. mass and resistance, etc.) are inapplicable, the
disadvantages. For example, the durability properties of concrete
allocation reflecting other relationships (such as economic value
include carbonation, chloride penetration, freeze and thaw resis-
or the number of subsequent use of the recycled material) can also
tance, and alkali-aggregate reaction, etc. It is difficult to take all
be used [26].
the durability properties into account. In addition, sometimes the
concrete structures located in an environment with coupling
actions (such as wetting-drying cyclic sulfate environment), mak- 5.1.1. Subdivision
ing the durability analysis and service life prediction more compli- The subdivision method is the most theoretically straightfor-
cated. Moreover, merely considering the difference of durability of ward procedure, which involves separating the multifunctional
RAC is not enough, since in the life cycle of a concrete structure, process into separate processes that each correspond to one of
Y. Zhang et al. / Construction and Building Materials 209 (2019) 115–125 119

the products. This method assumes that the multifunctional pro- 5.1.4. Partition rule
cess is simply an amalgamation of separate single function pro- The partition rule is based on assigning an arbitrary ratio
cesses. However, many multifunctional processes are impossible between two systems (100:0 and 50:50, etc.). The 100:0 rule is
to separate into single function processes due to a lack of indepen- exactly cut-off procedure. The most popular method is the 50:50
dence. In the recycling process, multiple products including the rule, which is proposed by Society of Environmental Toxicology
recyclable materials and wastes are produced. There is no unique and Chemistry (SETAC) [16]. The 50:50 rule equally distributes
recycling process that only produces recyclable materials, while the environmental burdens of collecting and recycling to product
another only produces wastes. Rather, these two products are 1 and product 2. The partition rule should determine the ratio
dependent. between these two systems from a subjective perspective. More-
over, the proportions of energy (mass) input and output are not
considered. Thus, the partition rule is rarely used in evaluating
5.1.2. System expansion the environmental impact of RAC. However, the partition rule
System expansion is performed to maintain comparability of can avoid the double counting of environmental impact in the pro-
product systems in terms of product outputs through balancing a cess of recycling, and has an identical incentive effect on the sup-
change in output volume of a co-product that occurs in only one pliers and consumers of secondary materials. Therefore, the most
of the product systems, by adding an equivalent production in suitable ratio between the system providing waste and the system
the other systems [92]. To successfully implement the system receiving waste should be investigated in-depth when analyzing
expansion method, significant amounts of data are required to the environmental impact of RAC.
define the alternative sub-process(es) and product(s). Further-
more, a rigorous method should be developed for determining 5.1.5. Mass allocation
whether a product is truly a valid alternative to that produced by The Mass Allocation Method (as shown in Fig. 2) is an example
the original multifunctional process. In addition, recycling may of partitioning based on underlying physical relationships as
have important consequences for the environmental impacts of described in ISO 14044 [46]. The mass allocation coefficient Cm
activities outside the product’s life cycle, for example, the market’s can be calculated as the mass ratio between disposable material
reaction for a recycled material due to a change in the supply/ and recycled material [9], as shown in Eq. (1).
demand chain. However, since most activities are interrelated in mrecyclematerial
the global system, it is difficult to identify which activities are sig- Cm ¼ ð1Þ
mdisposablematerial þ mrecyclematerial
nificantly affected by any change.
According to mass allocation, the environmental impact is
weighted based on the mass ratio between the primary materials
(waste disposal) and secondary materials (recycled aggregate pro-
5.1.3. Cut-off
duction). However, there is a quality reduction between NAs and
The cut-off procedure assumes that each production system
RAs, which is not considered in the approach of mass allocation.
should be assigned with the impact directly caused by the system
(Fig. 1) Ekvall and Tillman [24]. Thus, the environmental burdens
5.1.6. Economic allocation
of collecting and recycling belong to the system receiving the recy-
Economic allocation (as shown in Fig. 3) is based on the
cling materials (Fm1), while the environmental burdens from raw
assumption that the market prices can depict the qualitative
material extraction to non-recyclable wastes disposal ((1  F)
degradation of a material over a product system [90]. The eco-
m1) are included in the system that provides the recycling
nomic allocation coefficient Ce is calculated as follows [9]:
materials.
For the cut-off procedure, undoubtedly, the environmental bur- ð$  mÞrecyclematerial
dens of collecting and recycling processes belong to the RAC sys- Ce ¼ ð2Þ
ð$  mÞdisposablematerial þ ð$  mÞrecyclematerial
tem will exacerbate the life cycle environmental impact of RA.
Besides, the safeguard of virgin raw materials is not taken into con- Although the qualitative degradation of materials is depicted by
sideration. Afterwards, the application and promotion of RA in pro- the economic allocation method, this method still has some prob-
ducing RAC will be restrained. lems. For example, the market prices of NAs and RAs will influence

