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Journal of the Australian Ceramic Society

https://doi.org/10.1007/s41779-023-00912-9

RESEARCH

The synthesis of calcium doped zinc oxide ceramic nanoparticles


via sol–gel effective against the emerging multidrug‑resistant Candida
auris
A. E. Reda1   · B. Fayed2

Received: 1 February 2023 / Revised: 19 May 2023 / Accepted: 14 June 2023


© The Author(s) 2023

Abstract
This work aimed to prepare calcium-doped zinc oxide (ZC) ceramic nanoparticles in this formula (1-x)ZnO–xCaO with
(x = 0, 0.10 and 0.90 mol.%) which are effective against the emerging multidrug-resistant Candida auris for the first time to
our knowledge using the sol–gel method. Three different calcination temperatures (Tc) (500, 550 and 600 °C) were employed
here. The prepared samples were characterized by XRD, SEM, and Zeta sizer. Also, their antimicrobial activity was assessed.
All the prepared samples that were calcined at 600 °C showed particle size at nanometer range. All ZC ceramic samples
showed negative zeta potential with higher magnitude indicating the stability of the produced nanoparticles. On increasing,
calcium oxide doped in ZC10 and ZC90 ceramic samples, the particle size was decreased with regular hexagonal shape in
SEM images. Finally, the prepared ZC ceramic nanoparticles exhibited excellent inhibitory activity against the emerging
multidrug-resistant C. auris. Additionally, the prepared nanoparticles were active against both gram-positive Staphylococ-
cus auris (ATCC 25923) and gram-negative E. coli (ATCC 25922). Collectively, ZC ceramic nanoparticles can be used to
combat the emerged drug-resistant C. auris instead of applying the current antifungal drugs that exhibited minimum activity.

Keywords  Zinc-calcium oxide · Yeast · X-ray diffraction · Antimicrobial activity

Introduction commodities for industries [3, 4]. According to many lit-


eratures, the fabrication of ZnO and CaO in nanoparticles
Nowadays, nanocrystalline material has wide attention due (NPs) is very attractive as it is antibacterial and safe, inex-
to their unique properties and their widespread application pensive, and an environment friendly material. Also, zinc
in various aspects such as catalysis, optoelectronic materials and calcium are necessary elements to our health [3–5].
to sensors, remediation, and biomedicine [1]. Additionally, the nanostructure of zinc oxide is character-
Ceramic oxides in nanometer particle size range like ized by massive catalytic activity and powerful adsorption
Magnesiumoxide (MgO), Calcium oxide (CaO), Titanium capability [6]. Many methods were recorded to prepare ZnO
oxide ­(TiO2), and Zinc Oxide (ZnO) were found to have anti- nanoparticles like sol–gel method, thermal decomposition,
bacterial activity [2]. Particularly, the usage of ZnO ceram- chemical vapor decomposition (CVD), and alloy evapora-
ics has attracted attention due to their distinct properties and tion-deposition [7–11].
characteristics. ZnO can be used in various applications like The sol–gel method is an attractive preparation method
photocatalysis and as an antibacterial substance, in addi- that can control the product purity, with a high surface area
tion to its wide safety profile thus making them exciting and the products can be prepared at a low crystallization
temperature, which implies low cost [12, 13]. Sol–gel tech-
nique makes molecular precursor transformation onto a sta-
* A. E. Reda ble condensed oxide network that is explained by several
ae.reda@nrc.sci.eg stages, hydrolysis, and polymerization for the formation of
1
Refractories, Ceramics and Building Materials Dept., the sol precursor followed by condensation, dehydration,
National Research Centre, Dokki, Cairo 12622, Egypt nucleation, and growth, which is achieved through anneal-
2
Chemistry of Natural and Microbial Product Dept., National ing [14, 15].
Research Centre, Dokki, Cairo 12622, Egypt

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Journal of the Australian Ceramic Society

