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Winches Industriales Warn 9000 30000
Winches Industriales Warn 9000 30000
PRODUCT GUIDE
BUILT TO LAST, BUILT TO WORK
WARN Industrial products are made with equal parts pride, innovation, and engineering expertise. At
our factory in Clackamas, Oregon, USA, we know your job depends on our products, so we make them
right. Built to last, built to work. From our planetary industrial winches, such as the all-new electric and
hydraulic G2 Series, and ultra-dependable hoists, to our versatile, dependable accessories: our job is to
make your job easier, faster, and less stressful. In these pages you’ll find the latest hard-working, high-
quality products and long-trusted staples of our lineup. They pass our strict standards and rigorous
tests and will work as hard as you do. Plus they’re all backed by an expert customer/technical support
team and the best warranty in the business.
TABLE OF CONTENTS
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SERIES G2 DURABILITY, PERFORMANCE, AND
VERSATILITY INSIDE AND OUT
Redesigned drum supports are Powerful brake will hold the Easy-to-access,
stronger than ever. New robust design winch’s full rated load and provides simple to service,
protects casting from breakage, and uncompromised performance. four-position
stainless steel fasteners work as shear clockable hydraulic
bolts for quick, easy repairs if a tie rod motors are
were to break. fast, powerful
performers
meaning less
All-new structural service time, and
design makes more work time.
the clutch mount
exceedingly durable.
New 90° throw on
the freespool clutch
enables easier remote
clutch operation
from both driver
and passenger
side of the vehicle.
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Overload Interrupt (OLI) module is Fully potted
electronically programmed to protect electronics reside in
the winch from encountering dangerous two-part compound
loading situations and preventing costly for uncompromised
damage. performance in all
environments.
New gear-end housing is clockable in Hydraulic and electric motors can be clocked four ways.
12 orientations for a dozen modular Motors are easily removable for service.
variations to fit any application.
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Clutch mounting hardware is externally positioned to make Easy-access external motor mounts make service faster than
access fast and simple. We’ve also added an easy-to-use ever. This lets you spend more time at work, and less time
short-throw 90° clutch handle. working on the winch.
Four drums are available for different needs: from 6.5 in All Series G2 winches offer multiple freespool clutch options.
(165.1 mm) to 12.5 in (317.5 mm), Series G2 gives you the A common shaft and linkage readily accepts user customizations.
flexibility to configure your winch to various mounting Choose from manual, air, remote or plugged clutch options.
solutions.
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SERIES G2 9 HYD SERIES G2 12 HYD
SPECIFICATIONS SPECIFICATIONS
Part number: 105330 (CCW, Manual Clutch), 105331 (CCW, Air Evaluated rope diameter: 3/8” (9.5 mm) Part number: 105440 (CCW, Manual Clutch), 105441 (CCW, Air Evaluated rope diameter: 7/16” (11 mm)
Clutch), 105335 (CW Manual Clutch), 105336 (CW, Air Clutch) Maximum layers of wire rope: 4 layers with 3/8” rope Clutch), 105445 (CW Manual Clutch), 105446 (CW, Air Clutch) Maximum layers of wire rope: 4 layers with 7/16” rope
