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2018 E-Basics of Rheology Short
2018 E-Basics of Rheology Short
2018 E-Basics of Rheology Short
Markus Nemeth
Business Area Rheometry, Training & Application
1 Rheology and Viscous Behavior
Rheology
to describe
deformation and flow behavior of all kinds of materials
rhei or rheo … to flow
Rheometry
measurement of rheological data
Image: Drugstore (Apotheken) museum
in Heidelberg, Germany
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1 Rheology and Viscous Behavior
Each material under load shows viscoelastic behavior as a mixture of
viscous and elastic behavior. Using a simple illustrative picture
comparison of size
molecules of solvents: about 0.5 nm
macro-molecules (polymer coils): about 50 nm . 0,5 nm
particles (minerals): about 5 µm = 5000 nm 0 50 nm
Trowel test
- highly viscous fluids: thick
- low- viscosity fluids: thin
e.g. for dispersions
Finger test
- tacky: long
- less tacky: short
e.g. for adhesives,
offset- printing inks, dough
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2 Simple Viscosity Tests
Flow cups
measurement of the
flow time
of low- viscosity liquids,
determination of the
kinematic viscosity
weight- dependent viscosity
Examples:
oils, solvent- based coatings,
gravure printing inks and flexo printing inks
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2 Simple Viscosity Tests
Rotational viscometers
preset: rotational speed
determination: torque
rotation oscillation
for for
shear tests shear tests,
and torsional tests
tensile tests and
tensile tests
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4 Definitions: Shear Stress, Shear Rate, Viscosity
The two- plates model
brush velocity
(v = 0.5 m/s)
v
ሶ = =
0.5 m
h 0.0002 m·s
= 2500 s-1
(shear) viscosity
= / ሶ
unit: 1 Pa / (1/s) = 1 Pas = 1000 mPas
Isaac Newton (1643 to 1727);
he writes about the pascal- seconds,
flow resistance of fluids milli- pascal- seconds
(e.g. of air and water).
Previously used unit:
However, this laterly so- called
1 cP = 1 mPas
Viscosity Law “of Newton“ (centi- poises)
was formulated not before However, this is not an SI- unit.
the 19. century (e.g. by G.G. Stokes in 1845). 13
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6 Flow Behavior
Overview
Viscosity curves
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6 Flow Behavior
Mineral oil
CC 27
constant viscosity concentric cylinders
T = +50°C
T = +23°C
diagrams
on a logarithmic scale
Advantage: Here, also
the range of very low values
can be presented clearly.
silicone oils 16
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6 Flow Behavior
2 mineral oil
constant viscosity
ideally viscous
Polymers
with chain- like
macro- molecules
Suspensions
with particles
showing the shape
of needles or platelets
Suspensions
with agglomerated
particles
Emulsions
with dispersed droplets
movie
Typical size: droplets in milk, fat particles: 0.1 m to 10 m emulsions (emulsion 1) 21
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6 Flow Behavior
Rheo- microscopy: Emulsion of water in silicone oil
at
rest
emulsions 23
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6 1 Flow Behavior300
Pa
Pa∙s
250
0.8 Gravure printing inks
These 200
3 samplesO/Wwith the
Emulsion
diluted
0.7
same pigment concentration
Viscosity
0.6 showed the same flow time
150 S1 binder
Shear Stress
0.5 when testing with a flow cup the useful one
100 O/W Emulsion with 10% water
0.4
50
Viscosity
S3 binder
0.3 Shear Stress spattering
0.2 0
0 200 400 600 1/s 1,000
.
S2 binder
Shear Rate 50/50 mix of 1 & 3
measuring range Summary:
of the flow cup
flow cup tests
cover only a
limited shear rate range.
printing inks 24
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6 1 Flow BehaviorPa
300
Pa∙s
250
0.8
200 O/W Emulsion
0.7
Viscosity Wall paper paste
0.6 150
Shear Stress
0.5 aqueous methylcellulose solution
100 O/W Emulsion with 10% water
0.4 Viscosity
50 T = +23°C
0.3 Shear Stress
0.2 0
0 200 400 600 1/s 1,000
. typical behavior of
Shear Rate
polymer solutions
continued shear- thinning
polymers, adhesives 25
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6 1 Flow Behavior300
Pa
Pa∙s
250
0.8 Wall paper paste
200 O/W Emulsion
0.7
Viscosity aqueous solution of methylcellulose,
0.6 150 uncrosslinked polymer
Shear Stress
0.5
100 T = +23°C
O/W Emulsion with 10% water
0.4
ሶ < 0.1 s-1
Viscosity
50 for
0.3 Shear Stress
0.2 0
0 200 400 600 1/s 1,000 plateau of the
.