Doping with calcium in zinc oxide has a great interest the emergent multidrug-resistant C. auris was evaluated. The
in optical [16], sensing [17], and biological applications prepared samples were characterized by X-ray diffraction
[4, 18]. Despite the studies made on Z ­ n1−xCaxO system (XRD), scanning electron microscope (SEM), and Zetasizer.
being scarce, the aforementioned system is very interesting The antimicrobial activity was also evaluated on other bac-
because the calcium element has a higher ionic size than the terial strains such as E. coli and Staphylococcus aureus for
zinc element and consequently calcium oxide doping is very validation. The produced nanoparticles can be used to com-
effective for lattice stabilization and can increase the ionicity bat the emerged drug-resistant C. auris instead of applying
of chemical bonds in ZnO system [19]. On the other hand, the current antifungal drugs that exhibited minimum activity.
the studies made on ceramic oxides like ZnO-CaO system
and measuring the antimicrobial activity are very rare so
our study focus on usage of this composition with different Material and methods
concentrations and studying the availability in biological
application. Materials
On the other hand, following the Covid-19 pandemic,
antimicrobial resistance was raised by 15% according to the The starting materials used in this study were zinc acetate
Centers for Disease Control and Prevention (CDC) [20]. dehydrate (Aldrich, USA) and calcium chloride (anhydrous)
Candida auris is an emerging multidrug resistant microor- (Alpha Chemicka, India). Polyethylene glycol and citric
ganism that was first isolated in Japan in 2009 [21]. Accord- acid were supplied by (Merk-Schuchardt, Germany), and
ing to the CDC, C. auris cases were raised by 60% during the (Aldrich, USA).
Covid-19 pandemic between 2019 and 2020 [22]. Recently,
C. auris showed great ability to acquire resistance to sev- Nanoparticles preparation by sol–gel (citrate route)
eral classes of antifungal drugs once they were exposed to method
the antifungal drug at sub-MIC level [4]. Combating anti-
microbial resistance requires the constant need for novel Three compositions of (1-x)ZnO–xCaO system (x = 0,
antimicrobials. Metal nanoparticles have been considered a 0.10 and 0.90 mol.% Ca) were stoichiometrically pre-
new approach in combating antimicrobial resistance due to pared by sol–gel method. The samples were designed
their unique mechanisms, as they can disrupt the membrane as ZC0, ZC10, and ZC90, as shown in Table 1 where
of the microbial cell and generate reactive oxygen species the last two digits indicate the ratio of calcium oxide.
(ROS) in-addition to the ability to inhibit biofilm formation The gel was prepared using citric acid C ­ 6 H 8 O 7 •H 2 O/
[4, 23]. Several types of metal nanoparticles have shown polyethylene glycol 60:40 mass% as a crosslinking
antimicrobial activity against Candida such as silver nano- agent. Starting, the citric acid was dissolved in deion-
particles (AgNPs), iron nanoparticles (IONPs), ZnONPs, ized water for 30  min. Then, stoichiometric batches
CaONPs, Copper nanoparticles (CuONPs), and titanium were weighed as required for compositions of (1-x)
dioxide nanoparticles ­(TiO2NPs) [4, 24]. For instance, ZnO–xCaO (x = 0, 0.10 and 0.90  mol.%) by mixing
AgNPs showed potent synergistic activity with fluconazole of Zn(CH 3 COO) 2 .2H 2 O and ­C aCl 2 stoichiometrically
against Candida albicans as shown by Jia and Sun study (mathematically calculated proportions) in deionized
[25]. IONPs were functionalized with chitosan and the pro- water with continuous stirring. After mixing the salts
duced nanoparticles showed eightfold reduction in C. albi- with complete dissolution in citric acid, the polyeth-
cans growth compared to the antifungal drug miconazole ylene glycol was added to the solution. The reaction
[26]. On the other hand, CuNPs completely managed to mixture was heated at 110 °C for 1 h with continuous
inhibit C. albicans growth at a concentration of 150 µg/mL stirring to evaporate most water in the gel phase until
[27]. ­TiO2NPs with diameter of 26 nm managed to prevent gel formation. After that, this solution was dried at 60℃
C. albicans adhesion on the polymethylmethacrylate denture for 24 h to obtain nanoparticle ZC0, ZC10, and ZC90
base [28]. Finally, ZnO NPs enhanced caspofungin activity
against C. auris [4]. Despite several reports that highlighted
the application of metal nanoparticles against C. albicans, Table 1  The composition of Sample name Batch
(1-x)ZnO–xCaO with (x = 0,
limited study evaluated the bioactivity of metal nanoparti- 0.10 and 0.90 mol.%) prepared
composition
cles against C. auris. (mol.%)
by sol–gel method
Hence, in the presented study, calcium-doped zinc oxide ZnO CaO
samples in this formula (1-x)ZnO–xCaO (x = 0, 0.10 and
ZC0 100 0
0.90 mol.%) were fabricated in nanoparticle size by sol–gel
ZC10 90 10
method for the first time to our knowledge, and the possible
ZC90 10 90
application of this composition as an antimicrobial against