Maximum pulling force: 9,000 lbf. (4082 kgf) Gear ratio: 36:1 Maximum pulling force: 12,000 lbf. (5443 kgf) Gear ratio: 36:1
Drum barrel diameter: 4” (101.6 mm) Hydraulic motor: 3.0 ci (50 cc) Drum barrel diameter: 4” (101.6 mm) Hydraulic motor: 4.0 ci (65 cc)
Drum flange diameter: 8.24” (209.3 mm) Maximum input flow: 15 GPM (57 LPM) Drum flange diameter: 8.24” (209.3 mm) Maximum input flow: 15 GPM (57 LPM)
Distance between flanges: 9.95” (252.7 mm) Maximum system pressure: 2500 PSI (172 BAR) Distance between flanges: 9.95” (252.7 mm) Maximum system pressure: 2500 PSI (172 BAR)
Maximum wire rope recommended: 1/2” (12.7 mm) Approximate weight (winch only): 85.3 lbs. (38.7 kg) Maximum wire rope recommended: 1/2” (12.7 mm) Approximate weight (winch only): 85.3 lbs. (38.7 kg)
Minimum rope breaking strength: 15,100 lbf. (6,849 kgf) Standards compliance: SAE J706, CE Compliant Minimum rope breaking strength: 20,400 lbf. (9,253 kgf) Standards compliance: SAE J706, CE Compliant
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SERIES G2 15 HYD SERIES G2 18 HYD
SPECIFICATIONS SPECIFICATIONS
Part number: 105550 (CCW, Manual Clutch), 105551 (CCW, Air Evaluated rope diameter: 1/2” (12.5 mm) Part number: 105660 (CCW, Manual Clutch), 105661 (CCW, Air Evaluated rope diameter: 1/2” (12.5 mm)
Clutch), 105555 (CW Manual Clutch), 105556 (CW, Air Clutch) Maximum layers of wire rope: 3 layers with 1/2” rope Clutch), 105665 (CW Manual Clutch), 105666 (CW, Air Clutch) Maximum layers of wire rope: 3 layers with 1/2” rope
Maximum pulling force: 15,000 lbf. (6804 kgf) Gear ratio: 36:1 Maximum pulling force: 18,000 lbf. (8165 kgf) Gear ratio: 36:1
Drum barrel diameter: 4” (101.6 mm) Hydraulic motor: 5.0 ci (82 cc) Drum barrel diameter: 4” (101.6 mm) Hydraulic motor: 6.0 ci (98 cc)
Drum flange diameter: 8.24” (209.3 mm) Maximum input flow: 15 GPM (57 LPM) Drum flange diameter: 8.24” (209.3 mm) Maximum input flow: 15 GPM (57 LPM)
Distance between flanges: 9.95” (252.7 mm) Maximum system pressure: 2500 PSI (172 BAR) Distance between flanges: 9.95” (252.7 mm) Maximum system pressure: 2500 PSI (172 BAR)
Maximum wire rope recommended: 1/2” (12.7 mm) Approximate weight (winch only): 87.7 lbs. (39.8 kg) Maximum wire rope recommended: 1/2” (12.7 mm) Approximate weight (winch only): 88.1 lbs. (40.0 kg)
Minimum rope breaking strength: 26,600 lbf. (12,065 kgf) Standards compliance: SAE J706, CE Compliant Minimum rope breaking strength: 26,600 lbf. (12,065 kgf) Standards compliance: SAE J706, CE Compliant
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SERIES G2 9 SERIES G2 12
DC 12V/24V DC 12V/24V
SPECIFICATIONS SPECIFICATIONS
Part number: 104320 (CCW, 12V), 104325 (CW, 12V), Minimum rope breaking strength: 15,100 lbf. (6,849 kgf) Part number: 104420 (CCW, 12V), 104425 (CW, 12V), Minimum rope breaking strength: 20,400 lbf. (9,253 kgf)
104909 (CCW, 12V, Spydura Pro Rope), Evaluated rope diameter: 3/8” (9.5 mm) 104912 (CCW, 12V, SpyduraPro Rope), Evaluated rope diameter: 7/16” (11 mm)
104340 (CCW 24V), 104345 (CW 24V) Maximum layers of wire rope: 4 layers with 3/8” rope 104440 (CCW, 24V), 104445 (CW 24V) Maximum layers of wire rope: 4 layers with 7/16” rope
Maximum pulling force: 9,000 lbf. (4082 kgf) Gear ratio: 212:1 Maximum pulling force: 12,000 lbf. (5443 kgf) Gear ratio: 321:1 (12V) 266:1 (24V)
Drum barrel diameter: 4” (101.6 mm) Electric motor: 12V or 24V Drum barrel diameter: 4” (101.6 mm) Electric motor: 12V or 24V