Product 1 Product 1 The inputs and outputs of recycling


Only the inputs and outputs of m1 are shared between product 1 and 2
m1
processes with grey box are assigned
proportionally to the mass of waste
to product 1χthe environmental Virgin raw materials
Virgin raw materials service and recycled material.
burdens of recycling process belong to
product 2. m1
m1
Production and use Fm1 of Product 2
Product 2
Production and use recycled
m1 m1 material

Demolition Recycling process Demolition Recycling process

m1 Fm1 m1 Fm1 of waste


(1-F)m1 (1-F)m1
Disposal Disposal

Fig. 1. Cut-off procedure [24]. Fig. 2. Mass allocation [46].


120 Y. Zhang et al. / Construction and Building Materials 209 (2019) 115–125

ing and predicting the progress of the carbonation front and the
The inputs and outputs of recycling
Product 1 evolution of corrosion. The contribution of carbonation towards
m1 are shared between product 1 and 2
proportionally to the shares of waste estimation of CO2 emissions over the life cycle of concrete was
Virgin raw materials service and recycled material in total rarely considered in LCAs of concrete [70,85]. However, complete
proceeds. carbonation equates to a CO2 uptake corresponding to a conversion
m1 of all available portlandite into calcium carbonate. Only very few
Fm1 of studies have explored the balance between CO2 emissions and
Production and use Product 2
recycled CO2 uptake in the life cycle of concrete. Gajda and Miller [33] esti-
m1 material mated CO2 absorbed by concrete in US based on a survey on the
volume of concrete produced, its uses and typical thicknesses,
Demolition Recycling process etc. The effect of demolition and subsequent crushing is not con-
sidered in their study. Nevertheless, crushed concrete has consid-
m1 Fm1 of waste erably greater exposed surface area than a built concrete
(1-F)m1 structure. So a greater surface area of RCA, compared with a built
structure, is exposed to CO2 and carbonates [15]. Pade and Guimar-
Disposal aes [68] estimated the CO2 uptake in concrete produced in Nordic
countries during a 100 year period of 70 years of service life fol-
lowed by an additional 30 years after demolition. Results indicated
Fig. 3. Economic allocation [90]. that the effect of carbonation on the net CO2 emissions related to
concrete can be significant. Moreover, this effect is highly influ-
the allocation coefficient, thus, it will only be valid when the mar- enced by the way concrete being handled after demolition. In addi-
kets for aggregates are well established [35]. tion, this conclusion was also verified by Andersson et al. [3].
Butera et al. [8] estimated that for per unit construction and demo-
5.2. Importance of allocation procedure on the LCA result of RAC lition waste with 85% concrete and mortar, an approximate value
of 57 kg CO2 can be reabsorbed.
The choice of allocation procedure can influence the LCA results
of RAC, leading to skewed environmental impacts, either higher or 6.1. Model of CO2 uptake
lower Ekvall [25,42]. For example, the environmental impact of
primary product may appear higher when omitting the environ- As we know, CO2 uptake is an inverse process of CO2 emission,
mental impact of co-products or waste products, as the environ- absorbing the emitted CO2 by carbonation during the life cycle of
mental burden of the entire process is only attributed to that concrete. The amount of CO2 uptake through carbonation is pre-
product. However, the relevant research on allocating the environ- dicted by calculating molar concentration of substances (Ca(OH)2,
mental impact of RAC is few. Moreover, there is still no consensus CSH, C3S, C2S) in concrete that can react with CO2 [38]. The process
of existing research on the environmental impact allocated to RAC. for predicting molar concentration of carbonatable substances in
Marinković and Ignjatović [60] explored the environmental impact concrete is shown in Fig. 4.
differences of RAC between the simple cut-off rule and economic According to Fig. 4, we can see that the CO2 uptake in concrete
allocation. They suggested that energy use and airborne emissions during service life can be calculated quantitatively by the following