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Journal of the Australian Ceramic Society

Fig. 1  Experimental scheme for


synthesis of zinc-calcium oxide
nanoparticles

samples as seen in Fig. 1. The dried gel were calcined Determination of the antimicrobial activity
at different calcination temperature (Tc) (500, 550 and
600 °C) for 1 h under air [29]. The antimicrobial activities of the prepared nanoparticles
against C. auris (CDC-CAU9), C. auris (CDC-B11903), E.
Characterization of the samples coli (ATCC 25922) and S. auris (ATCC 25923) were evalu-
ated by liquid broth media according to modified Clinical
The prepared dried samples of ZC0, ZC10, and ZC90 were and Laboratory Standards Institute (CLSI) and as described
characterized via different techniques to study the formed before [4]. Initially, several concentrations of the prepared
phases and their morphologies as follows: nanoparticles were prepared and suspended in growth broth
media for the tested microbes. For C. auris, Sabaroud dextrose
Zeta potential and particle size measurement broth media was used while Miller Hinton broth media was
employed for E. coli (ATCC 25922), and S. aureus (ATCC
The zeta potential and the particle size of the prepared NPs 25923). The microbial culture was prepared ­(104 CFU/mL)
were measured by a Zetasizer (Malvern, Cambridge, UK). and incubated with the tested nanoparticles into 96-well micro-
Initially, particles were diluted with distilled water then the plates at 37 °C for 48 h. The microbial growth was evaluated
particle size was assessed by the Dynamic Light Scattering by measuring the turbidity at OD600 with a microplate reader
(DLS) mode at 25 °C, while the Zeta potential (mV) was (LT-4500, Labtech, Pocklington, York, UK). Colisitin (Cat#
evaluated by applying Laser Doppler Velocimetry (LDV) C4461, Sigma-Aldrich) and Amphotricin-B (Cat#46,006,
mode [30]. Sigma-Aldrich) were used as positive controls while cultures
broth media only were employed as negative controls and each
X‑ray diffraction analysis (XRD) test was performed in triplicate. Approval for exempt from
ethical review No.: EX0030052023.
The X-ray diffraction analysis was used to study the formed
phases of the prepared calcined ZC sample at 600 °C for 1 h Statistical analysis
using D8 advance diffractometer (Bruker, Germany) with
secondary monochromatic beam CuKα radiation at 40 kV The data was collected and graphed using GraphPad Prism
and 40 mA to identify the crystalline phases of formed sam- 8.02 for windows (GraphPad Inc., La Jolla, CA, USA).
ples in nanoparticle range at 600 °C temperature. Intensity One-way analysis of variance (ANOVA) using Tukey’s
data were collected over the range of 2θ from 10 to 60°. Multiple Comparison Test was used to analyze the data. A
P-value < 0.05 was considered as significant.
Scanning electron microscopy analysis (SEM)

The surface morphology and the particle size were explored Results and discussion
by applying SEM as follows, the calcined ZC samples at
600 °C for 1 h were sputter-coated with gold then they were Particle size of synthesized samples
scanned and photomicrographed using the Philips XL30 scan-
ning electron microscopy (SEM) model, with an accelerating Particle size can be affected in several ways: sonifica-
voltage of 30 kV and magnification of up to 400,000 × . tion, adding a stabilizer, and dispersant [31]. Initially, we