Drum flange diameter: 8.24” (209.3 mm) Approximate weight (winch only): 96.9 lbs. (44.0 kg) Drum flange diameter: 8.24” (209.3 mm) Approximate weight 12V (winch only): 97.0 lbs. (44.0 kg)
Distance between flanges: 9.95” (252.7 mm) Standards compliance: SAE J706, CE Compliant Distance between flanges: 9.95” (252.7 mm) Approximate weight 24V (winch only): 98.0 lbs. (44.5 kg)
Maximum wire rope recommended: 1/2” (12.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm) Standards compliance: SAE J706, CE Compliant
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SERIES G2 15 SERIES G2 18
DC 12V/24V DC 24V
SPECIFICATIONS SPECIFICATIONS
Part number: 104520 (CCW, 12V), 104525 (CW, 12V), 104915 Minimum rope breaking strength: 26,600 lbf. (12,065 kgf) Part number: 104640 (CCW, 24V), 104645 (CW, 24V) Evaluated rope diameter: 1/2” (12.5 mm)
(CCW, 12V, SpyduraPro), 104930 (CCW, 12V, Spydura ProMax), Evaluated rope diameter: 1/2” (12.5 mm) Maximum pulling force: 18,000 lbf. (8165 kgf) Maximum layers of wire rope: 3 layers with 1/2” rope
104540 (CCW 24V), 104545 (CW 24V) Maximum layers of wire rope: 3 layers with 1/2” rope Drum barrel diameter: 4” (101.6 mm) Gear ratio: 321:1
Maximum pulling force: 15,000 lbf. (6804 kgf) Gear ratio: 321:1 Drum flange diameter: 8.24” (209.3 mm) Electric motor: 24V
Drum barrel diameter: 4” (101.6 mm) Electric motor: 12V or 24V Distance between flanges: 9.95” (252.7 mm) Approximate weight (winch only): 100.5 lbs. (45.6 kg)
Drum flange diameter: 8.24” (209.3 mm) Approximate weight (winch only): 99.4 lbs. (45.1 kg) Maximum wire rope recommended: 1/2” (12.7 mm) Standards compliance: SAE J706, CE Compliant
Distance between flanges: 9.95” (252.7 mm) Standards compliance: SAE J706, CE Compliant Minimum rope breaking strength: 26,600 lbf. (12,065 kgf)
Maximum wire rope recommended: 1/2” (12.7 mm)
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SEVERE DUTY G2 SEVERE DUTY G2
12 DC 24V 18 DC 24V
SPECIFICATIONS SPECIFICATIONS
Part number: 104740 (CCW, 24V, 6.5” Drum) Evaluated rope diameter: 7/16” (11 mm) Part number: 104840 (CCW, 24V) Evaluated rope diameter: 1/2” (12.5 mm)
Maximum pulling force: 12,000 lbf. (5443 kgf) Maximum layers of wire rope: 4 layers with 7/16” rope Maximum pulling force: 18,000 lbf. (8165 kgf) Maximum layers of wire rope: 3 layers with 1/2” rope
Drum barrel diameter: 4” (101.6 mm) Gear ratio: 266:1 Drum barrel diameter: 4” (101.6 mm) Gear ratio: 321:1
Drum flange diameter: 8.24” (209.3 mm) Electric motor: 24V Drum flange diameter: 8.24” (209.3 mm) Electric motor: 24V
Distance between flanges: 6.45” (163.83 mm) Approximate weight (winch only): 105.6 lbs. (44.0 kg) Distance between flanges: 9.95” (252.7 mm) Approximate weight (winch only): 108.1 lbs. (49.0 kg)
Maximum wire rope recommended: 1/2” (12.7 mm) Standards compliance: SAE J706, CE Compliant Maximum wire rope recommended: 1/2” (12.7 mm) Standards compliance: SAE J706, CE Compliant
Minimum rope breaking strength: 20,400 lbf. (9,253 kgf) Minimum rope breaking strength: 26,600 lbf. (12,065 kgf)
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WARN SERIES XL WINCHES:
THE TIRELESS WORKERS OF THE WARN LINEUP
Whether you’re winching heavier vehicles onto your flat bed, or hauling wrecks out of ditches, WARN Series XL
Winches rise to the top. They form the core of the hydraulic winch line, with long duty cycles, long or short drum specs,
hardened aircraft grade nickel chromoly two-stage planetary geartrains and big-time capacity: up to 30,000 lbs.