are higher in the economic allocation case compared with the cut- steps: 1) Calculating the surface area of concrete exposed to the air,
off case. Zhang [108] indicated that when adopting the economic 2) Predicting carbonation depth with time, and 3) Calculating the
allocation method, the energy consumption and carbon emissions molar concentration of carbonatable substances in concrete under
of RA can be reduced obviously. In addition, the methods of mass the assumption that the molar concentration of CO2 that concrete
allocation and partition rule are rarely used in the previous LCA absorbs is equal to one of carbonatable substances in concrete.
research of RAC, which are popularly adopted in evaluating the Considering the rate of carbonation decreases with time, the CO2
environmental impact of the by-products such as fly ash and slag uptake must be considered in a time frame Han et al. [38]; Yang
[9,79]. The large influence of allocation on LCA results emphasizes et al. [104]). The amount of CO2 uptake can be calculated as
the importance of a consciously chosen approach, i.e. the choice of follows:
allocation procedure must be in compliance with the goal of the
study, reflecting the characteristics of the studied system and the U CO2 ðt Þ ¼ A  dðtÞ  ½CO2   44 ð3Þ
decision situation (the context of the allocation). Therefore, it is where A is the exposed surface area of concrete (A = L  W), d(t) is
necessary to realize the importance of inventory allocation and the carbonation depth, ½CO2  is the molar concentration of carbonat-
draw a consistent conclusion on the influence of allocation meth- able substances and 44 is the molecular weight of CO2.
ods on the LCA results. From current research, economic allocation After predicting cement compounds using Bogue’s equation
is the optimal method to allocate the environment impact of recy- from analysis of cement oxide composition [5], Taylor [84] and
cling process, since it considers the differences of mass and market Lagerblad [54] suggested that 75 wt% of CaO in the clinker will
price between natural and recycled aggregates. However, it is be consumed by carbonation. In addition, considering that ½CO2 
questionable that using the market price to depict the qualitative should be calculated by predicting hydration product of carbonata-
degradation of materials. Therefore, a method that combining the bele substances quantitatively by time, Yang et al. [104] suggested
effect of quality, mass and market price on the allocation proce- that ½CO2  can be determined by Eq. (4):
dure should be further investigated in future research.
½CO2  ¼ ah ðt Þ  M ð4Þ
6. CO2 uptake where M is the molar concentration of the carbonatabele sub-
stances, which significantly depends on cement contents C, as
Carbonation of reinforced concrete is one of the causes of corro- shown in Eq. (5)
sion, but it is also a way to sequester CO2 [34]. Previous researches  
always focused on the problem of embedded reinforcement corro- M ¼ 8:06  C 106 mol=cm3 ð5Þ
sion caused by carbonation [71,6] with a main objective of measur-
Y. Zhang et al. / Construction and Building Materials 209 (2019) 115–125 121

Bogur` s Compound composition Hydration Hydrates products


Oxide analysis of cement
Equation p
prediction p
prediction
SiO2, CaO,Al2O3, Fe2O3 C3S, C2S, C3A, C3AF Ca(OH)2, CSH, C3S, C2S

Calculation

Carbonated volume CO2 Concentration Total concentration of


calculation calculation carbonatable products
Surface area × CO2 Molar Ca(OH)2, CSH, C3S, C2S
carbonated depth Concentration

Absorbed CO2 quantity calculation

Absorbed CO2 quantity

Fig. 4. CO2 uptake calculation process of concrete [38].

ah ðtÞ is the degree of hydration of cement paste at t, can be


expressed as follows:

t 1:031 WC
ah ðtÞ ¼  ð6Þ
2 þ t 0:194 þ WC

To calculate the depth of carbonation over time, we must rely


on rate factors to estimate the speed of carbonation, as shown in
the following.

dðtÞ ¼ k  t 1=2 ð7Þ

where k is carbonation rate factor, which is dependent on several


environmental and material parameters, and t is time.