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Journal of the Australian Ceramic Society

measured the particle size for all zinc calcium oxide compo- to coagulate [6]. In contrast, the greater magnitude of zeta
sitions fired at 500 °C, 550 °C and 600 °C for 1 h. Our data potential will result in higher repulsion forces and more sta-
showed that the particle size for all zinc calcium oxide com- ble particle suspension will be produced [35]. On the other
positions fired at 500 °C and 550 °C were in the micrometer hand, negatively charged nanoparticles have several bio-
range while the zinc calcium oxide composition that was medical applications as highlighted in several studies [30,
fired at 600 °C showed particle size in the desired nanom- 36–38]. For instance, Smeets et al. showed that nanoparti-
eter range. Hence, the zinc calcium oxide ceramic samples cles with negative Zeta potential were favorable over the
fired at 600 °C were selected for further characterization. other charges for osseointegration of dental implants and
The decrease in particle size with raising the calcination bone regeneration [37]. Additionally, the negative charged
temperature like another report by Ramadan et al. [32] and nanoparticles can establish hydrophobic interactions with
can be attributed to the ability of temperature to eliminate bacteria as indicated by the recent study of Mahmud and his
the ZnO-CaO NPs traces reaction with completely removing colleagues [39]. Our fabricated ZC ceramic nanoparticles
the moisture from the internal network of the produced ZC showed negative zeta potential with higher magnitude, indi-
NPs crystal. The calcined ZC ceramic samples at 600 °C as cating the stability of the produced nanoparticles ceramic
illustrated in Fig. 2 showed that the particle size of ZC sam- samples and their potential biomedical application.
ples were 367 ± 50.99, 226.9 ± 29.18, and 137.3 ± 8.16 nm
for ZC0, ZC10, and ZC90, respectively. The particle size Phase compositions (XRD)
reduced by increasing the doping of calcium oxide in ZC10
and ZC90 samples may be due to the saturation occurred Figure 4 represents the XRD pattern of calcined zinc cal-
by calcium doping and this explanation agreed with those cium oxide ceramic nanoparticles samples at 600 °C for
recorded by various authors [33, 34]. 1 h. Generally, the XRD pattern for all ZC samples shows
strong and sharp peaks that confirm the presence of hex-
Zeta potential of nano‑sized samples agonal wurtzite structure of ZnO as the main phase with
good crystallinity [32]. The pure zinc oxide sample for
The prepared zinc calcium oxide ceramic samples in ZC0 was composed of pure zincite ZnO phase without
nanometer range were further characterized by measuring any other phases according to ICDD card (01–089-1397)
the zeta potential. The obtained data showed that all the which revealed the ZnO synthesized in nanocrystal size
measured samples have negative zeta potential with values with high purity as shown in Fig.  4. Interestingly, the
equal to − 12 ± 5.63, − 14.4 ± 4.95, and − 16.8 ± 4.22 mV, doping with calcium oxide in ZC10 and ZC90 ceramic
for ZC0, ZC10, and ZC90, respectively as shown in Fig. 3. samples increases the intensity of peaks and indicates the
Zeta potential reflects the surface charge of the developed presence of pure zincite ZnO as the main phase with zinc
nanoparticles. The stability of ZnO-NPs is mainly affected hydroxyl ­Z n 5(OH) 8Cl 2H 2O as secondary phase accord-
by the zeta potential of the prepared nanoparticles. The low- ing to ICDD card (01–074-3156) which is formed from
est stability of ZnO NPs is observed at the isoelectric point a chemical reaction between zinc and calcium chloride
when the zeta potential is equal to zero, as the particles tend during synthesis as seen in Fig. 4. This result is like that

Fig. 2  Particle size of zinc calcium oxide ceramic nanoparticles samples: ZC0 (A), (B) ZC10 and (C) ZC90