SERIES XL WINCHES
Heavy duty, high-flow
hydraulic motor.
Standard roller tensioner and drum
brake provide optimal rope winding.
Mechanically locked
clutch with smooth
action. No springs or
jumping out of gear.
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SERIES 20XL SPECIFICATIONS SERIES 30XL SPECIFICATIONS
GREAT FOR CARRIERS, TRAILERS, OR Part number: 74750 (Standard Drum, Air Clutch), FOR HEAVY TOW, UTILITY AND Part number: 77880 (Standard Drum, Manual Clutch),
77550 (Standard Drum, Manual Clutch), 77560 (Long 77900 (Standard Drum, Air Clutch), 75990 (Long Drum,
SEVERE-DUTY APPLICATIONS Drum, Air Clutch), 77570 (Long Drum, Manual Clutch) TRAILER APPLICATIONS Air Clutch), 77890 (Long Drum, Manual Clutch)
• 8.0 cubic-inch high-performance motor with Maximum Pulling Force: 20,000 lbf. (9072 kgf) • 12.0 cubic-inch high-performance motor with Maximum Pulling Force: 30,000 lbf. (13608 kgs)
Maximum wire rope recommended: 9/16” (14.3 mm); Maximum wire rope recommended: 5/8” (15.9 mm);
20,000 lbf. capacity 30,000 lbf. capacity – great for trailers, roll-back
33,600 lbf. (15,241 kgf) minimum breaking strength 41,200 lbf. (18,688 kgf) minimum breaking strength
• Spring-applied disc brake designed to hold carriers, and severe-duty applications
Maximum input flow: 20 USGPM (76 L/min) Maximum input flow: 20 USGPM (76 L/min)
the full-rated load Maximum input pressure: 3,000 psi (205.8 bar) • Spring-applied disc brake designed to hold the Maximum input pressure: 3,000 psi (205.8 bar)
Drum barrel diameter: 5.75” (146 mm) full-rated load Drum barrel diameter: 6.25” (159 mm)
• Hardened aircraft-grade nickel chromoly two-stage
Drum flange diameter: 12.25” (311 mm) Drum flange diameter: 13.5” (343 mm)
planetary geartrain for speed and reliability • Hardened aircraft-grade nickel chromoly two-
Distance between flanges Distance between flanges
• Available in air and manual clutch options Standard drum: 8.0” (203 mm); stage planetary geartrain for speed and reliability Standard drum: 8.0” (203 mm);
Long drum: 14.0” (356 mm) • Available in air and manual clutch options Long drum: 14.0” (356 mm)
• Available in standard and long-drum versions Hydraulic motor: 8.0 cu. in. (131 cc) Hydraulic motor: 12.0 cu. in. (197 cc)
• Meets SAE J706 and CE specifications Gear ratio: 28.5:1 • Available in standard and long-drum versions Gear ratio: 36.0:1
Approximate shipping weight • Meets SAE J706 and CE specifications Approximate shipping weight
Standard drum: 297 lbs. (135 kg) Standard drum: 322 lbs. (146 kg)
Long drum: 322 lbs. (146 kg) Long drum: 361 lbs. (164 kg)
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SERIES XL-LP SPECIFICATIONS SERIES XL 2-SPEED SPECIFICATIONS
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WINCH ACCESSORIES:
THEY’RE NOT OPTIONAL, THEY’RE ESSENTIAL.
Get the most performance and versatility out of your WARN Industrial winch or hoist with our full line of essential
accessories. These products add performance and versatility when you’re on the clock. So when complicated recoveries
require special tactics and technical knowhow, trust Warn Industries accessories to help get the job done right.
INDUSTRIAL WINCH ACCESSORIES
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INDUSTRIAL WINCH ACCESSORIES
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INDUSTRIAL WINCH ACCESSORIES
EPIC SNATCH BLOCKS INDUSTRIAL SNATCH BLOCK STANDARD TREE TRUNK PROTECTORS
Featuring durable forged construction, these blocks feature • Doubles the pulling power of your winch Featuring reinforced end loops with
a grease port for a long service life, and are e-coated for • Aids in sharp angle and three-point rigging abrasion-resistant wear pads.
enhanced resistance to abrasion and corrosion.