6.2. Importance of taking CO2 uptake into consideration of the LCA Fig. 5. Evolution of surface area from a wall to RCA [68,74].
analysis
gas emissions and the Earth’s carbon cycle. In the future researches,
The cement industry is the second largest industrial source of the following fields should be paid special attentions.
CO2 emission [80]. The Cement Sustainability Initiative [94] esti-
mates that CO2 emission will grow to 2.9 Gt by 2020 and almost (1) Researches on the carbonization parameters of cementitious
5 Gt by 2050. However, it was estimated that 1 Mt CO2 can be reab- materials, especially for RAC, should be enhanced [100],
sorbed in the USA in 2004, compared to the 45.7 Mt CO2 emissions since demolition means, exposure time and surface area of
from the cement manufacture [36]. Although this only represents a the demolished concrete will all affect the carbonization
2.2% reduction in cement-related CO2 emissions in USA, the contri- parameters of RAC. Eventually, the CO2 uptake accounting
bution of cement and concrete industry to net CO2 emissions can of RAC will be influenced.
be overestimated without taking the CO2 uptake of concrete into (2) It is pressing to accurately account the CO2 uptake of RAC
consideration, due to the huge cement and concrete production and analyze the contribution of CO2 uptake to the total
worldwide. This overestimation has a significant influence on CO2 emissions. Thus, part of the guidelines and methods
CO2 policy, the criteria for environmental labelling, and the selec- highlighted by IPCC Guidelines for National Greenhouse
tion of materials based on principles of environmentally correct Gas Inventories can be improved, and the equity allocation
design [27]. of worldwide carbon-permit can be optimized [66].
In addition, when concrete structures are demolished and (3) In the context of rapid urbanization and global warming, it is
refined to RCA, the surface area is largely increased. According to necessary to conduct relevant research on the influence of
Eq. (3), the CO2 uptake rate per unit mass of concrete and the total CO2 uptake on the Earth’s carbon cycle by understanding
amount of CO2 uptake therefore increased significantly. An the influencing mechanism [82,83].
increase with an exponential tendency of CO2 uptake in relation
to the exposed surface area is often adopted by researchers 7. Transportation type and distance of recycled aggregate
[68,74], as shown in Fig. 5.
Therefore, it is necessary to incorporate CO2 uptake by concrete Although the environmental burden of transportation only
infrastructure into life cycle CO2 emissions calculations, especially accounts for 4–14% of the overall impact of concrete [67], it is still
for RAC. If carbonation is ignored, emissions can be overestimated necessary to analyze and compare the effect of transportation on
by 13–48%, depending on the type of cement binder and the applica- environmental impact between NAC and RAC. There is a distinct
tion of RCA during the secondary life [15]. In addition, quantifying difference of quantity of NA and RA between NAC and RAC. More-
the CO2 uptake by RAC is of significance to evaluate total greenhouse over, aggregate is a high-bulk and low-value commodity, and the
122 Y. Zhang et al. / Construction and Building Materials 209 (2019) 115–125

heaviest component of concrete. Therefore, in evaluating environ-


Ctot
mental impact of using RAs in concrete production, considerable
attentions should be paid to the types of transportation used in
C’RAC
the process and the distance from the waste processing plant [89].
CNAC
Generally, aggregate transportation relies on road, railway and
waterway. The environmental impact varies a lot among different
CRAC
transport modes. The transport distance of raw materials is very
case specific. On average, NAs are transported over distances
between 0.3 and 280 km, whereas RAs are transported over dis- Dcri DRA
tances between 0 and 40 km [67]. Trucks are by far the most flex-
ible and most common transporting means of aggregate, since they Fig. 6. Relationship between C tot and j
DRA .
can be loaded and uploaded at many locations using a variety of
techniques and can accommodate most delivery schedules [39].
Table 2 gives a brief overview of transport distances of aggregate
by road in the previous LCA studies. impact of RAC is smaller than environmental impact of NAC,
Usually, based on the principle of using local materials, the regardless of NA transport distance. When CRAC is bigger than CNAC
nearest supplier of NA will be chosen by the RAC processors. There- initially, it means that replacing natural aggregates with recycled
fore, the distance from quarry to concrete mix plant is fixed, i.e. the aggregates will result in increasing CO2 emissions of concrete.
transport distance of NA can be set constant. However, when con- Therefore, to reduce the environmental impact of RAC, it is neces-
crete structures are demolished, they may be transported to the sary to make an optimal transport planning, for example, choosing
recycling center for producing RA or disposed in the site. Thus, the shortest transport distance or the transport mode with less
the transport distance of RA is uncertain. It is reasonable to set environmental impact. In addition, the site selection of treatment
the transport distance of RA to be a variable value. The total envi- plants of C&D wastes should be determined according to the criti-
ronmental impact of RAC production from a life cycle cradle to site cal transport distance of RA. Moreover, since the transport distance
perspective can be calculated as follows, taking CO2 emissions as of aggregate is uncertain, it is advisable to conduct uncertainty
an example. analysis to make the LCA results more scientific and rational.
X X
C tot ¼ C rm þ C t ¼ Q i  RMi þ Q i  Dij  TC ij ð8Þ 8. Conclusions and outlooks
i i