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Journal of the Australian Ceramic Society

Fig. 3  Zeta potential of zinc calcium oxide ceramic nanoparticles samples: ZC0 (A), ZC10 (B), and ZC90 (C)

Zn5(OH)8Cl2H2O Z Zincite Calcite Microstructure (SEM)


Z
ZC90
Z
Z
Figure  5 shows the SEM image of zinc calcium oxide
Z Z ceramic nanoparticles samples calcined at 600 °C for 1 h.
Z The SEM image was taken at × 12,000 and × 24,000 mag-
ZC10 Z Z nification. Figure 5(A–B) represents pure zinc oxide ZC0
Intensity(a.u)

Z Z
sample which appears as nanoflake-like structures in shape
Z and the size of the particles around ≈300 nm. On increasing
calcium oxide doped in ZC10 and ZC90 ceramic samples
Z occurs a decrease in particle size in grain with regular hex-
Z agonal shape. These particles have a size 226 nm, 148 nm;
ZC0 Z respectively, as seen in Fig. 5(C–F). This reduction in parti-
Z
cles size may be attributed to the distortion in the host ZnO
lattice by incorporating with ­Ca2+ in ZnO NPs surface area
10 20 30 40 50 60 that occurred in the reduction in nucleation process result-
2 ing in a decrease in particle size as shown in Fig. 5(E–F).
This behavior is in agreement with that reported by Hameed
Fig. 4  The XRD patterns of zinc calcium oxide ceramic nanoparticles et al. [18].
samples
Antimicrobial activity
recorded by Rosset et al. [9] that detects the same phase in
XRD observation by using ­CaCl2 as precursor in prepara- The antimicrobial activity of ZC ceramic samples was evalu-
tion for Ca-alloyed ZnO nanoparticles by sol–gel method. ated against two strains of the multi-drug resistant yeast C.
Also, traces amount of calcium carbonate as the calcite auris. The data exhibited in Fig. 6 showed that the 3 for-
phase appeared with increasing calcium oxide content in mula has potent activity against the two tested strains. For C.
ZC10 and ZC90 samples. A slight shift of the XRD peaks auris (CDC-B11903), the ­MIC50 for ZC0, ZC10, ZC90 were
can be noted, which may be due to the difference in ion 40.93, 77.51, and 44.76 µg/ml respectively. ­MIC50 is referred
size between zinc (1.42 Å) and calcium (1.94 Å). Fur- to the lowest concentration of the nanoparticles that inhibit
thermore, the increasing of calcium oxide doping in ZC 50% of the growing microorganism [4]. Additionally, ZC0,
samples is more effective for the stabilization of lattice ZC10, ZC90 were effective against C. auris (CDC-CAU9)
systems which increases the chemical bonds ionicity in with ­MIC50 equal 110.8, 167.6, and 101.9 µg/ml respec-
ZnO system [40]. tively. Furthermore, the prepared nanoparticles exhibited

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Fig. 5  SEM photo zinc calcium


oxide ceramic nanoparticles ZnO ZnO
samples: (A–B) for ZC0, (C–D)
for ZC10, and (E–F) for ZC90

(A) (B)

0.9ZnO-0.1CaO 0.9ZnO-0.1CaO

(C) (D)

0.1ZnO-0.9CaO 0.1ZnO-0.9CaO

(E) (F)