15640 For winch capacities up to 12,000 lbs. (5,443 kg) 88897 2” x 8’ and rated to 14,400 lbs. (5 cm x 2.4 m, rated 6,532 kg)
92188 For winch capacities up to 12,000 lbs. (5,443 kg) 63490 For winch capacities up to 15,000 lbs. (6,804 kg) 88995 4” x 8’ and rated to 30,000 lbs. (10 cm x 2.4 m, rated 13,608 kg)
93195 For winch capacities up to 18,000 lbs. (8,165 kg) 78387 For winch capacities up to 18,000 lbs. (8,165 kg)
80858 For winch capacities up to 30,000 lbs. (13,607 kg)
Red warning
marker is encased
in the strap to
indicate damaged
webbing
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INDUSTRIAL WINCH ACCESSORIES
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INDUSTRIAL WINCH ACCESSORIES
WARN SPYDURA PROMAX SYNTHETIC ROPE WIRE ROPE AND HOOK ASSEMBLIES
FULLY ARMORED FOR ABRASION RESISTANCE AND DURABILITY • EIPS industrial-grade wire rope assemblies allow for maximum versatility
• Exclusively developed for Military/Severe Duty winching applications • Forged steel hook, hook latch, and metal protection thimble included in most assemblies
• Unique 6-strand construction of Dyneema® SK-75 fiber for superior
rope durability 60076 3/16” X 50’ Galvanized 23672 3/8” X 75’ EIPS
68851 7/32” X 55’ Galvanized 32403 3/8” X 80’ Galvanized
• Full length woven cover provides the ultimate in resistance to abrasion, dirt, 24889 1/4” X 25’ EIPS 27569 3/8” X 98.4’ EIPS
and ultra-violet damage
24890 1/4” X 40’ EIPS 18603 3/8” X 100’ Galvanized
• High temperature resistant material is woven directly into the cover to protect 24891 1/4” X 50’ EIPS 23674 3/8” X 125’ EIPS
the rope from heat damage 71297 1/4” X 60’ Galvanized 23675 3/8” X 150’ EIPS
• Reinforced welded steel tube 24893 1/4” X 100’ Galvanized 23677 7/16” X 75’ EIPS
thimble and braided eyelets 24896 5/16” X 25’ EIPS 23678 7/16” X 100’ EIPS
for maximum capacity 38309 5/16” X 50’ Galvanized 31297 7/16” X 150’ EIPS
• Available for all electric 24899 5/16” X 75’ EIPS 79294 1/2” X 60’ EIPS (hook not included)
Series G2 winches 15276 5/16” X 80’ Galvanized 80352 1/2” X 60’ EIPS (hook not included)
24900 5/16” X 100’ EIPS 77534 1/2” X 75’ EIPS
91840 70’ x 1/2”
25987 5/16” X 125’ Galvanized 77451 9/16” X 140’ EIPS (hook not included)
86962 100’ x 3/8”
26749 5/16” X 150’ Galvanized 77452 9/16” X 245’ EIPS (hook not included)
23671 3/8” X 50’ EIPS 77453 5/8” X 140’ EIPS (hook not included)
27567 3/8” X 65.6’ EIPS 77454 5/8” X 245’ EIPS (hook not included)
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PLANETARY GEAR HOISTS:
RELIABLE WARN HOISTS RISE TO THE CHALLENGE
If you need optimum power in lifting operations, look no further. WARN Industrial hoists combine the
performance of heavy-duty motors with hardened steel planetary geartrains to provide lift assists you can count
on. WARN DC electric hoists are available with 12V and 24V motors, while hydraulic hoists work with all hydraulic
systems. All WARN hoists comply with tough global quality standards.