where C rm and C t are the CO2 emissions emitted in the raw materi- Quantifying and specifying the environmental impact of RAC
als production stage and transport stage, respectively. Q i is the can provide supports in decision making when selecting
dosage of raw material i (kg/m3), and RMi is the CO2 emission factor environment-friendly products, and help decision makers take
of different raw material (kg CO2/kg). Dij is the transportation dis- actions to reduce the environmental impact of RAC further by tech-
nological advance. As a consequence, the utilization of RAC can be
tance j with raw material i (kgkm) and TC ij is the CO2 emission fac-
promoted, and eventually reduce the quantity of concrete waste.
tor for the transportation. In general, i refers to cement, water,
The LCA of RAC is still a limited research topic despite the expand-
coarse aggregate and fine aggregate. Assuming only the transport
j
ing number of RAC studies in recent years. By reviewing existing
distance of RA (DRA ) is variable, then the relationship between the corresponding literature, this paper identified existing problems
j
total CO2 emissions C tot and DRA can be obtained, as shown in Fig. 6. of the LCA of RAC from the following 5 aspects, including mixture
In Fig. 6, CNAC refers to the CO2 emissions of NAC, which is irrel- design method, selection of functional units, allocation of inven-
j tory, CO2 uptake and the transport distance of recycled aggregate.
evant to the transport distance of RA (DRA ). Thus CNAC can be
expressed by a horizontal straight line. For RAC, since DRA j
is vari- As mentioned above, some important limitations of the LCA of RAC
able, then CRAC increases with the transport distance. Two possible along with brief recommendations are observed and summarized
scenarios may be existed. When CRAC is less than CNAC initially, then as follows:
a critical distance (Dcri) for recycled aggregate is existed [61]. This
is defined as RA transport distance below which environmental (1) A clear indication of the mixture design methods of RAC
should be given at first. And then, the comparison of envi-
ronmental impact of RAC can be conducted based on the
Table 2 same mixture design method. Moreover, it is necessary to
Overview of transport distances of aggregate. use the comparison results of environmental impact of
Sources Aggregate type Distance (km) RAC to guide and optimize the mixture design. The optimal
mixture design of RAC with minimum environmental impact
[59] Natural 100(1 0 0)a
Recycled 15(1 0 0)a can be helpful to the sustainable development of concrete
[107] Unspecified Variable, ranging from 3 to industry.
48 km (2) The selection of functional unit has significant influence on
[20] Natural 100
the LCA results of RAC. A benchmark method to define the
Recycled 25 (demolished site to
recycling process) + 25 functional unit is urgently needed to make different LCA
(recycling process to concrete studies comparable, which can reach a consensus on the
mix plant) most suitable functional unit of LCA to evaluate the environ-
[62] Natural Fixed, 100  2b mental impact of RAC.
Recycled Fixed, 20  2b
(3) A method that combining the effect of quality, mass and
Colangelo Natural –
et al. Recycled from construction 30, 40, 50, 60 and 150 market price on the allocation procedure should be further
[14] and demolition, marble sludge investigated in future researches to make the assessment
and cement kiln dust result of RAC more scientific and reasonable. Consequently,
Note: a Two transport scenarios are included in the investigation; b The round trip is the application of RAC in concrete industry can be promoted,
considered due to the vehicle with empty-loaded. and the environmental impact of concrete can be reduced.
Y. Zhang et al. / Construction and Building Materials 209 (2019) 115–125 123

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