Shear Rate zero- shear viscosity
Presentation on a
logarithmic scale
to illustrate the behavior
in the low- shear range.
polymers 26
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6 1 Flow Behavior300
Pa
Pa∙s
Uncrosslinked
250 polymers in the low- shear range,
0.8
and
200 theO/W
zero- shear viscosity
Emulsion
0.7
Viscosity
0.6 Superposition
150 of two processes
Shear Stress
0.5 1)100Orientation of the
O/W Emulsion withmacro-
10% watermolecules under shear load
0.4 disentanglements
Viscosity
0.3
50
here, the viscosity
Shear Stress is decreasing
0.2
0
2)0
200 400 600 1/s 1,000
Re - coiling due to visco- elastic behavior
. re- entanglements
Shear Rate
here, the viscosity is increasing
Result:
In the low-shear range there is no change in the total viscosity value,
which is referred to as the 0 - value.
This low- shear range mostly occurs for ሶ < 1 s-1
polymers 27
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6 1 Flow Behavior300
Pa
Pa∙s
250
0.8 Polymer solutions
200 O/W Emulsion uncrosslinked polymers
0.7
Viscosity and zero- shear viscosity
0.6 150
Shear Stress
0.5
100 P1 compared to P2
O/W Emulsion with 10% water
0.4 Viscosity shows a higher plateau value of the
50
0.3 Shear Stresszero- shear viscosity and therefore a
0.2 0
0 200 400 600 1/s 1,000 a higher average molar mass M
.
Shear Rate
with P1 and P2 having the same
chemical structure and polymer concentration
polymers 28
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7 Yield Point (via Flow Curves)
Yield point
as the limiting value of the shear stress
Break of the structure-at-rest.
There is a super- structure due to a
chemical- physical network of interactive forces.
Yield points
1) Bingham model = B + B ሶ are not material constants
with “Bingham yield point“ and “Bingham viscosity“
as they depend as well on the
2) Casson model = 𝐂 + · ሶ measuring method
with “Casson yield point“ and “Casson viscosity“ as well as on the
3) Herschel / Bulkley model = HB + HB ሶ p analysis method
with “HB yield point“, “HB viscosity“ and exponent p used.
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9 Time- dependent Behavior (Rotation)
Sometimes Sometimes
cats are cats are very
very curious stupid
Structure recovery,
step test
(3ITT, 3 intervals thixotropy test)
Here as a rotational test,
to determine „thixotropic behavior“.
Preset
1 low- shear conditions
2 high- shear conditions
3 low- shear conditions
Measuring result
1 state at rest
2 structural decomposition
3 structural regeneration
coatings 32
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9 Time- dependent Behavior (Rotation)
Coatings
step tests
shear stress
= F/A
unit: 1 N / m2 = 1 Pa (Pascal)
Definition
shear modulus G=/
Robert Hooke (1635 to 1703),
unit: (1 Pa / 1 = ) 1 Pa
in 1676 he states for solids
proportionality of force and deformation.
further units:
However, the laterly so-called
1 GPa = 1000 MPa = 106 kPa = 109 Pa
“Elasticity Law of Hooke“
was formulated not before the 19. century Giga- pascals, Mega- pascals, kilo- pascals
(e.g. by T. Young in 1807,
or A.L. Cauchy in 1827). movie (bouncing balls) 36
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15 Oscillatory Tests
sinusoidal preset
Preset:
constant frequency
(e.g. angular frequency = 10 rad/s)
and
Frequency Conversion: = 2 f
with angular frequency in rad /s (or in s-1) and frequency f in Hz
Please note: Hz is not an SI unit.