PLANETARY GEAR HOISTS
PLANETARY GEARTRAIN
Hardened steel, planetary
geartrain for efficient, reliable,
and maintenance-free operation
REMOTE CONTROL
ALUMINUM DRUM Industrial quality remote
Large diameter one-piece cast with twist-on connector
aluminum drum with integral (sold separately)
rope anchor. Provides longer wire
rope life with less kinking
CONTROL PACK
Heavy-duty, industrial contactor control pack with
dynamic braking. Contactor is sealed and weather
resistant. (sold separately)
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HY2000 SPECIFICATIONS HY3000 SPECIFICATIONS
COMPACT HYDRAULIC HOIST LIFTS Part number: 68032 HYDRAULIC HOIST LIFTS UP TO 3,000 LBF. Part number: 36949, 36948 (CCW)
Rated Capacity: 2,000 lbf. (907 kgf) Rated Capacity: 3,000 lbf. (1,361 kgf)
UP TO 2,000 LBF. Maximum wire rope recommendation: 1/4” (6.4 mm); • Large frame with a cast aluminum drum for plenty Maximum wire rope recommendation: 5/16” (7.9 mm);
• Compact midsize frame with integrated tie bars 7,000 lbf. (3,175 kgf) minimum breaking strength of wire rope capacity 10,540 lbf. (4,781 kgf) minimum breaking strength
for easy install Drum barrel diameter: 4.25” (108 mm) Drum barrel diameter: 5.31” (135 mm)
• Powerful hydraulic motor with robust sealing
Drum flange diameter: 6.25” (159 mm) Drum flange diameter: 8.9” (226 mm)
• Powerful hydraulic motor with robust sealing Distance between flanges: 4.5” (114 mm) • Proven 2-stage planetary geartrain Distance between flanges: 5.94” (151 mm)
• Proven 2-stage planetary geartrain Approximate shipping weight: 40 lbs. (18.1 kg) Approximate shipping weight: 70 lbs. (31.8 kg)
• Permanent grease lubrication
Gear ratio: 26:1 Gear ratio: 21:1
• Permanent grease lubrication Motor: 2.75 ci (45 cc) • Automatic disk brake that holds full rated load Motor: 3.0 ci (50 cc)
• Automatic cone brake that holds full rated load Standards compliance: CE Machinery Directive 98/37/EC Standards compliance: CE Machinery Directive 98/37/EC
and 2006/42/EC; ASME B30.5 and 2006/42/EC; ASME B30.5
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DC800 SPECIFICATIONS DC1000 SPECIFICATIONS
COMPACT HOIST LIFTS UP TO 800 LBF. Part number: 82467 (12V), 82468 (24V) DC ELECTRIC HOIST LIFTS UP TO 1,000 LBF. Part number: 82469 (12V), 84350 (12V Short Drum),
Rated Capacity: 800 lbf. (363 kgf) 82470 (24V)
• Powerful permanent magnet DC motor with Maximum wire rope recommendation: 3/16” (4.8 mm); • Powerful permanent magnet DC motor with Rated Capacity: 1,000 lbf. (454 kgf)
robust sealing 4,200 lbf. (1,905 kgf) minimum breaking strength robust sealing Maximum wire rope recommendation: 7/32” (5.6 mm);
Drum barrel diameter: 2.0” (51 mm) 5,600 lbf. (2,540 kgf) minimum breaking strength
• Proven 3-stage planetary geartrain • Proven 3-stage planetary geartrain
Drum flange diameter: 4.1” (104 mm) Drum barrel diameter: 2.0” (51 mm)
• Permanent grease lubrication Distance between flanges: 3.0” (75 mm) • Permanent grease lubrication Drum flange diameter: 4.1” (104 mm)
Approximate shipping weight: 16 lbs. (7.3 kg) Distance between flanges: 4.7” (119 mm)
• Automatic disk brake that holds full rated load • Automatic disk brake that holds full rated load
Gear ratio: 154:1 Approximate shipping weight: 18 lbs. (8.2 kg)
• Compact frame comes standard with a steel Motor: Permanent Magnet, DC Electric • Compact frame comes standard with a steel Gear ratio: 136:1