antibacterial activity against E. coli (ATCC 25922), and S. drugs, it can develop several resistance mechanisms to over-
aureus (ATCC 25923) as shown in Fig. 7. ZC0 showed bet- come the antifungal pressure [4, 44]. The developed resistance
ter activity against the two strains with ­MIC50 87.97 and mechanism is mainly dependent on the upregulation/mutation
87.11 µg/ml against E. coli (ATCC 25922), and S. aureus in the antifungal target genes [4]. To combat the aforementioned
(ATCC 25923) respectively, while ZC10, ZC90 showed resistance mechanism, it is advisable to use an antifungal agent
comparable activity against the two strains with M ­ IC50 that targets multiple biomolecules to hinder the ability of C.
144.6, 116.7 µg/ml and 132.2, 139.9 µg/ml against E. coli auris to develop acquired resistance [45]. Based on that, the
(ATCC 25922), and S. aureus (ATCC 25923) respectively. prepared nanoparticles in the current study would be the opti-
The antimicrobial activity is considered the main biologi- mal solution to overcome the acquired resistance mechanism
cal application of metallic nanoparticles. The most favorable developed b C. auris. This is because ZnO in the nano range
metallic nanoparticles for pharmaceutical application are the is passively internalized within the microbial cells and releases
ZnO-NPs for being safe, cheap, and FDA-approved to be used ­Zn2+. The release of ­Zn2+ generates reactive oxygen species
as pharmaceutical excipients [41, 42]. Our antimicrobial data and will induce disequilibrium in the zinc-mediated protein
showed that the prepared nanoparticles produced a potent effect ­ n2+ can interact with cellular protein and lipids
activity. Also, Z
against the multidrug-resistant strain C. auris. The aforemen- and induce metabolic pathway disruption [23]. Altogether, it
tioned strain is causing a major thread in the healthcare setting will induce oxidative stress and harmfully affect cellular DNA
[43]. It was observed that once C. auris is exposed to antifungal replication that eventually kills the target microbe [46, 47]. The

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Journal of the Australian Ceramic Society

ability of ZnO NPs to act on multi-biomolecules within C. auris


cells, makes it an ideal potential treatment for C. auris infection.

Conclusion

In the presented study, novel zinc calcium oxide (ZC)


ceramic nanoparticles in formula (1-x)ZnO–xCaO with
(x = 0, 0.10 and 0.90 mol.%) were produced by the sol–gel
method. Calcination temperatures (Tc) of 600 °C produced
particles at nano size unlike calcination at 500, and 550 °C.
Particles were negative in charge indicating the stability
of the produced nanoparticles. Also, XRD confirmed the
presence of pure zincite ZnO as the main phase with good
crystallinity. On increasing, calcium oxide doped in ZC10
and ZC90 ceramic samples, the particle size was decreased
with regular hexagonal shape in SEM images. The produced
ZC ceramic nanoparticles samples inhibited the growth of
the emergent multidrug-resistant Candida auris with ­MIC50
around 40 µg/ml. The bioactivity of the ZC ceramic nano-
particles was also confirmed against E. coli and Staphylococ-
cus aureus and also ZC0 showed better activity against the
two strains with ­MIC50 87.97 and 87.11 µg/ml against E. coli
Fig. 6  Antimicrobial activity of the prepared ZC nanoparticles against
Candida auris  (ATCC 25922), and S. aureus (ATCC 25923) respectively as
compared with ZC10 and ZC90. The produced nanoparticles
could replace the current antifungal drugs to combat the
emerging multidrug resistant C. auris instead of applying
the current antifungal drugs that exhibited minimum activity.

Acknowledgements  This work was supported by the National Research


Centre, Giza, Egypt.

Author contribution  A.E. Reda contributed to the study conception


and design. Material preparation, data collection and analysis were per-
formed by A.E. Reda. B. Fayed contributed to study the antimicrobial
activity. The first draft of the manuscript was written by A.E. Reda.
The final draft of the manuscript was written by B. Fayed. All authors
read and approved the final manuscript.

Funding  Open access funding provided by The Science, Technology &


Innovation Funding Authority (STDF) in cooperation with The Egyp-
tian Knowledge Bank (EKB).

Declarations 
Ethics approval  Not applicable: the research did not involve human
participants and/or animals. Approval for exempt from ethical review
No.: EX0030052023.

Consent to participate  All authors have agreed to participate in this


research.

Consent for publication  The article was written by the named authors,
who are all aware of its content and have given their permission for it
to be published.
Fig. 7  Antimicrobial activity of the prepared ZC nanoparticles against
Competing interests  The authors declare no competing interests.
E. coli and Staphylococcus aureus 

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Journal of the Australian Ceramic Society

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