movie (amplitude sweep) 40
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16 Amplitude Sweeps
limiting value
of the LVE- range
Result:
storage modulus G' (elastic behavior), loss modulus G'' (viscous behavior)
limiting value of the linear viscoelastic (LVE- ) range when reaching L
(linearity limit of strain), at the given test conditions, i.e., at the preset (angular) frequency
left hand side: G' > G'' (gel- like, solid structure) in the LVE- range
right hand side: G'' > G' (liquid, fluid structure) in the LVE- range 41
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16 Amplitude Sweeps
Polymer melt
liquid state
because G'' > G'
viscoelastic fluid
ω = 10rad/s
T = +180°C
polymers 42
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16 Amplitude Sweeps
Sealant
in the LVE range
gel- like or pasty state
because G' > G''
ω = 10rad/s
T = +25°C
dispersions, polymers 43
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16 Amplitude Sweeps
Dispersions
water- based
additive 1, gellant
e.g. clay (silicate)
yield stress y = 6.9Pa
flow stress f = 42Pa
additive 2, viscosifier
e.g. associative thickener
yield stress y = 1.5Pa
Preset:
constant amplitude
as shear strain within the LVE- range
(or alternatively, as shear stress)
and
variable frequency
PDMS
poly- di- methyl siloxane
typical behavior of
uncrosslinked polymers
showing a crossover point G' = G''
= 10%
T = +23°C
uncrosslinked polymers 46
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17 Frequency Sweeps
uncrosslinked polymers 47
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17 Frequency Sweeps
Polyethylene
melts, uncrosslinked polymers,
with a different molar mass
PE 1
PE 2
= 10%
T = +180°C
uncrosslinked polymers 48
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17 Frequency Sweeps
Polyethylene
with functional groups
uncrosslinked
crosslinked
At low frequencies:
a higher G'- value indicates a higher
degree of crosslinking
= 1%
T = +170°C
polymers 49
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17 Frequency Sweeps
Dispersions
water- based
long- term behavior,
sedimentation stability
at low frequencies
additive 1, gellant
e.g. clay (silicate)
G' > G'' hence gel- like solid,
stable
additive 2, viscosifier
e.g. an associative thickener
G'' > G' hence liquid,
unstable
dispersions, coatings 50
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18 Time- dependent Behavior (Oscillation)
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18 Time- dependent Behavior (Oscillation)
Printing inks
structure recovery
requirements:
• fixing on the substrate
halftone printing
• dot sharpness
area printing
• sufficient leveling
Ref.: Teschner, H., Offsetdrucktechnik, Fachschriftenverlag, Fellbach
printink inks 52
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18 Time- dependent Behavior (Oscillation)
Structure recovery, step test,
3 intervals thixotropy test (3ITT),
here as an ORO Test:
Oscillation / Rotation / Oscillation
to determine “thixotropic behavior“
Preset
1 low- shear conditions (strain in the LVE- range, osc.)
2 high- shear conditions (rotation)
3 low- shear conditions (strain in the LVE- range, osc.)
Test result
1 state of rest
2 structure decomposition
3 structure regeneration
- in the 2nd interval: liquid
- in the 1st & 3rd interval: solid structure (at rest),
when reaching G' > G'' 53
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18 Time- dependent Behavior (Oscillation)
Dispersion
step test,
as an ORO test
structure 1 = 3 = 1%
recovery ω = 10rad/s
ሶ = 100s-1
T = +23°C
dispersions 54
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18 Time- dependent Behavior (Oscillation)
Practical example:
Automotive coatings
electrostatically supported spray process,
using high- speed rotational atomizers
Ref.:
Problem with spray coatings: - Daimler- Museum
in Stuttgart, Germany;
sagging - Evonik
coatings 55
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18 Time- dependent Behavior (Oscillation)
G', G''
104 10
Two- component adhesive
Pa
lg G' Pa
t-SWP Kleber 5
curing reaction
lg G'' PP25; [d=1 mm]
10310
G''
3
adhesives, resins 58
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19 Temperature- dependent Behavior (Oscillation)
melting
Polymer- modified bitumen
(PMB) with 5 w-% polymer
uncrosslinked, amorphous polymer
ω = 10 rad/s
polymers, bitumen 59
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19 Temperature- dependent Behavior (Oscillation)
melting
Hotmelt adhesive
uncrosslinked,
partially crystalline polymer
with a pronounced rubber- elastic region
polymers, adhesives 60
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19 Temperature- dependent Behavior (Oscillation)
heating, softening
Rubber
crosslinked polymer
Tg = -22°C (G'' max),
Tg = -16°C (tan max)
no melting, since G' > G''
also at high temperatures
= 0.25%
ω = 10rad/s
tan = G'' / G'
elastomers, rubber 61
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19 Temperature-dependent Behavior (Oscillation)
4
10 48
°C
Pa 36 Handcream
G' 3
30 T emulsion
10 24
18 temperature
12 freeze-thaw
6 cycle test
2
10 0
0 10 20 30 40 50 60 70 80 90 100 min 120
Time t
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19 Temperature- dependent Behavior (Oscillation)
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19 Temperature- dependent Behavior (Oscillation)
= 0.2%
ω = 10rad/s
Torsion bars
typical dimensions
of solid specimens
40 x 10 x 1 (in mm)
with 40mm
of the free length,
outside of the clamps
Laminates
DMTA
dynamic mechanical thermo- analysis
reinforced laminate
unmodified laminate
Never
give up !
Have a
nice evening …
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