mounting plate and hardware for quick and Standards compliance: CE Machinery Directive 98/37/ mounting plate and hardware for quick and Motor: Permanent Magnet, DC Electric
easy installation EC and 2006/42/EC CE Electromagnetic Compatibility easy installation Standards compliance: CE Machinery Directive 98/37/
2004/108/EC EC and 2006/42/EC CE Electromagnetic Compatibility
• Controls and remote sold separately • Controls and remote sold separately 2004/108/EC
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DC1200 SPECIFICATIONS DC1600 SPECIFICATIONS
COMPACT MIDSIZE HOIST LIFTS Part number: 64254 (12V), 85250 (24V) DC ELECTRIC HOIST LIFTS UP TO 1,600 LBF. Part number: 33503 (12V), 85159 (24V)
Rated Capacity: 1,200 lbf. (544 kgf) Rated Capacity: 1,600 lbf. (726 kgf)
UP TO 1,200 LBF. Maximum wire rope recommendation: 3/16” (4.8 mm); • Powerful permanent magnet DC motor with Maximum wire rope recommendation: 1/4” (6.4 mm);
• Powerful permanent magnet DC motor with 4,200 lbf. (1,905 kgf) minimum breaking strength robust sealing 7,000 lbf. (3,175 kgf) minimum breaking strength
robust sealing Drum barrel diameter: 3.5” (89 mm) Drum barrel diameter: 4.25” (108 mm)
• Proven 3-stage planetary geartrain
Drum flange diameter: 6.0” (152 mm) Drum flange diameter: 8.25” (210 mm)
• Proven 3-stage planetary geartrain Distance between flanges: 2.7” (69 mm) • Permanent grease lubrication Distance between flanges: 3.79” (96 mm)
• Permanent grease lubrication Approximate shipping weight: 27 lbs. (12.2 kg) Approximate shipping weight: 50 lbs. (22.7 kg)
• Automatic cone brake that holds full rated load
Gear ratio: 261:1 Gear ratio: 261:1
• Automatic cone brake that holds full rated load • Large frame with a cast aluminum drum for
Motor: Permanent Magnet, DC Electric Motor: Permanent Magnet, DC Electric
• Compact midsize frame with integrated tie bars Standards compliance: CE Machinery Directive 98/37/ plenty of wire rope capacity Standards compliance: CE Machinery Directive 98/37/
for easy installation EC and 2006/42/EC CE Electromagnetic Compatibility EC and 2006/42/EC CE Electromagnetic Compatibility
2004/108/EC ASME B30.5 • Controls and remote sold separately 2004/108/EC ASME B30.5
• Controls and remote sold separately
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DC2000 MF SPECIFICATIONS DC2000 LF SPECIFICATIONS
COMPACT MIDSIZE HOIST LIFTS Part number: 63899 (12V), 85190 (24V) DC ELECTRIC HOIST LIFTS Part number: 70469 (12V), 85160 (24V)
Rated Capacity: 2,000 lbf. (907 kgf) Rated Capacity: 2,000 lbf. (907 kgf)
UP TO 2,000 LBF. Maximum wire rope recommendation: 1/4” (6.4 mm);
UP TO 2,000 LBF. Maximum wire rope recommendation: 1/4” (6.4 mm);
• Powerful permanent magnet DC motor with 7,000 lbf. (3,175 kgf) minimum breaking strength • Powerful permanent magnet DC motor with 7,000 lbf. (3,175 kgf) minimum breaking strength
robust sealing Drum barrel diameter: 4.25” (108 mm) robust sealing Drum barrel diameter: 4.25” (108 mm)
Drum flange diameter: 6.25” (159 mm) Drum flange diameter: 8.25” (210 mm)
• Proven 3-stage planetary geartrain Distance between flanges: 4.5” (114 mm) • Proven 3-stage planetary geartrain Distance between flanges: 3.79” (96 mm)
• Permanent grease lubrication Approximate shipping weight: 40 lbs. (18.1 kg) • Permanent grease lubrication Approximate shipping weight: 50 lbs. (22.7 kg)
Gear ratio: 261:1 Gear ratio: 261:1
• Automatic cone brake that holds full rated load • Automatic cone brake that holds full rated load
Motor: Permanent Magnet, DC Electric Motor: Permanent Magnet, DC Electric
• Compact midsize frame with integrated tie bars Standards compliance: CE Machinery Directive 98/37/ • Large frame with a cast aluminum drum for plenty Standards compliance: CE Machinery Directive 98/37/
for easy installation EC and 2006/42/EC; CE Electromagnetic Compatibility of wire rope capacity EC and 2006/42/EC CE Electromagnetic Compatibility
2004/108/EC; ASME B30.5 2004/108/EC ASME B30.5
• Controls and remote sold separately • Controls and remote sold separately
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DC2500 SPECIFICATIONS DC3000 SPECIFICATIONS
DC ELECTRIC HOIST LIFTS Part number: 74396 (12V), 78355 (12V CCW), DC ELECTRIC HOIST LIFTS UP TO 3,000 LBF. Part number: 85251 (12V), 63897 (12V CCW),
85161 (24V) 85252 (24V)
UP TO 2,500 LBF. Rated Capacity: 2,500 lbf. (1,134 kgf) • Powerful series wound DC motor with Rated Capacity: 3,000 lbf. (1,361 kgf)
• Powerful permanent magnet DC motor with Maximum wire rope recommendation: 5/16” (7.9 mm); robust sealing Maximum wire rope recommendation: 5/16” (7.9 mm);
robust sealing 9,800 lbf. (4,445 kgf) minimum breaking strength 10,540 lbf. (4,781 kgf) minimum breaking strength
Drum barrel diameter: 5.3” (135 mm) • Proven 3-stage planetary geartrain Drum barrel diameter: 5.31” (135 mm)
• Proven 3-stage planetary geartrain Drum flange diameter: 8.9” (226 mm) • Permanent grease lubrication Drum flange diameter: 8.9” (226 mm)
• Permanent grease lubrication Distance between flanges: 4.7” (119 mm) Distance between flanges: 5.94” (151 mm)
Approximate shipping weight: 75 lbs. (34 kg)
• Automatic disk brake that holds full rated load
Approximate shipping weight: 83 lbs. (37.6 kg)
• Automatic cone brake that holds full rated load Gear ratio: 315:1 • Large frame with a cast aluminum drum for Gear ratio: 199:1
• Large frame with a cast aluminum drum for Motor: Permanent Magnet, DC Electric plenty of wire rope capacity Motor: Series Wound, DC Electric
plenty of wire rope capacity Standards compliance: CE Machinery Directive 98/37/ Standards compliance: CE Machinery Directive 98/37/
EC and 2006/42/EC; CE Electromagnetic Compatibility • Controls and remote sold separately EC and 2006/42/EC; CE Electromagnetic Compatibility
• Controls and remote sold separately 2004/108/EC; ASME B30.5 2004/108/EC; ASME B30.5
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DC4000 SPECIFICATIONS
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HOIST SELECTION CHART CONTROL PACKS
ELECTRIC RATED CAPACITY SMALL FRAME MID FRAME LARGE FRAME
Contactor Only Contactor Only Contactor Cover Contactor Cover
MODEL lbf kgf 12V 24V 12V 24V 12V 24V Control
Hoist Model Motor Type (with universal (with bracket Only (with Only (without
Pack
DC800 800 363 PN 82467 PN 82468 bracket) for WARN cover) remote plug) remote plug)
PN 82469
DC1000 1000 454 PN 84350— PN 82470 DC800-12V Permanent Magnet 63926 83321 N/A 36648 35169
(short drum)
LOAD RATING
DC1200 1200 544 PN 64254 PN 85250 DC800-24V Permanent Magnet 93926 83322 N/A 36648 35169
DC1600 1600 726 PN 33503 PN 85159 DC1000-12V Permanent Magnet 63926 83321 N/A 36648 35169
DRUM CAPACITY DC1600-LF-12V Permanent Magnet 40709 34440 34973 36648 35169
DRUM CAPACITY DC2000-MF-12V Series Wound 39602 34969 34975 36648 35169
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WARN.COM